2002 Pontiac Bonneville Owners Manual

5-6

6. Connect the red

positive (+) cable to the remote positive (+) terminal of the dead battery. Use a remote positive (+) terminal if the vehicle has one.

7. Don’t let the other end touch metal. Connect it to the positive (+) terminal of the good battery. Use a remote positive (+) terminal if the vehicle has one.

8. Now connect the black negative (-) cable to the negative (-) terminal of the good battery. Use a remote negative (-) terminal if the vehicle has one.

9. Connect the other

end of the negative (-) cable at least 18 inches (45 cm) away from the dead battery, but not near engine parts that move.

Don’t let the other end touch anything until the next step. The other end of the negative (-) cable doesn’t go to the dead battery. It goes to a heavy, unpainted metal engine part or to a remote negative (-) terminal on the vehicle with the dead battery.

The electrical connection is just as good there, and the chance of sparks getting back to the battery is much less.

10. Now start the vehicle with the good battery and run

the engine for a while.

11. Try to start the vehicle that had the dead battery.

If it won’t start after a few tries, it probably needs service.

5-7

NOTICE:

Damage to your vehicle may result from electrical shorting if jumper cables are removed incorrectly. To prevent electrical shorting, take care that the cables don’t touch each other or any other metal. The repairs wouldn’t be covered by your warranty.

Jumper Cable Removal

A. Dead Battery or Remote Positive (+) Terminal B. Good Battery or Remote Positive (+) or Remote

Negative (-) Terminals.

C. Heavy, Unpainted Metal Engine Part or Remote

Negative (-) Terminal.

5-8

To disconnect the jumper cables from both vehicles, do the following: 1. Disconnect the black negative (-) cable from the

vehicle that had the dead battery.

2. Disconnect the black negative (-) cable from the

vehicle with the good battery.

3. Disconnect the red positive (+) cable from the

vehicle with the good battery.

4. Disconnect the red positive (+) cable from the

other vehicle.

5. Return the positive (+) remote terminal cover to its

original position.

Towing Your Vehicle Consult your dealer or a professional towing service if you need to have your disabled vehicle towed. See “Roadside Assistance” in the Index. If you want to tow your vehicle behind another vehicle for recreational purposes (such as behind a motorhome), see “Recreational Vehicle Towing” in the Index. Engine Overheating You will find a coolant temperature gage or a DIC warning message about a hot engine on your vehicle’s instrument panel. See “Coolant Temperature Gage” and “DIC Warnings and Messages” in the Index.

5-9

If Steam Is Coming From Your Engine

5-10

CAUTION:

Steam from an overheated engine can burn you badly, even if you just open the hood. Stay away from the engine if you see or hear steam coming from it. Just turn it off and get everyone away from the vehicle until it cools down. Wait until there is no sign of steam or coolant before you open the hood. If you keep driving when your engine is overheated, the liquids in it can catch fire. You or others could be badly burned. Stop your engine if it overheats, and get out of the vehicle until the engine is cool.

NOTICE:

If your engine catches fire because you keep driving with no coolant, your vehicle can be badly damaged. The costly repairs would not be covered by your warranty.

If you no longer have the overheat warning, you can drive. Just to be safe, drive slower for about 10 minutes. If the warning doesn’t come back on, you can drive normally. If the warning continues, pull over, stop, and park your vehicle right away. If there’s still no sign of steam, idle the engine for three minutes while you’re parked. If you still have the warning, turn off the engine and get everyone out of the vehicle until it cools down. You may decide not to lift the hood but to get service help right away.

If No Steam Is Coming From Your Engine If you get an engine overheat warning but see or hear no steam, the problem may not be too serious. Sometimes the engine can get a little too hot when you: D Climb a long hill on a hot day. D Stop after high-speed driving. D Idle for long periods in traffic. D Tow a trailer. If you get the overheat warning with no sign of steam, try this for a minute or so: 1. If your air conditioner is on, turn it off. 2. Turn on your heater to full hot at the highest fan

speed and open the window as necessary.

3. If you’re in a traffic jam, shift to NEUTRAL (N);

otherwise, shift to the highest gear while driving --AUTOMATIC OVERDRIVE (D) or THIRD (3).

5-11

Cooling System When you decide it’s safe to lift the hood, here’s what you’ll see:

CAUTION:

An electric engine cooling fan under the hood can start up even when the engine is not running and can injure you. Keep hands, clothing and tools away from any underhood electric fan.

If the coolant inside the coolant recovery tank is boiling, don’t do anything else until it cools down. The vehicle should be parked on a level surface.

See “Engine Compartment Overview” in the Index for more information on location.

A. Coolant Recovery Tank B. Radiator Pressure Cap C. Electric Engine Cooling Fans

5-12

The coolant level should be at or above the FULL COLD mark (if the engine is hot, the coolant level should be at FULL HOT). If it isn’t, you may have a leak at the pressure cap or in the radiator hoses, heater hoses, radiator, water pump or somewhere else in the cooling system.

NOTICE:

Engine damage from running your engine without coolant isn’t covered by your warranty.

CAUTION:

NOTICE:

Heater and radiator hoses, and other engine parts, can be very hot. Don’t touch them. If you do, you can be burned. Don’t run the engine if there is a leak. If you run the engine, it could lose all coolant. That could cause an engine fire, and you could be burned. Get any leak fixed before you drive the vehicle.

If there seems to be no leak, with the engine on, check to see if the electric engine cooling fans are running. If the engine is overheating, both fans should be running. If they aren’t, your vehicle needs service.

When adding coolant, it is important that you use only DEX-COOLR (silicate-free) coolant. If coolant other than DEX-COOL is added to the system, premature engine, heater core or radiator corrosion may result. In addition, the engine coolant will require change sooner -- at 30,000 miles (50 000 km) or 24 months, whichever occurs first. Damage caused by the use of coolant other than DEX-COOLR is not covered by your new vehicle warranty.

5-13

How to Add Coolant to the Coolant Recovery Tank If you haven’t found a problem yet, but the coolant level isn’t at the FULL COLD mark, add a 50/50 mixture of clean, drinkable water and DEX-COOLR engine coolant at the coolant recovery tank. See “Engine Coolant” in the Index for more information.

NOTICE:

In cold weather, water can freeze and crack the engine, radiator, heater core and other parts. Use the recommended coolant and the proper coolant mixture.

CAUTION:

Adding only plain water to your cooling system can be dangerous. Plain water, or some other liquid such as alcohol, can boil before the proper coolant mixture will. Your vehicle’s coolant warning system is set for the proper coolant mixture. With plain water or the wrong mixture, your engine could get too hot but you wouldn’t get the overheat warning. Your engine could catch fire and you or others could be burned. Use a 50/50 mixture of clean, drinkable water and DEX-COOLR coolant.

5-14

CAUTION:

You can be burned if you spill coolant on hot engine parts. Coolant contains ethylene glycol and it will burn if the engine parts are hot enough. Don’t spill coolant on a hot engine.

When the coolant in the coolant recovery tank is at the FULL COLD mark, start your vehicle. If the overheat warning continues, there’s one more thing you can try. You can add the proper coolant mixture directly to the radiator, but be sure the cooling system is cool before you do it.

CAUTION:

Steam and scalding liquids from a hot cooling system can blow out and burn you badly. They are under pressure, and if you turn the radiator pressure cap -- even a little -- they can come out at high speed.

CAUTION: (Continued)

CAUTION: (Continued)

Never turn the cap when the cooling system, including the radiator pressure cap, is hot. Wait for the cooling system and radiator pressure cap to cool if you ever have to turn the pressure cap.

5-15

How to Add Coolant to the Radiator

2. Then keep turning the pressure cap, but now push

down as you turn it. Remove the pressure cap.

3. Remove the 3800 Series II V6 engine cover shield to

access the bleed valve.

1. You can remove the radiator pressure cap when

the cooling system, including the radiator pressure cap and upper radiator hose, is no longer hot. Turn the pressure cap slowly counterclockwise until it first stops. (Don’t press down while turning the pressure cap.) If you hear a hiss, wait for that to stop. A hiss means there is still some pressure left.

