2005 Ford Expedition Owners Manual

5.4L 3V– V8 engines

1. Battery 2. Automatic transmission fluid dipstick 3. Air filter assembly 4. Engine oil dipstick 5. Brake fluid reservoir 6. Power steering fluid reservoir 7. Engine coolant reservoir 8. Engine oil filler cap 9. Windshield washer fluid reservoir

326

2005 Expedition (exd) Owners Guide (post-2002-fmt) USA_English (fus)

Maintenance and Specifications

WINDSHIELD WASHER FLUID Add fluid to fill the reservoir if the level is low. In very cold weather, do not fill the reservoir completely. Only use a washer fluid that meets Ford specification WSB-M8B16–A2. Refer to Lubricant specifications in this chapter.

State or local regulations on volatile organic compounds may restrict the use of methanol, a common windshield washer antifreeze additive. Washer fluids containing non-methanol antifreeze agents should be used only if they provide cold weather protection without damaging the vehicle’s paint finish, wiper blades or washer system.

If you operate your vehicle in temperatures below 40° F (4.5°C), use washer fluid with antifreeze protection. Failure to use

washer fluid with antifreeze protection in cold weather could result in impaired windshield vision and increase the risk of injury or accident.

Note: Do not put washer fluid in the engine coolant reservoir. Washer fluid placed in the cooling system may harm engine and cooling system components.

Checking and adding washer fluid for the liftgate Washer fluid for the liftgate is supplied by the same reservoir as the windshield.

ENGINE OIL

Checking the engine oil Refer to the scheduled maintenance information for the appropriate intervals for checking the engine oil. 1. Make sure the vehicle is on level ground. 2. Turn the engine off and wait a few minutes for the oil to drain into the oil pan. 3. Set the parking brake and ensure the gearshift is securely latched in P (Park).

327

2005 Expedition (exd) Owners Guide (post-2002-fmt) USA_English (fus)

Maintenance and Specifications

4. Open the hood. Protect yourself from engine heat. 5. Locate and carefully remove the engine oil level indicator (dipstick).

6. Wipe the indicator clean. Insert the indicator fully, then remove it again. • If the oil level is within this

range, the oil level is acceptable. DO NOT ADD OIL.

• If the oil level is below this mark, engine oil must be added to raise the level within the normal operating range.

328

2005 Expedition (exd) Owners Guide (post-2002-fmt) USA_English (fus)

Maintenance and Specifications

• If required, add engine oil to the engine. Refer to Adding engine oil in this chapter.

• Do not overfill the engine

with oil. Oil levels above this mark may cause engine damage. If the engine is overfilled, some oil must be removed from the engine by a qualified service technician.

7. Put the indicator back in and ensure it is fully seated.

Adding engine oil 1. Check the engine oil. For instructions, refer to Checking the engine oil in this chapter. 2. If the engine oil level is not within the normal range, add only certified engine oil of the recommended viscosity. Remove the engine oil filler cap and use a funnel to pour the engine oil into the opening. 3. Recheck the engine oil level. Make sure the oil level is not above the upper hole or the MAX mark on the engine oil level indicator (dipstick). 4. Install the indicator and ensure it is fully seated. 5. Fully install the engine oil filler cap by turning the filler cap clockwise 1/4 of a turn until the cap is fully seated. To avoid possible oil loss, DO NOT operate the vehicle with the engine oil level indicator and/or the engine oil filler cap removed.

329

2005 Expedition (exd) Owners Guide (post-2002-fmt) USA_English (fus)

Maintenance and Specifications

Engine oil and filter recommendations Look for this certification trademark.

Use SAE 5W-20 engine oil. Only use oils “Certified For Gasoline Engines” by the American Petroleum Institute (API). An oil with this trademark symbol conforms to the current engine and emission system protection standards and fuel economy requirements of the International Lubricant Standardization and Approval Committee (ISLAC), comprised of U.S. and Japanese automobile manufacturers. To protect your engine’s warranty use Motorcraft SAE 5W-20 or an equivalent 5W-20 oil meeting Ford specification WSS-M2C930-A. SAE 5W-20 oil provides optimum fuel economy and durability performance meeting all requirements for your vehicle’s engine. Do not use supplemental engine oil additives, cleaners or other engine treatments. They are unnecessary and could lead to engine damage that is not covered by Ford warranty. Change your engine oil and filter according to the appropriate schedule listed in scheduled maintenance information. Ford production and aftermarket (Motorcraft) oil filters are designed for added engine protection and long life. If a replacement oil filter is used that does not meet Ford material and design specifications, start-up engine noises or knock may be experienced. It is recommended you use the appropriate Motorcraft oil filter (or another brand meeting Ford specifications) for your engine application.

330

2005 Expedition (exd) Owners Guide (post-2002-fmt) USA_English (fus)

Maintenance and Specifications

BATTERY Your vehicle is equipped with a Motorcraft maintenance-free battery which normally does not require additional water during its life of service.

