2003 Toyota Highlander Owners Manual

10

1.5

1.2

280

2003 HIGHLANDER from Aug. ’02 Prod. (OM48441U)

’03 HIGHLANDER_U (L/O 0208)

—Headlights

A: HB3 halogen bulbs B: HB4 halogen bulbs C: H3 halogen bulbs D: Wedge base bulbs E: Wedge base bulbs (amber) F: Single end bulbs G: Double end bulbs

1. Open the hood. Turn the bulb base counterclockwise to the front of the vehicle as shown.

2. Pull the bulb out of the bulb base

and install a new bulb.

If the connector is tight, wiggle it.

2003 HIGHLANDER from Aug. ’02 Prod. (OM48441U)

281

’03 HIGHLANDER_U (L/O 0208)

—Rear turn signal, stop/tail and back−up lights

—Front fog, front turn signal/ parking and rear side marker lights If either the left or right front fog, front turn signal/parking or rear side marker lights burns out, contact your Toyota dealer.

NOTICE

Do not try to replace any of the light bulbs mentioned above by yourself. You may damage the vehicle.

3. Insert the bulb base into the mount-

ing hole by turning it clockwise.

Aiming is not necessary after replacing the bulb. When aiming adjustment is nec- essary, contact your Toyota dealer.

282

2003 HIGHLANDER from Aug. ’02 Prod. (OM48441U)

’03 HIGHLANDER_U (L/O 0208)

—High mounted stoplight

a: Stop/tail light b: Rear turn signal light c: Stop/tail light d: Back−up light

2003 HIGHLANDER from Aug. ’02 Prod. (OM48441U)

283

’03 HIGHLANDER_U (L/O 0208)

—License plate light

Use a Phillips−head screwdriver.

284

2003 HIGHLANDER from Aug. ’02 Prod. (OM48441U)

’03 HIGHLANDER_U (L/O 0208)

SECTION 8

SPECIFICATIONS Dimensions and weight Engine Fuel Service specifications Tires Fuses

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

286
286
287
287
289
290

2003 HIGHLANDER from Aug. ’02 Prod. (OM48441U)

285

’03 HIGHLANDER_U (L/O 0208)

Dimensions and weight

Two−wheel drive models

Four−wheel drive models

Overall length

Overall width

mm (in.)

mm (in.)

Overall height

mm (in.)

Wheelbase

Front tread

Rear tread

mm (in.)

mm (in.)

mm (in.)

4685 (184.4)

1825

1680
1735

(71.9) (66.1)∗1
(68.3)∗2

2715 (106.9)

1580

(62.2)

1565

(61.6)

4685 (184.4)

1825

1690
1745

(71.9) (66.5)∗1
(68.7)∗2

2715 (106.9)

1575

(62.0)

1555

(61.2)

Vehicle capacity weight (occupants + luggage) ∗1: Unladen vehicle (without roof rails) ∗2: Unladen vehicle (with roof rails)

kg (lb.)

420

(925)

420

(925)

Engine Model:

2AZ−FE and 1MZ−FE

Type:

2AZ−FE engine

4 cylinder in line, 4 cycle, gasoline

1MZ−FE engine

6 cylinder V type 4 cycle, gasoline

Bore and stroke, mm (in.):

2AZ−FE engine

88.5 96.0 (3.48 3.78)

1MZ−FE engine

87.5 83.0 (3.44 3.27)

Displacement, cm3 (cu. in.):

2AZ−FE engine 2362 (144.1) 1MZ−FE engine 2995 (182.8)

286

2003 HIGHLANDER from Aug. ’02 Prod. (OM48441U)

Fuel Fuel type:

2AZ−FE engine

Unleaded gasoline, Octane Rating 87
(Research Octane Number 91) or higher

1MZ−FE engine

Unleaded gasoline, Octane Rating 87
(Research Octane Number 91) or higher. For improved vehicle perfor- mance, the use of premium unleaded gasoline with an Octane Rating of 91
(Research Octane Number 96) or higher is recommended.

Fuel tank capacity, L (gal., Imp. gal.):

75 (19.8, 16.5)

’03 HIGHLANDER_U (L/O 0208)

Service specifications ENGINE Valve clearance (engine cold), mm (in.):

2AZ−FE engine

Intake Exhaust

0.19—0.29 (0.007—0.011) 0.30—0.40 (0.012—0.016)

1MZ−FE engine

Intake Exhaust

0.15—0.25 (0.006—0.010) 0.25—0.35 (0.010—0.014)

Spark plug type:

DENSO NGK

SK20R11
IFR6A11

Spark plug gap, mm(in.):

1.1 (0.043)

Drive belt roughs No.BT−33−73F (used belt), Ibf:

tension measured with Bor- gauge

tension

drive

belt

2AZ−FE engine

Automatic adjustment

1MZ−FE engine

115"20

ENGINE LUBRICATION Oil capacity (drain and refill), L (qt., Imp. qt.):

2AZ−FE engine

With filter Without filter 1MZ−FE engine

3.8 (4.0, 3.3) 3.6 (3.8, 3.2)

With filter Without filter

4.7 (5.0, 4.1) 4.5 (4.8, 4.0) “Toyota Genuine Motor Oil” in your Toyota vehicle. Use Toyota approved “Toyota Genuine Motor Oil” or equivalent to grade and viscosity. Oil grade:

following

satisfy

filled

the

is

API grade SL “Energy−Conserving” or ILSAC multigrade engine oil

2003 HIGHLANDER from Aug. ’02 Prod. (OM48441U)

287

’03 HIGHLANDER_U (L/O 0208)

Recommended oil viscosity:

SAE 5W−30

COOLING SYSTEM Total capacity, L (qt., Imp. qt.):

Outside temperature

Please contact your Toyota dealer for fur- ther details.

