2002 Toyota Tundra Owners Manual

NOTICE

Do not use engine antifreeze or any other substitute because it may dam- age your vehicle’s paint.

following

illustrations show how

Replacing light bulbs— The to gain access to the bulbs. When replacing a bulb, make sure the ignition switch and light switch are off. Use bulbs with the wattage ratings given in the table.

CAUTION

(cid:1) To prevent yourself from burning, do not replace the light bulbs while they are hot.

(cid:1) Halogen bulbs have pressurized gas inside and require special handling. They can burst or shatter if scratched or dropped. Hold a bulb only by its plastic or metal case. Do not touch the glass part of a bulb with bare hands.

NOTICE

Only use a bulb of the listed type.

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W Type

Light bulbs

Door courtesy lights Glove box light

Step light

Bulb No.

194

—

—

W Type

3.8

1.2

1.4

A: HB2 halogen bulbs B: HB4 halogen bulbs C: Wedge base bulbs (amber) D: Wedge base bulbs E: Double end bulbs

the

The inside of the lens of exterior lights such as headlights may temporarily fog up when the lens becomes wet in the rain or in a car wash. This is not a problem because the is caused by fogging temperature difference between the outside and the windshield fogged up in the rain. However, if there is a large drop of water on the inside of the lens, or if there is water pooled light, contact your Toyota dealer.

inside of

inside

lens,

just

like

the

the

Light bulbs

Headlights

Front fog lights

Parking/front turn signal/front side marker lights Rear turn signal lights Stop/tail/rear side marker lights Back–up lights

License plate lights

Type A Type B

High mounted stoplight and cargo lamps Interior light

Personal lights

Vanity light

Bulb No. —

9006

60/55

55

3157NA 27/8

3156

27

3157

27/8

921

18

168
194

921

—

—

—

3.8

18

1.5

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—Headlights

“TOP PULL” mark

1. Open the hood. Unplug the connec-

tor. Remove the rubber cover. If the connector is tight, wiggle it.

2. Release

the bulb retaining spring and remove the bulb. Install a new bulb and the bulb retaining spring.

To install a bulb, align the tabs of the bulb with the mounting hole.

the cutouts of

3. Install

the rubber cover with

the “TOP PULL” mark upward and snuggle on the boss. Then plug in the connector.

Make sure the rubber cover fits snugly on the connector and the headlight body. Aiming is not necessary after replacing the bulb. When aiming adjustment is nec- essary, contact your Toyota dealer.

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—Front fog lights

1. Turn the bulb base counterclockwise to the front of the vehicle as shown.

2. Pull the bulb out of the bulb base. If the connector is tight, wiggle it.

3. Install a new bulb base by turning it clockwise to the front of the vehicle.

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—Parking/front turn signal/front side marker lights

Use a Phillips–head screwdriver. Remove and install the clip as shown in the fol- lowing illustrations.

Removing clip

Installing clip

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—Rear turn signal, stop/tail/rear side marker, and back–up lights

—License plate lights (type A)

Remove the bolts.

a: Rear turn signal light b: Stop/tail/rear side marker light c: Back–up light

Use a Phillips–head screwdriver.

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—License plate lights (type B)

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—High mounted stoplight and cargo lamps

Use a Phillips–head screwdriver.

a: High mounted stoplight b: Cargo lamps

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SECTION 8

SPECIFICATIONS Dimensions Payload Engine Fuel Service specifications Tires Fuses

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

274
275
277
277
277
280
280

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Dimensions

Overall length

mm (in.)

5525 (217.5)

5525 (217.5)

5525 (217.5)

5525 (217.5)

TWO–WHEEL DRIVE MODELS

FOUR–WHEEL DRIVE MODELS

Standard cab models

Access cab models

Standard cab models

Access cab models

1910
1940
2015
1800
1805
1810
1815
1830

(75.2) (76.4)* 1
(79.3)* 2
(70.9)* 4
(71.1)* 5
(71.3)* 6
(71.5)* 7
(72.0)* 8

3260 (128.3)

1675
1680
1648

(65.9)* 8
(66.1) (64.9)

1910
1940

(75.2) (76.4)* 2

1815

(71.5)

1910
1940
2015

1820
1825
1830
1835

(75.2) (76.4)* 1
(79.3)* 2
(71.7)* 4
(71.9)* 5
(72.0)* 6
(72.2)* 7

3260 (128.3)

3260 (128.3)

1675

(65.9)

1675

(65.9)

1648

(64.9)

1648

(64.9)

Overall width

mm (in.)

1910

(75.2)

Overall height* 3

mm (in.)

