2004 Toyota Tacoma Owners Manual

Good

Charging necessary. Have battery checked by your Toyota dealer.

Have battery checked by your Toyota dealer.

Battery recharging precautions During recharging, the battery is pro- ducing hydrogen gas. Therefore, before recharging: 1. If recharging with the battery installed on the vehicle, be sure to disconnect the ground cable.

2. Be sure the power switch on the re- charger the charger cables to the battery and when disconnecting them.

is off when connecting

CAUTION

(cid:1) Always charge the battery in an un- confined area. Do not charge the battery in a garage or closed room where there is not sufficient ventila- tion.

(cid:1) Only do a slow charge (5 A or less). Charging at a quicker rate is dangerous. The battery may ex- plode, causing personal injuries.

NOTICE

Never recharge the battery while the engine is running. Also, be sure all accessories are turned off.

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Checking and replacing fuses

Type A

Good

Blown

Type B

Good

Blown

Type C

Good

Blown

310

If the headlights or other electrical components do not work, check the fuses. If any of the fuses are blown, they must be replaced. See “Fuse locations” in Section 7- 1 for locations of the fuses. Turn the ignition switch and inoperative component off. Pull a suspected fuse straight out and check it. Determine which fuse may be causing the problem. The lid of the fuse box shows the name of the circuit for each fuse. See Section 8 of this manual for the functions controlled by each circuit.

Type A fuses can be pulled out by the pull- out tool. The location of the pull- out tool is shown in the illustration. If you are not sure whether the fuse has blown, try replacing the suspected fuse with one that you know is good. If the fuse has blown, push a new fuse into the clip. Only install a fuse with the amperage rat- ing designated on the fuse box lid. If you do not have a spare fuse, in an emergency you can pull out the “A.C” fuse, which may be dispensable for nor- mal driving, and use it if its amperage rating is the same. If you cannot use one of the same amper- age, use one that is lower, but as close as possible to the rating. If the amperage is fuse might blow out again but this does not indicate anything wrong. Be sure to get the correct fuse as soon as possible and return the substitute to its original clip. It is a good idea to purchase a set of spare fuses and keep them in your ve- hicle for emergencies.

that specified,

lower

than

the

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the new

If fuse immediately blows out, there is a problem with the electrical sys- tem. Have your Toyota dealer correct it as soon as possible.

CAUTION

Never use a fuse with a higher am- perage rating, or any other object, in place of a fuse. This may cause ex- tensive damage and possibly a fire.

Adding washer fluid If any washer does not work or low windshield washer fluid level warning light comes on, the washer tank may be empty. Add washer fluid. You may use plain water as washer fluid. in cold areas where tempera- However, tures freezing point, use fluid containing antifreeze. This washer product is available at your Toyota dealer and most auto parts stores. Follow the manufacturer’s directions for how much to mix with water.

range below

NOTICE

Do not use engine antifreeze or any other substitute because it may dam- age your vehicle’s paint.

following

illustrations show how

Replacing light bulbs— The to gain access to the bulbs. When replacing a bulb, make sure the ignition switch and light switch are off. Use bulbs with the wattage ratings given in the table.

CAUTION

(cid:1) To prevent burning yourself, do not replace the light bulbs while they are hot.

(cid:1) Halogen bulbs have pressurized gas inside and require special handling. They can burst or shatter if scratched or dropped. Hold a bulb only by its plastic or metal case. Do not touch the glass part of a bulb with bare hands.

NOTICE

Only use a bulb of the listed type.

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the

The inside of the lens of exterior lights such as headlights may temporarily fog up when the lens becomes wet in the rain or in a car wash. This is not a problem because the is caused by fogging temperature difference between the outside and the windshield fogged up in the rain. However, if there is a large drop of water on the inside of the lens, or if there is water pooled light, contact your Toyota dealer.

inside of

inside

lens,

just

like

the

the

Light bulbs

Headlights

Parking lights

Front turn signal lights

Rear turn signal lights Stop/tail lights

Back- up lights

License plate lights High mounted stoplight Interior light

Regular cab Xtra- cab and double cab

Personal lights

Door courtesy lights Glove box light

W Type

Bulb No. — 60/55

A: HB2 halogen bulbs B: Wedge base bulbs (clear) C: Wedge base bulbs (amber) D: Single end bulbs E: Double end bulbs

168

4157
NAK

27/8

1156

27

1157

921

194

168

— —

—

—

—

27/8

18

3.8

10

1.4

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—Headlights

1. Open the hood. Unplug the connec-

tor. Remove the rubber cover. If the connector is tight, wiggle it.

2. Release

the bulb retaining spring and remove the bulb. Install a new bulb and the bulb retaining spring.

To install a bulb, align the tabs of the bulb with the mounting hole.

the cutouts of

3. Install

the rubber cover with

the “TOP PULL” mark upward and fit it securely on the boss. Then plug in the connector.