2AZ−FE engine 1MZ−FE engine

Coolant type:

6.4 (6.8, 5.6) 9.4 (9.9, 8.2)

“Toyota Genuine Long Life Coolant” is filled in your Toyota vehicle. In order to avoid technical problems, we strongly recommend using “Toyota Genuine Long Life Coolant” or equivalent. With ethylene−glycol type coolant for a proper corrosion protection of aluminum components Do not use alcohol type antifreeze or plain water alone. Please contact your Toyota dealer for further details.

BATTERY Open voltage∗ at 20_C (68_F): 12.6—12.8V Fully charged 12.2—12.4V Half charged 11.8—12.0V Discharged

∗: Voltage that is checked 20 minutes af- ter the key is removed with all the lights turned off Charging rates:

5 A max.

AUTOMATIC TRANSAXLE Fluid capacity (drain and refill), L (qt., Imp. qt.):

Up to 3.5 (3.7, 3.1)

Fluid type:

Toyota Genuine ATF Type T−IV

in

listed

Guide”

is necessary

Change automatic transmission fluid only as necessary. Generally, to change it automatic transmission fluid only if your vehicle is driven under one of the Special Operating Conditions your “Scheduled Maintenance or “Owner’s Manual Supplement”. When changing the automatic transmission fluid, use only “Toyota Genuine ATF Type T−IV” to aid (ATF JWS3309 or NWS6500) in assuring optimum transaxle performance. Notice: Using automatic transmission fluid other than “Toyota Genuine ATF Type T−IV” may cause deterioration in shift quality, locking up of your trans- mission accompanied by vibration, and ultimately damage the automatic trans- mission of your vehicle. Please contact your Toyota dealer for fur- ther details.

288

2003 HIGHLANDER from Aug. ’02 Prod. (OM48441U)

’03 HIGHLANDER_U (L/O 0208)

TRANSFER (four−wheel drive models) Oil capacity, L (qt., Imp. qt.):

0.9 (1.0, 0.8)

Oil type:

Hypoid gear oil API GL−5
Recommended oil viscosity:

Above −18_C (0_F)

SAE 90

Below −18_C (0_F)

SAE 80W or 80W−90

REAR DIFFERENTIAL (four−wheel drive models) Oil capacity, L (qt., Imp. qt.):

0.9 (1.0, 0.8)

“Toyota Genuine Differential Gear Oil” is filled in your Toyota vehicle. Use Toyota approved “Toyota Genuine Differential Gear Oil” or equivalent to satisfy the fol- lowing specification. Oil type:

Hypoid gear oil API GL−5
Recommended oil viscosity:

Above −18_C (0_F)

SAE 90

Below −18_C (0_F)

SAE 80W or 80W−90

Please contact your Toyota dealer for fur- ther details.

BRAKES Minimum pedal clearance when depressed with the force of 490 N (50 kgf, 110 lbf) with the engine running, mm (in.):

106 (4.2)

Pedal free play, mm (in.):

1—6 (0.04—0.24)

Pad wear limit, mm (in.):

1.0 (0.04)

Lining wear limit, mm (in.):

1.0 (0.04)

Parking brake adjustment when depressed with the force of 294 N (30 kgf, 66 lbf):

5—7 clicks

Fluid type:

SAE J1703 or FMVSS No.116 DOT 3

STEERING Wheel free play:

Less than 30 mm (1.2 in.)

Power steering fluid type:

Automatic transmission fluid DEXRONrII or III

Tires Tire size:

P225/70R16 101S

Tire pressure, kPa (kgf/cm2 or bar, psi):

210 (2.1, 30)

When driving under the above vehicle load conditions at sustained high speeds above 160 km/h (100 mph), in countries where such speeds are permitted by−law, inflate the front and rear tires to 240 kPa (2.4
kgf/cm2 or bar, 35 psi) provided that it does not exceed the maximum cold tire pressure molded on the tire sidewall. Wheel size:

16 6 1/2JJ

Wheel nut torque, N·m (kgf·m, ft·lbf):

103 (10.5, 76)

NOTE: For a complete

information on tires (e.g. replacing tires or re- placing wheels), see “Checking tire pressure” through “Aluminum wheel precautions”, pages 267
through 273, in Section 7−2.

2003 HIGHLANDER from Aug. ’02 Prod. (OM48441U)

289

’03 HIGHLANDER_U (L/O 0208)

Instrument panel

Fuses (type A) 1. STARTER 7.5 A: Multiport fuel injection injec-

system/sequential multiport tion system

fuel

2. ABS3 7.5 A: Vehicle skid control sys-

tem

3. HEAD LP RH LWR 15 A: Right−hand

headlight (low beam)

4. HEAD LP LH LWR 15 A: Left−hand

headlight (low beam)

5. A/F 25 A: Air fuel ratio sensor 6. ALT−S 7.5 A: Charging system 7. TOWING 20 A: Trailer lights

Engine compartment (with daytime running light system)

8. HORN 10 A: Horns 9. SECURITY 15 A: Theft deterrent sys-

tem

10. HEAD LP RH UPR 10 A: Right−hand

headlight (high beam)

11. ECU−B 7.5 A: Theft deterrent system, air conditioning system, vehicle skid control system, gauges and meters, wireless remote control system, power door lock

12. EFI 20 A: Multiport fuel injection sys- tem/sequential multiport injection system, fuel pump, engine immobiliser system

fuel

2003 HIGHLANDER from Aug. ’02 Prod. (OM48441U)

Fuses

Engine compartment

290

’03 HIGHLANDER_U (L/O 0208)

13. DOOR LOCK 25 A: Power door lock

29. WIPER 25 A: Windshield wipers and

system, theft deterrent system

washer

14. HEAD LP LH UPR 10 A: Left−hand

headlight (high beam)