However, for severe usage or in high temperature climates, check the battery electrolyte level. Refer to the scheduled maintenance information for the service interval schedules. Keep the electrolyte level in each cell up to the “level indicator”. Do not overfill the battery cells. If the electrolyte level in the battery is low, you can add plain tap water to the battery, as long as you do not use hard water (water with a high mineral or alkali content). If possible, however, try to only fill the battery cells with distilled water. If the battery needs water often, have the charging system checked. If your battery has a cover/shield, make sure it is reinstalled after the battery has been cleaned or replaced. For longer, trouble-free operation, keep the top of the battery clean and dry. Also, make certain the battery cables are always tightly fastened to the battery terminals. If you see any corrosion on the battery or terminals, remove the cables from the terminals and clean with a wire brush. You can neutralize the acid with a solution of baking soda and water. When the battery is disconnected or a new battery installed, the transmission must learn its adaptive strategy. As a result of this, the transmission may shift firmly. This operation is considered normal and will fully update transmission operation to its optimum shift feel. Note: Electrical or electronic accessories or components added to the vehicle by the dealer or the owner may adversely affect battery performance and durability.

331

2005 Expedition (exd) Owners Guide (post-2002-fmt) USA_English (fus)

Maintenance and Specifications

Batteries normally produce explosive gases which can cause personal injury. Therefore, do not allow flames, sparks or lighted

substances to come near the battery. When working near the battery, always shield your face and protect your eyes. Always provide proper ventilation.

When lifting a plastic-cased battery, excessive pressure on the end walls could cause acid to flow through the vent caps,

resulting in personal injury and/or damage to the vehicle or battery. Lift the battery with a battery carrier or with your hands on opposite corners.

Keep batteries out of reach of children. Batteries contain sulfuric acid. Avoid contact with skin, eyes or clothing. Shield your eyes when working near the battery to protect against possible splashing of acid solution. In case of acid contact with skin or eyes, flush immediately with water for a minimum of 15 minutes and get prompt medical attention. If acid is swallowed, call a physician immediately.

Battery posts, terminals and related accessories contain lead and lead compounds. Wash hands after handling.

For information on transmission operation after the battery has been disconnected, refer to Shift strategy in the Driving chapter. To account for customer driving habits and conditions, your automatic transmission (4R70W) electronically controls the shift quality by using an adaptive learning strategy. The adaptive learning strategy is maintained by power from the battery. When the battery is disconnected or a new battery is installed, the transmission must relearn its adaptive strategy. Optimal shifting will resume within a few hundred kilometers (miles) of operation. If the shift quality does not improve within a few hundred kilometers (miles) of operation, or if the downshifts and other throttle conditions do not function normally or after a long deceleration period, see your dealer or a qualified service technician as soon as possible. Because your vehicle’s engine is also electronically controlled by a computer, some control conditions are maintained by power from the

332

2005 Expedition (exd) Owners Guide (post-2002-fmt) USA_English (fus)

Maintenance and Specifications

battery. When the battery is disconnected or a new battery is installed, the engine must relearn its idle and fuel trim strategy for optimum driveability and performance. To begin this process: 1. With the vehicle at a complete stop, set the parking brake. 2. Put the gearshift in P (Park), turn off all accessories and start the engine. 3. Run the engine until it reaches normal operating temperature. 4. Allow the engine to idle for at least one minute. 5. Turn the A/C on and allow the engine to idle for at least one minute. 6. With your foot on the brake pedal and with the A/C on, put the vehicle in D (Drive) and allow the engine to idle for at least one minute. 7. Drive the vehicle to complete the relearning process. • The vehicle may need to be driven 10 miles (16 km) or more to • If you do not allow the engine to relearn its idle trim, the idle quality of your vehicle may be adversely affected until the idle trim is eventually relearned.

relearn the idle and fuel trim strategy.

If the battery has been disconnected or a new battery has been installed, the clock and the preset radio stations must be reset once the battery is reconnected. • Always dispose of automotive batteries in a responsible manner. Follow your local authorized standards for disposal. Call your local authorized recycling center to find out more about recycling automotive batteries.

RECYCLE

ENGINE COOLANT

Checking engine coolant The concentration and level of engine coolant should be checked at the mileage intervals listed in scheduled maintenance information. The coolant concentration should be maintained at 50/50 coolant and distilled water, which equates to a freeze point of -34°F (-36°C). Coolant

333

2005 Expedition (exd) Owners Guide (post-2002-fmt) USA_English (fus)

Maintenance and Specifications

concentration testing is possible with a hydrometer or antifreeze tester (such as the Rotunda Battery and Antifreeze Tester, 014–R1060). The level of coolant should be maintained at the “FULL COLD” level or within the “COLD FILL RANGE” in the coolant reservoir. If the level falls below, add coolant per the instructions in the Adding engine coolant section. Your vehicle was factory-filled with a 50/50 engine coolant and water concentration. If the concentration of coolant falls below 40% or above 60%, the engine parts could become damaged or not work properly. A 50–50 mixture of coolant and water provides the following: • Freeze protection down to -34°F (-36°C). • Boiling protection up to 265°F (129°C). • Protection against rust and other forms of corrosion. • Enables calibrated gauges to work properly. When the engine is cold, check the level of the engine coolant in the reservoir.

• The engine coolant should be at the “FULL COLD” level or within the

“COLD FILL RANGE” as listed on the engine coolant reservoir (depending upon application).

• Refer to scheduled maintenance information for service interval • Be sure to read and understand Precautions when servicing your

schedules.

vehicle in this chapter.

