Download PDF Manual

▫ Tire Pressure . . . . . . . . . . . . . . . . . . . . . . . . . 308
▫ Tire Inflation Pressures . . . . . . . . . . . . . . . . . 309
▫ Tire Pressures For High Speed Operation . . . . 311


▫ Radial-Ply Tires . . . . . . . . . . . . . . . . . . . . . . 312
▫ Tire Spinning . . . . . . . . . . . . . . . . . . . . . . . . 312
▫ Tread Wear Indicators . . . . . . . . . . . . . . . . . . 312
▫ Life Of Tire . . . . . . . . . . . . . . . . . . . . . . . . . 313
▫ Replacement Tires . . . . . . . . . . . . . . . . . . . . . 314
▫ Alignment And Balance . . . . . . . . . . . . . . . . . 315
䡵 Tire Chains . . . . . . . . . . . . . . . . . . . . . . . . . . . 315
䡵 Tire Rotation Recommendations . . . . . . . . . . . . 316
䡵 Tire Pressure Monitor System (TPMS) — If


Equipped . . . . . . . . . . . . . . . . . . . . . . . . . . . . 317
▫ Base System — If Equipped . . . . . . . . . . . . . . 318
▫ General Information . . . . . . . . . . . . . . . . . . . 321
䡵 Fuel Requirements . . . . . . . . . . . . . . . . . . . . . . 321


STARTING AND OPERATING 263


▫ Reformulated Gasoline . . . . . . . . . . . . . . . . . 322
▫ Gasoline/Oxygenate Blends . . . . . . . . . . . . . . 322
▫ MMT In Gasoline . . . . . . . . . . . . . . . . . . . . . 323
▫ Materials Added To Fuel . . . . . . . . . . . . . . . . 323
▫ Fuel System Cautions . . . . . . . . . . . . . . . . . . 324
▫ Carbon Monoxide Warnings . . . . . . . . . . . . . . 324
. . . . . . . . . . . . . . . . . . . . . . . . . . 325
. . . . . . . . . . . . . . . 325
䡵 Vehicle Loading . . . . . . . . . . . . . . . . . . . . . . . . 328
▫ Certification Label . . . . . . . . . . . . . . . . . . . . . 328
䡵 Trailer Towing . . . . . . . . . . . . . . . . . . . . . . . . . 330
▫ Common Towing Definitions . . . . . . . . . . . . . 330
▫ Trailer Hitch Classification . . . . . . . . . . . . . . . 334


▫ Fuel Filler Cap (Gas Cap)


䡵 Adding Fuel


264 STARTING AND OPERATING


▫ Trailer Towing Weights (Maximum Trailer


Weight Ratings)


. . . . . . . . . . . . . . . . . . . . . . 335
▫ Trailer And Tongue Weight . . . . . . . . . . . . . . 338
▫ Towing Requirements . . . . . . . . . . . . . . . . . . 339
▫ Towing Tips . . . . . . . . . . . . . . . . . . . . . . . . . 344


䡵 Recreational Towing (Behind Motorhome, Etc.) . . 346
▫ Towing – 2WD Models . . . . . . . . . . . . . . . . . 346
▫ Towing – 4WD Models . . . . . . . . . . . . . . . . . 346
▫ Shifting Out Of Neutral (N) . . . . . . . . . . . . . . 347


STARTING PROCEDURES Before starting your vehicle, adjust your seat, adjust both inside and outside mirrors, and fasten your seat belts.


WARNING!


Never leave children alone in a vehicle. Leaving children in a vehicle unattended is dangerous for a number of reasons. A child or others could be seri- ously or fatally injured. Do not leave the keys in the ignition. A child could operate power windows, other controls, or move the vehicle.


Manual Transmission Apply the parking brake, place the gearshift control lever in N (Neutral) and depress the clutch pedal before starting vehicle. This vehicle is equipped with a clutch interlocking ignition system. It will not start unless the clutch pedal is pressed to the floor.


STARTING AND OPERATING 265


4WD Models Only In 4L mode, this vehicle will start regardless of whether or not the clutch pedal is pressed to the floor. This feature enhances off-road performance by allowing the vehicle to start when in 4L without having to depress the clutch pedal. The “4WD Indicator Light” will illuminate when the transfer case has been shifted into this mode. Automatic Transmission Start the engine with the selector lever in the N (Neutral) or P (Park) position. Apply the brake before shifting to any driving range. Normal Starting Normal starting of either a cold or a warm engine is obtained without pumping or depressing the accelerator pedal. Turn the key to the START position and release when the engine starts. If the engine fails to start within 10 seconds, turn the key to the OFF position, wait 5
seconds, then repeat the normal starting procedure.


266 STARTING AND OPERATING


Tip Start Feature — Automatic Transmission Only Do not press the accelerator. Turn the ignition key briefly to START position, and release it. The starter motor will continue to run, but will automatically disengage itself when the engine is running.


Extreme Cold Weather (below –20°F or –29°C) To insure reliable starting at these temperatures, use of an externally powered electric engine block heater (available from your dealer) is recommended. If Engine Fails to Start If the engine fails to start after you have followed the “Normal Starting” or “Extreme Cold Weather” proce- dures, it may be flooded. Push the accelerator pedal all the way to the floor and hold it there while cranking the engine. This should clear any excess fuel in case the engine is flooded.


Ignition Key Positions


STARTING AND OPERATING 267


CAUTION!


WARNING!


To prevent damage to the starter, do not crank the engine for more than 15 seconds at a time. Wait 10 to 15 seconds before trying again.


WARNING!


Never pour fuel or other flammable liquids into the throttle body air inlet opening in an attempt to start the vehicle. This could result in a flash fire causing serious personal injury.


Do not attempt to push or tow your vehicle to get it started. Vehicles equipped with an automatic trans- mission cannot be started this way. Unburned fuel could enter the catalytic converter and once the engine has started, ignite and damage the converter and vehicle. If the vehicle has a discharged battery, booster cables may be used to obtain a start from a booster battery or the battery in another vehicle. This type of start can be dangerous if done improperly. Refer to Section 6 of this manual for proper jump starting procedures and follow them carefully.


268 STARTING AND OPERATING


If the engine has been flooded, it may start to run, but not have enough power to continue running when the key is released. If this occurs, continue cranking with the accel- erator pedal pushed all the way to the floor. Release the accelerator pedal and the key once the engine is running smoothly. If the engine shows no sign of starting after two 15
second periods of cranking with the accelerator pedal held to the floor, the “Normal Starting” or “Extreme Cold Weather” procedures should be repeated. After Starting The idle speed will automatically decrease as the engine warms up.


WARNING!


Never leave children alone in a vehicle. Leaving children in a vehicle unattended is dangerous for a number of reasons. A child or others could be seri- ously or fatally injured. Do not leave the keys in the ignition. A child could operate power windows, other controls, or move the vehicle.


STARTING AND OPERATING 269


MANUAL TRANSMISSION


6-Speed Manual Transmission


WARNING!


You or others could be injured if you leave the vehicle unattended without having the parking brake fully applied. The parking brake should al- ways be applied when the driver is not in the vehicle, especially on an incline.


ENGINE BLOCK HEATER — IF EQUIPPED The engine block heater warms engine coolant and permits quicker starts in cold weather. Connect the cord to a standard 110-115 volt AC electrical outlet with a grounded, three wire extension cord. The engine block heater cord is found under the hood bundled in front of the battery tray.


WARNING!


Remember to disconnect the cord before driving. Damage to the 110-115 volt AC electrical cord could cause electrocution.


Use the heater when temperatures below 0°F (-18°C) are expected to last for several days.


270 STARTING AND OPERATING


Follow the shift pattern on the gearshift knob. NOTE: The backup lights will come on when your vehicle is in R (Reverse) gear and the ignition is in the ON position.


Manual Shift Controls


WARNING!


When parking your vehicle, always leave a manual transmission in first gear and apply the parking brake fully to guard against vehicle movement and possible injury or damage. Never use any gear as a substitute for the parking brake.


CAUTION!


To drive as safely as possible and to prolong the life of your manual transmission, follow these tips:


• Before shifting from a forward gear into reverse, or from reverse to a forward gear, stop vehicle com- pletely. Otherwise, transmission damage may result.


heat buildup and damages the clutch.


speeds in lower gears. Engine damage may result.


• Do not operate at sustained high engine or road • Do not downshift into a low gear while traveling at too high a speed for that gear. Engine, clutch, or transmis- sion damage may result. • Do not rest your foot on the clutch pedal. This causes • When you slow down or go up a grade, downshift as • Never hold the vehicle stopped on a hill by using the • During cold weather, you may experience increased effort in shifting until the transmission fluid warms up. This is normal. • Push in the clutch pedal completely when shifting. Otherwise, transmission or clutch damage may result.


speed requires or the engine may overheat.


clutch pedal. The clutch may be damaged.


STARTING AND OPERATING 271


• When “rocking” a stuck vehicle by shifting between a forward gear and reverse, do not spin wheels faster than 15 mph (24 km/h), or drivetrain damage may result.


