1996 GMC Sierra Owners Manual

wrench clockwise.

Incorrect wheel nuts or improperly tightened wheel nuts can cause the wheel to become loose and even come off. This could lead to an accident. Be sure to use the correct wheel nuts. If you have to replace them, be sure to get new GM original equipment wheel nuts. Stop somewhere as soon as you can and have the nuts tightened with a torque wrench to the proper torque. See “Capacities and Specifications” in the Index.

~~ Front Position

Rear Position

7. Lower the vehicle by rotating the ratchet and wheel

wrench counterclockwise. Lower the jack completely.

5-28

NOTICE:

Improperly tightened wheel nuts can lead to brake pulsation and rotor damage. To avoid expensive brake repairs, evenly tighten the wheel nuts in the proper sequence and to the proper torque specification.

9. Put the wheel trim back on. For vehicles with plastic wheel nut caps, tighten the caps until they are finger tight, then tighten them an additional one-half turn with the ratchet and wheel wrench.

Storing a Flat or Spare Tire aqd Tools

Storing a jack, a tire or other equipment in the passenger compartment of the vehicle could cause injury. In a sudden stop or collision, loose equipment could strike someone. Store all these in the proper place.

Store the flat tire where the spare tire was stored. For an underbody spare tire carrier, stow the tire under the rear of the vehicle in the spare tire carrier. To stow the tire: 1.

Put the tire on the ground at the rear of the vehicle with the valve stem pointed down and to the rear. Tilt the retainer downward and through the wheel opening. Make sure that the retainer is fully seated across the underside of the wheel. Attach the ratchet, with the UP mark facing you, near the hook at the end of the jack handle. Insert the other end, on an angle, through the hole in the rear bumper and into the hoist shaft. Raise the tire fully against the underslue 01 vehicle. Continue turning the ratchet until mere are two “clicks” or “ratchets.” The spare tire hoist cannot be over-tightened. Grasp and push against the tire to be sure it is stored securely and does not move.

le

2.

3.

4.

5 .

f 29

~~

Lower

Raise

A. Hoist Assembly B. Ratchet C. Jack Handle D. Hoist Shaft

E. Valve Stern,

Pointed Down

E Flat or Spare Tire G. Retainer H. Hoist Cable

Return the jack, ratchet, wheel wrench and jack extensions to their location behind the passenger’s seat. Secure the items and replace the jack cover, if there is one.

2 and 4-Door Models

A. Nut B. Jack C. Jack Handle

Extension

D. Wheel Wrench

E. Jack and Tool Storage Box

E Ratchet G. Jack Handle H. Tool Retainer

5-30

F

Extended Cab Models

Chassis Cab Models

A. Nut B. Jack and Tool

Cover

C. Jack Handle

Extension

D. Tool Retainer

E. Jack and Tool Storage Box

E Ratchet G. Wheel Wrench H. Jack I. Jack Handle

A. Nut €3. Retainer C. Jack Handle

Extension

D. Jack Handle

Extension

E. Wheel Wrench

E Jack and Tool Storage Box

G. Ratchet H. Jack Handle I. Tool Retainer J. Jack

5-31

If You’re Stuck: In Sand, Mud, Ice or Snow What you don’t want to do when your vehicle is stuck is to spin your wheels too fast. The method known as “rocking” can help you get out when you’re stuck, but you must use caution.

-. ..

I NOTICE:

Spinning your wheels can destroy parts of your vehicle as well as the tires. If you spin the wheels too fast while shifting your transmission back and forth, you can destroy your transmission.

- - - -

;. ;

For information about using tire chains on your vehicle, see “Tire Chains” i n the Index.

If you let your tires spin at high speed, they can explode, and you or others could be injured. And, the transmission or other parts of the vehicle can overheat. That could cause an engine compartment fire or other damage. When you’re stuck, spin the wheels as little as possible. Don’t spin the wheels above 35 mph (55 km/h) as shown on the speedometer.

5-32

Using the Recovery Hooks

Rocking your vehicle to get it out: First. turn your steering wheel left and right. That will clear the area around your front wheels. Then shift back and forth between REVERSE (R) and a forward gear (or with a manual transmission, between FIRST (1) or SECOND (2) and REVERSE(R)), spinning the wheels as little as possible. Release the accelerator pedal while you shift. and press lightly on the accelerator pedal when the transmission is in gear. If that doesn't get you out after a few tries. you nlay need to be towed out. Or, you can use your recovery hooks if your vehicle has them. If you do need.to be towed out, see "Towing Your Vehicle" i n the Index.

I The recovery hooks, when used, are under a lot of force. Always pull the vehicle straight out. Never pull on the hooks at a sideways angle. The hooks could break off and you or others could be injured from the chain or cable snapping back.

I I NOTICE: Never use the recovery hooks to tow the vehicle. Your vehicle could be damaged and it would not be covered by warranty.

Section 6 Service and Appearance Care

Here you will find information about the care of your vehicle. This section begins with service and fuel information, and then it shows how to check important fluid and lubricant levels. There is also technical information about your vehicle, and a part devoted to its appearance care. Service Your GM dealer knows your vehicle best and wants you to be happy with it. We hope you’ll go to your dealer for all your service needs. You‘ll get genuine GM parts and GM-trained and supported service people.

We hope you’ll want to keep your GM vehicle a l l GM. Genuine GM parts have one of these marks:

Delco

Doing Your Own Service Work If you want to do some of your own service work. you’ll want to get the proper service manual. It tells you much more about how to service your vehicle than this rnanual can. To order the proper service manual, see “Service and Owner Publications” in the Index.

6 ’

Your vehicle has an air bag system. Before attempting to do your own service work, see “Servicing Your Air Bag-Equipped Vehicle” in the Index. You should keep,a record with all parts receipts and list the mileage and the date of any service work you perform. See “Maintenance Record” in the Index.

You can be injured and your vehicle could be damaged if you try to do service work on a vehicle without knowing enough about it. 0 Be sure you have sufficient knowledge,

experience, and the proper replacement parts and tools before you attempt any vehicle maintenance task.

0 Be sure to use the proper nuts, bolts and other’ fasteners. “English” and “metric” fasteners can be easily confused. If you use the wrong fasteners, parts can later break or fall off. You could be hurt.

6-2

Fuel (Gasoline Engine) If your vehicle has a diesel engine, see “Diesel Fuel Requirements and Fuel System” in the Diesel Engine Supplement. For vehicles with gasoline engines, please read-this. Use regular unleaded gasoline rated at 87 octane or higher. At a minimum, it should meet specifications ASTM D4814 in the United States and CGSB 3.5-M93 in Canada. Improved gasoline specifications have been developed by the American Automobile Manufacturers Association (AAMA) for better vehicle performance and engine protection. Gasolines meeting the AAMA specification could provide improved driveability and emission control system protection compared to other gasolines. Be sure the posted octane is at least 87. If the octane is less than 87, you may get a heavy knocking noise when you drive. If it’s bad enough, it can damage your engine. If you’re using fuel rated at 87 octane or higher and you still hear heavy knocking, your engine needs service. But don’t worry if you hear a little pinging noise when you’re accelerating or driving up a hill. That’s normal, and you don’t have to buy a higher octane fuel to get rid of pinging. It’s the heavy, constant knock that means you have a problem.

If your vehicle is certified to meet California Emission Standards (indicated on the underhood tune-up label), it is designed to operate on fuels that meet California specifications. If such fuels are not available in states adopting California emissions standards, your vehicle will operate satisfactorily o n fuels meeting federal specifications, but emission control system performance may be affected. The malfunction indicator lamp on your instrument panel may turn on and/or your vehicle may fail a smog-check test. If this occurs, return to your authorized GM dealer for diagnosis to determine the cause of failure. In the event it is determined that the cause of the condition is the type of fuels used, repairs may not be covered by your warranty. In Canada. some gasolines contain an octane-enhancing additive called MMT. If you use such fuels, your emission control system performance may deteriorate and the tnalfunction indicator lamp on your instrument panel may turn on. If this happens, return t o your authorized CM dealer for service.

