2004 Ford F 250 Owners Manual

equipped)

Ford Part

Name

Motorcraft SAE 80W-90
Premium Rear Axle Lubricant Motorcraft SAE 75W-140
Synthetic Rear Axle Lubricant Motorcraft SAE 75W-90
Synthetic Rear Axle Lubricant Motorcraft SAE 80W-90
Premium Rear Axle Lubricant Motorcraft High Performance DOT 3 Motor Vehicle Brake Fluid

Application

Capacity

F-250/350
(Dana 60 axle) F-350/450/550
(Dana 60 axle) F-250 /350
(10.50 inch axle) 1

F-350/450
(DANA 80)1

2.7L (5.8 pints)

2.7L (5.8 pints)

3.3L (6.9 pints)

4.0L (8.5 pints)

F-550
(Dana S135)

11.6L (24.5
pints)

All

Fill to line or step (for clutch) on reservoir

Engine coolant 2 Motorcraft

Premium Gold Engine Coolant (yellow-colored)

5.4L V8 engine with A/C 6.8L V10 engine 26.0L (27.5

25.0L (26.4
quarts)

quarts)

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Maintenance and Specifications

Ford Part

Name

Application

Capacity

5.7L (6.0
quarts)

5.4L V8 and 6.8L V10
engines

Motorcraft SAE 5W-20 Premium Synthetic Blend Motor Oil (US) Motorcraft SAE 5W-20 Super Premium Motor Oil (Canada) Refer to your 6.0L Diesel Supplement

Fluid

Engine oil (includes filter change)-Gas engines6

Engine oil (includes filter change)-Diesel engine Fuel tank

71.9L (19.0
gallons)

87.1L (23.0
gallons)

109.8L (29.0
gallons) 143.9L (38.0
gallons) 151.4L (40.0
gallons) Fill to FULL COLD range on dipstick 1.9L (2.0
quarts) 5.5L (5.8
quarts) 4

285

N/A

Mid-ship tank (optional on Chassis Cab) Right side saddle mounted tank (optional on Chassis Cab) Short box

Long box

Aft axle

Power steering fluid

Motorcraft MERCON威 ATF

All

Transfer case fluid Manual transmission fluid

Motorcraft MERCON威 ATF Motorcraft MERCON威 ATF

4x4 vehicles

6-speed manual

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Maintenance and Specifications

Fluid

Automatic transmission fluid 3

Windshield washer fluid

Ford Part

Name Motorcraft MERCON威 ATF Motorcraft MERCON威 SP ATF

Motorcraft Premium Windshield Washer Concentrate

Application

Capacity

4R100
(4–speed) TorqShift (5–speed)

All

16.7L (17.7
quarts)5
16.6L (17.5
quarts) 5(includes remote filter element change) 4.0L (4.25
quarts)

1Add 236 ml (8 oz.) of Additive Friction Modifier XL-3 (10.5 inch) or C8AZ-19B546–A (Dana 80) or equivalent meeting Ford Specification EST-M2C118–A for complete refill of limited slip axles. Ford design rear axles contain a synthetic lubricant that does not require changing unless the axle has been submerged in water. Dana rear axles also contain a synthetic lubricant but do require a change. Refer to your Scheduled Maintenance Guide for change intervals on Dana rear axles. 2Add the coolant type originally equipped in your vehicle. 3Ensure the correct automatic transmission fluid is used. Transmission fluid requirements are indicated on the end of the dipstick. Check the container to verify the fluid being added is of the correct type. Refer to your Scheduled Maintenance Guide to determine the correct service interval. Some transmission fluids may be labeled as dual usage, such as MERCON威 and MERCON威 V. These dual usage fluids are not to be used in an automatic transmission that requires use of the MERCON威 type fluid. However, these dual usage fluids may be used in transmissions that require the MERCON威 V type fluid. MERCON威, MERCON威 V and MERCON威 SP are not interchangeable. DO NOT mix MERCON威, MERCON威 V and MERCON威 SP. Use of dual usage fluids in an automatic transmission application requiring MERCON威 SP may cause transmission damage. Use of a transmission fluid other than the recommended fluid may cause transmission damage.

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Maintenance and Specifications

4Service refill capacity is determined by filling the transmission to the bottom of the filler hole with the vehicle on a level surface. The 6–speed manual transmission is equipped with an in-tank cooler. Verify the fluid level after operating vehicle to assure correct fluid level. 5Indicates only approximate dry-fill capacity. Some applications may vary based on cooler size and if equipped with an in-tank cooler. The amount of transmission fluid and fluid level should be set by the indication on the dipstick’s normal operating range. 6Use of synthetic or synthetic blend motor oil is not mandatory. Engine oil need only meet the requirements of Ford specification WSS-M2C153–H and the API Certification mark.

