2003 Toyota Tundra Owners Manual

the

Side vents

Lower vent

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SECTION 1– 9

OPERATION OF INSTRUMENTS AND CONTROLS Other equipment Clock Cigarette lighter and ashtray Power outlets Glove box Garage door opener box Auxiliary boxes Rear console box Coin holder Compact disc and cassette tape holder Cassette tape holder Cup holders Note pad holder Floor mat

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Clock

Cigarette lighter and ashtray

ASHTRAY To use the ashtray, pull it out. finished with your cigarette, thor- When oughly extinguish it in the ashtray to pre- vent other cigarette butts from catching fire. After using the ashtray, push it back in completely. To remove the ashtray, press down on the lock spring plate and pull out.

CAUTION

To reduce the chance of in case of an accident or sudden stop while driving, always completely close the ashtray after use.

injury

CIGARETTE LIGHTER To use the cigarette lighter, press it in. After it finishes heating up, it automati- cally pops out ready for use. If the engine is not running, the key must be in the “ACC” position. Do not hold the cigarette lighter pressed in. Use a Toyota genuine cigarette lighter or equivalent for replacement.

The digital clock indicates the time. The key must be in the “ACC” or “ON” position. To reset the hour: Push the “H” button. To reset the minutes: Push the “M” button. If the electrical power source has been disconnected from the clock, the time dis- play will automatically be set to 1:00 (one o’clock). When lights are turned on, the brightness of the time in- dication will be reduced.

instrument panel

the

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Power outlets

Glove box

Type A

Type B

The power outlets are designed power supply for car accessories. The key must be in the “ACC” or “ON” position for the power outlets to be used.

for

NOTICE

(cid:2) To prevent the fuse from being blown, do not use the electricity over the total vehicle capacity of 12V/120W.

(cid:2) To prevent the battery from being discharged, do not use the power outlets longer than necessary when the engine is not running.

(cid:2) Close the power outlet lids when the power outlets are not in use. Inserting a foreign object other than the appropriate plug that fits the outlet, or allowing any liquid into the outlet may cause electrical fail- ure or short circuits.

To open the glove box door, pull the lever. On some models, the glove box light will come on when the glove box is opened with the headlight switch on.

CAUTION

To reduce the chance of in case of an accident or a sudden stop, always keep the glove box door closed while driving.

injury

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Garage door opener box

The box is designed to store a garage door opener transmitter. Open the cover and remove the Velcro square.

Remove the paper strip covering the adhe- sive on back side of square and adhere the square to back side of the transmitter near the center.

Please note if transmitter has wire clip for sun visor, this clip must be removed prior to adhesion of the Velcro.

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Place the transmitter with Velcro square facing inside of box into the box. Make sure located above button pins.

transmitter button

the

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Remove spacers from the center panel. Place the largest spacer on the pin that would be below transmitter button when the cover is closed. Close the cover.

When the garage door opener transmitter is properly installed, you can operate the transmitter by pushing the center panel of the cover.

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CAUTION

(cid:1) To reduce the chance of injury in case of an accident or a sudden stop, always keep the garage door opener box closed while driving.

(cid:1) Keep the remaining spacers away

from children.

The auxiliary box (stored in the glove box) and garage door opener box are interchangeable. Removing the cover— Half open the cover. Pinch each hinge and pull it out of its pivot one at a time as shown above. Do not remove the cover forcibly.

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If the center panel does not contact your garage door opener transmitter: (cid:1) Check to see if spacer is on the cor-

rect pin.

(cid:1) Attach another spacer

top of original spacer. Check operation. If re- quired, continue to add spacers until contact is achieved.

to the

If the transmitter is clattering during driv- ing, fill in a piece of felt or pad to prevent the transmitter from clattering.

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Installing the cover— Align the hinges to the pivots, and press each hinge until you hear a click. Make sure that closes smoothly.

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Auxiliary boxes To use the auxiliary boxes, open the lids as shown in the following illustra- tions.

CAUTION

(cid:1) To reduce the chance of injury in case of an accident or a sudden stop, always keep the auxiliary box closed while driving.

(cid:1) Type A only—As this holder is de- signed for holding a light object such as an eyeglass, do not place any heavy objects in it. Heavy ob- jects may cause the holder to open and contents to fly out resulting in injuries.

NOTICE

Type A only—During hot weather, the interior of the vehicle becomes very hot. Do not leave anything flammable or deformable such as a lighter, glasses, etc. inside.

Type A (on the ceiling)

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To fold down the armrest with the auxiliary box

To return the armrest with the auxiliary box to the original position

Type B (front console)

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Type C (front split bench seat—only when the armrest is down)

Type D (under the rear seat—only when the bottom cushion is up)

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Rear console box (type A)

UPPER TRAY To access the upper tray, raise the con- sole box lid.

CAUTION

To reduce the chance of in case of an accident or a sudden stop, always keep the upper tray closed while driving.

injury

CONSOLE BOX To access the rear console box, raise the upper tray by pulling up the lock release lever.

CAUTION

To reduce the chance of in case of an accident or a sudden stop, always keep the console box closed while driving.

injury

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Rear console box (type B)

UPPER TRAY To access the upper tray, raise the con- sole box upper lid while pushing the lock release button.

CAUTION

in To reduce the chance of case of an accident or a sudden stop, always keep the upper tray closed while driving.

injury

CONSOLE BOX To access the rear console box, raise the console box lid by pulling up the lock release lever.