15. RADIO NO.1 25 A: Car audio system 16. DOME 10 A: Personal interior light, lights, ignition remote control

lights, vanity mirror switch light, wireless system, gauges and meters

17. HAZARD 15 A: Emergency

flashers,

instrument panel light

18. SPARE 7.5 A: Spare fuse 19. SPARE 15 A: Spare fuse 20. SPARE 25 A: Spare fuse 21. IGN 7.5 A: Gauges and meters, SRS

airbag system

22. RADIO NO.2 7.5 A: Car audio system 23. CIG 15 A: Cigarette lighter 24. D RR DOOR 20 A: Power windows 25. PWR OUTLET 15 A: Power outlets 26. FR FOG 10 A: Front fog lights 27. SRS−IG 15 A: SRS airbag system 28. ECU−IG 15 A: Electric moon

roof, anti−lock brake system, vehicle skid control lock system, charging system, cruise control system, emergency flashers, starting system

system, shift

30. P RR DOOR 20 A: Power windows 31. P FR DOOR 25 A: Power windows, door courtesy lights, power door lock system

32. S/ROOF 20 A: Electric moon roof 33. HEATER 15 A: Air conditioning system, electric cooling fan, rear defogger, out- side rear view mirror defogger, gauges and meters

34. IG1 7.5 A: Back−up lights, vehicle skid control system, multiport fuel injection system/sequential multiport injec- tion system, outside rear view mirror heaters, power door lock system, wire- less remote control system

fuel

35. RR WIP 15 A: Rear window wiper 36. STOP 20 A: Stop lights, high mounted stoplight, anti−lock brake system, ve- hicle skid control system, shift lock system, cruise control system, multiport fuel injection system/sequential multi- port fuel injection system

37. OBD 7.5 A: On−board diagnosis sys-

tem

38. SEAT HTR 15 A: Seat heaters

39. IG2 15 A: Multiport fuel injection sys- tem/sequential multiport injection system, charging system, starter sys- tem

fuel

40. WASHER 20 A: Washer

fluid

level

warning light

41. RR FOG 7.5 A: No circuit 42. FR DEF 20 A: Air conditioning system,

outside rear view mirror defoggers

43. D FR DOOR 20 A: Power windows,

door courtesy lights

44. TAIL 10 A: Tail

lights,

license plate lights, instrument panel lights, front fog lights, lights, rear side marker lights, parking lights

front side marker

45. PANEL 7.5 A: Instrument panel lights 46. DRL 7.5 A: Daytime running light sys-

tem

Fuses (type B) 47. AM2 30 A: Multiport fuel injection sys- injection

tem/sequential multiport system, starting system

fuel

48. ABS2 40 A: Anti−lock brake system,

vehicle skid control system

49. ABS1 40 A: Anti−lock brake system,

vehicle skid control system

50. HEATER 50 A: Air conditioning system

2003 HIGHLANDER from Aug. ’02 Prod. (OM48441U)

291

’03 HIGHLANDER_U (L/O 0208)

51. RDI 30 A: Electric cooling fans 52. RR DEF 30 A: Rear window defoggers 53. CDS 30 A: Electric cooling fans 54. RDI 50 A: No circuit 55. MAIN 40 A:

“HEAD LP RH LWR”, “HEAD LP LH LWR”, “HEAD LP RH UPR” and “HEAD LP LH UPR” fuses

56. AM1 40 A: Multiport fuel injection sys- injection

tem/sequential multiport system, starting system

fuel

57. POWER 30 A: Power seat Fuse (type C) 58. ALT 140 A: “ABS1”, “ABS2”, “RDI”, “CDS”, “RR DEF”, “HEATER”, “AM1”, “AM2”, “STOP”, “S/ROOF” and “SEAT HTR” fuses

“PANEL”,

“TAIL”,

292

2003 HIGHLANDER from Aug. ’02 Prod. (OM48441U)

’03 HIGHLANDER_U (L/O 0208)

SECTION 9

REPORTING SAFETY DEFECTS FOR U.S. OWNERS AND UNIFORM TIRE QUALITY GRADING Reporting safety defects for U.S. owners Uniform tire quality grading

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

294
294

2003 HIGHLANDER from Aug. ’02 Prod. (OM48441U)

293

’03 HIGHLANDER_U (L/O 0208)

To contact NHTSA, you may ei- ther call the Auto Safety Hotline toll−free at 1−800−424−9393 (or 366−0123 in Washington, D.C. area) or write to: NHTSA, U.S. Department of Transportation, Washington, D.C. 20590. You can also obtain other information about motor vehicle safety from the Hot- line.

Reporting safety defects for U.S. owners If you believe that your vehicle has a defect which could cause a crash or could cause injury or death, you should immediately in- form the National Highway Traffic Safety Administration (NHTSA) in addition to notifying Toyota Motor Sales, U.S.A., Inc. (Toll−free: 1−800−331−4331). If NHTSA receives similar com- plaints, it may open an investiga- tion, and if it finds that a safety defect exists in a group of ve- hicles, it may order a recall and remedy However, NHTSA cannot become involved in individual problems between you, your dealer, or Toyota Motor Sales, U.S.A., Inc.

campaign.

Uniform tire quality grading This information has been prepared in ac- cordance with regulations issued by the National Highway Traffic Safety Adminis- tration of the U.S. Department of Trans- portation. It provides the purchasers and/ or prospective purchasers of Toyota vehicles with information on uniform tire quality grading. Your Toyota dealer will help answer any questions you may have as you read this information. DOT quality grades—All passenger car tires must conform to Federal Safety Requirements these grades. Quality grades can be found where applicable on the tire sidewall between tread shoulder and maximum section width. For example: Treadwear 200 Traction AA Temperature A

in addition

to

294

2003 HIGHLANDER from Aug. ’02 Prod. (OM48441U)

treadwear grade

Treadwear—The is a comparative rating based on the wear rate of the tire when tested under controlled conditions on a specified government test course. For example, a tire graded 150
would wear one and a half (1−1/2) times as well on the government course as a tire graded 100. The relative performance of tires depends upon the actual condi- tions of their use, however, and may de- part significantly the norm due to variations in driving habits, service prac- tices and differences in road characteris- tics and climate.