LUBRICANT SPECIFICATIONS

Item

Spindle bearing

Front axle (4X4)

Ford part name or equivalent High Temperature 4X4 Front Axle and Wheel Bearing Grease Motorcraft SAE 80W-90
Premium Rear Axle Lubricant

Ford part number

Ford specification

E8TZ-19590–A

ESA-M1C198–A

XY-80W-90–QL WSP-M2C197–A

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Maintenance and Specifications

Item

Rear axle

Brake fluid and clutch fluid (if equipped)

Ford part number

Ford specification

XY-75W140–QL WSL-M2C192-A

XY-75W90–GLS

–

XY-80W90-QL

WSP-M2C197-A

PM-1

ESA-M6C25-A and DOT 3

Ford part name or equivalent Motorcraft SAE 75W-140
Synthetic Rear Axle Lubricant (10.5 inch)1
Motorcraft SAE 75W-90
Synthetic Rear Axle Lubricant 1
Motorcraft SAE 80W-90
Premium Rear Axle Lubricant (Dana S135
axles) Motorcraft High Performance DOT 3 Motor Vehicle Brake Fluid

Engine coolant Motorcraft

Premium Gold Engine Coolant (yellow-colored)

VC-7-A (U.S., except CA and OR), VC-7-B (CA and OR only)

WSS-M97B51-A1

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Ford part name or equivalent Motorcraft SAE 5W-20 Premium Synthetic Blend Motor Oil (US) Motorcraft SAE 5W-20 Super Premium Motor Oil (Canada) Multi-Purpose Grease

Motorcraft penetrating and lock lubricant Motorcraft Premium Long-Life Grease

Ford part number

Ford specification

XO-5W20-QSP (US) CXO-5W20–LSP12
(Canada)

WSS-M2C153-H and API Certification Mark

XG–4 or XL-5

ESR-M1C159-A or ESB-M1C93–B

XL-1

none

XG-1-C or XG-1-K

ESA-M1C75-B

Motorcraft MERCON威 ATF

XT-2-QDX

MERCON威

Motorcraft MERCON威 ATF

XT-2-QDX

MERCON威

Item

Engine oil

Hinges, latches, striker plates, fuel filler door hinge and seat tracks

Lock cylinders

Transmission /steering/parking brake linkages and pivots, brake and clutch pedal shaft (if equipped) Power steering fluid and transfer case fluid (if equipped) Manual transmission (6-speed)

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Maintenance and Specifications

Item

Automatic transmission 4R100
(4–speed) Automatic transmission TorqShift (5–speed)

Windshield washer fluid

Ford part name or equivalent Motorcraft MERCON威 ATF

Motorcraft MERCON威 SP ATF 2

Motorcraft Premium Windshield Washer Concentrate

Ford part number

XT-2-QDX

Ford specification

MERCON威

XT-6–QSP

MERCON威 SP

ZC-32–A

WSB-M8B16–A2

1Add 236 ml (8 oz.) of Additive Friction Modifier XL-3 (10.5 inch) or C8AZ-19B546-A (Dana 80) or equivalent meeting Ford specification EST-M2C118-A for complete refill of limited slip axles. Ford design rear axles contain a synthetic lubricant that does not require changing unless the axle has been submerged in water. Dana rear axles also contain a synthetic lubricant but do require a change. Refer to your Scheduled Maintenance Guide for change intervals on Dana rear axles. 2Ensure the correct automatic transmission fluid is used. Transmission fluid requirements are indicated on the end of the dipstick. Check the container to verify the fluid being added is of the correct type. Refer to your Scheduled Maintenance Guide to determine the correct service interval. Some transmission fluids may be labeled as dual usage, such as MERCON威 and MERCON威 V. These dual usage fluids are not to be used in an automatic transmission that requires use of the MERCON威 type fluid. However, these dual usage fluids may be used in transmissions that require the MERCON威 V type fluid. MERCON威, MERCON威 V and MERCON威 SP are not interchangeable. DO NOT mix MERCON威, MERCON威 V and MERCON威 SP. Use of dual usage fluids in an automatic transmission application requiring MERCON威 SP may cause transmission damage. Use of a transmission fluid other than the recommended fluid may cause transmission damage.

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Maintenance and Specifications

ENGINE DATA Engine Cubic inches Required fuel Firing order Ignition system Compression ratio *Refer to the 6.0 Liter Power Stroke Direct Injection Turbo Diesel Owner’s Guide Supplement for Motorcraft diesel engine service part numbers.

6.8L V10 engine 415
87 octane 1-6-5-10-2-7-3-8-4-9
Coil on plug 9.0:1

5.4L V8 engine 330
87 octane 1-3-7-2-6-5-4-8
Coil on plug 9.0:1

VEHICLE DIMENSIONS

F–250 Regular Cab and SuperCab Dimension

Body style

Regular Cab 4x2 –

inches (mm)

Regular Cab 4x4 –

inches (mm)

SuperCab

4x2 – inches (mm)

SuperCab

4x4 – inches (mm)

76.2 (1935)

78.9 (2005)

76.5 (1943)b 79.0 (2008)b

68.3

(1736)/68.0

(1729)

68.3 (1736) / 68.0 (1729)

68.3 (1736) / 68.0 (1729)

68.3 (1736) / 68.0 (1729)

79.9 (2031)

79.9 (2031)

79.9 (2031)

79.9 (2031)

137.0

(3479.8)

137.0

(3479.8)