To provide cleaner air, all gasolines are now required to contain additives that will help prevent deposits from forming in your engine and fuel system, allowing your emission control system to function properly. Therefore, you should not have to add anything to the fuel. In addition, gasolines containing oxygenates, such as ethers and ethanol, and reformulated gasolines may be available in your area to help clean the air. General Motors recommends that you use these gasolines if they comply with the specifications described earlier.

NOTICE:

Your vehicle was not designed for fuel that contains methanol. Don’t use it. It can corrode metal parts in your fuel system and also damage plastic and rubber parts. That damage wouldn’t be covered under your warranty.

6-3

Filling Your Tank

The fuel cap is behind a hinged door on the left side of your vehicle.

On a chassis-cab model, refuel the front tank first, or in instances when only a partial fuel fill is desired.

Fuels in Fo ign Countries -- Gasoline Engines If you plan on driving in another country outside the United States or Canada, the proper fuel may be hard to find. Never use leaded gasoline or any other fuel not recommended in the previous text on fuel. Costly repairs caused by use of improper fuel wouldn’t be covered by your warranty. To check on fuel availability, ask an auto club, or contact a major oil company that does business in the country where you’ll be driving. You can also write us at the following address for advice. Just tell us where you’re going and give your Vehicle Identification Number (VIN).

General Motors Overseas Distribution Corporation, North American Export Sales (NAES) 1908 Colonel Sam Drive Oshawa, Ontario L 1 H 8P7

6-4

‘ J

/i\ CAUTIP

If you get gasoline on yourself and then something ignites it, you could be badly burned. Gasoline can spray out on you if you open the fuel filler cap too quickly. This spray can happen if your tank is nearly full, and is more likely in hot weather. Open the fuel filler cap slowly and wait for any “hiss” noise to stop. Then unscrew the cap all the way.

Gasoline vapor is highly flammable. It burns violently, and that can cause very bad injuries. Don’t smoke if you’re near gasoline or refueling your vehicle. Keep sparks, flames and smoking materials away from gasoline.

While refueling, hang the cap inside the fuel door.

To take off the. cap, turn it slowly to the left (counterclockwise).

Be careful not to spill gasoline. Clean gasoline from painted surfxes as soon as possible. See “Cleaning the Outside of Your Vehicle” in the Index. When you put the cap back on, turn it to the right until you hear at least three clicks. Make sure you fully install the cap. The diagnostic system can determine if the fuel cap has been left off or improperly installed. This would allow fuel to evaporate into the atmosphere. See “Malfunction Indicator Lamp” in the Index.

I NOTICE:

If you need a new cap, be sure to get the right type. Your dealer can get one for you. If you get the wrong type, it may not fit or have proper venting, and your fuel tank and emissions system might be damaged.

Checking Things Under the Hood

I !\ CAUTION:

If your vehicle has air conditioning, the auxiliary engine fan under the hood can start up and hjure you even when the engine is not running. Keep hands, clothing and tools away from any underhood electric fan.

Things that burn can get on hot engine parts and start a fire. These include liquids like gasoline or diesel fuel, oil, coolant, brake fluid, windshield washer and other fluids, and plastic or rubber. You or others could be burned. Be careful not to drop or spill things that will burn onto a hot engine.

6-6

Hood Release

To open the hood, first pull the handle inside the vehicle.

Then go to the front of the vehicle and pull up on the secondary hood release, located just to the passenger side of the center of the grill. Lift the l~ood. Before closing the hood, be sure a l l filler caps are on properly. Pull down the hood and close it firmly.

6-7

“VORTEC” 4300,5000,5700 Engine When you lift up the hood you’ll see:

“VORTEC” 5700 engine shown, locations for other engines similar.

A. Battery B. Air Cleaner C. Radiator Cap D. Coolant Recovery T m k E. Air Filter Restriction Indicator E Engine Oil Dipstick G. Automatic Transmission Dipstick

H. Fan I. Power Steering Fluid Reservoir J. Engine Oil Fill K. Brake Fluid Reservoir L. Windshield Washer Fluid Reservoir M. FuseIRelay Center N. Storage Compartment

“VORTEC” 7400 Engine

A. Battery B. Coolant Recovery Tank C. Air Cleaner D. Radiator Cap E. Air Filter Restriction Indicator

K. Brake Fluid Reservoir E Engine Oil Dipstick G. Automatic Transmission Dipstick L. Storage Compartment H. Engine Oil Fill I. Fan J. Power Steering Fluid Reservoir

M. Windshield Washer

Ne Fuse/RelaY Center

Fluid Reservoir

Noise Control System The following information relates to compliance with Federal noise emission standards for vehicles with a Gross Vehicle Weight Rating (GVWR) of more than 10,000 Ibs. (4 536 kg). The Maintenance Schedule booklet provides information on maintaining the noise control system to minimize degradation of the noise emission control system during the life of your vehicle. The noise control system warranty is given in your Warranty booklet. These standards apply only to vehicles sold in the United States. Tampering With Noise Control System Prohibited Federal law prohibits the following acts or the causing thereof: 1. The removal or rendering inoperative by any person,

other than for purposes of maintenance, repair or replacement, of any device or element of design incorporated into any new vehicle for the purpose of noise control. prior to its sale or delivery to the ultimate purchaser or while it is in use; or

2. The use of the vehicle after such device or element of design has been removed or rendered inoperative by any person.

Among those acts presumed to constitute tampering are the acts listed below. Insulation:

Removal of noise shields or underhood insulation.

Engine:

Removal or rendering engine speed governor (if so equipped) inoperative so as to allow engine speed to exceed manufkcturer specifications.

Fan and Drive: 0 Removal of fan clutch (if so equipped) or rendering

clutch inoperative. Removal of fan shroud (if so equipped).

Air Intake:

Removal of air cleaner silencer

@ Reversing air cleaner cover. Exhaust:

Removal of muffler and/or resonator. Removal of exhaust pipes and exhaust pipe clamps. 6-11

Engine Oil (Gasoline Engine) If your vehicle has a diesel engine, see “Engine Oil (Diesel Engine)” in the Diesel Engine Supplement. It’s a good idea to check your engine oil every time you get fuel. In order to get an accurate reading, the oil must be warm and the vehicle must be on level ground.

Turn off the engine and give the oil a few minutes to drain back into the oil pan. If you don’t, the oil dipstick might not.show the actual level. Checking Engine Oil Pull out the dipstick and clean it with a paper towel or cloth, then push it back in all the way. Remove it again, keeping the tip down, and check the level.

The engine oil dipstick has a yellow ring handle and is located on the passenger side of the engine.

6-12

When to Add Oil If the oil is at or below the ADD mark, then you'll need to add some oil. But you must use the right kind. This part explains what kind of oil to use. For crankcase capacity, see "Capacities and Specifications" in the Index

NOTICE:

Don't add too much oil. If your engine has so much oil that the oil level gets above the upper mark that shows the proper operating range, your engine could be damaged.

The engine oil fill cap for the 4.3L, S.OL and the S.7L engine is located on the driver's side engine valve cover.

The engine oil fill cap for the 7.4L engine is located at the front of the engine. Just fill it enough to put the level somewhere in the proper operating range. Push the dipstick all the way hack i n when you're through.

6- 13

What Kind of Oil to Use Oils recommended for your vehicle can be identified by looking for the “Starburst” symbol. This symbol indicates that the oil has been certified by the American Petroleum Institute (API). Do not use any oil which does not carry this Starburst symbol.