from

’03 HIGHLANDER_U (L/O 0208)

Warning: The temperature grades for this tire are established for a tire that is prop- erly inflated and not overloaded. Exces- sive speed, underinflation, or excessive loading, either separately or in combina- tion, can cause heat buildup and possible tire failure.

tire

Traction AA, A, B, C—The traction grades, from highest to lowest, are AA, A, B, and C, and they represent the tire’s ability to stop on wet pavement as mea- sured under controlled conditions on spe- cified government test surfaces of asphalt and concrete. A tire marked C may have poor traction performance. Warning: The traction grade assigned to this is based on braking (straight ahead) traction tests and does not include cornering (turning) traction. Temperature A, B, C—The temperature grades are A (the highest), B, and C, representing the tire’s resistance to the generation of heat and its ability to dissi- pate heat when tested under controlled conditions on a specified indoor laboratory test wheel. Sustained high temperature can cause the material of the tire to de- generate and reduce tire life, and exces- sive temperature can lead to sudden tire failure. The grade C corresponds to a lev- el of performance which all passenger car tires must meet under the Federal Motor Vehicle Safety Standard No.109. Grades B and A represent higher levels of perfor- mance on the laboratory test wheel than the minimum required by law.

2003 HIGHLANDER from Aug. ’02 Prod. (OM48441U)

295

’03 HIGHLANDER_U (L/O 0208)

296

2003 HIGHLANDER from Aug. ’02 Prod. (OM48441U)

’03 HIGHLANDER_U (L/O 0208)

Important information about this manual

Safety and vehicle damage warnings

Safety symbol

Throughout this manual, you will see safety and vehicle dam- age warnings. You must follow these warnings carefully to avoid possible injury or damage. The types of warnings, what they look like, and how they are used in this manual are explained as follows:

CAUTION

This is a warning against anything which may cause is ignored. You are injury to people if the warning informed about what you must or must not do in order to reduce the risk of injury to yourself and others.

NOTICE

This is a warning against anything which may cause damage to the vehicle or its equipment if the warning is ignored. You are informed about what you must or must not do in order to avoid or reduce the risk of damage to your vehicle and its equipment.

the safety symbol When you see shown above, it means: “Do not...”; “Do not do this”; or “Do not let this happen”.

ii

2003 HIGHLANDER from Aug. ’02 Prod. (OM48441U)

’03 HIGHLANDER_U (L/O 0208)

Important information about your Toyota

New vehicle warranty

Your new vehicle is covered by the following Toyota limited warranties:

D New vehicle warranty D Emission control systems warranty D Others further

information, please refer

Information Booklet” or

For Warranty Supplement”.

to the “Owner’s “Owner’s Manual

Your responsibility for

maintenance

It is the owner’s responsibility to make sure that the specified maintenance is performed. Section 6 gives details of these maintenance requirements. Also included in Section 6 is general maintenance. For scheduled maintenance information, please refer to the “Scheduled Maintenance Guide” or “Owner’s Manual Supplement”.

Accessories, spare parts and modification of your Toyota

A wide variety of non−genuine spare parts and accessories for Toyota vehicles are currently available in the market. You should know that Toyota does not warrant these prod- ucts and is not responsible for their performance, repair, or replacement, or for any damage they may cause to, or adverse effect they may have on, your Toyota vehicle.

This vehicle should not be modified with non−genuine Toyota products. Modification with non−genuine Toyota products could affect its performance, safety or durability, and may even violate governmental regulations. In addi- tion, damage or performance problems resulting from the modification may not be covered under warranty.

iii

2003 HIGHLANDER from Aug. ’02 Prod. (OM48441U)

’03 HIGHLANDER_U (L/O 0208)

Spark ignition system of your

Scrapping of your Toyota

If

The SRS airbag and seat belt pretensioner devices in your Toyota contain explosive chemicals. is scrapped with the airbags and pretensioners left as they are, this may cause an accident such as fire. Be sure to have the systems of the SRS airbag and seat belt preten- sioner removed and disposed of by the qualified service shop or by your Toyota dealer before you dispose of your vehicle.

the vehicle

Toyota

The spark ignition system in your Toyota meets all require- ments of the Canadian Interference−Causing Equipment Standard.

Installation of a mobile two−way radio system

As the installation of a mobile two−way radio system in your vehicle could affect electronic systems such as multi- port fuel injection system/sequential multiport fuel injection system, cruise control system, anti−lock brake system, traction control system, vehicle skid control system, SRS airbag system and seat belt pretensioner system, be sure to check with your Toyota dealer for precautionary mea- sures or special instructions regarding installation.

iv

2003 HIGHLANDER from Aug. ’02 Prod. (OM48441U)

’03 HIGHLANDER_U (L/O 0208)

On−pavement and off−road

driving tips

This vehicle belongs to the utility vehicle class. Utility ve- hicles have a significantly higher rollover rate than other types of vehicles. This vehicle will handle and maneuver differently from an ordinary passenger car because it is designed for off−road use also. In addition, this vehicle has a higher ground clearance and center of gravity than that of an ordinary passenger car. This vehicle design fea- ture causes this type of vehicle to be more likely to rol- lover. Failure to operate this vehicle correctly may result in loss of control, accidents or vehicle rollover causing death or serious injury. Be sure to read “Off−road vehicle precau- tions” on page 184 in Section 2 and “Off−road driving pre- cautions” on page 204 in Section 3.