CAUTION

To reduce the chance of in case of an accident or a sudden stop, always keep the console box closed while driving.

injury

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Coin holder (type A)

Coin holder (type B)

The rear console box is equipped with a coin holder. To use the coin holder: 1. Raise the console box lid. 2. Push coins down into the holder.

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The rear console box is equipped with a coin holder. To use the coin holder: 1. Raise the console box upper lid while

pushing the lock release button. 2. Push coins down into the holder. The coin holder is detachable.

The coin holder can be set in the con- sole box. To set the coin holder in the console box, raise the console box lid by pulling up the lock release lever.

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Coin holder (type C)

Compact disc and cassette tape holder (type A)

The auxiliary box is equipped with a coin holder. To use the coin holder: 1. Raise the auxiliary box lid while push-

ing the lock release button.

2. Push coins down into the holder. The coin holder is detachable.

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Compact disc and cassette tape holder (type B)

The rear console box is equipped with compact disc and cassette tape holders. To use the holders, raise the console box lid and upper tray by pulling up the lock release lever. The plates for the compact disc and cas- sette tape holders are detachable.

The rear console box is equipped with a compact disc and cassette tape hold- er. To use the holder, raise the console box lid by pulling up the lock release lever. The compact disc and cassette tape hold- er is detachable.

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Cassette tape holder

The auxiliary box is equipped with a cassette tape holder. To use the holder, raise the auxiliary box lid while pushing the lock release button. The plate for the cassette tape holder is detachable.

Cup holders The cup holder is designed for holding cups or drink–cans securely. To use them, observe illustra- tions.

following

the

CAUTION

(cid:1) Do not place anything else other than cups or drink–cans in the cup items may be holder, as such thrown about and possibly injure people in the vehicle during sudden braking or in an accident.

(cid:1) To reduce the chance of injury in case of an accident or a sudden stop while driving, keep the cup holder closed when it is not in use.

NOTICE

Type A only—As this holder is de- signed for holding soft cups only, do not place too heavy a cup, drink–can or bottle in it.

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To fold down the armrest with the cup holder

Type A (instrument panel)

To return the armrest with the cup holder to the original position

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Type B (front split bench seat—only when the armrest is down)

Type C (front side of rear console box)

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Type C cup holders are equipped with a detachable adapter for each holder. When you remove the adapter, a bigger cup can be held in the holder.

Type D (front side of rear console box)

Type F (rear seat)

Type E (rear side of rear console box)

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Note pad holder

Floor mat

The rear console box is equipped with a note pad holder. This is designed to hold small paper such as note pads. To use the holder, raise the console box upper lid while pushing the lock release button.

CAUTION

(cid:1) Do not write on the note pad holder

while the vehicle is moving.

(cid:1) Do not place anything else on the note pad holder. Such items may be in the compartment thrown about and possibly cause injury during sudden braking or an accident.

(cid:1) To reduce the chance of injury in case of an accident or a sudden stop while driving, keep the console box upper lid closed when it is not in use.

Use a floor mat of the correct size. If the floor carpet and floor mat have a hole, then it is designed for use with a locking clip. Fix the floor mat with locking clip into the hole in the floor carpet.

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CAUTION

Make sure the floor mat is properly placed on the floor carpet. If the floor mat slips and the movement of the pedals during driv- ing, it may cause an accident.

interferes with

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SECTION 2

INFORMATION BEFORE DRIVING YOUR TOYOTA Information before driving your Toyota Off–road vehicle precautions Break–in period Fuel Fuel pump shut off system Operation in foreign countries Three–way catalytic converters Engine exhaust cautions Facts about engine oil consumption Twin ground electrode spark plugs Brake system Brake pad wear limit indicators Luggage stowage precautions Rear step bumper StepSide bed Limited–slip differential Your Toyota’s identification Theft prevention labels Suspension and chassis Types of tires

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Off–road vehicle precautions

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This vehicle has higher ground clear- ance and narrower tread in relation to the height of its center of gravity to make it capable of performing in a wide variety of off–road applications. Specific design characteristics give it a higher center of gravity than ordinary passen- ger cars. This vehicle design feature causes this type of vehicle to be more likely to rollover. And, it has a signifi- cantly higher rollover rate than other types of vehicles. An advantage of the higher ground clearance is a better view of the road allowing you to antici- pate problems. It is not designed for cornering at the same speeds as ordi- nary passenger cars any more than low–slung sports cars designed to per- off–road form under conditions. Therefore, sharp turns at excessive speeds may cause rollover.

satisfactorily

CAUTION

Always observe the following precau- tions to minimize the risk of serious personal injury or damage to your ve- hicle: (cid:1) In a rollover crash, an unbelted per- son is significantly more likely to die than a person wearing a seat belt. Therefore, the driver and all passengers should fasten their seat belts whenever the vehicle is mov- ing.

(cid:1) Avoid sharp turns or abrupt maneu- vers, if at all possible. Failure to operate this vehicle correctly may result in loss of control or vehicle rollover causing death or serious injury.

(cid:1) Avoid loading any items on the roof that will raise the vehicle’s center of gravity.

(cid:1) Always slow down in gusty cross- winds. Because of its profile and higher center of gravity, your ve- hicle to side winds than an ordinary passenger car. Slowing down will allow you to have better control.

is more sensitive

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jump, make sharp

(cid:1) When driving off–road or in rugged terrain, do not drive at excessive speeds, turns, strike objects, etc. This may cause loss of control or vehicle rollover causing death or serious injury. You are also risking expensive damage to your vehicle’s suspension and chassis.

