2002 Saab 9 5 Owners Manual

If NHTSA receives similar complaints, it may open an investigation, and if it finds that a safety defect exists in a group of vehicles, it may order a recall and remedy campaign. However, NHTSA cannot become involved in individual problems between you, your dealer, or Saab Cars USA, Inc. To contact NHTSA, you may either call the Auto Safety Hotline toll-free at 1-800-424- 9393 (or 202/366-0123 in Washington D.C. area) or write to: NHTSA, U.S. Department of Transportation, Washington, D.C. 20590. You can also obtain other information about motor vehicle safety from the Hotline.

Reporting Safety Defects to the Canadian government If you live in Canada, and believe that your vehicle has a safety defect, you should immediately notify Transport Canada, in addition to notifying General Motors of Canada Limited. You may write to Transport Canada at Box 8880, Ottawa, Ontario, K1G 3J2. In addition to notifying Transport Canada in a situation like this, we certainly hope you will notify us. In Canada, please call our Saab Customer Assistance Centre at 1-800-263- 1999. Or write: General Motors of Canada Limited Customer Assistance Centre, 1908 Colonel Sam Drive, Oshawa, Ontario, L1H 8P7.

247

Specifications Specifications General.............................. 248 Engine ............................... 250 Fuel.................................... 250 Engine oil.......................... 251 Engine variants ................ 252 Electrical system.............. 253 Drive belts......................... 253 Manual gearbox................ 254 Automatic transmission .. 254 Suspension....................... 255 Steering............................. 255 Brake system.................... 255 Wheels and tires .............. 256 Plates and labels.............. 257

248

Specifications

General

Overall length, including bumpers:

9-5 Sedan_______________________ 9-5 Wagon ______________________ Overall width, including door mirrors ____ Maximum height:

9-5 Sedan_______________________ 9-5 Wagon ______________________ Wheelbase _______________________ Ground clearance __________________

190.0 in (4827 mm) 190.1 in (4828 mm) 80.4 in (2042 mm)

58.1 in (1475 mm) 59.1 in (1501 mm) 106.4 in (2703 mm) approx. 6.6 in (167 mm)

Track:

Front __________________________ Rear ___________________________ Turning circle (curb to curb) ___________ Turning circle (measured at vehicle extrem- ities) ___________________________ Number of seats (incl. driver) _________

59.9 in (1522 mm) *) 59.9 in (1522 mm) *) 37,1 ft (11.3 m)

39,0 ft (11.9 m)

*) Specified track applies to wheel sizes:

6 x 15 & 6.5 x 16

Gross vehicle weight (GVW)

Maximum train weight (GVW + max. trailer weight)

Maximum axle load, front

Maximum axle load, rear

Permissible load (in addition to driver) = GVW minus curb weight The maximum permissible axle load, front or rear, must not be exceeded.

The maximum permissible axle load, front or rear, must not be exceeded.

Chassis number in engine bay

Weight ready for driving (i.e. with full fuel tank, washer-fluid reservoir, standard tools and spare wheel) ______________

3370–3790 lbs. (1530–1720 kg) Gross vehicle weight (GVW) ___________ 4370–4720 lbs. (1980–2140 kg)

Maximum axle load:

Front ___________________________ 2590 lbs. (1175 kg) Rear, 9-5 Sedan ___________________ 2310 lbs. (1050 kg) Rear, 9-5 Wagon __________________ 2480 lbs. (1125 kg)

Weight distribution:

Curb weight, front/rear ______________ 60/40% GVW, front/rear ___________________ 50/50%

Maximum roof load __________________ 220 lbs (100 kg)

Specifications

249

Trailer: Maximum towing speed, trailer with brakes 60 mph (100 km/h) Trailer with brakes _________________ Maximum weight: 3500 lbs (1588 kg) Trailer without brakes ______________ Maximum weight: 1000 lbs (450 kg)

Maximum load on ball hitch __________ 165 lbs (75 kg)

The above speed and weight restrictions are those specified by

Saab Automobile AB. Note that local restrictions may apply to trailer speeds and weights (see page 173).

Luggage compartment

Volume (SAE): 9-5 Sedan_______________________

9-5 Wagon, rear seat upright ________

9-5 Wagon, rear seat folded _________

15.9 cu.ft. (450 litres) 31.4 cu. ft. (890 litres) 73.0 cu. ft. (2067 litres)

Maximum permissible luggage-compart-

ment load: At curb weight + 4 passengers at 154 lbs. (70 kg) _________________________ 176 lbs (80 kg) or each passenger fewer in the rear seat, the load may be increased by 110 lbs (50 kg). With entire rear seat lowered ________ Luggage compartment, length, 9-5 Sedan: Rear seat upright _________________ Rear seat folded down _____________ Luggage compartment, length, 9-5 Wagon: Rear seat upright _________________ Rear seat folded __________________

594 lbs (270 kg)

42.8 in (1087 mm) 61.2 in (1732 mm)

43.0 in (1092 mm) 67.5 in (1714 mm)

WARNING

The GVW and maximum axle loads must not be exceeded. Note that if some accessories (e.g. towbar, CD changer) are fitted, the available load capacity is reduced by the weight of these. When carrying a load in the luggage compartment, make sure that it is tied down securely, particularly when part or all of the rear seat is folded down.

250

Specifications

Engine 4-cylinder ________________________

3.0t V6 ___________________________

Cylinder bores ___________________

Stroke:

Four cylinders, twin overhead cam- shafts, 16 valves and two balancer shafts. V-6 engine, double overhead cam- shafts on each cyl- inder bank, 24 valves 3.54 in (90 mm)

Fuel Fuel grade ________________________ Unleaded gasoline

AON 87–93.

For optimum performance Saab recom-

mend the following fuel grades: 2.3t _____________________________ AON 90
2.3 Turbo Aero and 3.0t V6 __________ AON 93 *) *) If AON 90 is used and the ambient temperature is above 77 – 86°F (25– 30°C) some decrease in engine power can occur to some extent.