2003 HIGHLANDER from Aug. ’02 Prod. (OM48441U)

’03 HIGHLANDER_U (L/O 0208)

vi

2003 HIGHLANDER from Aug. ’02 Prod. (OM48441U)

’03 HIGHLANDER_U (L/O 0208)

Foreword

Welcome to the growing group of value−conscious people who drive Toyotas. We are proud of the advanced engineering and quality construction of each vehicle we build. This Owner’s Manual explains the operation of your new Toyota. Please read it thoroughly and have all the occupants follow the instructions carefully. Doing so will help you enjoy many years of safe and trouble−free motoring. For important information about this manual and your Toyota, read the following pages carefully. When it comes to service, remember that your Toyota dealer knows your vehicle best and is interested in your complete satisfaction. He will provide quality maintenance and any other assistance you may require. If there is not a Toyota dealer near you, or you need emergency assistance for any reason, please call the following number:

D U.S. OWNERS: D CANADIAN OWNERS: Toyota Canada Customer Interaction Centre

Toyota Customer Assistance Center

Toll−free: 1−800−331−4331
Toll−free: 1−888−TOYOTA−8 (1−888−869−6828)

Please leave this Owner’s Manual in this vehicle at the time of resale. The next owner will need this information also. All information and specifications in this manual are current at the time of printing. However, because of Toyota’s policy of continual product improvement, we reserve the right to make changes at any time without notice. Please note that this manual applies to all models and explains all equipment, including options. Therefore, you may find some explanations for equipment not installed on your vehicle.

© 2002 TOYOTA MOTOR CORPORATION All rights reserved. This material may not be reproduced or copied, in whole or in part, without the written permission of Toyota Motor Corporation.

2003 HIGHLANDER from Aug. ’02 Prod. (OM48441U)

’03 HIGHLANDER_U (L/O 0208)

U −4

Quick index D If a service reminder indicator or warning buzzer comes on D If your vehicle will not start D If your engine stalls while driving D If your vehicle overheats D If you have a flat tire D If your vehicle needs to be towed D Tips for driving during break−in period D How to start the engine D General maintenance D Complete index Gas station information Fuel type:

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

105
216
219
219
220
229
185
202
247
NO TAG

2AZ−FE engine: UNLEADED gasoline, Octane Rating 87 (Research Octane Number 91) or higher 1MZ−FE engine: UNLEADED gasoline, Octane Rating 87 (Research Octane Number 91) or higher For improved vehicle performance, the use of premium unleaded gasoline with an Octane Rating of 91 (Research Octane Number 96) or higher is recommended. See page 185 for detailed information.

Fuel tank capacity:

75 L (19.8 gal., 16.5 lmp.gal.)

Engine oil:

API grade SL “Energy−Conserving” or ILSAC multigrade engine oil is recommended. See page 261 for detailed information.

Tire information: See pages 267 through 273. Tire pressure: See page 289.

Publication No. OM48441U Part No. 01999-48441
Printed in Japan 01-0208-00

( U)

2003 HIGHLANDER from Aug. ’02 Prod. (OM48441U)

’03 HIGHLANDER_U (L/O 0208)

SECTION 1− 1

OPERATION OF INSTRUMENTS AND CONTROLS Overview of instruments and controls Instrument panel overview Instrument cluster overview Indicator symbols on the instrument panel

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2003 HIGHLANDER from Aug. ’02 Prod. (OM48441U)

’03 HIGHLANDER_U (L/O 0208)

Instrument panel overview "Vehicles with rear console

1. Side defroster outlets 2. Instrument cluster 3. Garage door opener 4. Center vents 5. Electric moon roof switch and personal

light

6. Auxiliary boxes 7. Side vents 8. Power door lock switches 9. Power window switches 10. Glove box 11. Automatic transmission selector lever 12. Rear ashtray 13. Cup holder 14. Container 15. Front ashtray 16. Hood lock release lever 17. Parking brake pedal 18. Window lock switch

2003 HIGHLANDER from Aug. ’02 Prod. (OM48441U)

"Vehicles without rear console

’03 HIGHLANDER_U (L/O 0208)

1. Side defroster outlets 2. Instrument cluster 3. Garage door opener 4. Center vents 5. Electric moon roof switch and personal

light

6. Auxiliary boxes 7. Side vents 8. Power door lock switches 9. Power window switches 10. Glove box 11. Automatic transmission selector lever 12. Ashtray 13. Cup holders 14. Hood lock release lever 15. Parking brake pedal 16. Window lock switch

2003 HIGHLANDER from Aug. ’02 Prod. (OM48441U)

’03 HIGHLANDER_U (L/O 0208)

"Vehicles with manual air conditioning controls

1. Headlight, turn signal and front fog

light switches

2. Wiper and washer switches 3. Emergency flasher switch 4. Clock 5. Front passenger’s seat belt reminder

light

6. Rear window defogger switch 7. Air conditioning controls 8. Car audio 9. Cigarette lighter (vehicles with rear

console) or power outlet (vehicles without rear console)

10. Snow mode button 11. Seat heater switches 12. Power outlet (vehicles with rear

console) or cigarette lighter (vehicles without rear console)

13. Ignition switch 14. Cruise control switch 15. Tilt steering lock release lever 16. Traction control system off switch

(two−wheel drive models)

17. Outside rear view mirror defogger and

windshield wiper de−icer switch

2003 HIGHLANDER from Aug. ’02 Prod. (OM48441U)

’03 HIGHLANDER_U (L/O 0208)

18. Theft deterrent system/Engine

immobiliser system indicator light

19. Power rear view mirror control switches

2003 HIGHLANDER from Aug. ’02 Prod. (OM48441U)

’03 HIGHLANDER_U (L/O 0208)

"Vehicles with automatic air conditioning controls

1. Headlight, turn signal and front fog

light switches

2. Wiper and washer switches 3. Emergency flasher switch 4. Clock 5. Front passenger’s seat belt reminder

light

6. Air conditioning controls and

multi−information display

7. Rear window defogger switch 8. Car audio 9. Cigarette lighter (vehicles with rear

console) or power outlet (vehicles without rear console)

10. Snow mode button 11. Seat heater switches 12. Power outlet (vehicles with rear

console) or cigarette lighter (vehicles without rear console)

13. Ignition switch 14. Cruise control switch 15. Tilt steering lock release lever 16. Traction control system off switch

(two−wheel drive models)