(cid:1) Do not drive horizontally across steep slopes. Driving straight up or straight down is preferred. Your ve- hicle (or any similar off–road ve- hicle) can tip over sideways much more easily than forward or back- ward.

Break–in period Drive gently and avoid high speeds. Your vehicle does not need an elaborate break–in. But following a few simple tips for the first 1600 km (1000 miles) can add to the future economy and long life of your vehicle: (cid:1) Avoid full

throttle acceleration when

starting and driving.

(cid:1) Avoid racing the engine. (cid:1) Try to avoid hard stops during the first

300 km (200 miles).

(cid:1) Do not drive slowly with the manual

transmission in a high gear.

(cid:1) Do not drive for a long time at any

single speed, either fast or slow.

(cid:1) Do not tow a trailer during the first 800

km (500 miles).

Fuel FUEL TYPE Your new vehicle must use only un- leaded gasoline. To help prevent gas station mix–ups, your Toyota has a smaller fuel tank opening. The special nozzle on pumps with un- leaded fuel will fit it, but the larger stan- dard nozzle on pumps with leaded gas will not. the gasoline you use At a minimum, should meet specifications of ASTM D4814 in the U.S.A. and CGSB 3.5–M93
in Canada.

NOTICE

Do not use leaded gasoline. Use of leaded gasoline will cause the three– way catalytic converter to lose its ef- fectiveness and the emission control system to function improperly. Also, this can increase maintenance costs.

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fuel, or

the recommended

OCTANE RATING Select Octane Rating 87 (Research Oc- tane Number 91) or higher. Use of unleaded gasoline with an octane rating or research octane number lower than stated above will cause persistent heavy knocking. If it is severe, this will lead to engine damage. If your engine knocks... If you detect heavy knocking even when using if you hear steady knocking while holding a steady speed on level roads, consult your Toyota dealer. However, occasionally, you may notice light knocking for a short time while accel- erating or driving up hills. This is normal and there is no need for concern. GASOLINE CONTAINING DETERGENT ADDITIVES Toyota recommends the use of gasoline that contains detergent additives to avoid build–up of engine deposits. However, all gasoline sold the U.S. contains detergent additives to keep clean and/or clean intake systems.

in

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for quality

QUALITY GASOLINE Automotive manufacturers in the U.S., Europe and Japan have developed a specification fuel named World–Wide Fuel Charter (WWFC) that is expected to be applied world wide. The WWFC consists of three categories that depend on required emission lev- els. In the U.S., category 3 has been adopted. The WWFC improves air quali- ty by providing for better emissions in vehicle fleets, and customer satisfaction through better vehicle performance. CLEANER BURNING GASOLINE Cleaner burning gasoline, including re- formulated gasoline that contains oxy- genates such as ethanol or MTBE is available in many areas. Toyota recommends the use of cleaner burning gasoline and appropriately blended reformulated gasoline. These types of gas- oline provide excellent vehicle perfor- mance, reduce vehicle emissions, and im- prove air quality.

If you use gasohol

OXYGENATES IN GASOLINE Toyota allows the use of oxygenate blended gasoline where the oxygenate content is up to 10% ethanol or 15% MTBE. in your Toyota, be sure that it has an octane rating no lower than 87. Toyota does not recommend the use of gasoline containing methanol. GASOLINE CONTAINING MMT Some gasoline contain an octane en- hancing additive called MMT (Methylcy- clopentadienyl Manganese Tricarbonyl). Toyota does not recommend the use of gasoline that contains MMT. If fuel con- taining MMT is used, your emission con- trol system may be adversely affected. The Malfunction Indicator Lamp on the in- strument cluster may come on. If this hap- pens, contact your Toyota dealer for ser- vice. GASOLINE QUALITY In a very few cases, you may experience driveability problems caused by the partic- ular gasoline that you are using. If you continue to have unacceptable driveability, try changing gasoline brands. If this does not rectify your problem, then consult your Toyota dealer.

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Fuel pump shut off system The fuel pump shut off system stops sup- plying fuel to the engine to minimize the risk of fuel leakage when the engine stalls or an airbag inflates upon collision. To restart the engine after the fuel pump shut off system activates, ignition switch to “ACC” or “LOCK” once and start it.

turn

the

Operation in foreign countries If you plan to drive your Toyota another country... First, comply with the vehicle registration laws. Second, confirm the availability of the cor- rect fuel (unleaded and minimum octane number).

in

CAUTION

Inspect the ground under the vehicle before restarting the engine. If you find that liquid has leaked onto the ground, fuel system has been damaged and it is in need of repair. In this case, do not restart the engine.

the

is

it

NOTICE

(cid:2) Do not use gasohol other than stated above. It will cause fuel sys- tem damage or vehicle performance problems.

(cid:2) If driveability problems occur (poor hot starting, vaporizing, engine knock, etc.), discontinue the use.

(cid:2) Take care not to spill gasohol dur- ing refueling. Gasohol may cause paint damage.

FUEL TANK CAPACITY

100 L (26.4 gal., 22.0 Imp. gal.)

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Three–way catalytic converters

5VZ–FE engine

2UZ–FE engine

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The three–way catalytic converter is an emission control device installed in the exhaust system. The purpose is to reduce pollutants in the exhaust gas.

CAUTION

(cid:1) Keep people and combustible mate- rials away from the exhaust pipe while the engine is running. The exhaust gas is very hot.

(cid:1) Do not

idle or park your vehicle over anything that might burn easi- ly such as grass, leaves, paper or rags.