If the engine coolant has not been checked at the recommended interval, the engine coolant reservoir may become low or empty. If the reservoir is

334

2005 Expedition (exd) Owners Guide (post-2002-fmt) USA_English (fus)

Maintenance and Specifications

low or empty, add engine coolant to the reservoir. Refer to Adding engine coolant in this chapter. Note: Automotive fluids are not interchangeable; do not use engine coolant, antifreeze or windshield washer fluid outside of its specified function and vehicle location.

Adding engine coolant When adding coolant, make sure it is a 50/50 mixture of engine coolant and distilled water. Add the mixture to the coolant reservoir, when the engine is cool, until the appropriate fill level is obtained.

Do not add engine coolant when the engine is hot. Steam and scalding liquids released from a hot cooling system can burn you badly. Also, you can be burned if you spill coolant on hot engine parts.

Do not put engine coolant in the windshield washer fluid container. If sprayed on the windshield, engine coolant could

make it difficult to see through the windshield. • Add Motorcraft Premium Gold Engine Coolant

(yellow-colored), VC-7–A (U.S., except CA, OR and NM), VC-7–B (CA, OR and NM), meeting Ford Specification WSS-M97B51–A1.

Note: Use of Motorcraft Cooling System Stop Leak Pellets, VC-6, may darken the color of Motorcraft Premium Gold Engine Coolant from yellow to golden tan. • Do not add/mix an orange-colored, extended life coolant such

as Motorcraft Speciality Orange Engine Coolant, VC-2 and VC-3
(US) or CXC-209 (Canada), meeting Ford specification WSS-M97B44–D with the factory-filled coolant. Mixing Motorcraft Speciality Orange Engine Coolant or any orange-colored extended life product with your factory filled coolant can result in degraded corrosion protection.

• A large amount of water without engine coolant may be added, in case of emergency, to reach a vehicle service location. In this instance, the cooling system must be drained and refilled with a 50/50 mixture of engine coolant and distilled water as soon as possible. Water alone (without engine coolant) can cause engine damage from corrosion, overheating or freezing.

335

2005 Expedition (exd) Owners Guide (post-2002-fmt) USA_English (fus)

Maintenance and Specifications • Do not use alcohol, methanol, brine or any engine coolants mixed with alcohol or methanol antifreeze (coolant). Alcohol and other liquids can cause engine damage from overheating or freezing.

• Do not add extra inhibitors or additives to the coolant. These

can be harmful and compromise the corrosion protection of the engine coolant.

For vehicles with overflow coolant systems with a non-pressurized cap on the coolant recovery system, add coolant to the coolant recovery reservoir when the engine is cool. Add the proper mixture of coolant and water to the “FULL COLD” level. For all other vehicles which have a coolant degas system with a pressurized cap, or if it is necessary to remove the coolant pressure relief cap on the radiator of a vehicle with an overflow system, follow these steps to add engine coolant.

To reduce the risk of personal injury, make sure the engine is cool before unscrewing the coolant pressure relief cap. The

cooling system is under pressure; steam and hot liquid can come out forcefully when the cap is loosened slightly.

1. Before you begin, turn the engine off and let it cool. 2. When the engine is cool, wrap a thick cloth around the coolant pressure relief cap on the coolant reservoir (a translucent plastic bottle). Slowly turn cap counterclockwise (left) until pressure begins to release. 3. Step back while the pressure releases. 4. When you are sure that all the pressure has been released, use the cloth to turn it counterclockwise and remove the cap. 5. Fill the coolant reservoir slowly with the proper coolant mixture (see above), to within the “COLD FILL RANGE” or the “FULL COLD” level on the reservoir. If you removed the radiator cap in an overflow system, fill the radiator until the coolant is visible and radiator is almost full. 6. Replace the cap. Turn until tightly installed. (Cap must be tightly installed to prevent coolant loss.) After any coolant has been added, check the coolant concentration (refer to Checking engine coolant). If the concentration is not 50/50
(protection to –34° F/–36° C), drain some coolant and adjust the concentration. It may take several drains and additions to obtain a 50/50
coolant concentration. Whenever coolant has been added, the coolant level in the coolant reservoir should be checked the next few times you drive the vehicle. If

336

2005 Expedition (exd) Owners Guide (post-2002-fmt) USA_English (fus)

Maintenance and Specifications

necessary, add enough 50/50 concentration of engine coolant and distilled water to bring the liquid level to the proper level. If you have to add more than 1.0 quart (1.0 liter) of engine coolant per month, have your dealer check the engine cooling system. Your cooling system may have a leak. Operating an engine with a low level of coolant can result in engine overheating and possible engine damage.

Recycled engine coolant Ford Motor Company does NOT recommend the use of recycled engine coolant in vehicles originally equipped with Motorcraft Premium Gold Engine Coolant since a Ford-approved recycling process is not yet available.

Used engine coolant should be disposed of in an appropriate

manner. Follow your community’s regulations and standards for recycling and disposing of automotive fluids.

Coolant refill capacity To find out how much fluid your vehicle’s cooling system can hold, refer to Refill capacities in this section. Fill your engine coolant reservoir as outlined in Adding engine coolant in this section.

