1997 Toyota Corolla Owners Manual

If you cannot use one of the same amper- age, use one that is lower, but as close as possible to the rating. If the amperage is lower than that specified, the fuse might blow out again but this does not indicate anything wrong. Be sure to get the correct fuse as soon as possible and return the substitute to its original clip. It is a good idea to purchase a set of spare fuses and keep them in your vehicle for emergencies. If the new fuse immediately blows out, there is a problem with the electrical sys- tem. Have your Toyota dealer correct it as soon as possible. 184

The following illustrations show how to gain access to the bulbs. When replacing a bulb, make sure the ignition switch and light switch are off. Use bulbs with the wattage ratings given in the table.

Headlights (outer bulb) Parking and front side marker lights

9006

168

55

CAUTION

Halogen bulbs have pressurized gas inside and require special handling. They can burst or shatter if scratched or dropped. Hold a bulb only by its plastic or metal case. Do not touch the glass part of a bulb with bare hands.

NOTICE

Only use a bulb of the listed type.

Light bulbs

Headlight (inner bulb)

Bulb No. 9005

W Type

65

W Type

Bulb No. 1156

1156NA

27

27

Light bulbs

Front turn signal lights Rear turn signal lights Stop and tail lights Rear side marker, stop and tail lights Buck up lights High mounted stop light License plate lights Interior light Personal light Trunk light

A: HB3 halogen bulbs B: HB4 halogen bulbs C: Single end bulbs D: Wedge base bulbs E: Double end bulbs

1157

27/8

1157

27/8

1156

−

168

— — 194

27
18

10
3.8

185

Replacing light bulbs—

—Headlights

1. Open the hood. LEFT SIDE HEADLIGHT: Remove the clip and take out the air cleaner duct.

186

2. Unplug the connector while de-

pressing the lock release.

If the connector is tight, wiggle it.

3. Turn the bulb and remove it. Install the new bulb and install the con- nector.

To install a bulb, align the tabs of the bulb socket with the cutouts of the mounting hole. Aiming is not necessary after replacing the bulb. When aiming adjustment is nec- essary, contact your Toyota dealer.

187

—Parking and front side marker lights

—Front turn signal lights

Use a Philips−head screwdriver.

Use a Philips−head screwdriver.

188

—Rear turn signal, stop and tail, rear side marker, and back−up lights

Use a wrench. Remove and install the cover clips as shown in the following illustrations.

189

—High mounted stoplight

Use a Philips−head screwdriver.

a: Rear turn signal light b: Stop and tail light c: Rear side marker, stop and tail light d: Back−up light

Remove and install the cover clips as shown in the following illustrations.

190

Remove the bolts.

191

—License plate lights (type A)

—License plate lights (type B)

192

193

Part 8
SPECIFICATIONS S Dimensions and weight S Engine S Fuel S Service specifications S Tires S Fuses

Dimensions and weight Overall length mm (in.) 4370 (172.0) Overall width mm (in.) 1685 ( 66.3) Overall height mm (in.) 1380 ( 54.3)* mm (in.) 2465 ( 97.0) Wheelbase mm (in.) 1460 ( 57.5) Front tread Rear tread mm (in.) 1450 ( 57.1) Vehicle capacity weight (occupants + luggage) Overall length kg (lb.)

385 (850)

*: Unladen vehicle

Engine Model:

4A−FE and 7A−FE

Type:

4 cylinder in line, 4 cycle, gasoline

Bore and stroke, mm (in.):

4A−FE engine

81.0 x 77.0 (3.19 x 3.03)

7A−FE engine

81.0 x 85.5 (3.19 x 3.37)

Displacement, cm3 (cu. in.):

4AFE engine 4AFE engine

1587 (96.8) 1762 (107.5)

193

Fuel Fuel type:

Unleaded gasoline, Research Oc- tane Number 91 (Octane rating 87) or higher

Fuel tank capacity, L (gal., Imp. gal.):

50 (13.2, 11.0)

Service specifications ENGINE Valve clearance (engine cold), mm (in.) 0.15⎯0.25 (0.006⎯0.010) Intake Exhaust 0.25⎯0.35 (0.010⎯0.014)

Spark plug type:

NIPPONDENSO NGK

K16R−U BBKR5EYA

Spark plug gap, mm (in.):

1.8 (0.031)

Oil grade:

API SH, “Energy−Conserving II” multi- grade engine oil or ILSAC multigrade engine oil is recommended.

Recommended oil viscosity (SAE):

Drive belt tension measured with Bor- roughs drive belt tension gauge No. BT−33−73F (used belt), Ibf: 115 ± 20
100 ± 99

Generator belt Air conditioning

compressor belt

Power steering

pump belt

80 ± 20

ENGINE LUBRICATION Oil capacity (drain and refill), L (qt., Imp. qt.):

4A−FE engine

With filter Without filter 7A−FE engine

With filter Without filter

3.0 (3.2, 2.6) 2.8 (3.0, 2.5)

3.7 (3.9, 3.3) 3.5 (3.7, 3.1)

194

COOLING SYSTEM Total capacity, L (qt., Imp. qt.):

Manual Transmission 6.0 (6.3, 5.3)

Automatic transmission

5.9 (6.2, 5.2)

7A−FE engine

HARRISON RADIATOR

Manual transmission 6.2 (6.6, 5.5)

Automatic transmission

6.1 (6.4, 5.4)

NIPPONDENSO RADIATOR

6.2 (6.6, 5.5)

Coolant type:

With ethylene−glycol antifreeze (Do not use alcohol type.)

