2002 Ford Explorer Sport TRAC Owners Manual

when the engine is cold.

“cold fill level” or with the “cold fill range” as listed on the engine coolant reservoir.

• Refer to the Scheduled

Maintenance Guide for service interval schedules.

WAS H

E R FLU

ONLY

RADIATOR COOLANT ONLY

Make sure to use a 50/50 mixture of engine coolant and distilled water.

Do not add engine coolant when the engine is hot. Steam and scalding liquids released from a hot cooling system can burn you.

You can also be burned if you spill coolant on hot engine parts.

Do not put engine coolant in the windshield washer fluid container. If sprayed on the windshield, engine coolant could

make it difficult to see through the windshield.

Note: Automotive fluids are not interchangeable; do not use engine coolant, antifreeze or windshield washer fluid outside of its specified function. For vehicles with overflow coolant systems with a non-pressurized cap on the coolant recovery system, add coolant to the recovery reservoir when the engine is cool. Add the proper 50/50 coolant mixture to the “cold full” level. For all other vehicles, follow these steps to add engine coolant. 1. Turn the engine off and let it cool. 2. When the engine is cool, wrap a thick cloth around the coolant pressure relief cap on the reservoir. Slowly turn the cap counterclockwise until pressure begins to release.

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Maintenance and Specifications

3. Step back until all of the pressure has been released. 4. Use the cloth to finish removing the cap. 5. Fill the reservoir with the proper coolant mixture to within the “cold fill range” or the “cold full” level. If you removed the radiator cap in an overflow system, fill the radiator until the coolant is visible and the radiator is almost full. 6. Replace the cap. Turn until tightly installed. After adding engine coolant, the level in the reservoir should be checked the next few times you drive the vehicle. If you add more than 1.0 litre (1 quart) of engine coolant per month, have your dealership check the engine cooling system.

Engine coolant specifications The cooling system in your vehicle is filled with either green-colored Motorcraft Premium Engine coolant meeting Ford Motor Company specification ESE-M97B44–A or yellow-colored Motorcraft Premium Gold Engine Coolant meeting Ford Motor Company specification WSS-M97B51–A1. To determine your vehicle’s coolant type (color) check the coolant reservoir or contact your dealer. Use only the appropriate coolant mixture when filling your coolant reservoir. • A large amount of water may be added in an emergency. In this case,

the system should be drained and refilled with a 50/50 mixture as soon as possible.

• Do not add extra inhibitors or additives to the coolant. • Do not use alcohol, methanol or brine or any engine coolants mixed • Do not mix with recycled coolant unless from a Ford-approved

with alcohol or methanol antifreeze (coolant).

recycling process (see Recycled Engine Coolant).

Recycled engine coolant • Motorcraft Premium Engine Coolant (green-colored): For

vehicles equipped with this coolant, use only recycled engine coolant produced by a Ford Motor Company approved process and meeting specification ESE-M97B44–A. • Motorcraft Premium Gold Engine Coolant yellow-colored): For

vehicles equipped with this coolant, do NOT use recycled engine coolant since a Ford Motor Company approved recycling process is not yet available.

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Maintenance and Specifications

Follow your community’s regulations and standards for disposing

and recycling of automotive fluids.

Severe climates If you drive in extremely cold climates: • it may be necessary to increase coolant concentration above 50% but • refer to the label on the coolant container for appropriate coolant

less than 60%.

concentrations for your climate.

If you drive in extremely hot climates: • it is still necessary to maintain a coolant concentration above 40%. • refer to the label on the coolant container for appropriate coolant

concentrations for your climate.

WHAT YOU SHOULD KNOW ABOUT AUTOMOTIVE FUELS

Important safety precautions

Do not overfill the fuel tank. The pressure in an overfilled tank may cause leakage and lead to fuel spray and fire.

If the fuel filler cap is venting vapor or if you hear a hissing sound, wait until it stops before completely removing the fuel

filler cap. Otherwise, fuel may spray out and cause injury.

If you do not use the proper fuel filler cap, excessive pressure or vacuum in the fuel tank may damage the fuel system or cause the fuel cap to disengage in a collision, which may result in personal injury.

Automotive fuels can cause serious injury or death if misused or mishandled.

Fuel ethanol and gasoline may contain benzene, which is a cancer causing agent.

167

Maintenance and Specifications • Shut the engine off and

extinguish all smoking materials and open flames before fueling. • Automotive fuels can be harmful

or fatal if swallowed. If fuel is swallowed, call a physician immediately. • Avoid inhaling fuel vapors. • Avoid getting fuel in your eyes. If fuel is splash in the eyes, remove contact lenses (if worn), flush with water for 15 minutes and seek medical attention.

• If fuel is splashed on the skin and/or clothing, promptly remove contaminated clothing and wash skin thoroughly with soap and water. • Be particularly careful if you are taking “Antabuse” or other forms of disulfiram. Breathing fuel vapors or skin contact could cause sickness or serious personal injury.

