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Inspect your tires frequently for any of the following conditions and replace them if one or more of the following conditions exist: • Fabric showing through the tire rubber • Bulges in the tread or sidewalls • Cracks or cuts on the sidewalls • Cracks in the tread groove • Impact damage resulting from use • Separation in the tread • Separation in the sidewall • Severe abrasion on the sidewall If your vehicle has a leak in the exhaust system, a road tire or the spare tire may be exposed to hot exhaust temperatures requiring the tire to be replaced.
Tire Replacement Requirements Your vehicle is equipped with tires designed to provide safe ride and handling capability.
Only use replacement tires and wheels that are the same size and type (such as P-metric versus LT-metric or all-season versus
all-terrain) as those originally provided by Ford. Use of any tire or wheel not recommended by Ford can affect the safety and performance of your vehicle, which could result in an increased risk of loss of vehicle control, vehicle rollover, personal injury and death. Additionally the use of non-recommended tires and wheels could cause steering, suspension, axle or transfer case/power transfer unit failure. If you have questions regarding tire replacement, see an authorized Ford or Lincoln/Mercury dealer.
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Make sure all tires and wheels on the vehicle are of the same size, type, tread design, brand, load-carrying capacity and speed rating because it can affect the safety and performance of your vehicle, which could result in an increased risk of loss of vehicle control, vehicle rollover, personal injury and death. You should replace the spare tire when you replace the other road tires due to the aging of the spare tire.
Safety practices Driving habits have a great deal to do with your tire mileage and safety. • Observe posted speed limits • Avoid fast starts, stops and turns • Avoid potholes and objects on the road • Do not run over curbs or hit the tire against a curb when parking If your vehicle is stuck in snow, mud, sand, etc., do not rapidly spin the tires; spinning the tires can tear the tire and cause an explosion. A tire can explode in as little as three to five seconds.
Tire explosions can cause death, personal injury or property damage. Do not allow anyone to stand near, directly ahead or
behind the spinning tire.
Never spin the tires in excess of the 35 mph (55 km/h) point indicated on the speedometer.
Highway hazards No matter how carefully you drive there’s always the possibility that you may eventually have a flat tire on the highway. Drive slowly to the closest safe area out of traffic. This may further damage the flat tire, but your safety is more important. If you feel a sudden vibration or ride disturbance while driving, or you suspect your tire or vehicle has been damaged, immediately reduce your speed. Drive with caution until you can safely pull off the road. Stop and inspect the tires for damage. If a tire is under-inflated or damaged, deflate it, remove wheel and replace it with your spare tire and wheel. If you cannot detect a cause, have the vehicle towed to the nearest repair facility or tire dealer to have the vehicle inspected.
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SNOW TIRES AND CHAINS
Driving too fast for conditions creates the possibility of loss of vehicle control. Driving at very high speeds for extended periods
of time may result in damage to vehicle components.
Snow tires must be the same size and grade as the tires you currently have on your vehicle.
The tires on your vehicle have all weather treads to provide traction in rain and snow. However, in some climates, you may need to use snow tires and chains. If you need to use chains, it is recommended that steel wheels (of the same size and specifications) be used as chains may chip aluminum wheels. Follow these guidelines when using snow tires and chains: • Use only cable type SAE Class “S” chains. Conventional link or other type chains may cause damage to your vehicle’s wheelhouse and/or underbody. • These cable type chains should only be applied to the front wheels. • Install chains securely, verifying that the chains do not touch any • Drive cautiously. If you hear the chains rub or bang against your
wiring, brake lines or fuel lines.
vehicle, stop and re-tighten the chains. If this does not work, remove the chains to prevent damage to your vehicle.
• If possible, avoid fully loading your vehicle. • Remove the tire chains when they are no longer needed. Do not use • The suspension insulation and bumpers will help prevent vehicle damage. Do not remove these components from your vehicle when using snow tires and chains.
tire chains on dry roads.
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Maintenance and Specifications
MOTORCRAFT PART NUMBERS Component Air filter element Battery
3.9L OHV V6 engine 4.2L OHV V6 engine FA-1711
BXT-59
BXT-65-750
FG-986B FL-400SFA-1711
BXT-59
BXT-65-750
FG-986B FL-400SFuel filter Oil filter PCV valve Spark plugs 1The PCV valve is a critical emission component. It is one of the items listed in the Scheduled Maintenance Guide and is essential to the life and performance of your vehicle and to its emissions system. For PCV valve replacement, see your dealer or a qualified service technician. Refer to the Scheduled Maintenance Guide for the appropriate intervals for changing the PCV valve. Replace the PCV valve with one that meets Ford material and design specifications for your vehicle, such as a Motorcraft or equivalent replacement part. The customer warranty may be void for any damage to the emissions system if such a PCV valve is not used. 2For spark plug replacement, see your dealer or a qualified service technician. Refer to the Scheduled Maintenance Guide for the appropriate intervals for changing the spark plugs. Replace the spark plugs with ones that meet Ford material and design specifications for your vehicle, such as Motorcraft or equivalent replacement parts. The customer warranty may be void for any damage to the engine if such spark plugs are not used. Refer to Vehicle Emissions Control Information (VECI) decal for spark plug gap information.