Recommended Manual Transmission Shifting Speeds The manufacturer recommends that you use the shift speeds listed in the chart below. Manual Transmission Shift Speeds in MPH (KM/H) En- gine 3.8L


2 to 3 3 to 4 4 to 5 5 to 6


Speeds


15 (24)


Accel.


1 to 2


Cruise


10 (16)


24
(39) 19
(31)


34
(55) 27
(43)


47
(76) 37
(60)


56
(90) 41
(66)


272 STARTING AND OPERATING


Recommended Manual Transmission Downshifting Speeds To prevent clutch and transmission damage, your vehicle should be downshifted at speeds no greater than those listed in the chart below:


Manual Transmission Downshift Speeds in MPH


(KM/H)


6th to 5th


5th to 4th


4th to 3rd


3rd to 2nd


2nd to


1st


88 (142) 71 (114)


51 (82)


33 (53)


20 (32)


Gear Selec- tion Maxi- mum Speed


CAUTION!


Failure to follow the recommended downshifting speeds may cause the engine to over speed and/or damage the clutch disc even if the clutch pedal is depressed.


STARTING AND OPERATING 273


WARNING!


It is dangerous to shift the selector lever out of P (Park) or N (Neutral) if the engine speed is higher than idle speed. If your foot is not firmly on the brake pedal, the vehicle could accelerate quickly forward or in reverse. You could lose control of the vehicle and hit someone or something. Only shift into gear when the engine is idling normally and when your foot is firmly on the brake pedal.


AUTOMATIC TRANSMISSION


CAUTION!


to a complete stop.


Damage to the transmission may occur if the follow- ing precautions are not observed: • Shift into P (Park) only after the vehicle has come • Shift into or out of R (Reverse) only after the vehicle has come to a complete stop and the engine is at idle speed. • Do not shift from R (Reverse), P (Park), or N (Neutral) into any forward gear when the engine is above idle speed. • Before shifting into any gear, make sure your foot


is firmly on the brake pedal.


274 STARTING AND OPERATING


Shift Lock Manual Override Your vehicle may be equipped with a shift lock manual override. The manual override may be used in the event that the shift lever should fail to move from Park with the key in the ON position and the brake pedal depressed. To operate the shift lock manual override, perform the following steps: 1. Firmly set the parking brake. 2. Using a flat blade screwdriver, carefully remove the shift lock manual override cover which is located on the PRNDL bezel, in front of the P (Park) graphic. 3. Depress and maintain firm pressure on the service brake pedal. 4. Using the screwdriver, reach into the manual override opening. Press and hold the shift lock lever down.


5. Depress the shifter release button and shift into N (Neutral). 6. The vehicle may then be started in N (Neutral). Have your vehicle inspected by your local authorized dealer, if the shift lock manual override has been used.


Brake/Transmission Interlock System This system prevents you from moving the gear shift out of P (Park) and into any gear unless the brake pedal is pressed. This system is active only while the ignition switch is in the ON position. Always depress the brake pedal first, before moving the gear selector out of P (Park). Automatic Transmission with Overdrive Shifting from D (Drive) to P (Park) or R (Reverse) (or from P or R to D) should be done only after the accelerator pedal is released and the vehicle is stopped. Be sure to keep your foot on the brake when moving the shift lever between these gears.


STARTING AND OPERATING 275


Automatic Shift Controls


276 STARTING AND OPERATING


Gear Ranges DO NOT race the engine when shifting from P (Park) or N (Neutral) position into another gear range. P (Park) This gear position supplements the parking brake by locking the transmission. The engine can be started in this range. Never use P (Park) while the vehicle is in motion. Apply the parking brake when leaving the vehicle in this range. Always apply parking brake first, then place the selector in P (Park) position.


WARNING!


Never use P (Park) position as a substitute for the parking brake. Always apply parking brake fully when parked to guard against vehicle movement and possible injury or damage.


WARNING!


It is dangerous to shift the selector lever out of P (Park) or N (Neutral) if the engine speed is higher than idle speed. If your foot is not firmly on the brake pedal, the vehicle could accelerate quickly forward or in reverse. You could lose control of the vehicle and hit someone or something. Only shift into gear when the engine is idling normally and when your right foot is firmly on the brake pedal.


R (Reverse) Use this range only after the vehicle has come to a complete stop. N (Neutral) Shift into N (Neutral) when the vehicle is standing for prolonged periods with the engine running. The engine may be started in this range. Set the parking brake if you must leave the vehicle. NOTE: Towing the vehicle, coasting, or driving for any other reason with selector lever in N (Neutral) can result in severe transmission damage. Refer to “Recreational Towing” in Section 5 and “Towing a Disabled Vehicle” in Section 6 of this manual.


STARTING AND OPERATING 277


Overdrive (O/D) For most city and highway driving. The transmission contains an electronically controlled Overdrive, and will automatically shift from D (Drive) to O/D (Overdrive) if the following conditions are present: • The transmission selector is in D (Drive). • The O/D OFF switch has not been activated. • Vehicle speed is above approximately 30 mph (48


km/h).


278 STARTING AND OPERATING


When frequent transmission shifting occurs while using Overdrive, such as when operating the vehicle under heavy load conditions (for example, in hilly terrain, strong head winds, or trailer towing), turning off over- drive will improve performance and extend transmission life by reducing excessive shifting and heat buildup.


Overdrive Off Switch


Overdrive can be locked out by pressing the O/D OFF switch located on the center console. The O/D OFF indicator light (on the switch) will illuminate to show that the switch has been activated. When the indicator light is on, Overdrive is locked out. Pressing the switch a second time restores the Overdrive function. The lockout feature is useful when towing a trailer or carrying a heavy load. 2 (Second) For moderate grades and to assist braking on dry pave- ment or in mud and snow. Begins at a stop in low gear with automatic upshift to 2nd gear. Will not shift to 3rd. 1 (First) For hard pulling at low speeds in mud, sand, snow, or on steep grades. Begins and stays in low gear with no upshift. Provides engine compression braking at low speeds.


WARNING!


Never use P (Park) position with an automatic trans- mission as a substitute for the parking brake. Always apply parking brake fully when parked to guard against vehicle movement and possible injury or damage.


STARTING AND OPERATING 279


CAUTION!


• Before moving the shift lever out of P (Park), you must turn the ignition from LOCK so the steering wheel and shift lever are released. Otherwise, damage to steering column or shifter could result. • Never race the engine with the brakes on and the vehicle in gear, and never hold the vehicle on an incline without applying the brakes. These prac- tices can overheat and damage the transmission. • When “rocking” a stuck vehicle by moving be- tween D (Drive) and R (Reverse), do not spin the wheels faster than 15 mph (24 km/h), or drivetrain damage may result.


280 STARTING AND OPERATING


Torque Converter Clutch A feature designed to improve fuel economy has been added to the automatic transmission of this vehicle. A clutch within the torque converter engages automatically at calibrated speeds. This may result in a slightly differ- ent feeling or response during normal operation in high gear. When the vehicle speed drops or during accelera- tion, the clutch automatically and smoothly disengages.


FOUR–WHEEL DRIVE OPERATION (COMMAND-TRAC™ OR ROCK-TRAC™) — IF EQUIPPED


Operating Instructions/Precautions The transfer case provides four mode positions — two (rear) wheel drive high range, four wheel drive high range, neutral, and four wheel drive low range.


4WD Shift Controls


This transfer case is intended to be driven in the two wheel drive (2H) position for normal street and highway conditions such as hard surfaced roads. In the events when additional traction is required, the transfer case 4H and 4L positions can be used to lock the front and rear driveshafts together and force the front and rear wheels to rotate at the same speed. This is accomplished by simply moving the shift lever to these positions. The 4H and 4L positions are intended for loose, slippery road surfaces only and not intended for normal driving. Driving in the 4H and 4L positions on hard surfaced roads will cause increased tire wear and damage to the driveline components. The “4WD Indicator Light” (located in the instrument cluster) alerts the driver that the vehicle is in four wheel drive and that the front and rear driveshafts are locked together. This light illuminates when the transfer case is shifted into the 4H position.


STARTING AND OPERATING 281


NOTE: Do not attempt to make a shift while only the front or rear wheels are spinning. The transfer case is not equipped with a synchronizer and therefore the front and rear driveshafts speeds must be equal for the shift to take place. Shifting while only the front or rear wheels are spinning can cause damage to the transfer case. When operating your vehicle in 4L, the engine speed is approximately three times (four times for Rubicon mod- els) that of the 2H or 4H positions at a given road speed. Take care not to overspeed the engine. Proper operation of four wheel drive vehicles depends on tires of equal size, type, and circumference on each wheel. Any difference will adversely affect shifting and cause damage to the transfer case. Because four wheel drive provides improved traction, there is a tendency to exceed safe turning and stopping speeds. Do not go faster than road conditions permit.


282 STARTING AND OPERATING


WARNING!


You or others could be injured if you leave the vehicle unattended with the transfer case in the N (Neutral) position without first fully engaging the parking brake. The transfer case N (Neutral) position disengages both the front and rear driveshafts from the powertrain and will allow the vehicle to move regardless of the transmission position. The parking brake should always be applied when the driver is not in the vehicle.