The flow of fuel through the fuel pump nozzle can produce static electricity, which can cause a fire if fuel is pumped into an

ungrounded fuel container.

To avoid static build-up: • Place approved fuel container on the ground. • DO NOT fill a container while it is in the vehicle. • Keep the fuel pump nozzle in contact with the fuel container while • DO NOT use a device that would hold the fuel pump handle in the fill

filling.

position.

Unleaded gasoline engines • Use only unlead fuel. • Use “Regular” unleaded gasoline with an (R+M)/2 octane rating of 87.

• Do not use fuel containing • Do not use fuel or fuel additives with metal compounds.

methanol.

87(R+M)/2 METHOD

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Maintenance and Specifications

FFV engine (if equipped) Flexible fuel vehicle (FFV) fuel tanks may contain 0 to 85 percent or more of ethnanol. Any fuel blends containing gasoline and ethanol should be treated the same as “Fuel Ethanol (E85).” To identify if your vehicle is an FFV, check your VIN or the label on the inside of your fuel filler door. When checking your VIN, the engine type identifier (8th character) is “K.” If you have a flex fuel vehicle, use only UNLEADED FUEL and ETHANOL (E85). Note: Flexible fuel components and standard unleaded fuel components are NOT interchangeable. If your vehicle is not serviced in accordance with flexible fuel vehicle procedures, damage may occur and your warranty may be invalidated. U.S. government regulations require fuel ethanol dispensing pumps to have a small, square, orange and black label with the common abbreviation E85 or the appropriate percentage for that region. Use of other fuels such as Fuel Methanol may cause power train damage, a loss of vehicle performance, and your warranty may be invalidated. Fuel quality The World-wide Fuel Charter recommends gasoline specifications to provide improved performance and emission control system protection. Ask your fuel supplier about gasolines that meet the World-wide Fuel Charter. In Canada, look for fuels that display the Auto Makers’ Choice娂 logo. It should not be necessary to add any aftermarket products to your fuel tank if you use high quality fuel of the recommended octane rating. Aftermarket products could cause damage to the fuel system and invalidate your warranty. Cleaner air Ford endorses the use of reformulated “cleaner-burning” gasolines to improve air quality.

169

Maintenance and Specifications

Running out of fuel Running out of fuel may have an adverse affect on powertrain components. • You may need to cycle the ignition from off to on several times after refueling to allow the fuel system to pump the fuel from the tank to the engine.

• Your “Check Engine” indicator may come on. Fuel filler cap When fueling: 1. Turn the engine off. 2. Carefully turn the filler cap counterclockwise 1/8 of a turn until it stops. 3. Pull to remove the cap. 4. To install the cap, align the tabs on the cap with the notches on the filler pipe. 5. Turn the filler cap clockwise 1/8 of a turn until it stops. If the “Check Fuel Cap” indicator illuminates and stays on after you start the engine, the cap may not be properly installed. If you must replace the fuel filler cap, replace it with a fuel filler cap that is designed for your vehicle.

CHECK FUEL CAP

If you do not use the proper fuel filler cap, excessive pressure or vacuum in the fuel tank may damage the fuel system or cause the fuel cap to disengage in a collision, which may result in personal injury.

Fuel filter Refer to the Scheduled Maintenance Guide for the appropriate replacement intervals. Replace the fuel filter with an authorized Motorcraft part.

ESSENTIALS OF GOOD FUEL ECONOMY We do not recommend taking fuel economy measurements during the first 1,600 km (1,000 miles) of driving. You will get a more accurate measurement after 3,000 km - 5,000 km (2,000 miles - 3,000 miles)

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Maintenance and Specifications

Filling the tank The advertised fuel capacity of the fuel tank on your vehicle is equal to the rated refill capacity of the fuel tank as listed in the Refill capacities section of this chapter. The advertised capacity is the amount of the indicated capacity and the empty reserve combined. Indicated capacity is the difference in the amount of fuel in a full tank and a tank when the fuel gauge indicates empty. Empty reserve is the small amount of fuel remaining in the fuel tank after the fuel gauge indicates empty. The amount of usable fuel in the empty reserve varies and should not be relied upon to increase driving range. When refueling your vehicle after the fuel gauge indicates empty, you might not be able to refuel the full amount of the advertised capacity of the fuel tank due to the empty reserve still present in the tank. For consistent results when filling the fuel tank: • Turn the engine/ignition switch to the off position prior to refueling, • Use the same filling rate setting (low — medium — high) each time • Allow no more than 2 automatic click-offs when filling. • Always use fuel with the recommended octane rating. • Use a known quality gasoline, preferably a national brand. • Use the same side of the same pump and have the vehicle facing the • Have the vehicle loading and distribution the same every time. Your results will be most accurate if your filling method is consistent.

an error in the reading will result if the engine is left running.

same direction each time you fill up.

the tank is filled.