5-16

There is one bleed valve. It is located on the thermostat housing.

4. After the engine cools, open the coolant air

bleed valve.

5-17

A. Clean the area around the engine oil fill tube and cap before removing. Twist the oil fill tube, with cap attached, counterclockwise and remove it.

B. If you have the supercharged engine, remove the

nut in the center of the cover shield.

C. Lift the engine cover shield at the front, slide the

catch tab out of the engine bracket and remove the cover shield.

D. Put the oil fill tube, with cap attached, in the valve cover oil fill hole until you’re ready to replace the cover shield.

7. Replace the 3800 Series II V6 engine cover shield. A. Remove the oil fill tube, with cap attached, from

the valve cover.

B. Insert the catch tab on the cover shield under the

bracket on the engine.

C. Place the hole in the cover shield over the hole in

the valve cover. Install oil fill tube and cap by twisting clockwise.

D. If you have the supercharged engine, install the

nut in the center of the cover shield.

5. Fill the radiator with the proper DEX-COOLR

coolant mixture, up to the base of the filler neck. See “Engine Coolant” in the Index for more information about the proper coolant mixture. If you see a stream of coolant coming from an air bleed valve, close the valve. Otherwise, close the valve after the radiator is filled.

6. Rinse or wipe any spilled coolant from the engine

and the compartment.

5-18

8. Then fill the coolant recovery tank to the FULL

COLD mark.

9. Put the cap back on the coolant recovery tank, but

leave the radiator pressure cap off.

10. Start the engine and let it run until you can feel the

upper radiator hose getting hot. Watch out for the engine cooling fans.

11. By this time, the coolant level inside the radiator filler neck may be lower. If the level is lower, add more of the proper DEX-COOLR coolant mixture through the filler neck until the level reaches the base of the filler neck.

5-19

12. Then replace the

pressure cap. At any time during this procedure if coolant begins to flow out of the filler neck, reinstall the pressure cap.

Be sure the arrow on the pressure cap lines up like this.

If a Tire Goes Flat It’s unusual for a tire to “blow out” while you’re driving, especially if you maintain your tires properly. If air goes out of a tire, it’s much more likely to leak out slowly. But if you should ever have a “blowout,” here are a few tips about what to expect and what to do: If a front tire fails, the flat tire will create a drag that pulls the vehicle toward that side. Take your foot off the accelerator pedal and grip the steering wheel firmly. Steer to maintain lane position, and then gently brake to a stop well out of the traffic lane. A rear blowout, particularly on a curve, acts much like a skid and may require the same correction you’d use in a skid. In any rear blowout, remove your foot from the accelerator pedal. Get the vehicle under control by steering the way you want the vehicle to go. It may be very bumpy and noisy, but you can still steer. Gently brake to a stop -- well off the road if possible. If a tire goes flat, the next part shows how to use your jacking equipment to change a flat tire safely.

5-20

Changing a Flat Tire If a tire goes flat, avoid further tire and wheel damage by driving slowly to a level place. Turn on your hazard warning flashers.

CAUTION:

Changing a tire can cause an injury. The vehicle can slip off the jack and roll over you or other people. You and they could be badly injured. Find a level place to change your tire. To help prevent the vehicle from moving:

1. Set the parking brake firmly. 2. Put the shift lever in PARK (P). 3. Turn off the engine.

To be even more certain the vehicle won’t move, you can put blocks at the front and rear of the tire farthest away from the one being changed. That would be the tire on the other side of the vehicle, at the opposite end.

The following steps will tell you how to use the jack and change a tire.

5-21

Removing the Spare Tire and Tools

4. Unscrew the wing nuts to remove the container that

holds the wrench and jack.

5. Remove the wheel wrench, jack and the spare tire

from the trunk.

The equipment you’ll need is in the trunk. 1. Pull the carpeting from the floor of the trunk. 2. Remove the retainer, then lift and remove the cover. 3. Remove the compact spare tire. See “Compact Spare Tire” later in this section for more information about the compact spare tire.

5-22

The tools you’ll be using include the jack (A) and wheel wrench (B).

Removing Wheel Covers and Wheel Nut Caps If your vehicle has aluminum wheels and a center cover hides the wheel nuts, remove the center cover by using the flat end of the wrench to pry it off. Do not drop the cover or lay it face down, as it could become scratched or damaged. Do not use a hammer or mallet on this type of cover.

Removing the Flat Tire and Installing the Spare Tire

1. Use the wheel wrench to loosen the wheel nuts, but

don’t remove them.

2. The jack has a bolt at the end. Attach the wheel

wrench to the bolt to create a jack handle.

5-23

3. Turn the wheel wrench counterclockwise to lower

the jack lift head until it fits under the vehicle.

4. Put the jack head into a notch in the frame which is

located near each wheel well. The front notch is 11 inches (28 cm) back from the front wheel well. The rear notch is 3.5 inches (9 cm) forward from the rear wheel well.

5-24

CAUTION:

Getting under a vehicle when it is jacked up is dangerous. If the vehicle slips off the jack, you could be badly injured or killed. Never get under a vehicle when it is supported only by a jack.

CAUTION:

Raising your vehicle with the jack improperly positioned can damage the vehicle and even make the vehicle fall. To help avoid personal injury and vehicle damage, be sure to fit the jack lift head into the proper location before raising the vehicle.

5. Raise the vehicle by turning the wheel wrench clockwise. Raise the vehicle far enough off the ground so there is enough room for the compact spare tire to fit under the wheel well.

6. Remove all the wheel nuts and take off the flat tire.

5-25

7. Remove any rust or dirt

from the wheel bolts, mounting surfaces and spare wheel.

CAUTION:

Never use oil or grease on studs or nuts. If you do, the nuts might come loose. Your wheel could fall off, causing a serious accident.

8. Place the compact spare tire on the

wheel-mounting surface.

CAUTION:

Rust or dirt on the wheel, or on the parts to which it is fastened, can make the wheel nuts become loose after a time. The wheel could come off and cause an accident. When you change a wheel, remove any rust or dirt from the places where the wheel attaches to the vehicle. In an emergency, you can use a cloth or a paper towel to do this; but be sure to use a scraper or wire brush later, if you need to, to get all the rust or dirt off.

5-26

9. Then reinstall the

wheel nuts with rounded end of the nuts toward the wheel.

Make sure each wheel bolt is centered in each wheel hole while tightening the nuts. Tighten each nut by hand until the wheel is held against the hub.

10. Lower the vehicle by turning the wheel wrench counterclockwise. Lower the jack completely.

5-27

11. Tighten the wheel

nuts firmly in a crisscross sequence.

CAUTION:

Incorrect wheel nuts or improperly tightened wheel nuts can cause the wheel to become loose and even come off. This could lead to an accident. Be sure to use the correct wheel nuts. If you have to replace them, be sure to get new GM original equipment wheel nuts. Stop somewhere as soon as you can and have the nuts tightened with a torque wrench to 100 lb-ft (140 N·m).

NOTICE:

Improperly tightened wheel nuts can lead to brake pulsation and rotor damage. To avoid expensive brake repairs, evenly tighten the wheel nuts in the proper sequence and to the proper torque specification.

5-28

12. Don’t try to put the wheel cover on the compact

spare tire. It won’t fit. Store the wheel cover in the trunk until you have replaced the compact spare tire with a regular tire.

Storing the Flat Tire and Tools

CAUTION:

NOTICE:

Wheel covers won’t fit on your compact spare. If you try to put a wheel cover on your compact spare, you could damage the cover or the spare.

Storing a jack, a tire or other equipment in the passenger compartment of the vehicle could cause injury. In a sudden stop or collision, loose equipment could strike someone. Store all these in the proper place.

When you reinstall the full size wheel and tire, you install the wheel cover or nut caps at this point. When reinstalling the nut caps on aluminum wheels, tighten the caps snug with the wheel wrench. Then continue tightening one-quarter turn for plastic caps, or one-eighth turn for steel caps. Do not overtighten.