Fuel-tank capacity __________________ 18.5 gal. (70 litres)

4-cylinder engine _________________ 3.0t V6 _________________________

3.54 in (90 mm) 3.34 in (85 mm)

Swept volume:

4-cylinder engine _________________

3.0t V6 _________________________

Idling speed:

4-cylinder _______________________ 3.0t V6 _________________________ Antifreeze ________________________

139.7 cu.in (2.290 litres) 180.6 cu.in (2.962 litres)

825 rpm 700 rpm Saab-approved antifreeze

Coolant capacity:

4-cylinder _______________________ 3.0t V6 _________________________

7.6 qts (7.4 litres) 7.4 qts (7.2 litres)

Engine oil Oil recommendation:

We recommend the use of oils that are available from your Saab dealer, for regular oil changes. These oils fulfill the most stringent requirements set by API and ACEA classifications.

Basic recommendations for Saab engines:

SAE 5W-30 or 0W-30, 5W-40. The oil should be semi or fully synthetic and fulfill grade require- ments for ACEA A3/B3, API SJ or higher. In addition to API and ACEA the ILSAC GF-3 specification is approved for use in appli- cable markets. Fully synthetic oils with viscosity’s 0W-40/50 of well known brands and fulfilling minimum ACEA A3/B3 are also recom- mended, especially for extreme driving conditions.

Specifications

251

Oil specification.

Oil for gasoline engines is classified by the API (American Petro- leum Institute) and ACEA (European Automobile Manufacturers Associations) standards. API classifies engine oil into grade classes SH (since 1993) and SJ (since 1996). The SJ class fulfils more stringent requirements and has lower phosphorous level. A new grade API SL, intro- duced 2001, fulfils even higher requirements. These grade classes are most often combined with correspond- ing classes for diesel engines. The class designations for diesel engines begins with the letter "C" (Commercial). For example a grade combination suitable for both types of engine could be API SH/CD, SJ/CF or SL/CF. Under the ACEA nomenclature, oils are divided into Class A for gasoline engines and Class B for diesel engine passenger cars. There is a further class for heavy diesel engines. Each class is divided into grades: 1,2 and 3 where grades 2 and 3 normally encompass semi- and fully synthetic oils. The diesel class also has a fourth grade, B4, which encompasses tests and regula- tions aimed at improving the performance of direct injection die- sel engines. In the same way as in the API system, gasoline and diesel engine specifications are combined for products that can be used in both types of engine. For example, a grade designation could be ACEA A2/B2 or ACEA A3/B3, B4.

252

Specifications

Viscosity:

The viscosity of oil is classified according to the SAE standard. Nowadays, multigrade oils are always used in cars. The proper- ties of these oils facilitate starting the car in cold weather but mean that the oil is also viscous enough to coat al moving parts under high pressures and with high outside air temperatures. Multigrade oils are graded with two viscosity’s, e.g. 5W-30, where 5W meets certain viscosity requirements at -4°F (-20°C), while 30 fulfils requirements at 212°F (100°C).

Oil capacity incl. filter (on changing):

4-cylinder _______________________ 3.0t V6 _________________________

4.1 qts (4.0 litres) 4.6 qts (4.5 litres)

Engine variants

2.3t Ecopower

Rating, EEC at 5500 rpm ____________ 185 hp (136 kW) Maximum torque, EEC at 1800 rpm ____ 207.2 ft.lb (280 Nm)

Compression ratio _________________ 9.3:1

2.3 Turbo Ecopower (”Aero” model engine),

manual transmission Rating, EEC at 5500 rpm ____________ 250 hp (184 kW) Maximum torque, EEC at 1900 rpm

259.0 ft.lb. (350 Nm)

Compression ratio _________________ 9.3:1

2.3 Turbo Ecopower, (”Aero” model engine)

automatic transmission Rating, EEC at 5500 rpm ____________ 250 hp (184 kW) Maximum torque, EEC at 1900 rpm

244.2 ft.lb. (330 Nm)

Compression ratio _________________ 9.3:1

3.0t V6 Ecopower

Rating, EEC at 5500 rpm ____________ 200 hp (147 kW) Maximum torque, EEC at 2500 rpm ____ 229.4 ft.lb (310 Nm)

Compression ratio _________________ 9.5:1

Electrical system

Drive belts

Specifications

253

Voltage __________________________ Battery capacity ___________________ Starter motor ______________________ Alternator rating

12 V 70 Ah 1.4 kW

4-cylinder _______________________ 3,0t V6 _________________________

140 A/14 V 130 A/14 V

Firing order:

4-cylinder _______________________ 3.0t V6 _________________________

1-3-4-2
1-2-3-4-5-6

Spark plugs:

2.3t ___________________________

Electrode gap ____________________ 2.3 Turbo Aero ___________________

Electrode gap ____________________ 3.0t V6 _________________________

Electrode gap ___________________

NGK BCPR 6ES-11 0.0414 in (1.05 mm) NGK PFR 6H-10
0.0374 in (0.95 mm) NGK BKR 7ES-11 0.0414 in (1.05 mm)

Engine variants 4-cylinder, poly-V-belt ________________ 102.84 in

Outside length

(2612 mm)

3.0t V6, poly-V-belt __________________ 79.53 in

(2020 mm)

Drive belt, 4-cylinder

Drive belt, 3.0t V6

254

Specifications

Manual gearbox

Type ____________________________

Oil ______________________________

Oil capacity _______________________ Oil volume (on changing) ____________ Clutch type _______________________

All-synchromesh 5-speed with final drive and differen- tial Saab synthetic manual gearbox oil 1.9 qts (1.8 litres) 1.6 qts (1.5 litres) Hydraulic, single dry-plate clutch of diaphragm-spring type

Automatic transmission

Type _____________________________ Electronically con-

trolled 5-speed, fully automatic with hydraulic torque converter, plane- tary gear set and integral final drive Lock-up function in selector positions 3, 4 and 5.

Selector-lever positions ______________ P R N D 4 3 L Transmission-fluid capacity, dry transmis-

sion (incl. torque converter and oil cooler) 7.5 qts (7 litres)

Speed (mph / km/h) at 1000 rpm in 5th gear:

4-cylinder _______________________

27–28 / 43–44

If fluid change required, approximately

3.5 litres can be drained through the drain plug in the transmission casing

Transmission fluid ___________________ Saab 3309 (mineral

oil based)

Clutch type ________________________ Hydraulic plate clutches, brake bands and one-way couplings

Speed (mph / km/h) at 1000 rpm in 5th gear:

4- cylinder engines and 3.0t V6 _______ 29 / 47–48

Suspension

Brake system

Spring type, front and rear ___________ Maximum deflection of springs:

Coil springs

Front __________________________ Rear ___________________________

7.09 in (180 mm) 7.87 in (200 mm)

Dampers, front and rear _____________ Gas-filled dampers

Footbrake (ABS) ____________________ Hydraulic disc

brakes with vacuum servo unit. Diago- nally split circuits; ventilated discs on front wheels. EBD function, see page 165.