1800

(70.9)

Wheelbase

Front tread

mm (in.)

3260 (128.3)

mm (in.)

1680

(66.1)

(64.9)

1648

mm (in.)

Rear tread * 1: With wheel arch moulding * 2: With over fender * 3: Unladen vehicle * 4: With 2UZ–FE engine and with P245/70R16 tires * 5: With 5VZ–FE engine and with P245/70R16 tires * 6: With 2UZ–FE engine and with P265/70R16 tires * 7: With 5VZ–FE engine and with P265/70R16 tires * 8: Off–road package

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Payload* U.S.A.

Standard cab

5VZ–FE engine 5VZ–FE engine

Two–wheel drive models Two–wheel drive models

Four–wheel drive models Four–wheel drive models

Manual transmission

Standard grade

Automatic transmission

Standard grade

Manual transmission

SR5 grade

Automatic transmission

SR5 grade

2UZ–FE engine

Four–wheel drive models Automatic transmission

SR5 grade

Two–wheel drive models

5VZ–FE engine 5VZ–FE engine

Access cab Access cab

Four–wheel drive models

Manual transmission

Automatic transmission Automatic transmission

Manual transmission

Automatic transmission Automatic transmission

2UZ–FE engine 2UZ–FE engine

Two–wheel drive models Two–wheel drive models

Automatic transmission Automatic transmission

Four–wheel drive models Automatic transmission Four–wheel drive models Automatic transmission

SR5 grade

SR5 grade

Limited grade

SR5 grade

SR5 grade

Limited grade

SR5 grade

Limited grade

SR5 grade

Limited grade

* : Occupants + luggage

kg (lb.)

773 (1705)

753 (1661)

651 (1436)

631 (1392)

879 (1938)

731 (1612)

710 (1567)

653 (1441)

762 (1680)

736 (1624)

679 (1499)

872 (1924)

815 (1798)

685 (1512)

619 (1366)

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Canada

Standard cab Standard cab

5VZ–FE engine

Two–wheel drive models Two–wheel drive models

Manual transmission

Standard grade

Automatic transmission

Standard grade

Four–wheel drive models Automatic transmission

Standard grade

2UZ–FE engine

Four–wheel drive models Automatic transmission

Standard grade

5VZ–FE engine

Four–wheel drive models Automatic transmission

SR5 grade

Access cab

2UZ–FE engine 2UZ–FE engine

Two–wheel drive models Two–wheel drive models

Automatic transmission Automatic transmission

Four–wheel drive models Automatic transmission Four–wheel drive models Automatic transmission

SR5 grade

Limited grade

SR5 grade

Limited grade

kg (lb.)

763 (1683)

743 (1639)

633 (1396)

893 (1969)

726 (1602)

862 (1902)

814 (1795)

684 (1509)

635 (1402)

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Engine Model:

5VZ–FE and 2UZ–FE

Type:

5VZ–FE engine

Fuel Fuel type:

Unleaded gasoline, Octane Rating 87
(Research Octane Number 91) or higher

Fuel tank capacity, L (gal., Imp. gal.):

6 cylinder V type, 4 cycle, gasoline

100 (26.4, 22.0)

2UZ–FE engine

8 cylinder V type, 4 cycle, gasoline

Bore and stroke, mm (in.):

5VZ–FE engine

93.5 (cid:1) 82.0 (3.68 (cid:1) 3.23)

2UZ–FE engine

94.0 (cid:1) 84.0 (3.70 (cid:1) 3.31)

Displacement, cm3 (cu. in.):

5VZ–FE engine 2UZ–FE engine

3378 (206.1) 4664 (284.6)

Service specifications ENGINE Valve clearance (engine cold), mm (in.):

5VZ–FE engine

Intake Exhaust

0.13—0.23 (0.006—0.009) 0.27—0.37 (0.011—0.014)

2UZ–FE engine

Intake Exhaust

0.15—0.25 (0.006—0.010) 0.25—0.35 (0.010—0.014)

Spark plug type: 5VZ–FE engine

DENSO NGK

2UZ–FE engine

DENSO NGK

K16TR11
BKR5EKB11

K20R–U BKR6EYA

Spark plug gap, mm (in.):

5VZ–FE engine 2UZ–FE engine

1.1 (0.043) 0.8 (0.031) tension measured with Bor- gauge

tension

belt

Drive belt roughs No.BT–33–73F (used belt), lbf:

drive

5VZ–FE engine Generator belt Air conditioning compressor belt 100 +20
–10

100(cid:2) 20

Power steering pump belt

100 +20
–15

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ENGINE LUBRICATION Oil capacity (drain and refill), L (qt., Imp. qt.):