NOTICE

A large amount of unburned gases flowing into the three–way catalytic converter may cause it to overheat and create a fire hazard. To prevent this and other damage, observe the following precautions: (cid:2) Use only unleaded gasoline. (cid:2) Do not drive with an extremely low fuel level; running out of fuel could cause the engine to misfire, creat- ing an excessive load on the three– way catalytic converter.

(cid:2) Do not allow the engine to run at idle speed for more than 20 minu- tes.

(cid:2) Avoid racing the engine. (cid:2) Do not push–start or pull–start your

vehicle.

(cid:2) Do not turn off the ignition while

the vehicle is moving.

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(cid:2) Keep your engine in good running order. Malfunctions in the engine electrical system, electronic ignition system/distributor ignition system or fuel systems could cause an ex- tremely high three–way catalytic converter temperature.

(cid:2) If the engine becomes difficult to start or stalls frequently, take your vehicle in for a check–up as soon as possible. Remember, your Toyota dealer knows your vehicle and its three–way catalytic converter sys- tem best.

(cid:2) To ensure that the three–way cata- lytic converter and the entire emis- sion control system operate proper- ly, your vehicle must receive the periodic inspections required by the Toyota Maintenance Schedule. For scheduled maintenance information, refer to the “Scheduled Maintenance Guide” or “Owner’s Manual Supple- ment”.

Engine exhaust cautions

CAUTION

(cid:1) Avoid inhaling the engine exhaust. It contains carbon monoxide, which is a colorless and odorless gas. It can cause unconsciousness or even death.

(cid:1) Make sure the exhaust system has no holes or loose connections. The system should be checked from time to time. If you hit something, or notice a change in the sound of the the system exhaust, have checked immediately.

(cid:1) Do not run the engine in a garage or enclosed area except the time needed to drive the vehicle in or out. The exhaust gases cannot escape, making this a particularly dangerous situation.

for

(cid:1) Do not remain for a long time in a parked vehicle with the engine run- ning. If it is unavoidable, however, do so only in an unconfined area and adjust the heating or cooling system to force outside air into the vehicle.

(cid:1) To allow proper operation of your vehicle’s ventilation system, keep the inlet grilles in front of the wind- shield clear of snow, leaves, or oth- er obstructions.

(cid:1) If you smell exhaust fumes in the vehicle, drive with the windows open. Have the cause immediately located and corrected.

(cid:1) Toyota does not recommend occu- pying the rear cargo area when it is fitted with a slide–in camper, camper shell or other type cover while the engine is running. This caution applies to both driving and stopped or parked situations with the engine running. Particular care should be taken to prevent exhaust gases from entering camper bodies, trailers or other enclosures on or around your vehicle. If exhaust fumes are detected, open all win- dows and thoroughly ventilate the area.

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IMPORTANCE OF ENGINE OIL LEVEL CHECK One of the most important points in prop- er vehicle maintenance is to keep the en- gine oil at the optimum level so that oil function will not be impaired. Therefore, it is essential that the oil level be checked regularly. Toyota recommends that the oil level be checked every time you refuel the vehicle.

NOTICE

Failure to check the oil level regularly could lead to serious engine trouble due to insufficient oil.

For detailed information on oil level check, see “Checking the engine oil level” in Sec- tion 7–2.

The amount of engine oil consumed de- pends on the viscosity of the oil, the quality of the oil and the conditions the vehicle is driven under. More oil is consumed by high–speed driv- ing and frequent acceleration and decel- eration. A new engine consumes more oil, since its pistons, piston rings and cylinder walls have not become conditioned. When judging the amount of oil con- sumption, note that the oil may become diluted and make it difficult to judge the true level accurately. As an example, if a vehicle is used for repeated short trips, and consumes a nor- mal amount of oil, the dipstick may not show any drop in the oil level at all, even after 1000 km (600 miles) or more. This is because the oil is gradually becoming diluted with fuel or moisture, making it appear that the oil level has not changed. The diluting ingredients evaporate out when the vehicle is then driven at high speeds, as on an expressway, making it appear that oil is excessively consumed after driving at high speeds.

Facts about engine oil consumption FUNCTIONS OF ENGINE OIL Engine oil has the primary functions of lubricating and cooling the inside of the engine, and plays a major role in main- taining the engine in proper working order. ENGINE OIL CONSUMPTION It is normal that an engine should con- sume some engine oil during normal engine operation. The causes of oil consumption in a normal engine are as follows. (cid:1) Oil is used to lubricate pistons, piston rings and cylinders. A thin film of oil is left on the cylinder wall when a pis- ton moves downwards in the cylinder. High negative pressure generated when the vehicle is decelerating sucks some of this oil into the combustion chamber. This oil as well as some part of the oil film left on the cylinder wall is burned by temperature combustion gases during the combustion process. (cid:1) Oil is also used to lubricate the stems of the intake valves. Some of this oil is sucked into the combustion chamber together with is burned along with the fuel. High tem- perature exhaust gases also burn the oil used to lubricate the exhaust valve stems.

intake air and

the high

the

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Twin ground electrode spark plugs (5VZ–FE engine)

Your engine is fitted with twin ground electrode spark plugs.

NOTICE

Use only twin ground electrode spark plugs for your engine performance.

Brake system The tandem master cylinder brake system is a hydraulic system with two separate sub–systems. If either sub–system should fail, the other will still work. However, the pedal will be harder to press, and your stopping distance will be longer. Also, the brake system warning light may come on.