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Maintenance and Specifications
REFILL CAPACITIES Fluid
Brake fluid
Engine oil (includes filter change)3
Ford Part Name Motorcraft High Performance DOT 3 Motor Vehicle Brake Fluid1
Motorcraft SAE 5W-20 Premium Synthetic Blend Motor Oil (US) Motorcraft SAE 5W-20 Super Premium Motor Oil (Canada)Engine coolant 2 Motorcraft
Power steering fluid Fuel tank
Automatic transaxle fluid
Windshield washer fluid
Premium Gold Engine Coolant (yellow-colored) Motorcraft MERCON威 ATF N/A
Motorcraft MERCON威V ATF Motorcraft Premium Windshield Washer Concentrate
Application
Capacity
All
Fill to MAX line on reservoir
3.9L engine
4.2L engine
4.7L (5.0
quarts)4.7L (5.0
quarts)Without rear heater With rear heater 15.0L (15.9
14.0L (14.8
quarts)All
All
All
All
quarts) Fill to line on reservoir 98.4L (26.0
gallons) 13.0L (13.7
quarts)Fill to line on reservoir
1Use only brake fluids certified to meet Ford specifications. Refer to Lubricant Specifications in this chapter. DOT 3 fluid is recommended. However, if DOT 3 is not available, DOT 4 fluid can be used. 2 Add the coolant type originally equipped in your vehicle.
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Maintenance and Specifications
3Use of synthetic or synthetic blend motor oil is not mandatory. Engine oil need only meet the requirements of Ford specification WSS-M2C153–H and the API Certification mark.
Ford part number PM-1
Ford specification ESA-M6C25-A and DOT 3
XL-6
ESR-M13P4-A
VC-7-A (U.S., except CA and OR), VC-7-B (CA and OR only) XO-5W20-QSP (US) CXO-5W20–LSP12
(Canada)WSS-M97B51-A1
WSS-M2C153-H with API Certification Mark
279
Brake fluid
LUBRICANT SPECIFICATIONS Item
Ford part name Motorcraft High Performance DOT 3 Motor Vehicle Brake Fluid1
Silicone Door weatherstrips Lubricant Engine coolant MotorcraftEngine oil
Premium Gold Engine Coolant (yellow colored)
Motorcraft SAE 5W20 Premium Synthetic Blend Motor Oil (US) Motorcraft SAE 5W-20 Super Premium Motor Oil (Canada)
2004 Freestar (win) Owners Guide (post-2002-fmt) USA English (fus)
Maintenance and Specifications
Ford part name Multi-Purpose Grease
Ford part number XG-4 or XL-5
Ford specification ESB-M1C93-B orESR-M1C159-A
Motorcraft XL-1
none
XT-2-QDX
MERCON威
XT-5-QM
MERCON威V
XG-3
ESE-M1C171-A
XG-5
WSS-MIC258-A1
ZC-32–A
WSB-M8B16–A2
Penetrating and Lock Lubricant Motorcraft MERCON威 ATF Motorcraft MERCON威V ATF2
Motorcraft Silicone Brake Caliper Grease and Dielectric Compound Motorcraft CV Joint Grease (High Temp.) Motorcraft Premium Windshield Washer ConcentrateItem
Door latch, hood latch, auxiliary hood latch, door and liftgate hinges, striker plates, seat tracks, sliding door both sides (upper and lower track) and fuel filler door hinge. Lock cylinders
Power steering fluid Automatic transaxle (4F50N) Disc brake caliper rails
Constant velocity joints
Windshield washer fluid
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Maintenance and Specifications
1Use only brake fluids certified to meet Ford specifications. DOT 3 fluid is recommended. However, if DOT 3 is not available, DOT 4 fluid can be used. 2Ensure the correct automatic transmission fluid is used MERCON威 and MERCON威V are not interchangeable. DO NOT MIX MERCON威 and MERCON威V. Refer to the Scheduled Maintenance Guide to determine the correct service interval.
ENGINE DATA Engine Cubic inches Required fuel Firing order Ignition system Compression ratio
3.9 L OHV V6 engine 4.2L OHV V6 engine 232
87 octane 1-4-2-5-3-6
EDIS 9.36:1256
87 octane 1-4-2-5-3-6
EDIS 9.27:1VEHICLE DIMENSIONS Vehicle dimensions Wagon mm (in) (1) Overall length (2) Overall width (3) Overall height (4) Wheelbase (5) Track - Front (5) Track - Rear 1Equipped with P225/60R16 tires. 2Equipped with P235/60R16 tires.
5105 (201.0) 1945 (76.6) 1741 (68.5)1
3069 (120.8) 1644 (64.7) 1595 (62.8)Van mm (in) 5105 (201.0) 1945 (76.6) 1742 (68.6)2
3069 (120.8) 1644 (64.7) 1595 (62.8)281
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Maintenance and Specifications
IDENTIFYING YOUR VEHICLE
Certification label The National Highway Traffic Safety Administration Regulations require that a Certification label be affixed to a vehicle and prescribe where the Certification label may be located. The Certification label is located on the front door latch pillar on the driver’s side.
Vehicle identification number (VIN) The vehicle identification number is attached to a metal tag and is located on the driver side instrument panel. (Please note that in the graphic XXXX is representative of your vehicle identification number.)
XXXXXXXXXXXXXXXXX
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Maintenance and Specifications
1. World manufacturer identifier 2. Brake type and gross vehicle weight rating (GVWR) 3. Vehicle line, series, body type 4. Engine type 5. Check digit 6. Model year 7. Assembly plant 8. Production sequence number
Engine number The engine number (the last eight numbers of the vehicle identification number) is stamped on the engine block, transmission, frame and transfer case (if equipped).
Transmission/Transaxle code designations
You can find a transmission/transaxle code on the vehicle certification label which is located on the door pillar. The following table tells you which transmission or transaxle each code represents.