COOLING SYSTEM Total capacity, L (qt., Imp. qt.):

With manual transmission

CLUTCH Pedal free play, mm (in.):

5—15 (0.2—0.6)

5VZ–FE engine

With filter Without filter 2UZ–FE engine

With filter Without filter

Oil grade:

5.2 (5.5, 4.6) 4.9 (5.2, 4.3)

6.2 (6.5, 5.5) 5.7 (6.0, 5.0)

API grade SJ “Energy–Conserving”, SL “Energy–Conserving” ILSAC multigrade engine oil is recommended.

or

Recommended oil viscosity (SAE):

5W-30 Preferred

Temperature range anticipated before next oil change

10.0 (10.6,

8.8)

Fluid type:

With automatic transmission

5VZ–FE engine 2UZ–FE engine

9.9 (10.5, 8.7) 11.6 (12.3, 10.2)

Coolant type:

“TOYOTA Long Life Coolant” or equiva- lent With ethylene–glycol type coolant for a proper corrosion protection of aluminum components Do not use alcohol type antifreeze or plain water alone.

BATTERY Open voltage* at 20(cid:1)C (68(cid:1)F):

12.6—12.8 V 12.2—12.4 V 11.8—12.0 V

Fully charged Half charged Discharged

* : Voltage that is checked 20 minutes af- the

is removed with all

the key

ter lights turned off

Charging rates:

5 A max.

SAE J1703 or FMVSS No.116 DOT 3

MANUAL TRANSMISSION Oil capacity, L (qt., Imp. qt.):

Two–wheel drive models

Four–wheel drive models

2.6 (2.7, 2.3)

2.2 (2.3, 1.9)

Oil type:

Gear oil API GL–4 or GL–5

Recommended oil viscosity:

SAE 75W–90

AUTOMATIC TRANSMISSION Fluid capacity (drain and refill), L (qt., Imp. qt.):

Up to 2.0 (2.1, 1.8)

Fluid type:

Automatic DEXRON(cid:2)III (DEXRON(cid:2)II)

transmission

fluid D–II or

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TRANSFER Oil capacity, L (qt., Imp. qt.):

1.0 (1.1, 0.9)

Oil type:

Gear oil API GL–4 or GL–5

Recommended oil viscosity:

SAE 75W–90
DIFFERENTIAL Oil capacity, L (qt., Imp. qt.):

Front

1.15 (1.2, 1.0)

Rear

Two–wheel drive models

Standard differential

3.80 (4.0, 3.3)

Limited–slip differential

3.15 (3.3, 2.8)

Four–wheel drive models

Standard differential

3.50 (3.7, 3.1)

Limited–slip differential

2.95 (3.1, 2.6)

Oil type:

Standard differential

Hypoid gear oil API GL–5

Limited–slip differential

Hypoid gear oil for limited–slip differ- ential API GL–5

Recommended oil viscosity:

Parking brake adjustment:

Front

SAE 75W–90

Rear

Above –18(cid:1)C (0(cid:1)F)

SAE 90

Below –18(cid:1)C (0(cid:1)F)

SAE 80W or 80W–90

CHASSIS LUBRICATION Propeller shafts:

Spiders and slide yokes

type—when depressed with

Pedal force of 294 N (30 kgf, 66.1 lbf)

the

5—8 clicks

Lever type—when pulled with the force of 196 N (20 kgf, 44 lbf)

4—12 clicks

Fluid type:

SAE J1703 or FMVSS No.116 DOT 3

STEERING Wheel free play:

Lithium base chassis grease, NLGI No.2

Less than 30 mm (1.2 in.)

Power steering fluid type:

Automatic transmission fluid DEXRON(cid:2)II or III

Double cardan joint

Molybdenum–disulfide chassis grease, NLGI No.2

lithium

base

BRAKES Minimum pedal clearance when depressed with the force of 490 N (50 kgf, 110 lbf) with the engine running, mm (in.):

95 (3.7)

Pedal free play, mm (in.):

1—6 (0.04—0.24)

Pad wear limit, mm (in.):

1.0 (0.04)

Lining wear limit, mm (in.):

1.0 (0.04)

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Tires Tire size and pressure:

Tire size

P245/70R16

P265/70R16

Tire pressure kPa, (kgf/cm2 or bar, psi)

Front

180 (1.8, 26)

180 (1.8, 26)

Rear

240 (2.4, 35)

200 (2.0, 29)

Fuses

Wheel size:

Two–wheel drive models Off–road package Others

16 (cid:1) 7J or 7JJ 16 (cid:1) 7JJ 16 (cid:1) 7J or 7JJ

Wheel nut torque, N·m (kgf·m, ft·lbf):

110 (11.5, 83.2)

NOTE: For a complete information on tires (e.g. replacing tires or replacing wheels), see “Checking tire pressure” through “Aluminum wheel precautions” in Section 7–2.