Shift Positions


For additional information on the appropriate use of each transfer case mode position, see the information below:


2H Position Rear Wheel Drive High Range — Normal street and highway driving. Hard surfaced roads. 4H Position Four Wheel Drive High Range — Locks the front and rear driveshafts together. Forces the front and rear wheels to rotate at the same speed. This range (4H) provides additional traction for loose, slippery road surfaces and should not be used on wet or dry pavement.


WARNING!


Do not drive this vehicle in excess of 50 mph (80
km/h) with the transfer case in the four wheel drive high range (4H). Failure to follow this warning can result in loss of control and an accident causing serious and fatal injuries.


The “4WD Indicator Light” (located in the instrument cluster) will illuminate when the transfer case is shifted into the 4H position. N (Neutral) Position Neutral — Disengages both the front and rear driveshafts from the powertrain. To be used for flat towing behind another vehicle. Refer to “Recreational Towing” in Sec- tion 5 of this manual. 4L Position Four Wheel Drive Low Range — Locks the front and rear driveshafts together. Forces the front and rear wheels to rotate at the same speed. Additional traction and maxi- mum pulling power for loose, slippery road surfaces only. Do not exceed 25 mph (40 km/h). The “4WD Indicator Light” (located in the instrument cluster) will illuminate when the transfer case is shifted into the 4L position.


STARTING AND OPERATING 283


Shifting Procedure


2H to 4H or 4H to 2H Shifting between 2H and 4H can be made with the vehicle stopped or in motion. If the vehicle is in motion, shifts can be made up to 50 mph (80 km/h). With the vehicle in motion, the transfer case will engage/ disengage faster if you momentarily release the accelera- tor pedal after completing the shift. Apply a constant force when shifting the transfer case lever. 4H to 4L or 4L to 4H With the vehicle rolling at 2 to 3 mph (3 to 5 km/h), shift an automatic transmission to N (Neutral) or depress the clutch pedal on a manual transmission. While the vehicle is coasting at 2 to 3 mph (3 to 5 km/h), shift the transfer case lever firmly to the desired position. Do not pause in transfer case N (Neutral).


284 STARTING AND OPERATING


NOTE: Pausing in transfer case N (Neutral) in vehicles equipped with an automatic transmission may require shutting the engine OFF to avoid gear clash while completing the shift. If difficulty occurs, shift the auto- matic transmission to N (Neutral), hold foot on brake, and turn the engine OFF. Make shift to desired mode. NOTE: Shifting into or out of 4L is possible with the vehicle completely stopped, however, difficulty may oc- cur due to the mating teeth not being properly aligned. Several attempts may be required for clutch teeth align- ment and shift completion to occur. The preferred method is with the vehicle rolling at 2 to 3 mph (3 to 5
km/h). Avoid attempting to engage or disengage 4L with the vehicle moving faster than 2 to 3 mph (3 to 5 km/h).


WARNING!


Failure to engage a position completely can cause transfer case damage or loss of power and vehicle control. You could have an injury accident. Do not drive the vehicle unless the transfer case is fully engaged.


TRAC-LOK™ REAR AXLE — IF EQUIPPED The Trac-Lok™ rear axle provides a constant driving force to both rear wheels and reduces wheel spin caused by the loss of traction at one driving wheel. If traction differs between the two rear wheels, the differential automatically proportions the usable torque by providing more torque to the wheel that has traction.


Trac-Lok™ is especially helpful during slippery driving conditions. With both rear wheels on a slippery surface, a slight application of the accelerator will supply maxi- mum traction.


WARNING!


On vehicles equipped with a limited-slip differen- tial, never run the engine with one rear wheel off the ground. The vehicle may drive through the rear wheel remaining on the ground and cause you to lose control of your vehicle.


STARTING AND OPERATING 285


AXLE LOCK (TRU–LOK™) — RUBICON MODELS The axle lock switch is located on the lower switch bank (below the climate controls).


Axle Lock Switch


286 STARTING AND OPERATING


This feature will only activate when the following con- ditions are met: • Key in ignition, vehicle in 4L (Low) range. • Vehicle speed should be 10 mph (16 km/h) or less. To activate the system, press the bottom of the switch once to lock the rear axle only (the “Rear Axle Lock Indicator Light” will illuminate), press the bottom of the switch again to lock the front axle (the “Front Axle Lock Indicator Light” will illuminate). Once the rear axle is locked, pressing the switch again will lock or unlock the front axle. NOTE: The indicator lights will flash until the axles are fully locked or unlocked. To unlock the axles, push the top of the switch. Axle lock will disengage if the vehicle is taken out of 4L (Low) range, or the ignition switch is turned to the OFF position.


REAR AXLE LOCK — 4WD NON-RUBICON MODELS (IF EQUIPPED) The rear axle lock switch is located on the lower switch bank (below the climate controls). This feature will only activate when the following con- ditions are met: • Key in ignition, vehicle in 4L (Low) range. • Vehicle speed should be 10 mph (16 km/h) or less. To activate the system, press the switch down to lock the rear axle (the “Rear Axle Lock Indicator Light” will illuminate), press the switch up to unlock the rear axle. NOTE: The indicator lights will flash until the axle is fully locked or unlocked. The rear axle lock will disengage if the vehicle is taken out of 4L (Low) range, or the ignition switch is turned to the OFF position.


ELECTRONIC SWAY BAR DISCONNECT — IF EQUIPPED Your vehicle may be equipped with an electronic discon- necting stabilizer/sway bar. This system allows greater front suspension travel in off-road situations. This system is controlled by the electronic control sway bar switch located on the lower switch bank (below the climate controls).


STARTING AND OPERATING 287


Sway Bar Switch


Press the sway bar switch to activate the system. Press the switch again to deactivate the system. The “Sway Bar Indicator Light” (located in the instrument cluster) will illuminate when the bar is disconnected. The “Sway Bar Indicator Light” will flash during activation transition, or


288 STARTING AND OPERATING


when activation conditions are not met. The stabilizer/ sway bar should remain in on-road mode during normal driving conditions.


WARNING!


Do not disconnect the stabilizer bar and drive on hard surfaced roads or at speeds above 18 mph (29
km/h), you may lose control of the vehicle, which could result in serious injury. The front stabilizer bar enhances vehicle stability and is necessary for main- taining control of the vehicle. The system monitors vehicle speed and will attempt to reconnect the stabilizer bar at speeds over 18 mph (29 km/h). This is indicated by a flashing or solid “Sway Bar Indicator Light.” Once vehicle speed is reduced below 14 mph (22 km/h), the system will once again attempt to return to off road mode.


To disconnect the stabilizer/sway bar, shift to either 4HI or 4LO (refer to “Four Wheel Drive Operation” in this section) and press the stabilizer/sway bar button to obtain the off-road position. The amber indicator light will flash until the stabilizer/sway bar has been fully disconnected. NOTE: The stabilizer/sway bar may be torque locked due to left and right suspension height differences. This condition is due to driving surface differences or vehicle loading. to disconnect/reconnect, the right and left halves of the bar must be aligned. This alignment may require that the vehicle be driven onto level ground or rocked from side to side. To return to on-road mode, press the stabilizer/sway bar button again.


the stabilizer/sway bar


In order


for


STARTING AND OPERATING 289


An advantage of the higher ground clearance is a better view of the road, allowing you to anticipate problems. They are not designed for cornering at the same speeds as conventional 2-wheel drive vehicles any more than low- slung sports cars are designed to perform satisfactorily in off-road conditions. If at all possible, avoid sharp turns or abrupt maneuvers. As with other vehicles of this type, failure to operate this vehicle correctly may result in loss of control or vehicle rollover.


WARNING!


If the stabilizer/sway bar will not return to on-road mode, vehicle stability is greatly reduced. Do not attempt to drive vehicle over 18 mph (29 km/h). Driving faster than 18 mph (29 km/h) may cause loss of control of the vehicle, which could result in serious injury. Contact your local authorized dealer for assistance.


ON-ROAD DRIVING TIPS Utility vehicles have higher ground clearance and a narrower track to make them capable of performing in a wide variety of off-road applications. Specific design characteristics give them a higher center of gravity than ordinary cars.


290 STARTING AND OPERATING


OFF-ROAD DRIVING TIPS


Prior to off-road usage,


NOTE: equipped) should be removed to prevent damage. 1. Remove two (2) nuts from bodyside.


the side step (if


2. Remove one (1) bolt from underside of vehicle.


3. Remove side step assembly. When To Use 4L (Low) Range When off-road driving, shift to 4L (Low) for additional traction and control on slippery or difficult terrain, ascending or descending steep hills, and to increase low speed pulling power. This range should be limited to


extreme situations such as deep snow, mud, steep in- clines, or sand where additional low speed pulling power is needed. Vehicle speeds in excess of 25 mph (40 km/h) should be avoided when in 4L (Low) range. Driving Through Water Although your vehicle is capable of driving through water, there are a number of precautions that must be considered before entering the water:


CAUTION!