Calculating fuel economy 1. Fill the tank and record the odometer reading. 2. Each time you fill up the tank, record the amount of fuel added. 3. After at least 3 fill-ups, fill the fuel tank and record the current odometer reading. 4. Subtract your initial odometer reading from the current reading. Use one of the following simple calculations to determine fuel economy: • Liters x 100 ⫼ total kilometers • Miles traveled ⫼ gallons used

171

Maintenance and Specifications

Keep a record for at least one month and record the type of driving (city or highway). You can also keep records in summer and winter to determine how temperature impacts fuel economy. Note that ethanol decrease fuel economy. Improving fuel economy To improve your fuel economy: • Do not leave your vehicle idling for long periods of time. • Drive at a moderate pace, with smooth acceleration and deceleration. • Turn off speed control in hilly terrain. • Follow the recommended maintenance schedule in your Scheduled • Do not carry unnecessary weight. EPA window sticker The EPA window sticker should be your guide for fuel economy comparisons. If you have any questions about this sticker, contact your dealer.

Maintenance Guide.

EMISSION CONTROL SYSTEM Your vehicle has emission control components and a catalytic converter that enable your vehicle to comply with applicable exhaust emission standards. To make sure that the emission control components work properly: • Use only unleaded fuel. • Avoid running out of fuel. • Do not turn off your ignition while the vehicle is moving. • Follow your Scheduled Maintenance Guide. • Use Ford Motor Company authorized parts for maintenance

replacements or for service.

Consult your Warranty Guide for emission warranty information.

Do not park, idle, or drive your vehicle in dry ground cover. The emission system heats up the engine and exhaust system, which

could cause a fire.

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Maintenance and Specifications

The following signs could indicate a problem with your emission control system: • Fluid leaks • Strange odors • Smoke • Loss of engine power • Illumination of the charging system, temperature, or “Check Engine”

light in the instrument panel.

Exhaust leaks may result in harmful and potentially lethal fumes entering the passenger compartment.

It is unlawful to intentionally remove an emission control device or prevent it from working. Information about your vehicle’s emission system is on the Vehicle Emission Control Information decal located on or near the engine.

READINESS FOR INSPECTION/MAINTENANCE (I/M) TESTING It may be a legal requirement in your area to pass an I/M test of the on-board diagnostics system. If the system or battery has just been serviced, the on-board diagnostic system is reset to a “not ready for I/M test” condition. To ready the system, allow the vehicle to sit for at least eight hours without starting. Then, start the engine and complete the following driving cycle: 1. Drive on an expressway or highway for at least 10 minutes. 2. Drive in stop-and-go traffic for at least 20 minutes with a minimum of four idle periods. The engine must warm up to its normal operating temperature. Once started, do not turn off the engine until the above drive cycle is complete. Note: If your “Check Engine” light is on, your vehicle may not pass an I/M test.

173

Maintenance and Specifications

CHECKING AND ADDING POWER STEERING FLUID Check the fluid. Refer to the Scheduled Maintenance Guide for service maintenance schedules. 1. Start the engine and let it run until it reaches normal operating schedules. 2. Turn the steering wheel left and right several times. 3. Turn the engine off. 4. Check the fluid level. 5. If the fluid is below the MIN line, add fluid in small amounts until it reaches the correct level (between the MIN and MAX lines). Use only MERCON威 ATF.

D O NOT E R FILL

O V

RI

FLUID ERSTEE

POW

BRAKE FLUID The brake fluid should be checked and refilled according to the service maintenance schedule in the Scheduled Maintenance Guide. 1. Clean the reservoir cap before removal. 2. Check the fluid level. 3. If necessary, add brake fluid from a clean, unopened container. Do not fill above the MAX line. Note: Use only a DOT 3 brake fluid that meets Ford Motor Company specifications.

174

Maintenance and Specifications

Do not let the master cylinder reservoir run dry.

This may cause your brakes to fail.

MAX

Brake fluid is toxic. If brake fluid contacts the eyes, flush eyes with running water for 15 minutes. Seek medical attention if

irritation persists. If taken internally, drink water and induce vomiting. Seek medical attention immediately.

TRANSMISSION FLUID

and change intervals.

Checking automatic transmission fluid (if equipped) • Refer to your Scheduled Maintenance Guide for scheduled check • Transmission does not consume fluid. • Check fluid when transmission is not operating properly or if you see • Fluid level must be checked at normal operating temperature, 30 km

a leak.

(20 miles) of driving. To check and add fluid: 1. Drive the vehicle 30 km (20 miles) to reach normal operating temperatures. 2. If driven in hot weather, city traffic, pulling a trailer, allow transmission to cool for 30 minutes before checking. 3. Engage parking brake, start engine. 4. Put your foot on the brake pedal and move the gearshift lever slowly through all of the gear ranges. 5. Shift to P (Park) and leave the engine running. 6. Remove the dipstick, wipe clean with a dry lint free rag. 7. Install and fully seat the dipstick into the filler tube.