141.8

(3610.7)a

158.0

(4013.2)b

141.8

(3610.7)a

158.0

(4013.2)b

(1) Overall height (2) Track - Front/Rear

(3) Overall width (4) Wheelbase

(5) Overall length

227.0
(5767)

227.0 (5767)

231.9
(5889)a 248.0
(6300)b

231.9
(5889)a 248.0
(6300)b

aShort Wheel Base (SWB) bLong Wheel Base (LWB)

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Maintenance and Specifications

F–250 Crew Cab Dimension

Crew Cab 4x2, Short

box - inches (mm)

Body style

Crew Cab 4x4, Short box - inches

Crew Cab 4x2, Long box - inches

(mm)

(mm)

Crew Cab 4x4, Long box - inches (mm)

(1) Overall height (2) Track - Front/Rear (3) Overall width (4) Wheelbase

(5) Overall length

77.2 (1960)

79.8 (2027)

77.0 (1957)

76.6 (2022)

68.3 (1736)/ 68.1 (1729) 79.9 (2031)

68.3 (1736) / 68.1 (1729) 79.9 (2031)

68.3 (1736) / 68.1 (1729) 79.9 (2031)

68.3 (1736) / 68.1 (1729) 79.9 (2031)

156.2
(3967) 246.2
(6254)

156.2 (3967)

172.4 (4379)

172.4 (4379)

246.2 (6254)

262.4 (6666)

262.4 (6666)

F–350 (except Crew Cab) Dimension

Body style

Regular Cab Chassis Cab

SuperCab Chassis Cab

- inches (mm)

75.7 (1924)a 75.2 (1912)b 79.8 (2028)c 80.0 (2031)d

68.7 (1746)

- inches (mm) 75.9–79.9
(1928-2029)a 76.0 (1931)b 79.5–79.9
(2019-2029)c 79.5 (2019)d 68.7 (1746)

Regular Cab Style Side - inches (mm)

SuperCab Style Side - inches (mm)

76.3 (1938)a 77.8 (1976)b 80.3 (2041)c 79.4 (2018)d

68.7 (1746)

76.8 (1952)a,e 76.9 (1954)a,f 76.3 (1939)b 80.7 (2051)c,e 80.3 (2039)c,f 79.5 (2019)d 68.7 (1746)

68.1 (1729)a,c 71.0 (1803)b,d

68.1 (1729)a,c 71.0 (1803)b,d

68.1 (1729)a,c 74.0 (1880)b,d

68.1 (1729)a,c 74.0 (1880)b,d

(1) Overall height

(2a) Track - Front (2b) Track - Rear

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Maintenance and Specifications

Dimension

Body style

Regular Cab Chassis Cab

SuperCab Chassis Cab

- inches (mm)

79.9 (2031)

Regular Cab Style Side - inches (mm)

SuperCab Style Side - inches (mm)

79.9 (2031)a,c 95.5 (2426)b,d

79.9 (2031)a,c 95.5 (2426)b,d

161.8 (4110)

137.0 (3480)

247.2 (6278)

227.0 (5767)

141.8
(3602)e/ 158.0 (4014)f 231.9
(5889)e/ 248.0 (6300)f

(3) Overall width

(4) Wheelbase

(5) Overall length

- inches (mm)

79.9 (2031)a,c 90.7 (2304)b 91.7 (2329)d 140.8 (3576) 164.8 (4186)

226.1
(5744)a,b,c,d/ 250.2
(6354)b,d

a4x2 Single rear wheel (SRW) b4x2 Dual rear wheel (DRW) c4x4 Single rear wheel (SRW) d4x4 Dual rear wheel (DRW) eShort box fLong box

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Maintenance and Specifications

F–350 Crew Cab

Dimension

(1) Overall height

(2a) Track - Front (2b) Track - Rear (3) Overall width

Crew Cab

Chassis Cab - inches (mm)

75.9 (1929)a/ 76.4 (1941)b/ 79.8 (2026)c/ 80.2 (2038)d 68.7 (1746)

68.1 (1729)a,c/ 74.0 (1803)b,d 79.9 (2031)a,c/ 93.7 (2380)b/ 94.7 (2405)d 176.2 (4475) 261.6 (6644)

Body style

Crew Cab, Short box - inches (mm) 77.0 (1955)a/ 78.1 (1983)b/ 77.1 (1958)c/ 80.0 (2033)d 68.3 (1736)

68.1 (1729)a,c/ 74.0 (1880)b,d 79.9 (2031)a,c 95.5 (2426)b,d

Crew Cab, Long box - inches (mm) 77.3 (1964)a/ 77.8 (1976)b/ 77.0 (1957)c/ 80.0 (2031)d 68.3 (1736)

68.1 (1729)a,c/ 74.0 (1880)b,d 79.9 (2031)a,c 95.5 (2426)b,d

156.2 (3967
246.2 (6254)

172.4 (4379) 262.4 (6666)

(4) Wheelbase (5) Overall length a4x2 Single Rear Wheel (SRW) b4x2 Dual Rear Wheel (DRW) c4x4 Single Rear Wheel (SRW) d4x4 Dual Rear Wheel (DRW)