When driving through water, do not exceed 5 mph (8
km/h). Always check water depth before entering as a precaution, and check all fluids afterward. Driving through water may cause damage that may not be covered by the new vehicle limited warranty.


STARTING AND OPERATING 291


Driving through water more than a few inches deep will require extra caution to ensure safety and prevent dam- age to your vehicle. If you must drive through water, try to determine the depth and the bottom condition (and location of any obstacles) prior to entering. Proceed with caution and maintain a steady controlled speed less than 5 mph (8 km/h) in deep water to minimize wave effects. Flowing Water If the water is swift flowing and rising (as in storm run-off) avoid crossing until the water level recedes and/or the flow rate is reduced. If you must cross flowing water avoid depths in excess of 9 inches. The flowing water can erode the streambed causing your vehicle to sink into deeper water. Determine exit point(s) that are downstream of your entry point to allow for drifting.


292 STARTING AND OPERATING


Standing Water Avoid driving in standing water deeper than 20 inches, and reduce speed appropriately to minimize wave ef- fects. Maximum speed in 20 inches of water is less than 5
mph (8 km/h). Maintenance After driving through deep water, inspect your vehicle fluids and lubricants (engine oil, transmission oil, axle, transfer case) to assure the fluids have not been contami- nated. Contaminated fluid (milky, foamy in appearance) should be flushed/changed as soon as possible to pre- vent component damage. Driving In Snow, Mud and Sand In heavy snow, when pulling a load, or for additional control at slower speeds, shift the transmission to a low gear and shift the transfer case to 4L (Low) if necessary. Refer to “Four-Wheel Drive Operation” in this section.


Do not shift to a lower gear than necessary to maintain headway. Over-revving the engine can spin the wheels and traction will be lost. Avoid abrupt downshifts on icy or slippery roads, be- cause engine braking may cause skidding and loss of control. Hill Climbing


NOTE: Before attempting to climb a hill, determine the conditions at the crest and/or on the other side. Before climbing a steep hill, shift the transmission to a lower gear and shift the transfer case to 4L (Low). Use first gear and 4L (Low) for very steep hills. If you stall or begin to lose headway while climbing a steep hill, allow your vehicle to come to a stop and immediately apply the brakes. Restart the engine and shift to R (Reverse). Back slowly down the hill allowing the compression braking of the engine to help regulate


your speed. If the brakes are required to control vehicle speed, apply them lightly and avoid locking or skidding the tires.


WARNING!


If the engine stalls or you lose headway or cannot make it to the top of a steep hill or grade, never attempt to turn around. To do so may result in tipping and rolling the vehicle. Always back care- fully straight down a hill in R (Reverse) gear. Never back down a hill in N (Neutral) using only the brake.


Remember, never drive diagonally across a hill-always drive straight up or down. If the wheels start to slip as you approach the crest of a hill, ease off the accelerator and maintain headway by


STARTING AND OPERATING 293


turning the front wheels slowly left and right. This may provide a fresh “bite” into the surface and will usually provide traction to complete the climb. Traction Downhill Shift the transmission into a low gear and the transfer case to 4L (Low) range. Let the vehicle go slowly down the hill with all four wheels turning against engine compression drag. This will permit you to control the vehicle speed and direction. When descending mountains or hills, repeated braking can cause brake fade with loss of braking control. Avoid repeated heavy braking by downshifting the transmis- sion whenever possible.


294 STARTING AND OPERATING


After Driving Off-Road Off-road operation puts more stress on your vehicle than does most on-road driving. After going off-road it is always a good idea to check for damage. That way you can get any problems taken care of right away and have your vehicle ready when you need it. • Completely inspect the underbody of your vehicle. Check tires, body structure, steering, suspension, and exhaust system for damage. • Check threaded fasteners for looseness, particularly on the chassis, drivetrain components, steering, and sus- pension. Retighten them, if required, and torque to the values specified in the Service Manual. • Check for accumulations of plants or brush. These things could be a fire hazard. They might hide damage to fuel lines, brake hoses, axle pinion seals, and propeller shafts.


• After extended operation in mud, sand, water, or similar dirty conditions, have brake rotors, wheels, brake linings, and axle yokes inspected and cleaned as soon as possible.


WARNING!


Abrasive material in any part of the brakes may cause excessive wear or unpredictable braking. You might not have full braking power when you need it to prevent an accident. If you have been operating your vehicle in dirty conditions, get your brakes checked and cleaned as necessary.


• If you experience unusual vibration after driving in mud, slush or similar conditions, check the wheels for impacted material. Impacted material can cause a wheel imbalance and freeing the wheels of it will correct the situation.


PARKING BRAKE To set the parking brake, pull the lever up as firmly as possible. When the parking brake is applied with the ignition ON, the “Brake Warning Light” in the instru- ment cluster will light. To release the parking brake, pull up slightly, press the center button, then lower the lever completely. NOTE: The instrument cluster “Brake Warning Light” indicates only that the parking brake is applied. You must be sure the parking brake is fully applied before leaving the vehicle.


STARTING AND OPERATING 295


Parking Brake


Be sure the parking brake is firmly set when parked, and the gear shift lever is in the P (Park) position (automatic transmission) or R (Reverse) or 1st gear (manual trans- mission). When parking on a hill, you should apply the parking brake before placing the gear shift lever in P


296 STARTING AND OPERATING


(Park), otherwise the load on the transmission locking mechanism may make it difficult to move the selector out of P (Park).


WARNING!


• Always fully apply the parking brake when leav- ing your vehicle, or it may roll and cause damage or injury. Also, be certain to leave an automatic transmission in P (Park), a manual transmission in R (Reverse) or 1st gear. Failure to do so may allow the vehicle to roll and cause damage or injury. • Never leave children alone in a vehicle. Leaving children in a vehicle unattended is dangerous for a number of reasons. A child or others could be seriously or fatally injured. Do not leave the keys in the ignition. A child could operate power win- dows, other controls, or move the vehicle.


When parking on a hill, turn the front wheels toward the curb on a downhill grade and away from the curb on an uphill grade. The parking brake should always be applied whenever the driver is not in the vehicle.


ANTI-LOCK BRAKE SYSTEM The Anti-Lock Brake System is designed to aid the driver in maintaining vehicle control under adverse braking conditions. The system operates with a separate com- puter to modulate hydraulic pressure to prevent wheel lock-up and help avoid skidding on slippery surfaces. All vehicle wheels and tires must be the same size and type and tires must be properly inflated to produce accurate signals for the computer.


WARNING!


Significant over or under-inflation of tires, or mixing sizes of tires or wheels on the vehicle can lead to loss of braking effectiveness.


The Anti-Lock Brake System conducts a low speed self- test at about 12 mph (20 km/h). If for any reason, your foot is on the brake when the vehicle reaches 12 mph (20
km/h), this check will be delayed until 25 mph (40
km/h). The Anti-Lock Brake System pump motor runs during the self-test and during an ABS stop to provide the regulated hydraulic pressure. The motor pump makes a low humming noise during operation, this is normal.


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During off-road use, loss of traction can temporarily defeat the system and cause the warning light to illumi- nate. Turn the ignition OFF and ON again to restore Anti-Lock Brake System function.


WARNING!


Pumping of the Anti-Lock Brakes will diminish their effectiveness and may lead to an accident. Pumping makes the stopping distance longer. Just press firmly on your brake pedal when you need to slow down or stop.


298 STARTING AND OPERATING


WARNING!


• Anti-lock system (ABS) cannot prevent the natural laws of physics from acting on the vehicle, nor can it increase braking or steering efficiency beyond that afforded by the condition of the vehicle brakes and tires or the traction afforded. • The ABS cannot prevent accidents,


including those resulting from excessive speed in turns, following another vehicle too closely, or hydro- planing. Only a safe, attentive, and skillful driver can prevent accidents. • The capabilities of an ABS equipped vehicle must never be exploited in a reckless or dangerous manner which could jeopardize the user’s safety or the safety of others.


CAUTION!


The Anti-Lock Brake System is subject to possible detrimental effects of electronic interference caused by improperly installed aftermarket radios or telephones.


NOTE: During severe braking conditions, a pulsing sensation may occur and a clicking noise will be heard. This is normal, the Anti-Lock Brake System is functioning.


indicating that


POWER STEERING The standard power steering system will give you good vehicle response and increased ease of maneuverability in tight spaces. The system will provide mechanical steering capability if power assist is lost.


If for some reason the power assist is interrupted, it will still be possible to steer your vehicle. Under these condi- tions, you will observe a substantial increase in steering effort, especially at very low vehicle speeds and during parking maneuvers. Increased noise levels at the end of the steering NOTE: wheel travel are considered normal and do not indicate that there is a problem with the power steering system. Upon initial start-up in cold weather, the power steering pump may make noise for a short amount of time. This is due to the cold, thick fluid in the steering system. This noise should be considered normal, and it does not in any way damage the steering system.


STARTING AND OPERATING 299


WARNING!


Continued operation with reduced power steering assist could pose a safety risk to yourself and others. Service should be obtained as soon as possible.


CAUTION!