CAUTION

Do not drive your vehicle with only a single brake system. Have your brakes fixed immediately.

the brakes.

BRAKE BOOSTER The brake booster uses engine vacuum to power–assist the engine should quit while you are driving, you can bring the vehicle to a stop with normal pedal pressure. There is enough reserved vacuum two stops—but no more!

for one or

If

CAUTION

(cid:1) Do not pump the brake pedal if the engine stalls. Each push on the pedal uses up your reserved vacu- um.

lost,

(cid:1) Even if the power assist

is com- pletely the brakes will still work. But you will have to push the pedal hard, much harder than nor- mal. And your braking distance will be longer.

ANTI–LOCK BRAKE SYSTEM The anti–lock brake system is designed to help prevent lock–up of the wheels during a sudden braking or braking on slippery road surfaces. This assists in providing directional stability and steer- ing performance of the vehicle under these circumstances.

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this situation,

Effective way to press the ABS brake pedal: When the anti–lock brake system function is in action, you may feel the brake pedal pulsating and hear a noise. In the anti–lock brake system work for you, just hold the brake pedal down more firmly. Do not pump the brake in a panic stop. This will result in reduced braking performan- ce.

let

to

The anti–lock brake system becomes op- erative after the vehicle has accelerated to a speed in excess of approximately 10
km/h (6 mph). It stops operating when the vehicle decelerates to a speed below approximately 5 km/h (3 mph). the brake pedal on slippery Depressing road surfaces such as on a manhole cov- er, a steel plate at a construction site, joints in a bridge, etc. on a rainy day tends to activate the anti–lock brake sys- tem. You may hear a click or motor sound in the engine compartment for a few seconds when the engine is started or just after the vehicle begins to move. This means that the anti–lock brake system is in the self–check mode, and does not indicate a malfunction.

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When the anti–lock brake system is ac- tivated, the following conditions may occur. They do not indicate a malfunc- tion of the system: (cid:1) You may hear the anti–lock brake sys- tem operating and feel the brake pedal pulsating and the vibrations of the ve- hicle body and steering wheel. You may also hear the motor sound in the engine compartment even after the ve- hicle is stopped.

(cid:1) At the end of the anti–lock brake sys- the brake pedal may

tem activation, move a little forward.

CAUTION

Do not overestimate the anti–lock brake system: Although the anti–lock brake system assists in providing ve- hicle control, it is still important to drive with all due care and maintain a moderate speed and safe distance from the vehicle in front of you, be- cause there are limits to the vehicle stability and effectiveness of steering wheel operation even with the anti– lock brake system on. If tire grip performance exceeds its capability, or if hydroplaning occurs during high speed driving in the rain, the anti–lock brake system does not provide vehicle control.

2003 TUNDRA from Jan. ’03 Prod. (OM34421U)

the vehicle

Anti–lock brake system is not de- signed to shorten the stopping dis- tance: Always drive at a moderate speed and maintain a safe distance from front of you. Compared with vehicles without an anti–lock brake system, your vehicle may require a longer stopping dis- tance in the following cases: (cid:1) Driving on rough, gravel or snow–

in

covered roads.

(cid:1) Driving with tire chains installed. (cid:1) Driving over the steps such as the

joints on the road.

(cid:1) Driving on roads where the road surface is pitted or has other differ- ences in surface height.

Install all 4 tires of specified size at appropriate pressure: The anti–lock brake system detects vehicle speeds using the speed sensors for respec- tive wheels’ turning speeds. The use of tires other than specified may fail to detect the accurate turning speed resulting longer stopping dis- tance.

in a

Type A

Type B

’03 TUNDRA_U (L/O 0301)

“ABS” Warning light The light comes on when the ignition key is turned to the “ON” position. If the anti– lock brake system works properly, the light turns off after a few seconds. There- after, if the system malfunctions, the light comes on again. When the “ABS” warning light is on (and the brake system warning light is off), the anti–lock brake system does not operate, but the brake system still operates con- ventionally. When the “ABS” warning light is on (and the brake system warning light is off), the anti–lock brake system does not operate so that the wheels could lock up during a sudden braking or braking on slippery road surfaces. the following conditions If either of occurs, indicates a malfunction this somewhere in the parts monitored by the warning light system. Contact your Toyota dealer as soon as possible to service the vehicle. (cid:1) The light does not come on when the ignition key is turned to the “ON” posi- tion, or remains on.

(cid:1) The light comes on while you are driv-

ing.

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A warning light turning on briefly during operation does not indicate a problem.

Brake pad wear limit indicators

The brake pad wear limit indicators on your disc brakes give a warning noise when the brake pads are worn to where replacement is required. If you hear a squealing or scraping noise while driving, have the brake pads checked and replaced by your Toyota dealer as soon as possible. Expensive ro- tor damage can result if the pads are not replaced when necessary.

in

the

luggage or cargo

Luggage stowage precautions When stowing vehicle, observe the following: (cid:1) Put luggage or cargo in the rear deck when at all possible. Be sure all items are secured in place. to keep

the vehicle bal- anced. Locating the weight as far for- ward as possible helps maintain bal- ance.

(cid:1) Be careful

(cid:1) For better fuel economy, do not carry

unneeded weight.

CAUTION

(cid:1) To prevent

luggage or packages from sliding forward during braking, do not stack anything behind the front seats higher than the seat- backs (access cab models). Keep luggage or packages low, as close to the floor as possible.

