2009 Volvo S60 Owners Manual

CAUTION

• The vehicle must not be driven with

wheels of different dimensions or with a spare tire other than the one that came with the vehicle. The use of different size wheels can seriously damage your vehi- cle's transmission.

• Correct tightening torque on wheel bolts must be observed. The wheel bolts should never be greased or lubri- cated. The extended, chromed wheel bolts must not be used with steel rims, as they make it impossible to fit the hub caps.

• Locking wheel bolts can be used on

both aluminum and steel wheels. If hub caps are used on steel wheels, the lock- ing wheel bolt should be mounted in the hole as far from the tire's inflation valve as possible. It would otherwise not be possible to mount the hub cap on the wheel.

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07 Wheels and tires

Changing wheels

3.

Install the wheel bolts and tighten hand- tight. Using the lug wrench, tighten cross- wise until all bolts are snug.

4. Lower the vehicle to the ground and alter- nately tighten the bolts crosswise to 102 ft. lbs. (140 Nm). Install the wheel cap (where applicable).

5.

Attaching the jack 1. Position the jack correctly on the bar in the

attachment (see illustration) and crank while simultaneously guiding the base of the jack to the ground. The base of the jack must be flat on a level, firm, non-slippery surface. Before raising the vehicle, check that the jack is still correctly positioned in the attachment.

2. Raise the vehicle until the wheel to be

changed is lifted off the ground.

3. Unscrew the wheel bolts completely and

carefully remove the wheel so as not to damage the threads on the studs.

Jack on certain models

NOTE

To avoid excessive wear and the necessity of rebalancing, mark and reinstall wheels in the same location and position as before removal. To lessen the chance of imbal- ance, each wheel hub is equipped with a guide stud to ensure that a removed wheel can be reinstalled in its original position (as when changing over to winter tires/wheels).

Installing the wheel 1. Clean the contact surfaces on the wheel

and hub.

2. Lift the wheel and place it on the hub.

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WARNING

• The jack must correctly engage the jack

attachment.

• Be sure the jack is on a firm, level, non-

slippery surface.

• Never allow any part of your body to be extended under a vehicle supported by a jack.

• Use the jack intended for the vehicle

when changing a tire. For any other job, use stands to support the vehicle.

• Apply the parking brake and put the gear selector in the Park (P) position.

• Block the wheels standing on the

ground, use rigid wooden blocks or large stones.

• The jack should be kept well-greased and clean, and should not be damaged. • No objects should be placed between

the base of jack and the ground, or between the jack and the attachment bar on the vehicle.

The jack and tools should be returned to their storage spaces. The jack should be cranked down fully so that it fits into the intended space.

07 Wheels and tires

Changing wheels

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07 Wheels and tires

Tire Pressure Monitoring System (TPMS) - U.S. models

The tire pressure monitoring system uses sen- sors mounted in the tire valves to check infla- tion pressure levels. When the vehicle is moving at a speed of approximately 20 mph (30 km/h) or faster, these sensors transmit inflation pressure data to a receiver located in the vehicle.

USA - FCC ID: MRXG403MA4A This device complies with part 15 of the FCC rules. Operation is subject to the following conditions: (1) This device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause unde- sired operation.

A On certain models, the FCC code is MRXTG315AM04

When low inflation pressure is detected, TPMS will light up the tire pressure warning light (also referred to as a telltale) in the instrument panel, and will display a message in the text window. The wording of this message is determined by the degree of inflation pressure loss.

NOTE

If a fault occurs in TPMS, the tire pressure warning light will flash for approximately 1 minute and TIRE PRESS SYST SERVICE REQUIRED will be displayed.

Each tire, including the spare (if provided), should be checked monthly when cold and inflated to the inflation pressure recommended by the vehicle manufacturer on the vehicle placard or tire inflation pressure label. (If your vehicle has tires of a different size than the size indicated on the vehicle placard or tire inflation pressure label, you should determine the proper tire inflation pressure for those tires.) As an added safety feature, your vehicle has been equipped with a tire pressure monitoring system (TPMS) that illuminates a low tire pres- sure telltale when one or more of your tires is significantly under-inflated. Accordingly, when the low tire pressure telltale illuminates, you should stop and check your tires as soon as possible, and inflate them to the proper pres- sure. Driving on a significantly under-inflated tire causes the tire to overheat and can lead to tire failure. Under-inflation also reduces fuel efficiency and tire tread life, and may affect the vehicle's handling and stopping ability. Please note that the TPMS is not a substitute for proper tire maintenance, and it is the driv-

er's responsibility to maintain correct tire pres- sure, even if under-inflation has not reached the level to trigger illumination of the TPMS low tire pressure telltale. Your vehicle has also been equipped with a TPMS malfunction indicator to indicate when the system is not operating properly. The TPMS malfunction indicator is combined with the low tire pressure telltale. When the system detects a malfunction, the telltale will flash for approximately one minute and then remain continuously illuminated. This sequence will continue upon subsequent vehicle start-ups as long as the malfunction exists. When the mal- function indicator is illuminated, the system may not be able to detect or signal low tire pressure as intended. TPMS malfunctions may occur for a variety of reasons, including the installation of replacement or alternate tires or wheels on the vehicle that prevent the TPMS from functioning properly. Always check the TPMS malfunction telltale after replacing one or more tires or wheels on your vehicle to ensure that the replacement or alternate tires and wheels allow the TPMS to continue to function properly.

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NOTE

TPMS indicates low tire pressure but does not replace normal tire maintenance. For information on correct tire pressure, please refer to the tables on pages 158 and 159, or consult your Volvo retailer.