2003 HIGHLANDER from Aug. ’02 Prod. (OM48441U)

’03 HIGHLANDER_U (L/O 0208)

17. Outside rear view mirror defogger and

windshield wiper de−icer switches

18. Theft deterrent system/Engine

immobiliser system indicator light

19. Power rear view mirror control switches

2003 HIGHLANDER from Aug. ’02 Prod. (OM48441U)

’03 HIGHLANDER_U (L/O 0208)

Instrument cluster overview

1. Tachometer 2. Service reminder indicators and

indicator lights

3. Speedometer

4. Fuel gauge 5. Low fuel level warning light 6. Engine coolant temperature gauge

7. Trip meter reset knob 8. Odometer and two trip meters 9. Instrument panel light control knob

2003 HIGHLANDER from Aug. ’02 Prod. (OM48441U)

’03 HIGHLANDER_U (L/O 0208)

Indicator symbols on the instrument panel

or

Brake system warning light∗1

or

Anti−lock brake system warning light∗1

Driver’s seat belt reminder light∗1

Open door warning light∗1

Front passenger’s seat belt reminder light∗1

Automatic transmission fluid temperature warning light∗1

Discharge warning light∗1

SRS warning light∗1

Low engine oil pressure warning light∗1

Vehicle skid control system warning light∗1

or

Malfunction indicator lamp∗1

Low windshield washer fluid level warning light∗1

Traction control system off indicator light

2003 HIGHLANDER from Aug. ’02 Prod. (OM48441U)

’03 HIGHLANDER_U (L/O 0208)

Headlight high beam indicator light

Turn signal indicator lights

Automatic transmission indicator lights

Overdrive−off indicator light

Snow mode indicator light

Slip indicator light

Cruise control indicator light∗2

∗1: For details, see “Service reminder indicators and warning

∗2:

buzzers” on page 105 in Section 1−5. If this light flashes, see “Cruise control” on page 125 in Section 1−6.

10

2003 HIGHLANDER from Aug. ’02 Prod. (OM48441U)

’03 HIGHLANDER_U (L/O 0208)

SECTION 1− 2

OPERATION OF INSTRUMENTS AND CONTROLS Keys and Doors Keys Engine immobiliser system Side doors Power windows Back door Hood Theft deterrent system Fuel tank cap Electric moon roof

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

12
15
16
24
27
28
29
31
32

2003 HIGHLANDER from Aug. ’02 Prod. (OM48441U)

11

’03 HIGHLANDER_U (L/O 0208)

Keys (without engine immobiliser system)

Keys (with engine immobiliser system)

Your vehicle is supplied with two kinds of keys. 1. Master keys—These keys work in ev-

ery lock.

2. Sub key—This key will not work in the

glove box.

To protect items locked in the glove box when using valet parking, leave the sub key with the attendant. Since the side doors can be locked with- out a key, you should always carry a spare key in case you accidentally lock your keys inside the vehicle.

KEY NUMBER PLATE Your key number is shown on the plate. Keep the plate in a safe place such as your wallet, not in the vehicle. If you should lose your keys or if you need additional keys, duplicates can be made by a Toyota dealer using the key number. We recommend writing down the key num- ber and storing it in a safe place.

Your vehicle is supplied with two kinds of keys. 1. Master keys (black)—These keys work in every lock. Your Toyota dealer will need one of them to make a new key with built−in transponder chip.

2. Sub key (gray)—This key will not work

in the glove box.

12

2003 HIGHLANDER from Aug. ’02 Prod. (OM48441U)

A transponder chip for engine immobiliser system has been placed in the head of the master and sub keys. These chips are needed to enable the system to function correctly, so be careful not to lose these keys. If you make your own duplicate key, you will not be able to cancel the system or start the engine. To protect things locked in the glove box when you have your vehicle parked, leave the sub key with the attendant. Since the side doors can be locked with- out a key, you should always carry a spare key in case you accidentally lock your keys inside the vehicle.

’03 HIGHLANDER_U (L/O 0208)

NOTICE

the

When using a key containing a trans- ponder chip, observe following precautions: z When starting the engine, do not use the key with a key ring resting on the key grip and do not press the key ring against the key grip. Otherwise the engine may not start, or may stop soon after it starts.

z When starting the engine, do not use the key with other transponder keys around (including keys of oth- er vehicles) and do not press other key plates against the key grip. Otherwise the engine may not start, or may stop soon after it starts. If this happens, remove the key once and then insert it again after taking off other transponder keys (includ- ing keys of other vehicles) from the ring or while gripping or covering them with your hand to start the engine.

2003 HIGHLANDER from Aug. ’02 Prod. (OM48441U)

13

’03 HIGHLANDER_U (L/O 0208)

z Do not cover the key grip with any material that cuts off electromagnet- ic waves.

z Do not knock the key hard against

other objects.

z Do not leave the key exposed to high temperatures for a long period, such as on the dashboard and hood under the direct sunlight.

z Do not put the key

in water or

wash it in an ultrasonic washer.

z Do not bend the key grip.

z Do not use the key with electromag-

netic materials.

KEY NUMBER PLATE Your key number is shown on the plate. Keep the plate in a safe place such as your wallet, not in the vehicle. If you should lose your keys or if you need additional keys, duplicates can be made by a Toyota dealer using the key number. We recommend you to write down the key number and keep it in safe place.

14

2003 HIGHLANDER from Aug. ’02 Prod. (OM48441U)

’03 HIGHLANDER_U (L/O 0208)

Engine immobiliser system

For your Toyota dealer to make you a new key with built−in transponder chip, your dealer will need your key number and master key. However, there is a limit to the number of additional keys your Toyota dealer can make for you. If you make your own duplicate key, you will not be able to cancel the sys- tem or start the engine.