It

(cid:1) Never allow anyone to ride in the is not designed for rear deck. in passengers. They should their seats with their seat belts properly fastened. Otherwise, they are much more likely to suffer seri- ous bodily injury, in the event of sudden braking or a collision.

ride

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(cid:1) Do not drive with objects left on top of the instrument panel. They may interfere with the driver’s field of view. Or they may move during sharp vehicle acceleration or turn- ing, and impair the driver’s control of the vehicle. In an accident they may injure the vehicle occupants.

NOTICE

Do not load the vehicle beyond the cargo weight specified in Section 8.

’03 TUNDRA_U (L/O 0301)

Rear step bumper

StepSide bed

The rear step bumper is for rear end protection and easier step–up loading.

The side step loading.

is for easier step–up

CAUTION

CAUTION

(cid:1) Do not allow more than one person to get on the rear step bumper at a time. It is designed for only one person.

(cid:1) Never drive the vehicle with anyone

on the rear step bumper.

For models equipped with a StepSide bed: (cid:1) Do not allow more than one person to get on the side step. Do not exceed the maximum weight limit of 136 kg (300 lb.) on the side step.

(cid:1) Never drive the vehicle with anyone

on the side steps.

(cid:1) Do not stand on the side steps

while the vehicle is moving.

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Your Toyota’s identification— —Vehicle identification number

If one of

Limited–slip differential Some Toyotas are equipped with a lim- ited–slip differential. the rear wheels begins to spin, the limited–slip dif- ferential traction by automatically transmitting driving force to the other rear wheel. If you are not sure whether your vehicle is equipped with one, you can ask your Toyota dealer.

is designed

to aid

CAUTION

Do not start or run the engine while your vehicle is supported by a jack. The vehicle could be driven off the jack and could pose a danger or re- sult in serious injury.

NOTICE

Use only a spare tire of the same size, construction and load capacity as the original tires on your Toyota because damage to the limited–slip differential could possibly occur with another tire type.

198

The vehicle identification number (VIN) is also on the Certification Label.

The vehicle identification number (VIN) is the legal identifier for your vehicle. This number is on the left top of the instrument panel, and can be seen through the windshield from outside. This is the primary identification number for your Toyota. It is used in registering the ownership of your vehicle.

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Theft prevention labels (except for Canada) Your new vehicle carries theft preven- tion labels which are approximately 56
mm (2.20 in.) by 16 mm (0.63 in.). The purpose of these labels is to reduce the incidence of vehicle thefts by facilitat- ing the tracing and recovery of parts from stolen vehicles. The label is designed so that once it is applied to a surface, any attempt to remove it will result in destroy- ing the integrity of the label. Transferring these labels intact from one part to anoth- er, will be impossible.

NOTICE

You should not attempt to remove the theft prevention labels as it may vio- late certain state or federal laws.

—Engine number

The engine number is stamped on the engine block as shown.

5VZ–FE engine

2UZ–FE engine

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Suspension and chassis

CAUTION

Do not modify the suspension/chassis with lift kits, spacers, springs, etc. It can cause dangerous handling charac- teristics, resulting in loss of control.

’03 TUNDRA_U (L/O 0301)

CAUTION

(cid:1) Do not mix summer and all season tires on your vehicle as this can cause dangerous handling charac- teristics, resulting in loss of con- trol.

(cid:1) Do not use tires other

than the manufacturer’s designated tires, and never mix tires or wheels of the sizes different from the originals.

Types of tires Determine what kind of tires your ve- hicle is originally equipped with. 1. Summer tires Summer tires are high–speed capability tires best suited to highway driving under dry conditions. Since summer tires do not have the same traction performance as snow tires, sum- mer tires are inadequate for driving on snow–covered or icy roads. For driving on snow–covered or icy roads, we recom- mend using snow tires. If installing snow tires, be sure to replace all four tires. 2. All season tires All season tires are designed to provide better traction in snow and to be adequate for driving in most winter conditions, as well as for use all year round. All season tires, however, do not have adequate traction performance compared with snow tires in heavy or loose snow. Also, all season tires fall short in accel- eration performance compared with summer tires in highway driving.

handling

and

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Owner Information Change Form

Check one:

Same owner, name and/or address has changed

New owner, purchased vehicle used

E V V

Same owner, additional driver who should receive product/safety updates

Vehicle Identification Number (required to process change)

Mr.

Mrs.

Ms.

Miss

Dr.

Effective date of this information

Mo.

Day

Year

First name

M.I.

Last name

Check here if address below is for company

Company name

Street address or P.O. Box

Apt. or suite number

City

– Home phone number

–

–

–

State

– Work phone number

–

Social Security Number (optional; for Toyota customer reference only)

– Zip code

Extension

This information is obtained solely for the use of Toyota Motor Sales, U.S.A., Inc. Toyota occasionally sends special promotional offers to registered owners. Check here if you prefer not to receive these offers. ■

If your name or address has changed or you purchased your Toyota as a used vehicle, please complete and mail the attached card, even if your warranty coverage has expired. This will enable Toyota to contact you with important product or safety updates concern- ing your vehicle. If the card is no longer attached, please call the Toyota Customer Assistance Center at (800) 331-4331.