~~

If you change your own oil, be sure you use oil that has the Starburst symbol on the front of the oil container.

RECOMMENDED SAE VISCOSITY GRADE ENGINE OILS . . - . . -.

Y AND COLD STARTING, SELECT THE LOWEST FOR BEST FUEL E SAE VISCOSITY Gnnvr ulL FOR THE EXPECTED TEMPERATURE RANGE.

~~~

LOOK

FOR THIS SYMBOL

HOT

WEATHER

+ 3 *

+ 27

If you have your oil changed for you, be sure the oil put into your engine is American Petroleum Institute certified for gasoline engines. You should also use the proper viscosity oil for your vehicle, as shown in the following chart:

’

SAE SW-30 PREFERRED

COLD

WEATHER

DO NOT USE SAE 2OW-50 OR ANY OTHER GRADE OIL NOT RECOMMENDED

6-14

As shown in the chart, SAE 5W-30 is best for your vehicle. However, you can use SAE low-30 if it’s going to be 0°F (-1 8°C) or above. These numbers on an oil container show its viscosity, or thickness. Do not use other viscosity oils, such as SAE 20W-50.

I NOTICE:

Use only engine oil with the American Petroleum Institute Certified For Gasoline Engines “Starburst” symbol. Failure to use the recommended oil can result in engine damage not covered by your warranty.

GM Goodwrench@ oil meets all the requirements for your vehicle. Engine Oil Additives Don’t add anything to your oil. Your GM dealer is ready to advise if you think something should be added.

When to Change Engine Oil See if any one of these is true for you:

Most trips are less than 5 to 10 miles (8 to I6 km). This is particularly important when outside temperatures are below freezing. Most trips include extensive idling (such as frequent driving in stop-and-go traffic). You operate your vehicle in dusty areas or off-road frequently. You frequently tow a trailer. The vehicle is used for delivery service, police, taxi or other commercial application.

Driving under these conditions causes engine oil to break down sooner. If any one of these is true for your vehicle, then you need to change your oil and filter every 3,000 miles (5 000 km) or 3 months -- whichever occurs first. If none of them is true, change the oil and filter every 7,500 miles ( 12 500 km) or I2 months -- whichever occurs first. Driving a vehicle with a fully warmed engine under highway conditions causes engine oil to break down slower.

6-15

What to Do with Used Oil Did you know that used engine oil contains certain elements that may be unhealthy for your skin and could even cause cancer? Don’t let used oil stay on your skin for very long. Clean your skin and nails with soap and water, or a good hand cleaner. Wash or properly throw away clothing or rags containing used engine oil. (See the manufacturer’s warnings about the use and disposal of oil products.) Used oil can be a real threat to the environment. If you change your own oil, be sure to drain all free-flowing oil from the filter before disposal. Don’t ever dispose of oil by putting it in the trash, pouring it on the ground, into sewers, or into streams or bodies of water. Instead, recycle it by taking it to a place that collects used oil. If you have a problem properly disposing of your used oil, ask your dealer, a service station or a local recycling center for help.

Air Cleaner

Your air cleaner is located between the battery and coolant recovery tank.

The air cleaner assembly has an indicator that lets you know when the air filter is dirty and needs to be serviced. The indicator is located in the air intake tube between the air cleaner and the engine.

See “Owner Checks and Services” in the Index on when to check the indicator. If the area inside the clear section of the indicator is green, no air filter service is required. When the area inside the indicator is orange and CHANGE AIR FILTER appears, the filter should be replaced.

To remove the air filter, unhook the retaining clips and remove the cover. Lift the filter and the connected duct out of the air cleaner housing. Hold the duct and remove the filter by both pulling and twisting the filter away fram the duct. Care should be taken to dislodge as little dirt as possible. Clean the filter sealing surface of the duct and the filter housing.

6-17

Refer to the Maintenance Schedule to determine when to replace the air filter. See “Scheduled Maintenance Services” in the Index.

off can

Operating the engine with the air cleaner cause you or others to be burned. The air cleaner not only cleans the air, it stops flame backfires. If it isn’t there, and the engine backfires, you could be burned. Don’t drive with it off, and be careful working on the engine with the air cleaner off.

if the engine

I NOTICE:

If the air cleaner is off, a backfire can cause a damaging engine fire. And, dirt can easily get into your engine, which will damage it. Always have the air cleaner in place when you’re driving.

Install the new filter by pushing it all the way to the stop on the duct. Install the duct and the filter into the air cleaner housing. Make sure that the duct fits properly into the housing. Install the cover and fasten the two retaining clips. After the air filter is properly serviced, the indicator should be reset. Push the button on top of the indicator to reset it to the green (clean) filter zone.

6-18

Automatic Transmission Fluid When to Check a1 C’ -ge A good time to check your auromarlc transmission fluid level is when the engine oil is changed. Change both the fluid and filter every 50,000 miles (83 000 km) if the vehicle’s GVWR is over 8,600 or if the vehicle is mainly driven under one or more of these conditions:

In heavy city traffic where the outside temperature regularly reaches 90°F (32°C) or higher. In hilly or mountainous terrain.

0 When doing frequent trailer towing.

Uses such as found in taxi, police or delivery service.

If your vehicle’s GVWR is not over 8,600 and you do not use your vehicle under any of these conditions, the fluid and filter do not require changing. See “Scheduled Maintenance Services’’ in the Index. How to Check Because this operation can be a little difficult, you may choose to have this done at your GM dealership Service Department.

If you do it yourself, be sure to follow all the instructions here, or you could get a false reading on the dipstick.

NOTICE:

Too much or too little fluid can damage your transmission. Too much can mean that some of i the fluid could come out and fall on hot engine parts or exhaust system parts, starting a fire. Be sure to get an accurate reading if you check your transmission fluid.

Wait at least 30 minutes before checking the transmission fluid level if you have been driving:

When outside temperatures are above 90°F (32°C).

0 At high speed for quite a while.

In heavy traffic -- especially in hot weather. While pulling a trailer.

To get the right reading, the fluid should be at normal operating temperature, which is 180°F to 200°F (82°C to 93°C).

6-19

Checking Transmission Fluid Hot Get the vehicle warmed up by driving about 15 miles (24 km) when outside temperatures are above 50°F (10°C). If it's colder than 50°F (lO"C), drive the vehicle in DRIVE (D) until the engine temperature gage moves and then remains steady for 10 minutes. Then follow the hot check procedures.

Checking Transmission Fluid Cold A cold check is made after the vehicle has been sitting for eight hours or more with the engine off and is used only as a reference. Let the engine run at idle for five minutes if outside temperatures are 50°F (10°C) or more. If it's colder than 50°F (lO"C), you may have to idle the engine longer. Should the fluid level be low during a cold check, you nwst perform a hot check before adding fluid. This will give you a more accurate reading of the fluid level.

Checking the Fluid Hot or Cold 0 Park your vehicle on a level place. Keep the

engine running. With the parking brake applied, place the shift lever in PARK (P). With your foot on the brake pedal, move the shift lever through each gear range, pausing for about

- ,

6-20

three seconds in each range. Then, position the shift lever in PARK (P). Let the engine run at idle for three minutes or more. Then, without shutting off the engine, follow these steps:

The red transmission dipstick handle is located at the rear of the engine compartment, on the passenger side. I . Flip the handle up and then pull out the dipstick and

wipe it with a clean rag or paper towel.

2. Push it back in all the way, wait three seconds and

then pull it back out again.

3. Check both sides of the dipstick, and read the lower

level. The fluid level must be in the COLD area for a cold check or in the HOT area or cross-hatched area for a hot check.

4. If the fluid level is in the acceptable range, push the