Make sure the rubber cover fits securely on the bulb base and the mounting body. Aiming is not necessary after replacing the bulb. When aiming adjustment is nec- essary, contact your Toyota dealer.

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—Parking lights

—Front turn signal lights

Use a Phillips- head screwdriver.

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—Rear turn signal, stop/tail, and back- up lights

—License plate lights (type A)

Outer side screws 45 mm (1.8 in.)

Use a Phillips- head screwdriver.

Inner side screws 30 mm (1.2 in.)

a: Rear turn signal light b: Stop/tail light c: Back- up light

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—License plate lights (type B)

—High mounted stoplight

Use a Phillips- head screwdriver.

Use a Phillips- head screwdriver.

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SECTION 8

SPECIFICATIONS Specifications Dimensions Payload Towing capacity Engine Fuel Service specifications Tires Fuses

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

318
320
322
322
322
323
327
327

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Dimensions TWO- WHEEL DRIVE MODELS EXCEPT PRE RUNNER

mm (in.)

Xtra- cab models 5010 (197.2)* 1
5155 (203.0)* 2

1690
1765

(66.5) (69.5)* 3, 4

1590
1605
1615

(62.5)* 3, 4
(63.2)* 4
(63.6)* 5

3095 (121.9)

1450

(57.1)

1455

(57.3)

Overall length

Regular cab models 4540 (178.7)* 1
4685 (184.4)* 2

Overall width

1690

(66.5)

1625
1615
1620
1630

(64.0)* 4, 6
(63.6)* 5, 6
(63.8)* 4, 7
(64.2)* 5, 7

2625 (103.3)

1450

(57.1)

1455

(57.3)

Overall height* 8

Wheelbase

Front tread

Rear tread * 1: Without rear step bumper * 2: With rear step bumper * 3: With 5VZ- FE engine * 4: With P235/55R16 tires * 5: With P205/75R15 tires * 6: With automatic transmission * 7: With manual transmission * 8: Unladen vehicle

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FOUR- WHEEL DRIVE MODELS AND PRE RUNNER

Regular cab models

Xtra- cab models

Overall length

Overall width

Overall height* 3

Wheelbase

Front tread

Rear tread

* 1: With P225/75R15 tires * 2: With P265/70R16 tires * 3: Unladen vehicle

4685 (184.4)

(66.5)* 1
(70.3)* 2
(67.7)* 1
(68.9)* 2

1690
1785
1720
1750
2625 (103.3)

1460
1500
1455
1495

(57.5)* 1
(59.1)* 2
(57.3)* 1
(58.9)* 2

5155 (203.0)

(66.5)* 1
(70.3)* 2
(67.5)* 1
(68.7)* 2

1690
1785
1715
1745
3095 (121.9)

1460
1500
1455
1495

(57.5)* 1
(59.1)* 2
(57.3)* 1
(58.9)* 2

mm (in.)

Double cab models

5155 (203.0)

1785

(70.3) (67.5)* 1
(68.7)* 2

1715
1745
3095 (121.9)

1460
1500
1455
1495

(57.5)* 1
(59.1)* 2
(57.3)* 1
(58.9)* 2

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Payload* Without off- road package

Two- wheel drive models

2RZ FE engine 2RZ- FE engine

Regular cab Regular cab

Xtra cab Xtra- cab

5VZ- FE engine

Xtra- cab

3RZ FE engine 3RZ- FE engine

5VZ- FE engine

3RZ- FE engine

5VZ FE engine 5VZ- FE engine

Regular cab Regular cab

Xtra cab Xtra- cab

Xtra cab Xtra- cab

Double cab Regular cab Xtra- cab Double cab Xtra- cab Double cab

Four- wheel drive models

Pre Runner

320

Manual transmission Automatic transmission Manual transmission Automatic transmission Manual transmission Manual transmission Automatic transmission Manual transmission Automatic transmission Manual transmission Automatic transmission Automatic transmission Automatic transmission Automatic transmission Automatic transmission Automatic transmission Automatic transmission

kg (lb.)

669 (1475) 659 (1455) 691 (1525) 682 (1505) 612 (1350) 805 (1775) 791 (1745) 723 (1595) 709 (1565) 703 (1550) 691 (1525) 616 (1360) 893 (1970) 814 (1795) 741 (1635) 793 (1750) 721 (1590)

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With off- road package

3RZ- FE engine

Xtra- cab

Four wheel drive models Four- wheel drive models

5VZ- FE engine

Pre Runner Pre Runner

* : Occupants + luggage

3RZ FE engine 3RZ- FE engine

5VZ FE engine 5VZ- FE engine

Xtra cab Xtra- cab

Double cab Xtra- cab Double cab Xtra- cab Double cab

Manual transmission Manual transmission Automatic transmission Automatic transmission Automatic transmission Automatic transmission Automatic transmission Automatic transmission

kg (lb.)