Severe climates If you drive in extremely cold climates (less than –34° F [–36° C ]): • It may be necessary to increase the coolant concentration • NEVER increase the coolant concentration above 60%. • Increased engine coolant concentrations above 60% will

above 50%.

decrease the overheat protection characteristics of the engine coolant and may cause engine damage.

• Refer to the chart on the coolant container to ensure the

coolant concentration in your vehicle will provide adequate freeze protection at the temperatures in which you drive in the winter months.

If you drive in extremely hot climates: • It is still necessary to maintain the coolant concentration • NEVER decrease the coolant concentration below 40%.

above 40%.

337

2005 Expedition (exd) Owners Guide (post-2002-fmt) USA_English (fus)

Maintenance and Specifications • Decreased engine coolant concentrations below 40% will

decrease the corrosion protection characteristics of the engine coolant and may cause engine damage.

• Decreased engine coolant concentrations below 40% will

decrease the freeze protection characteristics of the engine coolant and may cause engine damage.

• Refer to the chart on the coolant container to ensure the

coolant concentration in your vehicle will provide adequate protection at the temperatures in which you drive.

Vehicles driven year-round in non-extreme climates should use a 50/50
mixture of engine coolant and distilled water for optimum cooling system and engine protection.

What you should know about fail-safe cooling If the engine coolant supply is depleted, this feature allows the vehicle to be driven temporarily before incremental component damage is incurred. The “fail-safe” distance depends on ambient temperatures, vehicle load and terrain. How fail-safe cooling works If the engine begins to overheat: • The engine coolant temperature gauge will move to the red (hot) area. • CHECK ENGINE TEMPERATURE

will illuminate in the message center.

• The Service engine soon indicator light will illuminate. If the engine reaches a preset over-temperature condition, the engine will automatically switch to alternating cylinder operation. Each disabled cylinder acts as an air pump and cools the engine. When this occurs the vehicle will still operate. However: • The engine power will be limited. • The air conditioning system will be disabled. Continued operation will increase the engine temperature: • The engine will completely shut down. • Steering and braking effort will increase. 338

2005 Expedition (exd) Owners Guide (post-2002-fmt) USA_English (fus)

Maintenance and Specifications

Once the engine temperature cools, the engine can be re-started. Take your vehicle to a service facility as soon as possible to minimize engine damage. When fail-safe mode is activated You have limited engine power when in the fail-safe mode, so drive the vehicle with caution. The vehicle will not be able to maintain high speed operation and the engine will run rough. Remember that the engine is capable of completely shutting down automatically to prevent engine damage, therefore: 1. Pull off the road as soon as safely possible and turn off the engine. 2. Arrange for the vehicle to be taken to a service facility. 3. If this is not possible, wait a short period for the engine to cool. 4. Check the coolant level and replenish if low.

Never remove the coolant reservoir cap while the engine is running or hot.

5. Restart the engine and take your vehicle to a service facility. Driving the vehicle without repairing the engine problem increases the chance of engine damage. Take your vehicle to a service facility as soon as possible.

WHAT YOU SHOULD KNOW ABOUT AUTOMOTIVE FUELS

Important safety precautions

Do not overfill the fuel tank. The pressure in an overfilled tank may cause leakage and lead to fuel spray and fire.

The fuel system may be under pressure. If the fuel filler cap is venting vapor or if you hear a hissing sound, wait until it stops

before completely removing the fuel filler cap. Otherwise, fuel may spray out and injure you or others.

If you do not use the proper fuel filler cap, excessive pressure or vacuum in the fuel tank may damage the fuel system or cause the fuel cap to disengage in a collision, which may result in possible personal injury.

339

2005 Expedition (exd) Owners Guide (post-2002-fmt) USA_English (fus)

Maintenance and Specifications

Automotive fuels can cause serious injury or death if misused or mishandled.

Gasoline may contain benzene, which is a cancer-causing agent.

Observe the following guidelines when handling automotive fuel: • Extinguish all smoking materials

and any open flames before refueling your vehicle.

• Always turn off the vehicle before • Automotive fuels can be harmful

refueling.

or fatal if swallowed. Fuel such as gasoline is highly toxic and if swallowed can cause death or permanent injury. If fuel is swallowed, call a physician immediately, even if no symptoms are immediately apparent. The toxic effects of fuel may not be visible for hours. • Avoid inhaling fuel vapors. Inhaling too much fuel vapor of any kind

can lead to eye and respiratory tract irritation. In severe cases, excessive or prolonged breathing of fuel vapor can cause serious illness and permanent injury.

• Avoid getting fuel liquid in your eyes. If fuel is splashed in the eyes, remove contact lenses (if worn), flush with water for 15 minutes and seek medical attention. Failure to seek proper medical attention could lead to permanent injury.

• Fuels can also be harmful if absorbed through the skin. If fuel is

splashed on the skin and/or clothing, promptly remove contaminated clothing and wash skin thoroughly with soap and water. Repeated or prolonged skin contact with fuel liquid or vapor causes skin irritation. • Be particularly careful if you are taking “Antabuse” or other forms of disulfiram for the treatment of alcoholism. Breathing gasoline vapors, or skin contact could cause an adverse reaction. In sensitive individuals, serious personal injury or sickness may result. If fuel is splashed on the skin, promptly wash skin thoroughly with soap and water. Consult a physician immediately if you experience an adverse reaction.