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Engine compartment (2UZ–FE engine)

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Engine compartment (with towing kit)

Instrument panel

Fuses (type A) 1. EFI NO.1 20 A (2UZ–FE engine) or EFI NO.1 15 A (5VZ–FE engine): Mul- injection system/sequential tiport multiport injection system, emis- sion control system, fuel pump and all components in “EFI NO.2” fuse

fuel

fuel

2. ETCS 15 A: Multiport

injection system/sequential multiport injec- tion system and electronic throttle con- trol system

fuel

fuel

Engine compartment (5VZ–FE engine)

3. DOME 15 A:

light, personal lights, vanity light and door courtesy lights

Interior

4. OBD 7.5 A: On–board diagnosis sys-

tem

5. PWR OUTLET 1 15 A: Power outlet 6. PWR OUTLET 2 15 A: Power outlet 7. ST2 5 A: Starting system 8. FR FOG 20 A: Front fog lights 9. ALT–S 7.5 A: Charging system 10. HEAD (RH) 10 A (without daytime light system): Right–hand

running headlight HEAD (HI RH) 10 A (with daytime running light system): Right–hand headlight (high beam)

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“TAIL”,

32. J/B 50 A: All components in “POWER”, “CARGO LP”,

“HORN–HAZ”, “STOP” and “ECU–B” fuses 33. AM2 30 A: Ignition system 34. AM1 40 A: Starting system 35. HTR 50 A: Air conditioning system 36. POWER 30 A: Power door lock sys-

tem, power windows and power seat

37. FL 30 A: Trailer lights Fuse (type C) 38. ALT 120 A: All components in “AM1”, “FR FOG”, “PWR “PWR OUTLET 2”

“ALT–S”, “HTR”, OUTLET 1” and fuses

21. ACC 15 A: Cigarette lighter, audio sys- tem, SRS airbag system and power rear view mirrors

22. GAUGE 10 A: Gauges and meters, back–up lights, starting system, day- time running light system and air condi- tioning system

23. IGN 5 A: SRS airbag system, multiport injection system/sequential multi- fuel injection system, discharge

fuel port system and ignition system

24. CARGO LP 5 A: Cargo lamp 25. TAIL 15 A: Tail

license plate lights, instrument panel lights, parking lights and glove box light

lights,

26. ECU–B 5 A: SRS warning light 27. HORN–HAZ 20 A: Emergency flashers

and horns

28. STA 5 A: Multiport fuel injection sys- injection

tem/sequential multiport system, gauges and meters

fuel

29. STOP 15 A: Stoplights and high

mounted stoplight

Fuses (type B) 30. ABS 1 40 A: Anti–lock brake system 31. ABS 2 40 A: Anti–lock brake system

light

11. HEAD (LH) 10 A (without daytime Left–hand

running headlight HEAD (HI LH) 10 A (with daytime running Left–hand headlight (high beam)

system):

system):

light

12. EFI NO.2 10 A: Multiport fuel injection injec- system/sequential multiport tion system and emission control sys- tem

fuel

13. A/C 10 A: Air conditioning system 14. DRL 7.5 A

light system): Daytime running system

(with daytime running light

15. HEAD (LO RH) 10 A (with daytime light system): Right–hand

running headlight (low beam)

16. HEAD (LO LH) 10 A (with daytime Left–hand

system):

running headlight (low beam)

light

17. WIP 20 A: Windshield wipers and

washer

18. TURN 5 A: Turn signal lights 19. ECU IG 5 A: Anti–lock brake system

and cruise control system

20. 4WD 20 A: Four–wheel drive control

system and A.D.D. control system

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SECTION 9

REPORTING SAFETY DEFECTS FOR U.S. OWNERS, UNIFORM TIRE QUALITY GRADING AND CAMPER INFORMATION

Reporting safety defects for U.S. owners

. . . . . . . . . . . . . . . . . . . . . .

284

Uniform tire quality grading

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

284

Camper information

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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To contact NHTSA, you may either call the Auto Safety Hotline toll–free at 1–800–424–9393 (or 366–0123 in Washington, D.C. area) or write to: NHTSA, U.S. Department of Trans- portation, Washington, D.C. 20590. You can also obtain other informa- tion about motor vehicle safety from the Hotline.