703 (1550) 682 (1505) 671 (1480) 596 (1315) 793 (1750) 721 (1590) 773 (1705) 700 (1545)

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Towing capacity* Two- wheel drive models except Pre Runner

2RZ- FE and 5VZ- FE engines

1587 kg

(3500 lb.) Four- wheel drive models and Pre Runner

3RZ- FE engine

1587 kg

(3500 lb.)

5VZ- FE engine

Without towing package

1587 kg

(3500 lb.)

With towing package

* : Trailer weight + cargo weight

2721 kg

(6000 lb.)

’04 Tacoma U (L/O 0309)

Fuel Fuel type:

Unleaded gasoline, Octane Rating 87
(Research Octane Number 91) or higher

Fuel tank capacity, L (gal., Imp. gal.):

Two- wheel drive models except Pre Runner

60 (16.0, 13.3)

Four- wheel drive models and Pre Runner

70 (18.5, 15.4)

Engine Model:

2RZ- FE, 3RZ- FE and 5VZ- FE

Type:

2RZ- FE and 3RZ- FE engines

4 cylinder in line, 4 cycle, gasoline

5VZ- FE engine

6 cylinder V type, 4 cycle, gasoline

Bore and stroke, mm (in.):

2RZ- FE engine

95.0 (cid:1) 86.0 (3.74 (cid:1) 3.39)

3RZ- FE engine

95.0 (cid:1) 95.0 (3.74 (cid:1) 3.74)

5VZ- FE engine

93.5 (cid:1) 82.0 (3.68 (cid:1) 3.23)

Displacement, cm3 (cu. in.):

2RZ- FE engine 3RZ- FE engine 5VZ- FE engine

2438 (148.8) 2694 (164.3) 3378 (206.1)

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Service specifications ENGINE Valve clearance (engine cold), mm (in.):

2RZ- FE and 3RZ- FE engines

Intake Exhaust

0.15—0.25 (0.006—0.010) 0.25—0.35 (0.010—0.014)

5VZ- FE engine

Intake Exhaust

0.13—0.23 (0.006—0.009) 0.27—0.37 (0.011—0.014)

Spark plug type:

2RZ- FE and 3RZ- FE engines K16R- U11
BKR5EYA- 11

DENSO NGK

5VZ- FE engine

DENSO NGK

K16TR11
BKR5EKB- 11

Spark plug gap, mm (in.):

1.1 (0.043)

Drive belt roughs drive belt BT- 33- 73F (used belt), lbf:

tension measured with Bor- tension gauge No.

2RZ- FE and 3RZ- FE engines

Generator belt Air conditioning compressor belt

115(cid:2) 20

Power steering pump belt

100(cid:2) 20

100 +20
- 15

5VZ- FE engine Generator belt Air conditioning compressor belt

100(cid:2) 20

Power steering pump belt

100(cid:2) 20

100 +20
- 15

ENGINE LUBRICATION Oil capacity (drain and refill), L (qt., Imp. qt.):

Two- wheel drive models except Pre Runner

2RZ- FE engine

With filter Without filter 5VZ- FE engine

5.5 (5.8, 4.8) 4.8 (5.0, 4.2)

With filter Without filter

5.4 (5.7, 4.8) 5.1 (5.4, 4.5) Four- wheel drive models and Pre Runner

3RZ- FE engine

With filter Without filter 5VZ- FE engine

5.4 (5.7, 4.8) 4.7 (5.0, 4.1)

With filter Without filter

5.2 (5.5, 4.6) 4.9 (5.2, 4.3) “Toyota Genuine Motor Oil” in your Toyota vehicle. Use Toyota approved “Toyota Genuine Motor Oil” or equivalent to grade and viscosity. Oil grade:

following

satisfy

filled

the

is

API grade SL “Energy- Conserving” or ILSAC multigrade engine oil

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Recommended oil viscosity:

SAE 5W- 30

Four- wheel drive models and Pre Runner

BATTERY Open voltage* at 20°C (68°F):

With manual transmission

3RZ- FE engine 5VZ- FE engine

8.3
(8.8, 7.3) 10.1 (10.7, 8.9)

With automatic transmission 8.2
(8.7, 7.2) 10.0 (10.5, 8.8)

3RZ- FE engine 5VZ- FE engine

Fully charged Half charged Discharged

12.6—12.8 V 12.2—12.4 V 11.8—12.0 V * : Voltage that is checked 20 minutes after the key is removed with all the lights turned off

Coolant type:

“Toyota Super Long Life Coolant” is filled in your Toyota vehicle at factory fill. In order to avoid technical problems, only use “Toyota Super Long Life Coolant” or similar high quality ethylene glycol based non- silicate, non- amine, non- nitrite, and non- borate coolant with long- life hybrid organic acid technology. Do not use plain water alone. Please contact your Toyota dealer for further details.