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Truck application: Code
Maintenance and Specifications
Transmission Description Manual transmission Manual 5–speed (AKK)) Manual 5–speed overdrive (Close ratio) Manual 5–speed overdrive (Dana ZF) Manual 6–speed ZF Automatic transmission Automatic 4–speed overdrive (CD4E) Automatic 4–speed overdrive (4R70W) Automatic 4–speed overdrive (4R44E) Automatic 4–speed overdrive (4R100) Automatic 5–speed overdrive (5R55E) Electric One speed electric Automatic 5–speed overdrive (5R44E) Automatic 5–speed overdrive (5R55S)
Passenger car application: Code
Transmission/Transaxle Description Front wheel drive manual transaxle 5–speed overdrive (MTX75) 5–speed overdrive (M5) Front wheel drive automatic transaxle 4–speed overdrive (4F27E) 4–speed overdrive (4FE) 3–speed (Mazda) 4–speed overdrive (AX4S) 4–speed overdrive (4F20E) 4–speed overdrive (4F50N) 4–speed overdrive (CD4E) Rear wheel drive manual transaxle 5–speed (Mazda M5)
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Maintenance and Specifications
Code
Transmission/Transaxle Description Rear wheel drive automatic transmission 4–speed overdrive (4R70W) 5–speed overdrive (5R55N)
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Accessories
Accessories
GENUINE FORD ACCESSORIES FOR YOUR VEHICLE A wide selection of Genuine Ford Accessories are available for your vehicle through your local authorized Ford or Ford of Canada dealer. These quality accessories have been specifically engineered to fulfill your automotive needs; they are custom designed to complement the style and aerodynamic appearance of your vehicle. In addition, each accessory is made from high quality materials and meets or exceeds Ford’s rigorous engineering and safety specifications. Ford Motor Company will repair or replace any properly dealer-installed Genuine Ford Accessory found to be defective in factory-supplied materials or workmanship during the warranty period, as well as any component damaged by the defective accessory. The accessory will be warranted for whichever provides you the greatest benefit: • 12 months or 20,000 km (12,000 miles) (whichever occurs first), or • the remainder of your new vehicle limited warranty. This means that Genuine Ford Accessories purchased along with your new vehicle and installed by the dealer are covered for the full length of your New Vehicle’s Limited Warranty — 3 years or 60,000 km (36,000 miles) (whichever occurs first). Contact your dealer for details and a copy of the warranty. Not all accessories are available for all models. The following is a list of several Genuine Ford Accessory products for your vehicle. Not all accessories are available for all models. For a complete listing of the accessories that are available for your vehicle, please contact your dealer or visit our online store at: www.fordaccessoriesstore.com.
Exterior style Bug shields Deflectors Front end covers Headlamps, fog lights and Daytime Running Lamps (DRLs) Splash guards
Interior style Cell phone holders Electrochromatic compass/temperature interior mirrors Floor mats
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Accessories
Lifestyle Bike racks Cargo organization and management Engine block heaters and blankets Rear seat entertainment systems - DVD Towing mirrors Trailer hitches, wiring harnesses and accessories
Peace of mind Airbag anti-theft locks First aid and safety kits Full vehicle covers Locking gas cap Remote start Vehicle security systems For maximum vehicle performance, keep the following information in mind when adding accessories or equipment to your vehicle: • When adding accessories, equipment, passengers and luggage to your vehicle, do not exceed the total weight capacity of the vehicle or of the front or rear axle (GVWR or GAWR as indicated on the Safety Compliance Certification label). Consult your dealer for specific weight information. • The Federal Communications Commission (FCC) and Canadian Radio Telecommunications Commission (CRTC) regulate the use of mobile communications systems — such as two-way radios, telephones and theft alarms - that are equipped with radio transmitters. Any such equipment installed in your vehicle should comply with FCC or CRTC regulations and should be installed only by a qualified service technician.
• Mobile communications systems may harm the operation of your
vehicle, particularly if they are not properly designed for automotive use.
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Index
Accessory delay ..........................66
AdvanceTrac ..............................176
Air bag supplemental restraint system ................145–146, 151, 153
and child safety seats ............147
description ..............146, 151, 153
disposal ....................................156
driver air bag ..........148, 152, 154
indicator light .................147, 156
operation .................148, 152, 154
passenger air bag ...148, 152, 154
side air bag ..............................151
Air cleaner filter .......................277
Air filter, cabin ............................42
Antifreeze (see Engine coolant) ................243
Anti-lock brake system (see Brakes) ..............................175
Anti-theft system ......................107
arming the system ..................107
disarming a triggered system .....................................107Audio system (see Radio) ................18, 20, 23, 26
Automatic transaxle .................179
fluid, adding ............................259
fluid, checking ........................259
fluid, refill capacities ..............278
fluid, specification ..................281Automatic transmission
driving an automatic overdrive .................................181
Auxiliary power point .................64
Axlelubricant specifications ..........279
Battery .......................................241
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Index
acid, treating emergencies .....241
jumping a disabled battery ....214
maintenance-free ....................241
replacement, specifications ...277
servicing ..................................241
BeltMinder .................................140
Brakes ........................................175
anti-lock ...................................175
anti-lock brake system (ABS) warning light ...........................175
fluid, checking and adding ....258
fluid, refill capacities ..............278
fluid, specifications .........279, 281
lubricant specifications ..279, 281
parking ....................................176
shift interlock ..........................179
Bulbs ............................................49Capacities for refilling fluids ....278
Cargo net .....................................89
Cassette tape player .......18, 20, 26
Cell phone use ............................72
Certification Label ....................283
Child safety restraints ..............157
child safety belts ....................157
Child safety seats ......................160
in front seat ............................161
in rear seat ..............................161
tether anchorage hardware ...164Cigar lighter
Power Point ..............................64
Cleaning your vehicle
engine compartment ..............230
instrument panel ....................232
interior .....................................232
interior trim ............................232289
Index
plastic parts ............................231
washing ....................................229
waxing .....................................229
wheels ......................................230
wiper blades ............................231
Clock ............................................64
Compass, electronic ....................56
calibration .................................58