Prolonged operation of the steering system at the end of the steering wheel travel will increase the steering fluid temperature and it should be avoided when possible. Damage to the power steering pump may occur.


300 STARTING AND OPERATING


TIRE SAFETY INFORMATION


Tire Markings


NOTE: • P(Passenger)-Metric tire sizing is based on U.S. design standards. P-Metric tires have the letter “P” molded into the sidewall preceding the size designation. Ex- ample: P215/65R15 95H.


• European Metric tire sizing is based on European design standards. Tires designed to this standard have the tire size molded into the sidewall beginning with the section width. The letter ⬙P⬙ is absent from this tire size designation. Example: 215/65R15 96H • LT(Light Truck)-Metric tire sizing is based on U.S. design standards. The size designation for LT-Metric tires is the same as for P-Metric tires except for the letters “LT” that are molded into the sidewall preced- ing the size designation. Example: LT235/85R16. • Temporary Spare tires are high pressure compact spares designed for temporary emergency use only. Tires designed to this standard have the letter “T” molded into the sidewall preceding the size designa- tion. Example: T145/80D18 103M. • High Flotation tire sizing is based on U.S. design standards and begins with the tire diameter molded into the sidewall. Example: 31x10.5 R15 LT.


Tire Sizing Chart


Size Designation:


EXAMPLE:


P = Passenger car tire size based on U.S. design standards ⴖ....blank....ⴖ = Passenger car tire based on European design standards LT = Light Truck tire based on U.S. design standards T = Temporary Spare tire 31 = Overall Diameter in Inches (in) 215 = Section Width in Milimeters (mm) 65 = Aspect Ratio in Percent (%)


—Ratio of section height to section width of tire.


10.5 = Section Width in Inches (in) R = Construction Code


—⬙R⬙ means Radial Construction. —⬙D⬙ means Diagonal or Bias Construction.


15 = Rim Diameter in Inches (in)


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302 STARTING AND OPERATING


Service Description:


95 = Load Index


EXAMPLE:


—A numerical code associated with the maximum load a tire can carry.


H = Speed Symbol


—A symbol indicating the range of speeds at which a tire can carry a load corresponding to its load index under certain operating conditions. —The maximum speed corresponding to the Speed Symbol should only be achieved un- der specified operating conditions. (ie. tire pressure, vehicle loading, road conditions and posted speed limits).


Load Identification:


ⴖ....blank....ⴖ = Absence of any text on sidewall of the tire indicates a Standard Load (SL) Tire Extra Load (XL) = Extra Load (or Reinforced) Tire Light Load = Light Load Tire C,D,E = Load range associated with the maximum load a tire can carry at a specified pressure


Maximum Load — Maximum Load indicates the maximum load this tire is designed to carry. Maximum Pressure — Maximum Pressure indicates the maximum permissible cold tire inflation pressure for this tire.


Tire Identification Number (TIN) The TIN may be found on one or both sides of the tire however the date code may only be on one side. Tires with white sidewalls will have the full TIN including date code located on the white sidewall side of the tire.


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Look for the TIN on the outboard side of black sidewall tires as mounted on the vehicle. If the TIN is not found on the outboard side then you will find it on the inboard side of the tire.


DOT = Department of Transportation


—This symbol certifies that the tire is in compliance with the U.S. Department of Transportation tire safety standards, and is approved for highway use.


EXAMPLE:


DOT MA L9 ABCD 0301


MA = Code representing the tire manufacturing location.(2 digits) L9 = Code representing the tire size.(2 digits) ABCD = Code used by tire manufacturer.(1 to 4 digits) 03 = Number representing the week in which the tire was manufactured.(2 digits)


—03 means the 3rd week.


01 = Number representing the year in which the tire was manufactured.(2 digits)


—01 means the year 2001. —Prior to July 2000, tire manufacturers were only required to have 1 number to represent the year in which the tire was manufactured. Example: 031 could represent the 3rd week of 1981 or 1991.


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Tire Loading and Tire Pressure


Tire Placard Location


Tire Placard Location (2 Door Models)


Tire Placard Location (4 Door Models)


Tire and Loading Information Placard


Tire and Loading Information


This placard tells you important information about the, 1) number of people that can be carried in the vehicle 2) the total weight your vehicle can carry 3) the tire size designed for your vehicle 4) the cold tire inflation pressures for the front, rear and spare tires.


STARTING AND OPERATING 305


Loading The vehicle maximum load on the tire must not exceed the load carrying capacity of the tire on your vehicle. You will not exceed the tire’s load carrying capacity if you adhere to the loading conditions, tire size and cold tire inflation pressures specified on the Tire and Loading Information placard and the Vehicle Loading section of this manual. NOTE: Under a maximum loaded vehicle condition, gross axle weight ratings (GAWR’s) for the front and rear axles must not be exceeded. For further information on GAWR’s, vehicle loading and trailer towing, see the Vehicle Loading section of this manual. To determine the maximum loading conditions of your vehicle, locate the statement “The combined weight of occupants and cargo should never exceed XXX kg or XXX lbs.” on the Tire and Loading Information placard. The


306 STARTING AND OPERATING


combined weight of occupants, cargo/luggage and trailer tongue weight (if applicable) should never exceed the weight referenced here. Steps for Determining Correct Load Limit 1. Locate the statement “The combined weight of occu- pants and cargo should never exceed XXX pounds” on your vehicle’s placard. 2. Determine the combined weight of the driver and passengers that will be riding in your vehicle. 3. Subtract the combined weight of the driver and pas- sengers from XXX kilograms or XXX pounds. 4. The resulting figure equals the available amount of cargo and luggage load capacity. For example, if “XXX” amount equals 1400 lbs. and there will be five 150 lb. passengers in your vehicle, the amount of available cargo and luggage load capacity is 650 lb. (since 5 x 150 = 750, and 1400 – 750 = 650 lb.)


5. Determine the combined weight of luggage and cargo being loaded on the vehicle. That weight may not safely exceed the available cargo and luggage load capacity calculated in step 4. 6. If your vehicle will be towing a trailer, load from your trailer will be transferred to your vehicle. Consult this manual to determine how this reduces the available cargo and luggage load capacity of your vehicle. NOTE: The following table shows examples on how to calculate total load, cargo/luggage and towing capacities of your vehicle with varying seating configurations and number and size of occupants. This table is for illustra- tion purposes only and may not be accurate for the seating and load carry capacity of your vehicle. NOTE: For the following example the combined weight of occupants and cargo should never exceed 865 lbs. (392
Kg).


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308 STARTING AND OPERATING


WARNING!


1. Safety—


Overloading of your tires is dangerous. Overloading can cause tire failure, affect vehicle handling, and increase your stopping distance. Use tires of the recommended load capacity for your vehicle. Never overload them.


TIRES — GENERAL INFORMATION


Tire Pressure Proper tire inflation pressure is essential to the safe and satisfactory operation of your vehicle. Three primary areas are affected by improper tire pressure:


WARNING!


Improperly inflated tires are dangerous and can cause accidents. • Under inflation increases tire flexing and can result in tire failure. • Over inflation reduces a tire’s ability to cushion shock. Objects on the road and chuck holes can cause damage that results in tire failure. • Unequal tire pressures can cause steering problems. You could lose control of your vehicle. • Overinflated or under inflated tires can affect vehicle handling and can fail suddenly, resulting in loss of vehicle control. • Unequal tire pressures from one side of the vehicle to the other can cause the vehicle to drift to the right or left. Always drive with each tire properly inflated.


2. Economy— Improper inflation pressures can cause uneven wear patterns to develop across the tire tread. These abnormal wear patterns will reduce tread life resulting in a need for earlier tire replacement. Under inflation also increases tire rolling resistance and results in higher fuel consump- tion. 3. Ride Comfort and Vehicle Stability— Proper tire inflation contributes to a comfortable ride. Over inflation produces a jarring and uncomfortable ride.


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Tire Inflation Pressures


Tire Placard Location (2 Door Models)


310 STARTING AND OPERATING


Tire Placard Location (4 Door Models)


The pressure should be checked and adjusted as well as inspecting for signs of tire wear or visible damage at least once a month. Use a good quality pocket-type gauge to check tire pressure. Do not make a visual judgement when determining proper inflation. Radial tires may look properly inflated even when they are under inflated.


CAUTION!


After inspecting or adjusting the tire pressure always reinstall the valve stem cap–if equipped. This will prevent moisture and dirt from entering the valve stem, which could damage the valve stem.


Inflation pressures specified on the placard are always “cold tire inflation pressure”. Cold tire inflation pressure is defined as the tire pressure after the vehicle has not been driven for at least 3 hours, or driven less than 1 mile (1 km) after a 3 hour period. The cold tire inflation pressure must not exceed the maximum inflation pres- sure molded into the tire side wall. Check tire pressures more often if subject to a wide range of outdoor temperatures, as tire pressures vary with temperature changes.


