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Maintenance and care


159


Maintenance and care


EMISSION CONTROL SYSTEM Your vehicle is equipped with various emission control components and a catalytic converter which will enable your vehicle to comply with applicable exhaust emission standards. To make sure that the catalytic converter and other emission control components continue to work properly: • Use only unleaded fuel. • Avoid running out of fuel. • Do not turn off the ignition while your vehicle is moving, especially at high speeds.


• Have the services listed in your


“Service Guide” performed according to the specified schedule.


The Scheduled Maintenance Services listed in the “Service Guide” are required because they are considered essential to the life and performance of your vehicle and to its emissions system. If other than Ford, Motorcraft or Ford authorized parts are used for maintenance replacements or for service of components affecting emission control such non-Ford parts should be equivalent to genuine Ford Motor Company parts in performance and durability.


160


Do not park, idle, or drive your vehicle in dry grass or other dry ground cover. The emission system heats up the engine compartment and exhaust system, which can start a fire.


Watch for fluid leaks, strange odors, smoke, loss of oil pressure, the charging system warning light, the “Service Engine Soon” light or the temperature warning light. These events could indicate that the emission control system is not working properly.


If you smell exhaust fumes of any kind inside your


vehicle, have the dealer inspect and fix your vehicle immediately. Do not drive if you smell exhaust fumes. These fumes are harmful and could kill you.


Do not make any unauthorized changes to your vehicle or engine. By law, vehicle owners and anyone who manufactures, repairs, services, sells, leases, trades vehicles, or supervises a fleet of vehicles are not permitted to intentionally remove an emission control device or prevent it from working. Information about your vehicle’s emission system is on the Vehicle Emission Control Information Decal located on or near the engine. This decal identifies engine displacement and gives some tune up specifications.


Maintenance and care


161


Maintenance and care


Please consult your “Warranty Guide” for complete emission warranty information.


Readiness for inspection/maintenance (I/M) testing In some localities, it may be a legal requirement to pass an I/M test of the on-board diagnostic (OBD-II) system. If your “check engine/service engine soon” light is on, reference the applicable light description in the Warning Lights and Chimes section of your owners guide. Your vehicle may not pass the I/M test with the “check engine/service engine soon” light on. If the vehicle’s powertrain system or its battery has just been serviced, the OBD-II system is reset to a “not ready for I/M test” condition. To ready the OBD-II system for I/M testing, a minimum of 30 minutes of city and highway driving is necessary as described below: • First, at least 10 minutes of driving on an expressway or highway.


• Next, at least 20 minutes driving in stop and go, city type traffic with at least four idle periods.


Allow the vehicle to sit for at least eight hours without starting the engine. Then, start the engine and complete the above driving cycle. The engine must warm up to its normal operating temperature.


162


Once started, do not turn off the engine until the above driving cycle is complete.


EXTERIOR BULBS It is a good idea to check the operation of the following lights frequently: • Headlamps • Turn signals • Foglamps (if equipped) Coupe


Sedan/wagon


• High-mount brake lamp • Tail lamps • Brake lamps • Backup lamps • License plate lamp


Maintenance and care


163


Maintenance and care


Sedan


Wagon


Coupe


• Hazard flashers • Interior overhead lamps Do not remove lamp bulbs unless they will be replaced immediately. If a bulb is removed for an extended period of time, contaminants may enter the lamp housings and affect performance.


164


Handle a halogen bulb carefully and keep out of children’s reach. Grasp the bulb only by its plastic base and do not touch the glass; the oil from your hand could cause the bulb to break the next time that the headlamps are operated.


Replacing headlamp bulbs 1. Make sure that the headlamps are turned OFF. Coupe


Sedan/wagon


2. Open the hood and find the headlamp wiring socket and disconnect from the in-line connector. This will make it easier to change the bulb.


Maintenance and care


165


Maintenance and care


3. Remove the protective dust shield from the housing by turning the dust shield counterclockwise (when viewed from the rear).


4. Disconnect the electrical connector from the bulb by pulling it straight out. 5. Remove the bulb retaining ring by rotating it counterclockwise (when viewed from the rear).


6. Remove the old bulb from its socket by pulling it straight back out of the socket. Do not turn the bulb while removing it.


7. Replace the bulb by pushing a new one straight in with the bulb’s plastic base facing upward. You may need to turn the bulb slightly to align the grooves in the plastic base with the tabs in the bulb socket. 8. Slip the bulb retaining ring over the plastic base and lock the ring by rotating it clockwise until it snaps into place. 9. Reconnect the electrical connector to the bulb.