set zone adjustment .................57
Console ........................................72
overhead ....................................56Controls
Daytime running lamps (see Lamps) ................................44
Dipstickautomatic transmission fluid ..........................................259
engine oil .................................238
Doors ...........................................59
lubricant specifications ..........279
power sliding ............................60Driving under special conditions ..................................182
through water .........................184power seat ...............................109
steering column ........................71Emergencies, roadside
jump-starting ..........................214
Emission control system ..........255
Engine ........................................281
cleaning ...................................230
coolant .....................................243
idle speed control ...................241
lubrication specifications ..................279, 281
refill capacities ........................278
service points ..................237–238
starting after a collision .........194
Engine block heater .................174
Engine oil ..................................238change oil soon warning, message center .......................238
checking and adding ..............238
dipstick ....................................238
filter, specifications ........240, 277
recommendations ...................240
refill capacities ........................278
specifications ..................279, 281
Exhaust fumes ..........................174Coolant
checking and adding ..............243
refill capacities ................247, 278
specifications ..................279, 281Cruise control (see Speed control) ....................68
Cupholder(s) .............................112
Customer Assistance ................193Ford accessories for your vehicle .....................................234
Ford Extended Service Plan ..........................................222
Getting assistance outside the U.S. and Canada ..............226
Getting roadside assistance ...193
Getting the service you need .........................................220
Ordering additional owner’s literature .................................227
The Dispute Settlement Board .......................................222
Utilizing the Mediation/Arbitration Program ...................................225290
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F
Floor mats ...................................72
Fluid capacities .........................278
Fuel ............................................248
calculating fuel economy .......252
cap ...........................................250
capacity ...................................278
choosing the right fuel ...........250
comparisons with EPA fuel economy estimates .................255
detergent in fuel .....................252
filling your vehicle with fuel ...........................248, 250, 252
filter, specifications ........252, 277
fuel pump shut-off switch .....194
improving fuel economy ........252
octane rating ...................251, 281
quality ......................................251
running out of fuel .................252
safety information relating to automotive fuels .....................248
Fuses ..................................195–196Garage Door Opener (see Homelink wireless control system) ........................................73
Gas cap (see Fuel cap) ............250
Gas mileage (see Fuel economy) .................252
Gauges .........................................15Index
autolamp system .......................43
bulb specifications ....................49
daytime running lights .............44
flash to pass ..............................45
high beam .................................44
replacing bulbs .........................50
turning on and off ....................43Heating
heating and air conditioning system .................................33, 35
HomeLink universal transceiver (see Garage door opener) .........76
Homelink wireless control system ..........................................73
Hood ..........................................236Ignition ...............................171, 281
Infant seats (see Safety seats) .....................160
Inspection/maintenance (I/M) testing ........................................257
Instrument panel ........................63
cleaning ...................................232
cluster ........................................10
lighting up panel and interior .......................................45Jump-starting your vehicle ......214
Hazard flashers .........................194
Head restraints .................108, 112
Headlamps ...................................43
aiming ........................................46Keyless entry system ...............101
autolock .....................................99
Keys ...........................................105
positions of the ignition .........171291
2004 Freestar (win) Owners Guide (post-2002-fmt) USA English (fus)
side view mirrors (power) .......67
Motorcraft parts ................252, 277Octane rating ............................251
Oil (see Engine oil) ..................238
Overdrive ...................................180Parking brake ............................176
Parts (see Motorcraft parts) ....277
Passenger Occupant Classification Sensor .................132
Pedals (see Power adjustable foot pedals) .................................68
Power adjustable foot pedals .....68
Power distribution box (see Fuses) ...............................198
Power door locks ..................91, 99
Power liftgate ........................85, 95
Power mirrors .............................67
Power PointCigar lighter ..............................64
Power steering ..........................179
fluid, checking and adding ....258
fluid, refill capacity ................278
fluid, specifications .........279, 281
Power Windows ...........................65Radio ..........................18, 20, 23, 26
Relays ........................................195
Remote entry system .................94
illuminated entry ..........45, 97–98Index
Lamps
autolamp system .......................43
bulb replacement specifications chart ..................49
daytime running light ...............44
headlamps .................................43
headlamps, flash to pass ..........45
instrument panel, dimming .....45
interior lamps .....................47–49
replacing bulbs ...................49–53Lane change indicator (see Turn signal) ........................47
Liftgate ............................85, 89, 95
Lights, warning and indicator ....10
anti-lock brakes (ABS) ..........175
Load limits .................................184
Locksautolock .....................................99
childproof ..................................92
doors ..........................................91
Low tire warning .................15, 262
Lubricant specifications ...279, 281
Luggage rack ...............................89
Lumbar support, seats .............111Message center .....................76–77
english/metric button ...............79
system check button ................80
warning messages .....................80
Mirrors ...................................56, 66automatic dimming rearview mirror ........................................66
fold away ...................................68
heated ........................................67
programmable memory ..........100292
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Index
Spark plugs, specifications .....................277, 281
Specification chart, lubricants ...........................279, 281
Speed control ..............................68
Starting your vehicle ........171–173