After you’ve put the compact spare tire on your vehicle, you’ll need to store the flat tire in your trunk. Store the flat tire as far forward in the trunk as possible. Store the jack and wheel wrench in their compartment in the trunk. For storage, the jack must be raised until the screw end is flush with the edge of the jack.

5-29

Storing the Spare Tire and Tools

CAUTION:

Storing a jack, a tire or other equipment in the passenger compartment of the vehicle could cause injury. In a sudden stop or collision, loose equipment could strike someone. Store all these in the proper place.

The compact spare tire is for temporary use only. Replace the compact spare tire with a full-size tire as soon as you can. See “Compact Spare Tire” later in this section. See the storing instructions label to return your compact spare into your trunk properly.

5-30

A. Wrench B. Jack C. Jack Container D. Retainer E. Compact Spare Tire Cover F. Retainer

Compact Spare Tire Although the compact spare tire was fully inflated when your vehicle was new, it can lose air after a time. Check the inflation pressure regularly. It should be 60 psi (420 kPa). After installing the compact spare on your vehicle, you should stop as soon as possible and make sure your spare tire is correctly inflated. The compact spare is made to perform well at speeds up to 65 mph (105 km/h) for distances up to 3,000 miles (5 000 km), so you can finish your trip and have your full-size tire repaired or replaced where you want. You must calibrate the Check Tire Pressure System after installing or removing the compact spare. See “Check Tire Pressure System” in the Index. Of course, it’s best to replace your spare with a full-size tire as soon as you can. Your spare will last longer and be in good shape in case you need it again.

NOTICE:

When the compact spare is installed, don’t take your vehicle through an automatic car wash with guide rails. The compact spare can get caught on the rails. That can damage the tire and wheel, and maybe other parts of your vehicle.

Don’t use your compact spare on other vehicles. And don’t mix your compact spare tire or wheel with other wheels or tires. They won’t fit. Keep your spare tire and its wheel together.

NOTICE:

Tire chains won’t fit your compact spare. Using them can damage your vehicle and can damage the chains too. Don’t use tire chains on your compact spare.

5-31

If You’re Stuck: In Sand, Mud, Ice or Snow In order to free your vehicle when it is stuck, you will need to spin the wheels, but you don’t want to spin your wheels too fast. The method known as “rocking” can help you get out when you’re stuck, but you must use caution.

CAUTION:

If you let your tires spin at high speed, they can explode, and you or others could be injured. And, the transaxle or other parts of the vehicle can overheat. That could cause an engine compartment fire or other damage. When you’re stuck, spin the wheels as little as possible. Don’t spin the wheels above 35 mph (55 km/h) as shown on the speedometer.

5-32

NOTICE:

Spinning your wheels can destroy parts of your vehicle as well as the tires. If you spin the wheels too fast while shifting your transaxle back and forth, you can destroy your transaxle.

For information about using tire chains on your vehicle, see “Tire Chains” in the Index. Rocking Your Vehicle To Get It Out First, turn your steering wheel left and right. That will clear the area around your front wheels. If your vehicle has traction control, you should turn the system off. See “Traction Control System” in the Index. Then shift back and forth between REVERSE (R) and a forward gear, spinning the wheels as little as possible. Release the accelerator pedal while you shift, and press lightly on the accelerator pedal when the transaxle is in gear. By slowly spinning your wheels in the forward and reverse directions, you will cause a rocking motion that may free your vehicle. If that doesn’t get you out after a few tries, you may need to be towed out. If you do need to be towed out, see “Towing Your Vehicle” in the Index.

Section 6 Service and Appearance Care

Here you will find information about the care of your vehicle. This section begins with service and fuel information, and then it shows how to check important fluid and lubricant levels. There is also technical information about your vehicle, and a part devoted to its appearance care.

6-2
6-3
6-5
6-6
6-9
6-9
6-12
6-17
6-19

6-20
6-21
6-25
6-28
6-28
6-29
6-31

Service Fuel Fuels in Foreign Countries Filling Your Tank Filling a Portable Fuel Container Checking Things Under the Hood Engine Oil Engine Air Cleaner/Filter Passenger Compartment Air Filter (If Equipped) Supercharger Oil Automatic Transaxle Fluid Engine Coolant Radiator Pressure Cap Power Steering Fluid Windshield Washer Fluid Brakes

6-

6-34
6-36
6-45
6-46
6-57
6-58
6-60
6-61
6-63
6-65
6-66
6-67
6-71
6-77
6-77
6-78

Battery Bulb Replacement Windshield Wiper Blade Replacement Tires Appearance Care Cleaning the Inside of Your Vehicle Care of Safety Belts Cleaning the Outside of Your Vehicle Sheet Metal Damage GM Vehicle Care/Appearance Materials Vehicle Identification Number (VIN) Electrical System Removing the Rear Seat Cushion Replacement Bulbs Capacities and Specifications Normal Maintenance Replacement Parts

6-1

Service Your dealer knows your vehicle best and wants you to be happy with it. We hope you’ll go to your dealer for all your service needs. You’ll get genuine GM parts and GM-trained and supported service people. We hope you’ll want to keep your GM vehicle all GM. Genuine GM parts have one of these marks:

Doing Your Own Service Work If you want to do some of your own service work, you’ll want to use the proper service manual. It tells you much more about how to service your vehicle than this manual can. To order the proper service manual, see “Service and Owner Publications” in the Index. Your vehicle has an air bag system. Before attempting to do your own service work, see “Servicing Your Air Bag-Equipped Vehicle” in the Index. You should keep a record with all parts receipts and list the mileage and the date of any service work you perform. See “Maintenance Record” in the Index.

6-2

CAUTION:

You can be injured and your vehicle could be damaged if you try to do service work on a vehicle without knowing enough about it. D Be sure you have sufficient knowledge,

experience, the proper replacement parts and tools before you attempt any vehicle maintenance task.

D Be sure to use the proper nuts, bolts and other fasteners. “English” and “metric” fasteners can be easily confused. If you use the wrong fasteners, parts can later break or fall off. You could be hurt.

Adding Equipment to the Outside of Your Vehicle Things you might add to the outside of your vehicle can affect the airflow around it. This may cause wind noise and affect windshield washer performance. Check with your dealer before adding equipment to the outside of your vehicle.

Fuel The 8th digit of your vehicle identification number (VIN) shows the code letter or number that identifies your engine. You will find the VIN at the top left of the instrument panel. See “Vehicle Identification Number” in the Index. Gasoline Octane If your vehicle has the 3800 V6 engine (VIN Code K), use regular unleaded gasoline with a posted octane of 87
or higher. If the octane is less than 87, you may get a heavy knocking noise when you drive. If it is bad enough, it can damage your engine. A little pinging noise when you accelerate or drive uphill is considered normal. This does not indicate a problem exists or that a higher-octane fuel is necessary. If your vehicle has the 3800 Supercharged V6 engine (VIN Code1), use only premium unleaded gasoline with a posted octane of 91 or higher. In an emergency, you may be able to use a lower octane -- as low as 87 -- if heavy knocking does not occur. Refill your tank with premium fuel as soon as possible. If you are using 91 octane or higher-octane fuel and you hear heavy knocking, your engine needs service.

6-3

Gasoline Specifications It is recommended that gasoline meet specifications which were developed by the American Automobile Manufacturers Association and endorsed by the Canadian Vehicle Manufacturers’ Association for better vehicle performance and engine protection. Gasolines meeting these specifications could provide improved driveability and emission control system performance compared to other gasolines.

In Canada, look for the “Auto Makers’ Choice” label on the pump.

California Fuel If your vehicle is certified to meet California Emission Standards (see the underhood emission control label), it is designed to operate on fuels that meet California specifications. If this fuel is not available in states adopting California emissions standards, your vehicle will operate satisfactorily on fuels meeting federal specifications, but emission control system performance may be affected. The malfunction indicator lamp may turn on (see “Malfunction Indicator Lamp” in the Index) and your vehicle may fail a smog-check test. If this occurs, return to your authorized GM dealer for diagnosis. If it is determined that the condition is caused by the type of fuel used, repairs may not be covered by your warranty.