175

Maintenance and Specifications

8. Remove the dipstick and inspect the fluid level. Level should be in the cross-hatched area.

9. If necessary, add fluid in 250ml (1/2 pint) increments through the filler tube until the level is correct at normal operating temperatures. Refer to the Lubricant Specifications section in this chapter for the correct fluid type. The use of any other non-approved fluid may cause internal transmission damage. 10. Fluid can be checked at ambient temperatures between 10–30°C (50–95°F). DO NOT ADD fluid until the transmission is at normal operating temperatures or the transmission will be overfilled. Low fluid level Do not drive the vehicle if the fluid level is at or below the bottom of the dipstick.

High fluid level Fluid levels above the safe range may cause overheating, shift and/or engagement concerns and internal transmission damage. If an overfill condition occurs, excess fluid should be removed by a qualified technician.

176

Maintenance and Specifications

Checking and adding manual transmission fluid (if equipped) 1. Clean the filler plug. 2. Remove the filler plug and inspect the fluid level.

3. Fluid level should be at the bottom of the opening. 4. Add enough fluid through the filler opening so that the fluid level is at the bottom of the opening. 5. Install and tighten the fill plug securely.

Use only fluid that meets Ford specifications. Refer to Lubricant Specifications in this chapter.

177

Maintenance and Specifications

TRANSFER CASE FLUID To check and add transfer case fluid 1. Clean the filler plug. 2. Remove the filler plug and inspect the fluid level. 3. Add only enough fluid through the filler opening so that the fluid level is at the bottom of the opening. Use only fluid that meets Ford Motor Company specifications.

INFORMATION ABOUT UNIFORM TIRE QUALITY GRADING New vehicles are fitted with tires that have a rating on them called Tire Quality Grades. The Quality grades can be found where applicable on the tire sidewall between tread shoulder and maximum section width. For example: • Treadwear 200 Traction AA Temperature A These Tire Quality Grades are determined by standards that the United States Department of Transportation has set. Tire Quality Grades apply to new pneumatic tires for use on passenger cars. They do not apply to deep tread, winter-type snow tires, space-saver or temporary use spare tires, tires with nominal rim diameters of 10 to 12 inches or limited production tires as defined in Title 49 Code of Federal Regulations Part 575.104(c)(2).

178

Maintenance and Specifications

U.S. Department of Transportation-Tire quality grades: The U.S. Department of Transportation requires Ford to give you the following information about tire grades exactly as the government has written it.

Treadwear The treadwear grade is a comparative rating based on the wear rate of the tire when tested under controlled conditions on a specified government test course. For example, a tire graded 150 would wear one and one-half (1 1/2) times as well on the government course as a tire graded 100. The relative performance of tires depends upon the actual conditions of their use, however, and may depart significantly from the norm due to variations in driving habits, service practices, and differences in road characteristics and climates.

Traction AA A B C The traction grades, from highest to lowest are AA, A, B, and C. The grades represent the tire’s ability to stop on wet pavement as measured under controlled conditions on specified government test surfaces of asphalt and concrete. A tire marked C may have poor traction performance.

The traction grade assigned to this tire is based on straight-ahead braking traction tests, and does not include

acceleration, cornering, hydroplaning or peak traction characteristics.

Temperature A B C The temperature grades are A (the highest), B and C, representing the tire’s resistance to the generation of heat and its ability to dissipate heat when tested under controlled conditions on a specified indoor laboratory test wheel. Sustained high temperature can cause the material of the tire to degenerate and reduce tire life, and excessive temperature can lead to sudden tire failure. The grade C corresponds to a level of performance which all passenger car tires must meet under the Federal Motor Vehicle Safety Standard No. 109. Grades B and A represent higher levels of performance on the laboratory test wheel than the minimum required by law.

The temperature grade for this tire is established for a tire that is properly inflated and not overloaded. Excessive speed,

underinflation, or excessive loading, either separately or in combination, can cause heat buildup and possible tire failure.

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Maintenance and Specifications

SERVICING YOUR TIRES

Checking the tire pressure • Use an accurate tire gauge. • Check the pressure when the tires are cold, after the vehicle has been

parked for at least one hour or has been driven less than 5 km (3
miles). • Adjust tire pressure to recommended specifications found on the

Certifications Label.

Improperly inflated tires can affect vehicle handling and can fail suddenly, possibly resulting in loss of vehicle control.

Tire rotation • Four tire rotation To make sure your tires wear evenly, rotate them as indicated in the Scheduled Maintenance Guide. If your tires wear unevenly, have them checked.

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Maintenance and Specifications

• Five tire rotation To make sure your tires wear evenly, rotate them as indicated in the Scheduled Maintenance Guide. If your tires wear unevenly, have them checked.

Replacing tires Replace the tires when the wear band is visible. Due to exposure to the elements and exhaust you should replace the spare tire when you replace the other tires.