dipstick back in all the way; then flip the handle down to lock the dipstick in place.

How to Add Fluid Refer to the Maintenance Schedule to determine what kind of transmission fluid to use. See “Recommended Fluids and Lubricants’’ in the Index. Add fluid only after checking the transmission fluid HOT. (A COLD check is used only as a reference.) If the fluid level is low, add only enough of the proper fluid to bring the level up to the HOT area for a hot check. It doesn’t take much fluid, generally less than a pint (-0.5 L). Don’t overjill. We recommend you use only fluid labeled DEXRON@-111, because fluid with that label is made especially for your automatic transmission. Damage caused by fluid other than DEXRON-I11 is not covered by your new vehicle warranty. 0 After adding fluid, recheck the fluid level as

described under “How to Check.”

0 When the correct fluid level is obtained, push the dipstick back in all the way; then flip the handle down to lock the dipstick in place.

6-21

Manual Transmission Fluid When to Check A good time to have it checked is when the engine oil is changed. However, the fluid in your manual transmission doesn’t require changing. How to Check Because this operation can be a little difficult, you may choose to have this done at your GM dealership Service Department. If you do it yourself, be sure to follow all the instructions here, or you could get a false reading.

NOTICE:

Too much or too little fluid can damage your transmission. Too much can mean that some of the fluid could come out and fall on hot engine parts or exhaust system parts, starting a fire. Be sure to get an accurate reading if you check your transmission fluid.

II

6-22

Check the fluid level only when your engine is off, the vehicle is parked on a level place and the transmission is cool enough for you to rest your fingers on the transmission case. Then, follow these steps:

1. Remove the filler plug. 2. Check that the lubricant level is up to the bottom of

the filler plug hole.

3. If the fluid level is good, install the plug and be sure

it is fully seated. If the fluid level is low, add more fluid as described in the next steps.

How to Add Fluid Here’s how to add fluid. Refer to the Maintenance Schedule to determine what kind of fluid to use. See “Recommended Fluids and Lubricants” in the Index. 1. Remove the filler plug. 2. Add fluid at the filler plug hole. Add only enough fluid to bring the fluid 1evel.u~ to tbe bottom of the filler plug hole.

3. Install the filler plug. Be sure the plug is fully seated. Hydraulic Clutch The hydraulic clutch system in your vehicle is self-adjusting. A slight amount of play (1/4 inch to 1/2 inch or 6 mm to 12 mm) in the pedal is normal. It isn’t a good idea to “top off’ your clutch fluid. Adding fluid won’t correct a leak. A fluid loss in this system could indicate a problem. Have the system inspected and repaired.

When to Check and, What to Use

Refer to the Maintenance Schedule, Owner Checks and Services, to determine how often you should check the fluid level.in your clutch master cylinder reservoir and for the proper fluid. See “Owner Checks and Services” and “Recommended Fluids and Lubricants’’ in the Index.

How to Check The proper fluid should be added if the level does not reach the bottom of the diaphragm when it’s in place in the reservoir. See the instructions on the reservoir cap.

6-23

d Change Lubricant

Rear Axle When to Chc Refer to the Maintenance Schedule to determine how often to check the lubricant and when to change it. See “Scheduled Maintenance Services” in the Index. How to Check Lubricant

C3 (3500 HD) Trucks Equipped with Dana Rear Axle Additional rear axle scheduled maintenance is required on 3500 HD models equipped with Dana rear axles when they are driven under the following conditions:

Extreme loading (at or near GVWR) or trailer towing, and:

0 Operation above 45 mph (70 km/h) for extended

periods of time

Vehicles used in any of these conditions require the rear axle lubricant be changed every 30,000 miles (SO 000 km). Fluid capacity is 4.12 quarts (3.9 L). What to Use Refer to the Maintenance Schedule to determine what kind of lubricant to use. See “Recommended Fluids and Lubricants” in the Index.

If the level is below the bottom of the filler plug hole, you’ll need to add some lubricant. Add enough lubricant to raise the level to the bottom of the filler plug hole.

6-24

How to Check Lubricant

Four-wheel Drive Most lubricant checks in this section also apply to four-wheel-drive vehicles. However, they have two additional systems that need lubrication. Transfer Case M7hen to Check Lubricant Refer to the Maintenance Schedule to determine how often to check the lubricant. See “Periodic Maintenance Inspections’’ in the Index.

If the level is below the bottom of the filler plug hole, you’ll need to add some lubricant. Add enough lubricant to raise the level to the bottom of the filler plug hole. What to Use Refer to the Maintenance Schedule to determine what kind of lubricant to use. See “Recommended Fluids and Lubricants” in the Index.

6-25

Front Axle When to Check and Change Lubricant Refer to the Maintenance Schedule to determine how often t o check the lubricant and when to change it. See "Scheduled Maintenance Services" in the Index.

How to Check Lubricant

If the level is below the bottom of the filler plug hole. you'll need to add some lubricant.

6-26

If the differential is at operating temperature (warm), add enough lubricant t o raise the level to the bottom of the filler plug hole. If the differential is cold, add enough lubricant to raise the level to 1/2 inch ( 1 2 mm) below the filler plug hole.

What to Use Refer to the Maintenance Schedule to determine what kind of lubricant to use. See "Recommended Fluids and Lubricants" in the Index. Engine Coolant The cooling system in your vehicle is filled with new DEX-COOL TM (orange-colored, silicate-free) engine coolant. This coolant is designed to remain in your vehicle for 5 years or 100,000 miles ( 1 66 000 km), whichever occurs first. The following explains your cooling system and how to add coolant when it is low. If you have a problem with engine overheating, see "Engine Overheating" in the Index.

A 50/50 mixture of water and the proper coolant for your vehicle will:

Give freezing prorecrlon down to -34°F (-37°C). Give boiling protection up to 265°F (129°C). Protect against rust and corrosion. Help keep the proper engine temperature. Let the warning gages work as they should.

NOTICE:

When adding coolant it is important that you use DEX-COOL TM (orange-colored, silicate-free) coolant meeting GM Specification 6277M. If silicated coolant is added to the system, premature engine, heater core or radiator corrosion may result. In addition, the engine

coolant will require change sooner -- at 30,000 miles (50 000 km) or 24 months, whichever occurs first.

use a mixture of one-half d u m wwter (preferably distilled) and one-half DEX-COOL” (orange-colored. silicate-free) antifreeze that meets GM Specification 6277M. which won‘t damage aluminum parts. Use GM Engine Coolant Supplement (sealer) (GM Part No. 363462 1 ) with any complete coolant change. If you use this mixture. you don’t need to add anything else.

Adding only plain water to your cooling system can be dangerous. Plain water, or some other liquid like alcohol, can boil before the proper coolant mix will. Your vehicle’s coolant warning system is set for the proper coolant mix. With plain water or the wrong mix, your engine could get too hot but you wouldn’t get the overheat warning. Your engine could catch fire and you or others could be burned. Use a 50150 mix of clean water and DEX-COOL TM (orange-colored, silicate-free) antifreeze.

f 27

NOTICE:

If you use an improper coolant mix, your engine could overheat and be badly damaged. The repair cost wouldn't be covered by your warranty. Too much water in the mix can freeze and crack the engine, radiator, heater core and other parts.

If you have to add coolant more than four times 8 year, have your dealer check your cooling system.

NOTICE:

If you use the proper coolant, you don't have to add extra inhibitors or additives which claim to improve the system. These can be harmful.

6-28

Checking Coolant If your vehicle has a diesel engine, see "Clwcking Coolant" in the Diesel Engine Supplement.

The coolant recovery tank is located on the passenger side at the rear corner of the engine compartment. When your engine i s cold, the coolant level should be at the COLD mark, or a little higher. When your engine is warm. the level sho~~ld be up to the HOT mark, or a little higher.