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Maintenance and care


10. Replace the protective dust shield and lock the shield by rotating it clockwise until it locks into position. 11. Reconnect the headlamp wiring socket to the in-line connector.


Foglamps (if equipped) To change the foglamp bulbs:


1. Disconnect the electrical connector from the back of the foglamp assembly. 2. Twist, then pull the bulb from the foglamp assembly. 3. Install the new bulb. 4. Connect the electrical connector to the back of the foglamp assembly.


High-mount brake lamp The brake lamp is mounted with two fastener clips and an assembly cover on the package tray.


167


Maintenance and care


Coupe


Sedan


Wagon


1. Remove the push pins and cover from the package tray. 2. Detach the socket from the housing and remove the bulb. 3. Replace the bulb and ease the socket back into the housing.


168


Maintenance and care


4. Replace the housing cover and secure with the push pins.


Tail lamps/Backup lamps The tail lamp assemblies and the backup bulb assemblies are located in the same portion of the vehicle rear, one just below the other. Follow the same steps to replace either bulb. Coupe


Sedan


169


Maintenance and care


Wagon


1. Open trunk to expose the tail lamp assembly. Remove the two screws from the front of the lamp. 2. The tail lamp has hidden fasteners which can be disengaged by hitting the lamp, with the side of your hand, toward the side of the vehicle. 3. Remove the socket that contains the burned-out bulb by rotating it counterclockwise, then pulling it out of the lamp assembly. 4. Pull the burned-out bulb from the socket and install the new bulb. 5. Push the socket into the lamp, then secure it by rotating it clockwise. 6. Position the tail lamp on the vehicle and gently tap the lens to engage the clips. Install the screws.


170


License plate lamps To change the license plate bulbs: 1. Carefully remove screws and pull the license plate lamp assembly from the rear bumper. 2. Carefully pull the lamp lens from the assembly. 3. Remove the bulb to be replaced and install a new bulb. 4. Replace the lamp lens, assembly and screws.


INTERIOR BULBS


Dome lamp 1. Remove the lamp lens by applying pressure to both tabs at the top of the lamp and pulling lens downward. 2. Pull out the burned-out bulb and install a new one. 3. Install the lamp lens by applying pressure to both sides of the lamp lens and popping the lamp lens up on the assembly.


Maintenance and care


OFF DOOR ON


171


Trade Number 3457 NAK 881
9007
168
921
3156K 3157K 12V/10W 37
194


DN


UP


Maintenance and care


Using the right bulbs


Function Front park/turn lamps Foglamps (if equipped) Headlamps-aero high and low beam Rear license plate lamps High-mount brake lamp Backup lamps Brake lamps Interior overhead lamp Warning lights Instrument panel gauge


Map lamps For bulb replacement, see a qualified service technician or your dealer.


AIMING THE HEADLAMPS Your vehicle is equipped with a Vehicle Headlamp Aim Device (VHAD) on each headlamp. Each headlamp may be properly aimed in the vertical (up/down) and the horizontal (left/right) directions using your VHAD system. The headlamps on your vehicle are properly aimed at the assembly plant, and vertical and horizontal indicators of the VHAD system are calibrated. A bubble (vertical indicator) that is not centered between the two red lines does not necessarily indicate out-of-aim headlamps. If your vehicle is not positioned on a level surface, the slope will be


172


Maintenance and care


included in the vertical indication. Therefore, vertical and horizontal headlamp adjustment should be performed only when the beam direction appears to be incorrect. You will need one 4 mm wrench or socket with ratchet to make the adjustments. The following procedure assumes that the factory set horizontal indicator reference has not changed and the vehicle’s front structure is in its factory alignment condition. If the vehicle has been in an accident requiring the front end of the vehicle to be repaired, the horizontal indicator should be recalibrated by the servicing facility according to instructions in the vehicle’s Service Manual.


Horizontal aim adjustment 1. With the hood open, locate the horizontal indicator and adjusting screw. They are located below the viewing window at the rear of the headlamp assembly.


2. The “L” and “R” under the viewing window on the top of the


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Maintenance and care


headlamp refer to the directional change (left or right) of the horizontal aim. 3. Use a 4 mm wrench or socket to turn the horizontal adjusting screw until the forward edge of the knurled portion of the screw is aligned with the “0” reference mark (as shown) on the plastic slider when viewed directly from above.


Vertical aim adjustment 1. Park the vehicle on a level surface. 2. With the hood open, locate the bubble level and vertical adjustment screw. The adjustment screw is located on the outboard side of the headlamp below the headlamp upper attachment.