jump starting ..........................214Steering wheel
controls ......................................71
tilting .........................................55Tilt steering wheel ......................55
Tire warning ..............................262
Tires ...........................260–262, 264
alignment ................................271
care ..........................................269
changing ..........203, 205, 208, 213
checking the pressure ............269
label .........................................269
replacing ..................................274
rotating ....................................271
safety practices .......................275
sidewall information ...............265
snow tires and chains ............276
spare tire .................................204
terminology .............................264
tire grades ...............................261
treadwear ........................261, 273
Towing .......................................188
recreational towing .................192
trailer towing ..........................188
wrecker ....................................219Transaxle
automatic operation ...............179
fluid, refill capacities ..............278
lubricant specifications ..........281293
locking/unlocking doors .....91, 94
Reverse sensing system ...........182
Roadside assistance ..................193
Roof rack .....................................89Safety Belt Maintenance ..........144
Safety belts (see Safety restraints) ..........131, 134, 136–138
Safety Canopy ...........................153
Safety defects, reporting ..........228
Safety restraints ...........131, 134, 136–138
belt minder .............................140
extension assembly ................144
for adults .........................136–138
for children .............................157
Occupant Classification Sensor ......................................132
safety belt maintenance .........144
warning light and chime ...............................139–140
Safety seats for children ..........160
Seat belts (see Safety restraints) .............131
Seats ..........................................108
child safety seats ....................160
front seats .......................108–111
memory seat ...................100, 111
second row seats ....113–114, 117
third row seats .................117, 124, 128–129SecuriLock passive anti-theft system ........................................105
Servicing your vehicle ..............235
Spare tire (see Changing the Tire) ............................203, 2052004 Freestar (win) Owners Guide (post-2002-fmt) USA English (fus)
W
Warning lights (see Lights) .......10
Washer fluid ..............................238
Water, Driving through .............184
Windowspower .........................................65
rear wiper/washer .....................54Windshield washer fluid and wipers ..........................................54
checking and adding fluid .....238
liftgate reservoir .....................238
replacing wiper blades .............55
Wrecker towing .........................219Index
Transmission
brake-shift interlock (BSI) ....179
fluid, checking and adding (automatic) .............................259
lubricant specifications ..........279
..................................47Turn signal
Vehicle dimensions ...................281
Vehicle Identification Number (VIN) ..........................................283
Vehicle loading ..........................184
Ventilating your vehicle ...........174294
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295
296
Introduction
Instrument Cluster
Warning and control lights Gauges
Entertainment Systems
AM/FM stereo AM/FM stereo with CD AM/FM stereo with in-dash six CD AM/FM stereo cassette with CD
Climate Controls
Manual heating and air conditioning Rear window defroster
Lights
Headlamps Turn signal control Bulb replacement Driver Controls
Windshield wiper/washer control Steering wheel adjustment Power windows Mirrors Speed control Message center
Locks and Security
Keys Locks Anti-theft system
Table of Contents
10
10
15
1818
20
23
26
3333
42
4343
47
49
5454
55
65
66
68
76
9191
91
94108
108
131
145
157
171171
175
179
184
188
192
193193
194
194
195
203
214
219
220228
229Table of Contents
Seating and Safety Restraints
Seating Safety restraints Air bags Child restraints
Driving
Starting Brakes Transmission operation Vehicle loading Trailer towing Recreational towing
Roadside Emergencies
Getting roadside assistance Hazard flasher switch Fuel pump shut-off switch Fuses and relays Changing tires Jump starting Wrecker towing
Customer Assistance
Reporting safety defects (U.S. only)
Cleaning
Maintenance and Specifications
Engine compartment Engine oil Battery Fuel information Low tire warning system Tire Information Part numbers Refill capacities Lubricant specifications
Accessories
Index
Table of Contents
235
237
238
241
248
262
264
277
278
279
287289
All rights reserved. Reproduction by any means, electronic or mechanical including photocopying, recording or by any information storage and retrieval system or translation in whole or part is not permitted without written authorization from Ford Motor Company. Ford may change the contents without notice and without incurring obligation.
Copyright © 2003 Ford Motor Company
Introduction
Introduction
CALIFORNIA Proposition 65 Warning
WARNING: Engine exhaust, some of its constituents, and certain vehicle components contain or emit chemicals known to
the State of California to cause cancer and birth defects or other reproductive harm. In addition, certain fluids contained in vehicles and certain products of component wear contain or emit chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.
CONGRATULATIONS Congratulations on acquiring your new Ford. Please take the time to get well acquainted with your vehicle by reading this handbook. The more you know and understand about your vehicle, the greater the safety and pleasure you will derive from driving it. For more information on Ford Motor Company and its products visit the following website: • In the United States: www.ford.com • In Canada: www.ford.ca • In Australia: www.ford.com.au • In Mexico: www.ford.com.mx Additional owner information is given in separate publications. This Owner’s Guide describes every option and model variant available and therefore some of the items covered may not apply to your particular vehicle. Furthermore, due to printing cycles it may describe options before they are generally available. Remember to pass on this Owner’s Guide when reselling the vehicle. It is an integral part of the vehicle.
Fuel pump shut-off switch: In the event of an accident the safety switch will automatically cut off the fuel supply to the
engine. The switch can also be activated through sudden vibration (e.g. collision when parking). To reset the switch, refer to the Fuel pump shut-off switch in the Roadside Emergencies chapter.
2004 Freestar (win) Owners Guide (post-2002-fmt) USA English (fus)
Introduction
SAFETY AND ENVIRONMENT PROTECTION
Warning symbols in this guide
How can you reduce the risk of personal injury and prevent possible damage to others, your vehicle and its equipment? In this guide, answers to such questions are contained in comments highlighted by the warning triangle symbol. These comments should be read and observed.
Warning symbols on your vehicle
When you see this symbol, it is imperative that you consult the relevant section of this guide before touching or attempting adjustment of any kind.
Protecting the environment We must all play our part in protecting the environment. Correct vehicle usage and the authorized disposal of waste, cleaning and lubrication materials are significant steps towards this aim. Information in this respect is highlighted in this guide with the tree symbol.