/rl CAUTION: r -4

Adding Coolant If you need more coolant, add the proper mix ut tho c Y N - h n t Ix~c'olY!l'\: t m k .

A CAUTION:

You can be burned if you spill coolant on hot engine parts. Coolant contains ethylene glycol, and it will burn if the engine parts are hot enough. Don't spill coolant on a hot engine.

\---- Turning the radiator pressure cap when the engine and radiator are hot can allow steam and scalding liquids to blow out and burn you badly. With the coolant recovery tank, you will Never turn the radiator pressure cap -- even a almost never have to add coolant at the radiator. little -- when the engine and radiator are hot.

Add coolant mix at the recovery tank, but be careful not to spill it.

Radiator Pressure Cap (Gasoline Engine)

NOTICE:

Your radiator cap is a 15 psi (105 kPa) pressure-type cap and must be tightly installed to prevent coolant loss and possible engine damage from overheating. Be sure the arrows on the cap line up with the overflow tube on the radiator filler neck.

Thermostat Engine coolant temperature is controlled by a thermostat in the engine coolant system. The thermostat stops the flow of coolant through the radiator until the coolant reaches a preset temperature. When you replace your thermostat, an AC@ thermostat is recommended.

The radiator pressure cap must be tightly installed with the arrows on the cap lined LIP with the overflow tube on the radiator filler neck.

6-30

Power Steering Fluid

When to Check Power Steering Fluid It is not necessary to regularly check power steering fluid unless you suspect there is a leak in the system or you hear an unusual noise. A fluid loss in this system could indicate a problem. Have the system inspected and repaired.

How To Check Power Steering Fluid When the engine cotnparttnent is cool, unscrew the cap and wipe the dipstick with a clean rag. Replace the cap and completely tighten it. Then remove the cap again and look at the fluid level on the dipstick. The level should he at the FULL COLD mark. I f necessary, add only enough fluid to bring the level up to the mark. What to Use Refer to the Maintenance Schedule t o determine what kind of fluid to use. See “Recommended Fluids and Lubricants” i n the Index. Always use the proper fluid. Failure to use the proper fluid can cause leaks and damage hoses and seals. Windshield Washer Fluid What to Use When you need windshield washer fluid, be sure to read the manufacturer’s instructions before use. If you will be operating your vehicle in an area where the tetnperature may fill1 below freezing, use a fluid that has sufficient protection against freezing.

6-3 1

NOTICE:

When using concentrated washer fluid, follow the manufacturer’s instructions for adding water. Don’t mix water with ready-to-use washer fluid. Water can cause the solution to freeze and damage your washer fluid tank and other parts of the washer system. Also, water doesn’t clean as well as washer fluid. Fill your washer fluid tank only three-quarters full when it’s very cold. This allows for expansion, which could damage the tank if it is completely full. Don’t use radiator antifreeze in your windshield washer. It can damage your washer system and paint.

Adding Washer Fluid

Open the cap labeled WASHER FLUID ONLY. Add washer fluid until the tank is full.

6-32

Brakes Brake Fluid

Your brake master cylinder reservoir is here. It is filled

I with DOT-3 brake fluid.

There are only two reasons why the brake fluid level in the reservoir might go down. The first is that the brake fluid goes down to an acceptable level during normal brake lining wear. When new linings are put in, the fluid level goes back up. The other reason is that fluid i s leaking out of the brake system. If it is, you should have your brake system fixed, since a leak means that sooner or later your brakes won’t work well, or won’t work at a l l .

So, it isn’t a good idea to “top off’ your brake fluid. Adding brake fluid won’t correct a leak. If you add fluid when your linings are worn, then you’ll have too much fluid when you get new brake linings. You should add (or remove) brake fluid, as necessary, only when work is done on the brake hydraulic system.

A CAUTION0

If you have too much brake fluid, it can spill on the engine. The fluid will burn if the engine is hot enough. You or others could be burned, and your vehicle could be damaged. Add brake fluid only when work is done on the brake hydraulic system.

Refer to the Maintenance Schedule to determine when t o check your brake fluid. See “Periodic Maintenance Inspections” in the Index.

6-33

Checking Brake 1

After work is done on the brake hydraulic system, make sure the level is above MIN and below the top of the window.

What to 1 When you do need brake fluid, use only DOT-3 brake fluid -- such as Delco Supreme 11 No. 1052535). Use new brake fluid from a sealed container only, and always clean the brake fluid reservoir cap before removing it.

(GM Part

I A CAUTION:

You can check the brake fluid without taking off the cap. Just look at the window on the brake fluid reservoir. The fluid level should be above MIN. If it isn't, have your brake system checked to see if there is a leak.

With the wrong kind of fluid in your brake system, your brakes may not work well, or they may not even work at all. This could cause a crash. Always use the proper brake fluid.

6-34

NOTICE:

Using the wrong fluid can badly damage brake system parts. For example,.just a few drops of mineral-based oil, such as engine oil, in your brake system can damage brake system parts so badly that they’ll have to be replaced. Don’t let someone put in the wrong kind of fluid. If you spill brake fluid on your vehicle’s painted surfaces, the paint finish can be damaged. Be careful not to spill brake fluid on your vehicle. If you do, wash it off immediately. See &‘Appearance Care” in the Index.

Brake Wear If you have a C 3500 HD model, it has four-wheel disc brakes. Disc brake pads have built-in wear indicators that make a high-pitched warning sound when the brake pads are worn and new pads are needed. The sound may come and go or be heard all the time your vehicle is moving (except when you are pushing on the brake

pedal firmly). A’ CAUTION:

The brake wear warning sound means that sooner or later your brakes won’t work well. That could lead to an accident. When you hear the brake wear warning sound, have your vehicle serviced.

6-35

NOTICE:

Continuing to drive with worn-out brake pads could result in costly brake repair.

Some driving conditions or climates may cause a brake squeal when the brakes are first applied or lightly applied. This does not mean something is wrong with your brakes. Free movement of brake calipers and properly torqued wheel nuts are necessary to help prevent brake pulsation. When tires are rotated, inspect.brake calipers for movement, brake pads for wear, and evenly torque wheel nuts in the proper sequence to GM specifications. If you have rear drum brakes, they don’t have wear indicators, but if you ever hear a rear brake rubbing noise, have the rear brake linings inspected. Also, the rear brake drums should be remoQed and inspected each time the tires are removed for rotation or changing. When you have the front brakes replaced, have the rear brakes inspected, too. Brake linings should always be replaced as complete axle sets.

6-36

Brake Pedal Travel See your dealer if the brake pedal does not return to normal height, or if there is a rapid increase in pedal travel. This could be a sign of brake trouble. Brake Adjustment Every time you make a brake stop, your disc brakes adjust for wear. If your brake pedal goes down farther than normal, your rear drum brakes may need adjustment. Adjust them by backing up and firmly applying the brakes a few times. Replacing Brake System Parts The braking system on a modern vehicle is complex. Its many parts have to be of top quality and work well together if the vehicle is to have really good braking. Vehicles we design and test have top-quality GM brake parts in them, as your vehicle does when it is new. When you replace parts of your braking system -- for example, when- your brhke linings wear do.wn and you have to haye new ones put in -- be sure you get new genuine GM replacement parts. If you don’t, your brakes may no longer work properly. For example, if someone puts in brake linings that are wrong for your vehicle, the balance between your front and rear brakes can change -- for the worse. The braking performance you’ve come to expect can change in many other ways if someone puts in the wrong replacement brake parts.