Erasing warning messages When a low tire pressure warning message has been displayed, and the tire pressure warning light has come on: • Use a tire pressure gauge to check the

inflation pressure of all four tires.

• Re-inflate the tire(s) to the correct pressure

(consult the tire pressure placard or the tables on pages 158 and 159).

• Drive the vehicle for several minutes at a

speed of 20 mph (30 km/h) or faster.

This will erase the warning text and the warning light will go out.

WARNING

Incorrect inflation pressure could lead to tire failure, resulting in a loss of control of the vehicle.

07 Wheels and tires

Tire Pressure Monitoring System (TPMS) - U.S. models

Changing wheels with TPMS Please note the following when changing or replacing the factory installed TPMS wheels/ tires on the vehicle: • Only the factory-mounted wheels are

equipped with TPMS sensors in the valves. • If the vehicle is equipped with a temporary spare tire, this tire does not have a TPMS sensor.

CAUTION

When inflating tires with TPMS valves, press the pump's mouthpiece straight onto the valve to help avoid bending or otherwise damaging the valve.

• If wheels without TPMS sensors are moun-

ted on the vehicle, TIRE PRESS SYST SERVICE REQUIRED will be displayed each time the vehicle is driven above 25 mph (40 km/h) for 10 minutes or more. • Once TPMS sensors are properly installed, the warning message should not reappear. • Volvo recommends that TPMS sensors be

fitted on all wheels used on the vehicle. Volvo does not recommend moving sen- sors back and forth between sets of wheels.

NOTE

If a tire is changed or if the TPMS sensor is moved to another wheel, the sensor’s seal, nut and valve core should be replaced.

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Washing and cleaning the vehicle......................................................... 176
Paint touch up....................................................................................... 180

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CAR CARE

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08 Car care

Washing and cleaning the vehicle

Washing the vehicle • The vehicle should be washed at regular intervals since dirt, dust, insects and tar spots adhere to the paint and may cause damage. It is particularly important to wash the vehicle frequently in the wintertime to prevent corrosion, when salt has been used on the roads.

• When washing the vehicle, do not expose it to direct sunlight. Use lukewarm water to soften the dirt before you wash with a sponge, and plenty of water, to avoid scratching.

• Bird droppings: Remove from paintwork as soon as possible. Otherwise the finish may be permanently damaged.

• A detergent can be used to facilitate the

softening of dirt and oil.

• A water-soluble grease solvent may be

used in cases of sticky dirt. However, use a wash place equipped with a drainage separator.

• Dry the vehicle with a clean chamois and remember to clean the drain holes in the doors and rocker panels.

• Tar spots can be removed with kerosene or tar remover after the vehicle has been washed.

• A stiff-bristle brush and lukewarm soapy

water can be used to clean the wiper blades. Frequent cleaning of the wind-

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shield and wiper blades improves visibility considerably and also helps prolong the service life of the wiper blades.

• Wash off the dirt from the underside (wheel

housings, fenders, etc.).

• In areas of high industrial fallout, more fre-

quent washing is recommended.

CAUTION

• When washing or steam cleaning the engine, avoid spraying water or steam directly on the electrical components or toward the rear side of the engine.

• Dirt, snow, etc., on the headlights can reduce lighting capacity considerably. Clean the headlights regularly, for example when refueling.

• During high pressure washing, the

spray mouthpiece must never be closer to the vehicle than 13 " (30 cm). Do not spray into the locks.

Special moonroof cautions: • Always close the moonroof and sun shade before washing your vehicle.

• Never use abrasive cleaning agents on

the moonroof.

• Never use wax on the rubber seals

around the moonroof.

• After cleaning the engine, the spark plug wells should be inspected for water and blown dry if necessary.

Suitable detergents: Special vehicle washing detergents should be used. A suitable mixture is about 2.5 fl. oz. (8.5 cl) of detergent to 2.6 US gal. (10 liters) of warm water. After washing with a detergent the vehicle should be well rinsed with clean water. Exterior components Volvo recommends the use of special cleaning products, available at your Volvo retailer, for cleaning colored plastic, rubber, or ornamental components such as chromed strips on the exterior of your vehicle. The instructions for using these products should be followed care- fully. Solvents or stain removers should not be used.

CAUTION

• Avoid waxing or polishing plastic or rub-

ber components

• Polishing chromed strips can wear

away or damage the surface

• Polishes containing abrasive sub-

stances should not be used

NOTE

When washing the vehicle, remember to remove dirt from the drain holes in the doors and sills

WARNING

When the vehicle is driven immediately after being washed, apply the brakes several times in order to remove any moisture from the brake linings. Engine cleaning agents should not be used when the engine is warm. This constitutes a fire risk.

Automatic washing - simple and quick • We do NOT recommend washing your vehicle in an automatic wash during the first six months (because the paint will not have hardened sufficiently).

• An automatic wash is a simple and quick way to clean your vehicle, but it is worth remembering that it may not be as thor- ough as when you yourself go over the vehicle with sponge and water. Keeping the underbody clean is most important, especially in the winter. Some automatic washers do not have facilities for washing the underbody.

• Before driving into an automatic vehicle wash, make sure that side view mirrors,

auxiliary lamps, etc, are secure, and that any antenna(s) are retracted or removed. Otherwise there is risk of the machine dis- lodging them.

Exterior lighting Condensation may form temporarily on the inside of the lenses of exterior lights such as headlights, fog lights, or tail lights. This is nor- mal and the lights are designed to withstand moisture. Normally, condensation will dissi- pate after the lights have been on for a short time.

Polishing and waxing • Normally, polishing is not required during the first year after delivery, however, wax- ing may be beneficial.