3. The “UP” and “DN” on the bubble indicate the directional change (up or down) of the vertical aim. 4. Use a 4 mm wrench or socket to turn the vertical adjusting screw clockwise or counterclockwise until the bubble is centered.


174


DN


UP


DN


UP


Repeat the above process to the other headlamp, if necessary.


CLEANING AND CARING FOR YOUR VEHICLE Refer to the “Customer Assistance Guide” for a list of Ford-approved cleaners, polishes and waxes.


Washing your vehicle Wash your vehicle regularly with cold or lukewarm water. Never use strong detergents or soap. If your vehicle is particularly dirty, use a quality car wash detergent. Always use a clean sponge, washing glove or similar device and plenty of water for best results. To avoid spots, avoid washing when the hood is still warm, immediately after or during exposure to strong sunlight. During winter months, it is especially important to wash the vehicle on a regular basis. Large quantities of dirt and road salt are difficult to remove and also cause damage to the vehicle. Remove any exterior accessories, such as antennas, before entering a car wash. After washing, apply the brakes several times to dry them.


Waxing your vehicle Wax when water stops beading on the surface. This could be every three or four months, depending on operating conditions.


Maintenance and care


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Maintenance and care


Use only carnauba or synthetic-based waxes. Remove any bugs and tar before waxing vehicle. Use cleaning fluid or alcohol with a clean cloth to remove. Use tar remover to remove any tar spots.


Repairing paint chips Minor scratches or paint damage from road debris may be repaired with touch-up, paint repair foil or aerosol paint spray from the Ford accessory line. Observe the application instructions on the products. Remove particles such as bird droppings, tree sap, insect remains, tar spots, road salt and industrial fallout immediately.


Cleaning the wheels Wash with the same detergent as the body of your vehicle. Do not use acid-based wheel cleaners, steel wool, fuel or strong detergents. Never use abrasives that will damage the finish of special wheel surfaces. Use a tar remover to remove grease and tar.


Cleaning the engine Engines are more efficient when they are clean because grease and dirt buildup keep the engine warmer than normal. When washing: • Take care when using a power washer to clean the engine. The


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Maintenance and care


high pressure fluid could penetrate the sealed parts and cause damage. • Do not spray with cold water to avoid cracking the engine block or other engine components.


• Cover the highlighted areas to prevent water damage when cleaning the engine.


• Never wash or rinse the engine while it is running; water in the running engine may cause internal damage.


Cleaning plastic exterior parts Use vinyl cleaner for routine cleaning. Clean with a tar remover if necessary. Do not clean plastic parts with thinners, solvents or petroleum-based cleaners.


177


Maintenance and care


Cleaning the exterior lamps Wash with the same detergent as the exterior of your vehicle. Use glass cleaner or tar remover if necessary. To avoid scratching the lamps, do not use a dry paper towel, chemical solvents or abrasive cleaners.


Cleaning the wiper blades If the wiper blades do not wipe properly, clean the windshield and wiper blades with undiluted windshield wiper solution or a mild detergent. Rinse thoroughly with clean water. To avoid damaging the blades, do not use fuel, kerosene, paint thinner or other solvents.


Cleaning the instrument panel Clean with a damp cloth, then dry with a dry cloth. Avoid cleaner or polish that increases the gloss of the upper portion of the instrument panel. The dull finish in this area helps protect the driver from undesirable windshield reflection.


Cleaning the interior fabric Remove dust and loose dirt with a whisk broom or a vacuum cleaner. Remove fresh spots immediately. Follow the directions that come with the cleaner.


178


Maintenance and care


Cleaning and maintaining the safety belts Clean the safety belts with a mild soap solution recommended for cleaning upholstery or carpets. Do not bleach or dye the belts, because these actions may weaken the belt webbing. Check the safety belt system periodically to make sure there are no nicks, wear or cuts. If your vehicle has been involved in an accident, refer to the Safety belt maintenance section in the Seating and safety restraints chapter.


Cleaning the built-in child seat (if equipped) Clean with mild soap and water. Do not use household cleaning products because they may weaken the safety belt webbing or damage the vinyl parts of the seat. The child seat liner is removable and may be machine-washed and air dried.