Outside temperature

Please contact your Toyota dealer for fur- ther details. COOLING SYSTEM Total capacity, L (qt., Imp. qt.):

Two- wheel drive models except Pre Runner

With manual transmission

2RZ- FE engine 5VZ- FE engine

8.0
(8.5, 7.0) 9.7 (10.3, 8.5)

With automatic transmission 7.8

2RZ- FE engine

(8.2, 6.9)

324

Charging rates:

5 A max.

CLUTCH Pedal free play, mm (in.):

5—15 (0.2—0.6)

Fluid type:

SAE J1703 or FMVSS No.116 DOT 3

MANUAL TRANSMISSION Oil capacity, L (qt., Imp. qt.):

2RZ- FE engine 3RZ- FE engine 5VZ- FE engine

Two- wheel drive models

Four- wheel drive models

2.6 (2.7, 2.3) 2.5 (2.6, 2.2)

2.6 (2.7, 2.3)

2.2 (2.3, 1.9)

Oil type:

Gear Oil API GL-4 or GL-5

Recommended oil viscosity:

SAE 75W- 90

2004 TACOMA from Sep. ’03 Prod. (OM35814U)

AUTOMATIC TRANSMISSION Fluid capacity (drain and refill), L (qt., Imp. qt.):

Two- wheel drive models except Pre Runner

Up to 2.4 (2.5, 2.1)

Four- wheel drive models and Pre Run- ner

Up to 2.0 (2.1, 1.8)

Fluid type:

2RZ- FE engine—

Toyota Genuine ATF DEXRON(cid:2)III (DEXRON(cid:2)II)

D- II

or

3RZ- FE and 5VZ- FE engines—

Toyota Genuine ATF Type T- IV Change automatic only as necessary.

transmission

fluid

’04 Tacoma U (L/O 0309)

your

Type

fluid only

transmission

Generally, it is necessary to change automatic if your vehicle is driven under one of the Special Operating Conditions listed in “Scheduled Maintenance Guide” or “Owner’s Manual Supple- ment”. When changing the automatic fluid, use only “Toyota transmission Genuine ATF (ATF JWS3309 or NWS6500) in assuring optimum transmission perfor- mance. transmis- Notice: Using automatic sion fluid other than “Toyota Genu- ine ATF Type T- IV” may cause dete- rioration in shift quality, locking up of your transmission accompanied by vibration, and ultimately damage the automatic transmission of your vehicle.

to aid

T- IV”

Please contact your Toyota dealer for fur- ther details. TRANSFER Oil capacity, L (qt., Imp. qt.):

1.0 (1.1, 0.9)

Oil type:

Gear Oil API GL-4 or GL-5

Recommended oil viscosity:

SAE 75W- 90

DIFFERENTIAL Oil capacity, L (qt., Imp. qt.):

Two- wheel drive models except Pre Runner

2RZ- FE engine 5VZ- FE engine

1.35 (1.4, 1.2) 2.55 (2.7, 2.2) Four- wheel drive models and Pre Runner

Front (except Pre Runner)

1.15 (1.2, 1.0)

Rear

Short wheel base

With rear differential lock system

2.65 (2.8, 2.3) Without rear differential lock sys- tem

2.55 (2.7, 2.2)

Extra long wheel base

With rear differential lock system

2.95 (3.1, 2.6) Without rear differential lock sys- tem

2.45 (2.6, 2.2)

Oil type:

Hypoid Gear Oil API GL- 5

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Recommended oil viscosity:

Front

SAE 75W- 90

Rear

Above -18(cid:1)C (0(cid:1)F)

SAE 90

Below -18(cid:1)C (0(cid:1)F)

SAE 80W or 80W- 90

CHASSIS LUBRICATION Wheel bearings:

Lithium base wheel bearing grease, NLGI No.2

Front drive shaft thrust bushings:

BRAKES Minimum pedal clearance when depressed with a pressure of 490 N (50 kgf, 110 lbf) when the engine is stopped and after de- press the brake pedal several times, mm (in.):

105 (4.1)

Pedal free play, mm (in.):

1—6 (0.04—0.24)

Pad wear limit, mm (in.):

1.0 (0.04)

Lining wear limit, mm (in.):

1.0 (0.04)

Synthetic oil and chassis grease, NLGI No.1

lithium soap base

Parking brake adjustment when pulled with the force of 196 N (20 kgf, 44 lbf):

Propeller shafts:

Spiders

Lithium base chassis grease, NLGI No.2

Slide yoke and double cardan joint

Molybdenum- disulfide chassis grease, NLGI No.2

lithium

326

16—30 clicks

Fluid type:

SAE J1703 or FMVSS No.116 DOT 3

STEERING Wheel free play:

base

Less than 30 mm (1.2 in.)