Canada Only

6-4

Additives Some gasolines that are not reformulated for low emissions may contain an octane-enhancing additive called methylcyclopentadienyl manganese tricarbonyl (MMT); ask the attendant where you buy gasoline whether the fuel contains MMT. General Motors does not recommend the use of such gasolines. Fuels containing MMT can reduce the life of spark plugs and the performance of the emission control system may be affected. The malfunction indicator lamp may turn on. If this occurs, return to your authorized GM dealer for service. To provide cleaner air, all gasolines in the United States are now required to contain additives that will help prevent engine and fuel system deposits from forming, allowing your emission control system to work properly. You should not have to add anything to your fuel. Gasolines containing oxygenates, such as ethers and ethanol, and reformulated gasolines may be available in your area to contribute to clean air. General Motors recommends that you use these gasolines, particularly if they comply with the specifications described earlier.

NOTICE:

Your vehicle was not designed for fuel that contains methanol. Don’t use fuel containing methanol. It can corrode metal parts in your fuel system and also damage plastic and rubber parts. That damage wouldn’t be covered under your warranty.

Fuels in Foreign Countries If you plan on driving in another country outside the United States or Canada, the proper fuel may be hard to find. Never use leaded gasoline or any other fuel not recommended in the previous text on fuel. Costly repairs caused by use of improper fuel wouldn’t be covered by your warranty. To check on fuel availability, ask an auto club, or contact a major oil company that does business in the country where you’ll be driving.

6-5

The tethered fuel cap is located behind a hinged fuel door on the driver’s side of your vehicle.

Filling Your Tank

CAUTION:

Gasoline vapor is highly flammable. It burns violently, and that can cause very bad injuries. Don’t smoke if you’re near gasoline or refueling your vehicle. Keep sparks, flames and smoking materials away from gasoline.

While refueling, hang the tethered fuel cap on the hook on the inside of the fuel door. To remove the fuel cap, turn it slowly to the left (counterclockwise). The fuel cap has a spring in it; if you let go of the cap too soon, it will spring back to the right.

6-6

CAUTION:

If you get gasoline on yourself and then something ignites it, you could be badly burned. Gasoline can spray out on you if you open the fuel cap too quickly. This spray can happen if your tank is nearly full, and is more likely in hot weather. Open the fuel cap slowly and wait for any “hiss” noise to stop. Then unscrew the cap all the way.

Be careful not to spill gasoline. Clean gasoline from painted surfaces as soon as possible. See “Cleaning the Outside of Your Vehicle” in the Index.

When you put the fuel cap back on, turn it to the right (clockwise) until you hear a clicking sound. Make sure you fully install the cap. The diagnostic system can determine if the fuel cap has been left off or improperly installed. This would allow fuel to evaporate into the atmosphere. See “Malfunction Indicator Lamp” in the Index. If your vehicle has the optional Driver Information Center (DIC), the CHECK GAS CAP message will be displayed if the fuel cap is not properly reinstalled.

NOTICE:

If you need a new fuel cap, be sure to get the right type. Your dealer can get one for you. If you get the wrong type, it may not fit properly. This may cause your malfunction indicator lamp to light and may damage your fuel tank and emissions system. See “Malfunction Indicator Lamp” in the Index.

6-7

Fuel Door Lock (Option) On models having the optional theft-deterrent system, the fuel door is locked and unlocked together with the driver’s power door lock. Therefore, to unlock the fuel filler door, you may use the inside power door lock button or the remote keyless entry transmitter (if equipped). To unlock the fuel door, unlock the driver’s door. If your vehicle has a fuel door lock, the fuel door can be opened manually in case of an electrical power failure.

The release mechanism is on the driver’s side of the vehicle, at the top of the trunk compartment. Pull the tab to release the fuel door.

NOTICE:

Prying on a locked fuel filler door can damage it. Use the remote fuel door manual release located in the trunk in the case of a power failure.

6-8

Filling a Portable Fuel Container

Checking Things Under the Hood

CAUTION:

CAUTION:

Never fill a portable fuel container while it is in your vehicle. Static electricity discharge from the container can ignite the gasoline vapor. You can be badly burned and your vehicle damaged if this occurs. To help avoid injury to you and others: D Dispense gasoline only into

approved containers.

D Do not fill a container while it is inside a

vehicle, in a vehicle’s trunk, pickup bed or on any surface other than the ground. D Bring the fill nozzle in contact with the

inside of the fill opening before operating the nozzle. Contact should be maintained until the filling is complete.

D Don’t smoke while pumping gasoline.

An electric fan under the hood can start up and injure you even when the engine is not running. Keep hands, clothing and tools away from any underhood electric fan.

CAUTION:

Things that burn can get on hot engine parts and start a fire. These include liquids like gasoline, oil, coolant, brake fluid, windshield washer and other fluids, and plastic or rubber. You or others could be burned. Be careful not to drop or spill things that will burn onto a hot engine.

6-9

Hood Release To open the hood, do the following:

1. Pull the hood release

handle inside the vehicle. It is located next to the parking brake pedal near the floor.

6-10

2. Then go to the front of the vehicle and push up on

the secondary hood release.

3. Lift the hood. Before closing the hood, be sure all the filler caps are on properly. Then pull the hood down and close it firmly.

Engine Compartment Overview When you open the hood on the 3800 (L36) engine (3800 Supercharged (L67) engine similar), here’s what you will see:

A. Engine Compartment Fuse Block B. Windshield Washer

Fluid Reservoir

C. Engine Coolant Recovery Tank

D. Radiator Pressure Cap E. Power Steering Fluid Reservoir F. Engine Oil Dipstick G. Engine Oil Fill Cap

H. Automatic Transaxle

Fluid Dipstick

I. Brake Master Cylinder J. Engine Air Cleaner/Filter

6-11

Engine Oil

If the OIL LEVEL LOW message appears on the DIC, or the CHECK OIL LEVEL light appears on the instrument cluster, it means you need to check your engine oil level right away.

For more information, see “Check Oil Level Light” or “DIC Warnings and Messages” in the Index. You should check your engine oil level regularly; this is an added reminder.

Checking Engine Oil It’s a good idea to check your engine oil every time you get fuel. In order to get an accurate reading, the oil must be warm and the vehicle must be on level ground.

The engine oil dipstick is located behind the engine cooling fans and in front of the engine oil fill cap. The top of the dipstick is a round yellow loop. See “Engine Compartment Overview” in the Index for more information on location.

Turn off the engine and give the oil several minutes to drain back into the oil pan. If you don’t, the oil dipstick might not show the actual level. Pull out the dipstick and clean it with a paper towel or cloth, then push it back in all the way. Remove it again, keeping the tip down, and check the level.

6-12

When to Add Engine Oil If the oil is at or below the ADD mark, then you’ll need to add at least one quart of oil. But you must use the right kind. This part explains what kind of oil to use. For engine oil crankcase capacity, see “Capacities and Specifications” in the Index.

NOTICE:

Don’t add too much oil. If your engine has so much oil that the oil level gets above the cross-hatched area that shows the proper operating range, your engine could be damaged.

Add engine oil at the engine oil fill cap near the oil dipstick. See “Engine Compartment Overview” in the Index for more information on location.

Be sure to fill it enough to put the level somewhere in the proper operating range. Push the dipstick all the way back in when you’re through.

6-13

What Kind of Engine Oil to Use Oils recommended for your vehicle can be identified by looking for the starburst symbol. This symbol indicates that the oil has been certified by the American Petroleum Institute (API). Do not use any oil which does not carry this starburst symbol.

If you change your own oil, be sure you use oil that has the starburst symbol on the front of the oil container. If you have your oil changed for you, be sure the oil put into your engine is American Petroleum Institute certified for gasoline engines.

You should also use the proper viscosity oil for your vehicle, as shown in the following chart:

6-14

SAE 10W-30 is best for your vehicle. However, you can use SAE 5W-30 if it’s going to be colder than 60_F (16_C) before your next oil change. When it’s very cold, you should use SAE 5W-30. These numbers on an oil container show its viscosity, or thickness. Do not use other viscosity oils, such as SAE 20W-50.