Specifications

255

Steering

Steering _________________________

Number of turns, lock to lock __________ Power-steering fluid ________________

Power-assisted steering of rack-and-pinion type; telescopic steering-column shaft with universal joints 2,9
Power-steering fluid CHF 11S

Handbrake ________________________ Acts on rear wheels Brake fluid _________________________ DOT 4 Brake-fluid capacity _________________ 0.925 qts (900 ml) Disc diameter:

Front ___________________________ 11.34 in (288 mm) Front, certain variants *) _____________ 12.05 in (306 mm) Rear ___________________________ 11.26 in (286 mm) Rear, certain variants *) _____________ 11.81 in (300 mm) *) 15” wheel must not be used on these variants.

Total friction area of brake pads:

Front ___________________________ 36.3 in2 (234 cm2) Rear ___________________________ 15.5 in2 (100 cm2)

256

Specifications

Wheels and tires

Wheel size _______________________

6.5 x 16 or 7 x 17

NOTE

2.3 Turbo Aero _____________________

Use only 6.5 x 16 or 7 x 17 only

Contact an authorized Saab dealer if you wish to fit other wheels than those fitted as standard.

Tire size (summer tires):

6.5 x 16 wheels __________________ 7 x 17 wheels ____________________

215/55 R16
225/45 R17

Tire size (winter tires):

6 x 15 wheels (Linear only: not 2.3 Turbo Aero or 3.0 V6) ___________________ 6.5 x 16 wheels___________________ Recommended wheels for snow chains

195/65 R15 M+S 205/55 R16 M+S 6 x 15 (not 9-5 2.3 Turbo Aero) or 6.5 x 16

Compact spare:

Wheel __________________________ Tire ____________________________ Pressure ________________________ Maximum life ____________________

Maximum speed _________________

4 x 16
T115/70 R16
60 psi (420 kPa) 2,200 miles (3500 km) 50 mph (80 km/h)

Snow chains: Snow chains must not be fitted to the rear wheels, and may only be used with the following wheel-tire combinations: Wheels 6.5 x 15_____195/65 R15 M+S

Tires

(Linear only: not 2.3 Turbo Aero or 3.0L V6) 205/65 R15
(Linear only: not 2.3 Turbo Aero or 3.0L V6)

6.5 x 16_____205/55 R16 M+S or

215/55 R16

Snow chains must not be fitted to 17" wheels. Max. permissible speed with snow chains fitted is 30 mph (50 km/h). Contact an authorized Saab dealer for advice on snow chains.

NOTE

Wheels larger than 17” must not be fitted. The wheel offset must not exceed 49 mm. Vehicles with 12.05 in (306 mm) front brake discs must not use 15” rims.

Plates and labels When consulting your Saab dealer, it may be necessary to quote the car’s V.I.N., engine and gearbox numbers. 1 Modification identity plate. 2 V.I.N. number, inside windshield. 3 Certification label. 4 Gearbox number. 5 Engine number. 6 Tire pressures and color codes

(body & trim), label.

7 Chassis number plate. 8 Chassis number, stamped on body. 9 Vehicle Emission Control Information.

Specifications

257

258

Specifications

position: 1
Y S 3 E D 4

V.I.N.:

9 10 11
9 E 6

12

045842

2 3 4 5 6 = identification codes for certain chassis details

1 Region ___________ Y = Northern Europe 2 Country __________ S = Sweden 3 Manufacturer _____ 4 Product line ______ E = 9-5
5 Model series ______ B = 9-5 Linear with driver’s and

3 = Saab Automobile AB

passenger-side airbags D = 9-5 Arc with driver’s and passenger-side airbags H = 9-5 Aero with driver’s and passenger-side airbags

6 Body version _____

7 Gearbox __________

4-door 5-door

4 = 5 = 5 = Manual 5-speed 9 = Automatic 5-speed

8 Engine variant _____ E = G = Z =

2.3t 2.3 Turbo 3.0t V6

9 Check digit ________ 0-9/X 10 Model year ________ 2 = 11 Factory ___________ 3 = Trollhättan 12 Serial number ______

2002

000001-999999

Saab Information Display: (cid:127) Outdoor temperature display can be

adjusted.

Miscellaneous: (cid:127) Select the on-time for heated rear seat. (cid:127) Coolant temperature gauge adjustment

can be increased/decreased.

(cid:127) Fuel level gauge adjustment can be

increased/decreased.

(cid:127) Additional sweep of the wipers after wind-

shield washer function (ON or OFF).

(cid:127) Follow me home on-time can vary from 20

to 50 seconds.

(cid:127) Night panel illumination deactivation speed for the speedometer can be adjusted.

Several of the systems in your Saab car can be adjusted to better fit your individual needs Some functions are governed by legal requirements and cannot therefore be reprogrammed. Consult an authorized Saab dealer for fur- ther information. Car alarm/central locking system: (cid:127) The sound level of the siren when locking/

unlocking, HIGH or LOW.

(cid:127) The number of blinks when locking/

unlocking, 1 to 7.

(cid:127) Automatic locking of the trunk when the

car is driven, 1 to 8 mph (2-14 km/h), YES or NO.

(cid:127) Preclude the unlocking of the trunk while

the car is driven, YES or NO.

(cid:127) Automatic locking of the trunk after

1 second-4 minutes if it has not been opened, YES or NO.

(cid:127) Automatic locking of the trunk when it is

closed, YES or NO.

(cid:127) Automatic locking of all doors when the car is driven above 7.5 mph (12 km/h), YES or NO.

Specifications

259

Following adjustments can be done by the driver: Automatic Climate Control (ACC): To alter the preprogrammed ”AUTO” start up mode with your own preferences you can manually select the desired settings for: (cid:127) Temperature. (cid:127) Fan speed. (cid:127) Air distribution. See ”Programming I” on page 78 and ”Pro- gramming II” on page 79. Saab 9-5 Audio System (see page 99): (cid:127) Maximum starting volume (when the

radio is switched on).

(cid:127) Telephone volume (if the car is equipped with a phone connected to the audio sys- tem).

(cid:127) Speed dependent volume (volume

increases or decreases with vehicle speed).