Never mix radial bias-belted tires, or bias-type tires. Use only the tire sizes that are listed on the Certification Label. Make sure

that all tires are the same size, speed rating, and load carrying capacity. Use only the tire combinations recommended on the label. If you do not follow these precautions, your vehicle handling may be effected which can lead to loss of vehicle control, vehicle rollover and/or personal injury.

Make sure that all replacement tires are of the same size, type, load-carrying capacity and tread design as originally offered by

Ford.

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Maintenance and Specifications

Do not replace your tires with “high performance” tires or larger size tires.

Failure to follow these precautions, your vehicle handling may be adversely effected which can lead to loss of vehicle control,

vehicle rollover and/or personal injury.

Tires that are larger or smaller than your vehicle’s original tires may affect the accuracy of your speedometer.

SNOW TIRES AND TRACTION DEVICES

Snow tires must be the same size and grade as the original tires.

Your tires have all-weather treads to provide traction in the rain and snow. In some climate, using snow tires or traction devices may be necessary. For Motor Company offers tire cables as a Ford approved accessory and recommends use of these or SAE class “S” cables. See your dealer for more information. Follow these guidelines: • Do not use tire cables or chains with P255/70R16 size tires. • Cables or chains should only be used on the rear wheels. • If you need to use chains, it is recommended that steel wheels (of the

same size and specification) be used, as chains may chip aluminum wheels. • Install cables or chains securely, verifying that they do not touch any wiring, brake lines or fuel lines. • Avoid overloading your vehicle. • Do not use cables or chains on dry roads. • Do not exceed 48 km/h (30 mph). • Drive cautiously. Remove the cables or chains when they are no longer needed.

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Maintenance and Specifications

MOTORCRAFT PART NUMBERS Component Air filter element Fuel filter Battery Oil filter PCV valve Spark plugs* * Refer to Vehicle Emissions Control Information (VECI) decal for spark plug gap information.

4.0L SOHC V6 engine FA-1658
FG-1036
BXT-65-650
FL-820S EV-243
AGSF-22PP

REFILL CAPACITIES Fluid

Brake and clutch fluid

Engine oil (including filter change)

Fuel tank

Power steering fluid Transmission fluid 1

Ford Part Name Motorcraft High Performance DOT 3 Motor Vehicle Brake Fluid Motorcraft SAE 5W-30 Super Premium Motor Oil N/A

Motorcraft MERCON威 ATF Motorcraft MERCON威 ATF Motorcraft MERCON威V ATF

Application

All

All

All

All

4-speed manual

Capacity

Fill to line on reservoir

4.7L (5.0
quarts)

85.2L (22.5
gallons) Fill to line on reservoir 2.6L (5.6 pints)

5R55E Automatic (4x2) 5R55E Automatic (4x4)

9.5L (10.0
quarts) 2
9.8L (10.3
quarts) 2

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Maintenance and Specifications

Fluid

Transfer case

Ford Part Name Motorcraft MERCON威 ATF

Engine coolant 4 Motorcraft

Premium Engine Coolant (green-colored) or Motorcraft Premium Gold Engine Coolant (yellow-colored) Motorcraft SAE 80W-90
Premium Rear Axle Lubricant Motorcraft SAE 80W-90
Premium Rear Axle Lubricant Motorcraft SAE 75W-140 High Performance Synthetic Rear Axle Lubricant Motorcraft Ultra-Clear Windshield Washer Concentrate

Front axle lubricant

Rear axle lubricant 5

Windshield washer fluid

Application

4WD

4.0L SOHC V6
engine

Capacity

1.2L (1.3
quarts) 3
13.2L (14.0
quarts)

4x4 vehicles

1.7L (1.8
quarts)

Refer to Footnote 6

2.9-3.1L (5.5-5.8
pints)

Refer to Footnote 7

All

2.6L (2.7
quarts)

1Ensure the correct automatic transmission fluid is used. Transmission fluid requirements are indicated on the dipstick or on the dipstick handle. MERCON威 and MERCON威 V are not interchangeable. DO NOT MIX MERCON威 and MERCON威 V. Refer to the scheduled maintenance guide to determine the correct service interval.

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Maintenance and Specifications

2Indicates only approximate dry-fill capacity. Some applications may vary based on cooler size and if equipped with an in-tank cooler. The amount of transmission fluid and fluid level should be set by the indication on the dipstick’s normal operating range. 3Fill to bottom of filler plug hole. 4Add the coolant type originally equipped in your vehicle. 5Fill to 6 mm to 14 mm (1/4 inch to 9/16 inch) below bottom of filler plug hole. 6For vehicles equipped with a conventional rear axle, refer to your scheduled maintenance guide for axle fluid change intervals. 7Vehicles equipped with Traction-Lok axle require synthetic rear axle lubricant. Rear axles containing synthetic lubricant are lubricated for life. These lubricants are not to be checked or changed unless a leak is suspected or service is required. The axle lubricant should be changed any time the axle has been submerged in water. Add 118 ml (4 oz.) of Additive Friction Modifier XL-3 or equivalent meeting Ford specification EST-M2C118–A for complete refill of Traction-Lok axles. 8Service refill capacity for the manual transmission is determined by filling the transmission to the bottom of the filler hole with the vehicle on a level surface.

