2006 Hyundai Elantra Owners Manual

See Note *2
See Note *1

Note : *1 - AFTER 105,000 MILES (168,000 KM) OR 84 MONTHS, INSPECT EVERY 15,000 MILES (24,000 KM) OR 12 MONTHS.

*2 - FOR EVERY 10,000 MILES (15,000 KM) OR 12 MONTHS, WHICHEVER OCCURS FIRST: R

5 VEHICLE MAINTENANCE REQUIREMENTS

MAINTENANCE UNDER SEVERE USAGE CONDITIONS

F040A04E-AAT The following items must be serviced more frequently on cars normally used under severe driving conditions. Refer to the chart below for the appropriate maintenance intervals.

R : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if necessary

MAINTENANCE ITEM

MAINTENANCE

OPERATION

MAINTENANCE

INTERVALS

DRIVING

CONDITION

ENGINE OIL AND FILTER AIR CLEANER FILTER SPARK PLUGS BRAKE PADS, CALIPERS AND ROTORS REAR BRAKE DRUMS/LININGS/PADS, PARKING BRAKE STEERING GEAR RACK, LINKAGE & BOOTS/ LOWER ARM BALL JOINT DRIVESHAFTS AND BOOTS MANUAL TRANSAXLE OIL AUTOMATIC TRANSAXLE FLUID CLIMATE CONTROL AIR FILTER (IN FRONT OF BLOWER UNIT)

SEVERE DRIVING CONDITIONS

EVERY 3,000 MILES (4,800 KM) OR 3 MONTHS MORE FREQUENTLY MORE FREQUENTLY MORE FREQUENTLY

A, B, C, D, E, F, G, H, I, K C, E B, H C, D, G, H

MORE FREQUENTLY

MORE FREQUENTLY

C, D, G, H

C, D, E, F, G

EVERY 7,500 MILES (12,000 KM) OR 6 MONTHS EVERY 60,000 MILES (96,000 KM) EVERY 30,000 MILES (48,000 KM)

C, D, E, F A, C, D, E, F, G, H, I, J A, C, E, F, G, H, I

MORE FREQUENTLY

C, E

A - Repeatly driving short distance of less than 5miles(8km) in normal temperature or less than 10miles(16km) in freezing temperature

B - Extensive engine idling or low speed driving for long distances C - Driving on rough, dusty, muddy, unpaved, graveled or salt-

spread roads

D - Driving in areas using salt or other corrosive materials or in very

cold weather

E - Driving in sandy areas F - Driving in heavy traffic area over 90°F(32°C) G - Driving on uphill, downhill, or mountain road H - Towing a Trailer, or using a camper, or roof rack J - Driving over 100 MPH(170 Km/h) K - Frequently driving in stop-and-go conditions

- Driving as a patrol car, taxi, other commercial use or vehicle towing

EXPLANATION OF SCHEDULED MAINTENANCE ITEMS

VEHICLE MAINTENANCE REQUIREMENTS

F060M01A-AAT o Engine Oil and Filter

The engine oil and filter should be changed at the intervals specified in the maintenance sched- ule. If the car is being driven in severe condi- tions, more frequent oil and filter changes are required.

F060D01TB-AAT o Fuel Lines, Fuel Hoses and

Connections

Check the fuel lines, fuel hoses and connec- tions for leakage and damage. Replace any damaged or leaking parts immediately.

F060G01A-AAT o Vapor Hose and Fuel Filler Cap

The vapor hose and fuel filler cap should be inspected at those intervals specified in the maintenance schedule. Make sure that a new vapor hose or fuel filler cap is correctly re- placed.

F060C01A-AAT o Fuel Filter

A clogged filter can limit the speed at which the vehicle may be driven, damage the emission system and cause hard starting. If an exces- sive amount of foreign matter accumulates in the fuel tank, the filter may require replacement more frequently. After installing a new filter, run the engine for several minutes, and check for leaks at the connections. Fuel filters should be installed by trained technicians.

F060F01A-AAT o Vacuum, Crankcase

Ventilation Hoses

Inspect the surface of hoses for evidence of heat and/or mechanical damage. Hard and brittle rubber, cracking, tears, cuts, abrasions, and excessive swelling indicate deterioration. Particular attention should be paid to examine those hose surfaces nearest to high heat sources, such as the exhaust manifold. Inspect the hose routing to assure that the hoses do not come in contact with any heat source, sharp edges or moving component which might cause heat damage or mechanical wear. Inspect all hose connections, such as clamps and couplings, to make sure they are secure, and that no leaks are present. Hoses should be replaced immediately if there is any evidence of deterioration or damage.

F060H01A-AAT o Air Cleaner Filter

A Genuine Hyundai air cleaner filter is recom- mended when the filter is replaced.

F060J01A-AAT o Spark Plugs

Make sure to install new spark plugs of the correct heat range.

F060N02E-AAT o Valve Clearance

Inspect excessive valve noise and/or engine vibration and adjust if necessary. A qualified technician should perform the operation.

5 VEHICLE MAINTENANCE REQUIREMENTS

F060B01A-AAT o Drive Belts

Inspect all drive belts for evidence of cuts, cracks, excessive wear or oil saturation and replace if necessary. Drive belts should be checked periodically for proper tension and adjusted as necessary.

F070C01A-AAT o Engine Coolant

The coolant should be changed at the intervals specified in the maintenance schedule.

F060E01A-AAT o Timing Belt

Inspect all parts related to the timing belt for damage and deformation. Replace any dam- aged parts immediately.

F070D01A-AAT o Manual Transaxle oil

Inspect the manual transaxle oil according to the maintenance schedule.

NOTE: If the oil level is low, check for possible leaks before adding oil. Do not overfill.

F070E06A-AAT o Automatic Transaxle Fluid

The fluid level should be in the "HOT" range of the dipstick, after the engine and transaxle are at normal operating temperature. Check the automatic transaxle fluid level with the engine running and the transaxle in neutral, with the parking brake properly applied. Use HYUNDAI GENUINE ATF SP III, DIAMOND ATF SP III, SK ATF SP III or other brands meeting the SP III specifiction approved by Hyundai Motor Co. when adding or changing fluid. Using the wrong ATF may result in damage to the ATM.