Battery Every new vehicle has 21 Delco Freedom@ battery. You never have to add water to one of these. When it’s time for a new battery, we recommend a Delco Freedom battery. Get one that has the replacement number shown on the original battery’s label. Vehicle Storage If you’re not going to drive your vehicle for 25 days or more, take off the black, negative (-) cable from the battery. This will help keep your battery from runnine down.

I A CAUTION:

Batteries have acid that can burn you and gas that can explode. You can be badly hurt if you aren’t careful. See “Jump Starting” in the Index for tips on working around a battery without getting hurt.

Contact your dealer t o learn how to prepare your vehicle for longer storage periods. Also, for your audio system, see ”Theft-De-terrent Feature” in the Index. Bulb Replacement Before you replace any bulbs, be sure that all the lamps are off and the engine isn’t running. See “Replacement Bulbs” i n the Index for the proper types of bulbs to use. Halogen Bulbs

-A i F -

Halogen bulbs have prc-arized gas inside and can burst if you drop or scratch the bulb. You or others could be injured. Be sure to read and follow the instructions on the bulb package.

6-37

. -

Headlamps Sealed Beam Lamps

3. Unplug and remove

the headlamp.

1. Remove the four screws

from the headlamp retainer.

2. Pull the headlamp out and remove the retainer.

4. Plug in the new headlamp and put it in place. 5. Install the retainer t o the headlanip and tighten

the screws.

6-38

Composite Headlampc

1. Remove the two

screws at the top of the radiator support.

4. Turn the bulb

counterclockwise and remove it.

2. Pull the headlamp lens assembly out. 3. Unplug the electrical connector.

5. Put the new bulb in the lens assembly and turn it to

the right until it is tight.

6. Plug in the electrical connector. 7. Put the headlamp lens assembly back into the

vehicle. Install and tighten the two screws.

- 6-39

Front Turn Signal Lamps (Sealed Beam Headlamps)

4. Pull the socket out of the

lamp assembly.

1. Remove the two screws

at the inside edge of the parkinghrn signal lamp assembly.

2. Remove the lamp assembly by swinging it out from the inside edge and sliding it out at the outside edge. 3. Squeeze the tab on the side of the lamp socket while

turning the socket counterclockwise.

5. Push in gently on the bulb, turn it counterclockwise

and remove it from the socket.

6. Put the new bulb in the socket, gently press in on the

bulb and turn it to the right until it is tight.

7. Put the socket back into the lamp assembly and turn

it to the right until it locks.

8. Put the parking/tut-n signal lamp assembly back into

the vehicle and tighten the screws.

6-40

Front Wrn Signal Lamps (Composite Headlamps)

3. Pull the socket out of the

lamp assembly. .

1. Remove the screws and take out the parkinghrn signal lamp assembly.

4. Push in gently on the bulb, turn it counterclockwise

and remove it from the socket.

2. Squeeze the tab on the.side of the lamp socket while

turning the socket counterclockwise.

5. Put the new bulb in the socket, gently press in on the

bulb and turn it to the right 'until it is tight.

6. Put the socket back into the lamp assembly and turn

it socket to the right until it locks.

7. Put the parkinghurn signal lamp assembly back into

the vehicle and tighten the screws.

6-41

Fender Marker Lamps (Dual Rear Wheel Pickup Models)

2. Turn the bulb socket

counterclockwise and remove it from the lens assembly.

3. Pull the bulb straight out of the socket. 4. Put a new bulb into the socket and push it in until

it is tight.

5. Put the socket back into the lens assembly and turn it

clockwise to tighten it.

6. Replace the lens and tighten the screws.

6-42

Sidemarker Lamps

I .

Remove the screws and pull out the parkingkurn signal lamp assembly.

3. Pull the bulb straight out

of the socket.

2. Reach through the opening and turn the sidemarker

bulb socket counterclockwise and remove it.

4. Put a new bulb into the socket and push it in until

it is tight.

5 . Put the socket back into the sidemarker assembly

and turn it clockwise t o tighten it.

6. Replace the parking/turn signal lamp assembly and

tighten the screws.

Center High-Mounted Stoplamp (CHMSL)

3. Put a new bulb into the

socket and push it in until it is tight.

2. Pull the old bulb straight out of the socket.

4. Replace the lens and tighten the screws.

Roof Marker Lamps I. Remove the screws and lift off the lens. 2. Pull the bulb straight out of the socket. 3. Put a new bulb into the socket and push it i n until

it is tight.

4. Replace the lens and tighten the screws. Tailgate Marker Lamps 1. Use a screwdriver to gently pry the lens/buIb

assembly from the lens holder.

2. Unplug the lens/bulb assembly at the connector wire. 3. Plug in a new lendbulb assembly and push the

connector wire into the hole in the tailgate.

4. Snap the lens/buIb assembly into the lens holder.

Taillamps (Pickup Models) I . Open the tailgate.

2. Remove the two

rear lamp assembly screws near the tailgate latch and pull out the lamp assembly.

3. Remove the screws

from the bulb retainer and take it off the lamp assembly.

cp

4. Pull the old bulb straight

out of the socket..

Taillamps (Chassis Cab Models) 1. Using your hands, peel the rubber seal away from

the lens.

2. Lift the lens off the

lamp assembly.

5. 6. 7.

8.

Put in a new bulb and push it in until it is tight. Replace the bulb retainer. Replace the rear lamp assembly and tighten the screws. Close the tailgate.

3. Slide the socket out of the lamp assembly.

6-46

4. Push i n gently o n

the bulb, turn it counterclockwise and remove it from the socket .

indshield Wiper Blade l.Lpldcement

For proper type and length, see "Normal Maintenance Replacement Parts" in the Index. To replace the windshield wiper blade assembly:

..

5 . Put in a new bulb and, pushing in gently, turn it

clockwise until it is tight.

6. Put the socket back in the latnp assembly and replace

the lens and lens seal.

1. Lift the wiper arm and rotate the blade until it is

facing away from the windshield.

2. Push the release lever and slide the wipcr asselnbly

toward the driver's side of the vehicle.

3. Install a new blade by reversing Steps I and 2.

Tires We don’t make tires. Your new vehicle comes with high-quality tires made by a leading tire manufacturer. If you ever have questions about your tire warranty and where to obtain service, see your GM Warranty bookJet for details.

Poorly maintained and improperly used tires are dangerous.

Overloading your tires can cause overheating as a result of too much friction. You could have an airout and a serious accident. See “Loading Your Vehicle” m the Index. Underinflated tires pose the same danger as overloaded tires. The resulting accident could cause serious injury. Check all tires frequently to maintain the recommended pressure. Tire pressure should be checked when your tires are cold. likely to be Overinflated tires are more cut, punctured or broken by a sudden

impact -- such as when you hit a pothole.

Keep tires at the recommended pressure. Worn, old tires can cause accidents. If your tread is badly worn, or if your tires have been damaged, replace them.

Inflation -- Tire Pressure

The Certification/Tire label. which is on the rear edge of the driver's door, or on the incomplete vehicle document in the cab, shows the correct inflation pressures for your tires when they're cold. "Cold" means your vehicle has been sitting for at least three hours or driven no more than I mile ( I .6 km). You can operate some vehicles at reduced inflation pressures only when you'll be carrying reduced loads. On those vehicles, the minimum cold inflation pressures for a typical reduced load are printed on the Improved Ride Tire Pressure label located on the driver's door. Weigh the vehicle to find the load on each tire and see the label for the minimum cold inflation pressures for that load.

1 NOTICE:

~. 1

Don't let anyone tell you that underinflation or overinflation is all right. It's not. If your tires don't have enough air (underinflation), you can get the following:

NOTICE: (Continued)

NOTICE: (Continued)

Too much flexing Too much heat Tire overloading Bad wear Bad handling Bad fuel economy.

if your tires have too much air (overinflation), you can get the following:

Unusual wear Bad handling Rough ride Needless damage from road hazards.

When to Check Check your tires once a month o r more. Also, check the tire pressure of the spare tire,

6-49