Reporting safety defects for U.S. owners If you believe that your vehicle has a defect which could cause a crash or could cause injury or death, you should immediately inform the Na- tional Highway Traffic Safety Ad- ministration (NHTSA) in addition to notifying Toyota Motor Sales, U.S.A., (Toll–free: Inc. 1–800–331–4331). If NHTSA receives similar com- plaints, it may open an investigation, and if it finds that a safety defect exists in a group of vehicles, it may order a recall and remedy campaign. However, NHTSA cannot become in- volved in individual problems be- tween you, your dealer, or Toyota Motor Sales, U.S.A., Inc.

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Uniform tire quality grading This information has been prepared in ac- cordance with regulations issued by the National Highway Traffic Safety Adminis- tration of the U.S. Department of Trans- portation. It provides the purchasers and/ or prospective purchasers of Toyota vehicles with information on uniform tire quality grading. Your Toyota dealer will help answer any questions you may have as you read this information. DOT quality grades—All passenger car tires must conform to Federal Safety Requirements these grades. Quality grades can be found where applicable on the tire sidewall between tread shoulder and maximum section width. For example: Treadwear 200 Traction AA Temperature A

in addition

to

from

treadwear grade

Treadwear—The is a comparative rating based on the wear rate of the tire when tested under controlled conditions on a specified government test course. For example, a tire graded 150
would wear one and a half (1–1/2) times as well on the government course as a tire graded 100. The relative performance of tires depends upon the actual condi- tions of their use, however, and may de- part significantly the norm due to variations in driving habits, service prac- tices and differences in road characteris- tics and climate. Traction AA, A, B, C—The traction grades, from highest to lowest, are AA, A, B, and C, and they represent the tire’s ability to stop on wet pavement as mea- sured under controlled conditions on spe- cified government test surfaces of asphalt and concrete. A tire marked C may have poor traction performance. Warning: The traction grade assigned to this is based on braking (straight ahead) traction tests and does not include cornering (turning) traction.

tire

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of

Camper information— This information has been prepared in ac- cordance with regulation issued by the Na- tional Highway Traffic Safety Administra- tion of Transportation. It provides the purchasers and/or prospective purchasers of Toyota vehicles with information on truck–camper loading. Your Toyota dealer will help an- swer any questions you may have as you read this information.

the U.S. Department

Temperature A, B, C—The temperature grades are A (the highest), B, and C, representing the tire’s resistance to the generation of heat and its ability to dissi- pate heat when tested under controlled conditions on a specified indoor laboratory test wheel. Sustained high temperature can cause the material of the tire to de- generate and reduce tire life, and exces- sive temperature can lead to sudden tire failure. The grade C corresponds to a lev- el of performance which all passenger car tires must meet under the Federal Motor Vehicle Safety Standard No.109. Grades B and A represent higher levels of perfor- mance on the laboratory test wheel than the minimum required by law. Warning: The temperature grades for this tire are established for a tire that is prop- erly inflated and not overloaded. Exces- sive speed, underinflation, or excessive loading, either separately or in combina- tion, can cause heat buildup and possible tire failure.

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—Center of gravity location

—Cargo weight rating and proper matching

Rear end of truck bed

Camper center of gravity

Recommended location for cargo center of gravity for cargo weight rating

Recommended center of gravity location zone

CARGO WEIGHT RATING Standard cab models 3 people, V6, 2WD

453 kg (1000 lb.)

3 people, V6, 4WD

3 people, V8, 4WD

340 kg (750 lb.)

589 kg (1300 lb.)

The figures given in the illustration indi- cate the recommended center of gravity zone.

A: 1190 mm (46.9 in.) B: 1062 mm (41.8 in.)

CAUTION

If a load is too far back, it can cause dangerous handling. If it is too far forward, the front axle may be over- loaded.

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Access cab models

5 people, V6, 2WD,

Manual transmission

340 kg (750 lb.)

6 people, V6, 2WD,

Automatic transmission

226 kg (500 lb.)

5 people, V6, 4WD,

Manual transmission

362 kg (800 lb.)

6 people, V6, 4WD,

Automatic transmission

249 kg (550 lb.)

6 people, V8, 2WD

385 kg (850 lb.)

6 people, V8, 4WD

181 kg (400 lb.) When the truck is used to carry a slide–in camper, the total cargo load of the truck consists of the manufacturer’s camper weight figure, the weight of installed addi- tional camper equipment not included in the manufacturer’s camper weight figure, the weight of camper cargo, and the weight of passengers in the camper.