F070G02A-AAT o Brake Fluid

Check brake fluid level in the brake fluid reser- voir. The level should be between "MIN" and "MAX" marks on the side of the reservoir. Use only hydraulic brake fluid conforming to DOT 3
or DOT 4.

F070F01A-AAT o Brake Hoses and Lines

Visually check for proper installation, chafing, cracks, deterioration and any leakage. Replace any deteriorated or damaged parts immedi- ately.

F070H01A-AAT o Rear Brake Drums/Linings,

Parking Brake

Check the rear brake drums and linings for scoring, burning, leaking fluid, broken parts, and excessive wear. Inspect the parking brake system including the parking brake lever and cables. For detailed service procedures, refer to the Shop Manual.

F070J01A-AAT o Brake Pads, Calipers and Rotors

Check the pads for excessive wear, discs for run out and wear, and calipers for fluid leakage.

F070K01A-AAT o Exhaust Pipe and Muffler

Visually inspect the exhaust pipes, muffler and hangers for cracks, deterioration, or damage. Start the engine and listen carefully for any exhaust gas leakage. Tighten connections or replace parts as necessary.

VEHICLE MAINTENANCE REQUIREMENTS

F070S01E-AAT o Oil Pan Liquid Gasket

(2.0L SULEV Only)

NOTE: Check the oil mounted surface for oil leaks. If the oil pan has been removed, apply a new gasket before reinstalling the oil pan.

F070L01A-AAT o Suspension Mounting Bolts

F070P01A-AAT o Driveshafts and Boots

Check the suspension connections for loose- ness or damage. Retighten to the specified torque.

Check the drive shafts, boots and clamps for cracks, deterioration, or damage. Replace any damaged parts and, if necessary, repack the grease.

F070M01A-AAT o Steering Gear Box, Linkage & Boots/

Lower arm Ball Joint

With the vehicle stopped and engine off, check for excessive free-play in the steering wheel. Check the linkage for bends or damage. Check the dust boots and ball joints for deterioration, cracks, or damage. Replace any damaged parts.

F070N01A-AAT o Power Steering Pump, Belt and Hoses

Check the power steering pump and hoses for leakage and damage. Replace any damaged or leaking parts immediately. Inspect the power steering belt for evidence of cuts, cracks, ex- cessive wear, oiliness and proper tension. Replace or adjust it if necessary.

F070Q01A-AAT o Air Conditioning Refrigerant

Check the air conditioning lines and connec- tions for leakage and damage. Check air con- ditioning performance according to the relevant shop manual if necessary.

F070R01E-AAT o Cylinder Head Cover Gasket

(2.0L SULEV Only)

NOTE: Check the contact surface between the cylinder head cover and head for oil leaks and replace the gasket with a new one, if necessary. Remove the upper timing belt cover and check the engine parts including the cam cap for oil leaks.

DO-IT-YOURSELF MAINTENANCE

Engine Compartment .................................................... 6-2
General Checks ............................................................ 6-3
Checking the Engine Oil ............................................... 6-4
Changing the Oil and Filter ............................................ 6-5
Checking and Changing the Engine Coolant ................ 6-7
Changing the Air Cleaner Filter ..................................... 6-9
Checking the Transaxle Oil (Manual) ......................... 6-12
Checking the Transaxle Fluid (Automatic) .................. 6-12
Checking the Brakes .................................................. 6-14
Checking the Clutch Fluid ........................................... 6-15
Air Conditioning Care .................................................. 6-16
Changing The Climate Control Air Filter ...................... 6-17
Checking Drive Belts .................................................. 6-20
Checking and Replacing Fuses .................................. 6-20
Checking the Battery .................................................. 6-22
Power Steering Fluid Level ......................................... 6-24
Replacement of Light Bulbs ........................................ 6-26
Bulb Wattage ............................................................... 6-34
Fuse Panel Description ............................................... 6-35

66

6 DO-IT-YOURSELF MAINTENANCE

ENGINE COMPARTMENT

G010A02E-GAT (2.0L CVVT/SULEV)

3 4

CAUTION:

When inspecting or servicing the engine, you should handle tools and other heavy objects carefully so that the plastic cover of the engine is not damaged.

1. Power steering fluid reservoir 2. Engine oil filler cap 3. Brake booster 4. Brake fluid reservoir

10 11

12

13

5. Clutch fluid reservoir (If installed) 6. Windshield washer fluid reservoir cap 7. Engine coolant reservoir 8. Engine oil level dipstick 9. Radiator cap

G010A02E

10. Automatic transaxle fluid level dipstick 11. Air cleaner filter 12. Battery 13. Relay box

GENERAL CHECKS

G020A02A-AAT Engine Compartment

G020B01A-AAT Vehicle Exterior

G020C01A-AAT Vehicle Interior

DO-IT-YOURSELF MAINTENANCE

The following should be checked regularly:

The following should be checked monthly:

o Engine oil level and condition o Transaxle fluid level and condition o Brake fluid level o Clutch fluid level o Engine coolant level o Windshield washer fluid level o Accessory drive belt condition o Engine coolant hose condition o Fluid leaks (on or below components) o Power steering fluid level o Battery condition o Air filter condition

o Overall appearance and condition o Wheel condition and wheel nut torque o Exhaust system condition o Light condition and operation o Windshield glass condition o Wiper blade condition o Paint condition and body corrosion o Fluid leaks o Door and hood lock condition o Tire pressure and condition (including spare

tire)

The following should be checked each time when the vehicle is driven:

o Lights operation o Windshield wiper operation o Horn operation o Defroster, heating system operation (and air

conditioning, If installed)

o Steering operation and condition o Mirror condition and operation o Turn signal operation o Accelerator pedal operation o Brake operation, including parking brake o Manual transaxle operation, including clutch

operation

o Automatic transaxle operation, including

"PARK" mechanism operation

o Seat control condition and operation o Seat belt condition and operation o Sunvisor operation

If you notice anything that does not operate correctly or appears to be functioning incor- rectly, inspect it carefully and seek assistance from your Hyundai dealer if service is needed.