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F–450
Dimension

(1) Overall height

(2) Track - Front / Rear (3) Overall width (4) Wheelbase

(5) Overall length

Maintenance and Specifications

Body style

Regular Cab Chassis 4x2

Regular Cab Chassis 4x4

– inches (mm)

– inches (mm)

80.6 (2048)a 80.5 (2044)b,c 80.2 (2038)d

80.7 (2051)a 80.5 (2044)b 80.0 (2033)c,d

SuperCab Chassis 4x2/4x4 –

inches (mm) 80.5 (2045)

68.7 (1746) / 74.0 (1880) 93.6 (2377)

68.7 (1746) / 74.0 (1880) 93.6 (2377)

68.7 (1746) / 74.3 (1889) 93.6 (2377)

Crew Cab Chassis 4x2/4x4 –

inches (mm) 80.8 (2053) - 4x2
80.9 (2056) - 4x4
68.7 (1746) / 74.0 (1880) 93.6 (2377)

140.8 (3576) 164.8 (4186) 188.8 (4795) 200.8 (5100) 226.1 (5744)a 250.2 (6353)b 274.2 (6964)c 286.1 (7268)d

140.8 (3576) 164.8 (4186) 188.8 (4795) 200.8 (5100) 226.1 (5744)a 250.2 (6353)b 274.2 (6964)c 286.1 (7268)d

161.8 (4110)

176.2 (4475) 200.2 (5085)

247.2 (6278)

261.6 (6644)e 285.6 (7254)f

a140.8” (3576 mm) wheel base b164.8” (4186 mm) wheel base c188.8” (4795 mm) wheel base d200.8” (5100 mm) wheel base e176.2” (4475 mm) wheel base f200.2” (5085 mm) wheel base

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Maintenance and Specifications

F–550
Dimension

(1) Overall height

(2) Track - Front / Rear (3) Overall width (4) Wheelbase

(5) Overall length

Body style

Regular Cab Chassis Cab 4x2 – inches

Regular Cab Chassis Cab 4x4 – inches

Crew Cab Chassis Cab 4x2 – inches

Crew Cab Chassis Cab 4x4 – inches

(mm)

81.7 (2076)a 81.4 (2068)b,c 81.1 (2059)d

68.7 (1746) / 74.0 (1880) 93.6 (2377)

(mm)

81.7 (2075)a 81.2 (2063)b 81.1 (2059)c 80.7 (2049)d 68.7 (1746) / 74.0 (1880) 93.6 (2377)

140.8 (3576) 164.8 (4186) 188.8 (4795) 200.8 (5100) 226.1 (5744)a 250.2 (6353)b 274.2 (6964)c 286.1 (7268)d

140.8 (3576) 164.8 (4186) 188.8 (4795) 200.8 (5100) 226.1 (5744)a 250.2 (6353)b 274.2 (6964)c 286.1 (7268)d

(mm)

(mm)

81.4 (2067)

81.3 (2066)

68.7 (1746) / 74.0 (1880) 93.6 (2377)

68.7 (1746) / 74.0 (1880) 93.6 (2377)

176.2 (4475) 200.2 (5085)

176.2 (4475) 200.2 (5085)

261.6 (6644)e 285.6 (7254)f

261.6 (6644)e 285.6 (7254)f

a140.8” (3576 mm) wheel base b164.8” (4186 mm) wheel base c188.8” (4795 mm) wheel base d200.8” (5100 mm) wheel base e176.2” (4475 mm) wheel base f200.2” (5085 mm) wheel base

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Maintenance and Specifications

IDENTIFYING YOUR VEHICLE

Certification label The National Highway Traffic Safety Administration Regulations require that a Certification label be affixed to a vehicle and prescribe where the Certification label may be located. The Certification label is located on the structure by the trailing edge of the driver’s door or the edge of the driver’s door.

Vehicle identification number (VIN) The vehicle identification number is attached to a metal tag and is located on the driver side instrument panel. (Please note that in the graphic XXXX is representative of your vehicle identification number.)

XXXXXXXXXXXXXXXXX

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Maintenance and Specifications

1. World manufacturer identifier 2. Brake type and gross vehicle weight rating (GVWR) 3. Vehicle line, series, body type 4. Engine type 5. Check digit 6. Model year 7. Assembly plant 8. Production sequence number

Engine number The engine number (the last eight numbers of the vehicle identification number) is stamped on the engine block, transmission, frame and transfer case (if equipped).

Transmission/Transaxle code designations

You can find a transmission/transaxle code on the vehicle certification label. The following table tells you which transmission or transaxle each code represents.