340

2005 Expedition (exd) Owners Guide (post-2002-fmt) USA_English (fus)

Maintenance and Specifications

When refueling always shut the engine off and never allow sparks or open flames near the filler neck. Never smoke while

refueling. Fuel vapor is extremely hazardous under certain conditions. Care should be taken to avoid inhaling excess fumes.

The flow of fuel through a fuel pump nozzle can produce static electricity, which can cause a fire if fuel is pumped into an

ungrounded fuel container.

Refueling

Fuel vapor burns violently and a fuel fire can cause bad injuries. To help avoid injuries to you and others: • Read and follow all the instructions on the pump island; • Turn off your engine when you are refueling; • Do not smoke if you are near fuel or refueling your vehicle; • Keep sparks, flames and smoking materials away from fuel; • Stay outside your vehicle and do not leave the fuel pump unattended when refueling you vehicle — this is against the law in some places; • Keep children away from the fuel pump; never let children pump fuel

Use the following guidelines to avoid static build-up when filling an ungrounded fuel container: • Place approved fuel container on the ground. • DO NOT fill a fuel container while it is in the vehicle (including the • Keep the fuel pump nozzle in contact with the fuel container while • DO NOT use a device that would hold the fuel pump handle in the fill

cargo area).

filling.

position.

Fuel Filler Cap Your fuel tank filler cap has an indexed design with a 1/4 turn on/off feature. When fueling your vehicle: 1. Turn the engine off.

341

2005 Expedition (exd) Owners Guide (post-2002-fmt) USA_English (fus)

Maintenance and Specifications

2. Carefully turn the filler cap counterclockwise 1/4 turn until it stops. 3. Pull to remove the cap from the fuel filler pipe. 4. To install the cap, align the tabs on the cap with the notches on the filler pipe. 5. Turn the filler cap clockwise 1/4 turn of a turn until at least a few clicks are heard. If ”Check fuel cap” displays in the message center or the ”Service Engine Soon” indicator (vehicle without message center) comes on and stays on after you start the engine, the fuel filler cap may not be properly installed. Turn off the engine, remove the fuel filler cap, align the cap properly and reinstall it. If you must replace the fuel filler cap, replace it with a fuel filler cap that is designed for your vehicle. The customer warranty may be void for any damage to the fuel tank or fuel system if the correct genuine Ford or Motorcraft fuel filler cap is not used.

The fuel system may be under pressure. If the fuel filler cap is venting vapor or if you hear a hissing sound, wait until it stops

before completely removing the fuel filler cap. Otherwise, fuel may spray out and injure you or others.

If you do not use the proper fuel filler cap, excessive pressure or vacuum in the fuel tank may damage the fuel system or cause the fuel cap to disengage in a collision, which may result in possible personal injury.

Choosing the right fuel Use only UNLEADED FUEL. The use of leaded fuel is prohibited by law and could damage your vehicle. Your vehicle was not designed to use fuel or fuel additives with metallic compounds, including manganese-based additives. Studies indicate that these additives can cause your vehicle’s emission control system to deteriorate more rapidly. In Canada, premium grade fuel generally contains more metallic additives than regular fuel. We recommend using regular grade fuel. In Canada, many fuels contain metallic additives, but fuels free of such additives may be available; check with your local fuel dealer. Do not use fuel containing methanol. It can damage critical fuel system components.

342

2005 Expedition (exd) Owners Guide (post-2002-fmt) USA_English (fus)

Maintenance and Specifications

87(R+M)/2 METHOD

Repairs to correct the effects of using a fuel for which your vehicle was not designed may not be covered by your warranty. Octane recommendations Your vehicle is designed to use “Regular” unleaded gasoline with pump (R+M)/2 octane rating of 87. We do not recommend the use of gasolines labeled as “Regular” that are sold with octane ratings of 86 or lower in high altitude areas. Do not be concerned if your engine sometimes knocks lightly. However, if it knocks heavily under most driving conditions while you are using fuel with the recommended octane rating, see your dealer or a qualified service technician to prevent any engine damage. Fuel quality If you are experiencing starting, rough idle or hesitation driveability problems during a cold start, try a different brand of gasoline. If the problems persist, see your dealer or a qualified service technician. It should not be necessary to add any aftermarket products to your fuel tank if you continue to use high quality fuel of the recommended octane rating. Aftermarket products could cause damage to the fuel system. Repairs to correct the effects of using an aftermarket product in your fuel may not be covered by your warranty. Many of the world’s automakers approved the World-wide Fuel Charter that recommends gasoline specifications to provide improved performance and emission control system protection for your vehicle. Gasolines that meet the World-wide Fuel Charter should be used when available. Ask your fuel supplier about gasolines that meet the World-wide Fuel Charter. Cleaner air Ford endorses the use of reformulated “cleaner-burning” gasolines to improve air quality. Running out of fuel Avoid running out of fuel because this situation may have an adverse affect on powertrain components. If you have run out of fuel: • You may need to cycle the ignition from OFF to ON several times after

refueling, to allow the fuel system to pump the fuel from the tank to the engine.

343

2005 Expedition (exd) Owners Guide (post-2002-fmt) USA_English (fus)

Maintenance and Specifications • Your Service engine soon indicator may come on. For more information on the Service engine soon indicator, refer to the Instrument Cluster chapter.