6 DO-IT-YOURSELF MAINTENANCE

CHECKING THE ENGINE OIL

G030A01A-AAT Engine oil is essential to the performance and service of the engine. It is suggested that you check the oil level at least once a week in normal use and more often if you are on a trip or driving in severe conditions.

G030B01O-AAT Recommended Oil

G030C02JM-AAT To Check the Oil Level

NOTE: o For good fuel economy, SAE 5W-20 (5W- 30), ILSAC GF-3 engine oil is preferred regardless of regional option and en- gine variation.

o If SAE 5W-20, ILSAC GF-3 engine oil is not available, secondary recommended engine oil for corresponding tempera- ture range can be used.

G030B01JM-U The engine oil quality should meet the following classification.

API SJ, SL or ABOVE, ILSAC GF-3 or ABOVE

G030C01E-A Before checking the oil, warm up the engine to the normal operating temperature and be sure your vehicle is parked on level ground. Turn the engine off. Wait a minute, then remove the dipstick, wipe it off, fully reinsert the dipstick and withdraw it again. Then note the highest level the oil has reached on the dipstick. It should be between the upper ("F") and lower ("L") range.

WARNING:

Be very careful not to touch the radiator hose when adding the engine oil as it may be hot enough to burn you.

G030D01O-AAT Adding Oil

CAUTION:

Slowly pour the recommended oil into a funnel. Do not overfill not to damage en- gine.

WARNING:

Be very careful not to touch the radiator hose when adding the engine oil as it may be hot enough to burn you.

HXDFL009
If the oil level is close to or below the "L" mark, add oil until it reaches the "F" mark. To add oil:

1. Remove the oil filler cap by turning it counter-

2. Add oil, then check the level again. Do not

clockwise.

overfill.

3. Replace the cap by turning it clockwise.

The distance between the "F" and "L" marks is equal to about 1 quart of oil.

DO-IT-YOURSELF MAINTENANCE

CHANGING THE OIL AND FILTER

G040A04E-AAT

Oil filler cap

Drain plug

Oil filler

G040A03E The engine oil and filter should be changed at those intervals specified in the maintenance schedule in Section 5. If the vehicle is being driven in severe conditions, more frequent oil and filter changes are required.

The procedure for changing the oil and filter is as follows:

1. Park the vehicle on level ground and set the parking brake. Start the engine and let it warm up until the needle on the coolant temperature gauge moves above the lowest mark. Turn the engine off and place the gear selector lever in "P" (automatic) or reverse gear (manual transaxle). Set the parking brake.

6 DO-IT-YOURSELF MAINTENANCE

2. Open the hood and remove the engine oil

filler cap.

3. Slide underneath the car and loosen the drain plug by turning it counterclockwise with a wrench of the proper size. Be sure that a drain pan is in position to catch the oil as it drains out, then remove the drain plug.

WARNING:

Be very careful when draining the engine oil as it may be hot enough to burn you!

4. When the oil has stopped draining, replace the drain plug using a new gasket and re- tighten by turning it clockwise.

Drain plug tightening torque: 4.0 ~ 4.5 kgf.m

5. Remove the oil filter. You should be able to unscrew the filter with your hands. (If your hands are slippery, try to use a cloth be- tween your hands and the filter to give yourself a better grip.) A certain amount of oil will come out when you remove the filter, so be sure to have your drain pan in place underneath it.

6.

Install a new oil filter in accordance with the instructions on the carton or on the filter itself. Do not over-tighten.

Oil filter tightening torque : 1.2 ~ 1.6 kgf.m

Be sure that the mounting surface on the engine is clean and that the old gasket is removed completely. Lubricate the new gasket on the filter with clean engine oil before installation.

7. Remove the engine oil level dipstick. 8. Refill the crankcase with the recommended engine oil. Refer to the specification in chap- ter 9 for engine oil capacity.

CAUTION:

Slowly pour the recommended oil into a funnel. Do not overfill! Engine damage may occur if overfilled.

9. Start the engine and check to be sure no oil

is leaking from the drain plug or oil filter.

10.Shut off the engine and recheck the oil level.

NOTE: Always dispose of used engine oil in an environmentally acceptable manner. It is suggested that it be placed in a sealed container and taken to a service station for reclamation. Do not pour the oil on the ground or put it into the household trash.

PROPOSITION 65 WARNING: This product contains a chemical known to the State of California to cause cancer. Used engine oil may cause irritation or cancer of the skin if left in contact with the skin for prolonged periods of time. Used engine oil contains chemicals that have caused cancer in laboratory animals. Al- ways protect your skin by washing your hands thoroughly with soap and warm water as soon as possible after handling used oil.

CHECKING AND CHANGING THE ENGINE COOLANT

G050A01A-AAT

WARNING:

Do not remove the radiator cap when the engine is hot. When the engine is hot, the engine coolant is under pressure and may erupt through the opening if the cap is removed. You could be seriously burned if you do not observe this precaution. Do not remove the radiator cap until the radiator is cool to the touch.

DO-IT-YOURSELF MAINTENANCE

Ambient

Engine Coolant concentration

temperature

°F (°C) -5 (15) -13 (-25) -31 (-35) -49 (-45)

Antifreeze solution

35% 40% 50% 60%

Water

65% 60% 50% 40%

G050B01A-AAT Recommended Engine Coolant

G050B01E Use a high quality ethylene-glycol coolant in a 50/50 mix with water. The engine coolant should be compatible with aluminum engine parts. Additional corrosion inhibitors or additives should not be used. The cooling system must be maintained with the correct concentration and type of engine coolant to prevent freezing and corrosion. Never allow the concentration of antifreeze to exceed the 60% level or go below the 35% level, or damage to the cooling system may result. For proper concentration when adding or replacing the engine coolant, refer to the following table.

6 DO-IT-YOURSELF MAINTENANCE

G050C01A-AAT To Check the Coolant Level

G050D03A-AAT To Change the Engine Coolant

The engine coolant should be changed at those intervals specified in the vehicle maintenance schedule in Section 5.

CAUTION:

Engine coolant can damage the finish of your car. If you spill engine coolant on the car, wash it off thoroughly with clean water.