How to Check Use a good quality pocket-type gage to check tire pressure. You can’t tell if your tires are properly inflated simply by looking at them. Radial tires may look properly inflated even when they’re underinflated. Be sure to put the valve caps back on the valve stems. They help prevent leaks by keeping out dirt .and moisture. Tire Inspection and Rotation Tires should be inspected every 6,000 to 8,000 miles (10 000 to 13 000 km) for any signs of unusual wear. If unusual wear is present, rotate your tires as soon as possible and check wheel alignment. Also check for damaged tires or wheels. See “When It’s Time for New Tires” and ‘‘Wheel Replacement” later in this section for more information. If your vehicle has dual rear wheels, also see “Dual ‘Tire Operation” later in this section.

6-50

FRT

FRT

The purpose of regular rotation is to achieve more uniform wear for all tires on the vehicle. The first rotation is the most important. See “Scheduled Maintenance Services” in the Index for scheduled rotation intervals. If your vehicle has single rear wheels, always use one of the correct rotation patterns shown here when rotating your tires. If your vehicle has front [Ires with different load ranges or tread designs (such as all season vs. on/off road) than the rear tires, don’t rotate your tires front to rear.

I I

rTl

If your vehicle has dual rear wheels and the load range and tread design for your front tires is the same as your rear tires. always use one of the correct rotation patterns shown here when rotating your tires.

If your vehicle has dual rear wheels and the load range or tread design for your front tires is different from your rear tires, always use the correct rotation pattern shown here when rotating your tires.

The dual tires are rotated as a pair, and the inside rear tires become the outside rear tires. When you install dual wheels, be sure the vent holes in the inner and outer wheels on each side are lined up. After the tires have been rotated, adjust the front and rear inflation pressures as shown on the Certificatiomire label. Make certain that all wheel nuts are properly tightened. See “Wheel Nut Torque” in the Index.

Rust or dirt on a wheel, or on the parts to which it is fastened, can make- wheel nuts become loose .after a time. The wheel could come off and cause an accident. When you change a wheel, remove any rust or dirt from places where the wheel attaches to the vehicle. In an emergency, you can use a cloth or a paper towel to do this; but be sure to use a scraper or wire brush later, if you need to, to get all the rust or dirt off. (See “Changing a Flat Tire” in the

Index.)

When It’s Time for New Tires

One way to tell when it’s time for new tires is to check the treadwear indicators, which will appear when your tires have only 1/16 inch (1.6 mm) or less of tread remaining. Some commercial truck tires may not have treadwear indicators.

Its You need a new tire if any of the following statemen are true: 0 You’can see the indicators at three or more places

around the tire. You can see cord or fabric showing through the tire’s rubber.

0 The tread or sidewall is cracked, cut or snagged deep

enough to show cord or fabric.

0 The tire has a bump, bulge or split. 0 The tire has a puncture, cut or other damage that ,

can’t be repaired well because of the size or location of the damage.

Dual Tire Operation When the vehicle is new, or whenever a wheel, wheel bolt or wheel nut is replaced, check the wheel nut torque after 100, 1,000 and 6,000 miles ( 160, I 600 and IO 000 km) of driving. For proper torque, see "Wheel Nut Torque" i n the Index. The outer tire on a dual wheel setup generally wears faster than the inner tire. Your tires will wear more evenly and last longer if you rotate the tires periodically. If you're going to be doing a lot of driving on high-crown roads, you can reduce tire wear by adding 5 psi (35 kPa) to the tire pressure in the outer tires. Be sure to return to the recommended pressures when no longer driving under those conditions. See "Changing a Flat Tire" i n the Index for more information.

A CAUTION:

If you operate your vehicle with a tire that is badly underinflated, the tire can overheat. An overheated tire can lose air suddenly or catch fire. You or others could be injured. Be sure all tires (including the spare, if any) are properly inflated.

Buying New Tires To find out what kind and size of tires you need, look at the Certificntion/Tire label. Tlze tires installed on your vehicle when it was new had a Tire Performance Criteria Specification (TPC Spec) number on each tire's sidewall. When you get new tires, get ones with that same TPC Spec number. That way your vehicle will continue to have tires that are designed to give proper endurance, handling, speed rating, traction, ride and other things during normal service on your vehicle. If your tires have an all-season tread design, the TPC number will be followed by an "MS" (for mud and snow). If you ever replace your tires with those not having a TPC Spec number, make sure they are the same size, load range, speed rating and construction type (bias, bias-belted or radial) a s your original tires.

6-53

- A CAUTION:

Mixing tires could cause you to lose control while driving. If you mix tires of different sizes or types (radial and bias-belted tires), the vehicle may not handle properly, and you could have a crash. Using tires of different sizes may also cause damage to your vehicle. Be sure to use the same size and type tires on all wheels.

Uniform Tire Quality Grading The following information relates to the system developed by the United States National Highway Traffic Safety Administration, which grades tires by treadwear, traction and temperature performance. (This applies only to vehicles sold in the United States.) The grades are molded on the sidewalls of most passenger car tires. The Uniform Tire Quality Grading system does not apply to deep tread, winter-type snow tires, space-saver or temporary use spare tires, tires with nominal rim diameters of IO to 12 inches (25 to 30 cm), or to some limited-production tires.

6-54

While the tires available on General Motors passenger cars and light trucks may vary with respect to these grades, they must also conform to Federal safety requirements and additional General Motors Tire Performance Criteria (TPC) standards. Treadwear The treadwear grade is a comparative rating based on the wear rate of the tire when tested under controlled conditions on a specified government test course. For example. a tire graded 150 would wear one and a half (1 1/2) times as well on the government course as a tire E at-aded 100. The relative performance of tires depends upon the actual conditions of their use, however, and may depart significantly from the norm due to variations in driving habits, service practices and differences in road characteristics and climate. Traction -- A, B, C The traction grades, from highest to lowest, are A, B, and C, and they represent the tire’s ability to stop on wet pavement as measured under controlled conditions on specified government test surfaces of asphalt and concrete. A tire marked C may have poor traction performance. Warning: The traction grade assigned to this, tire is based on braking (straightahead) traction tests and does not include cornering (turning) traction.

--

A, B, c

Tempera The temperature grades are A (the highest), B, and C, representing the tire’s resistance to the generation of heat and its ability to dissipate heat when tested under controlled conditions on a specified indoor laboratory test wheel. Sustained high temperature can cause the material of the tire to degenerate and reduce tire life, and excessive temperature can lead to sudden tire failure. The grade C corresponds to a level of performance which all passenger car tires must meet under the Federal Motor Vehicle Safety Standard No. 109. Grades B and A represent higher levels of performance on the laboratory test wheel than the minimum required by law. Warning: The temperature grade for this tire is established for a tire that is properly inflated and not overloaded. Excessive speed, underinflation, or excessive loading, either separately or in combination, can cause heat buildup and possible tire failure.

Wheel Alignment and Tire Balance The wheels on your vehicle were aligned and balanced carefully at the factory to give you the longest tire life and best overall performance, In most cases, you will not need to have your wheels aligned again. However, if you notice unusual tire wear or your vehicle pulling one way or the other, the alignment may need to be reset. If you notice your vehicle vibrating when driving on a smooth road, your wheels may need to be rebalanced. Wheel Replacement Replace any wheel that is bent, cracked, or badly rusted or corroded. If wheel nuts keep coming loose, the wheel, wheel bolts and wheel nuts should be replaced. If the wheel leaks air, replace it (except some aluminum wheels, which can sometimes be repaired). See your GM dealer if any of these conditions exist. Your dealer will know the kind of wheel you need.