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Maintenance and Specifications

Truck application: Code

Transmission Description Manual transmission Manual 5–speed (AKK)) Manual 5–speed overdrive (Close ratio) Manual 5–speed overdrive (Dana ZF) Manual 6–speed ZF Automatic transmission Automatic 4–speed overdrive (CD4E) Automatic 4–speed overdrive (4R70W) Automatic 4–speed overdrive (4R44E) Automatic 4–speed overdrive (4R100) Automatic 5–speed overdrive (5R55E) Electric One speed electric Automatic 5–speed overdrive (5R44E) Automatic 5–speed overdrive (5R55S)

Passenger car application: Code

Transmission/Transaxle Description Front wheel drive manual transaxle 5–speed overdrive (MTX75) 5–speed overdrive (M5) Front wheel drive automatic transaxle 4–speed overdrive (4F27E) 4–speed overdrive (4FE) 3–speed (Mazda) 4–speed overdrive (AX4S) 4–speed overdrive (4F20E) 4–speed overdrive (4F50N) 4–speed overdrive (CD4E) Rear wheel drive manual transaxle 5–speed (Mazda M5)

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Code

Maintenance and Specifications

Transmission/Transaxle Description Rear wheel drive automatic transmission 4–speed overdrive (4R70W) 5–speed overdrive (5R55N)

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Accessories

Accessories

GENUINE FORD ACCESSORIES FOR YOUR VEHICLE A wide selection of Genuine Ford Accessories are available for your vehicle through your local authorized Ford or Ford of Canada dealer. These quality accessories have been specifically engineered to fulfill your automotive needs; they are custom designed to complement the style and aerodynamic appearance of your vehicle. In addition, each accessory is made from high quality materials and meets or exceeds Ford’s rigorous engineering and safety specifications. Ford Motor Company will repair or replace any properly dealer-installed Genuine Ford Accessory found to be defective in factory-supplied materials or workmanship during the warranty period, as well as any component damaged by the defective accessory. The accessory will be warranted for whichever provides you the greatest benefit: • 12 months or 12,000 miles (20,000 km) (whichever occurs first), or • the remainder of your new vehicle limited warranty. This means that Genuine Ford Accessories purchased along with your new vehicle and installed by the dealer are covered for the full length of your New Vehicle’s Limited Warranty — 3 years or 36,000 miles (60,000
km) (whichever occurs first). Contact your dealer for details and a copy of the warranty. Not all accessories are available for all models. The following is a list of several Genuine Ford Accessory products for your vehicle. Not all accessories are available for all models. For a complete listing of the accessories that are available for your vehicle, please contact your dealer or visit our online store at: www.fordaccessoriesstore.com.

Exterior style Bug shields Deflectors Exterior trim Fender flares Front end covers Grille inserts Headlamps, taillamps, fog lights and Daytime Running Lamps (DRLs) Running boards Sliding rear windows - manual and power

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Accessories

Splash guards Step bars Tonneau covers Truck caps Wheels

Interior style Cell phone holders Consoles Electrochromatic compass/temperature interior mirrors Floor mats Interior trim kits Leather wrapped steering wheels Scuff plates Speed control

Lifestyle Bedliners and bedmats Bed tents Bike racks Cargo organization and management Diamond plate accessories Engine block heaters and blankets Rear seat entertainment systems Toolboxes Towing mirrors TracRac and accessories Trailer hitches, wiring harnesses and accessories

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Accessories

Peace of mind Airbag anti-theft locks First aid and safety kits Full vehicle covers Locking gas cap Navigation systems Remote start Vehicle security systems For maximum vehicle performance, keep the following information in mind when adding accessories or equipment to your vehicle: • When adding accessories, equipment, passengers and luggage to your vehicle, do not exceed the total weight capacity of the vehicle or of the front or rear axle (GVWR or GAWR as indicated on the Safety Compliance Certification label). Consult your dealer for specific weight information. • The Federal Communications Commission (FCC) and Canadian Radio Telecommunications Commission (CRTC) regulate the use of mobile communications systems — such as two-way radios, telephones and theft alarms - that are equipped with radio transmitters. Any such equipment installed in your vehicle should comply with FCC or CRTC regulations and should be installed only by a qualified service technician.

• Mobile communications systems may harm the operation of your

vehicle, particularly if they are not properly designed for automotive use.

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Index

Accessory delay ..........................58
Air bag supplemental restraint system ................................105–106
and child safety seats ............107
description ..............................106
disposal ....................................109
driver air bag ..........................108
indicator light .........................109
operation .................................108
passenger air bag ...................108
passenger deactivation switch ......................................110
Air cleaner filter ...............267, 283
Ambulance packages ....................8
Antifreeze (see Engine coolant) ................244
Anti-lock brake system (see Brakes) ..............................130
Audio system (see Radio) ..........20, 22, 25, 28, 32
Automatic transmission ............133

driving an automatic overdrive .........................134, 137
fluid, adding ............................262
fluid, checking ........................262
fluid, refill capacities ..............284
fluid, specification ..................291
Auxiliary power point .................57
Axle

lubricant specifications ..287, 291
refill capacities ........................284
traction lok ..............................132

Battery .......................................242
acid, treating emergencies .....242

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Index

jumping a disabled battery ....212
maintenance-free ....................242
replacement, specifications ...283
servicing ..................................242
BeltMinder .................................101
Brakes ........................................130
anti-lock ...................................130
anti-lock brake system (ABS) warning light ...........................130
fluid, checking and adding ....260
fluid, refill capacities ..............284
fluid, specifications .........287, 291
lubricant specifications ..287, 291
parking ....................................131
shift interlock ..........................133
Break-in period .............................6
Bulbs ............................................45