G050D01E The coolant level can be seen on the side of the plastic coolant reservoir. The level of the cool- ant should be between the "L" and "F" lines on the reservoir when the engine is cold. If the level is below the "L" mark, add engine coolant to bring it up between "L" and "F". If the level is low, inspect for coolant leaks and recheck the fluid level frequently. If the level drops again, visit your Hyundai dealer for an inspection and diagnosis of the reason.

1. Park the car on level ground, set the park- ing brake and remove the radiator cap when cool.

2. Be sure your drain receptacle is in place. Open the drain cock on the radiator. Allow all the engine coolant to drain from the cooling system, then securely close the drain cock. 3. Check Section 9 for the capacity of the cooling system in your car. Then, following the manufacturer's directions on the engine coolant container, add the appropriate quan- tity of coolant to the radiator.

G050D03E

4. Turn the radiator cap counterclockwise with- out pressing down on it, until it stops. This relieves any pressure remaining in the cool- ing system. And remove the radiator cap by pushing down and turning counterclock- wise. Now fill the radiator with clean demineralized or distilled water. Continue to add clean demineralized or distilled water in small quan- tities until the fluid level stays up in the radiator neck.

! WARNING:

Remove the radiator cap when the radiator is cool.

CHANGING THE AIR CLEANER FIL- TER

DO-IT-YOURSELF MAINTENANCE

WINDSHIELD WIPER BLADES

G070A01E-AAT

G080A02A-AAT

G050D04E

5. Start the engine, top off the radiator with water and then add engine coolant to the reservoir until the level is between "L" and "F".

6. Replace the radiator and reservoir caps and check to be sure the drain cocks are fully closed and not leaking.

HXDFL011
To change the filter, unsnap the clips around the cover. When this is done, the cover can be lifted off, the old filter removed and the new filter put in its place. Genuine Hyundai Replacement Parts are recommended.

! WARNING:

The cooling fan is controlled by engine coolant temperature and may sometimes operate even when the engine is not run- ning. Use extreme caution when working near the blades of the cooling fan so that you are not injured by a rotating fan blade. As the engine coolant temperature de- creases, the fan will automatically shut off. This is a normal condition.

CAUTION:

o Operating your vehicle without a proper air filter in place can result in excessive engine wear.

o When removing the air cleaner filter, be careful that dust or dirt does not enter the air intake. These may result in dam- age to the air cleaner filter.

HEF119

The wiper blades should be carefully inspected from time to time and cleaned to remove accu- mulations of road film or other debris. To clean the wiper blades and arms, use a clean sponge or cloth with a mild soap or detergent and water. If the wipers continue to streak or smear the glass, replace them with Genuine Hyundai Replacement Parts or their equivalent.

CAUTION:

o Do not operate the wipers on dry glass. This can result in more rapid wear of the wiper blades and may scratch the glass. o Keep the blade rubber out of contact with petroleum products such as engine oil, gasoline, etc.

6 DO-IT-YOURSELF MAINTENANCE 10

G080B01HR-GAT Replacing the Wiper Blades

To replace the wiper blades, raise the wiper to the vertical.

To remove the wiper blade

(1)

HHR5048
1. Push down the wiper blade with the locking clip (1) pressed to detach it from the wiper arm.

To install the wiper blade

2. Raise the wiper blade lightly and pull up it.

HHR5050

HHR5049

1. Put a new wiper blade onto the wiper arm and lower the wiper blade at the level of the wiper arm as shown in the drawing.

FILLING THE WASHER RESERVOIR

G090A02A-AAT

DO-IT-YOURSELF MAINTENANCE

11

CAUTION:

o Radiator anti-freeze (engine coolant) should not be used in the washer system because it will damage the car's finish. o The washer should not be operated if the washer reservoir is empty. This can damage the washer fluid pump.

HHR5051

2. Pull up the wiper blade until you hear an audible "click" to engage in the end of the wiper arm.

NOTE: Do not allow the wiper arm to fall against the windshield.

G090A01E-A The washer fluid reservoir supplies fluid to the windshield washer systems. A good quality washer fluid should be used to fill the washer reservoir. The fluid level should be checked more frequently during inclement weather or whenever the washer system is in more frequent use. The capacity of the washer reservoir is 3.2 U.S. quarts (3.0 Liters).

WARNING:

o Windshield washer fluid agents contain some amounts of alcohol and can be flammable under certain circumstances. Do not allow sparks or flame to contact the washer fluid or the washer fluid reservoir. Damage to the vehicle or its occupants could occur.

o Windshield washer fluid is poisonous to humans and animals. Do not drink wind- shield washer fluid. Serious injury or death could occur.

6 DO-IT-YOURSELF MAINTENANCE 12

CHECKING THE TRANSAXLE OIL

G100A06A-AAT MANUAL TRANSAXLE

WARNING:

It is always better to check the transaxle oil level when the engine is cool or cold. If the engine is hot, you should exercise great caution to avoid burning yourself on hot engine or exhaust parts.

NOTE: It is recommended that the manual transaxle fluid should be checked by an authorized Hyundai dealer.

Filler plug

Drain plug

G100A01A

Transaxle lubricant in the manual transaxle should be checked at those intervals specified in the vehicle maintenance schedule in Section 5.

Recommended Oil

Use only HYUNDAI GENUINE PARTS MTF 75W/85 (API GL-4) or equivalent in the manual transaxle.

Manual Transaxle Oil Capacity

The oil capacity of the manual transaxle is 2.27
U.S. quarts (2.15 liters).

G110A02E-AAT AUTOMATIC TRANSAXLE

Transaxle fluid in the automatic transaxle should be changed at those intervals specified in the vehicle maintenance schedule in Section 5.

NOTE: Automatic transaxle fluid is a red in color. As driving distance increases, the fluid color turns darkish red gradually. It is a normal condition and you should not judge the need to replace based upon the chang- ing color. You must replace the automatic transaxle fluid in accordance with intervals specified in the vehicle maintenance schedule in section 5.

G110B05A-AAT Recommended Fluid

G110C01E-AAT Transaxle Fluid Capacity

G110D03A-AAT To Check the Transaxle Fluid Level

DO-IT-YOURSELF MAINTENANCE

13

The fluid capacity of the automatic transaxle is 8.2 U.S. quarts (7.8 liters).