BATTERY —Maintenance type battery

Specific gravity reading at 20°C (68°F): 1.260
1.160
1.060

Fully charged Half charged Discharged

—Non−Maintenance battery

Open voltage* at 20°C (68°F): 12.7 V 12.3 V 11.9 V

Fully charged Half charged Discharged

*: Voltage that is checked 20 minutes af- ter the key is removed with all the lights turned off

Charging rates:

Non−maintenance battery

Maintenance type battery

Quick charge Slow charge

CLUTCH Pedal freeplay, mm (in.):

5⎯15 (0.2⎯0.6)

Fluid type:

SAE J1703 or FMVSS No. 116 DOT 3

MANUAL TRANSAXLE Oil capacity, L (qt., Imp. qt.):

1.9 (2.0, 1.7)

Oil type:

Multipurpose gear oil API GL−4 or GL−5

Recommended oil viscosity:

SAE 75W−90

AUTOMATIC TRANSAXLE (4−speed type) Fluid capacity (drain and refill), L (qt., Imp. qt.):

Up to 3.1 (3.3, 2.7)

Fluid type:

Automatic transmission fluid D−II or DEXRON®III (DEXRON®II)

AUTOMATIC TRANSAXLE (3−speed type) Fluid capacity (drain and refill), L (qt., Imp. qt.):

Up to 2.5 (2.6, 2.2)

Fluid type:

5 A max

15 A max 5 A max

Automatic transmission fluid D−II or DEXRON®III (DEXRON®II)

DIFFERENTIAL (3−speed type automatic transmis- sion) Fluid capacity, L (qt., Imp. qt.):

1.4 (1.5, 1.2)

Fluid type:

Automatic transmission fluid D−II or DEXRON®III (DEXRON®II)

BRAKES Minumum pedal clearance when de- pressed with the pressure of 490N (50kgf, 110lbf) with the engine running, mm (in.):

70 (2.8)

Pedal freeplay, mm (in.):

1—6 (0.04—0.24)

Pad wear limit, in. (mm):

1.0 (0.04)

Lining wear limit, in. (mm): 1.0 (0.04)

195

Parking brake adjustment when pulled with the force of 196 N (20kgf, 44lbf):

4—7 clicks

Fluid type:

SAE J1703 or FMVSS No. 116 DOT 3

STEERING Wheel freeplay:

Less than 30 mm (1.2 in.)

Power steering fluid type:

Automatic transmission fluid DEXRON®II or III

Tires Tire size:

Spare tire

T115/70D14
T135/70D15
Except spare tire P175/65R14
P185/65R14

Tire pressure, kPa (kgf/cm2 or bar, psi):

Spare tire Except spare tire

420 (4.2, 60) 210 (2.1, 30)

Wheel size:

T115/70D14
T135/70D15
Other tires

14 x 4T 15 x 4T 14 x 5.5J 14 x 5.5JJ Wheel nut torque, N⋅m (kg⋅fm, ft⋅lbf):

103 (10.5, 76)

196

Fuses

Fuses (type A) 1. CIG & RADIO 20 A: Cigarette lighter, digital clock display, air conditioning sys- tem, radio, cassette tape player, power rear view mirrors, automatic transmission shift lock system, theft deterrent system, SRS airbags 2. TAIL 15 A: Tail lights, parking lights, li- cense plate lights, instrument panellights, daytime running light system 3. IGN 10 A: Multiport fuel injection sys- tem/sequential multiport fuel injection system, discharge warning light, SRS air- bags 4. ECU−B 10 A: Daytime running light wyerm, curise control system

5. DEFOG−I/UP 7.5 A: Multiport fuel in- jection system/sequential multiport fuel injection system 6. STOP 15 A: Stop lights, high mounted stoplight, cruise control system, automat- ic transmission shift lock system, anti− lock brake system 7. TURN 7.5 A: Turn signal lights 8. ECU−IG 15 A: Starting system, anti- lock brake system, automatic transmis- sion shift lock system

9. GAUGE 10 A: Gauges and meters, service reminder indicators (except dis- charge and open door warning lights), back−up light, air conditioning system, daytime running light system, electroni- cally controlled automatic transmission system 10.WIPER 20 A: Windshield wipers and washer 11.A/C 15 A: Air conditioning system 12.Dome 20 A: Interior light, turnk light, clock open door warning light, radio, cas- sette tape player, anti−lock brake system, theft deterrent system, electric sun roof. 13.HAZ−HONE 20 A: Emergency flash- ers, hones