NOTICE

Do not modify, remove or disas- semble the engine immobiliser sys- tem. If any unauthorized changes or modifications are made, the proper operation of the system cannot be guaranteed.

immobiliser system

The engine is a theft prevention system. When you in- sert the key in the ignition switch, the transponder chip the key’s head transmits an electronic code to the ve- hicle. The engine will start, only when the electronic code in the chip corre- sponds to the registered ID code for the vehicle.

in

indicator

light will start

The system is automatically set when the key is removed from the ignition switch. The flashing to show the system is set. In the following cases, contact your Toyota dealer. D The indicator light stays on. D The indicator light does not start flash- ing when the key is removed from the ignition switch.

D The indicator light flashes unsteady. Inserting the registered key in the ignition switch automatically cancels the system, which enables the engine to start. The indicator light will go off.

2003 HIGHLANDER from Aug. ’02 Prod. (OM48441U)

15

’03 HIGHLANDER_U (L/O 0208)

For vehicles sold in U.S.A.

For vehicles sold in Canada

Side doors—

This device complies with RSS−210 of Industry Canada. Operation is subject to the following two conditions: (1) this device may not cause interfer- ence, and (2) this device must accept any interference that may cause undesired operation of the device.

interference,

including

FCC ID: MOZ RI−14BTY MADE IN JAPAN

This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) this device may not cause harmful interference, and (2) this device must accept any interference received, includ- ing interference that may cause unde- sired operation.

CAUTION

Changes or modifications not ex- pressly approved by the party respon- sible for compliance could void the user’s authority to operate the equip- ment.

LOCKING AND UNLOCKING WITH KEY Insert the key into the keyhole and turn it. To lock: Turn the key forward. To unlock: Turn the key backward. All the side doors and back door lock simultaneously with either front door. In the driver’s door the key backward once will unlock the driver’s door and twice in succession will unlock all the side doors and back door simulta- neously. front passenger’s door lock, turning the key backward once will unlock all the side doors and back door simultaneously.

turning

lock,

the

In

16

2003 HIGHLANDER from Aug. ’02 Prod. (OM48441U)

’03 HIGHLANDER_U (L/O 0208)

the driver’s door

When is unlocked by turning a key in either of the front doors, the interior light will come on and remain on for about 15 seconds before fading out. (For further information, see “Interior lights” on page 94 and “Ignition switch light” on page 95 in Section 1−4.)

Driver’s side

LOCKING AND UNLOCKING WITH INSIDE LOCK KNOB Move the lock knob. To lock: Push the knob forward. To unlock: Pull the knob backward. Closing the side door with the lock knob in the lock position will also lock the side door. Be careful not to lock your keys in the vehicle. The side door cannot be locked if you leave the key in the ignition switch and the driver’s door is opened.

Passenger’s side

2003 HIGHLANDER from Aug. ’02 Prod. (OM48441U)

17

’03 HIGHLANDER_U (L/O 0208)

lock: Push the switch down on the

LOCKING AND UNLOCKING WITH POWER DOOR LOCK SWITCH Push the switch. To front side. To unlock: Push the switch down on the rear side. All the side doors and back door lock or unlock simultaneously.

CAUTION

Before driving, be sure that the doors are closed and locked, especially when small children are in the ve- hicle. Along with the proper use of seat belts, locking the doors helps prevent the driver and passengers from being thrown out from the ve- hicle during an accident. It also helps prevent the doors from being opened unintentionally.

to

the

lock

lever

the “LOCK”

REAR DOOR CHILD−PROTECTORS Move position as shown on the label. This feature allows you to lock a rear door so it can be opened from the outside only, not from inside. We recommend us- ing this feature whenever small children are in the vehicle.

18

2003 HIGHLANDER from Aug. ’02 Prod. (OM48441U)

’03 HIGHLANDER_U (L/O 0208)

—Wireless remote control

Locking operation

Unlocking operation

The wireless remote control system is designed to lock or unlock all the side doors and back door, or activate the “PANIC” mode from a distance within approximately 1 m (3 ft.) of the vehicle. LOCKING AND UNLOCKING THE SIDE DOORS AND BACK DOOR To lock and unlock all the side doors and back door, push the switches of the transmitter slowly and securely. To lock: Push the “LOCK” switch. All the side doors and back door are locked si- multaneously. At this time, one beep will be heard, and the turn signal lights flash once. Check to see that all the side doors and back door are securely locked. If any of the side doors or back door is not securely closed, locking cannot be performed by the “LOCK” switch and a beep will sound continuously for 10 sec- onds. However, if the key is in the igni- tion, a beep will not sound. To stop the side doors and back door securely or push the “UNLOCK” switch. The buzzer can be disabled. For details, contact your Toyota dealer.

the buzzer, close all

the

“UNLOCK” switch To unlock: Push once to unlock the driver’s door alone. Pushing the switch twice within 3 seconds unlocks all the side doors and back door simultaneously. Each time the “UNLOCK” switch is pushed, two beeps will be heard, and the turn signal lights flash twice. This double switch operation to unlock all the side doors and back door can be changed to a single switch operation. For details, contact your Toyota dealer. When the driver’s door is unlocked with a wireless remote control transmitter, the in- terior light and ignition switch light come on for about 15 seconds and then fade out, even if the door is not opened. (For details, see “Interior lights” on page 94
and “Ignition switch light” on page 95 in Section 1−4.) You have 30 seconds to open a door after using the wireless remote unlock feature. If a door is not opened by then, all the side doors and back door will be automati- cally locked again. At this time, one beep will be heard, and the turn signal lights flash once. lock The timing function can be changed. For details, con- tact your Toyota dealer.

the automatic door

for

2003 HIGHLANDER from Aug. ’02 Prod. (OM48441U)

19

’03 HIGHLANDER_U (L/O 0208)

Check the beep ON/OFF operation by pushing the transmitter switch after you finish this procedure. If the beep does not operate as expected, repeat this proce- dure from step 1.