179


Capacities and specifications


MOTORCRAFT PART NUMBERS


Component


2.0L SOHC engine


2.0L DOHC Zetec engine FA-1643
FG-862
BXT-58
FL-2005
EV-224
AZFS-22FE***


FA-1643
FG-862
BX-58C FL-400-A EV-229
AGSF-34EE**


Air filter Fuel filter Battery Oil filter PCV Valve Spark plugs* * Refer to Vehicle Emissions Control Information (VECI) decal for spark plug gap information. **Replacement double platinum spark plug 9EE9 will replace 9E9 and 9EG9 and 9P9 will replace 9P9 and 9PG9 suffixed plugs. Refer to the Engine Data chart for spark plug gap specifications. *** If a spark plug is removed for inspection, it must be reinstalled in the same cylinder. Cylinders No. 1 and 2 have a “FE” suffix. Cylinders No. 3 and 4 have a F suffix. If a spark plug needs to be replaced, use only spark plugs with the same service part number suffix letter “FE” as shown on the engine decal.


REFILL CAPACITIES


Fluid


Brake fluid


Engine coolant


Ford Part Name Ford High Performance DOT 3 Brake Fluid Ford Premium Cooling System Fluid


Application


Capacity


All


Automatic transaxles Manual transaxles


Fill to line in reservoir


6.0L (6.3 quarts) 5.0L (5.3 quarts)


180


Capacities and specifications


Fluid


Engine oil (includes filter change)


Fuel tank capacity Power steering fluid Transmission fluid


Windshield washer fluid


Ford Part Name Motorcraft 5W30
Super Premium Motor Oil


N/A


Motorcraft MERCONt ATF


Motorcraft MERCONt ATF


Ultra-Clear Windshield Washer Concentrate


LUBRICANT SPECIFICATIONS


Ford Part Name or Equivalent High Performance DOT 3 Motor Vehicle Brake Fluid Multi-Purpose Grease


Fluid


Brake master cylinder


Door latch, hood latch, auxiliary hood latch, trunk latch


Application


Capacity


ZX2


Sedan/wagon


All


All


Automatic transaxles Manual transaxles All


4.25L (4.5 quarts) 3.8L (4.0 quarts) 48.5L (12.8 gallons) Fill to line in reservoir 3.9L (4.1 quarts) 3.35L (3.55 quarts) 2.2L (2.32 quarts)


Ford Part Number


Ford Specification


C6AZ-19542-AB ESA-M6C25-A


DOAZ-19584-AA ESR-M1C159-A


and ESA-M1C93-A


181


Capacities and specifications


Ford Part Name or Equivalent Penetrating lubricant Motorcraft MERCONt ATF Motorcraft MERCONt ATF Motorcraft 5W30
Super Premium Motor Oil


CV Joint Grease (High Temp.) Ford Premium Cooling System Fluid Motorcraft MERCONt ATF


Ford Part Number


Ford Specification


E8AZ-19A501-B N/A


XT-2-QDX


MERCONt


XT-2-QDX


MERCONt


XO-5W30-QSP WSS-M2C153-G


and API Certification Mark ESP-M1C207-A


E43Z-19590-A


E2FZ-19549-AA ESE-M97B44-A


XT-2-QDX


MERCONt


Fluid


Lock cylinder


Automatic transmission Manual transmission Engine oil


Constant velocity joints Engine coolant


Power steering reservoir


ENGINE DATA


Engine Cubic inches Horsepower Torque


Required fuel grade Firing order Spark plug gap


Ignition system


2.0L-2V engine 121
110 @ 5000 rpm 125 lb. ft. @ 3750 rpm 87 octane 1-3-4-2
1.3-1.4 mm (0.052-.056 inch) DIS


2.0L-4V Zetec engine 121
130 @ 5750 rpm 127 lb-ft. @ 4250 rpm


87 octane 1-3-4-2
1.22-1.32 mm (0.048-.052 inch) DIS


182


Capacities and specifications


Engine Compression ratio


2.0L-2V engine 9.2:1


2.0L-4V Zetec engine 9.6:1


VEHICLE DIMENSIONS


Coupe mm (in) Sedan mm (in) Wagon mm


4 451.0 (175.2)


1 712.0 (67.4)


Vehicle dimensions (1) Overall length (2) Overall width (3) Overall height (4) Wheelbase (5) Track - Front (5) Track - Rear 1 435.1 (56.5)


2 499.0 (98.4) 1 435.1 (56.5)


1 328.4 (52.3)


4 432.3 (174.5)


(in) 4 392.0 (172.9)


1 681.0 (66.2)


1 701.0 (67.0)


1 351.0 (53.2)


1 369.1 (53.9)


2 499.0 (98.4) 1 435.1 (56.5)


2 499.0 (98.4) 1 435.1 (56.5)


1 435.1 (56.5)


1 435.1 (56.5)


55


• Coupe and Sedan models


183


Capacities and specifications


• Coupe model


• Sedan model


184


Capacities and specifications


• Wagon model


• Wagon model


185


Capacities and specifications


IDENTIFYING YOUR VEHICLE


Safety compliance label The National Highway Traffic Safety Administration Regulations require that a Safety Compliance Certification Label be affixed to a vehicle and prescribe where the Safety Compliance Certification Label may be located. The Safety Compliance Certification Label is located on the front door latch pillar on the driver’s side.