WARNING:

The transaxle fluid level should be checked when the engine is at normal operating temperature. This means that the engine, radiator, exhaust system etc., are very hot. Exercise great care not to burn yourself during this procedure.

Your Hyundai automatic transaxle is specially designed to operate with HYUNDAI GENUINE ATF SP III, DIAMOND ATF SP III, SK ATF SP III or other brands meeting the SP III specifica- tion approved by Hyundai Motor Co.. Damage caused by a nonspecified fluid is not covered by your new vehicle limited warranty.

CAUTION:

Use of aftermarket ATF additives may cause damage to the automatic transaxle. Only use HYUNDAI GENUINE ATF SP III, DIA- MOND ATF SP III, SK ATF SP III or other brands meeting the SP III specification ap- proved by Hyundai Motor Co.. If you are having your vehicle serviced at a facility other than a Hyundai dealer, verify ATF is used for your vehicle.

C090A01E-M Park the car on level ground with the parking brake engaged. When the transaxle fluid level is checked, the transaxle fluid should be at normal operating temperature and the engine idling.

6 DO-IT-YOURSELF MAINTENANCE 14

CHECKING THE BRAKES

G120A01A-AAT

Fluid level should be within this range

CAUTION:

Because brakes are essential to the safe operation of the car, it is suggested that they be checked and inspected by your Hyundai dealer. The brakes should be checked and inspected for wear at those intervals specified in the vehicle mainte- nance schedule in Section 5.

G110D01E

HKSOM120

While the engine is idling, apply the brakes and move the gear selector lever from "P" to each of its other positions -- "R", "N", "D","3", "2", "L" -- and then return to "N" or "P" with the engine still idling:

1. Open the hood, being careful to keep hands, hair and clothing clear of any moving parts. 2. Remove the transaxle dipstick, wipe it clean, reinsert the dipstick as far as it will go, then remove it again. Now check the fluid level on the dipstick. It should be in the "HOT" range on the dipstick.

3.

If the transaxle fluid level is low, use a funnel to add transaxle fluid through the dipstick tube until the level reaches the "HOT" range. Do not overfill.

WARNING:

The cooling fan is controlled by the engine coolant temperature and may sometimes operate even when the engine is not run- ning. Use extreme caution when working near the blades of the cooling fan so that you are not injured by a rotating fan blade. As the engine coolant temperature de- creases, the fan will automatically shut off. This is a normal condition.

G120B01A-AAT Checking the Brake Fluid Level

WARNING:

Use caution when handling brake fluid. It can damage your vision if it gets into your eyes. It will also damage your vehicle's paint if spilled on it and not removed imme- diately.

G120C02A-AAT Recommended Brake Fluid

G120E02A-AAT Adding Brake Fluid

G130A01S-AAT To Check the Clutch Fluid

DO-IT-YOURSELF MAINTENANCE

CHECKING THE CLUTCH FLUID

15

Use only hydraulic brake fluid conforming to DOT 3 or DOT 4 specifications in your braking system. Follow the instructions printed on the container.

G120D01A-AAT To Check the Fluid Level

HXDFL012

The fluid level in the brake fluid reservoir should be checked periodically. The level should be between the "MIN" and "MAX" marks on the side of the reservoir. If the level is at or below the "MIN" mark, carefully add fluid to bring it up to "MAX". Do not overfill.

WARNING:

Handle brake fluid carefully. It can damage your vision if it gets into your eyes. Use only DOT 3 or DOT 4 specification fluid from a sealed container. Do not allow the fluid can or reservoir to remain open any longer than required. This will prevent entry of dirt and moisture which can damage the brake sys- tem and cause improper operation.

To add brake fluid, first wipe away any dirt then unscrew the fluid reservoir cap. Slowly pour the recommended fluid into the reservoir. Do not overfill. Carefully replace the cap on the reser- voir and tighten.

HXDFL013
The clutch fluid level in the master cylinder should be checked when performing other un- der hood services. The system should be checked for leakage at the same time. Check to make certain that the clutch fluid level is always between the "MAX" and "MIN" level markings on the fluid reservoir. Fill as required. Fluid loss indicates a leak in the clutch system which should be inspected and repaired imme- diately. Consult your Hyundai dealer.

6 DO-IT-YOURSELF MAINTENANCE 16

G130B02A-AAT To Replace the Fluid

Recommended brake fluid conforming to DOT 3 or DOT 4 specification should be used. The reservoir cap must be fully tightened to avoid contamination from foreign matter or moisture.

NOTE: Do not allow any other liquids to contami- nate the brake fluid. Seal damage will result.

AIR CONDITIONING CARE

G140A01A-AAT Keeping the Condenser Clean

The air conditioning condenser (and engine radiator) should be checked periodically for accumulation of dirt, dead insects, leaves, etc. These can interfere with maximum cooling ef- ficiency. When removing such accumulations, brush or hose them away carefully to avoid bending the cooling fans.

G140B01A-AAT Checking the Air Conditioning Operation

1. Start the engine and let it run at a fast idle for several minutes with the air conditioning set at the maximum cold setting. If the air coming out of the in-dash vents is not cold, have the air conditioning system inspected by your Hyundai dealer.

2.

WARNING:

Use caution when handling brake fluid. It can damage your vision if you get it in your eyes. It will also damage your vehicle's paint if spilled on it and not removed imme- diately.

CAUTION:

Running the air conditioning system for extended periods of time with a low refrig- erant level may damage the compressor.

G140C01A-AAT Lubrication

To lubricate the compressor and the seals in the system, the air conditioning should be run for at least 10 minutes each week. This is particularly important during cool weather when the air conditioning system is not otherwise in use.

G140D01A-AAT Checking the Compressor Drive Belt

A/C

0.315 in. (8 mm)

CHANGING THE CLIMATE CONTROL AIR FILTER B140E02E-AAT (For Evaporator and Blower Unit)

The climate control air filter is located in front of the evaporator unit behind the glove box. It helps to decrease pollutants from entering the car.