Calculating load ........................164
Capacities for refilling fluids ....284
Cell phone use ............................69
Certification Label ....................298
Child safety restraints ..............114
child safety belts ....................114
Child safety seats ......................117
attaching with tether straps ..121
in front seat ............................118
in rear seat ..............................118

Cleaning your vehicle

engine compartment ..............230
instrument panel ....................232
interior .....................................232
interior trim ............................232
plastic parts ............................231
safety belts ..............................232
washing ....................................229
waxing .....................................229

305

D

Daytime running lamps (see Lamps) ................................42
Dipstick

automatic transmission fluid ..........................................262
engine oil .................................239

Doors

lubricant specifications ..........287

Driveline universal joint and slip yoke ....................................266
Driving under special conditions ..................139, 153, 156
sand .........................................155
snow and ice ...........................157
through water .................155, 160

Emergencies, roadside

jump-starting ..........................212
Emergency Flashers .................193
Emission control system ..........258
Engine ........................................291
cleaning ...................................230
coolant .....................................244
diesel ...........................................8
fail-safe coolant ......................248
idle speed control ...................242
lubrication specifications ..................287, 291
refill capacities ........................284
service points ..........................238
starting after a collision .........193
Engine block heater .................129
Engine oil ..................................239
checking and adding ..............239
dipstick ....................................239

Index

wheels ......................................230
wiper blades ............................231

Clock adjust

6-CD in dash .............................34
AM/FM .......................................21
AM/FM/CD .................................25
AM/FM/Tape ..............................22
AM/FM/Tape/CD .......................30

Clutch

fluid ..........................................261
operation while driving ..........140
recommended shift speeds ....140
Compass, electronic ....................71
calibration .................................72
set zone adjustment .................72
Console ........................................69
overhead ....................................54

Coolant

checking and adding ..............244
refill capacities ................248, 284
specifications ..................287, 291

Cruise control (see Speed control) ....................61
Customer Assistance ................192

Ford accessories for your vehicle .....................................234
Ford Extended Service Plan ..........................................221
Getting assistance outside the U.S. and Canada ..............225
Getting roadside assistance ...192
Getting the service you need .........................................219
Ordering additional owner’s literature .................................226
The Dispute Settlement Board .......................................222
Utilizing the Mediation/Arbitration Program ...................................225

306

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Index

Garage door opener ....................55
Garage Door Opener (see Homelink wireless control system) ........................................64
Gas cap (see Fuel cap) ............252
Gas mileage (see Fuel economy) .................254
Gauges .........................................16

transmission fluid temperature gauge ...................20

GAWR (Gross Axle Weight Rating)

calculating ...............................164

GVWR (Gross Vehicle Weight Rating)

calculating ...............................164

Hazard flashers .........................193
Head restraints ...........................85
Headlamps ...................................41
aiming ........................................43
autolamp system .......................41
daytime running lights .............42
flash to pass ..............................43
high beam .................................43
replacing bulbs ...................46–47
turning on and off ....................41

Heating

heating and air conditioning system .................................38–39

Homelink wireless control system ..........................................64
Hood ..........................................237
Ignition ...............................125, 291

307

filter, specifications ........241, 283
recommendations ...................241
refill capacities ........................284
specifications ..................287, 291
Exhaust fumes ..........................129

Fail safe cooling ........................248
Fluid capacities .........................284
Foglamps .....................................42
Four-Wheel Drive vehicles .......144
description ..............................149
driving off road .......................151
electronic shift ................145, 149
indicator light .........................146
lever operated shift ................146
manual locking hubs ..............144
preparing to drive your vehicle .....................................132
Fuel ............................................250
calculating fuel economy .......254
cap ...........................................252
capacity ...................................284
choosing the right fuel ...........252
comparisons with EPA fuel economy estimates .................257
detergent in fuel .....................254
filling your vehicle with fuel ...........................250, 252, 254
filter, specifications ........254, 283
fuel pump shut-off switch .....193
improving fuel economy ........254
octane rating ...................253, 291
quality ......................................253
running out of fuel .................254
safety information relating to automotive fuels .....................250
Fuel pump shut-off switch .......193
Fuses ..................................194–195

2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)

Loading instructions .................164
Locks

autolock .....................................81
childproof ..................................76
Lubricant specifications ...287, 291
Lug nuts ....................................211
Lumbar support, seats ...............90

Manual transmission .................140
fluid capacities ........................284
lubricant specifications ..........291
reverse .....................................141
Message center ...........................70
english/metric button ...............70
menu button .............................70
Mirrors .........................................54
fold away ...................................60
heated ........................................59
side view mirrors (power) .......59
Moon roof ....................................55
Motorcraft parts ................254, 283

Octane rating ............................253
Oil (see Engine oil) ..................239
Overdrive .....................................53

Parking brake ............................131
Parts (see Motorcraft parts) ....283
Pedals (see Power adjustable foot pedals) .................................61
Power adjustable foot pedals .....61

Index

Infant seats (see Safety seats) .....................117
Inspection/maintenance (I/M) testing ........................................259
Instrument panel

cleaning ...................................232
cluster ........................................12
lighting up panel and interior .......................................43