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Maintenance and Specifications

LUBRICANT SPECIFICATIONS

Ford Part Name or equivalent

Ford Part Number

Ford Specification

Multi-Purpose Grease

D0AZ-19584-AA or F5AZ-19G209-AA

ESB-M1C93-B or ESR-M1C159-A

Item

Body hinges, latches, door striker plates and rotors, seat tracks, fuel filler door hinge and spring, hood latch, auxiliary latch, seat tracks

Hydraulic clutch fluid and brake fluid

High Performance DOT 3 Motor Vehicle Brake Fluid

Driveshaft, slip spline, universal joints Engine coolant Motorcraft

Premium Long Life Grease

Premium Engine Coolant (green-colored) Motorcraft Premium Gold Engine Coolant (yellow-colored) Motorcraft SAE 5W-30 Super Premium Motor Oil Motorcraft MERCON威V ATF

Engine oil

Automatic transmission (5R55E) 1

186

C6AZ-19542-AB

ESA-M6C25-A and DOT 3

XG-1-C or XG-1-T or XG-1-K VC-4–A (US) or CXC-10
(Canada)

ESA-M1C75-B

ESE-M97B44-A

VC-7–A

WSS-M97B51-A1

XO-5W30-QSP

WSS-M2C205-A with API Certification Mark

XT-5-QM

MERCON威V

Maintenance and Specifications

Ford Part Name or equivalent Motorcraft MERCON Multi-Purpose威 ATF Motorcraft MERCON Multi-Purpose威 ATF

Ford Part Number

Ford Specification

XT-2-QDX

MERCON威

XT-2-QDX

MERCON威

2, 3, 4

2, 3, 4

2, 3, 4

Motorcraft SAE 80W-90
Premium Rear Axle Lubricant Motorcraft MERCON Multi-Purpose威 ATF

XY-80W90-QL

WSP-M2C197-A

XT-2-QDX

MERCON威

Premium Long-Life Grease

XG-1-C or XG-1-T or XG-1-K

ESA-M1C75-B

Ultra-clear Windshield Washer Concentrate

C9AZ-19550-AC ESR-M17P5-A

Item

4–speed manual transmission

Power steering fluid

Ford conventional and Traction-Lok rear axles

Front axle (4X4)

Transfer case (4X4)

Transfer case Front Output Slip Shaft

Windshield washer fluid

1Ensure the correct automatic transmission fluid is used. Transmission fluid requirements are indicated on the dipstick or on the dipstick handle. MERCON威 and MERCON威 V are not interchangeable. DO NOT mix MERCON威 and MERCON威 V. Refer to your scheduled maintenance guide to determine the correct service interval. 2Conventional rear axles are filled with Motorcraft SAE 80W-90 Premium Rear Axle Lubricant, part number XY-80W90-QL, Ford specification WSP-M2C197-A.

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Maintenance and Specifications

3Traction-Lok rear axles are filled with Motorcraft SAE 75W-140 High Performance Synthetic Rear Axle Lubricant, part number F1TZ-19780-B, Ford specification WSL-M2C192-A. 4Add 118 ml (4 oz) of Additive Friction Modifier C8AZ-19B546-A or equivalent meeting Ford specification EST-M2C118–A to Traction-Lok rear axles whenever the axle has been serviced.

ENGINE DATA Engine Cubic inches Required fuel Firing order Spark plug gap Ignition system Compression ratio

4.0L SOHC V6 engine 245
87 octane 1-4-2-5-3-6
1.3-1.4 mm (0.052-0.056 inch) EDIS 9.7:1

VEHICLE DIMENSIONS Dimensions (1) Overall length (2) Overall width (3) Vehicle height/ Maximum height* (4) Wheelbase (5) Front track /Rear track *Denotes a 4x4 vehicle with 16” tires

4-Door mm (in.) 5 230 (205.9) 1 823 (71.8) 1 776 (69.9)/1 794 (70.6)*

3 198 (125.9) 1 486 (58.5)/1 480 (58.3)

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Maintenance and Specifications

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Maintenance and Specifications

IDENTIFYING YOUR VEHICLE

Certification label The National Highway Traffic Safety Administration Regulations require that a Certification label be affixed to a vehicle and prescribe where the Certification label may be located. The Certification label is located on the front door latch pillar on the driver’s side.

Vehicle identification number (VIN) The vehicle identification number is attached to a metal tag and is located on the driver side instrument panel. (Please note that in the graphic XXXX is representative of your vehicle identification number.)

XXXXXXXXXXXXXXXXX

Engine number The engine number (the last eight numbers of the vehicle identification number) is stamped on the engine block, transmission, frame and transfer case (if equipped).