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—Gross axle and vehicle weight ratings

Gross axle weight rating

Gross vehicle weight rating

The total cargo load should not exceed the truck’s cargo weight rating and the camper’s center of gravity should fall with- in recommended center of gravity zone when installed.

truck’s

the

CAUTION

Be careful—overloading can cause dangerous braking and handling prob- lems, and can damage your vehicle and its tires.

Front GAWR

Rear GAWR

Not exceed GVWR

items

loose

Secure to prevent weight shifts that could affect the balance of your vehicle. When the truck camper is loaded, drive to a scale and weigh on the front and on the rear wheels separately to de- termine axle loads. Individual axle loads should not exceed either of the Gross Axle Weight Ratings (GAWR). The total of the axle the Gross Vehicle Weight Rating (GVWR). These ratings are given on the vehicle Certification Label which is located on the door latch post on the left side of the vehicle. See “Your Toyota’s identification” in Section 2 the Certification Label location. If weight ratings are exceeded, move or remove items to bring all weights below the ratings.

loads should not exceed

for

2002 MY TUNDRA_U (OM34417U)

GAWR Front Rear

V6
V8

1433 kg (3160 lb.)

Standard cab models

1578 kg (3480 lb.) 1705 kg (3760 lb.)

Access cab models

V6

SR5 grade Limited grade

V8

SR5 grade Limited grade

1578 kg (3480 lb.)

1796 kg (3960 lb.)

1705 kg (3760 lb.)

1796 kg (3960 lb.)

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GVWR

Two–wheel drive models

Standard cab models

V6
V8

V6
V8

V6
V8

Access cab models

Four–wheel drive models

Standard cab models

Access cab models

SR5 grade Limited grade

2494 kg (5500 lb.)

2585 kg (5700 lb.) 2812 kg (6200 lb.)

2494 kg (5500 lb.) 2812 kg (6200 lb.)

2721 kg (6000 lb.)

2735 kg (6030 lb.)

2726 kg (6010 lb.) If weight ratings are exceeded, move or remove items to bring all weights below the ratings.

288

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s(cid:1)U-4

Quick index (cid:1) If a service reminder indicator or warning buzzer comes on (cid:1) If your vehicle will not start (cid:1) If your engine stalls while driving (cid:1) If your vehicle overheats (cid:1) If you have a flat tire (cid:1) If your vehicle needs to be towed (cid:1) Tips for driving during break–in period (cid:1) How to start the engine (cid:1) General maintenance (cid:1) Complete index Gas station information Fuel type:

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

91
208
211
211
212
222
173
188
237
NO TAG

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

UNLEADED gasoline, Octane Rating 87 (Research Octane Number 91) or higher See page 173 for detailed information.

Fuel tank capacity:

100 L (26.4 gal., 22.0 lmp. gal.)

Engine oil:

API grade SJ “Energy–Conserving”, SL “Energy–Conserving” or ILSAC multigrade engine oil is recommended. See page 250 for detailed information.

Automatic transmission fluid:

Automatic transmission fluid D–II or DEXRON(cid:2)III (DEXRON(cid:2)II) See page 278 for detailed information.

Tire information: See pages 255 through 259. Tire pressure: See page 280.

2002 MY TUNDRA_U (OM34417U)

Publication No. OM34417U Part No. 01999-34417
Printed in Japan 01-0108-00

( U)

’02 TUNDRA_U (L/O 0108)

You should know as much about the quality and importance of proper maintenance of your new vehicle as the people who built it.

The Toyota authorized Repair Manual tells you how to maintain your vehicle and enables you to correctly perform your own maintenance.

The best way to keep your new vehicle in top running order is to maintain it properly from the moment you drive it off the showroom floor.

The Toyota authorized Repair Manual is packed with literally everything you need to know to perform your own maintenance in virtually every area of your new vehicle.

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Maintenance procedures for the engine, chassis, body, electrical system, and more, are clearly explained and illustrated.

Periodic maintenance and tune-up

Periodic maintenance and tune-up helps to pre(cid:6) vent small problems from growing into larger ones lat(cid:6) er on. The repair manual outlines exactly what main(cid:6) tenance is required and clearly explains how to do the work yourself step-by-step.

Areas covered include such things as spark plug re(cid:6) placement, valve clearance adjustment and engine oil and filter replacement.