Jump-starting your vehicle ......212

Keyless entry system .................82
autolock .....................................81

Keys

positions of the ignition .........125

Lamps

autolamp system .......................41
bulb replacement specifications chart ..................45
daytime running light ...............42
fog lamps ...................................42
headlamps .................................41
headlamps, flash to pass ..........43
instrument panel, dimming .....43
interior lamps .....................44–45
replacing bulbs ...................45–51

Lane change indicator (see Turn signal) ........................44
Lights, warning and indicator ....12
anti-lock brakes (ABS) ..........130
speed control ............................63
Load limits .................................161

308

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Index

Seat belts (see Safety restraints) ...............92
Seats ............................................85
child safety seats ....................117
cleaning ...................................233
Servicing your vehicle ..............236
Setting the clock

AM/FM stereo ...........................21
AM/FM/CD .................................25
AM/FM/In-dash 6 CD ................34
AM/FM/Tape ..............................22
AM/FM/Tape/CD .......................30
Snowplowing .........8, 188–189, 191
Spark plugs, specifications .....................283, 291
Special notice ................................9
ambulance conversions ..............8
diesel-powered vehicles .............8
four-wheel drive vehicles .......190
utility-type vehicles ....................8

Specification chart, lubricants ...........................287, 291
Speed control ..............................61
Starting your vehicle ........................125–126, 128
jump starting ..........................212

Steering wheel

tilting .........................................53

Tailgate ..................................73–74
Tilt steering wheel ......................53
Tires ...................................268–269
alignment ................................277
care ..........................................275
changing ..................................203
checking the pressure ............275

309

Power distribution box (see Fuses) ...............................195
Power door locks ..................75, 81
Power point .................................57
Power steering ..........................132
fluid, checking and adding ....260
fluid, refill capacity ................284
fluid, specifications .........287, 291
Power Windows ...........................57
Preparing to drive your vehicle ........................................132

Radio ....................20, 22, 25, 28, 32
Relays ........................................194
Remote entry system .................77
illuminated entry ......................80
locking/unlocking doors ...........75
Reverse sensing system ...........142
Roadside assistance ..................192

Safety Belt Maintenance ..........105
Safety belts (see Safety restraints) ...92–96, 98
Safety defects, reporting ..........228
Safety restraints ....................92–98
belt minder .............................101
extension assembly ................104
for adults .............................93–96
for children .............................114
lap belt ......................................99
safety belt maintenance .........105
warning light and chime ...............................100–101
Safety seats for children ..........117

2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)

Index

label .........................................274
replacing ..................................281
rotating ....................................277
safety practices .......................281
sidewall information ...............270
snow tires and chains ............282
spare tire .................................200
terminology .............................269
tire grades ...............................269
treadwear ........................268, 280
Towing .......................................164
trailer towing ..........................164
wrecker ....................................217
Traction-lok rear axle ...............132
Transfer case

fluid checking .........................266

Transmission

automatic operation .........53, 133
brake-shift interlock (BSI) ....133
fluid, checking and adding (automatic) .............................262
fluid, checking and adding (manual) .................................265
fluid, refill capacities ..............284
lubricant specifications ..287, 291

manual operation ....................140
..................................44

Turn signal

Vehicle dimensions ...................291
Vehicle Identification Number (VIN) ..........................................298
Vehicle loading ..........................161
Ventilating your vehicle ...........129

Warning lights (see Lights) .......12
Washer fluid ..............................239
Water, Driving through .............160
Windows

power .........................................57

Windshield washer fluid and wipers ..........................................52
checking and adding fluid .....239
replacing wiper blades .............52
Wrecker towing .........................217

310

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311

312

Table of Contents

Table of Contents

12

12
16
20

20
22
25
28
32
38

38
39
41

41
44
45
52

52
53
55
57
59
61
70

Introduction

Instrument Cluster

Warning and control lights Gauges

Entertainment Systems

AM/FM stereo AM/FM stereo cassette AM/FM stereo with CD AM/FM stereo cassette with CD AM/FM stereo with in-dash six CD

Climate Controls

Heater only Manual heating and air conditioning

Lights

Headlamps Turn signal control Bulb replacement Driver Controls

Windshield wiper/washer control Steering wheel adjustment Moon roof Power windows Mirrors Speed control Message center

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75

75
75
77
85

85
92
105
114
125

125
130
133
161
164
188
192

192
193
193
194
200
212
217
219

228

Table of Contents

Locks and Security

Keys Locks Anti-theft system

Seating and Safety Restraints

Seating Safety restraints Air bags Child restraints

Driving

Starting Brakes Transmission operation Vehicle loading Trailer towing Recreational towing

Roadside Emergencies

Getting roadside assistance Hazard flasher switch Fuel pump shut-off switch Fuses and relays Changing tires Jump starting Wrecker towing

Customer Assistance

Reporting safety defects (U.S. only)

2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)

Cleaning

Maintenance and Specifications

Engine compartment Engine oil Battery Fuel information Air filter(s) Tire Information Part numbers Refill capacities Lubricant specifications

Accessories

Index

Table of Contents

229

236

238
239
242
250
267
269
283
284
287
302

305

All rights reserved. Reproduction by any means, electronic or mechanical including photocopying, recording or by any information storage and retrieval system or translation in whole or part is not permitted without written authorization from Ford Motor Company. Ford may change the contents without notice and without incurring obligation.