MFD. BY FORD MOTOR CO. IN U.S.A.


DATE: XXXXX FGAWR: XXXXXX/XXXXXXX


GVWR:XXXXX LB/ XXXXX KG RGAWR: XXXXXXX/XXXXXXX THIS VEHICLE CONFORMS TO ALL APPLICABLE FEDERAL MOTOR VEHICLE SAFETY STANDARDS IN EFFECT ON THE DATE OF MANUFACTURE SHOWN ABOVE.


VIN: XXXXXXXXXXXXXXXXX


TYPE: XXXXXXXXXXXXXXX


MAXIMUM LOAD=OCCUPANTS + LUGGAGE=XXXKG/XXXXLB OCCUPANTS: X TOTAL X FR X 2ND X RR OCCUPANTS LUGGAGE XX XXXKG/XXXXLB X XXXKG/XXXXLB


TIRE: XXXX/XXXXX XXX PRESSURE (FR) XXX kPa/33 PSI COLD PRESSURE (RR) XXX kPa/33 PSI COLD TRAILER TOWING - SEE OWNER GUIDE


EXT PNT: XXXXXX XXXXXX RC: XX DSO: XXXX F0000
BAR INT TR TP/PS R AXLE TR SPR T0000
X XX XXX X XX X XXXX


UTC (cid:209) FOHT-15294A10-GA


Vehicle identification number The vehicle identification number is attached to a metal tag and is located on the driver side instrument panel.


AIR


BAG


XXXXXXXXXXXXXXXXX


Engine number The engine number (the last eight numbers of the vehicle identification number) is stamped on the engine block, transmission, frame and transfer case (if so equipped).


186


Reporting safety defects


REPORTING SAFETY DEFECTS (U.S. ONLY) If you believe that your vehicle has a defect that could cause a crash, or could cause injury or death, you should immediately inform the National Highway Traffic Safety Administration (NHTSA) in addition to notifying Ford Motor Company.


If NHTSA receives similar complaints, it may open an investigation, and if it finds that a safety defect exists in a group of vehicles, it may order a recall and remedy campaign. However, NHTSA cannot become involved in individual problems between you, your dealer or Ford Motor Company. To contact NHTSA, you may either call the Auto Safety Hotline toll-free at 1–800–424–9393
(202–366–0123 in the Washington D.C. area) or write to: NHTSA U.S. Department of Transportation 400 Seventh Street Washington D.C. 20590
You can also obtain other information about motor vehicle safety from the Hotline.


187


Index


Air bag supplemental restraint system ..........................................58
and child safety seats ..............60
description ................................59
disposal ......................................63
indicator light ...........................62
passenger air bag .....................61
Air cleaner filter .......................148
Air conditioning


manual heating and air conditioning system ............21,24


Anti-lock brake system (ABS)


description ................................88
Anti-theft system ........................44
arming the system ....................44
disarming a triggered system ..46
disarming an untriggered system .......................................45
Battery .......................................145
Brake fluid


checking and adding ..............136
Brakes ..........................................87
anti-lock .....................................87
anti-lock brake system (ABS) warning light .............................88
fluid, checking and adding ....136
Break-in period .............................2
Bulbs, replacing ........................163
specifications ..........................172
Cargo cover .................................39
Changing a tire .........................113
Child safety seats ........................66
Chime


headlamps on ............................12
Cleaning your vehicle ...............175
built-in child seat ...................179
engine compartment ..............176
fabric ........................................178
instrument panel ....................178
plastic parts ............................177
safety belts ..............................179
tail lamps .................................178