Power steering fluid type:

Automatic transmission fluid DEXRON(cid:2)II or III

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Fuses

Tires

Tire size

Cold tire inflation pressure kPa (kgf/cm2 or bar, psi) Front

Rear

P205/75R15 97S

200 (2.0, 29)

200 (2.0, 29)

P225/75R15 102S

180 (1.8, 26)

200 (2.0, 29)

P235/55R16 96T

200 (2.0, 29)

P265/70R16 111S

180 (1.8, 26)

180 (1.8, 26)

P265/70R16 111T * 1: Double cab models * 2: Regular cab and Xtra- cab models Wheel nut torque, N·m (kgf·m, ft·lbf):

110 (11.5, 83)

220 (2.2, 32) 180 (1.8, 26)* 1
200 (2.0, 29)* 2
180 (1.8, 26)* 1
200 (2.0, 29)* 2

Wheel size

15 (cid:1) 6J 15 (cid:1) 6JJ 15 (cid:1) 7J 15 (cid:1) 7JJ 16 (cid:1) 6 1/2JJ 16 (cid:1) 7J 16 (cid:1) 7JJ 16 (cid:1) 7J 16 (cid:1) 7JJ

NOTE: For a complete information on tires (e.g. replacing tires or replacing wheels), see “Checking tire inflation pressure” through “Aluminum wheel precautions” in Section 7- 2.

Engine compartment (without daytime run- ning light system)

Fuses (type A) 1. HEAD (RH) 10 A: Right- hand headlight 2. HEAD (LH) 10 A: Left- hand headlight 3. DRL 7.5 A: Daytime light

running

system

4. HEAD (HI RH) 10 A: Right- hand head- light (high beam), high beam indicator light

5. HEAD (HI LH) 10 A: Left- hand head-

light (high beam)

6. HEAD

(LO RH) 10 A: Right- hand

headlight (low beam)

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18. WIPER 20 A: Windshield wipers and

washer

Engine compartment (with daytime run- ning light system)

Instrument panel

7. HEAD (LO LH) 10 A: Left- hand head-

12. OBD 7.5 A: On- board diagnosis sys-

light (low beam)

tem

8. TAIL 10 A: Tail

lights,

licence plate

lights

9. A.C 10 A: Air conditioning system 10. ECTS 15 A: Multiport

fuel

system/sequential multiport tion system

injection injec-

fuel

11. DOME 15 A: Car audio system, interior light, clock, personal lights, door cour- tesy light, day time running light sys- tem, gauges and meters

328

13. EFI 20 A: Multiport fuel injection sys- injection

tem/sequential multiport system

fuel

14. ALT- S 7.5 A: Charging system 15. PWR OUTLET 15 A: Power outlet 16. ECU- IG 15 A: Cruise control system, system, automatic lock system, SRS

anti- lock transmission shift airbag system

brake

17. TURN 10 A: Turn signal lights, emer-

gency flashers

19. 4WD 20 A: A.D.D. control system, four- wheel drive control system, rear differential lock system 20. ACC 15 A: Cigarette

lighter, clock, power view mirrors, back- up lights, automatic transmission shift lock system, SRS airbag system, seat belt pretensioners, car audio system

rear

21. GAUGE 10 A: Day time running light system, back- up lights, cruise control system, rear differential lock system, electronically automatic transmission system, starting system, charging system, air conditioning sys- tem

controlled

22. IGN 7.5 A: Gauges and meters, SRS airbag system, seat belt pretensioners, multiport fuel injection system/sequen- tial multiport fuel injection system

23. ECU- B 7.5 A: SRS warning light, air

conditioning system

24. HORN.HAZ 15 A: Emergency flashers,

horns

25. STA 7.5 A: Clutch start cancel system,

starting system

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26. STOP 10 A: Stop lights, high mounted stoplight, cruise control system, anti- lock brake system, multiport fuel injec- tion system/sequential multiport fuel in- jection system

Fuses (type B) 27. POWER 30 A: Power windows, power

Fuses (type C) 33. ABS 60 A: Anti- lock brake system, traction control system, “AUTO LSD” system, vehicle stability control system 34. ALT 120 A: All components in “AM1”, “HEATER”, “A.C”, “TAIL”, “ALT- S” and “PWR OUTLET” fuses

seat

28. J/B 50 A: All components in “POWER”, “ECU- B”

“STOP” and

“HORN- HAZ”, fuses

29. AM2 30 A: Ignition system, multiport fuel injection system/sequential fuel in- jection system

30. HEATER 50 A: All components in “A.C”

fuse

31. AM1 40 A: Starting system 32. ABS2 30 A (without vehicle stability control system) or 50 A (with vehicle stability control system): Anti- lock brake system, traction control system, “AUTO LSD” system, vehicle stability control system