Tire pressures change by approximately 1 psi (7 kPa) per 12° F (7° C) of air temperature change. Keep this in mind when checking tire pressure inside a garage especially in the winter. Example: If garage temperature = 68° F (20° C) and the outside temperature = 32° F (0° C) then the cold tire inflation pressure should be increased by 3 psi (21 kPa), which equals 1 psi (7 kPa) for every 12° F (7° C) for this outside temperature condition. Tire pressure may increase from 2 to 6 psi (13 to 40 kPa) during operation. DO NOT reduce this normal pressure build up or your tire pressure will be too low. Tire Pressures for High Speed Operation The manufacturer advocates driving at safe speeds within posted speed limits. Where speed limits or condi- tions are such that the vehicle can be driven at high


STARTING AND OPERATING 311


speeds, maintaining correct tire inflation pressure is very important. Increased tire pressure and reduced vehicle loading may be required for high speed vehicle opera- tion. Refer to original equipment or an authorized tire dealer for recommended safe operating speeds, loading and cold tire inflation pressures.


WARNING!


High speed driving with your vehicle under load is dangerous. The added strain on your tires could cause them to fail. You could have a serious accident. Don’t drive a vehicle loaded to maximum capacity at continuous speeds above 75 mph (120 km/h).


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Radial-Ply Tires


WARNING!


Combining radial ply tires with other types of tires on your vehicle will cause your vehicle to handle poorly. The instability could cause an accident. Al- ways use radial tires in sets of four. Never combine them with other types of tires.


Cuts and punctures in radial tires are repairable only in the tread area because of sidewall flexing. Consult your authorized dealer for radial tire repairs. Tire Spinning When stuck in mud, sand, snow, or ice conditions, do not spin your vehicle’s wheels above 35 mph (55 km/h).


WARNING!


Fast spinning tires can be dangerous. Forces gener- ated by excessive wheel speeds may cause tire dam- age or failure. A tire could explode and injure some- one. Do not spin your vehicle’s wheels faster than 35
mph (55 km/h) when you are stuck, and do not let anyone near a spinning wheel no matter what the speed.


Tread Wear Indicators Tread wear indicators are in the original equipment tires to help you in determining when your tires should be replaced.


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Life of Tire The service life of a tire is dependent upon varying factors including but not limited to: • Driving style • Tire pressure • Distance driven


WARNING!


Tires and spare tire should be replaced after six years, regardless of the remaining tread. Failure to follow this warning can result in sudden tire failure. You could lose control and have an accident resulting in serious injury or death.


These indicators are molded into the bottom of the tread grooves and will appear as bands when the tread depth becomes 1/16 inch (2 mm). When the indicators appear in 2 or more adjacent grooves, the tire should be replaced. Many states have laws requiring tire replacement at this point.


314 STARTING AND OPERATING


Keep unmounted tires in a cool, dry place with as little exposure to light as possible. Protect tires from contact with oil, grease and gasoline. Replacement Tires The tires on your new vehicle provide a balance of many characteristics. They should be inspected regularly for wear and correct cold tire inflation pressure. The manu- facturer strongly recommends that you use tires equiva- lent to the originals in size, quality and performance when replacement is needed (see the paragraph on tread wear indicators). Refer to the Tire and Loading Informa- tion placard for the size designation of your tire. The service description and load identification will be found on the original equipment tire. Failure to use equivalent replacement tires may adversely affect the safety, han- dling, and ride of your vehicle. We recommend that you contact your original equipment or an authorized tire dealer with any questions you may have on tire specifi- cations or capability.


WARNING!


• Do not use a tire, wheel size or rating other than that specified for your vehicle. Some combinations of unapproved tires and wheels may change suspension dimensions and performance characteristics, result- ing in changes to steering, handling, and braking of your vehicle. This can cause unpredictable handling and stress to steering and suspension components. You could lose control and have an accident resulting in serious injury or death. Use only the tire and wheel sizes with load ratings approved for your vehicle. • Never use a tire with a smaller load index or capacity, other than what was originally equipped on your vehicle. Using a tire with a smaller load index could result in tire overloading and failure. You could lose control and have an accident. • Failure to equip your vehicle with tires having ad- equate speed capability can result in sudden tire failure and loss of vehicle control.


CAUTION!


Replacing original tires with tires of a different size may result in false speedometer and odometer readings.


Alignment and Balance Poor suspension alignment may result in: • Fast tire wear. • Uneven tire wear, such as feathering and one-sided • Vehicle pull to right or left. Tires may also cause the vehicle to pull left or right. Alignment will not correct this problem. See your autho- rized dealer for proper diagnosis.


wear.


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Improper alignment will not cause vehicle vibration. Vibration may be a result of tire and wheel out-of- balance. Proper balancing will reduce vibration and avoid tire cupping and spotty wear.


TIRE CHAINS Install chains on rear tires only. Tire chains may be installed on all models except the Sahara and Rubicon. Follow these recommendations to guard against damage and excessive tire and chain wear: • Use chains on P225/75R16 tires only. P245/75R16, P255/75R17, P255/70R18, and LT255/75R17 tires do not provide adequate clearance. • Use SAE class “S” tire chains or traction devices only. • Chains must be the proper size for the vehicle, as • Follow tire chain manufacturer’s instructions for


recommended by the chain manufacturer.


mounting chains.


Follow the recommended tire rotation frequency for your type of driving found in the “Maintenance Schedules” Section of this manual. More frequent rotation is permis- sible if desired. The reasons for any rapid or unusual wear should be corrected prior to rotation being per- formed. The suggested rotation method is the “forward-cross” shown in the following diagram.


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driving.


• Install chains snugly and tighten after.6 mile (1 km) of • Do not exceed 30 mph (48 km/h). • Drive cautiously, avoiding large bumps, potholes and


extreme driving maneuvers.


TIRE ROTATION RECOMMENDATIONS Tires on the front and rear axles of vehicles operate at different loads and perform different steering, handling, and braking functions. For these reasons, they wear at unequal rates, and develop irregular wear patterns. These effects can be reduced by timely rotation of tires. The benefits of rotation are especially worthwhile with aggressive tread designs such as those on On/Off Road type tires. Rotation will increase tread life, help to main- tain mud, snow, and wet traction levels, and contribute to a smooth, quiet ride.


TIRE PRESSURE MONITOR SYSTEM (TPMS) — IF EQUIPPED The Tire Pressure Monitoring System (TPMS) will warn the driver of a low tire pressure based on the vehicle recommended cold placard pressure. The tire pressure will vary with temperature by about 1
psi (6.9 kPa) for every 12°F (6.5°C). This means that when the outside temperature decreases, the tire pressure will decrease. Tire pressure should always be set based on cold inflation tire pressure. This is defined as the tire pressure after a vehicle has not been driven for more than 3 hours - and in outside ambient temperature. Refer to the “Tires — General Information” in this section for information on how to properly inflate the vehicle’s tires. The tire pressure will also increase as the vehicle is driven, this is normal and there should be no adjustment for this increased pressure.


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The TPM System will warn the driver of a low tire pressure if the tire pressure falls below the low pressure warning threshold for any reason, including low tem- perature effects. The TPM System will continue to warn the driver of low tire pressure as long as the condition exists, and will not turn off until the tire pressure is at or above recom- mended cold placard pressure. Once the low tire pressure warning has been illuminated, the tire pressure must be increased to the recommended cold placard pressure in order for the “Tire Pressure Monitoring Telltale Light” to be turned off. The system will automatically update and the “Tire Pressure Monitoring Telltale Light” will extin- guish once the updated tire pressures have been received. The vehicle may need to be driven for up to 10 minutes above 15 mph (25 km/h) to receive this information. For example, your vehicle may have a recommended cold (parked for more than 3 hours) air pressure of 35 psi


318 STARTING AND OPERATING


(241 kPa). If the ambient temperature is 65°F (18°C) and the measured tire pressure is 30 psi (207 kPa), a tempera- ture drop to 20°F (-7°C) will decrease the tire pressure to approximately 26 psi (179 kPa). This tire pressure is sufficiently low enough to turn ON the “Tire Pressure Monitoring Telltale Light.” Driving the vehicle may cause the tire pressure to rise to approximately 30 psi (207 kPa), but the “Tire Pressure Monitoring Telltale Light” will still be ON. In this situation, the “Tire Pressure Monitoring Telltale Light” will turn OFF only after the tires have been inflated to the vehicle’s recommended cold placard pres- sure value. Base System — If Equipped The Tire Pressure Monitor System (TPMS) uses wireless technology with wheel rim mounted electronic sensors to monitor tire pressure levels. Sensors, mounted to each wheel as part of the valve stem, transmit tire pressure readings to the Receiver Module.


It is particularly important, for you to check the NOTE: tire pressure in all of your tires regularly and to maintain the proper pressure. The Tire Pressure Monitor System (TPMS) consists of the following components: • Receiver Module • 4 Tire Pressure Monitoring Sensors • Tire Pressure Monitoring Telltale Light A tire pressure monitoring sensor is located in the spare wheel if the vehicle is equipped with a matching full size spare wheel and tire assembly. The matching full size spare tire can be used in place of any of the four road tires.