Owner’s Warranty Information

00452-02003-REV1

Printed in U.S.A. 11/02

■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ Introduction

Satisfaction Down the Road

Transportation Assistance

If You Need Assistance

Warranty Coverages at a Glance

Your Warranties in Detail

General Warranty Provisions

New Vehicle Limited Warranty

Federal Emission Control Warranty

California Emission Control Warranty

Tire Limited Warranty

Your Responsibilities

Operation and Maintenance

Obtaining Warranty Service

Table of Contents

14
20
26

27
29

Satisfaction Down the Road

t Toyota, our top priority is always our customers. We know your Toyota is an important part of your life and something you depend on every day. That’s why we’re dedicated to building

products of the highest quality and reliability.

Our excellent warranty coverage is evidence that we stand behind the quality of our vehicles. We’re confident — as you should be — that your Toyota will provide you with many years of enjoyable driving.

To further demonstrate our commitment to our customers’ satisfaction, occasionally we may establish a special policy adjustment to pay for spe- cific repairs that are no longer covered by warranty. When we establish such a policy adjustment, we mail details to all applicable owners we have on record. That’s why it’s important to send in the card at the back of this booklet if you change your address or if you’ve purchased this vehicle from a previous owner.

To provide you with added protection against unexpected service costs, we offer Toyota Extra Care vehicle service agreements and Toyota Auto Care pre-paid maintenance programs. Both offer plans to meet a wide

Introduction

variety of needs. Your dealership can help you select the plan that’s best for you.

Our goal is for every Toyota customer to enjoy outstanding quality, dependability and peace of mind throughout their ownership experi- ence. We want you to be a satisfied member of the Toyota family for many miles to come.

This booklet describes the terms of Toyota warranty coverage as well as general owner responsibilities. A separate publication found in your glove box, the Scheduled Maintenance Guide, describes your vehicle’s maintenance requirements. Be sure to review this publication carefully, since proper maintenance is required to ensure that warranty coverage remains intact.

All information in this booklet is the latest available at the time of pub- lication and, with the exception of the emission control warranties, is subject to change without notice.

W

e realize that your confidence in the quality and reliability of our products was a key factor in your decision to buy a Toyota. We also know how disruptive the loss of transportation can be to your daily routine. That’s why we’re pleased to offer you the benefits of our Transportation Assistance Policy.

Under this policy, you are eligible for transportation assistance if your Toyota must be kept overnight for warranty-covered repairs. The policy applies when your vehicle must be kept overnight for any of the follow- ing reasons: • The warranty repairs will take longer than one day to complete. • The warrantable condition requires extensive diagnosis. • The parts needed for the warranty repairs are not readily available

and your vehicle is inoperative or unsafe to drive.

The policy does not apply when warranty repairs can be completed in one day but the vehicle must be kept overnight due to dealer or owner scheduling conflicts.

Transportation Assistance

The Transportation Assistance Policy applies for the duration of the New Vehicle Limited Warranty. The policy applies to all 2003 model-year Toyotas sold and serviced by authorized Toyota dealerships in the mainland United States and Alaska.

For further details, please consult your Toyota dealer.

Introduction

If You Need Assistance

Both Toyota and your Toyota dealer are dedicated to serving your automotive needs. Your complete satisfaction is our first priority. Should you have a problem or concern — either during or after the warranty period — please take the following steps to ensure the quickest possible response:

Step 1
Discuss the situation with a dealership manager, such as the service manager or customer relations manager. In most cases, a satisfactory solution can be reached at this step.

Step 2
If the dealership does not address your concern to your satisfaction, call the Toyota Customer Assistance Center at (800)331–4331. If you are hearing- or speech-impaired, call (800)443-4999 (TDD).

Please have the following information ready when you call: • Your Toyota’s vehicle identification number (located on the driver’s side corner of the dashboard, under the window)

• Current mileage on your vehicle • Name of your Toyota dealership A Toyota customer relations representative will assist you in working with the dealership to find a satisfactory solution.

Step 3
If your concern has still not been resolved to your satisfaction, Toyota offers additional assistance through the Dispute Settlement Program, a dispute resolution program administered by the National Center for Dispute Settlement. The purpose of the Dispute Settlement Program is to resolve disputes through arbitration — a process by which two parties authorize an independent third party to hear and resolve a dis- pute. The program is informal and free of charge. To request that your

Introduction

case be reviewed through the program, complete the customer claim form in the Owner's Warranty Rights Notification booklet (found in your glove box) and mail it to:

National Center for Dispute Settlement P.O. Box 561109
Dallas, TX 75356-1109

If you would like to request a customer claim form, call the Toyota Customer Assistance Center at (800)331-4331. When you call, please have your vehicle identification number, the current mileage on your Toyota and the names of your selling and servicing dealerships.

Important: You must use the Dispute Settlement Program before seeking remedies through a court action pursuant to the Magnuson-Moss Warranty Act. You may also be required to use the Dispute Settlement Program before seeking remedies under the “Lemon Laws” of your state. Please check the appropriate page of the Owner’s Warranty Rights Notification booklet for the requirements applicable to your state.

If You Need Assistance

This information about the Dispute Settlement Program is correct as of the date of printing. However, the program may be changed without notice. For the most current information about the Dispute Settlement Program, call the Toyota Customer Assistance Center at (800)331-4331.

Introduction

Warranty Coverages at a Glance

New Vehicle Limited Warranty

Basic

36 months / 36,000 miles

Powertrain

60 months / 60,000 miles

Restraint Systems

60 months / 60,000 miles

Corrosion Perforation

60 months / Unlimited miles

10

20

30

40

50

60

70

80

months

Emission Control Warranty

Performance Specific Components

Defect Specific Components

24 months / 24,000 miles 96 months / 80,000 miles 36 months / 36,000 miles1
96 months / 80,000 miles

Performance

36 months / 50,000 miles

Short-Term Defect

36 months / 50,000 miles1

Long-Term Defect

84 months / 70,000 miles

1 Specific components may have longer coverage under terms of the Powertrain Warranty. 2 Also applies to Massachusetts and Vermont vehicles equipped with a California Certified Emission Control System. Vehicles covered by this warranty are also covered by the Federal Emission Control Warranty.