(cid:127) Loudness. Alarm system: The glass breakage sensor can be tempo- rarily disabled, see page 44. Daytime Running Lights: To disable, turn off the ignition and pull out fuse 35, see page 218.

260

Specifications

(This page has been left blank)

Index A/C system, fault diagnosis ________231
A/C system, maintenance _________231
ABS brakes ____________________165
ACC __________________________72
ACC functions ___________________75
ACC, automatic climate control ______72
ACC, calibration _________________80
ACC, condensation _______________81
ACC, programming _______________78
ACC, useful tips _________________80
Adjusting the steering wheel _______122
Adjustment, seats _______________118
Afterheater, V6-engine cars ________82
Air conditioning (A/C), fault diagnosis and maintenance ______________231
Air distribution, ACC ______________77
Airbag _________________________29
Alarm __________________________43
Alarm functions __________________46
Alarm signals _______________ 43, 46
Alternator _____________________201
Alternator drive belt _________ 201, 253
Alternator rating ________________253
Anticorrosion treatment ___________235
Antidazzle rear-view mirror ________124
Ashtrays ______________________128
Audio System ___________________83
Audio System, quick guide _________85

Autochecking of lights on starting ____56
Automatic climate control (ACC) _____72
Automatic transmission, technical data _________________254
Battery ________________________199
Battery charging/replacing ________200
Battery, boost starting ____________182
Belt guide ______________________12
Boost starting using jump leads ____182
Booster cushion _________________27
Brake and clutch fluid ____________197
Brake-fluid reservoir _____________197
Brakes, technical data ____________255
Bulbs, changing _________________204
Bulbs, table of __________________215
CD changer _____________________95
CD player ______________________93
CHECK messages _______________63
CHECKING _____________________63
Calibration, ACC _________________80
Cancelling the programmed settings __78
Car alarm ______________________43
Car care ______________________187
Cargo net, 9-5 Wagon ____________139
Carpeting, care of _______________232
Cassette player __________________90

Index

261

Catalytic converter, important considerations ________ 150
Central locking __________________ 38
Change language in SID __________ 64
Change of address notification ____ 246
Changing a wheel ______________ 227
Changing bulbs ________________ 204
Changing the wheels round _______ 223
Changing wiper blades __________ 202
Chassis number _______________ 257
Chassis number, key to __________ 258
Child safety ____________________ 19
Child safety locks, rear doors ______ 41
Child seat, integral _______________ 27
Cleaning, engine bay ____________ 233
Clock ______________________ 63, 64
Color code, body _______________ 257
Color code, trim ________________ 257
Compact spare wheel ___________ 226
Condensation, ACC ______________ 81
Coolant ______________________ 196
Courtesy Headlight Feature _______ 66
Cruise control _________________ 164
Cup holder ____________________ 131
DICE/TWICE __________________ 217
Dampers _____________________ 255
Date code, tires ________________ 225
Dim-dipped beam _______________ 65
Direction indicators ______________ 67

Index

262
Door handles ____________________38
Door mirrors ___________________123
Doors, locks & luggage compartment _37
Drive belt ______________________253
Drive belt, alternator _____________201
Drive belts, length _______________253
Driver’s seat, programmable _______120
Driving in hot weather ____________173
Driving with a load _______________178
Electric heating seat _____________121
Electric heating, front seats ________121
Electric windows ________________125
Electrical system, technical data ____253
Electrically heated rear seat _______121
Electronic Stability Program, ESP ___168
Electronic starting interlock _________39
Emergency operation of sunroof ____127
Emission control systems _________191
Engine bay, 3.0t V6 ______________190
Engine bay, 4-cyl _______________189
Engine bay, cleaning _____________233
Engine number _________________257
Engine oil, grade ________________251
Engine, description _________ 192, 193
Engine, technical data ____________250
Engine, temperature gauge ________57
Engine-oil level, checking _________193
Expansion tank, coolant __________196

Fault codes, Audio System ________103
Flat spot, tire ___________________230
Fluid level, automatic transmission __195
Folding the rear seat, 9-5 Sedan ____132
Folding the rear seat, 9-5 Wagon ___135
Frequently asked questions on airbag 35
Front fog lights __________________68
Frost warning ___________________60
Fuel __________________________152
Fuel consumption ________________59
Fuel filler flap ___________________143
Fuel gauge _____________________57
Fuel grade _____________________250
Fuse box under hood ____________220
Fuse panel ____________________216
Fuses ________________________216
Gearbox number ________________257
Gearbox oil, checking ____________195
Gearbox, technical data, __________254
Glove compartment ______________129
Handbrake _____________________185
Hazard warning lights _____________68
Head restraint ___________________18
Headlight flasher _________________65
Headlights ______________________65

Holidaying abroad ______________ 237
Hood ________________________ 188
Horn _________________________ 122
Ignition switch _________________ 146
Immobilizer ____________________ 39
Indicator and warning lights ________ 50
Indicator lights __________________ 50
Instrument illumination ___________ 67
Instruments and controls __________ 49
Integral child seat _______________ 27
Interior equipment ______________ 117
Interior lighting __________________ 69
Interior rearview mirror __________ 123
Jack _________________________ 228
Key __________________________ 38
Key to chassis number __________ 258
Key, remove __________________ 146
LATCH (child safety) _____________ 20
Labels _________________________ 8
Leather upholstery, care of _______ 232
Light horn _____________________ 65

Light switches ___________________65
Luggage-compartment lighting ______69
Main instrument panel _____________50
Main/dipped beam _______________65
Maintenance schedule ___________244
Manual gearbox, technical data ____254
Maxi fuses _____________________217
Milometer ______________________56
Motoring abroad ________________237
Night Panel _____________________63
Oil capacity, engine ______________250
Oil change, engine ______________194
Oil specification _________________250
OnStar ________________________105
Outdoor temperature ______________59
Owner assistance _______________245
Paintwork, touching-in ____________234
Parking Assistance ______________184
Parking lights ___________________65
Plates and labels ________________257
Poly-V-belt ____________________201