BREAKING-IN YOUR VEHICLE Your vehicle does not need an extensive break-in. Try not to drive continuously at the same speed for the first 1,000 miles (1,600 km) of new vehicle operation. Vary your speed to allow parts to adjust themselves to other parts. Drive your new vehicle at least 500 miles (800 km) before towing a trailer. Do not add friction modifier compounds or special break-in oils during the first few thousand miles (kilometers) of operation, since these additives may prevent piston ring seating. See Engine oil in the Maintenance and Specifications chapter for more information on oil usage.
2004 Freestar (win) Owners Guide (post-2002-fmt) USA English (fus)
Introduction
SPECIAL NOTICES
Emission warranty The New Vehicle Limited Warranty includes Bumper-to-Bumper Coverage, Safety Restraint Coverage, Corrosion Coverage, and 6.0L Power Stroke Diesel Engine Coverage. In addition, your vehicle is eligible for Emissions Defect and Emissions Performance Warranties. For a detailed description of what is covered and what is not covered, refer to the Warranty Guide that is provided to you along with your Owner’s Guide. Service Data Recording Service data recorders in your vehicle are capable of collecting and storing diagnostic information about your vehicle. This potentially includes information about the performance or status of various systems and modules in the vehicle, such as engine, throttle, steering or brake systems. In order to properly diagnose and service your vehicle, Ford Motor Company, Ford of Canada, and service and repair facilities may access vehicle diagnostic information through a direct connection to your vehicle when diagnosing or servicing your vehicle. Event Data Recording Other modules in your vehicle — event data recorders — are capable of collecting and storing data during a crash or near crash event. The recorded information may assist in the investigation of such an event. The modules may record information about both the vehicle and the occupants, potentially including information such as: • how various systems in your vehicle were operating; • whether or not the driver and passenger seatbelts were buckled; • how far (if at all) the driver was depressing the accelerator and/or the • how fast the vehicle was traveling; and • where the driver was positioning the steering wheel.
brake pedal;
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Introduction
To access this information, special equipment must be directly connected to the recording modules. Ford Motor Company and Ford of Canada do not access event data recorder information without obtaining consent, unless pursuant to court order or where required by law enforcement, other government authorities or other third parties acting with lawful authority. Other parties may seek to access the information independently of Ford Motor Company and Ford of Canada.
Special instructions For your added safety, your vehicle is fitted with sophisticated electronic controls.
Please read the section Supplemental restraint system (SRS) in the Seating and Safety Restraints chapter. Failure to follow the specific warnings and instructions could result in personal injury.
Front seat mounted rear-facing child or infant seats should NEVER be placed in front of an active passenger air bag.
MIDDLE EAST/NORTH AFRICA VEHICLE SPECIFIC INFORMATION For your particular global region, your vehicle may be equipped with features and options that are different from the ones that are described in this Owner’s Guide; therefore, a supplement has been supplied that complements this book. By referring to the pages in the provided supplement, you can properly identify those features, recommendations and specifications that are unique to your vehicle. Refer to this Owner’s Guide for all other required information and warnings.
2004 Freestar (win) Owners Guide (post-2002-fmt) USA English (fus)
Introduction
These are some of the symbols you may see on your vehicle.
Vehicle Symbol Glossary
Safety Alert
See Owner’s Guide
Fasten Safety Belt
Air Bag-Front
Air Bag-Side
Child Seat
Child Seat Installation Warning
Child Seat Tether Anchor
Anti-Lock Brake System
Child Seat Lower Anchor
Brake System
Brake Fluid - Non-Petroleum Based
Traction Control
AdvanceTrac娂
Master Lighting Switch
Hazard Warning Flasher
Fog Lamps-Front
Fuse Compartment
Fuel Pump Reset
Windshield Wash/Wipe
Windshield Defrost/Demist
Rear Window Defrost/Demist
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Introduction
Vehicle Symbol Glossary
Power Windows Front/Rear
Child Safety Door Lock/Unlock
Power Window Lockout
Interior Luggage Compartment Release Symbol
Panic Alarm
Engine Oil
Engine Coolant
Engine Coolant Temperature
Do Not Open When Hot
Battery
Avoid Smoking, Flames, or Sparks
Battery Acid
Explosive Gas
Fan Warning
Power Steering Fluid
Maintain Correct Fluid Level
MAX MIN
Emission System
Engine Air Filter
Passenger Compartment Air Filter
Jack
Check fuel cap
Low tire warning
2004 Freestar (win) Owners Guide (post-2002-fmt) USA English (fus)
Instrument Cluster
Instrument Cluster
WARNING LIGHTS AND CHIMES
Warning lights and gauges can alert you to a vehicle condition that may become serious enough to cause extensive repairs. A warning light may illuminate when a problem exists with one of your vehicle’s functions. Many lights will illuminate when you start your vehicle to make sure the bulb works. If any light remains on after starting the vehicle, have the respective system inspected immediately. Check engine: The Check Engine indicator light illuminates when the ignition is first turned to the ON position to check the bulb. Solid illumination after the engine is started indicates the On Board Diagnostics System (OBD-II) has detected a malfunction. Refer to On board diagnostics (OBD-II) in the Maintenance and Specifications chapter. If the light is blinking, engine misfire is occurring which could damage your catalytic converter. Drive in a moderate fashion (avoid heavy acceleration and deceleration) and have your vehicle serviced immediately.
Under engine misfire conditions, excessive exhaust temperatures could damage the catalytic converter, the fuel system, interior floor coverings or other vehicle components, possibly causing a fire.