Where to obtain the

Repair Manual

The repair manual for TOYOTA TUNDRA, written in English, may be purchased as appli(cid:6) cable from any Toyota dealer. Pub. Name: 2002 TOYOTA TUNDRA Repair

Manual

Pub. No.: RM885U1 (Maintenance,

Preparation, Service specifications and Diagnostics) RM885U2 (Engine, Chassis and Body)

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Foreword

Welcome to the growing group of value–conscious people who drive Toyotas. We are proud of the advanced engineering and quality construction of each vehicle we build. This Owner’s Manual explains the operation of your new Toyota. Please read it thoroughly and have all the occupants follow the instructions carefully. Doing so will help you enjoy many years of safe and trouble–free motoring. For important information about this manual and your Toyota, read the following pages carefully. When it comes to service, remember that your Toyota dealer knows your vehicle best and is interested in your complete satisfaction. He will provide quality maintenance and any other assistance you may require. If there is not a Toyota dealer near you, or you need emergency assistance for any reason, please call the following number:

(cid:1) U.S. OWNERS: (cid:1) CANADIAN OWNERS: Toyota Canada Customer Interaction Centre

Toyota Customer Assistance Center

Toll–free:1–800–331–4331
Toll–free:1–888–TOYOTA–8 (1–888–869–6828)

Please leave this Owner’s Manual in this vehicle at the time of resale. The next owner will need this information also. All information and specifications in this manual are current at the time of printing. However, because of Toyota’s policy of continual product improvement, we reserve the right to make changes at any time without notice. Please note that this manual applies to all models and explains all equipment, including options. Therefore, you may find some explanations for equipment not installed on your vehicle.

 2001 TOYOTA MOTOR CORPORATION All rights reserved. This material may not be reproduced or copied, in whole or in part, without the written permission of Toyota Motor Corporation.

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Important information about this manual

Safety and vehicle damage warnings

Safety symbol

Throughout this manual, you will see safety and vehicle dam- age warnings. You must follow these warnings carefully to avoid possible injury or damage. The types of warnings, what they look like, and how they are used in this manual are explained as follows:

CAUTION

This is a warning against something which may cause injury to people if the warning is ignored. You are informed about what you must or must not do in order to avoid or reduce the risk to yourself and other people.

NOTICE

This is a warning against something which may cause damage to the vehicle or its equipment if the warning is ignored. You are informed about what you must or must not do in order to avoid or reduce the risk of damage to your vehicle and its equipment.

the safety symbol When you see shown above, it means: “Do not...”; “Do not do this”; or “Do not let this happen”.

ii

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Important information about your Toyota

New vehicle warranty

Your new vehicle limited warranties:

is covered by

the

following Toyota

(cid:1) New vehicle warranty (cid:1) Emission control systems warranty (cid:1) Others further

information, please refer

Information Booklet” or

For Warranty Supplement”.

to the “Owner’s “Owner’s Manual

Your responsibility for

maintenance

It is the owner’s responsibility to make sure that the specified maintenance is performed. Section 6 gives de- tails of these maintenance requirements. Also included in Section 6 is general maintenance. For scheduled maintenance information, please refer to the “Scheduled Maintenance Guide” or “Owner’s Manual Supplement”.

Accessories, spare parts and modification of your Toyota

A wide variety of non–genuine spare parts and accesso- ries for Toyota vehicles are currently available in the market. You should know that Toyota does not warrant these products and is not responsible for their perfor- mance, repair, or replacement, or for any damage they may cause to, or adverse effect they may have on, your Toyota vehicle.

This vehicle should not be modified with non–genuine Toyota products. Modification with non–genuine Toyota products could affect its performance, safety or durabili- ty, and may even violate governmental regulations. In addition, damage or performance problems resulting from the modification may not be covered under warranty.

iii

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Spark ignition system of your

Scrapping of your Toyota

Toyota

The spark ignition system in your Toyota meets all re- quirements of the Canadian Interference–Causing Equip- ment Standard.

Installation of a mobile two–way radio system

The SRS airbag and seat belt pretensioner devices in your Toyota contain explosive chemicals. If the vehicle is scrapped with the airbags and pretensioners left as they are, this may cause an accident such as fire. Be sure to have the systems of the SRS airbag and seat belt pretensioner removed and disposed of by a qualified service shop or by your Toyota dealer before you dis- pose of your vehicle.

fuel

injection system/sequential multiport

As the installation of a mobile two–way radio system in your vehicle could affect electronic systems such as multiport fuel injection system, cruise control system, anti–lock brake system, SRS airbag system and seat belt pretensioner system, be sure to check with your Toyota dealer for precautionary measures or special instructions regarding installation.

iv

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On–pavement and off–road

driving tips

This vehicle will handle and maneuver differently from an ordinary passenger car because it is designed for off–road use also. It has a significantly higher rollover rate than other types of vehicles. In addition, this ve- hicle has a higher ground clearance and center of gravi- ty than that of an ordinary passenger car. This vehicle design feature causes this type of vehicle to be more likely to rollover. Failure to operate this vehicle correctly may result in loss of control, accidents or vehicle rol- lover causing death or serious injury. Be sure to read “Off–road vehicle precautions” in Section 2 and “Off– road driving precautions” in Section 3.