NOTICE:

Use only engine oil with the American Petroleum Institute Certified For Gasoline Engines starburst symbol. Failure to use the recommended oil can result in engine damage not covered by your warranty.

GM GoodwrenchR oil meets all the requirements for your vehicle. If you are in an area where the temperature falls below -20_F (-29_C), consider using either an SAE 5W-30
synthetic oil or an SAE 0W-30 oil. Both will provide easier cold starting and better protection for your engine at extremely low temperatures.

Engine Oil Additives Don’t add anything to your oil. The recommended oils with the starburst symbol are all you will need for good performance and engine protection. When to Change Engine Oil (Vehicles Without the GM Oil Life Systemt) If any one of these is true for you, use the short trip/city maintenance schedule: D Most trips are less than 5 miles (8 km). This is

particularly important when outside temperatures are below freezing.

D Most trips include extensive idling (such as frequent

driving in stop-and-go traffic).

D You frequently tow a trailer or use a carrier on top of

your vehicle.

D The vehicle is used for delivery service, police, taxi

or other commercial application.

Driving under these conditions causes engine oil to break down sooner. If any one of these is true for your vehicle, then you need to change your oil and filter every 3,000 miles (5 000 km) or 3 months -- whichever occurs first.

6-15

If none of them is true, use the long trip/highway maintenance schedule. Change the oil and filter every 7,500 miles (12 500 km) or 12 months -- whichever occurs first. Driving a vehicle with a fully warmed engine under highway conditions will cause engine oil to break down slower. When to Change Engine Oil (Vehicles With the GM Oil Life Systemt Option) If so equipped, your vehicle has a computer system that lets you know when to change the engine oil and filter. This is based on engine revolutions and engine temperature, and not on mileage. Based on driving conditions, the mileage at which an oil change will be indicated can vary considerably. For the oil life system to work properly, you must reset the system every time the oil is changed. When the system has calculated that oil life has been diminished, it will indicate that an oil change is necessary. An ENGINE OIL CHANGE SOON message will come on. Change your oil as soon as possible within the next two times you stop for fuel. It is possible that, if you are driving under the best conditions, the oil life system may not indicate that an oil change is necessary for over a year. However, your engine oil and filter must be changed at least once a year and at this

6-16

time the system must be reset. It is also important to check your oil regularly and keep it at the proper level. If the system is ever reset accidentally, you must change your oil at 3,000 miles (5 000 km) since your last oil change. Remember to reset the oil life system whenever the oil is changed.

How to Reset the Oil Life System (Option) The GM Oil Life Systemt calculates when to change your engine oil and filter based on vehicle use. Anytime your oil is changed, reset the system so it can calculate when the next oil change is required. If a situation occurs where you change your oil prior to an ENGINE OIL CHANGE SOON message being turned on, reset the system. Always reset the engine oil life to 100% after every oil change. It will not reset itself. To reset the Oil Life System, do the following: 1. Display OIL LIFE on the DIC. 2. Press and hold the RESET button for more than five

seconds. The oil life will change to 100%.

What to Do with Used Oil Used engine oil contains certain elements that may be unhealthy for your skin and could even cause cancer. Don’t let used oil stay on your skin for very long. Clean your skin and nails with soap and water, or a good hand cleaner. Wash or properly throw away clothing or rags containing used engine oil. See the manufacturer’s warnings about the use and disposal of oil products. Used oil can be a threat to the environment. If you change your own oil, be sure to drain all the oil from the filter before disposal. Never dispose of oil by putting it in the trash, pouring it on the ground, into sewers, or into streams or bodies of water. Instead, recycle it by taking it to a place that collects used oil. If you have a problem properly disposing of your used oil, ask your dealer, a service station or a local recycling center for help.

Engine Air Cleaner/Filter

The engine air cleaner/filter is in the engine compartment on the driver’s side of the vehicle. See “Engine Compartment Overview” in the Index for more information on location.

6-17

To check or replace the engine air cleaner/filter do the following: 1. Loosen the two clips on top of the engine air

cleaner/filter housing and lift the filter cover tabs out of the housing.

2. Push the housing cover toward the engine,

compressing the hose.

3. Pull out the filter. Check or replace the engine

air cleaner/filter.

4. To reinstall the housing cover, make sure the filter cover tabs position through the slots in the housing. A notch on the sides of the filter cover will indicate the correct engagement.

5. Fasten the two clips on the top of the housing when

you are finished.

Refer to the Maintenance Schedule to determine when to replace the air filter. See “Scheduled Maintenance Services” in the Index.

CAUTION:

Operating the engine with the air cleaner/filter off can cause you or others to be burned. The air cleaner not only cleans the air, it stops flame if the engine backfires. If it isn’t there, and the engine backfires, you could be burned. Don’t drive with it off, and be careful working on the engine with the air cleaner/filter off.

NOTICE:

If the air cleaner/filter is off, a backfire can cause a damaging engine fire. And, dirt can easily get into your engine, which will damage it. Always have the air cleaner/filter in place when you’re driving.

6-18

Passenger Compartment Air Filter (If Equipped) The passenger compartment air filter removes certain particles from the air, including pollen and dust particles. Reductions in airflow, which may occur more often in dusty areas, indicate that the filter may need to be replaced early. The filter should be replaced as part of the routine scheduled maintenance. See “Maintenance Schedule” in the Index for more information.

The passenger compartment air filter is located on the passenger side of the vehicle at the base of the windshield and can be accessed through a removable panel under the hood of the vehicle.

To check or replace the air filter, do the following: 1. With the hood open, unlatch and remove the

access panel.

2. To remove the filter, press on the spring tab on

the side of the filter housing and pull the filter out of the housing.

3. To install the new filter, press on the spring tab and insert the filter into the housing. The filter should be fully inserted into the upper and lower grooves and locked into place by the spring tab.

4. Reinstall the air filter access panel at the base of

the windshield.

6-19

Supercharger Oil

Unless you are technically qualified and have the proper tools, you should let your dealer or a qualified service center perform this maintenance.

When to Check Check oil level every 30,000 miles (50 000 km) or every 36 months, whichever occurs first. What Kind of Oil to Use Use only the recommended supercharger oil. See “Recommended Fluids and Lubricants” in the Index.

6-20

How to Check and Add Oil Park the vehicle on a level surface. Check oil only when the engine is cold. Allow the engine to cool two to three hours after running.

CAUTION:

If you remove the supercharger oil fill plug while the engine is hot, pressure may cause hot oil to blow out of the oil fill hole. You may be burned. Do not remove the plug until the engine cools.

1. Clean the area around the oil fill plug before

removing it.

2. Remove the oil fill plug. 3. The oil level is correct when it just reaches the

bottom of the threads of the inspection hole. 4. Replace the oil plug with the O-ring in place.

Tighten to 88 lb-in (10 N·m).

Automatic Transaxle Fluid When to Check and Change A good time to check your automatic transaxle fluid level is when the engine oil is changed. Change both the fluid and filter every 50,000 miles (83 000 km) if the vehicle is mainly driven under one or more of these conditions: D In heavy city traffic where the outside temperature

regularly reaches 90_F (32_C) or higher.

D In hilly or mountainous terrain. D When doing frequent trailer towing. D Uses such as found in taxi, police or delivery service. If you do not use your vehicle under any of these conditions, change the fluid and filter at 100,000 miles (166 000 km). See “Scheduled Maintenance Services” in the Index.

How to Check Because this operation can be a little difficult, you may choose to have this done at the dealership service department. If you do it yourself, be sure to follow all the instructions here, or you could get a false reading on the dipstick.

NOTICE:

Too much or too little fluid can damage your transaxle. Too much can mean that some of the fluid could come out and fall on hot engine parts or exhaust system parts, starting a fire. Too little fluid could cause the transaxle to overheat. Be sure to get an accurate reading if you check your transaxle fluid.