Power steering _________________198
Power-steering fluid _____________198
Pressure gauge __________________58
Programming I, ACC ______________78
Programming II, ACC _____________79
Programming the ACC ____________78
Questions on function of airbag _____35
Quick guide, Audio System _________85
Radio __________________________88
Rain sensor _____________________70
Rear fog light ____________________66
Rear seat, 9-5 Sedan, folding ______132
Rear seat, 9-5 Wagon, folding _____135
Rear-seat head restraints __________18
Rear-view mirror, antidazzle _______124
Rearview mirrors ________________123
Reclamation ___________________237
Recommendations for cars with

automatic transmission, towing a caravan or trailer ________174
Refuelling _____________________152
Relay panel ____________________219
Remote control __________________38
Remote-control battery, changing ____40
Remove the key ________________146
Reporting safety defects __________246

Index

263
Reprogramming of systems ______ 259
Reservoir, power-steering fluid ____ 198
Rev counter ____________________ 56
Reversing lights _________________ 68
Roof load _____________________ 176
Running-in ____________________ 170
SID __________________________ 59
SRS (airbag) ___________________ 29
SRS, supplementary restraint system 29
Saab 9-5 Audio System ___________ 83
Saab Information Display (SID) _____ 59
Saab Parking Assistance ________ 184
Safety belts ____________________ 12
Safety belts, care of _____________ 232
Safety-belt pretensioners _________ 13
Safety-belt reminder _____________ 12
Seats ________________________ 118
Securing a load _________________ 41
Selector lever indication, automatic transmission __________ 59
Service costs __________________ 245
Service information _____________ 246
Service intervals _______________ 244
Service record retention _________ 245
Settings, seats _________________ 118
Side airbags ___________________ 32
Signalling, horn ________________ 122
Sliding floor, 9-5 Wagon _________ 140
Snow chains __________________ 171

Index

264
Spare wheel ___________________226
Spare wheel and tools ___________142
Spark plugs ____________________253
Speed rating ___________________222
Speedometer _______________ 56, 57
Starting in cold weather, ACC _______78
Starting in hot weather, ACC _______78
Steering wheel adjustment ________122
Steering, technical data __________255
Stone-chip damage, repairing ______234
Storage compartments ___________129
Sun visors _____________________128
Sunroof _______________________126
Suspension ____________________255
Suspension, technical data ________255
Switches _______________________65
Systems, adjustment _____________259
TCS OFF _______________________55
Table of fuses __________________218
Tachometer _____________________56
Tailgate, opening ________________41
Tank gauge _____________________57
Technical data __________________247
Telematics _____________________105
Temperature control, ACC _________74
Temperature gauge, engine ________57
Temperature zones, ACC __________74
Textile carpeting ________________232
Through-load hatch ______________134

Tie Downs _____________________134
Tightening torque, wheel studs _____227
Tire markings _____________ 222, 223
Tire pressure ______________ 178, 222
Tires ____________________ 222, 256
Tools _________________________142
Touching-in the paintwork _________234
Towbar attachment ______________173
Towbar load ___________________175
Towing the car __________________180
Towing, automatics ______________180
Traction _______________________167
Trailer weights __________________249
Trionic ________________________191
Trip computer ___________________59
Trip meter ______________________56
Trunk _________________________132
Trunk lid, opening ________________41
Turbo gauge ____________________58
Turbo, points to note _____________149
Under the hood, 3.0t V6 __________190
Under the hood, 4-cyl ____________189
Upholstery and trim ______________232
Upholstery and trim, care of _______232
Useful tips, ACC _________________80
Vanity mirrors __________________128

Ventilated front seats ____________ 121
Viscosity, engine oil _____________ 250
Warning labels ___________________ 8
Warning light, AIR BAG ___________ 34
Warning lights __________________ 50
Washers _____________________ 202
Washers, windshield ____________ 203
Washing the car _______________ 233
Waxing and polishing ___________ 233
Wear indicators, tires ____________ 224
Wheel, change ________________ 227
Wheels and tires ___________ 222, 256
Wheels and tires, sizes __________ 256
Window glass sensor, car alarm ____ 44
Windshield washers _____________ 70
Windshield wipers _______________ 70
Wiper blades, replacing __________ 202
Wipers and washers _________ 70, 202

Notes

Notes

265

266

Notes

Notes

267

268

Notes

Notes

269

270

Notes

Notes

271

272

Notes

1

Safety Security Instruments and controls

Owner’s Manual Saab 9-5, Model Year 2002
11
37
49
Saab 9-5 Audio System 83
OnStar - Telematics 105
Interior equipment and trunk 117
Starting and driving 145
Car care and technical information 187
Maintenance and owner assistance 243
Specifications 247
Index 261

© Saab Automobile AB 2001
Service Readiness, Saab Automobile AB, Trollhättan, Sweden Printed in Sweden

2

Introduction This manual provides practical guidance on driving and caring for your Saab. The Saab 9-5 is available with the following engine variants: (cid:127) 2.3t Ecopower. (cid:127) 2.3 Turbo Ecopower. (cid:127) 3.0t V6 Ecopower. Although this manual describes the most important differences between model vari- ants, it does not include precise specifica- tions of the different variants. Some differ- ences also occur to meet special legal requirements in different countries. Importation and distribution of Saab auto- mobiles, spare parts and accessories are handled exclusively by General Motors of Canada Limited in Canada and by Saab Cars USA, Inc. in the U.S.A.

We recommend that you read through the manual before taking the car out for the first time and that you keep it in the car for future reference. To find a specific item, use the overviews given on pages 3-7. A list of contents is given at the beginning of each section of the manual, and there is also a comprehensive index at the back of the book. Supplied with the car is a Warranties and Service Record booklet and a tire warranty folder which specifies the regular mainte- nance to be carried out. The book also con- tains important warranty conditions.

WARNING

WARNING texts warn against the danger of injury if the specified instructions are not followed.

NOTE

NOTE texts warn of potential damage to the car if the recommendations are not followed.

Since the policy at Saab is one of continual improvement, we retain the right to incorpo- rate modifications and to alter specifications during production without prior notice. If you have any queries concerning your car, its equipment, the warranty conditions or the like, your Saab dealer will be pleased to help.

Best wishes, Saab Automobile AB

Saab Automobile AB does not accept liability for any damage caused by the fitting of spare parts, exchange parts or accessories that are not approved by Saab Automobile AB. The specifications, design particulars and illus- trations included in the manual are not binding.