190

Accessories

FORD ACCESSORIES FOR YOUR VEHICLE A wide selection of genuine Ford accessories are available for your vehicle through your local authorized Ford, Lincoln Mercury or Ford of Canada dealer. These quality accessories have been specifically engineered to fulfill your automotive needs; they are custom designed to complement the style and aerodynamic appearance of your vehicle. In addition, each accessory is made from high quality materials and meets or exceeds Ford’s rigorous engineering and safety specifications. Ford Motor Company will repair or replace any properly dealer-installed Ford accessory found to be defective in factory-supplied materials or workmanship during the warranty period, as well as any component damaged by the defective accessory. The accessory will be warranted for whichever provides you the greatest benefit: • 12 months or 20 000 km (12 000 miles) (whichever occurs first), or • the remainder of your new vehicle limited warranty. This means that genuine Ford accessories purchased along with your new vehicle and installed by the dealer are covered for the full length of your New Vehicle’s Limited Warranty — 3 years or 60 000 km (36 000
miles) (whichever occurs first). Contact your dealer for details and a copy of the warranty. Not all accessories are available for all models.

Vehicle Security Air bag anti-theft locks Automatic headlamp system Daytime running lights Cargo shade First aid kit Fog lamps Highway safety kits Locking gas cap Non-decorative wheel locks Vehicle security systems

191

Accessories

Comfort and convenience Engine block heater Electrochromic compass mirror Electrochromic compass mirror with temperature display Side window deflectors Speed control Tire step

Travel equipment Bike carriers Luggage/cargo carrier Raised cross bars Roof rack (removable) Ski/snowboard carrier Seatback organizer (with removable headrest) Soft luggage cover Trailer hitch assembly Trailer hitch balls (all capacities) Trailer hitch bar Wiring harness

Protection and appearance equipment Cargo liners— soft, interior Cargo organizer Carpeted cargo mat Cargo tray — hard, interior Cover — front end (full, sport) Door edge guards Exterior cover Floor mats — (all weather, carpeted, catch all) Hood deflectors Luggage hold down net Molded splash guards

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Accessories

Rear air deflector Running bars Skid plate Tow hooks (front) Universal floor mats, carpeted For maximum vehicle performance, keep the following information in mind when adding accessories or equipment to your vehicle: • When adding accessories, equipment, passengers and luggage to your vehicle, do not exceed the total weight capacity of the vehicle or of the front or rear axle (GVWR or GAWR as indicated on the Safety compliance certification label). Consult your dealer for specific weight information. • The Federal Communications Commission (FCC) and Canadian Radio Telecommunications Commission (CRTC) regulate the use of mobile communications systems - such as two-way radios, telephones and theft alarms - that are equipped with radio transmitters. Any such equipment installed in your vehicle should comply with FCC or CRTC regulations and should be installed only by a qualified service technician.

• Mobile communications systems may harm the operation of your

vehicle, particularly if they are not properly designed for automotive use or are not properly installed. When operated, such systems may cause the engine to stumble or stall or cause the transmission to be damaged or operate improperly. In addition, such systems may be damaged or their performance may be affected by operating your vehicle. (Citizens band [CB] transceivers, garage door openers and other transmitters with outputs of five watts or less will not ordinarily affect your vehicle’s operation.) • Ford cannot assume responsibility for any adverse effects or damage

that may result from the use of such equipment.

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Index

Air bag supplemental restraint system ....................................83–84
and child safety seats ..............85
description ................................84
disposal ......................................87
driver air bag ............................86
indicator light ...........................87
operation ...................................86
passenger air bag .....................86
Air cleaner filter .......................183
Anti-lock brake system (see Brakes) ......................103–104
Audio system (see Radio) ...14, 27
Automatic transmission

driving an automatic overdrive .................................107
fluid, refill capacities ..............183
fluid, specification ..................188
Auxiliary power point .................44
Axle

lubricant specifications ..186, 188
refill capacities ........................183
traction lok ..............................105

Battery

replacement, specifications ...183
BeltMinder ...................................79
Brakes ........................................103
anti-lock ...........................103–104
anti-lock brake system (ABS) warning light ...........................103
fluid, refill capacities ..............183
fluid, specifications .........186, 188
lubricant specifications ..186, 188
parking ....................................104
shift interlock ..........................106

194

Capacities for refilling fluids ....183
Cargo cage ...................................55
Cassette tape player ...................27
CD-single premium .....................14
Certification Label ....................190
Child safety restraints ................88
child safety belts ......................88
Child safety seats ........................91
attaching with tether straps ....96
in front seat ..............................92
in rear seat ..........................92, 95

Cleaning your vehicle

engine compartment ..............154
instrument panel ....................156
interior .....................................156
plastic parts ............................155
washing ....................................153
waxing .....................................153
wheels ......................................154
wiper blades ............................155
woodtone trim ........................156
Clock ............................................27
Clutch

operation while driving ..........109
recommended shift speeds ....109
Compass/temperature display ...52
Console ........................................42
floor ...........................................42
overhead ....................................42