3 For 4-cylinder Camry models certified as partial zero-emission vehicles (PZEV), if any, coverage is 15 years or 150,000 miles, whichever occurs first.

10

20

30

40

50

60

70

80

months

Introduction

General Warranty Provisions

Who Is the Warrantor The warrantor for these limited warranties is Toyota Motor Sales, U.S.A., Inc. (“Toyota”), 19001 South Western Avenue, Torrance, California 90509-2991, a California corporation.

When Warranty Begins The warranty period begins on the vehicle’s in-service date, which is the first date the vehicle is either delivered to an ultimate purchaser, leased, or used as a company car or demonstrator.

Which Vehicles Are Covered These warranties apply to all 2003 model-year vehicles registered and normally operated in the United States, U.S. territories and Canada. Warranty coverage is automatically transferred at no cost to subsequent vehicle owners.

Multiple Warranty Conditions This booklet contains warranty terms and conditions that may vary depending on the part covered. A warranty for specific parts or systems, such as the Powertrain Warranty or Emission Performance Warranty, is governed by the coverage set forth in that warranty as well as the General Warranty Provisions.

Repairs Made at No Charge Repairs and adjustments covered by these warranties are made at no charge for parts and labor.

Parts Replacement Any needed parts replacement will be made using new or remanufac- tured parts. The decision whether a part should be repaired or replaced will be made by the servicing Toyota dealership and/or Toyota. Parts scheduled to be replaced as required maintenance are warranted until their first replacement only.

Your Warranties in Detail

General Warranty Provisions

Limitations The performance of necessary repairs and adjustments is the exclusive remedy under these warranties or any implied warranties. Toyota does not authorize any person to create for it any other obligation or liability in connection with this vehicle.

Any implied warranty of merchantability or fitness for a particular purpose is limited to the duration of these written warranties. Some states do not allow restrictions on how long an implied warranty lasts, so this limitation may not apply to you.

Your Rights Under State Law These warranties give you specific legal rights. You may also have other rights that vary from state to state.

Your Warranties in Detail

WHAT IS COVERED AND HOW LONG

Basic Warranty This warranty covers repairs and adjustments needed to correct defects in materials or workmanship of any part supplied by Toyota, subject to the exceptions indicated under “What Is Not Covered” on pages 11–12.

Coverage is for 36 months or 36,000 miles, whichever occurs first, with the exception of wheel alignment and wheel balancing, which are cov- ered for 12 months or 20,000 miles, whichever occurs first.

Powertrain Warranty This warranty covers repairs needed to correct defects in materials or workmanship of any component listed in the next column and supplied by Toyota, subject to the exceptions indicated under “What Is Not Covered” on pages 11–12.

Coverage is for 60 months or 60,000 miles, whichever occurs first.

New Vehicle Limited Warranty

Engine Cylinder block and head and all internal parts, intake manifold, timing gears and gaskets, timing chain/belt and cover, flywheel, valve covers, oil pan, oil pump, engine mounts, turbocharger housing and all internal parts, supercharger housing and all internal parts, engine control com- puter, water pump, fuel pump, seals and gaskets.

Transmission and Transaxle Case and all internal parts, torque converter, clutch cover, transmission mounts, transfer case and all internal parts, engine control computer, seals and gaskets.

Front-Wheel-Drive System Final drive housing and all internal parts, axle shafts, drive shafts, constant velocity joints, front hub and bearings, seals and gaskets.

Rear-Wheel-Drive System Axle housing and all internal parts, propeller shafts, U-joints, axle shafts, drive shafts, bearings, supports, seals and gaskets.

Your Warranties in Detail

New Vehicle Limited Warranty

Corrosion Perforation Warranty This warranty covers repair or replacement of any original body panel that develops perforation from corrosion (rust-through), subject to the exceptions indicated under “What Is Not Covered” on pages 11–12.

Coverage is for 60 months, regardless of mileage.

For information on how to protect your vehicle from corrosion, see the section entitled “Corrosion Prevention and Appearance Care” in the Owner’s Manual.

Restraint Systems Warranty This warranty covers repairs needed to correct defects in materials or workmanship of any seatbelt or air bag system supplied by Toyota, subject to the exceptions indicated under “What Is Not Covered” on pages 11–12.

Coverage is for 60 months or 60,000 miles, whichever occurs first.

For vehicles sold and registered in the state of Kansas, the warranty for seatbelts and related components is 10 years, regardless of mileage.

Towing When your vehicle is inoperable due to failure of a warranted part, towing service to the nearest authorized Toyota dealership is covered.

10

Your Warranties in Detail

WHAT IS NOT COVERED

This warranty does not cover damage or failures resulting directly or indirectly from any of the following: • Fire, accidents or theft • Abuse or negligence • Misuse — for example, racing or overloading • Improper repairs • Alteration or tampering, including installation of non-Genuine

Toyota Accessories

• Lack of or improper maintenance, including use of fluids other

than those specified in the Owner’s Manual

• Installation of non-Genuine Toyota Parts • Airborne chemicals, tree sap, road debris (including stone chips),