Copyright © 2004 Ford Motor Company

2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)

Introduction

Introduction

CALIFORNIA Proposition 65 Warning

WARNING: Engine exhaust, some of its constituents, and certain vehicle components contain or emit chemicals known to

the State of California to cause cancer and birth defects or other reproductive harm. In addition, certain fluids contained in vehicles and certain products of component wear contain or emit chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

CONGRATULATIONS Congratulations on acquiring your new Ford. Please take the time to get well acquainted with your vehicle by reading this handbook. The more you know and understand about your vehicle, the greater the safety and pleasure you will derive from driving it. For more information on Ford Motor Company and its products visit the following website: • In the United States: www.ford.com • In Canada: www.ford.ca • In Australia: www.ford.com.au • In Mexico: www.ford.com.mx Additional owner information is given in separate publications. This Owner’s Guide describes every option and model variant available and therefore some of the items covered may not apply to your particular vehicle. Furthermore, due to printing cycles it may describe options before they are generally available. Remember to pass on this Owner’s Guide when reselling the vehicle. It is an integral part of the vehicle.

2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)

Introduction

Fuel pump shut-off switch: In the event of an accident the safety switch will automatically cut off the fuel supply to the

engine. The switch can also be activated through sudden vibration (e.g. collision when parking). To reset the switch, refer to the Fuel pump shut-off switch in the Roadside Emergencies chapter.

SAFETY AND ENVIRONMENT PROTECTION

Warning symbols in this guide

How can you reduce the risk of personal injury to yourself or others? In this guide, answers to such questions are contained in comments highlighted by the warning triangle symbol. These comments should be read and observed.

Warning symbols on your vehicle

When you see this symbol, it is imperative that you consult the relevant section of this guide before touching or attempting adjustment of any kind.

Protecting the environment We must all play our part in protecting the environment. Correct vehicle usage and the authorized disposal of waste, cleaning and lubrication materials are significant steps towards this aim. Information in this respect is highlighted in this guide with the tree symbol.

2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)

Introduction

BREAKING-IN YOUR VEHICLE Your vehicle does not need an extensive break-in. Try not to drive continuously at the same speed for the first 1,000 miles (1,600 km) of new vehicle operation. Vary your speed frequently in order to give the moving parts a chance to break in. Drive your new vehicle for at least 500 miles (800 km) before towing a trailer or snowplowing. Do not add friction modifier compounds or special break-in oils during the first few thousand miles (kilometers) of operation, since these additives may prevent piston ring seating. See Engine oil in the Maintenance and Specifications chapter for more information on oil usage.

SPECIAL NOTICES

Emission warranty The New Vehicle Limited Warranty includes Bumper-to-Bumper Coverage, Safety Restraint Coverage, Corrosion Coverage, and 6.0L Power Stroke Diesel Engine Coverage. In addition, your vehicle is eligible for Emissions Defect and Emissions Performance Warranties. For a detailed description of what is covered and what is not covered, refer to the Warranty Guide that is provided to you along with your Owner’s Guide.

Service Data Recording Service data recorders in your vehicle are capable of collecting and storing diagnostic information about your vehicle. This potentially includes information about the performance or status of various systems and modules in the vehicle, such as engine, throttle, steering or brake systems. In order to properly diagnose and service your vehicle, Ford Motor Company, Ford of Canada, and service and repair facilities may access vehicle diagnostic information through a direct connection to your vehicle when diagnosing or servicing your vehicle.

2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)

Introduction

Event Data Recording Other modules in your vehicle — event data recorders — are capable of collecting and storing data during a crash or near crash event. The recorded information may assist in the investigation of such an event. The modules may record information about both the vehicle and the occupants, potentially including information such as: • how various systems in your vehicle were operating; • whether or not the driver and passenger seatbelts were buckled; • how far (if at all) the driver was depressing the accelerator and/or the • how fast the vehicle was traveling; and • where the driver was positioning the steering wheel. To access this information, special equipment must be directly connected to the recording modules. Ford Motor Company and Ford of Canada do not access event data recorder information without obtaining consent, unless pursuant to court order or where required by law enforcement, other government authorities or other third parties acting with lawful authority. Other parties may seek to access the information independently of Ford Motor Company and Ford of Canada.

brake pedal;

Special instructions For your added safety, your vehicle is fitted with sophisticated electronic controls.

Please read the section Supplemental restraint system (SRS) in the Seating and Safety Restraints chapter. Failure to follow the specific warnings and instructions could result in personal injury.

Front seat mounted rear-facing child or infant seats should NEVER be placed in front of an active passenger air bag.

2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)

Introduction

Notice to owners of diesel-powered vehicles Read the 6.0 Liter Power Stroke Direct Injection Turbo Diesel Owner’s Guide Supplement for information regarding correct operation and maintenance of your Diesel-powered light truck.