The “Tire Pressure Monitoring Telltale Light” will illuminate in the instrument cluster, and an au- dible chime will be activated when one or more of the four active road tire pressures are low. The audible chime will sound once every ignition cycle for each condition that it detects. Should this occur, you should stop as soon as possible, check the inflation pressure of each tire on your vehicle, and inflate each tire to the pressure recommended by the vehicle manufacturer. The system will automatically update and the “Tire Pressure Monitoring Telltale Light” will extinguish once the up- dated tire pressures have been received. The vehicle may need to be driven for up to 10 minutes above 15 mph (25
km/h) to receive this information. A low spare tire will not cause the “Tire Pressure Monitoring Telltale Light” to illuminate or the chime to sound.


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The “Tire Pressure Monitoring Telltale Light” will flash on and off for 60 seconds, and an audible chime will sound when a system fault is detected. The flash cycle will repeat every ten minutes, without an audible chime, until the fault condition no longer exists. If the ignition key is cycled, this sequence will repeat, providing the system fault still exists. In the event that the matching full size spare tire NOTE: is swapped with a low pressure road tire, the next ignition key cycle will still show the “Tire Pressure Monitoring Telltale Light” to be ON, and a chime to sound. Driving the vehicle for up to 10 minutes above 15
mph (25 kph) will turn OFF the “Tire Pressure Monitor- ing Telltale Light” as long as the spare tire or any other road tire(s) are not below the low pressure warning threshold.


320 STARTING AND OPERATING


CAUTION!


CAUTION!


The TPMS has been optimized for the original equipment tires and wheels. TPMS pressures have been established for the tire size equipped on your vehicle. Undesirable system operation or sensor damage may result when using replacement equip- ment that is not of the same size, type, and/or style. After-market wheels can cause sensor damage. Do not use tire sealant from a can, or balance beads if your vehicle is equipped with a TPMS, as damage to the sensors may result.


After inspecting or adjusting the tire pressure always reinstall the valve stem cap. This will prevent mois- ture and dirt from entering the valve stem, which could damage the wheel rim sensor.


NOTE: • The TPMS is not intended to replace normal tire care and maintenance, nor to provide warning of a tire failure or condition. • The TPMS should not be used as a tire pressure gauge • Driving on a significantly under-inflated tire causes the tire to overheat and can lead to tire failure.


while adjusting your tire pressure.


Under-inflation also reduces fuel efficiency and tire tread life, and may affect the vehicle’s handling and stopping ability. • The TPMS is not a substitute for proper tire mainte- nance, and it is the driver’s responsibility to maintain correct tire pressure, even if under-inflation has not reached the level to trigger illumination of the “Tire Pressure Monitoring Telltale Light.”


General Information This device complies with part 15 of the FCC rules and RSS 210 of Industry Canada. Operation is subject to the following conditions: • This device may not cause harmful interference. • This device must accept any interference received, including interference that may cause undesired op- eration.


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The tire pressure sensors are covered under one of the following licenses:


United States . . . . . . . . . . . . . . . . . . . . . KR5S120123
Canada . . . . . . . . . . . . . . . . . . . . . . . . 2671-S120123


FUEL REQUIREMENTS


Your engine is designed to meet all emis- sions regulations and provide excellent fuel economy and performance when us- ing high quality unleaded gasoline having an octane rating of 87. The use of premium gasoline is not recommended. The use of premium gasoline will provide no benefit over high quality regular gasoline, and in some circumstances may result in poorer performance.


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Light spark knock at low engine speeds is not harmful to your engine. However, continued heavy spark knock at high speeds can cause damage and immediate service is required. Poor quality gasoline can cause problems such as hard starting, stalling and hesitations. If you experience these symptoms, try another brand of gasoline before consid- ering service for the vehicle. Over 40 auto manufacturer’s world wide have issued and endorsed consistent gasoline specifications (the World- wide Fuel Charter, WWFC) to define fuel properties necessary to deliver enhanced emissions, performance, and durability for your vehicle. The manufacturer recom- mends the use of gasoline that meets the WWFC speci- fications if they are available.


Reformulated Gasoline Many areas of the country require the use of cleaner burning gasoline referred to as “Reformulated Gasoline.” Reformulated gasolines contains oxygenates, and are specifically blended to reduce vehicle emissions and improve air quality. The manufacturer strongly supports the use of reformu- lated gasolines. Properly blended reformulated gasolines will provide excellent performance and durability for the engine and fuel system components. Gasoline/Oxygenate Blends Some fuel suppliers blend unleaded gasoline with oxy- genates such as 10% ethanol, MTBE, and ETBE. Oxygen- ates are required in some areas of the country during the winter months to reduce carbon monoxide emissions. Fuels blended with these oxygenates may be used in your vehicle.


CAUTION!


DO NOT use gasolines containing Methanol or E85
Ethanol. Use of these blends may result in starting and driveability problems and may damage critical fuel system components.


Problems that result from using methanol/gasoline or E85 Ethanol blends are not the responsibility of the manufacturer. While MTBE is an oxygenate made from Methanol, it does not have the negative effects of Metha- nol. MMT In Gasoline MMT is a manganese containing metallic additive that is blended into some gasoline to increase the octane num- ber. Gasolines blended with MMT offer no performance advantage beyond gasolines of the same octane number without MMT. Gasolines blended with MMT have shown


STARTING AND OPERATING 323


to reduce spark plug life and reduce emission system performance in some vehicles. The manufacturer recom- mends using gasolines without MMT. Since the MMT content of gasoline may not be indicated on the pump, you should ask your gasoline retailer whether or not his/her gasoline contains MMT. It is even more important to look for gasolines without MMT in Canada, because MMT can be used at levels higher than those allowed in the United States. MMT is prohibited in Federal and California reformu- lated gasolines. Materials Added To Fuel All gasoline sold in the United States is required to contain effective detergent additives. Use of additional detergents or other additives are not needed under normal conditions and would result in additional cost. Therefore you should not have to add anything to the fuel.


324 STARTING AND OPERATING


Fuel System Cautions


CAUTION!


Follow these guidelines to maintain your vehicle’s performance:


• The use of leaded gasoline is prohibited by Federal law. Using leaded gasoline can impair engine perfor- mance, damage the emission control system. • An out-of-tune engine, or certain fuel or ignition malfunctions, can cause the catalytic converter to overheat. If you notice a pungent burning odor or some light smoke, your engine may be out of tune or malfunctioning and may require immediate service. Contact your dealer for service assistance. • The use of fuel additives which are now being sold as octane enhancers is not recommended. Most of these


products contain high concentrations of methanol. Fuel system damage or vehicle performance problems resulting from the use of such fuels or additives is not the responsibility of the manufacturer.


Intentional tampering with emissions control in civil penalties being assessed


NOTE: systems can result against you. Carbon Monoxide Warnings


WARNING!


Carbon monoxide (CO) in exhaust gases is deadly. Follow the precautions below to prevent carbon monoxide poisoning:


• Do not inhale exhaust gases. They contain carbon monoxide, a colorless and odorless gas which can kill. Never run the engine in a closed area, such as a


garage, and never sit in a parked vehicle with the engine running for an extended period. If the vehicle is stopped in an open area with the engine running for more than a short period, adjust the ventilation system to force fresh, outside air into the vehicle. • Guard against carbon monoxide with proper mainte- nance. Have the exhaust system inspected every time the vehicle is raised. Have any abnormal conditions repaired promptly. Until repaired, drive with all side windows fully open. • Keep the swing gate closed when driving your vehicle to prevent carbon monoxide and other poisonous exhaust gases from entering the vehicle.


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ADDING FUEL


Fuel Filler Cap (Gas Cap) The gas cap is located on the driver’s side of the vehicle. If the gas cap is lost or damaged, be sure the replacement cap is for use with this vehicle.


Fuel Filler Cap


326 STARTING AND OPERATING


CAUTION!


CAUTION!


Damage to the fuel system or emission control sys- tem could result from using an improper fuel cap (gas cap). A poorly fitting cap could let impurities into the fuel system. Also, a poorly fitting after- market cap can cause the MIL (Malfunction Indicator Light) to illuminate, due to fuel vapors escaping from the system.


CAUTION!


A poorly fitting gas cap may cause the Malfunction Indicator Light to turn on.


To avoid fuel spillage and overfilling, do not “top off” the fuel tank after filling.


NOTE: When the fuel nozzle “clicks” or shuts off, the fuel tank is full.


WARNING!


• Never have any smoking materials lit in or near the vehicle when the gas cap is removed or the tank filled. • Never add fuel when the engine is running. This is in violation of most state and federal fire regula- tions and will cause the malfunction indicator light to turn on.


NOTE: Tighten the gas cap about 1/4 turn until you hear one click. This is an indication that cap is properly tightened. If the gas cap is not tighten properly, the Malfunction Indicator Light will come on. Be sure the gas cap is tightened every time the vehicle is refueled.


WARNING!


A fire may result if gasoline is pumped into a portable container that is inside of a vehicle. You could be burned. Always place gas containers on the ground while filling.


STARTING AND OPERATING 327


CAUTION!


Damage to the fuel system or emission control sys- tem could result from using an improper fuel tank filler cap (gas cap). A poorly fitting cap could let impurities into the fuel system.