Instrument panel

Parking lights ____________ 65
High/low beam __________ 65
Daytime running lights _____ 65
Rear fog light ____________ 66
Instrument illumination_____ 67
Changing bulbs _________ 204

High/low beam control stalk Turn signal and lane change indicator _______________ 67
Cruise control __________ 164

65

Front fog lights ___________ 68

Audio system steering-wheel controls _______________ 100

Indicator and warning lights ______ 50
Speedometer _________________ 57
Odometer and trip meter ________ 56
Fuel gauge __________________ 57
Engine temperature gauge ______ 57

Trip computer (Saab Information Display, SID) __ 59
Night panel __________________ 63
Clock _______________________ 64
Traction Control (TCS) Switch 55, 167
OnStar switch ________________ 106

Hazard warning lights _____ 68

Wipers and washers ______ 70
Rear wiper______________ 71
Washer fluid ___________ 202
Replacing wiper blades __ 202

Audio system ___________ 83
Steering-wheel controls___ 100

Climate control system: automatic _____________ 72
Air conditioning: simple fault diagnosis _________ 231

Seat heating controls __________ 121
Ventilated front seats ___________ 121

Ashtrays (accessory) __________ 128
Cigarette lighter socket_________ 129

4
Exterior

Sunroof _______________ 126
Washing the car ________ 233
Waxing and polishing ____ 233
Touching-up of paintwork _ 235
Anticorrosion treatment ___ 235

Light switches ___________ 65
Changing bulbs _________ 204
(cid:127) Taillights _____________ 209
(cid:127) Stop lights ___________ 209

Driving with a trailer ______ 173
Towing ________________ 180
Towrope attachment eye __ 180

Roof-rack load _______________ 176
Mounting holes for roof rack ____ 176
Maximum loads ______________ 248
Rearview mirrors _____________ 123

Hood ______________________ 188
Engine compartment: washing __ 233

Front lights _____________ 65
Headlight switch _________ 65
High/low beam control stalk ____________ 65
Turn signal & lane change indicators ___ 67
Headlight washers _______ 70
Changing bulbs ________ 204

Central lock ____________ 38
Interior locking buttons ____ 40
Child safety lock catch ____ 41
Trunk/tailgate lid lock _____ 41
43
Car alarm (anti-theft alarm)

Luggage compartment _________ 132
Folding down the rear seat, 9-5 Sedan ___________________ 132
Folding down the rear seat, 9-5 Wagon __________________ 135
Trunk _______________________ 132
Tool kit ______________________ 142
Spare wheel _____________ 142, 179
Jack ________________________ 227

Fuel gauge __________________ 57
Fuel filler flap ________________ 152
Refueling ___________________ 152
Fuel economy _______________ 170
Fuel grade __________________ 250
Economical motoring __________ 170

Tire pressure ___________ back cover Wheel and tire specifications ____ 256
Brakes and braking ___________ 165
Winter driving ________________ 171
Wheels and tires _____________ 222
Wheel changing ______________ 227
Spare wheel _________________ 179

Interior

Steering-wheel adjustment 122
Airbag (SRS) ____________ 28
Power steering _________ 198
Audio system steering-wheel controls___ 100

Seat adjustment ________ 118
Seat heating ___________ 121
Ventilated front seats _____ 121
Safety belts _____________ 12
Child seats _____________ 19
Folding down the rear seat, 9-5 Sedan _____________ 132
Folding down the rear seat, 9-5 Wagon ____________ 135
Upholstery: cleaning _____ 232
Side airbags (SRS) _______ 32

Interior lighting ________________ 69
Sunroof ____________________ 126
Interior lighting: changing bulbs __ 213

Internal rearview mirror ________ 123
Door mirrors _________________ 123
Sun visors___________________ 128

Safety belts _____________ 12
Airbag (SRS) ___________ 28
Child seats _____________ 19
Child safety lock catch ____ 41
Safety belt care ________ 232

Glove compartment _____ 129

Manual transmission ____ 156
Automatic transmission __ 157

Electric windows _____________ 125
Ignition switch _______________ 146
Starting the engine ___________ 147
Break-In period_______________ 155
Driving in hot weather _________ 173
Driving in winter ______________ 171
Parking ____________________ 185

6
Engine compartment, 4-cyl engine

Warning labels ___________ 8
V.I.N. number __________ 257
Engine number _________ 257
Gearbox number ________ 257
Color code _____________ 257

Power steering __________ 198
Steering fluid: grade _____ 198

Ignition system _________ 146
Drive belts _____________ 201
Spark plugs ____________ 253
Catalytic converter ______ 150

Engine: description ___________ 192
Engine oil level: checking ______ 193
Engine oil: changing __________ 194
Engine oil specification ________ 251

Brakes and braking ___________ 165
ABS brakes _________________ 165
Brake system ________________ 197
Brake fluid __________________ 255
Brake pads __________________ 255

Fuse panels ___________ 216
Changing a fuse ________ 216
Table of fuses __________ 218
Relays _______________ 219

Temperature gauge ______ 57
Driving in hot weather ____ 173
Driving in winter_________ 171
Coolant _______________ 196
Cooling-system capacity _ 250

Wiper/washer control stalk _ 70
Washer fluid: topping up __ 203
Washer jets ___________ 203

Important considerations for driving ___________________ 149
Turbo unit ___________________ 189
Engine: technical data __________ 250

Manual transmission __________ 156
Automatic transmission ________ 157
Manual transmission oil ________ 254
Automatic transmission fluid ____ 254

Jump starting ________________ 182
Battery _____________________ 199
Battery charge _______________ 199

Engine compartment, 3.0t V6

Warning labels ___________ 8
V.I.N. number __________ 257
Engine number _________ 257
Gearbox number ________ 257
Color code _____________ 257

Power steering _________ 198
Steering fluid: grade _____ 198

Ignition system _________ 146
Drive belts _____________ 201
Spark plugs ____________ 253
Catalytic converter ______ 150

Engine: description ___________ 192
Engine oil level: checking ______ 193
Engine oil: changing __________ 194
Engine oil specification ________ 251

Brakes and braking ___________ 165
ABS brakes _________________ 165
Brake system ________________ 197
Brake fluid __________________ 255
Brake pads __________________ 255

Fuse panels ___________ 216
Changing a fuse ________ 216
Table of fuses __________ 218
Relays _______________ 219

Engine temperature gauge _ 57
Driving in hot weather ____ 173
Driving in cold climate ____ 171
Coolant _______________ 196
Cooling-system capacity _ 250

Wiper/washer control stalk _ 70
Washer fluid: topping up __ 203
Washer jets ___________ 203

Important considerations for driving ___________________ 149
Turbo unit ___________________ 189
Engine: technical data __________ 250

Automatic transmission ________ 157
Automatic transmission fluid ____ 254

Jump starting ________________ 182
Battery _____________________ 199
Battery charge _______________ 199

8
Warning labels

Drive belt Moving belt. Do not touch while engine run- ning.