• Before applying polish or wax the vehicle must be washed and dried. Tar spots can be removed with kerosene or tar remover. Difficult spots may require a fine rubbing compound.

• After polishing use liquid or paste wax. • Several commercially available products

contain both polish and wax.

• Waxing alone does not substitute for pol-

ishing a dull surface.

• A wide range of polymer-based vehicle waxes can be purchased today. These

08 Car care

Washing and cleaning the vehicle

waxes are easy to use and produce a long- lasting, high-gloss finish that protects the bodywork against oxidation, road dirt and fading.

• Do not polish or wax your vehicle in direct sunlight (the surface of the vehicle should not be warmer than 113 ° F (45 ° C).

CAUTION

Volvo does not recommend the use of long- life or durable paint protection coatings, some of which may claim to prevent pitting, fading, oxidation, etc. These coatings have not been tested by Volvo for compatibility with your vehicle's clear coat. Some of them may cause the clear coat to soften, crack, or cloud. Damage caused by application of paint protection coatings may not be cov- ered under your vehicle's paint warranty.

Cleaning the upholstery

Fabric Clean with soapy water or a detergent. For more difficult spots caused by oil, ice cream, shoe polish, grease, etc., use a clothing/fabric stain remover. Consult your Volvo retailer.

Interior plastic components Cleaning interior plastic components should be done with a cleaning agent specially

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08 Car care

Washing and cleaning the vehicle

designed for this purpose. Consult your Volvo retailer.

Alcantera™ suede-like material Suede-like upholstery can be cleaned with a soft cloth and mild soap solution.

Leather care Volvo's leather upholstery is manufactured with a protectant to repel soiling. Over time, sunlight, grease and dirt can break down the protection. Staining, cracking, scuffing, and fading can result. Volvo offers an easy-to-use, non-greasy leather care kit formulated to clean and beau- tify your vehicle's leather, and to renew the protective qualities of its finish. The cleaner removes dirt and oil buildup. The light cream protectant restores a barrier against soil and sunlight. Volvo also offers a special leather softener that should be applied after the cleaner and pro- tectant. It leaves leather soft and smooth, and reduces friction between leather and other fin- ishes in the vehicle. Volvo recommends cleaning, protecting and conditioning your vehicle's leather two to four times a year. Ask your Volvo retailer about Leather Care Kit 951 0251 and Leather Soft- ener 943 7429.

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Cleaning leather upholstery 1. Pour leather cleaner on a damp sponge and squeeze it until the cleaner foams.

2. Apply the foam to the stain by moving the

sponge with circular movements.

3. Dampen the stain thoroughly with the

sponge. Let the sponge absorb the stain, do not rub.

4. Dry the stain with soft paper towels or a towel, and allow the leather to dry com- pletely.

Protecting leather upholstery 1. Put a small amount of protectant cream on a cloth and apply a thin coating of cream to the upholstery with light circular move- ments.

2. Allow the leather to dry for 20 minutes. This will help the leather resist staining and protect against sunlight's harmful UV rays.

CAUTION

• Under no circumstances should gaso- line, naphtha or similar cleaning agents be used on the plastic or the leather since these can cause damage.

• Take extra care when removing stains such as ink or lipstick since the coloring can spread.

• Use solvents sparingly. Too much sol-

vent can damage the seat padding.

• Start from the outside of the stain and

work toward the center.

• Sharp objects (e.g. pencils or pens in a pocket) or velcro fasteners on clothing may damage the textile upholstery.

• Clothing that is not colorfast, such as

new jeans or suede garments, may stain the upholstery.

Chromed wheels: Clean chrome-plated wheels using the same detergents used for the body of the vehicle. Aggressive wheel- cleaning agents can permanently stain chrome-plated wheels.

Cleaning the seat belts Clean only with lukewarm water and a mild soap solution.

Cleaning floor mats The floor mats should be vacuumed or brushed clean regularly, especially during winter when they should be taken out for drying. Spots on textile mats can be removed with a mild deter- gent.

Bear in mind • Take extra care when removing stains such

as ink or lipstick since the coloring can spread.

• Use solvents sparingly. Too much solvent

can damage the seat padding.

• Start from the outside of the stain and work

toward the center.

08 Car care

Washing and cleaning the vehicle

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08 Car care

Paint touch up

Color code

Model plate with paint color code1
Paint damage requires immediate attention to avoid rusting. Make it a habit to check the finish regularly - when washing the vehicle for instance. Touch-up if necessary. Paint repairs require special equipment and skill. Contact a trained and qualified Volvo service technician for any extensive damage. Make sure you have the right color. When ordering touch-up paint from your Volvo retailer, use the paint code indicated on the model plate, (1) in the illustration.

Minor stone chips and scratches Material: • Primer - can • Paint - touch-up pen • Brush • Masking tape • If the stone chip has not gone down to the bare metal and an undamaged color coat remains, you can add paint immediately after removing dirt.

NOTE

When touching up the vehicle, it should be clean and dry. The surface temperature should be above 60° F (15° C).

Minor scratches on the surface Minor scratches can be repaired by using Volvo touch-up paint. If the stone chip has not penetrated down to the metal and an undam- aged layer of paint remains, the touch-up paint can be applied as soon as the spot has been cleaned.

1 The model plate is located on the passenger's side center door pillar.

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Deep scratches

1. Place a strip of masking tape over the dam- aged surface. Pull the tape off so that any loose flakes of paint adhere to it.

2. Thoroughly mix the primer and apply it with

a small brush. When the primer surface is dry, the paint can be applied using a brush. Mix the paint thoroughly; apply several thin paint coats and let dry after each application. If there is a longer scratch, you may want to protect surrounding paint by masking it off.