Each new wheel should have the same load-carrying capacity, diameter, width, offset and be mounted the same way as the one it replaces. If you need to replace any of your wheels, wheel bolts or wheel nuts, replace them only with new GM original equipment parts. This way, you will be sure to have the right wheel, wheel bolts and wheel nuts for your vehicle.

\ CAUTION:

Using the wrong replacement wheels, wheel bolts or wheel nuts on your vehicle can be dangerous. It could affect the braking and handling of your vehicle, make your tires lose air and make you lose. control. You could have a collision in which you or others could be injured. Always use the correct wheel, wheel bolts and wheel nuts for replacement.

NOTICE:

The wrong wheel can also cause problems with bearing life, brake cooling, speedometer or odometer calibration, headlamp aim, bumper height, vehicle ground clearance and tire or tire chain clearance to the body and chassis.

Whenever a wheel, wheel bolt or wheel nut is replaced on a dual wheel setup, check the wheel nut torque after 100, 1,000 and 6,000 miles (160, 1 600 and 10 000 km) of driving. For proper torque, see “Wheel Nut Torque” in the Index. See “Changing a Flat Tire” in the Index for more information.

6-56

Used Replacement Wheels

--

Putting a used wheel .on your vehicle is dangerous. You can’t know how it’s been used or how many miles it’s been driven. It could fail suddenly and cause an accident. If you have to replace a wheel, use a new GM original equipment wheel.

Tire Chains

NOTICE:

If your vehicle has dual wheels or P265/75R16 size tires, don’t use tire chains. They can damage your vehicle. If you don’t have dual wheels or if you have a tire size other than P265/75R16, use tire chains only where legal and only when you must. Use chains that are the proper size for your tires. Install them on the tires of the rear axle. Don’t use chains on the tires of the front axle. Tighten them as tightly as possible with the ends , securely fastened. Drive slowly and follow the chain manufacturer’s instructions. If you can. hear the chains ‘contacting your vehicle, stop and retighten them. If the contact continues, slow dawn until it stops. Driving too fast or spinning the wheels with chains on will damage your vehicle.

6-57

Appear nce CT-e Remember, cleaning products can be hazardous. Some are toxic. Others can burst into flame if you strike a match or get them on a hot part of the vehicle. Some are dangerous if you breathe their fumes in a closed space. When you use anything from’ a container to clean your vehicle, be sure to follow the manufacturer’s warnings and instructions. And always open your doors or windows when you’re cleaning the inside. Never use these to clean your vehicle: 0 Gasoline 0 Benzene 0 Naphtha

Carbon Tetrachloride

0 Acetone 0 Paint Thinner 0 Turpentine 0 Lacquer Thinner 0 Nail Polish Remover They can all be hazardous -- some more than others -- and they can all damage your vehicle, too.

6-58

Don’t use any of these unless this manual says you can. In many uses, these will damage your vehicle: 0 Alcohol

Laundry Soap Bleach

0 Reducing Agents Cleaning the Inside of Your Vehicle Use a vacuum cleaner often to get rid of dust and loose dirt. Wipe vinyl or leather with a clean, damp cloth. Your GM dealer has two GM cleaners, a solvent-type spot lifter and a foam-type powdered cleaner. They will clean normal spots and stains very well. Do not use them on vinyl or leather. Here are some cleaning tips: 0 Always read the instructions on the cleaner label. 0 Clean up stains as soon as you can -- before they set. 0 Use a clean cloth or sponge, and change to a clean area often. A soft brush may be used if stains are stubborn. 0 Use solvent-type cleaners in a well-ventilated area

only. If you use them, don’t saturate the stained area. If a ring forms after spot cleaning, clean the entire area immediately or it will set.

Using Foam-Type Cleaner T 1. Vacuum and brush the area to remove any loose

~.

~.

dirt.

2. Always clean a whole trim panel or section. Ma *

surrounding trim along stitch or welt lines.

3. Mix Multi-Purpose Powdered Cleaner following

the directions on the container label.

4. Use suds only and apply with a clean sponge. 5. Don’t saturate the material. 6. Don’t rub it roughly. 7. As soon as you’ve cleaned the section, use a sponge

to remove the suds.

8. Rinse the section with a clean, wet sponge. 9. Wipe off what’s left with a slightly damp paper

towel or cloth.

10. Then dry it immediately with a blow dryer. 11. Wipe with a clean cloth.

Using Solvent-Type Cleaner on Fabric First, see if you have to use solvent-type cleaner at all. Some spots and stains will clean off better with just water and mild soap. If you need to use a solvent:

Gently scrape excess soil from the trim material with a clean, dull knife or scraper. Use very little cleaner, light pressure and clean cloths (preferably cheesecloth). Cleaning should start at the outside of the stain, “feathering” toward the center. Keep changing to a clean section of the cloth. When you clean a stain from fabric, immediately dry the area with a blow dryer to help prevent a cleaning ring.

Fabric Protection Your vehicle has upholstery and carpet that has been treated with Scotchgard’” Fabric Protector, a 3M product. It protects fabrics by repelling oil and water, which are the carriers of most stains. Even with this protection, you still need to clean your upholstery and carpet often to keep it looking new. Further information on cleaning is available by calling 1-800-433-3296 (in Minnesota, 1-800-642-61 67).

Special Cleaning Problems Greasy or Oily Stains Stains caused by grease, oil, butter, margarine, shoe polish, coffee with cream, chewing gum, cosmetic creams, vegetable oils, wax crayon, tar and asphalt can be removed a s follows: 1. Carefully scrape off excess stain. 2. Follow the solvent-type instructions described earlier. 3. Shoe polish, wax crayon, tar and asphalt will stain if

left on a vehicle’s seat fabric. They should be removed as soon a s possible. Be careful, because the cleaner will dissolve them and may cause them t o spread.

Non-Greasy Stains Stains caused by catsup, coffee (.black), egg, fruit, fruit juice, milk, soft drinks, wine, vomit, urine and blood can be removed as follows: 1. Carefully scrape off excess stain, then sponge the

soiled area with cool water.

2. If a stain remains, follow the foam-type instructions

described earlier.

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3. If an odor lingers after cleaning vomit or urine, treat

the area with a waterhaking soda solution: I teaspoon (5 ml) of baking soda to 1 cup (250 ml) of lukewarm water.

4. If needed, clean lightly with solvent-type cleaner.

Combination Stains Stains caused by candy, ice cream, mayonnaise, chili sauce and unknown stains can be removed as follows: 0 Carefully scrape off excess stain, then clean with

cool water and allow to dry. If a stain remains, clean it with solvent-type cleaner.

Cleaning Vinyl Use warm water and a clean cloth.

Rub with a clean, damp cloth to remove dirt. You may have to do it more than once. Things like tar, asphalt and shoe polish will stain if you don’t get them off quickly. Use a clean cloth and a GM VinyVLeather Cleaner or equivalent product.

Cleaning Leather Use a soft cloth with lukewarm water and a mild soap or saddle soap.

For stubborn stains, use a GM VinyVLeather Cleaner or equivalent product. Never use oils, varnishes, solvent-based or abrasive cleaners, furniture polish or shoe polish on leather. Soiled leather should be cleaned immediately. If dirt is allowed to work into the finish, it can harm the leather.

Cleaning the Top of the Instrument Panel Use only mild soap and water to clean the top surfxes of the instrument panel. Sprays containing silicones or waxes may cause annoying reflections in the windshield and even make it difficult to see through the windshield under certain conditions.

Care of Safety Belts Keep belts clean and dry.

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Do not bleach or dye safety belts. If you do, it may severely weaken them. In a crash, they might not be able to provide adequate protection.