Radiator fan The radiator fan can cut in even after engine has been switched off.

A/C system Refrigerant at high pressure. Always drain the A/C system before undoing any connections. Failure to follow prescribed procedures can result in injury. System to be serviced by authorized personnel only. See Workshop Service Manual for correct pro- cedures. The A/C system complies with SAE J639. Refrigerant: 875 g of R134a. Refrigeration oil: 145 cc of PAG ND-8 oil or Saab 4319752 SK 20 oil

Brake fluid CLEAN FILLER CAP BEFORE REMOVING. USE ONLY DOT 4 FLUID FROM SEALED CON- TAINER.

Battery (cid:127) No sparks, flames or smoking. (cid:127) Shield eyes, explosive gases can cause blindness or injury. (cid:127) Sulphuric acid can cause blindness or severe burns. (cid:127) Flush eyes immediately with water. Get medical help fast. (cid:127) Do not tip battery. Do not open battery. KEEP OUT OF REACH OF CHILDREN

(cid:127) AVOID SPARKS AND OPEN FLAMES,

NO SMOKING

(cid:127) WEAR EYE PROTECTION (cid:127) KEEP OUT OF REACH OF CHILDREN (cid:127) ACID (cid:127) SEE OWNER’S MANUAL (cid:127) FLAMMABLE GAS

9

Long loads Always SECURE LOAD to prevent it from shift- ing during transport. An unsecured load could cause passenger injuries in braking situations or in the event of a crash. Cover sharp edges with a protective wrap.

Contact an authorized Saab workshop if a Xenon headlight requires replacement. (Only cars with Xenon headlights.)

Coolant: Never open when engine hot!

Door mirrors Do not trap your fingers when folding out the mirrors

Door mirrors Do not trap your fingers when folding out the mirrors

10

CANADA

USA

AIR BAG WARNING Flip visor over

CANADA

USA

50 10 111

WARNING DEATH or SERIOUS INJURY can occur. (cid:127) Children 12 and under can be killed by the air bag. (cid:127) The BACK SEAT is the SAFEST place for children. (cid:127) NEVER put a rear-facing child seat in the front. (cid:127) Sit as far back as possible from the air bag. (cid:127) ALWAYS use SEAT BELTS and CHILD RESTAINTS.

(This label only used in some countries) Jack is designed only for changing a tire or mounting tire snow chains. Car must be level and the jack must be placed on a firm and level ground. Never crawl under the car when it is jacked up. Jacking Instructions 1 Set parking brake and shift transmission to

park.

2 Fit top of jack into jacking point next to wheel

to be changed (See illustration).

3 Crank jack so that car begins to lift. 4 Remove center cap by inserting a screw

driver under cap and prying up.

5 Using socket wrench in tool kit, loosen wheel

bolts one-half turn.

6 Raise car so that tire clears ground. Loosen wheel bolts completely and remove wheel.

7 Mount spare wheel and tighten bolts enough

so wheel is not loose.

8 Lower car. Tighten wheel bolts in crosswise

order. (See illustration) Observe max. speed limit for spare tire.

Jack (Text printed on jack) Use on Saab 9-5 & 9-3.Use on level ground only. Use vehicle support stands. Safe working load 2000 lbs. (1,000 kg). For more information see your owner´s manual.

Safety

11

Safety Safety belts......................... 12 Head restraint..................... 18 Child safety......................... 19 Airbag (Supplemental Restraint System "SRS"). 28

Safety

12
Safety belts

WARNING

Safety belts must be worn at all times by all car occupants. Child safety, see page 19. Check that the locking tongue is properly locked in the belt lock.

Three-point inertia-reel safety belts are pro- vided for all seats.

Research has established that it is danger- ous for rear seat passengers not to wear their safety belts.

WARNING

In the event of a crash, the rear-seat pas- sengers can be thrown forward against the front-seat backrests, imposing much higher stresses on the front-seat passen- gers and belts and resulting in needless injury to everyone in the car.

WARNING

Adjustments of the safety belt should be done when the car is stationary so that attention to traffic is not reduced.

Bear in mind that in certain states it is a legal requirement for all occupants of the car to wear a safety belt.

FASTEN BELTS

Safety-belt reminder When the ignition is switched on, the ”fasten belts” reminder will light up until the driver fastens the safety belt. In addition an audi- ble signal sounds for 6 seconds, or until the driver fastens his belt.

Safety belt pretensioners The belts of the front seats are fitted with automatic pretensioners, which are acti- vated in the event of a severe frontal or rear-end crash, provided that the safety belts are being worn. They serve to reduce the forward movement of the body by ten- sioning the belt. The safety belt pretensioners are not acti- vated by vehicle rollover. The belt pretensioners do not activate in less severe frontal or rear-end crashes.

WARNING

Correctly positioned safety belt

If the car is involved in a crash, the safety belts, belt pretensioners and other com- ponents must be inspected by an autho- rized Saab dealer and replaced as neces- sary. Never make any alterations or repairs to the safety belt yourself. Visit an autho- rized Saab dealer for any necessary repairs.

Correct position for safety belt (cid:127) The lap portion of the belt should be

pulled as tightly as comfortable and as low as possible across the hips, so that it is just touching the top of the thighs. The shoulder belt should be well in on the shoulder but not touching the neck.

Safety

13

WARNING

Proper positioning of the safety belt is extremely important. An out of position safety belt can result in the wearer sliding underneath the belt in a crash (submarin- ing) and injury can result from the lap por- tion cutting into the abdomen.

(cid:127) Check to ensure that the belt is not twisted

or rubbing against any sharp edges.

(cid:127) There should not be any slack in the belt. Pull the belt tight – particularly important when thick outer clothing is worn.

(cid:127) Refrain from tilting the backrest more than

necessary, as the safety belt provides better protection when the seat is in the more upright position.

(cid:127) Only one person per safety belt!

WARNING

If two people share a belt, they risk injury by being crushed together in the event of a crash.

(cid:127) For most of the time a safety belt is worn, the retractor will allow the wearer freedom of movement. The retractor locks up auto- matically if the belt is jerked or withdrawn sharply, the car tilts, the brakes are applied hard or a crash occurs.