Fuel Filter For fuel filter replacement, see your dealer or a qualified service technician. Refer to scheduled maintenance information for the appropriate intervals for changing the fuel filter. Replace the fuel filter with an authorized Motorcraft part. The customer warranty may be void for any damage to the fuel system if an authorized Motorcraft fuel filter is not used.

ESSENTIALS OF GOOD FUEL ECONOMY

Measuring techniques Your best source of information about actual fuel economy is you, the driver. You must gather information as accurately and consistently as possible. Fuel expense, frequency of fill-ups or fuel gauge readings are NOT accurate as a measure of fuel economy. We do not recommend taking fuel economy measurements during the first 1,000 miles (1,600
km) of driving (engine break-in period). You will get a more accurate measurement after 2,000 miles-3,000 miles (3,000 km–5,000 km).

Filling the tank The advertised fuel capacity of the fuel tank on your vehicle is equal to the rated refill capacity of the fuel tank as listed in the Refill capacities section of this chapter. The advertised capacity is the amount of the indicated capacity and the empty reserve combined. Indicated capacity is the difference in the amount of fuel in a full tank and a tank when the fuel gauge indicates empty. Empty reserve is the small amount of fuel remaining in the fuel tank after the fuel gauge indicates empty. The amount of usable fuel in the empty reserve varies and should not be relied upon to increase driving range. When refueling your vehicle after the fuel gauge indicates empty, you might not be able to refuel the full amount of the advertised capacity of the fuel tank due to the empty reserve still present in the tank. For consistent results when filling the fuel tank: • Turn the engine/ignition switch to the off position prior to refueling,

an error in the reading will result if the engine is left running.

344

2005 Expedition (exd) Owners Guide (post-2002-fmt) USA_English (fus)

the tank is filled.

Maintenance and Specifications • Use the same filling rate setting (low — medium — high) each time • Allow no more than 2 automatic click-offs when filling. • Always use fuel with the recommended octane rating. • Use a known quality gasoline, preferably a national brand. • Use the same side of the same pump and have the vehicle facing the • Have the vehicle loading and distribution the same every time. Your results will be most accurate if your filling method is consistent.

same direction each time you fill up.

Calculating fuel economy 1. Fill the fuel tank completely and record the initial odometer reading (in miles or kilometers). 2. Each time you fill the tank, record the amount of fuel added (in gallons or liters). 3. After at least three to five tank fill-ups, fill the fuel tank and record the current odometer reading. 4. Subtract your initial odometer reading from the current odometer reading. 5. Follow one of the simple calculations in order to determine fuel economy:

Calculation 1: Divide total miles traveled by total gallons used. Calculation 2: Multiply liters used by 100, then divide by total kilometers traveled.

Keep a record for at least one month and record the type of driving (city or highway). This will provide an accurate estimate of the vehicle’s fuel economy under current driving conditions. Additionally, keeping records during summer and winter will show how temperature impacts fuel economy. In general, lower temperatures give lower fuel economy.

Driving style — good driving and fuel economy habits Give consideration to the lists that follow and you may be able to change a number of variables and improve your fuel economy. Habits • Smooth, moderate operation can yield up to 10% savings in fuel. • Steady speeds without stopping will usually give the best fuel

economy.

345

2005 Expedition (exd) Owners Guide (post-2002-fmt) USA_English (fus)

fuel.

Maintenance and Specifications • Idling for long periods of time (greater than one minute) may waste • Anticipate stopping; slowing down may eliminate the need to stop. • Sudden or hard accelerations may reduce fuel economy. • Slow down gradually. • Driving at reasonable speeds (traveling at 55 mph [88 km/h] uses 15% • Revving the engine before turning it off may reduce fuel economy. • Using the air conditioner or defroster may reduce fuel economy. • You may want to turn off the speed control in hilly terrain if unnecessary shifting between third and fourth gear occurs. Unnecessary shifting of this type could result in reduced fuel economy.

less fuel than traveling at 65 mph [105 km/h]).

reduce fuel economy.

• Warming up a vehicle on cold mornings is not required and may • Resting your foot on the brake pedal while driving may reduce fuel • Combine errands and minimize stop-and-go driving. Maintenance • Keep tires properly inflated and use only recommended size. • Operating a vehicle with the wheels out of alignment will reduce fuel • Use recommended engine oil. Refer to Lubricant specifications in • Perform all regularly scheduled maintenance items. Follow the

this chapter.

economy.

economy.

recommended maintenance schedule and owner maintenance checks found in scheduled maintenance information.

at any speed.

Conditions • Heavily loading a vehicle or towing a trailer may reduce fuel economy • Carrying unnecessary weight may reduce fuel economy (as much as 1
• Adding certain accessories to your vehicle (for example bug

mpg [0.4 km/L] is lost for every 400 lb [180 kg] of weight carried).

deflectors, rollbars/light bars, running boards, ski/luggage racks) may reduce fuel economy.

346

2005 Expedition (exd) Owners Guide (post-2002-fmt) USA_English (fus)

Maintenance and Specifications

driving on hilly terrain.

two-wheel-drive operation.

8–10 miles (12–16 km) of driving.

cruise gear and with steady pressure on the gas pedal.