6-21

Wait at least 30 minutes before checking the transaxle fluid level if you have been driving: D When outside temperatures are above 90_F (32_C). D At high speed for quite a while. D In heavy traffic -- especially in hot weather. D While pulling a trailer. To get the right reading, the fluid should be at normal operating temperature, which is 180_F to 200_F (82_C to 93_C). Get the vehicle warmed up by driving about 15 miles (24 km) when outside temperatures are above 50_F (10_C). If it’s colder than 50_F (10_C), you may have to drive longer.

Checking the Fluid Level Prepare your vehicle as follows: D Park your vehicle on a level place. Keep the

engine running.

D With the parking brake applied, place the shift lever

in PARK (P).

D With your foot on the brake pedal, move the shift lever through each gear range, pausing for about three seconds in each range. Then, position the shift lever in PARK (P).

D Let the engine run at idle for three to five minutes.

6-22

Then, without shutting off the engine, follow these steps:

The transaxle fluid dipstick top is a round, red loop and is located next to the brake master cylinder behind the engine block. See “Engine Compartment Overview” in the Index for more information on location.

1. Pull out the dipstick and wipe it with a clean rag or

paper towel.

2. Push it back in all the way, wait three seconds and

then pull it back out again.

3. Check both sides of the dipstick, and read the

lower level. The fluid level must be in the cross-hatched area.

4. If the fluid level is in the acceptable range, push the

dipstick back in all the way.

6-23

How to Add Fluid Refer to the Maintenance Schedule to determine what kind of transaxle fluid to use. See “Recommended Fluids and Lubricants” in the Index. If the fluid level is low, add only enough of the proper fluid to bring the level into the cross-hatched area on the dipstick. 1. Pull out the dipstick. 2. Using a long-neck funnel, add enough fluid at the

dipstick hole to bring it to the proper level. It doesn’t take much fluid, generally less than one pint (0.5 L). Don’t overfill.

NOTICE:

We recommend you use only fluid labeled DEXRONR-III, because fluid with that label is made especially for your automatic transaxle. Damage caused by fluid other than DEXRONR-III is not covered by your new vehicle warranty.

3. After adding fluid, recheck the fluid level as

described under “How to Check.”

4. When the correct fluid level is obtained, push the

dipstick back in all the way.

6-24

Engine Coolant The cooling system in your vehicle is filled with DEX-COOLR engine coolant. This coolant is designed to remain in your vehicle for 5 years or 150,000 miles (240 000 km), whichever occurs first, if you add only DEX-COOLR extended life coolant. The following explains your cooling system and how to add coolant when it is low. If you have a problem with engine overheating, see “Engine Overheating” in the Index. A 50/50 mixture of clean, drinkable water and DEX-COOLR coolant will: D Give freezing protection down to -34_F (-37_C). D Give boiling protection up to 265_F (129_C). D Protect against rust and corrosion. D Help keep the proper engine temperature. D Let the warning lights and gages work as

they should.

NOTICE:

When adding coolant, it is important that you use only DEX-COOLR (silicate-free) coolant. If coolant other than DEX-COOL is added to the system, premature engine, heater core or radiator corrosion may result. In addition, the engine coolant will require change sooner -- at 30,000 miles (50 000 km) or 24 months, whichever occurs first. Damage caused by the use of coolant other than DEX-COOLR is not covered by your new vehicle warranty.

6-25

What to Use Use a mixture of one-half clean, drinkable water and one-half DEX-COOLR coolant which won’t damage aluminum parts. If you use this coolant mixture, you don’t need to add anything else.

CAUTION:

Adding only plain water to your cooling system can be dangerous. Plain water, or some other liquid such as alcohol, can boil before the proper coolant mixture will. Your vehicle’s coolant warning system is set for the proper coolant mixture. With plain water or the wrong mixture, your engine could get too hot but you wouldn’t get the overheat warning. Your engine could catch fire and you or others could be burned. Use a 50/50 mixture of clean, drinkable water and DEX-COOLR coolant.

NOTICE:

If you use an improper coolant mixture, your engine could overheat and be badly damaged. The repair cost wouldn’t be covered by your warranty. Too much water in the mixture can freeze and crack the engine, radiator, heater core and other parts.

If you have to add coolant more than four times a year, have your dealer check your cooling system.

NOTICE:

If you use the proper coolant, you don’t have to add extra inhibitors or additives which claim to improve the system. These can be harmful.

6-26

Checking Coolant

The engine coolant recovery tank is located the engine compartment on the passenger’s side of the vehicle, near the windshield. See “Engine Compartment Overview” in the Index for more information on location.

CAUTION:

Turning the radiator pressure cap when the engine and radiator are hot can allow steam and scalding liquids to blow out and burn you badly. With the coolant recovery tank, you will almost never have to add coolant at the radiator. Never turn the radiator pressure cap -- even a little -- when the engine and radiator are hot.

The vehicle must be on a level surface. When your engine is cold, the coolant level should be at the FULL COLD mark or a little higher. When your engine is warm, the level should be up to the FULL HOT mark or a little higher.

Adding Coolant If you need more coolant, add the proper DEX-COOLR coolant mixture at the coolant recovery tank, but be careful not to spill it.

CAUTION:

You can be burned if you spill coolant on hot engine parts. Coolant contains ethylene glycol, and it will burn if the engine parts are hot enough. Don’t spill coolant on a hot engine.

Occasionally check the coolant level in the radiator. For information on how to add coolant to the radiator, see “Cooling System” in the Index.

6-27

Radiator Pressure Cap

Power Steering Fluid

NOTICE:

Your radiator cap is a 15 psi (105 kPa) pressure-type cap and must be tightly installed to prevent coolant loss and possible engine damage from overheating. Be sure the arrows on the cap line up with the overflow tube on the radiator filler neck.

See “Engine Compartment Overview” in the Index for more information on location.

The power steering fluid reservoir is located in the rear of the engine compartment on the passenger side of the vehicle. See “Engine Compartment Overview” in the Index for more information on location.

6-28

When to Check Power Steering Fluid It is not necessary to regularly check power steering fluid unless you suspect there is a leak in the system or you hear an unusual noise. A fluid loss in this system could indicate a problem. Have the system inspected and repaired. See “Engine Compartment Overview” in the Index for reservoir location. How to Check Power Steering Fluid Turn the key off, let the engine compartment cool down, wipe the cap and the top of the reservoir clean, then unscrew the cap and wipe the dipstick with a clean rag. Replace the cap and completely tighten it. Then remove the cap again and look at the fluid level on the dipstick. The level should be at the FULL COLD mark. If necessary, add only enough fluid to bring the level up to the mark.

What to Use To determine what kind of fluid to use, see “Recommended Fluids and Lubricants” in the Index. Always use the proper fluid. Failure to use the proper fluid can cause leaks and damage hoses and seals.

Windshield Washer Fluid What to Use When you need windshield washer fluid, be sure to read the manufacturer’s instructions before use. If you will be operating your vehicle in an area where the temperature may fall below freezing, use a fluid that has sufficient protection against freezing. See “Engine Compartment Overview” in the Index for reservoir location.

6-29

Adding Washer Fluid The washer fluid warning light will come on when the ignition switch is on and the fluid container is less than one-third full. On vehicles with the optional Driver Information Center (DIC), a WASHER FLUID LOW message will be displayed and a chime will sound letting you know to add windshield washer fluid to your vehicle.

Open the cap with the washer symbol on it. Add washer fluid until the tank is full.

NOTICE:

D When using concentrated washer fluid,

follow the manufacturer’s instructions for adding water.

D Don’t mix water with ready-to-use washer fluid. Water can cause the solution to freeze and damage your washer fluid tank and other parts of the washer system. Also, water doesn’t clean as well as washer fluid.

D Fill your washer fluid tank only

three-quarters full when it’s very cold. This allows for expansion if freezing occurs, which could damage the tank if it is completely full.

D Don’t use engine coolant (antifreeze) in your windshield washer. It can damage your washer system and paint.