3.

08 Car care

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Volvo service......................................................................................... 184
Maintaining your vehicle....................................................................... 185
Emission inspection readiness.............................................................. 186
Working on your vehicle........................................................................ 187
Hood and engine compartment............................................................ 189
Engine oil............................................................................................... 190
Fluids..................................................................................................... 192
Wiper blades......................................................................................... 194
Battery................................................................................................... 195
Replacing bulbs.................................................................................... 198
Fuses..................................................................................................... 206

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MAINTENANCE AND SERVICING

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09 Maintenance and servicing

09

Volvo service

Maintenance service Periodic maintenance will help keep your vehi- cle running well. Your Warranty and Service Records Information booklet provides a com- prehensive maintenance schedule up to 150,000 miles (240,000 km) of vehicle service. This maintenance program contains inspec- tions and services necessary for the proper function of your vehicle, and includes compo- nents that affect vehicle emissions. The main- tenance services contain several checks that require special instruments and tools and therefore must be performed by a qualified technician. Volvo advises you to follow the service program outlined in this booklet. To keep your Volvo in top condition, specify time- tested and proven Genuine Volvo Parts and Accessories.

The Federal Clean Air Act - U.S. The Federal Clean Air Act requires vehicle manufacturers to furnish written instructions to the ultimate purchaser to assure the proper servicing and function of the components that control emissions. These services, which are listed in the "Warranty and Service Records Information booklet," are not covered by the warranty. You will be required to pay for labor and material used.

Maintenance services Your Volvo passed several major inspections before it was delivered to you, in accordance with Volvo specifications. The maintenance services outlined in the Warranty and Service Records Information booklet, many of which will positively affect your vehicle's emissions, should be performed as indicated. It is recom- mended that receipts for vehicle emission services be retained in case questions arise concerning maintenance. Inspection and service should also be per- formed anytime a malfunction is observed or suspected.

Vehicle Event Data (Black Box) Your vehicle's driving and safety systems employ computers that monitor, and share with each other, information about your vehi- cle's operation. One or more of these comput- ers may store what they monitor, either during normal vehicle operation or in a crash or near- crash event. Stored information may be read and used by: • Volvo Car Corporation • service and repair facilities • law enforcement or government agencies • others who may assert a legal right to

know, or who obtain your consent to know such information.

184

Applicable warranties In accordance with applicable U.S. and Cana- dian regulations, the following list of warranties is provided. • New Car Limited Warranty • Parts and Accessories Limited Warranty • Corrosion Protection Limited Warranty • Seat Belt and Supplemental Restraint Sys-

tems Limited Warranty

• Emission Design and Defect Warranty • Emission Performance Warranty These are the Federal warranties; other war- ranties are provided as required by state/pro- vincial law. Refer to your separate Warranty and Service Records Information booklet for detailed information concerning each of the warranties.

09 Maintenance and servicing

Maintaining your vehicle

09

As needed: • Wash the vehicle, including the undercar- riage, to reduce wear that can be caused by a buildup of dirt, and corrosion that can be caused by salt residues.

• Clean leaves and twigs from air intake

vents at the base of the windshield, and from other places where they may collect.

NOTE

Complete service information for qualified technicians is available online for purchase or subscription at www.volvotechinfo.com.

Owner maintenance Periodic maintenance requirements and inter- vals are described in your vehicle's Warranty and Service Records Information booklet. The following points can be carried out between the normally scheduled maintenance services.

Each time the vehicle is refueled: • Check the engine oil level • Clean the windshield, windshield wipers,

headlights, and tail lights

Monthly: • Check cold tire pressure in all tires. Inspect

the tires for wear.

• Check that engine coolant and other fluid levels are between the indicated "min" and "max" markings.

• Clean interior glass surfaces with a glass

cleaner and soft paper towels.

• Wipe driver information displays with a soft

cloth.

• Visually inspect battery terminals for cor- rosion. Corrosion may indicate a loose ter- minal connector, or a battery near the end of its useful service life. Consult a trained and qualified Volvo service technician for additional information.

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09 Maintenance and servicing

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Emission inspection readiness

• If you had recent service that required dis- connecting the battery, OBD II diagnostic information may be incomplete and "not ready" for inspection. A vehicle that is not ready may fail inspection.

How can I prepare for my next OBD II emission inspection? • If your Check Engine (MIL) light is lit - or was lit but went out without service, have your vehicle diagnosed and, if necessary, serviced by a qualified Volvo technician. • If you recently had service for a lit Check

Engine light, or if you had service that required disconnecting the battery, a period of driving is necessary to bring the OBD II system to "ready" for inspection. A half-hour trip of mixed stop-and-go/high- way driving is typically needed to allow OBD II to reach readiness. Your Volvo retailer can provide you with more infor- mation on planning a trip.

• Maintain your vehicle in accordance with

your vehicle's maintenance schedule.

What is an Onboard Diagnostic System (OBD II)? OBD II is part of your vehicle's computerized engine management system. It stores diagnos- tic information about your vehicle's emission controls. It can light the Check Engine light (MIL) if it detects an emission control "fault." A "fault" is a component or system that is not performing within an expected range. A fault may be permanent or temporary. OBD II will store a message about any fault.

How do states use OBD II for emission inspections? Many states connect a computer directly to a vehicle's OBD II system. The inspector can then read "faults." In some states, this type of inspection has replaced the tailpipe emission test.

How can my vehicle fail OBD II emission inspection? Your vehicle can fail OBD II emission inspec- tion for any of the following reasons. • If your Check Engine (MIL) light is lit, your

vehicle may fail inspection.