Controls

power seat .................................69

Coolant

refill capacities ........................183
specifications ..................186, 188
Customer Assistance ................125

Ford accessories for your vehicle .....................................157
Ford Extended Service Plan ..........................................146
Getting assistance outside the U.S. and Canada .....................150
Getting roadside assistance ...125
Getting the service you need .........................................144
Ordering additional owner’s literature .................................151
The Dispute Settlement Board .......................................147
Utilizing the Mediation/Arbitration Program ...................................150

Doors

lubricant specifications ..........186

Driving under special conditions ..........................112, 114
sand .........................................113
snow and ice ...........................115
through water .........................116

Engine ........................................188
cleaning ...................................154
lubrication specifications ..................186, 188
refill capacities ........................183
service points ..........................160
starting after a collision .........126
Engine block heater .................103
Engine oil

filter, specifications ................183
refill capacities ........................183
specifications ..................186, 188

Index

Exhaust fumes ..........................103

Floor mats ...................................54
Fluid capacities .........................183
Foglamps .....................................33
Four-Wheel Drive vehicles .......111
description ..............................111
driving off road .......................112
electronic shift ........................112
indicator light .........................111
preparing to drive your vehicle .....................................105

Fuel

capacity ...................................183
filling your vehicle with fuel ..171
filter, specifications ................183
fuel pump shut-off switch .....126
octane rating ...........................188

Garage door opener ....................43
Gauges .........................................11
GAWR (Gross Axle Weight Rating) .......................................116
calculating ...............................118
definition .................................116
driving with a heavy load ......116
location ....................................116

GVWR (Gross Vehicle Weight Rating) .......................................116
calculating .......................116, 118
definition .................................116
driving with a heavy load ......116
location ....................................116

Head restraints ...........................73

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Index

Headlamps

aiming ........................................35
autolamp system .......................33
flash to pass ..............................34
high beam .................................34

Heating

heating and air conditioning system .......................................31

Ignition .................................99, 188
Infant seats (see Safety seats) ..91
Instrument panel

cleaning ...................................156
cluster ..........................................8

Keyless entry system .................64
Keys

positions of the ignition ...........99

Lamps

autolamp system .................33, 48
bulb replacement specifications chart ..................37
fog lamps ...................................33
high beams ................................34
instrument panel, dimming .....34
interior lamps ...........................36
Lights, warning and indicator ......8
anti-lock brakes (ABS) ..........103
Load limits .................................116
GAWR ......................................116
GVWR ......................................116
trailer towing ..........................116
Loading instructions .................118

196

Locks

childproof ..................................60
Lubricant specifications ...186, 188
Lumbar support, seats .........70–71

Manual transmission .................109
fluid capacities ........................183
lubricant specifications ..........188
reverse .....................................110
Mirrors

automatic dimming rearview mirror ........................................48
fold away ...................................49
side view mirrors (power) .......48
Moon roof ....................................51
Motorcraft parts ........................183

Parking brake ............................104
Parts (see Motorcraft parts) ....183
Power steering ..........................104
fluid, refill capacity ................183
fluid, specifications .........186, 188
Preparing to drive your vehicle ........................................105

Radio ......................................14, 27
Remote entry system locking/unlocking doors ...........60
Roadside assistance ..................125

S

Safety belts (see Safety restraints) ..............................73–77
Safety defects, reporting ..........152
Safety restraints ....................73–77
belt minder ...............................79
cleaning the safety belts ..........82
extension assembly ..................82
for adults .............................74–76
for children .........................87–88
lap belt ......................................78
warning light and chime ..........78
Safety seats for children ............91
Seat belts (see Safety restraints) ....................................73
Seats ............................................68
child safety seats ......................91

Spare tire (see Changing the Tire) ...........................................135
Spark plugs, specifications .....................183, 188
Specification chart, lubricants ...........................186, 188
Speed control ..............................49
Starting your vehicle ..99–100, 102
Steering wheel

tilting .........................................42

Tailgate ..................................54–55
Tires ...................................178–179
changing ..................................135

Index

tire grades ...............................179
treadwear ................................179
Tonneau cover .............................57
Towing .......................................118
recreational towing .................123
trailer towing ..........................118
Traction-lok rear axle ...............105
Transmission .............................106

fluid, checking and adding (manual) .................................177
fluid, refill capacities ..............183
lubricant specifications ..186, 188
manual operation ....................109
Trunk ...........................................59
..................................36
Turn signal

Vehicle dimensions ...................188
Vehicle Identification Number (VIN) ..........................................190
Vehicle loading ..........................116
camper bodies ........................123
Ventilating your vehicle ...........103

Warning lights (see Lights) .........8
Water, Driving through .............116
Windows

power .........................................45
power down back window .......46

Windshield washer fluid and wipers ..........................................41
replacing wiper blades .............41

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