188


washing ....................................175
waxing .....................................175
wheels ......................................176


fluid ..........................................137


Clutch


Defrost


rear window ..............................25
Emission control system ..........160
Engine


service points ...................130,131
Engine block heater ...................84
Engine coolant


checking and adding .......138,139
disposal ....................................141
refill capacities ........................141
Engine oil ...........................132,134
changing oil and oil filter .......135
checking and adding .......132,134
Exhaust fumes ............................85
Floor mats ...................................38
Foglamps .....................................28
Fuel


calculating fuel economy .......159
improving fuel economy ........103
octane rating ...........................157
quality ......................................158
running out of fuel .................158
safety information relating to automotive fuels .....................155
Fuel gauge ...................................14
Fuel pump shut-off switch ..39,104
Fuses ..............106,107,108,110,112
Gauges, Mechanical ....................13


engine coolant temperature gauge .........................................14
Hazard flashers .........................104
Headlamps ...................................26
daytime running lights .............26
flashing ......................................27
high beam .................................27
Heating ........................................18


High beams


Hood


Ignition


indicator light ...........................10


release lever ............................128


positions of the ignition ...........26


Instrument panel


lighting up panel and interior .......................................17


Jump-starting your vehicle .................................118,120
attaching cables ......................119
disconnecting cables ..............120


key in ignition chime ...............12


Keys


Lamps


dome lamps ........................36,171
fog lamps .................................167
headlamps ...............................165
high-mount brakelamp ...........167
interior lamps ....................36,171
map lamps ..........................36,172
tail lamps .................................169
License plate lamps ..................171
Lights, warning and indicator


air bag ..........................................9
anti-lock brakes (ABS) ............10
anti-theft ...................................10
brake ..........................................10
charging system ........................11
check coolant ............................11
liftgate ajar ................................11
low fuel ........................................7
oil pressure ...............................11
safety belt ...................................9
service engine soon .................7,8
turn signal indicator .................10
Lubricant specifications ...........181
Luggage rack .............................103
Mirrors


side view mirrors (power) .......17
Moon roof ....................................35


Index


Odometer .....................................15
Panic alarm feature, remote entry system ................................42
Parking brake ..............................89
Parts (see Motorcraft parts) ....180
Power steering


fluid, checking and adding ....142


Rear window


wiper ..........................................35
Refill capacities for fluids ........180
Relays .................................106,113
Remote entry system .................39
illuminated entry ......................44
locking/unlocking doors ......40,41
replacement/additional transmitters ...............................43
replacing the batteries .............42
Reporting safety defects ..........187
Safety restraints


automatic locking mode (retractor) ............................53,54
extension assembly ..................56
for children ...............................63
for second row bench seats ............................73,74,78,79
lap and shoulder belts .............52
maintenance ..............................57
proper use .................................51
warning light and chime .....11,57


Safety seats for children


attaching with tether straps ....70
automatic locking mode (retractor) .................................67
tether anchorage hardware ..............................70,71
Seats ............................................47
adjusting the seat, manual .......47
folding rear seats ......................50
head restraints ..........................47
Servicing your vehicle ..............123
precautions when servicing ...123


189


Trip odometer .............................15
Trunk


using the remote entry system to open .........................41


Turn signal


lever ...........................................27
Vehicle dimensions ...................183
Vehicle headlamp aiming device (VHAD) .........................172
Vehicle Identification Number (VIN) ..........................................186
Vehicle loading ............................97
Ventilating your vehicle .............86
Warning chimes .............................6
Windows


power windows, operating .......37


Windshield washer fluid and wipers


checking and adding fluid .....137
checking and replacing wiper blades ......................................148
operation ...................................34
Wrecker towing .........................121


Index


Sliding moon roof (see Moonroof) ....................................35
Speed control ..............................28
canceling a set speed ...............32
resuming a set speed ...............33
tap up/tap down ..................30,31
turning off .................................29
Speedometer ...............................15
Starting your vehicle ........80,81,84
Tachometer


mechanical cluster ...................16
Tilt steering wheel ......................33
Tires ....................................149,152
checking the pressure ............152
replacing ..................................153
rotating ....................................152
snow tires and chains ............154
treadwear ................................150
Trailer towing ............................100
tips ....................................102,122
Transaxle .....................................90
automatic operation ..94,95,96,97
manual operation .......90,91,92,93
Transmission .............................143


fluid, checking and adding (automatic) ......................143,145


190


Filling station information


Recommended fuel Fuel tank capacity Engine oil


Tire size and pressure


Hood release


Oil capacity (with filter change)


Coolant capacity


Power steering fluid capacity Automatic transmission capacity Manual transmission capacity