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Instrument Cluster
Check fuel cap: Illuminates when the fuel cap may not be properly installed. Continued driving with this light on may cause the Check engine warning light to come on, refer to Fuel filler cap in the Maintenance and Specification chapter. Brake system warning light: To confirm the brake system warning light is functional, it will momentarily illuminate when the ignition is turned to the ON position when the engine is not running, or in a position between ON and START, or by applying the parking brake when the ignition is turned to the ON position. If the brake system warning light does not illuminate at this time, seek service immediately from your dealership. Illumination after releasing the parking brake indicates low brake fluid level and the brake system should be inspected immediately by your servicing dealership.
Driving a vehicle with the brake system warning light on is dangerous. A significant decrease in braking performance may
occur. It will take you longer to stop the vehicle. Have the vehicle checked by your dealer immediately.
ABS
Anti-lock brake system: If the ABS light stays illuminated or continues to flash, a malfunction has been detected, have the system serviced immediately. Normal braking is still functional unless the brake warning light also is illuminated. Air bag readiness: If this light fails to illuminate when ignition is turned to ON, continues to flash or remains on, have the system serviced immediately. A chime will also sound when a malfunction in the supplemental restraint system has been detected.
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Instrument Cluster
Safety belt: Reminds you to fasten your safety belt. A chime will also sound to remind you to fasten your safety belt.
Check transaxle: Illuminates when a transaxle problem has been detected and shifting may be restricted. If the light remains on, have the system serviced immediately.
Charging system: Illuminates when the battery is not charging properly.
Engine oil pressure: Illuminates when the oil pressure falls below the normal range, refer to Engine oil in the Maintenance and specifications chapter. Engine coolant temperature: Illuminates when the engine coolant temperature is high. Stop the vehicle as soon as possible, switch off the engine and let cool. Refer to Engine coolant in the Maintenance and specifications chapter. • Without Message Center
• With Message Center
Never remove the coolant recovery cap while the
engine is running or hot.
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Instrument Cluster
Traction Control娂 or AdvanceTrac娂 active (if equipped): Illuminates when the Traction Control娂 is active, refer to the Driving chapter for more information. • Without Message Center
TRAC ACTIVE
• With Message Center
TRAC OFF
Traction Control娂 or AdvanceTrac娂 off light (if equipped): Illuminates when the Traction Control娂 has been disabled (by the driver or as a result of a system failure). Refer to the Driving chapter for more information. Low tire warning: Illuminates when the low tire warning system is enabled. If the light remains on while driving, the tire pressure should be checked, refer to Low tire warning in the Maintenance and Specifications chapter. Low fuel: Illuminates when the fuel level in the fuel tank is at or near empty (refer to Fuel gauge in this chapter).
Speed control: Illuminates when the speed control is engaged. Turns off when the speed control system is disengaged.
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Instrument Cluster
Low washer fluid: Illuminates when the windshield washer fluid is low. • Without Message Center
• With Message Center
Door ajar: Illuminates when the ignition is in the ON position and any door is open. • Without Message Center
• With Message Center Displays which door or the liftgate is open.
Turn signal: Illuminates when the left or right turn signal or the hazard lights are turned on. If the indicators stay on or flash faster, check for a burned out bulb. Bulb warning: Illuminates when one of the exterior front turn lamps or rear brake/turn/tail lamps bulb has burned out. • Without Message Center
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Instrument Cluster
• With Message Center Displays which bulb is burned out. Depress the RESET control to clear.
High beams: Illuminates when the high beam headlamps are turned on.
Key-in-ignition warning chime: Sounds when the key is left in the ignition in the OFF/LOCK or ACCESSORY position and the driver’s door is opened. Headlamps on warning chime: Sounds when the headlamps or parking lamps are on, the ignition is off (the key is not in the ignition) and the driver’s door is opened. Turn signal warning chime: Sounds when the turn signal lever has been activated to signal a turn and not turned off after the vehicle is driven more than 0.8 km (1/2 mile).
GAUGES
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Instrument Cluster
Speedometer: Indicates the current vehicle speed.
Engine coolant temperature gauge: Indicates engine coolant temperature. At normal operating temperature, the needle will be in the normal range (between “H” and “C”). If it enters the red section, the engine is overheating. Stop the vehicle as soon as safely possible, switch off the engine and let the engine cool.
Never remove the coolant reservoir cap while the engine is running or hot.
Odometer: Registers the total kilometers (miles) of the vehicle. • Without Message Center To switch the display from Metric to English, press and hold the button on the cluster for three seconds. The temperature display in the overhead console (if equipped) will also be changed. • With Message Center Refer to Message Center in the Drivers Controls chapter on how to switch the display from Metric to English.
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Instrument Cluster
Trip odometer: Registers the kilometers (miles) of individual journeys. • Without Message Center Press and release the button on the cluster to toggle between odometer and trip odometer display. To reset, press the button again until the trip reading is 000000.0 miles. To switch the odometer display and temperature from english to metric. With the milage displayed press and hold the button on the cluster for three seconds this will change the units. • With Message Center To reset, press and hold the message center RESET button for three seconds to reset.
Tachometer: Indicates the engine speed in revolutions per minute. Driving with your tachometer pointer continuously at the top of the scale may damage the engine.
Fuel gauge: Indicates approximately how much fuel is left in the fuel tank (when the ignition is in the ON position). The fuel gauge may vary slightly when the vehicle is in motion or on a grade. The arrow near the fuel pump icon indicates which side of the vehicle the fuel filler door is located. Refer to Filling the tank in the Maintenance and Specifications chapter for more information.
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Entertainment Systems
Entertainment Systems
AM/FM STEREO SYSTEM (IF EQUIPPED)
Tuner: Press to
1. manually go up or down the radio frequency. Also use in menu mode to select various settings.