• If your vehicle's Check Engine light was lit,

but went out without any action on your part, OBD II will still have a recorded fault. Your vehicle may pass or fail, depending on the inspection practices in your area.

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09 Maintenance and servicing

Working on your vehicle

09

Hoisting the vehicle If a garage jack is used to lift the vehicle, the two jack attachments points should be used. They are specially reinforced to bear the weight of the vehicle. A garage jack can also be placed under the front of the engine support frame. Take care not to damage the splash guard under the engine. Ensure that the jack is posi- tioned so that the vehicle cannot slide off it. Always use axle stands or similar structures. If a two-post hoist is used to lift the vehicle, the front and rear lift arm pads should be centered under the reinforced lift plates on the inboard edge of the sill rail (see illustration).

WARNING

The vehicle ignition system has very high voltage! The voltage in the ignition system is dan- gerous! Do not touch spark plugs, ignition cables or the ignition coil when the engine is running or the ignition is switched on! The ignition should be switched off when: • Conducting engine tests. • Replacing parts in the ignition system, such as spark plugs, ignition coil, dis- tributor, ignition cables, etc.

Belt check Check the belt regularly to make sure it is in good condition and is clean. A worn or dirty belt can cause poor cooling and low alternator out- put as well as impair the operation of the power steering and the air conditioning unit.

NOTE

The drive belt is equipped with a self-ten- sioning mechanism and requires no adjust- ment between changes.

WARNING

The engine must not be running when this check is performed.

Check coolant level The cooling system must be filled with coolant and not leak to operate at maximum efficiency. Check the coolant level regularly. The level should be between the MAX and MIN marks on the expansion tank. The check should be made with particular thoroughness when the engine is new or when the cooling system has been drained. Do not remove the filler cap other than for top- ping up with coolant. Frequent removal may prevent coolant circulation between the engine and the expansion tank during engine warm up and cooling.

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187

Note the following before you begin working on your vehicle

Battery • Ensure that the battery cables are correctly

connected and tightened.

• Never disconnect the battery when the

engine is running (e.g. when replacing the battery).

• Never use a fast charger to charge the bat- tery. The battery cables should be discon- nected when recharging.

• The battery contains acid that is both cor- rosive and poisonous. It is important that the battery is handled in an environmen- tally friendly way. Let your Volvo dealer assist you.

09 Maintenance and servicing

09

Working on your vehicle

Changing coolant Normally, the coolant does not need to be changed. If the system must be drained, con- sult a trained and qualified Volvo service tech- nician.

NOTE

Do not top off with water only. This reduces the rust-protective and antifreeze qualities of the coolant and has a lower boiling point. It can also cause damage to the cooling system if it should freeze. Top off with Volvo Genuine Coolant/Antifreeze only (a 50/50 mix of water and antifreeze)

CAUTION

The cooling system must always be kept filled to the correct level. If it is not kept filled, there can be high local temperatures in the engine which could result in damage. Dif- ferent types of antifreeze/coolant may not be mixed.

WARNING

Never remove the radiator cap while the engine is warm. Wait until the vehicle cools.

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09 Maintenance and servicing

Hood and engine compartment

09

Oil filler cap - engine

Clutch/brake fluid reservoir

Relay/fuse box

Air cleaner

Battery (in trunk)

Data plate

WARNING

The cooling fan (6) may start or continue to operate (for up to 6 minutes) after the engine has been switched off.

12

10

Opening the hood 1. Pull the lever located under the left side of

the dash to release the hood lock.

2. Lift the hood slightly. 3. Press up the release control located under

the front edge of the hood (at the center) and lift.

WARNING

Check that the hood locks properly when closed!

Engine compartment

Expansion tank - coolant

Power steering fluid reservoir

Washer fluid reservoir

Dipstick - engine oil

Radiator

Cooling fan

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09 Maintenance and servicing

09

Engine oil

Oil specifications Engine oil must meet the minimum ILSAC specification GF-4, API SL, or ACEA A1/B1. Lower quality oils may not offer the same fuel economy, engine performance, or engine pro- tection. Volvo recommends Castrol. Depending on your driving habits, premium or synthetic oils may provide superior fuel econ- omy and engine protection. Consult your Volvo retailer or a trained and qualified Volvo service technician for recommendations on premium or synthetic oils.

Oil additives must not be used.

NOTE

Synthetic oil is not used when the oil is changed at the normal maintenance serv- ices. This oil is only used at customer request, at additional charge. Please con- sult a trained and qualified Volvo service technician.

Oil viscosity (stable ambient temperatures)

Operation in hot climates When temperatures exceed 104° F (40° C) in your area, Volvo recommends, for the protec- tion of your engine, that you use a heavier weight oil, such as such as SAE 5W-40 or 0W-40. See the viscosity chart.

recommended for driving in areas of sustained temperature extremes (hot or cold), when tow- ing a trailer over long distances, and for pro- longed driving in mountainous areas.

American Petroleum Institute (API) symbol

American Petroleum Institute (API) symbol The API Service Symbol "donut" is divided into three parts: • The upper section describes the oil's per-

formance level.

• The center identifies the oil's viscosity. • The lower section indicates whether the oil

has demonstrated energy-conserving properties in a standard test in comparison to a reference oil.

Operation in temperate climates Incorrect viscosity oil can shorten engine life. Under normal use when temperatures do not exceed 104° F (40° C), SAE 5W-30 will provide good fuel economy and engine protection. See the viscosity chart.