Unleaded fuel only - 87 octane 48.5L (12.8 gallons) Use Motorcraft 5W30 Super Premium Motor Oil, Ford Specification WSS-M2C153-G Refer to Tire Pressure Decal on passenger’s door panel Pull handle under the left side of the instrument panel Sedan/wagon-3.8L (4.0 quarts) ZX2-4.25L (4.5 quarts) Automatic transaxle-6.0L (6.3 quarts) Manual transaxle-5.0L (5.3 quarts) Fill to line on reservoir 3.9L (4.1 quarts) 3.35L (3.55 quarts)


192


Before driving


Introduction


Instrumentation


Controls and features


Seating and safety restraints


Starting and driving


Starting


Driving


Roadside emergencies


Servicing


Maintenance and care


Capacities and specifications


Reporting safety defects


Index


Contents


17


47


80


87


104


123


180


187


188


All rights reserved. Reproduction by any means, electronic or mechanical including photocopying, recording or by any information storage and retrieval system or translation in whole or part is not permitted without written authorization from Ford Motor Company.


Copyright r 1997 Ford Motor Company


Elemental Chlorine Free


Introduction


ICONS Indicates a warning. Read the following section on Warnings for a full explanation.


Indicates vehicle information related to recycling and other environmental concerns will follow. Correct vehicle usage and the authorized disposal of waste cleaning and lubrication materials are significant steps towards protecting the environment.


WARNINGS Warnings provide information which may reduce the risk of personal injury and prevent possible damage to others, your vehicle and its equipment.


BREAKING-IN YOUR VEHICLE There are no particular breaking-in rules for your vehicle. During the first 1 600 km (1 000 miles) of driving, vary speeds frequently. This is necessary to give the moving parts a chance to break in. If possible, you should avoid full use of the brakes for the first 1 600 km (1 000 miles).


INFORMATION ABOUT THIS GUIDE The information found in this guide was in effect at the time of printing. Ford may change the contents without notice and without incurring obligation.


Instrumentation


Instrumentation


Foglamp control *


(pg. 28)


Instrument cluster


(pg. 6)


Headlamp/turn signal control


(pg. 26)


MIRROR


50


80


40


60


70


100


120


80


90


140


30


60


0 0 0 1 1 3


160


100


4 5


RPMx1000


THEFT


1 2/


FUEL FILL


LOW FUEL


Power side view


mirrors (pg. 17)


Speed control


(pg. 28)


Instrument panel dimmer switch


(pg. 17)


Driver side air


bag


(pg. 58)


Windshield wiper/washer


control (pg. 34)


I N


M I S T O F F


SEEK TRACK


TUNE DISCS


AM FM


SCAN


VOL PUSH ON


Instrumentation


Passenger side air bag


(pg. 58)


TAPE CD


EJ


PREMIUM SOUND


REW


FF


DOLBY B NR


SIDE 1-2


LO


HI


COMP


SHUF


OFF


A/C


MAX A/C


Climate controls


(pg. 18)


BASS


TREB


BAL


FADE


R.DEF


Electronic sound system; refer to


Audio Guide


(pg. 18)


Instrumentation


WARNING LIGHTS AND CHIMES


Base instrument cluster


1 2/


FUEL FILL


SERVICE ENGINE SOON


LOW FUEL


ABS


BRAKE


50 60 70


80


100


120


0 0 0 0 0


40


30


60


40


20
10 20


0 0 0


MPH km/h


80


140


90
100


160


110


180


120


200



CHECK


COOLANT


THEFT


Sport instrument cluster


1 2/


FUEL FILL


SERVICE ENGINE SOON


LOW FUEL


ABS


BRAKE


50 60 70


80


100


120


0 0 0 0 0


40


30


60


40


20
10 20


0 0 0


MPH km/h


80


140


90
100


160


110


180


120


200


4 5


RPMx1000



CHECK


COOLANT


THEFT


ZX2 coupe instrument cluster


Instrumentation


1 2/


FUEL FILL


50


80


40


60


70


100


120


80


140


90


30


60


0 0 0 0 0


160


100


20


40


10 20


MPH


0 0 0


km/h


180


110


120


LOW FUEL


CHECK


COOLANT


SERVICE ENGINE SOON


BRAKE



ABS


Low fuel Illuminates when the fuel tank has approximately eight liters (two gallons) remaining. The lamp will also illuminate when the ignition key is turned to ON and the engine is off.