6-30

Brakes Brake Fluid

Your brake master cylinder reservoir is on the driver’s side of the engine compartment. It is filled with DOT-3
brake fluid. See “Engine Compartment Overview” in the Index.

There are only two reasons why the brake fluid level in the reservoir might go down. The first is that the brake fluid goes down to an acceptable level during normal brake lining wear. When new linings are put in, the fluid level goes back up. The other reason is that fluid is leaking out of the brake system. If it is, you should have your brake system fixed, since a leak means that sooner or later your brakes won’t work well, or won’t work at all. So, it isn’t a good idea to “top off” your brake fluid. Adding brake fluid won’t correct a leak. If you add fluid when your linings are worn, then you’ll have too much fluid when you get new brake linings. You should add (or remove) brake fluid, as necessary, only when work is done on the brake hydraulic system.

CAUTION:

If you have too much brake fluid, it can spill on the engine. The fluid will burn if the engine is hot enough. You or others could be burned, and your vehicle could be damaged. Add brake fluid only when work is done on the brake hydraulic system.

6-31

NOTICE:

D Using the wrong fluid can badly damage

brake system parts. For example, just a few drops of mineral-based oil, such as engine oil, in your brake system can damage brake system parts so badly that they’ll have to be replaced. Don’t let someone put in the wrong kind of fluid.

D If you spill brake fluid on your vehicle’s painted surfaces, the paint finish can be damaged. Be careful not to spill brake fluid on your vehicle. If you do, wash it off immediately. See “Appearance Care” in the Index.

When your brake fluid falls to a low level, your brake warning light will come on. If your vehicle has the Driver Information Center, the BRAKE FLUID LOW message will also be displayed. A chime will sound if you try to drive with this warning light on. See “Brake System Warning Light” in the Index.

What to Add When you do need brake fluid, use only DOT-3 brake fluid. Use new brake fluid from a sealed container only. See “Recommended Fluids and Lubricants” in the Index. Always clean the brake fluid reservoir cap and the area around the cap before removing it. This will help keep dirt from entering the reservoir.

CAUTION:

With the wrong kind of fluid in your brake system, your brakes may not work well, or they may not even work at all. This could cause a crash. Always use the proper brake fluid.

6-32

Brake Wear Your vehicle has four-wheel disc brakes. Disc brake pads have built-in wear indicators that make a high-pitched warning sound when the brake pads are worn and new pads are needed. The sound may come and go or be heard all the time your vehicle is moving (except when you are pushing on the brake pedal firmly).

CAUTION:

The brake wear warning sound means that soon your brakes won’t work well. That could lead to an accident. When you hear the brake wear warning sound, have your vehicle serviced.

NOTICE:

Continuing to drive with worn-out brake pads could result in costly brake repair.

Some driving conditions or climates may cause a brake squeal when the brakes are first applied or lightly applied. This does not mean something is wrong with your brakes. Properly torqued wheel nuts are necessary to help prevent brake pulsation. When tires are rotated, inspect brake pads for wear and evenly tighten wheel nuts in the proper sequence to GM torque specifications. Brake linings should always be replaced as complete axle sets. See “Brake System Inspection” in Section 7 of this manual under Part C “Periodic Maintenance Inspections.” Brake Pedal Travel See your dealer if the brake pedal does not return to normal height, or if there is a rapid increase in pedal travel. This could be a sign of brake trouble. Brake Adjustment Every time you apply the brakes, with or without the vehicle moving, your brakes adjust for wear.

6-33

Replacing Brake System Parts The braking system on a vehicle is complex. Its many parts have to be of top quality and work well together if the vehicle is to have really good braking. Your vehicle was designed and tested with top-quality GM brake parts. When you replace parts of your braking system -- for example, when your brake linings wear down and you need new ones put in -- be sure you get new approved GM replacement parts. If you don’t, your brakes may no longer work properly. For example, if someone puts in brake linings that are wrong for your vehicle, the balance between your front and rear brakes can change -- for the worse. The braking performance you’ve come to expect can change in many other ways if someone puts in the wrong replacement brake parts. Battery Your new vehicle comes with a maintenance free ACDelcoR battery. When it’s time for a new battery, get one that has the replacement number shown on the original battery’s label. We recommend an ACDelco battery.

WARNING: Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and reproductive harm. Wash hands after handling. The battery is located under the rear seat cushion. To access the battery, see “Removing the Rear Seat Cushion” in the Index. You don’t need to access the battery to jump start your vehicle. See “Jump Starting” in the Index.

CAUTION:

A battery that isn’t properly vented can let sulfuric acid fumes into the area under the rear seat cushion. These fumes can damage your rear seat safety belt systems. You may not be able to see this damage, and the safety belts might not provide the protection needed in a crash. If a replacement battery is ever needed, it must be vented in the same manner as the original battery. Always make sure that the vent hose is properly reattached before reinstalling the seat cushion.

6-34

To be sure the vent hose (A) is properly attached, the vent hose connectors (B) must be securely reattached to the vent outlets (C) on each side of the battery, and the vent assembly grommet (D) must be secured to the floor pan (E).

Vehicle Storage If you’re not going to drive your vehicle for 25 days or more, remove the black, negative (-) cable from the battery. This will help keep your battery from running down.

CAUTION:

Batteries have acid that can burn you and gas that can explode. You can be badly hurt if you aren’t careful. See “Jump Starting” in the Index for tips on working around a battery without getting hurt.

Contact your dealer to learn how to prepare your vehicle for longer storage periods. Also, for your audio system, see “Theft-Deterrent Feature” in the Index.

6-35

Headlamps

1. Reach behind the headlamp assembly, push in and turn the bulb assembly counterclockwise to remove the bulb assembly from the headlamp assembly.

Bulb Replacement For the type of bulb to use, see “Replacement Bulbs” in the Index. For any bulb changing procedure not listed in this section, contact your dealer. Halogen Bulbs

CAUTION:

Halogen bulbs have pressurized gas inside and can burst if you drop or scratch the bulb. You or others could be injured. Be sure to read and follow the instructions on the bulb package.

6-36

Headlamp Aiming

2. Lift the tabs to remove the bulb from the assembly. 3. Replace the bulb. Push the bulb assembly in and turn

it clockwise to install the bulb assembly into the headlamp assembly.

Your vehicle has a visual optical headlamp aiming system equipped with horizontal aim indicators. The aim has been preset at the factory and should need no further adjustment. This is true even though your horizontal aim indicators may not fall exactly on the “0” (zero) marks on their scales.

6-37

If your vehicle is damaged in an accident, the headlamp aim may be affected. Aim adjustment to the low beam may be necessary if it is difficult to see lane markers (for horizontal aim), or if oncoming drivers flash their high beams at you (for vertical aim). If you believe your headlamps need to be re-aimed, we recommend that you take your vehicle to your dealer for service. However, it is possible for you to re-aim your headlamps as described in the following procedure.

NOTICE:

To make sure your headlamps are aimed properly, read all the instructions before beginning. Failure to follow these instructions could cause damage to headlamp parts.

The vehicle should be properly prepared as follows: D The vehicle should be placed so the headlamps

are 25 ft. (7.6 m) from a light colored wall or other flat surface.

D The vehicle must have all four tires on a perfectly

level surface which is level all the way to the wall or other flat surface.

D The vehicle should be placed so it is perpendicular to

the wall or other flat surface.

D The vehicle should not have any snow, ice or mud

attached to it.

D The vehicle should be fully assembled and all other work stopped while headlamp aiming is being done.

D The vehicle should be normally loaded with a full tank of fuel and one person or 160 lbs. (75 kg) on the driver’s seat.

D Tires should be properly inflated. Headlamp aiming is done with the vehicle low beam lamps. The high beam lamps will be correctly aimed if the low beam lamps are aimed properly. The headlamp aiming devices are under the hood near the headlamps.

6-38

Headlamp Horizontal Aiming Turn the horizontal aiming screw (A) until the indicator (B) is lined up with zero.

If you believe your headlamps need horizontal (left/right) adjustment, follow the horizontal aiming procedure. If you believe your headlamps need only vertical (up/down) adjustment, follow only the vertical aiming procedure. Adjustment screws can be turned with an E8 TorxR socket or T15 Torx screwdriver.