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SECTION 9

REPORTING SAFETY DEFECTS FOR U.S. OWNERS AND CAMPER INFORMATION Reporting safety defects for U.S. owners and camper information Reporting safety defects for U.S. owners Camper information

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

332
332

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To contact NHTSA, you may ei- ther call the Auto Safety Hotline toll- free at 1- 800- 424- 9393 (or 366- 0123 in Washington, D.C. area) or write to: NHTSA, U.S. Department of Transportation, Washington, D.C. 20590. You can also obtain other information about motor vehicle safety from the Hot- line.

of

Camper information— This information has been prepared in ac- cordance with regulation issued by the Na- tional Highway Traffic Safety Administra- tion of Transportation. It provides the purchasers and/or prospective purchasers of Toyota vehicles with information on truck- camper loading. Your Toyota dealer will help an- swer any questions you may have as you read this information.

the U.S. Department

Reporting safety defects for U.S. owners If you believe that your vehicle has a defect which could cause a crash or could cause injury or death, you should immediately in- form the National Highway Traffic Safety Administration (NHTSA) in addition to notifying Toyota Motor Sales, U.S.A., (Toll- free: 1- 800- 331- 4331). If NHTSA receives similar com- plaints, it may open an investiga- tion, and if it finds that a safety defect exists in a group of ve- hicles, it may order a recall and remedy However, NHTSA cannot become involved in individual problems between you, your dealer, or Toyota Motor Sales, U.S.A., Inc.

campaign.

Inc.

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—Center of gravity location

Rear end of truck bed

Four- wheel drive models and Pre Run- ner mm (in.)

—Cargo weight rating and proper matching

Camper center of gravity

Recommended location for cargo center of gravity for cargo weight rating

1257
(49.5)

901
(35.5)

The figures given in the illustration indi- cate the recommended center of gravity zone.

Two- wheel drive models except Pre Runner mm (in.)

Regular cab models Xtra- cab models 2RZ- FE engine

5VZ- FE engine

1397
(55.0)

1372
(54.0) 1397
(55.0)

965
(38.0)

927
(36.5) 927
(36.5)

CAUTION

Recommended center of gravity location zone

If a load is too far back, it can cause dangerous handling. If it is too far forward, the front axle may be over- loaded.

Cargo weight rating Two- wheel drive models except Pre Runner

Regular cab models with full options’ weight of 90 kg (205 lb.)

With 2 occupants

With 3 occupants

430 kg (950 lb.)

375 kg (830 lb.)

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full options’

Xtra- cab models with weight of 85 kg (195 lb.) With 2 occupants seats and no occupants rear seats

in

the

front in the

With 3 occupants seats and no occupants rear seats

in

365 kg (815 lb.) front in the

the

365 kg (810 lb.) With 3 occupants front seats and 2 occupants in the rear seats

the

in

265 kg (590 lb.) Four- wheel drive models and Pre Run- ner

Regular cab models with full options’ weight of 120 kg (265 lb.)

With 2 occupants

With 3 occupants

500 kg (1100 lb.)

465 kg (1025 lb.)

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Xtra- cab models with weight of 125 kg (280 lb.)

full options’

Vehicles with off road package the

With 2 occupants seats and no occupants rear seats

in

front in the

340 kg (750 lb.) With 2 occupants front seats and 2 occupants in the rear seats

the

in

135 kg (300 lb.)

Vehicles without off road package

With 2 occupants seats and no occupants rear seats

in

the

front in the

With 3 occupants seats and no occupants rear seats

in

440 kg (975 lb.) front in the

the

370 kg (825 lb.) With 3 occupants front seats and 2 occupants in the rear seats

the

in

235 kg (525 lb.)

When the truck is used to carry a slide- in camper, the total cargo load of the truck consists of the manufacturer’s camper weight figure, the weight of installed addi- tional camper equipment not included in the manufacturer’s camper weight figure, the weight of camper cargo, and the weight of passengers in the camper. The total cargo load should not exceed the truck’s cargo weight rating and the camper’s center of gravity should fall with- in recommended center of gravity zone when installed.

truck’s

the

CAUTION

Be careful—overloading can cause dangerous braking and handling prob- lems, and can damage your vehicle and its tires.