flashes

“PANIC” SWITCH Pushing the “PANIC” switch blows the horn intermittently and the headlights and tail lights. The “PANIC” switch is used to deter ve- hicle theft when you witness anyone at- tempting into or damage your vehicle. The alarm will last for one minute. To stop alarm midway, do the following: D Push the “PANIC” switch once again. D Unlock any of side door or back door with the key or wireless remote control transmitter.

to break

If the “LOCK” or “UNLOCK” switch is kept pressed in, the locking or unlocking opera- tion is not repeated. Release the switch and then push again. The wireless door locking or unlocking function can be erased. For details, con- tact your Toyota dealer. SWITCHING BEEP SOUND ON AND OFF You can switch the beep on and off. (The beep is on initially and after battery re- placement.) To switch the beep on and off: With the driver’s door opened— 1. Insert the ignition key and remove it. 2. Within 5 seconds,

ignition key again and turn it to the “ON” posi- tion.

insert

the

3. After 10 seconds, push

the same “LOCK”, “UNLOCK” or “PANIC” switch twice within 10 seconds. Two beep sounds inform you that the program has been switched on or off. If this procedure is not followed exactly, the beep will not operate as expected.

20

D Turn the ignition key from the “LOCK”

to “ON” position.

2003 HIGHLANDER from Aug. ’02 Prod. (OM48441U)

’03 HIGHLANDER_U (L/O 0208)

D The battery may have been consumed. Check the battery in the transmitter. To replace the battery, see “REPLACING TRANSMITTER BATTERY”.

If you lose your transmitter, contact your Toyota dealer as soon as possible to avoid the possibility of theft, or an acci- dent. (See “If you lose your wireless re- mote control transmitter” on page 235 in Section 4.) For vehicles sold in U.S.A.

This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) This device may not cause harmful interference, and (2) this device must accept any interference received, includ- ing interference that may cause unde- sired operation.

interference

NOTICE: This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protec- tion against harmful in a residential installation. This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instruc- tions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interfer- ence television reception, which can be determined by turning the equipment off and on, the user is en- couraged to try to correct the interfer- ence by one or more of the following measures:

to radio or

2003 HIGHLANDER from Aug. ’02 Prod. (OM48441U)

21

REMOTE

The “PANIC” mode does not work when the ignition key is in the “ON” position. The alarm function can be disabled. For details, contact your Toyota dealer. WIRELESS TRANSMITTER The wireless remote control transmitter is an electronic component. Observe the fol- lowing instructions in order not to cause damage to the transmitter. D Do not leave the transmitter on places the temperature becomes high

where such as on the dashboard.

CONTROL

D Do not disassemble it. D Avoid knocking

it hard against other

objects or dropping it.

for

transmitters

D Avoid putting it in water. You can use up to 4 wireless remote con- the same vehicle. trol Contact your Toyota dealer for detailed information. If the wireless remote control transmitter does not actuate the doors or alarm, or operate from a normal distance: D Check for closeness to a radio trans- mitter such as a radio station or an airport which can interfere with normal operation of the transmitter.

’03 HIGHLANDER_U (L/O 0208)

REPLACING TRANSMITTER BATTERY For replacement, use a CR2016 lithium battery or equivalent.

CAUTION

Special care should be that small children do not swallow the re- moved transmitter battery or compo- nents.

taken

NOTICE

1. Using a coin or equivalent, open the

transmitter case.

z During

the

replacing

transmitter battery, do not push the “LOCK” and switches many times.

“UNLOCK”

z When replacing the transmitter bat- tery, be careful not to lose the com- ponents.

z Replace only with

the same or equivalent type recommended by a Toyota dealer.

z Dispose of used batteries according

to the local laws.

Replace the transmitter battery by the fol- lowing procedures:

D Reorient or relocate the receiving an-

tenna.

D Increase the separation between the

equipment and receiver.

D Connect the equipment into an outlet to

on a circuit different which the receiver is connected.

from

that

D Consult the dealer or an experienced

radio/TV technician for help.

FCC WARNING: Changes or modifications not ex- pressly approved by the party respon- sible for compliance could void the user’s authority to operate the equip- ment.

For vehicles sold in Canada

Operation is subject to the following two conditions: (1) this device may not cause interfer- ence, and (2) this device must accept any interference that may cause undesired operation of the device.

interference,

including

22

2003 HIGHLANDER from Aug. ’02 Prod. (OM48441U)

’03 HIGHLANDER_U (L/O 0208)

z Be careful not to bend the electrode of the transmitter battery insertion and that dust or oils do not adhere to the transmitter case.

z Close the transmitter case securely.

replacing battery, check

the After transmitter operates properly. If the trans- mitter still does not operate properly, con- tact your Toyota dealer.

that

2. Remove the discharged transmitter bat-

3. Put a new transmitter battery with posi-

tery.

NOTICE

Do not bend the terminals.

tive (+) side up.

Close the transmitter case securely.

NOTICE

z Make sure

the positive side and negative side of the transmitter bat- tery should be faced correctly.

z Do not replace the battery with wet hands. Water may cause unexpected rust.

z Do not touch or move any compo- nents inside of the transmitter, or it may interfere with proper opera- tion.

2003 HIGHLANDER from Aug. ’02 Prod. (OM48441U)

23

’03 HIGHLANDER_U (L/O 0208)

CAUTION

D Never try jamming any part of your jam protection

body to make the function work intentionally.

D The

jam protection

function may not work if something gets caught just before fully closed.

the window

is

Automatic operation: Push the switch completely down or pull it completely up, and then release it. The window will fully open or close. To stop the window part- way, lightly move the switch in the oppo- site direction and then release it. Jam protection function: During automat- ic closing operation, the window stops and opens half way if something gets caught between the window and window frame. If the window receives a strong impact, this function may work even if nothing is caught.

2003 HIGHLANDER from Aug. ’02 Prod. (OM48441U)

Power windows

The windows can be operated with the switch on each side door. The power windows work when the ignition switch is in the “ON” position. Key off operation: If both front doors are closed, they work for 43 seconds even after the ignition switch is turned off. They stop working when the either front door is