14

Safety

(cid:127) Children who have grown out of a child seat should be restrained by the car’s standard three-point belts. Make sure that the shoulder belt is not in contact with the neck or throat. If it is, a booster seat/cush- ion may be necessary.

WARNING

Never fasten the safety belt with the shoulder belt behind the body or pull the belt off the shoulder and under the arm.

To fasten the belt

Press the red button to release the belt

To release the belt, press the red button on the belt buckle, as illustrated. See page 232 for the checking of belt func- tion, cleaning, etc.

Front safety belts Fasten the belt by pulling the belt and insert- ing the tongue in the buckle. Check that it is securely fastened. Grasp the shoulder belt close to the buckle and pull the belt towards the shoulder to tighten the lap belt part. Then grip the belt at the shoulder, pull it out and, without letting go, allow the slack to be taken up by the reel. Make sure that the belt is well in on the shoulder. Because the lower belt-anchorage points are on the seat, the belt buckle follows the movement of the seat during seat adjust- ment.

Safety

15

Belt height adjustment The front safety belts and the outside belts in the rear (9-5 Sedan) are equipped with automatic height adjustment. After fastening the belt, grasp it at chest height, pull it out and, without letting go, allow the slack to be taken up by the reel. Make sure that the belt is well in on the shoulder.

Safety belt use during pregnancy Pregnant women must always wear a safety belt to protect both themselves and the unborn child. The lap belt should be placed low, across the hips and over the upper thighs.

16

Safety

Safety belt, rear seat

Safety belt, rear seat Three-point safety belts are provided for all three rear seat passengers. Fasten the belt by pulling out the strap care- fully and inserting the tongue in the lock. Check that it is securely fastened. Then grip the diagonal part of the strap near the lock and pull the belt upwards towards the shoulder to tighten the lap strap. The lap strap should lie low over the hips. The diagonal part should lie as far in on the shoulder as possible. To release the belt, press the red button on the belt lock. See page 232 for the checking of belt func- tion, cleaning, etc.

Securing an item on the rear seat

WARNING

(cid:127) Make sure that the belt does not

become trapped when the backrest is folded down or raised (see page 132). (cid:127) If a cargo has to be placed on a seat, it must be properly secured with the safety belt. This reduces the risk of the cargo being thrown about during hard braking or a possible crash, which could cause personal injury. (cid:127) Check that the belt is not twisted or

lying against sharp edges.

Safety

17

Each belt assembly must only be used by one occupant; it is dangerous to put a belt around a child being carried on the occu- pant´s lap.

No modifications or additions should be made by the user which will either prevent the safety belt adjusting device from oper- ating to remove slack, or prevent the safety belt assembly from being adjusted to remove slack.

WARNING

Safety belts are designed to bear upon the bony structure of the body, and should be worn low across the front of the pelvis or the pelvis, chest and shoulders, as applicable; wearing the lap portion of the belt across the abdominal area must be avoided.

Safety belts should be adjusted as firmly as possible, consistent with comfort, to provide the protection for which they have been designed. A loose belt will greatly reduce the protection afforded to the wearer.

Care should be taken to avoid contamina- tion of the webbing with polishes, oils and chemicals, and particularly battery acid. Cleaning may safely be carried out using mild soap and water. The belt should be replaced if webbing becomes frayed, contaminated or damaged.

It is essential to replace the entire assem- bly after it has been worn in a severe impact even if damage to the assembly is not obvious.

Belts should not be worn with straps twisted.

Safety

18
Head restraint

WARNING

(cid:127) Adjust the head restraint so that the

head is well supported and the center of the head restraint is at ear height, thus reducing the likelihood of neck injury in a crash.

(cid:127) The rear head restraint should not be

folded down when the seat is occu- pied.

The front seats in the Saab 9-5 are equipped with Saab Active Head Restraints (SAHRs). These reduce the risk of whiplash injury if the car is hit from behind. In the event of a rear-end crash, the body is forced back against the backrest. This, in turn, causes the mechanism to press the head restraint forward and upwards, thus limiting the backward movement of the head. The SAHR is a mechanical system, actu- ated by body weight. The mechanism is built into the top of the backrest, where it is con- nected to the head restraint. Therefore, the SAHR does not need to be replaced after a minor rear-end crash.

The head restraint can be raised or lowered and is adjustable in various positions. (cid:127) Raising: grasp the head restraint on both

sides and pull it straight up.

(cid:127) Lowering: press the catch on the left-hand side of the attaching point and press down the head restraint.

Rear-seat head restraints 9-5 Sedan: The rear head restraints have three adjustment positions for passenger comfort. They can also be folded down to increase the driver’s rearward vision when the seat is unoccupied. 9-5 Wagon: The height of the rear head restraints can be adjusted by depressing the catch on the left-hand collar in the same way as the front head restraints.

Child safety

Car safety tips

WARNING

WARNING

(cid:127) NEVER put a rear-facing child seat in

the front.

(cid:127) Children must always be suitably restrained in the car. All child restraints and booster seats are designed to be secured in vehicle

seats by the lap belt of a lap-shoulder belt or LATCH. If the child restraint is not properly secured, a child can be injured in a crash.

(cid:127) Children 12 and under can be killed by

the airbag.

(cid:127) According to crash statistics, the

BACK SEAT is SAFER for properly restrained children than the front seat. (cid:127) Sit as far back as possible from the air

bag.

(cid:127) Never leave your children unattended

in a car, even for a short time.

– Children can suffer heat stroke - per-

haps die - in a matter of minutes.

– Children can put the car into gear and

hurt themselves or others.

(cid:127) At gas stations, take the keys from the

car while filling the tank.

(cid:127) Never allow children to climb on top of -

or under motor vehicles.

(cid:127) Always look for children before backing your motor vehicle out of a garage or driveway.

(cid:127) To avoid carbon monoxide poisoning,

never let a car idle in the garage.

(cid:127) Supervise young children around buck-

ets of water while washing your car. Small children can drown in seconds in less than an inch of water.

Safety

19

Protect your children from getting trapped in the trunk of a car

WARNING

(cid:127) Teach your kids not to play in or around

cars.

(cid:127) Watch your children when loading or unloading the car so they don´t get locked in by mistake.

(cid:127) Always lock the doors and trunk of your car, and keep the keys out of children´s sight and reach.

(cid:127) Keep the rear fold-down seats closed