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—Gross axle and vehicle weight ratings

Gross axle weight rating

Gross vehicle weight rating

Front GAWR

Rear GAWR

Not exceed GVWR

GAWR Two- wheel drive models except Pre Runner Front Rear

1000 kg (2200 lb.) 1135 kg (2500 lb.) Four- wheel drive models and Pre Run- ner

Front Rear

1200 kg (2650 lb.) 1270 kg (2800 lb.)

loose

items

Secure to prevent weight shifts that could affect the balance of your vehicle. When the truck camper is loaded, drive to a scale and weigh on the front and on the rear wheels separately to de- termine axle loads. Individual axle loads should not exceed either of the Gross Axle Weight Ratings (GAWR). The total of the axle the Gross Vehicle Weight Rating (GVWR). These ratings are given on the vehicle certification label which is located on the door latch post on the left side of the vehicle. See “Your Toyota’s identification” in Section 2 the Certification Label location. If weight ratings are exceeded, move or remove items to bring all weights below the ratings.

loads should not exceed

for

GVWR Two- wheel drive models except Pre Runner

Regular cab models

Xtra- cab models

1920 kg (4250 lb.)

2040 kg (4500 lb.) Four- wheel drive models and Pre Run- ner

2315 kg (5100 lb.) If weight ratings are exceeded, move or remove items to bring all weights below the ratings.

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Foreword

Welcome to the growing group of value- conscious people who drive Toyotas. We are proud of the advanced engineering and quality construction of each vehicle we build. This Owner’s Manual explains the operation of your new Toyota. Please read it thoroughly and have all the occupants follow the instructions carefully. Doing so will help you enjoy many years of safe and trouble- free motoring. For important information about this manual and your Toyota, read the following pages carefully. When it comes to service, remember that your Toyota dealer knows your vehicle best and is interested in your complete satisfaction. He will provide quality maintenance and any other assistance you may require. If there is not a Toyota dealer near you, or you need emergency assistance for any reason, please call the following number:

(cid:1) U.S. OWNERS: (cid:1) CANADIAN OWNERS: Toyota Canada Customer Interaction Centre

Toyota Customer Assistance Center

Toll- free: 1- 800- 331- 4331
Toll- free: 1- 888- TOYOTA- 8 (1- 888- 869- 6828)

Please leave this Owner’s Manual in this vehicle at the time of resale. The next owner will need this information also. All information and specifications in this manual are current at the time of printing. However, because of Toyota’s policy of continual product improvement, we reserve the right to make changes at any time without notice. Please note that this manual applies to all models and explains all equipment, including options. Therefore, you may find some explanations for equipment not installed on your vehicle.

 2003 TOYOTA MOTOR CORPORATION All rights reserved. This material may not be reproduced or copied, in whole or in part, without the written permission of Toyota Motor Corporation.

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Quick index (cid:1) If a service reminder indicator or warning buzzer comes on (cid:1) If your vehicle will not start (cid:1) If your engine stalls while driving (cid:1) If you cannot increase the engine speed (cid:1) If your vehicle overheats (cid:1) If you have a flat tire (cid:1) If your vehicle becomes stuck (cid:1) If your vehicle needs to be towed (cid:1) Tips for driving during break- in period (cid:1) How to start the engine (cid:1) General maintenance (cid:1) Complete index Gas station information Fuel type:

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

121
246
249
249
250
251
262
263
205
232
279
NO TAG

f(cid:1)U-1

UNLEADED gasoline, Octane Rating 87 (Research Octane Number 91) or higher See page 205 for detailed information.

Fuel tank capacity:

Two- wheel drive models except Pre Runner

60 L (16.0 gal., 13.3 lmp. gal.)

Four- wheel drive models and Pre Runner

70 L (18.5 gal., 15.4 lmp. gal.)

Engine oil:

Gas Station Information

API grade SL “Energy- Conserving” or ILSAC multigrade engine oil is recom- mended. See page 293 for detailed information.

Tire information: See pages 297 through 305. Tire inflation pressure: See page 327.

Publication No. OM35814U Part No. 01999-35814
Printed in Japan 01- 0309- 00

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Important information about this manual

Safety and vehicle damage warnings

Safety symbol

Throughout this manual, you will see safety and vehicle dam- age warnings. You must follow these warnings carefully to avoid possible injury or damage. The types of warnings, what they look like, and how they are used in this manual are explained as follows:

CAUTION

This is a warning against anything which may cause injury to people if the warning is ignored. You are informed about what you must or must not do in order to reduce the risk of injury to yourself and others.

NOTICE

This is a warning against anything which may cause damage to the vehicle or its equipment if the warning is ignored. You are informed about what you must or must not do in order to avoid or reduce the risk of damage to your vehicle and its equipment.

the safety symbol When you see shown above, it means: “Do not...”; “Do not do this”; or “Do not let this happen”.