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Model code

Check the model code to see what type of model your vehicle is.

Engine type

VCK: 5VZ–FE engine UCK: 2UZ–FE engine

Grade

D: Standard grade S: SR5 grade L: Limited grade

V C K 3 0 – D

Driving system

30: 40:

Two–wheel drive Four–wheel drive

The model code appears on the manufacturer’s plate with the heading “MODEL”. See “Your Toyota’s identification” in Section 2 for the manufacturer’s plate location.

vii

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SECTION 1– 1

OPERATION OF INSTRUMENTS AND CONTROLS Overview of instruments and controls Instrument panel overview Instrument cluster overview Indicator symbols on the instrument panel

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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Instrument panel overview

1. Side vents 2. Instrument cluster 3. Center vents 4. Garage door opener box or auxiliary

box

5. Personal lights 6. Side defroster outlet 7. Power door lock switches 8. Power window switches 9. Glove box 10. Manual transmission gear shift lever 11. Front drive control lever 12. Parking brake lever

(vehicles with manual transmission)

13. Lower vent 14. Hood lock release lever 15. Parking brake pedal

(vehicles with automatic transmission)

16. Window lock switch 17. Power rear view mirror control switches

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1. Front fog light switch 2. Headlight and turn signal switch 3. Wiper and washer switches 4. Automatic transmission selector lever 5. Cargo lamp switch 6. Emergency flasher switch 7. Note pad holder 8. Car audio 9. Air conditioning controls 10. Front passenger’s seat belt reminder

light/passenger airbag off indicator

11. Passenger airbag manual on–off switch 12. Clock 13. Cup holder 14. Power outlets 15. “4LO” button

(transfer mode selector button)

16. “2WD/4HI” button

(transfer mode selector button)

17. Ashtray 18. Cigarette lighter 19. Cruise control switch 20. Ignition switch 21. Tilt steering lock release lever

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22. Instrument panel light control knob 23. Clutch start cancel switch

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Instrument cluster overview (cid:1)With tachometer

1. Oil pressure gauge 2. Service reminder indicators and

indicator lights

3. Tachometer

4. Speedometer 5. Automatic transmission indicator lights 6. Voltmeter 7. Fuel gauge

8. Trip meter reset knob 9. Odometer and two trip meters 10. Engine coolant temperature gauge

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(cid:1)Without tachometer

1. Engine coolant temperature gauge 2. Service reminder indicators and

indicator lights

3. Speedometer 4. Fuel gauge

5. Trip meter reset knob 6. Odometer and two trip meters

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Indicator symbols on the instrument panel

Brake system warning light* 1

Open door warning light* 1

Driver’s seat belt reminder light* 1

SRS warning light* 1

Front passenger’s seat belt reminder light* 1

Unengaged “Park” warning light* 1

Discharge warning light* 1

Low engine oil pressure warning light* 1

Malfunction indicator lamp* 1

Low fuel level warning light* 1

or

Anti–lock brake system warning light* 1

Automatic transmission fluid temperature warning light* 1

Low windshield washer light* 1

fluid

level warning

Passenger airbag off indicator light

Turn signal indicator lights

Headlight high beam indicator light

Overdrive–off indicator light

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Automatic transmission indicator lights

Four–wheel drive indicator light

High speed four–wheel drive indicator light* 2

Low speed four–wheel drive indicator light* 2

Cruise control indicator light* 3

* 1: For details, see “Service reminder indicators and warning

buzzers” in Section 1–5. If this light flashes, see “Four–wheel drive system” in Sec- tion 1–6. If this light flashes, see “Cruise control” in Section 1–6.

* 2:

* 3:

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SECTION 1– 2

OPERATION OF INSTRUMENTS AND CONTROLS Keys and Doors Keys Front doorss Access doors Power windows Rear side windows Rear window Tailgate Hood Fuel tank cap

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10
10
12
12
14
14
15
16
17

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Front doors

Keys This key works in every lock. Since the doors can be locked without a key, you should always carry a spare key in case you accidentally lock your key inside the vehicle.

KEY NUMBER PLATE Your key number is shown on the plate. Keep the plate in a safe place such as your wallet, not in the vehicle. If you should lose your keys or if you need additional keys, duplicates can be