Extreme engine operation Synthetic oils meeting SAE 0W-30 or 0W-40
and complying with oil quality requirements are

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09 Maintenance and servicing

Engine oil

09

NOTE

Volvo uses different systems to indicate a low oil level or pressure. Some models have an oil pressure sensor, in which case a warning symbol (see page 52) is used to indicate low oil pressure. Other models have an oil level sensor, in which case the driver is alerted by the warning symbol in the cen- ter of the instrument panel and a text in the information display. Some models use both systems. Contact a trained and qualified Volvo service technician for more informa- tion.

Checking and adding oil The oil level should be checked every time the vehicle is refueled. This is especially important during the period up to the first scheduled maintenance service. • The vehicle should be parked on a level

surface when the oil is checked.

• If the engine is warm, wait for at least 10-15 minutes after the engine has been switched off before checking the oil.

Checking the oil

2. Reinsert the dipstick, pull it out, and check

the oil level.

3. Add oil if necessary. If the level is close to

the MIN mark, add approximately 1 US quart (1 liter) of oil.

4. Run the engine until it reaches normal

operating temperature.

5. Switch off the engine and wait for at least 10-15 minutes and recheck the oil level. If necessary, add oil until the level is near the MAX mark.

Changing engine oil and oil filter See the information on oil specifications above and page 240 for oil volumes. Refer to the Warranty and Service Records Information booklet for information on the oil change inter- vals.

NOTE

• Volvo does not recommend the use of

oil additives.

• Synthetic oil is not used when the oil is

changed at the normal maintenance intervals except at owner request and at additional charge. Please consult a trained and qualified Volvo service tech- nician.

1. Pull out the dipstick and wipe it with a lint-

free rag.

CAUTION

• Not checking the oil level regularly can result in serious engine damage if the oil level becomes too low.

• Never fill oil above the MAX mark. This could cause an increase in oil consump- tion.

• Not checking the oil level regularly can result in serious engine damage if the oil level becomes too low.

• Always add oil of the same type and

viscosity as already used.

WARNING

Do not allow oil to spill onto or come into contact with hot exhaust pipe surfaces.

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09 Maintenance and servicing

09

Fluids

Washer fluid reservoir

Changing coolant

Washer fluid reservoir The washer fluid reservoir is located in the engine compartment and holds approx. 6.8 US qts (6.4 liters). During cold weather, the reservoir should be filled with windshield washer solvent contain- ing antifreeze.

Coolant reservoir Normally, the coolant does not need to be changed. If the system must be drained, con- sult a trained and qualified Volvo service tech- nician.

192

CAUTION

• High levels of chlorine, chlorides and other salts can cause corrosion in the cooling system.

• Do not top off with water only. This reduces the rust-protective and anti- freeze qualities of the coolant and has a lower boiling point. It can also cause damage to the cooling system if it should freeze. Top off with Volvo Gen- uine Coolant/Antifreeze only (a 50/50 mix of water and antifreeze). • Different types of antifreeze/coolant

may not be mixed.

• If the cooling system is drained, it

should be flushed with clean water or premixed anti-freeze before it is refilled with the correct mixture of water/anti- freeze.

• The cooling system must always be

kept filled to the correct level, and the level must be between the MIN and MAX marks. If it is not kept filled, there can be high local temperatures in the engine which could result in damage. Check coolant regularly!

09 Maintenance and servicing

Fluids

09

WARNING

• Never remove the radiator cap while the

engine is warm. Wait until the vehicle cools.

• If it is necessary to top up the coolant when the engine is warm, unscrew the expansion tank cap slowly so that the overpressure dissipates.

Fluid type: DOT 4+ boiling point >536 °F (280 °C), P/N 9437433. Replace: Every second year or 30,000 miles (48,000 km). The fluid should be replaced once a year or every 15,000 miles (24,000 km) when driving under extremely hard conditions (mountain driving, etc.). Always entrust brake fluid changing to a trained and qualified Volvo service technician.

Clutch and brake fluid reservoir

Power steering fluid reservoir

Fluid type: Volvo synthetic power steering fluid (Pentosin CHF 11S) P/N 1161529 or equiva- lent. Replace: No fluid change required.

NOTE

If a problem should occur in the power steering system or if the vehicle has no elec- trical current and must be towed, it is still possible to steer the vehicle. However, keep in mind that greater effort will be required to turn the steering wheel.

FULL

ADD

The clutch and brake fluid should always be above the MIN mark on the side of the reser- voir. Check, without removing the cap, that there is sufficient fluid in the reservoir.

The fluid level should always be between the ADD and FULL marks.

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09 Maintenance and servicing

09

Wiper blades

Windshield wiper blades

3. Pull out the wiper blade. 4.

Insert a new wiper blade and ensure that it is firmly in place.

The driver's side wiper blade is longer than the one on the passenger's side. Cleaning Keeping the windshield and wiper blades clean helps improve visibility and prolongs the serv- ice life of the wiper blades. See page 176 for washing instructions.

1. Lift the wiper arm off the windshield. 2. Press in the catches.

194

Battery maintenance The battery in your vehicle is located under the floor of the trunk. Driving habits and conditions, climate, the number of starts, etc. all affect the service life and function of the battery. In order for your battery to perform satisfactorily, keep the fol- lowing in mind: • Check the fluid level in each cell in the bat-

tery every 24 months or every 15,0001
miles (24,000 km), whichever is sooner. Do not overfill.

• Use a screw driver to open the caps or

cover and a flashlight to inspect the level. • If necessary, add distilled water. The level

should never be above the indicator.

• The fluid level should be checked if the

battery has been recharged.

• After inspection, be sure the cap over each

battery cell or the cover is securely in place.

• Check that the battery cables are correctly connected and properly tightened. Route ventilation hose through opening in floor (see page 195)

• Never disconnect the battery when the

engine is running, for example when changing the battery.