Service engine soon Your vehicle is equipped with a computer that monitors the engine’s emission control system. This system is commonly known as the On Board Diagnostics System (OBD II). This OBD II system protects the environment by ensuring that your vehicle continues to meet government emission standards. The OBD II system also assists the service technician in properly servicing your vehicle. The Service Engine Soon indicator light illuminates when the ignition is first turned to the ON


4 5


RPMx1000


THEFT


LOW FUEL


SERVICE ENGINE SOON


Instrumentation


position to check the bulb. If it comes on after the engine is started, one of the engine’s emission control systems may be malfunctioning. The light may illuminate without a driveability concern being noted. The vehicle will usually be drivable and will not require towing. Whatyoushoulddoifthe ServiceEngineSoonlight illuminates Light turns on solid: This means that the OBD II system has detected a malfunction. Temporary malfunctions may cause your Service Engine Soon light to illuminate. Examples are: 1. The vehicle has run out of fuel. (The engine may misfire or run poorly.) 2. Poor fuel quality or water in the fuel. 3. The fuel cap may not have been properly installed and securely tightened. These temporary malfunctions can be corrected by filling the fuel tank with good quality fuel and/or properly installing and securely tightening the gas cap. After three driving cycles without these or any other temporary malfunctions present, the Service Engine Soon light should turn off. (A driving cycle consists of a cold engine startup followed by mixed city/highway driving.) No


additional vehicle service is required. If the Service Engine Soon light remains on, have your vehicle serviced at the first available opportunity. Light is blinking: Engine misfire is occurring which could damage your catalytic converter. You should drive in a moderate fashion (avoid heavy acceleration and deceleration) and have your vehicle serviced at the first available opportunity.


Under engine misfire conditions, excessive exhaust temperatures could damage the catalytic converter, the fuel system, interior floor coverings or other vehicle components, possibly causing a fire.


Air bag readiness Momentarily illuminates when the ignition is turned ON. If the light fails to illuminate, continues to flash or remains on, have the system serviced immediately.


Safety belt Momentarily illuminates when the ignition is turned ON to remind you to fasten your safety belts. For more information, refer to the Seating and safety restraints chapter.


Instrumentation


Instrumentation


Brake system warning Momentarily illuminates when the ignition is turned ON and the engine is off. Also illuminates when the parking brake is engaged. Illumination after releasing the parking brake indicates low brake fluid level.


Anti-lock brake system (ABS) (If equipped) Momentarily illuminates when the ignition is turned on and the engine is off. If the light remains on or continues to flash, the ABS needs to be serviced.


Turn signal Illuminates when the left or right turn signal or the hazard lights are turned on. If one or both of the indicators stay on continuously or flash faster, check for a burned-out turn signal bulb. Refer to Exterior bulbs in the Maintenance and care chapter.


High beams Illuminates when the high beam headlamps are turned on.


Anti-theft system (if equipped) Refer to Anti-theft system in the Controls and features chapter.


10


BRAKE


ABS


THEFT


Charging system Momentarily illuminates when the ignition is turned ON and the engine is off. The light also illuminates when the battery is not charging properly, requiring electrical system service.


Engine oil pressure Illuminates when the oil pressure falls below the normal range. Switch off the engine immediately. Check the oil level and add oil if needed. Refer to Engine oil in the Maintenance and Care chapter. This lamp also illuminates when the ignition is turned to ON and the engine is off.


Check coolant Illuminates when the coolant level in the coolant reservoir is low and more needs to be added. This lamp will also illuminate when the ignition is turned to ON and the engine is off. For more information on adding engine coolant, refer to Engine coolant in the Maintenance and care chapter.


Liftgate ajar (if equipped) Illuminates when the ignition is in the ON position and the liftgate is open.


Safety belt warning chime Chimes to remind you to fasten your safety belts.


Instrumentation


CHECK


COOLANT


11


Instrumentation


For information on the safety belt warning chime, refer to the Seating and safety restraints chapter.


Supplemental restraint system (SRS) warning chime For information on the SRS warning chime, refer to the Seating and safety restraints chapter.


Key-in-ignition warning chime Sounds when the key is left in the ignition in the OFF/LOCK or ACC position and either front door is opened.


Headlamps on warning chime Sounds when the headlamps or parking lamps are on, the ignition is off (and the key is not in the ignition) and either front door is opened.


12


Instrumentation


GAUGES


Base instrument cluster gauges


1 2/


FUEL FILL


SERVICE ENGINE SOON


ABS


BRAKE


50 60 70


80


100


120


0 0 0 0 0


40


30


60


40


20
10 20


0 0 0


MPH km/h


80


140


90
100


160


110


180


120


200



CHECK


COOLANT


THEFT


Sport instrument cluster gauges


1 2/


FUEL FILL


SERVICE ENGINE SOON


LOW FUEL


ABS


BRAKE


50 60 70


80


100


120


0 0 0 0 0

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