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17

TENSION PULLEY

CRANK PULLEY

G140D01A When the air conditioning is being used regu- larly, the compressor drive belt tension should be checked at least once a month with the engine turned off. To check the drive belt tension, press down on the belt halfway between the engine crankshaft and compressor pulleys. Pressing with your finger, you should not be able to deflect this belt anymore than 1/3 of an inch. If you have the instruments to check it, with a force of 22 lb. (98N), the deflection should be 0.315 inches (approx 8.0 mm). If the belt is too loose, have it adjusted by your Hyundai dealer.

1. Open the glove box and remove the adjust-

ing pins on both sides of the glove box.

HXD2096

HXD2097
2. Remove the protective padding from the

mounting bracket.

3. Remove the mounting bolts with the socket wrench, and then detach the mounting bracket.

6 DO-IT-YOURSELF MAINTENANCE 18

HXD2098

HXD2099

4. Remove the filter cover by pushing the two

hooks of the filter cover.

5. Replace the climate control air filter with a

6.

new one. Installation is the reverse order of disassem- bly.

CAUTION:

Be sure to install the climate control air filter in the direction of the arrow sign. Other- wise, noise or filter damage may result.

CHECKING THE FREEPLAY

G150A01A-AAT Steering wheel

1.18 in. (30 mm)

G150A02E

To check the steering wheel free-play, stop the car with the wheels pointed straight ahead and gently move the steering wheel back and forth. Use very light finger pressure and be sensitive to changes in resistance that mark the limits of the free-play. If the free-play is greater than specified, have it inspected by your Hyundai dealer and adjusted or repaired if necessary.

G160A01A-AAT Clutch Pedal Free Play

G170A01A-AAT Brake Pedal Free Play

G180A01A-AAT Checking Brake Pedal Clearance

DO-IT-YOURSELF MAINTENANCE

19

0.24 ~ 0.51 in. (6 ~ 13 mm)

0.12 ~ 0.31 in. (3 ~ 8 mm)

1.78 in. (45.1 mm)

G160A01E With the engine off, press lightly on the clutch pedal until you feel a change in resistance. This is the clutch pedal free-play. The free-play should be within the limits specified in the illus- tration. If it is not, have it inspected by your Hyundai dealer and adjusted or repaired if necessary.

HXGS508
With the engine off, press down on the brake pedal several times to reduce the vacuum in the brake booster. Then, using your hand, press down slowly on the brake pedal until you feel a change in resistance. This is the brake pedal freeplay. The freeplay should be within the limits specified in the illustration. If it is not, have it inspected by your Hyundai dealer and adjusted or repaired if necessary.

G180A01L You need a helper to check the brake pedal clearance. With the engine running, have your helper press down on the brake pedal several times and then hold it down with a force of about 110 lbs (50 kg, 490 N). The brake pedal clear- ance is the distance from the top surface of the brake pedal to the asphalt sheeting under the floor mat. If the brake pedal clearance is not within the limits specified in the illustration, have it in- spected by your Hyundai dealer and adjusted or repaired if necessary.

6 DO-IT-YOURSELF MAINTENANCE 20

CHECKING DRIVE BELTS

CHECKING AND REPLACING FUSES

G190A01A-AAT

Water Pump Pulley

G200A03A-AAT Replacing a Fusible Link

0.2 ~ 0.24 in. (5.1 ~ 6 mm)

Generator Pulley

Open-Replace

Good

Crankshaft Pulley

HTB186
Drive belts should be checked periodically for proper tension and adjusted if necessary. At the same time, belts should be examined for cracks, wear, fraying or other evidence of deterioration and replaced if necessary. Belt routing should also be checked to be sure there is no interference between the belts and other parts of the engine. After a belt is replaced, the new belt should be adjusted again after two or three weeks to eliminate slack resulting from initial stretching after use.

G200A01E A fusible link will melt if the electrical circuits from the battery are ever overloaded, thus prevent- ing damage to the entire wiring harness. (This could be caused by a short in the system drawing too much current.) If this ever happens, have a Hyundai dealer determine the cause, repair the system and replace the fusible link. The fusible links are located in a relay box in the engine compartment for easy inspection.

CAUTION:

When replacing a fusible link, never use anything but a new fusible link with the same or lower amperage rating. Never use a piece of wire or a higher-rated fusible link. This could result in serious damage and create a fire hazard.

G200B02E-AAT Replacing Accessory Fuses

1. Turn off the ignition and all other switches. 2. Open the fuse box and examine each fuse. Remove each fuse by pulling it toward you (a small "fuse puller" tool is contained in the fuse box to simplify this operation).

3. Be sure to check all other fuses even if you

find one that appears to have opened.

HXDFL200
The fuse box for the lights and other electrical accessories will be found behind the storage box located on the instrument panel to the left side of the driver. On the backside of the multi box, you will find a list showing the circuits protected by each fuse. If any of your car's lights or other electrical accessories stop working, a blown fuse could be the reason. If the fuse has burned out, you will see that the metal strip inside the fuse has melted through. If you suspect a blown fuse, follow this procedure:

HXDFL1026-1

4. Replace the blown fuse by pressing a new fuse of the same rating into place. The fuse should be a snug fit. If it is not, have the fuse clip repaired or replaced by a Hyundai dealer. If you do not have a spare fuse, you may be able to borrow a fuse of the same or lower rating from an accessory you can tempo- rarily get along without (the radio or cigarette lighter, for example). Always remember to replace the borrowed fuse.

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21

Good

Open-Replace

G200B02L

CAUTION:

An open fuse indicates that there is a prob- lem in the electrical circuit. If you replace a fuse and it blows as soon as the accessory is turned on, the problem is serious and should be referred to a Hyundai dealer for diagnosis and repair. Never replace a fuse with anything except a fuse with the same or a lower amperage rating. A higher capac- ity fuse could cause damage and create a fire hazard.

NOTE: See page 6-35 for the fuse panel descrip- tions.

6 DO-IT-YOURSELF MAINTENANCE 22

CHECKING THE BATTERY

G210A01A-AAT

D010B02E

WARNING:

Batteries can be dangerous! When working with batteries, carefully observe the follow- ing precautions to avoid serious injuries.