WARNING!


• Never add fuel when the engine is running. • Never have any smoking materials lit in or near the vehicle when the fuel cap is removed or the tank filled.


328 STARTING AND OPERATING


VEHICLE LOADING


Certification Label As required by National Highway Traffic Safety Admin- istration Regulations, your vehicle has a certification label affixed to the driver’s side door or pillar. This label contains the month and year of manufacture, Gross Vehicle Weight Rating (GVWR), Gross Axle Weight Rating (GAWR) front and rear, and Vehicle Identification Number (VIN). A Month-Day-Hour (MDH) number is included on this label and indicates the Month, Day and Hour of manufacture. The bar code that appears on the bottom of the label is your Vehicle Identification Number (VIN). Gross Vehicle Weight Rating (GVWR) The GVWR is the total permissible weight of your vehicle trailer including driver, passengers, vehicle, options,


tongue weight, and cargo. The label also specifies maxi- mum capacities of front and rear axle systems (GAWR). Total load must be limited so GVWR and front and rear GAWR are not exceeded. Payload The payload of a vehicle is defined as the allowable load weight a truck can carry, including the weight of the driver, all passengers, options and cargo. Gross Axle Weight Rating (GAWR) The GAWR is the maximum permissible load on the front and rear axles. The load must be distributed in the cargo area so that the GAWR of each axle is not exceeded. Each axle GAWR is determined by the components in the system with the lowest load carrying capacity (axle, springs, tires or wheels). Heavier axles or suspension components sometimes specified by purchasers for in- creased durability does not necessarily increase the vehi- cle’s GVWR.


Tire Size The tire size on the Label represents the actual tire size on your vehicle. Replacement tires must be equal to the load capacity of this tire size. Rim Size This is the rim size that is appropriate for the tire size listed. Inflation Pressure This is the cold tire inflation pressure for your vehicle for all loading conditions up to full GAWR. Curb Weight The curb weight of a vehicle is defined as the total weight of the vehicle with all fluids, including vehicle fuel, at full capacity conditions, and with no occupants or cargo loaded into the vehicle. The front and rear curb weight values are determined by weighing your vehicle on a commercial scale before any occupants or cargo are added.


STARTING AND OPERATING 329


Loading The actual total weight and the weight of the front and rear of your vehicle at the ground can best be determined by weighing it when it is loaded and ready for operation. The entire vehicle should first be weighed on a commer- cial scale to insure that the GVWR has not been exceeded. The weight on the front and rear of the vehicle should then be determined separately to be sure that the load is properly distributed over front and rear axle. Weighing the vehicle may show that the GAWR of either the front or rear axles has been exceeded but the total load is within the specified GVWR. If so, weight must be shifted from front to rear or rear to front as appropriate until the specified weight limitations are met. Store the heavier items down low and be sure that the weight is distributed equally. Stow all loose items securely before driving.


330 STARTING AND OPERATING


Improper weight distributions can have an adverse effect on the way your vehicle steers and handles and the way the brakes operate.


CAUTION!


Do not load your vehicle any heavier than the GVWR or the maximum front and rear GAWR. If you do, parts on your vehicle can break, or it can change the way your vehicle handles. This could cause you to lose control. Also overloading can shorten the life of your vehicle.


TRAILER TOWING In this section you will find safety tips and information on limits to the type of towing you can reasonably do with your vehicle. Before towing a trailer carefully re- view this information to tow your load as efficiently and safely as possible. To maintain warranty coverage, follow the requirements and recommendations in this manual concerning ve- hicles used for trailer towing. Common Towing Definitions The following trailer towing related definitions will assist you in understanding the following information: Gross Vehicle Weight Rating (GVWR) The GVWR is the total allowable weight of your vehicle. This includes driver, passengers, cargo and tongue weight. The total load must be limited so that you do not exceed the GVWR.


Gross Trailer Weight (GTW) The Gross Trailer Weight (GTW) is the weight of the trailer plus the weight of all cargo, consumables and equipment (permanent or temporary) loaded in or on the trailer in its ⬙loaded and ready for operation⬙ condition. The recommended way to measure GTW is to put your fully loaded trailer on a vehicle scale. The entire weight of the trailer must be supported by the scale. Gross Combination Weight Rating (GCWR) The Gross Combination Weight Rating (GCWR) is the total permissible weight of your vehicle and trailer when weighed in combination. (Note that GCWR ratings in- clude a 150 lbs (68 kg) allowance for the presence of a driver).


STARTING AND OPERATING 331


Gross Axle Weight Rating (GAWR) The GAWR is the maximum capacity of the front and rear axles. Distribute the load over the front and rear axles evenly. Make sure that you do not exceed either front or rear GAWR.


WARNING!


It is important that you do not exceed the maximum front or rear GAWR. A dangerous driving condition can result if either rating is exceeded. You could lose control of the vehicle and have an accident.


Tongue Weight (TW) The downward force exerted on the hitch ball by the trailer. In most cases it should not be less than 10% or more than 15% of the trailer load. You must consider this as part of the load on your vehicle.


332 STARTING AND OPERATING


Frontal Area The maximum height and maximum width of the front of a trailer. Trailer Sway Control The trailer sway control is a telescoping link that can be installed between the hitch receiver and the trailer tongue that typically provides adjustable friction associated with the telescoping motion to dampen any unwanted trailer swaying motions while traveling. Weight-Carrying Hitch A weight-carrying hitch supports the trailer tongue weight, just as if it were luggage located at a hitch ball or some other connecting point of the vehicle. These kind of hitches are the most popular on the market today and they’re commonly used to tow small- and medium-sized trailers.


Weight-Distributing Hitch A weight-distributing system works by applying lever- age through spring (load) bars. They are typically used for heavier loads, to distribute trailer tongue weight to the tow vehicle’s front axle and the trailer axle(s). When used in accordance with the manufacturers’ directions, it provides for a more level ride, offering more consistent steering and brake control thereby enhancing towing safety. The addition of a friction/hydraulic sway control also dampens sway caused by traffic and crosswinds and contributes positively to tow vehicle and trailer stability. Trailer sway control and a weight distributing (load equalizing) hitch are recommended for heavier Tongue Weights (TW) and may be required depending on Vehicle and Trailer configuration/loading to comply with Gross Axle Weight Rating (GAWR) requirements.


WARNING!


An improperly adjusted Weight Distributing Hitch system may reduce handling, stability, braking per- formance, and could result in an accident. Weight Distributing Systems may not be compatible with Surge Brake Couplers. Consult with your hitch and trailer manufacturer or a reputable Recreational Vehicle dealer for additional information.


STARTING AND OPERATING 333


Weight Distributing Hitch System


334 STARTING AND OPERATING


Refer to the Trailer Towing Weights (Maximum Trailer Weight Ratings) chart for the Max. GTW towable for your given drivetrain.


Trailer Hitch Classification


Class


Max. GTW


(Gross Trailer Wt.) 2,000 lbs (907 kg) 3,500 lbs (1 587 kg)


Class I - Light Duty Class II - Medium Duty Class III - Heavy Duty Class IV - Extra Heavy Duty All trailer hitches should be professionally installed on your vehicle.


5,000 lbs (2 268 kg) 10,000 lbs (4 540 kg)


Improper Adjustment of Weight Distributing System


Trailer Hitch Classification The following chart provides the industry standard for the maximum trailer weight a given trailer hitch class can tow and should be used to assist you in selecting the correct trailer hitch for your intended towing condition.


Trailer Towing Weights (Maximum Trailer Weight Ratings) The following chart provides the maximum trailer weight ratings towable for your given drivetrain.


STARTING AND OPERATING 335


Engine/ Transmis-


sion 3.8L/ Manual 3.8L/ Manual 3.8L/


Automatic


3.8L/ Manual 3.8L/ Manual 3.8L/


Automatic


3.8L/ Manual


Axle


Model


3.21 2 Door X Model


(4WD)


4.10 2 Door X Model


(4WD)


4.10 2 Door X Model


(4WD)


3.21


4.10


2 Door Sahara Model (4WD) 2 Door Sahara Model (4WD) 2 Door Sahara Model (4WD) 4.10 2 Door Rubicon Model (4WD)


4.10


GCWR (Gross Combined Wt.


Rating)


4,932 lbs (2 237 kg)


5,932 lbs (2 691 kg)


5,955 lbs (2 701 kg)


5,102 lbs (2 314 kg)


6,102 lbs (2 768 kg)


6,126 lbs (2 779 kg)


6,219 lbs (2 821 kg)


Frontal Area Max. GTW (Gross


Trailer Wt.)


Max. Tongue Wt.


(See Note 1)


25 sq. ft. (2.32
square meters) 25 sq. ft. (2.32
square meters) 25 sq. ft. (2.32
square meters) 25 sq. ft. (2.32
square meters) 25 sq. ft. (2.32
square meters) 25 sq. ft. (2.32
square meters) 25 sq. ft. (2.32
square meters)


1,000 lbs (453 kg)


100 lbs (45 kg)


2,000 lbs (907 kg)


200 lbs (91 kg)


2,000 lbs (907 kg)


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