Once the horizontal aim is adjusted, then adjust the vertical aim.

6-39

Headlamp Vertical Aiming

NOTICE:

3. At the wall or other flat surface, measure from the ground upward the recorded distance from Step 2 and draw or tape a horizontal line the width of the vehicle.

Horizontal aiming must be performed before making any adjustments to the vertical aim. Adjusting the vertical aim first will result in an incorrect headlamp aim.

1. Find the aim dot on the lens of the low beam lamps.

4. Turn on the low-beam headlamps and place a piece of cardboard or equivalent in front of the headlamp not being aimed. This should allow only the beam of light from the headlamp being aimed to be seen on the flat surface.

2. Measure the distance from the ground to the aim dot on each lamp; if left low beam, subtract two inches. Record this distance.

6-40

NOTICE:

Do not cover a headlamp to improve beam cut-off when aiming. Covering a headlamp may cause excessive heat build-up which may cause damage to the headlamp.

5. Turn the vertical aiming

screw (C) until the headlamp beam is aimed to the horizontal tape line. The top edge of the cut-off should be positioned at the bottom edge of the horizontal tape line.

6. Repeat Steps 4 and 5 for the opposite headlamp.

6-41

Front Turn Signals and Parking Lamps

1. Remove the two bolts. 2. Use a large screwdriver by the outside mount to

separate the lamp assembly from the outboard snap mounting pin. Slide the headlamp assembly outward and lift it out.

3. Disconnect the wiring harness from the

headlamp assembly.

6-42

4. Tip the headlamp assembly and while pressing the

release, turn the bulb and socket counterclockwise to remove them.

5. Replace the bulb and reinstall the socket. Then

reconnect the wiring harness to the lamp assembly.

6. Slide the lamp assembly back into place by lining up

the track on the bottom of the assembly with the guide on the vehicle. Then connect the outboard snap and secure the lamp assembly with the two bolts.

6-43

Rear Turn Signals, Stoplamps, Taillamps and Back-Up Lamps

3. Pull the carpeting away from the rear corner of

the trunk.

A. Back-Up Lamp B. Turn Signal C. Taillamp D. Tail/Brake Lamp

1. Open the trunk. Turn the screws located inside of the

trunk counterclockwise and remove them.

2. Remove the plastic trim piece from the trunk.

6-44

4. Remove the three nuts holding the lamp in place and

remove the lamp assembly.

5. While pressing the release, turn the bulb socket

assembly counterclockwise to remove it from the lamp assembly.

6. Pull the bulb straight out from the socket. 7. Replace the bulb and reverse Steps 1 through 6 to

reinstall the lamp assembly.

Windshield Wiper Blade Replacement Windshield wiper blades should be inspected at least twice a year for wear or cracking. See “Wiper Blade Check” in the Index for more information. For the proper windshield wiper blade replacement length and type, see “Normal Maintenance Replacement Parts” in the Index. To replace the wiper blade assembly: 1. Lift the wiper up from the windshield and set into

the vertically-locked position.

2. Press the tab that holds the wiper blade to the arm. 3. Slide the blade down and off the arm. 4. Slide in the new blade and snap into place.

6-45

Tires Your new vehicle comes with high-quality tires made by a leading tire manufacturer. If you ever have questions about your tire warranty and where to obtain service, see your Pontiac Warranty booklet for details.

CAUTION:

Poorly maintained and improperly used tires are dangerous. D Overloading your tires can cause

overheating as a result of too much friction. You could have an air-out and a serious accident. See “Loading Your Vehicle” in the Index.

CAUTION: (Continued)

CAUTION: (Continued)

D Underinflated tires pose the same danger as

overloaded tires. The resulting accident could cause serious injury. Check all tires frequently to maintain the recommended pressure. Tire pressure should be checked when your tires are cold.

D Overinflated tires are more likely to be

cut, punctured or broken by a sudden impact -- such as when you hit a pothole. Keep tires at the recommended pressure.

D Worn, old tires can cause accidents. If your

tread is badly worn, or if your tires have been damaged, replace them.

6-46

Inflation -- Tire Pressure The Tire-Loading Information label, which is on the rear edge of the driver’s door, shows the correct inflation pressures for your tires when they’re cold. “Cold” means your vehicle has been sitting for at least three hours or driven no more than 1 mile (1.6 km). If you’ll be driving at high speeds (e.g., speeds of 100 mph (160 km/h) or higher), where it is legal, set the cold inflation pressure to the maximum inflation pressure shown on the tire sidewall, or to 35 psi (244 kPa), whichever is lower. See the example below. When you end this high-speed driving, return to the cold inflation pressure shown on the Tire-Loading Information label. Example: You’ll find maximum load and inflation pressure molded on the tire’s sidewall, in small letters, near the rim flange. It will read something like this: Maximum load 690 kg (1521 lbs.) @ 300 kPa (44 psi) Max. Press. For this example, you would set the inflation pressure for high-speed driving at 35 psi (244 kPa).

NOTICE:

Don’t let anyone tell you that underinflation or overinflation is all right. It’s not. If your tires don’t have enough air (underinflation), you can get the following: D Too much flexing D Too much heat D Tire overloading D Bad wear D Bad handling D Bad fuel economy If your tires have too much air (overinflation), you can get the following: D Unusual wear D Bad handling D Rough ride D Needless damage from road hazards

6-47

When to Check Check your tires once a month or more. Don’t forget your compact spare tire. It should be at 60 psi (420 kPa).

How to Check Use a good quality pocket-type gage to check tire pressure. You can’t tell if your tires are properly inflated simply by looking at them. Radial tires may look properly inflated even when they’re underinflated. Be sure to put the valve caps back on the valve stems. They help prevent leaks by keeping out dirt and moisture. Check Tire Pressure System The check tire pressure system can alert you to a large change in the pressure of one tire. The system won’t alert you before you drive that a tire is low or flat. You must begin driving before the system will work properly.

The CHECK TIRE PRESSURE message will appear on the Driver Information Center (DIC) or the system monitor TIRE PRESS light will come on if pressure difference (low pressure) is detected in one tire. The check tire pressure system may not alert you if: D more than one tire is low, D the vehicle is moving faster than 65 mph (105 km/h), D the system is not yet calibrated, D the tire treadwear is uneven, D the compact spare tire is installed, D tire chains are being used, or D the vehicle is being driven on a rough or frozen road. If the anti-lock brake system warning light comes on, the check tire pressure system may not be working properly. See your dealer for service. Also, see “Anti-Lock Brake System Warning Light” in the Index. The check tire pressure system detects differences in tire rotation speeds that are caused by changes in tire pressure. The system can alert you about a low tire -- but it doesn’t replace normal tire maintenance. See “Tires” in the Index.

6-48

When the CHECK TIRE PRESSURE message appears on the Driver Information Center or the systems monitor TIRE PRESS light comes on, you should stop as soon as you can and check all your tires for damage. If a tire is flat, see “If a Tire Goes Flat” in the Index. Also check the tire pressure in all four tires as soon as you can. See “Inflation-Tire Pressure” in the Index. Any time you adjust a tire’s pressure or have one or more tires repaired or replaced, you’ll need to reset (calibrate) the check tire pressure system. You’ll also need to reset the system whenever you rotate the tires, buy new tires and install or remove the compact spare. Don’t reset the check tire pressure system without first correcting the cause of the problem and checking and adjusting the pressure in all four tires. If you reset the system when the tire pressures are incorrect, the check tire pressure system will not work properly and may not alert you when a tire is low or high. To reset (calibrate) the system with a Driver Information Center (DIC): 1. Turn the ignition switch to ON. 2. Using the MODE and SELECT buttons, change the

DIC to display TIRE PRESSURE.

3. Press and hold the RESET button for about

five seconds.

4. The display should change to read TIRE PRESSURE

RESET. If TIRE PRESSURE RESET does not appear on the display after about five seconds, see your dealer for service.

5. When you release the button after seeing the TIRE