The fluid in the battery contains a strong solution of sulfuric acid, which is poisonous and highly corrosive. Be careful not to spill it on yourself or the car. If you do spill battery fluid on yourself, immediately do the following:

o If battery fluid is on your skin, flush the affected areas with water for at least 15
minutes and then seek medical assistance. o If battery fluid is in your eyes, rinse out your eyes with water and get medical assistance as soon as possible. While you are being driven to get medical assistance, continue to rinse your eyes by using a sponge or soft cloth saturated with water.

o If you swallow battery fluid, drink a large quantity of water or milk followed by milk of magnesia, eat a raw egg or drink vegetable oil. Get medical assistance as soon as possible.

While batteries are being charged (either by a battery charger or by the vehicle's generator), they produce explosive gases. Always ob- serve these warnings to prevent injuries from occurring: o Charge batteries only in a well ventilated

o Do not permit flames, sparks or smoking in

area.

the area.

o Keep children away from the area.

G210B04A-AAT Checking the Battery

Keep the battery clean. Any evidence of corro- sion around the battery posts or terminals should be removed using a solution of house- hold baking soda and warm water. After the battery terminals are dry, cover them with a light coating of grease.

PROPOSITION 65 WARNING: Battery posts, terminals, and related acces- sories contain lead and lead compounds, chemicals known to the state of California to cause cancer and reproductive harm. Batteries also contain other chemicals known to the State of California to cause cancer. Wash hands after handling.

!

WARNING: Always read the following in- structions carefully when han- dling a battery.

Keep lighted cigarettes and all other flames or sparks away from the battery.

Hydrogen, which is a highly com- bustible gas, is always present in battery cells and may explode if ignited.

Keep batteries out of the reach of children because batteries con- tain highly corrosive SULFURIC ACID. Do not allow battery acid to contact your skin, eyes, cloth- ing or paint finish.

If any electrolyte gets into your eyes, flush your eyes with clean water for at least 15 minutes and get immediate medical attention. If possible, continue to apply water with a sponge or cloth until medical attention is received.

WARNING: If electrolyte gets on your skin, thoroughly wash the contacted area. If you feel a pain or a burning sensation, get medical attention immediately.

Wear eye protection when charg- ing or working near a battery. Always provide ventilation when working in an enclosed space.

o When lifting a plastic-cased battery, ex- cessive pressure on the case may cause battery acid to leak, resulting in personal injury. Lift with a battery carrier or with your hands on opposite corners.

o Never attempt to charge the battery when

the battery cables are connected.

o The electrical ignition system works with

high voltage. Never touch these components with the engine running or the ignition switched on.

DO-IT-YOURSELF MAINTENANCE

CHECKING ELECTRIC COOLING FANS G220A01A-AAT

23

WARNING:

The cooling fan is controlled by engine coolant temperature and may sometimes operate even when the engine is not run- ning. Use extreme caution when working near the blades of the cooling fan, so that you are not injured by a rotating fan blade. As the engine coolant temperature de- creases the fan will automatically shut off. This is a normal condition.

G220B01A-AAT Checking Engine Cooling Fan

The engine cooling fan should come on auto- matically if the engine coolant temperature is high.

G220C01A-AAT Checking Condenser Cooling Fan

The condenser cooling fan should come on automatically whenever the air conditioning is in operation.

6 DO-IT-YOURSELF MAINTENANCE 24

POWER STEERING FLUID LEVEL

G230A03A-AAT

HEADLIGHT AIMING ADJUSTMENT

Recommended Fluid Use PSF-3 type fluid

G290A03E-AAT Before performing aiming adjustment, make sure of the following.

NOTE: Do not start the engine when the power steering oil reservoir is empty.

G240A01A-AAT POWER STEERING HOSES

It is suggested that you check the power steer- ing hose connections for fluid leakage at regular intervals. The power steering hoses should be replaced if there is severe surface cracking, scuffing or worn spots. Deterioration of the hose could cause premature failure.

G250A01A-AAT FOR MORE INFORMATION ABOUT YOUR HYUNDAI

If you desire additional information about main- taining and servicing your Hyundai, you may purchase a factory Shop Manual at your Hyundai dealer's parts department. This is the same manual used by dealership technicians and while it is highly technical it can be useful in obtaining a better understanding of your car and how it works.

G230A01E The power steering fluid level should be checked regularly. To check the power steering fluid level, be sure the engine is "OFF", then check to make certain that the power steering fluid level is between the "MAX" and "MIN" level markings on the fluid reservoir.

NOTE: Grinding noise from the power steering pump may be heard immediately after the engine is started in extremely cold condi- tions (below - 4°F). If the noise stops during warm up, there is no abnormal function in the system. It is due to a power steering fluid characteristic in extremely cold condi- tions.

1. Keep all tires inflated to the correct pressure. 2. Place the vehicle on level ground and press the front bumper & rear bumper down sev- eral times. Place the vehicle at a distance of 118 in. (3,000 mm) from the test wall.

3. See that the vehicle is unloaded (except for full levels of coolant, engine oil and fuel, and spare tire, jack, and tools). Have the driver or equivalent weight placed in driver's seat. 4. Clean the head light lenses and turn on the

headlights (Low beam).

Vertical Aiming

G290A02E-A

5. Open the hood. 6. Draw a vertical line (through the center of each headlight beam pattern) and a horizon- tal line (through the center of each headlight beam pattern) on the aiming screen.

And then, draw the horizontal parallel line at 0.8 in. (21 mm) under the horizontal line.

7. Adjust each cut-off line of the low beam to the

parallel line with a phillips screwdriver - VERTICAL AIMING

WARNING:

Horizontal aiming should be adjusted by an authorized Hyundai Dealer.

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25

Specification:

"H" Horizontal center line of headlights from ground. Low beam : 25.2 in. (639 mm) High beam : 23.3 in. (619 mm)

"W" Distance between each headlight center. Low beam : 44.2 in. (1124 mm) High beam : 33.0 in. (840 mm)

"L" Distance between the headlights and the wall that the lights are tested against. : 118 in. (3,000 mm).