2. Audio: Press to access select various settings.
Treble: Press to adjust the treble setting. Use SEEK
SEEK,
Bass: Press to adjust the bass setting. Use SEEK Balance: Press to adjust the audio between the left and right speakers. Use
SEEK, SEEK
SEEK,
Fade: Press to adjust the audio between the front and rear speakers. Use
SEEK, SEEK
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Entertainment Systems
3. Seek: Press to access the next/previous strong station or track. 4. Memory presets: To set a station: Select frequency band AM/FM; tune to a station, press and hold a preset button until sound returns. 5. AM/FM: Press to select AM/FM frequency band.
6. ON/OFF/Volume: Press to turn ON/OFF. Turn to increase/decrease volume. If the volume is set above a certain level and the ignition is turned off, the volume will come back on at a “nominal” listening level when the ignition switch is turned back on. 7. CLK (Clock): Press to toggle between the clock and radio display. To set the clock: Press and hold CLK until the hours begin to flash. Press again to set the minutes. When this audio is used in cargo vans where no rear speakers are installed in the vehicle, fading to the rear speakers will result in no audio output.
to manually decrease / increase the hours. Press CLK
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Entertainment Systems
AM/FM STEREO/ SINGLE CD SOUND SYSTEM (IF EQUIPPED)
Tuner: Press to
1. manually go up or down the radio frequency. Also use in menu mode to select various settings. 2. Phone/mute: Press to mute the playing media. Press again to return to the playing media. 3. Menu: Press to toggle through the following modes:
Treble: Press to adjust the treble setting. Use
SEEK
Bass: Press to adjust the bass setting. Use Balance: Press to adjust the audio between the left and right speakers. Use Fade: Press to adjust the audio between the front and rear speakers. Use
SEEK
SEEK
SEEK
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Entertainment Systems
Speed sensitive volume (if equipped): Radio volume automatically changes slightly with vehicle speed to compensate for road and wind noise. Press MENU to access and use
to adjust.
SEEK
to manually increase/decrease Press
Setting the clock: Press MENU until SELECT HOUR or SELECT MINUTE is displayed. Use MENU again to disengage clock mode. If your vehicle is equipped with an in-dash clock, refer to “Setting the clock” in the Driver Controls chapter. Autoset: Allows you to set the strongest local radio stations without losing your original manually set preset stations for AM/FM1/FM2 . Press MENU to access. Use When the six strongest stations are filled, the station stored in preset 1
will begin playing. If there are less than six strong stations, the system will store the last one in the remaining presets. 4. Aux: Press to toggle between FES/DVD and AUX modes. If no auxiliary sources are available, NO AUX AUDIO will be displayed. 5. Seek: Press to access the next strong station or track.to set.
SEEK
6. Text: In CD mode, this feature reads track name, artist name, and disc name (if available). 7. Shuffle: Press to play tracks in random order.
8. Comp (Compression): In CD mode, brings soft and loud CD passages together for a more consistent listening level. 9. Repeat: Press to repeat the current CD track.
10. Fast forward: Press to manually advance in a CD track.
2004 Freestar (win) Owners Guide (post-2002-fmt) USA English (fus)
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Entertainment Systems
11. Rewind: Press to manually reverse in a CD track.
12. Memory presets: To set a station: Select frequency band AM/FM; tune to a station, press and hold a preset button until sound returns. 13. Scan: Press for a brief sampling of radio stations or CD tracks. Press again to stop. 14. Seek: Press to access the previous strong station or track.
15. AM/FM: Press to select AM/FM frequency band.
16. ON/OFF/Volume: Press to turn ON/OFF. Turn to increase/decrease volume. If the volume is set above a certain level and the ignition is turned off, the volume will come back on at a “nominal” listening level when the ignition switch is turned back on. 17. CD: Press to enter CD mode. If a CD is already loaded into the system, CD play will begin where it ended last. 18. CD eject: Press to eject a CD.
19. CD slot: Insert a CD label side up.
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PREMIUM IN-DASH SIX CD SOUND SYSTEM (IF EQUIPPED)
Entertainment Systems
Tuner: Press to
1. manually go up or down the radio frequency. Also use in menu mode to select various settings. 2. Phone/mute: Press to mute the playing media. Press again to return to the playing media. 3. Menu: Press to toggle through the following modes:
Treble: Press to adjust the treble setting. Use
Bass: Press to adjust the bass setting. Use
SEEK
SEEK
Balance: Press to adjust the audio between the left and right speakers. Use
SEEK
Fade: Press to adjust the audio between the front and rear speakers. Use
SEEK
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2004 Freestar (win) Owners Guide (post-2002-fmt) USA English (fus)
Entertainment Systems
Speed sensitive volume (if equipped): Radio volume automatically changes slightly with vehicle speed to compensate for road and wind noise. Press MENU to access and use
to adjust.
SEEK
Setting the clock: Press MENU until SELECT HOUR or SELECT MINUTE is displayed. Press
to adjust the hours/minutes.
SEEK
SEEK
If your vehicle is equipped with an in-dash clock, refer to “Setting the clock” in the Driver Controls chapter. Autoset: Allows you to set the strongest local radio stations without losing your original manually set preset stations for AM/FM1/FM2 . Press MENU to access. Use When the six strongest stations are filled, the station stored in preset 1
will begin playing. If there are less than six strong stations, the system will store the last one in the remaining presets. 4. Aux: Press to toggle between FES/DVD and AUX modes. If no auxiliary sources are available, NO AUX AUDIO will be displayed. 5. Seek: Press to access the next strong station or track.to set.
6. Text: In CD mode, press to display the track name, artist name and disc name (if available). 7. Shuffle: Press to play tracks in random order.
8. Comp (Compression): In CD mode, brings soft and loud CD passages together for a more consistent listening level. 9. Repeat: Press to repeat the current CD track.
10. Fast forward: Press to manually advance in a CD track.
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Entertainment Systems