1 More frequently in warm climates.

09 Maintenance and servicing

Battery

09

• The battery should be disconnected from the vehicle when a battery charger is used directly on the battery.

• However, if the battery is being charged via the connecting points in the engine com- partment (see page 195), the battery must be connected.

WARNING

PROPOSITION 65 WARNING! Battery posts, terminals, and related acces- sories contain lead and lead compounds, chemicals known to the state of California to cause cancer and reproductive harm. Wash hands after handling.

WARNING

• Never expose the battery to open flame

or electric spark.

• Do not smoke near the battery. • Battery fluid contains sulfuric acid. Do not allow battery fluid to contact eyes, skin, fabrics or painted surfaces. If con- tact occurs, flush the affected area immediately with water. Obtain medical help immediately if eyes are affected.

NOTE

Used batteries should be properly disposed of at a recycling station or similar facility, or taken to your Volvo retailer.

Symbols:

Wear protection goggles

See owner's manual for details

Keep away from children

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09 Maintenance and servicing

09

Battery

Corrosive

Replacing the battery

No smoking, no open flames, no sparks

Explosion

Ventilation hose 1. Switch off the ignition and remove the key. 2. Wait at least 5 minutes after switching off the ignition before disconnecting the bat- tery so that all information in the vehicle's electrical system can be stored in the con- trol modules.

3. Remove the bolts on the retaining bracket

over the battery and lift out the bracket.

4. Fold up the plastic cover over the negative (ground) battery terminal. or unscrew the cover over the battery.

5. Disconnect the negative cable.

196

6. Lift off the plastic cover if necessary and

disconnect the positive cable

7. Pull the ventilation hose from the battery. 8. Lift out the old battery.

Installing a new battery 1. Put a new battery into place. 2. Put the lower retaining bracket in place and

retighten the bolt.

3. Reconnect the positive cable. 4. Press the cover for the positive battery ter- minal into place and fold down the lid of the plastic cover.

5. Connect the negative (ground) cable and fold down the plastic cover if applicable.

6. Be sure that the ventilation hose is securely connected to the battery and that the other end of the hose is properly routed through the ventilation opening in the floor of the battery compartment (see the illustration). 7. Reinstall the retaining bracket over the bat-

tery and retighten the nuts.

WARNING Ventilation hose: • The battery generates hydrogen gas,

which is flammable and explosive. The battery is fitted with a ventilation hose which vents hydrogen gas out of the battery compartment through a ventila- tion opening in the bottom of this com- partment. If the battery must be replaced, it is essential that the ventila- tion hose is properly connected to the battery and that it is routed through the ventilation opening provided (see illus- tration).

• Be sure the ventilation hose is free of

debris.

• Only use replacement batteries equip- ped with a ventilation hose. Consult a trained and qualified Volvo service tech- nician.

NOTE

After the battery has been disconnected or replaced, lock and unlock the vehicle with the central locking system's remote control to reactivate such features as the power windows, moonroof, courtesy lighting, etc.

09 Maintenance and servicing

Battery

09

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09 Maintenance and servicing

09

Replacing bulbs

When replacing bulbs, keep the following points in mind: • Never touch the glass of bulbs with your fingers. Grease and oils from your fingers vaporize in the heat and will leave a deposit on the reflector, which will damage it. • The optional Active Bi-Xenon headlight bulbs contain trace amounts of mercury. These bulbs should always be disposed of by an authorized Volvo retailer.

The following bulbs should only be replaced by an authorized Volvo service technician: • Active Bi-Xenon headlights, • Courtesy (dome) lighting, • Reading lights, • Glove compartment lights • Turn signals and courtesy lights in the side

door mirrors

• High-mounted brake lights • Diodes in the rear tail lights

NOTE

For information regarding any other bulbs not mentioned in this section, please con- tact your Volvo retailer or a trained and authorized Volvo service technician.

198

Replacing bulbs at the front of the vehicle

WARNING

• The engine should not be running when

changing bulbs.

• When changing in the headlight hous- ing, if the engine has been running just prior to replacing bulbs, please be aware that components in the engine compartment will be hot.

WARNING

Active Bi-Xenon headlights (option) - due to the high voltage used by these headlights, these bulbs should only be replaced by a trained and qualified Volvo service techni- cian.

Location of the bulbs in the headlight housing

Side marker light

Turn signal

All front bulbs (except the optional front fog lights) are replaced from the engine compart- ment.

09 Maintenance and servicing

Replacing bulbs

09

Low beam headlight/parking light (halogen headlights) High beam headlight, parking light (Active Bi-Xenon headlights)

Certain models may have a plastic tube that may hinder access to the bulbs. This tube can be broken off and discarded.

NOTE

If you encounter difficulty when changing a bulb, please contact a trained and qualified Volvo service technician.

Low beam headlight

Removing the defective bulb: 1. Switch off the headlights and turn the igni-

tion switch to position 0.

2. Remove the plastic cover. 3. Disconnect the wiring connector.

Loosen the retaining spring by first moving it to the right and then moving it outward

and downward, out of the way. Pull out the defective bulb.

Move the retaining spring up and push it slightly to the left until it seats properly.

1. Reconnect the wiring connector. 2. Reinstall the plastic cover.

NOTE

If the vertical aim of your headlights needs to be adjusted for any reason (e.g., towing a trailer for extended periods), this should be done by a trained and qualified Volvo service technician.

High beam headlight

Low beam bulb (halogen headlights)

Installing the new bulb:

Insert the new bulb, without touching the glass, with the guide lug upward. The bulb

will only seat properly in this position.