G290B03E-AAT Adjustment After Headlight Assembly Replacement

1.18 in. (30mm) Vertical line

Horizontal line

"P"

Cut-off line

Ground line

G290B01A-1
If the vehicle has had front body repair and the headlight assembly has been replaced, the headlight aiming should be checked using an aiming screen as shown in the illustration. Turn on the headlight switch. (Low Beam Position)

1. Adjust headlights so that main axis of light is parallel to the center line of the body and is aligned with point "P" shown in the illustration. 2. Dotted lines in the illustration show the center

of the headlights.

6 DO-IT-YOURSELF MAINTENANCE 26

REPLACEMENT OF LIGHT BULBS

G260A04A-AAT Before attempting to replace a headlight bulb, be sure the switch is turned to the "OFF" position. The next paragraph shows how to reach the headlight bulbs so they may be changed. Be sure to replace the burned-out bulb with one of the same number and wattage rating. See page 6-34 for the wattage description.

G270A01A-AAT HEADLIGHT AND FRONT TURN SIG- NAL LIGHT

High beam Low beam

CAUTION:

o Keep the lamps out of contact with pe- troleum products, such as oil, gasoline, etc.

o After heavy, driving rain or washing, headlight and taillight lenses could ap- pear frosty. This condition is caused by the temperature difference between the lamp inside and outside. This is similar to the condensation on your windows inside your vehicle during the rain and doesn’t indicate a problem with your vehicle. If the water leaks into the lamp bulb circuitry, have the vehicle checked by an Authorized Hyundai Dealer.

Turn signal light

HXDFL1022
4. Using a socket wrench of the correct size, remove the headlight assembly mounting bolts.

G270A01E

Replacement instructions:

1. Allow the bulb to cool. Wear eye protection. 2. Open the engine hood. 3. Always grasp the bulb by its plastic base,

avoid touching the glass.

HXDFL1009
5. Disconnect the power cord from the back of

the headlight.

DO-IT-YOURSELF MAINTENANCE

27

(3)

(2)

(1)

HXDFL1010

HXDFL1013-1

6. Turn the plastic cover counterclockwise

and remove it.

8. Remove the protective cap from the re- placement bulb and install the new bulb by matching the plastic base with the headlight hole. Retighten the bulb spring and recon- nect the power cord.

9. Use the protective cap and carton to prompt-

ly dispose of the old bulb.

10. Check for proper headlight aim.

(1) High beam (2) Low beam (3) Front turn signal light

7. Push the bulb spring to remove the headlight

bulb.

HXDFL1011

6 DO-IT-YOURSELF MAINTENANCE 28

G270D01E-AAT REAR COMBINATION LIGHT (Stop / Tail Light, Back up light and Rear Turn Signal Light)

4 Door

1. Open the trunk lid.

WARNING:

This halogen bulb contains gas under pres- sure and if impacted could shatter, result- ing in flying fragments. Always wear eye protection when servicing the bulb. Protect the bulb against abrasions or scratches and against liquids when lighted. Turn the bulb on only when installing in a headlight. Replace the headlight if damaged or cracked. Keep the bulb out of the reach of children and dispose of the used bulb with care.

G270A03O

3. Remove the mounting screws of the rear

combination light with a socket wrench.

HXDFL1015

HXDFL1014
2. Unscrew and remove the cover on the inside

of the rear luggage trim.

(1)

(2)

(3)

(4) HXDFL1016-A

4. To replace the rear combination light, re- move it from the bulb holder and install the new bulb.

(1) Stop/Tail light (2) Side marker light (3) Rear turn signal light (4) Back up light

5 Door (Luggage compartment)

1. Open the tail gate.

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29

(1) Stop/Tail light (2) Rear turn signal light

5 Door (Tail gate)

1. Open the tail gate.

HXDFL335

(2)

2. Remove the cover with a flat blade screw-

driver.

HXDFL342

HXDFL334
2. Remove the mounting screws of the rear combination light with a flat blade screw- driver.

(1)

HXDFL1017
3. To replace the rear combination light, re- move it from the bulb holder and install the new bulb.

6 DO-IT-YOURSELF MAINTENANCE 30

G270C01L-GAT LUGGAGE COMPARTMENT LIGHT

4 Door

1. Open the trunk lid.

HXDFL332

Back up light

3. Disconnect the power cord.

HXDFL341B

HXDFL341A 2. Remove the plastic cover with a flat blade

screwdriver.

Tail light

HXDFL333

3. To replace the rear combination light, re- move it from the bulb holder and install the new bulb.

4. Replace with a new bulb.

HTB284

5Door

1. Open the tail gate.

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31

G270E01E-AAT SIDE MARKER LIGHT

HXDFL341
2. Remove the luggage compartment light cover on the right side package tray panel with pushing it.

3. Disconnect the power cord.

HXDFL343

HXDFL338
1. Remove the cover with a flat blade screw-

driver.

4. Replace with a new bulb.

HTB284

6 DO-IT-YOURSELF MAINTENANCE 32

G270G01E-GAT INTERIOR LIGHT Room Light

2. Disconnect the power cord.

HXDFL339

Screwdriver

2. Replace with a new bulb.

HXDFL1021

HXDFL1020
1. Remove the plastic cover with a flat blade

screwdriver.

3. Replace with a new bulb.

HXDFL340

G270H01E-GAT Map Light (If installed)

DO-IT-YOURSELF MAINTENANCE

33

B460D02E-A 1. Remove the plastic cover with a flat blade

screwdriver.

2. Replace with a new bulb.

G270H01E-A

6 DO-IT-YOURSELF MAINTENANCE 34

BULB WATTAGE

G280A04E-AAT

(Low beam)

(High beam)

4 DOOR

5 DOOR

12

10

10

11

G280A03E-A

No.

Part Name

Head Light (High/Low) Front Fog Light Front Turn Signal Light Side Marker Light

Interior

Map Light Room Light

Front Door Edge Warning Light High Mounted Stop Light

Wattage

55/55

Soket type

P14,5s/PX 26d

51
27
10
10

4 Door

16

P22d BA15s

W2.1x9.5d W2.1x9.5D S8.5/8.5
W2.1x9.5d

BA 15s

No.

10

11

12

Part Name

Wattage

Soket type

High Mounted Stop Light