14.FAN−I/UP 7.5 A: Multiport fuel injec- tion system/sequential multiport fuel in- jection system 15.SPARE 7.5 A: Spare fuse 16.SPARE 15 A: Spare fuse 17.SPARE 20 A: Spare fuse 18.HEAD (RH) 15 A: Right−hand head- light 19.HEAD (LH) 15 A: Left−hand headlight 20.ALT−S 7.5 A: Charging system 21.EFI, F−HTR 15 A: Multiport fuel injec- tion system/sequential multiport fuel in- jection system, electronically controlled automatic transmission system

197

Fuses (type C) 35. AM1 40 A: “CIG & RADIO”, “GAUGE”, “TURN”, “ECU−IG”, “WIP”, “DEF” and “OBD” fuses 36. ALT 100 A: Tail lights, “DEF”, “STOP”, “ECU−B” and “AM 1” fuses 37. ABS 50 A: Anti−lock brake system

22. DRL 7.5 A: Daytime running light system 23. HEAD (LH−UPR) 10 A: Left−hand headlight (high beam) 24. HEAD (LH−LWR) 10 A: Left−hand headlight (low beam) 25. HEAD (RH−UPR) 10 A: Right−hand headlight (high beam) 26. HEAD (RH−LWR) 10 A: Right−hand headlight (low beam) 27. OBD 7.5 A: On−board diagnosis sys- tem 28. EFI 15 A: Multiport fuel injection sys- tem/sequential multiport fuel injection system, electronically controlled auto- matic transmission system

198

Fuses (type B) 29. POWER 30 A: Power windows, pow- er door lock system, electric sun roof 30. DEF 30 A: Rear window defogger 31. HEATER 40 A: Air conditioning sys- tem 32. AM2 30 A: Starting system and “IGN” fuse 33. FAN 30 A: Electric cooling fan and “FAN−I/UP” 34. CDS 30 A: Electric cooling fan

Part 9
REPORTING SAFETY DEFECTS FOR U.S. OWNERS AND UNIFORM TIRE QUALITY GRADING S Reporting safety defects for

U.S. owners

S Uniform tire quality grading

inform

immediately

Reporting safety defects for U.S. owners If you believe that your vehicle has a defect which could cause a crash or could cause injury or death, you should the National Highway Traffic Safety Administration (NHTSA) in addi− tion to notifying Toyota Motor Sales, U.S.A., Inc. (Toll−free: 1−800−331−4331). If NHTSA receives similar com− plaints, it may open a investiga− tion, and if it finds that a safety defect exists in a group of vehicles, it may order a recall and remedy campaign. However, NHTSA can− not become involved in individual problems between you, your deal− er, or Toyota Motor Sales, U.S.A., Inc.

To contact NHTSA, you may either call the Auto Safety Hotline toll− free at 1−800−424−9393 (or 366− 0123 in Washington D.C. area) or write to: NHTSA. U.S. Department of Transportation. Washington D.C. 20590. You can also obtain other information about motor ve− hicle safety from the Hotline.

199

Warning: The temperature grades for this tire are established for a tire that is proper- ly inflated and not overloaded. Excessive speed, underinflation, or excessive load- ing, wither separately or in combination, can cause heat buildup and possible tire failure.

Uniform tire quality grading This information has been prepared in ac- cordance with regulations issued by the National Highway Traffic Safety Adminis- tration of the U.S. Department of Trans- portation. It provides the purchasers and/ or prospective purchasers of Toyota vehicles with information on uniform tire quality grading. Your Toyota dealer will help answer any questions you may have as you read this information. DOT quality grades—All passenger vehicle tires must conform to Federal Safety Requirements in addition to these grades. These quality grades are molded on the sidewall. Treadwear—The treadwear grade is a comparative rating based on the wear rate of the tire when tested under con- trolled conditions on a specified govern- ment test course. For example, a tire graded 150 would wear one and a half (1−1/2) times as well on the government course as a tire graded 100. The relative performance of tires depends upon the actual conditions of their use, however, and may depart significantly from the norm due to variations in driving habits, service practices and differences in road characteristics and climate.

200

Traction A, B, C—The traction grades, from highest to lowest, are A, B, and C, and they represent the tire’s ability to stop on wet pavement as measured under controlled conditions on specified govern- ment test surfaces of asphalt and con- crete. A tire marked C may have poor trac- tion performance. Warning: The traction grade assigned to this tire is based on braking (straight ahead) traction tests and does not include cornering (turning) traction. Temperature A, B, C—The temperature grades are A (the highest), B, and C, rep- resenting the tire’s resistance to the gen- eration of heat and its ability to dissipate heat when tested under controlled condi- tions on a specific indoor laboratory test wheel. Sustained high temperature can cause the material of the tire life, and ex- cessive temperature can lead to sudden tire failure. The grade C corresponds to a level of performance which all passenger car tires must meet under the Federal Mo- tor Vehicle Safety Standard No. 109. Grades B and A represent higher levels of performance on the laboratory test wheel than the minimum required by law.