Important Information About

This Manual

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Important information about your Toyota

Occupant restraint systems

Toyota encourages you and your family to take the time to read Section 1- 3 of this Owner’s Manual carefully. In terms of helping you understand how you can receive the maximum benefit of the occupant restraint systems this vehicle provides, Section 1- 3 of this Owner’s Manual is the most important Section for you and your family to read. Section 1- 3 describes the function and operation concern- ing seats, seat belts, SRS airbags and child restraint sys- tems of this vehicle and some potential hazards you should be aware of. These systems work together along with the overall structure of this vehicle in order to provide occupant restraint in the event of a crash. The effect of each system is enhanced when it is used properly and together with other systems. No single occupant restraint system can, by itself, provide you or your family with the equal level of restraint which these systems can provide when used together. That is why it is important for you and your family to understand the purpose and proper use of each of these systems and how they relate to each other.

The purpose of all occupant restraint systems is to help reduce the possibility of death or serious injury in the event of a collision. None of these systems, either individ- ually or together, can ensure that there is no injury in the event of collision. However, the more you know about these systems and how to use them properly, the greater your chances become of surviving an accident without death or serious injury.

Seat belts provide the primary restraint to all occupants of the vehicle, and every occupant of the vehicle should wear seat belts properly at all times. Children should always be secured in child restraint systems that are appropriate for their age and size. SRS (Supplemental Restraint System) airbags are, as their names imply, designed to work with, and be supplemental to, seat belts and are not substitutes for them. SRS airbags can be very effective in reducing the risk of head and chest injuries by preventing contact of the head and chest with interior portions of the vehicle.

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In order to be effective, the SRS airbags must deploy with tremendous speed. The rapid deployment of the SRS air- bags makes the SRS airbags themselves potential sources of injury if an occupant is too close to an airbag, or if an object or some part of his or her body has been placed between the occupant and the airbag at the time of deploy- ment. This is just one example of how the instructions in Section 1- 3 of this Owner’s Manual will help ensure proper use of the occupant restraint systems, and increase the safety they can provide to you and your family in the event of an accident.

Toyota recommends you to read the provisions in Section 1- 3 carefully and refer to them from time to time during your time of ownership of this vehicle.

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New vehicle warranty

Your new vehicle is covered by the following Toyota limited warranties:

(cid:1) New vehicle warranty (cid:1) Emission control systems warranty (cid:1) Others

For further information, please refer to the “Owner’s War- ranty Information Booklet” or “Owner’s Manual Supple- ment”.

Your responsibility for

maintenance

It is the owner’s responsibility to make sure that the speci- fied maintenance is performed. Section 6 gives details of these maintenance requirements. Also included in Section 6 is general maintenance. For scheduled maintenance in- formation, please refer to the “Scheduled Maintenance Guide” or “Owner’s Manual Supplement”.

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Important health and safety

information about your Toyota

Accessories, spare parts and modification of your Toyota

CAUTION

(cid:1) WARNING: Engine exhaust, some of its constitu- ents, and a wide variety of automobile compo- nents contain or emit chemicals known to the State of California to cause cancer and birth de- fects and other reproductive harm. In addition, oils, fuels and fluids contained in vehicles as well as waste produced by component wear con- tain or emit chemicals known to the State of California to cause cancer and birth defects or

other reproductive harm.

(cid:1) Battery posts, terminals and related accessories contain lead and lead compounds. Wash your hands after handling. Used engine oil contains chemicals that have caused cancer in laboratory animals. Always protect your skin by washing

thoroughly with soap and water.

A wide variety of non- genuine spare parts and accessories for Toyota vehicles are currently available in the market. You should know that Toyota does not warrant these prod- ucts and is not responsible for their performance, repair, or replacement, or for any damage they may cause to, or adverse effect they may have on, your Toyota vehicle.

This vehicle should not be modified with non- genuine Toyota products. Modification with non- genuine Toyota products could affect its performance, safety or durability, and may even violate governmental regulations. In addi- tion, damage or performance problems resulting from the modification may not be covered under warranty.

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Spark ignition system of your

Toyota

Installation of a mobile two- way radio system

The spark ignition system in your Toyota meets all require- ments of the Canadian Interference- Causing Equipment Standard.

As the installation of a mobile two- way radio system in your vehicle could affect electronic systems such as fol- lows, be sure to check with your Toyota dealer for precau- tionary measures or special instructions regarding installa- tion.

(cid:1) Multiport

fuel

injection system/sequential multiport

fuel injection system

(cid:1) SRS airbag system (cid:1) Seat belt pretensioner system (cid:1) Traction control system (cid:1) “AUTO LSD” system (cid:1) Vehicle stability control system (cid:1) Cruise control system (cid:1) Anti- lock brake system (cid:1) Electronic throttle control system

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Tires and loading on your

Scrapping of your Toyota

Toyota

Underinflated or overinflated tire pressure and the excess load may result in the deterioration of steering ability and braking ability, leading to an accident. Check the tire inflation pressure periodi- cally and be sure to keep the load limits given in this Owner’s Manual. For details about tire inflation pressure and load limits, see “Checking tire infla- tion pressure” in Section 7- 2 and “Vehicle load limits” in Section 2.

If