• Using fuel blended with alcohol may lower fuel economy. • Fuel economy may decrease with lower temperatures during the first • Driving on flat terrain offers improved fuel economy as compared to • Transmissions give their best fuel economy when operated in the top • Four-wheel-drive operation (if equipped) is less fuel efficient than • Close windows for high speed driving. EPA window sticker Every new vehicle should have the EPA window sticker. Contact your dealer if the window sticker is not supplied with your vehicle. The EPA window sticker should be your guide for the fuel economy comparisons with other vehicles. It is important to note the box in the lower left corner of the window sticker. These numbers represent the range of fuel economy expected on the vehicle under optimum conditions. Your fuel economy may vary depending upon the method of operation and conditions.

EMISSION CONTROL SYSTEM Your vehicle is equipped with various emission control components and a catalytic converter which will enable your vehicle to comply with applicable exhaust emission standards. To make sure that the catalytic converter and other emission control components continue to work properly: • Use only the specified fuel listed. • Avoid running out of fuel. • Do not turn off the ignition while your vehicle is moving, especially at • Have the items listed in scheduled maintenance information

high speeds.

performed according to the specified schedule.

The scheduled maintenance items listed in scheduled maintenance information are essential to the life and performance of your vehicle and to its emissions system. If other than Ford, Motorcraft or Ford-authorized parts are used for maintenance replacements or for service of components affecting

347

2005 Expedition (exd) Owners Guide (post-2002-fmt) USA_English (fus)

Maintenance and Specifications

emission control, such non-Ford parts should be equivalent to genuine Ford Motor Company parts in performance and durability.

Do not park, idle, or drive your vehicle in dry grass or other dry ground cover. The emission system heats up the engine

compartment and exhaust system, which can start a fire.

Illumination of the Service engine soon light, charging system warning light or the temperature warning light, fluid leaks, strange odors, smoke or loss of engine power, could indicate that the emission control system is not working properly.

Exhaust leaks may result in entry of harmful and potentially lethal fumes into the passenger compartment.

Do not make any unauthorized changes to your vehicle or engine. By law, vehicle owners and anyone who manufactures, repairs, services, sells, leases, trades vehicles, or supervises a fleet of vehicles are not permitted to intentionally remove an emission control device or prevent it from working. Information about your vehicle’s emission system is on the Vehicle Emission Control Information Decal located on or near the engine. This decal identifies engine displacement and gives some tune up specifications. Please consult your Warranty Guide for complete emission warranty information.

On board diagnostics (OBD-II) Your vehicle is equipped with a computer that monitors the engine’s emission control system. This system is commonly known as the On Board Diagnostics System (OBD-II). This OBD-II system protects the environment by ensuring that your vehicle continues to meet government emission standards. The OBD-II system also assists the service technician in properly servicing your vehicle. When the Check engine/Service engine soon light illuminates, the OBD-II system has detected a malfunction. Temporary malfunctions may cause your Check engine/Service engine soon light to illuminate. Examples are: 1. The vehicle has run out of fuel. (The engine may misfire or run poorly.) 2. Poor fuel quality or water in the fuel. 3. The fuel cap may not have been securely tightened. See Fuel filler cap in this chapter.

348

2005 Expedition (exd) Owners Guide (post-2002-fmt) USA_English (fus)

Maintenance and Specifications

These temporary malfunctions can be corrected by filling the fuel tank with good quality fuel and/or properly tightening the fuel cap. After three driving cycles without these or any other temporary malfunctions present, the Check engine/Service engine soon light should turn off. (A driving cycle consists of a cold engine startup followed by mixed city/highway driving.) No additional vehicle service is required. If the Check engine/Service engine soon light remains on, have your vehicle serviced at the first available opportunity.

Readiness for Inspection/Maintenance (I/M) testing In some localities, it may be a legal requirement to pass an I/M test of the on-board diagnostics system. If your Check engine/Service engine soon light is on, refer to the description in the Warning lights and chimes section of the Instrument Cluster chapter. Your vehicle may not pass the I/M test with the Check engine/Service engine soon light on. If the vehicle’s powertrain system or its battery has just been serviced, the on-board diagnostics system is reset to a “not ready for I/M test” condition. To ready the on-board diagnostics system for I/M testing, a minimum of 30 minutes of city and highway driving is necessary as described below: • First, at least 10 minutes of driving on an expressway or highway. • Next, at least 20 minutes driving in stop-and-go, city-type traffic with

at least four idle periods.

Allow the vehicle to sit for at least eight hours without starting the engine. Then, start the engine and complete the above driving cycle. The engine must warm up to its normal operating temperature. Once started, do not turn off the engine until the above driving cycle is complete.

CHECKING AND ADDING POWER STEERING FLUID Check the power steering fluid. Refer to the scheduled maintenance information for the service interval schedules. If adding fluid is necessary, use only Ford Premium Power Steering Fluid or MERCON威 ATF.

349

2005 Expedition (exd) Owners Guide (post-2002-fmt) USA_English (fus)

Maintenance and Specifications

1. Start the engine and let it run until it reaches normal operating temperature (the engine coolant temperature gauge indicator will be near the center of the normal area between H and C). 2. While the engine idles, turn the steering wheel left and right several times. 3. Turn the engine off. 4. Check the fluid level in the reservoir. It should be between the MIN and MAX lines. Do not add fluid if the level is in this range. 5. If the fluid is low, add fluid in small amounts, continuously checking the level until it reaches the range between the MIN and MAX lines. Be sure to put the cap back on the reservoir.