High beam bulb

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09 Maintenance and servicing

09

Replacing bulbs

(Halogen headlights)

Parking light

Parking light

Removing the defective bulb: 1. Switch off the headlights and turn the igni-

tion switch to position 0.

2. Remove the cover to access the bulb

assembly.

3. Turn the bulb counterclockwise and pull it

out.

4. Disconnect the wiring connector by press-

ing the lock tab out and pulling.

5. Twist the bulb counterclockwise, and pull

it out of the holder.

Installing the new bulb: 1. Connect the wiring connector to the new

2.

bulb until it clicks into place. Insert the bulb into the headlight housing and turn it until it is securely in place.

3. Press the cover back into place.

200

(Halogen headlights)

(Active Bi-Xenon headlights)

Removing the defective bulb: 1. Switch off the headlights and turn the igni-

tion switch to position 0.

Removing the defective bulb: 1. Switch off the headlights and turn the igni-

tion switch to position 0.

2. Remove the plastic cover of the low beam

headlight assembly. Pull out the parking light holder.

2. Remove the plastic cover of the high beam

headlight assembly. Pull out the parking light holder.

3. Pull the bulb out of the holder.

3. Pull the bulb out of the holder.

Installing the new bulb: 1. Press a new bulb into the holder 2. Reinsert the bulb and holder into place. 3. Reinstall the plastic cover.

Installing the new bulb: 1. Press a new bulb into the holder 2. Reinsert the bulb and holder into place. 3. Reinstall the plastic cover.

Turn signal, driver's side

Turn signal, passenger's side

09 Maintenance and servicing

Replacing bulbs

09

3. Press the filler pipe (3) back into position. 4. Press the vent hose (4) into place on the

filler pipe.

5. Reinstall and tighten the filler pipe screw

(2).

6. Reinstall the radiator pipe to the box (1).

Side marker light

Removing the defective bulb: 1. Switch off the headlights and turn the igni-

tion switch to position 0.

2. Pull out the bulb holder by twisting it coun-

terclockwise.

3. Remove the bulb from the holder by press-

ing it in and turning it counterclockwise.

Installing the new bulb: 1.

Insert the new bulb into the holder by pressing it in and turning it clockwise.

2. Reinsert the bulb holder in the headlight

housing and twist it clockwise until it seats properly.

1. Switch off the headlights and turn the igni-

tion switch to position 0.

2. Remove radiator pipe (1) from the box. 3. Remove filler pipe screw (2). 4. Pull the filler pipe (3) straight up. 5. Remove vent hose (4) from filler pipe.

Installing the new bulb: 1. Replace the bulb (same procedure as the

driver's side bulb).

2. Ensure that the seal between the washer

fluid reservoir and the filler pipe is correctly positioned.

Side marker light 1. Turn the lamp holder counterclockwise

and pull it out.

2. Pull out the defective bulb and insert a new

one.

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09 Maintenance and servicing

09

Replacing bulbs

3. Reinsert the lamp holder and turn it clock-

wise until it seats properly.

2. Reinsert the bulb holder and turn it clock-

wise. "TOP" must be upward.

Front fog lights (option)

Front fog light

Removing the defective bulb: 1. Switch off the headlights and turn the igni-

tion switch to position 0.

2. Turn the bulb holder slightly counterclock-

wise.

3. Pull out and remove the bulb.

Installing the new bulb: 1.

Insert the new bulb (it can only be inserted in one position).

202

Replacing bulbs in the taillight cluster

09 Maintenance and servicing

Replacing bulbs

09

Location of bulbs

Brake light

Parking light (left side)

Fog light (one side)

Side marker lamp

Turn signal

Back up light

All bulbs in the taillight cluster can be replaced from inside the trunk.

3501204m

1. Switch off all lights and turn ignition key to

position 0.

2. Press the catches together and pull out the

holder.

2. Unlock and fold down the side panel to

access the bulbs.

The bulbs are located in two separate bulb holders, an upper and a lower. Each bulb holder has a locking pin.

Replace bulbs in the upper and lower bulb holders as follows: 1. To ease the work: disconnect the cable

from the bulb holder.

3. Replace the bulb. 4. Reconnect the cable. 5. Close and secure the side panel.

NOTE

If the message indicating a burned out bulb remains in the information display after the bulb has been replaced, consult a trained and qualified Volvo service technician.

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09 Maintenance and servicing

09

Replacing bulbs

High level brake light These bulbs are of a special type. We recom- mend that you ask a trained and qualified Volvo service technician to replace this bulb.

6. Reinsert the bulb holder into the housing

and turn it clockwise.

7. Reinstall the housing and screw it in place.

Trunk lights

License plate lights

Footwell lighting

1. Carefully insert a screwdriver and pry out

the lens.

2. Pry out the bulb and replace it. 3. Press the lens back into place.

1. Switch off the ignition. 2. Loosen the screws with a torx screwdriver. 3. Carefully pull out the lamp housing. 4. Turn the bulb holder counterclockwise and

pull it out.

5. Pull out the defective bulb and insert a new

one.

The door step courtesy lights are located under the dash on the driver's and passenger's sides. To replace a bulb: 1. Carefully insert a screwdriver and pry out

the lens.

2. Replace the defective bulb. 3. Reinstall the lens.

204

Vanity mirror

1. Carefully insert a screwdriver and pry out

the lens.

2. Pry out the defective bulb and replace it. 3. Carefully press the lower edge of the lens

onto the four tabs and press the upper edge of the lens into place.

NOTE

Other bulbs may be difficult for you to replace yourself. Let a trained and qualified Volvo service technician replace these bulbs if necessary.

09 Maintenance and servicing

Replacing bulbs

09

205