BRAKE FLUID RESERVOIR The fluid level will drop slowly as the brakes wear, and will rise when the brake components are replaced. Fluid levels between the “MIN” and “MAX” lines are within the normal operating range; there is no need to add fluid. If the fluid levels are outside of the normal operating range the performance of your brake system could be compromised; seek service from your dealer immediately.

TRANSMISSION FLUID

Checking automatic transmission fluid Refer to your scheduled maintenance information for scheduled intervals for fluid checks and changes. Your transmission does not consume fluid. However, the fluid level should be checked if the transmission is not working properly, i.e., if the transmission slips or shifts slowly or if you notice some sign of fluid leakage. Automatic transmission fluid expands when warmed. To obtain an accurate fluid check, drive the vehicle until it is at normal operating

350

2005 Expedition (exd) Owners Guide (post-2002-fmt) USA_English (fus)

Maintenance and Specifications

temperature (approximately 20 miles [30 km]). If your vehicle has been operated for an extended period at high speeds, in city traffic during hot weather or pulling a trailer, the vehicle should be turned off for about 30
minutes to allow fluid to cool before checking. 1. Drive the vehicle 20 miles (30 km) or until it reaches normal operating temperature. 2. Park the vehicle on a level surface and engage the parking brake. 3. With the parking brake engaged and your foot on the brake pedal, start the engine and move the gearshift lever through all of the gear ranges. Allow sufficient time for each gear to engage. 4. Latch the gearshift lever in P (Park) and leave the engine running. 5. Remove the dipstick, wiping it clean with a clean, dry lint free rag. If necessary, refer to Identifying components in the engine compartment in this chapter for the location of the dipstick. 6. Install the dipstick making sure it is fully seated in the filler tube. 7. Remove the dipstick and inspect the fluid level. The fluid should be in the designated area for normal operating temperature or ambient temperature. Low fluid level Do not drive the vehicle if the fluid level is at the bottom of the dipstick and the ambient temperature is above 50°F (10°C ). Correct fluid level The transmission fluid should be checked at normal operating temperature 150°F-170°F (66°C-77°C) on a level surface. The normal operating temperature can be reached after approximately 20 miles (30
km) of driving. You can check the fluid without driving if the ambient temperature is above 50°F (10°C). However, if fluid is added at this time, an overfill condition could result when the vehicle reaches normal operating temperature. The transmission fluid should be in this range if at normal operating temperature (150°F-170°F [66°C-77°C]).

DO NOT ADD

DO NOT ADD

COLD

COLD

ADD

ADD

HOT

HOT

351

2005 Expedition (exd) Owners Guide (post-2002-fmt) USA_English (fus)

Maintenance and Specifications

The transmission fluid should be in this range if at ambient temperature (50°F-95°F [10°C-35°C]).

ADD

COLD

HOT

DO NOT ADD

HOT

ADD

COLD

DO NOT ADD

High fluid level Fluid levels above the safe range may result in transmission failure. An overfill condition of transmission fluid may cause shift and/or engagement concerns and/or possible damage. High fluid levels can be caused by an overheating condition. Adjusting automatic transmission fluid levels Before adding any fluid, make sure the correct type is used. The type of fluid used is normally indicated on the dipstick and also in the Lubricant specifications section in this chapter. Use of a non-approved automatic transmission fluid may cause internal transmission component damage. If necessary, add fluid in 1/2 pint (250 mL) increments through the filler tube until the level is correct. If an overfill occurs, excess fluid should be removed by a qualified technician. An overfill condition of transmission fluid may cause shift and/or engagement concerns and/or possible damage. Do not use supplemental transmission fluid additives, treatments or cleaning agents. The use of these materials may affect transmission operation and result in damage to internal transmission components.

DO NOT ADD

COLD

ADD

HOT

DRIVELINE UNIVERSAL JOINT AND SLIP YOKE Your vehicle may be equipped with universal joints that require lubrication. Refer to the scheduled maintenance information for maintenance intervals. If the original universal joints are replaced with universal joints equipped with grease fittings, lubrication will also be necessary.

AIR FILTER MAINTENANCE Refer to scheduled maintenance information for the appropriate intervals for changing the air filter element.

352

2005 Expedition (exd) Owners Guide (post-2002-fmt) USA_English (fus)

Maintenance and Specifications

When changing the air filter element, use only the Motorcraft air filter element listed. Refer to Motorcraft part numbers in this chapter. Note: Do not start your engine with the air cleaner removed and do not remove it while the engine is running.

Changing the air filter element 1. Release two retainer clamps.

2. Pull air filter tray assembly out toward front of vehicle and lift air filter element up and out of housing.

The air filter box needs to be free of any debris before installing a new air filter. 3. Install a new air filter element into the tray assembly. 4. Return air filter tray to original position by pressing firmly on the handle until all rearward movement stops and secure the two clamps.

353

2005 Expedition (exd) Owners Guide (post-2002-fmt) USA_English (fus)

Maintenance and Specifications

5.4L 3V V8 engine FA-1754
BXT-65-650
FG-986B FL-820-S

MOTORCRAFT PART NUMBERS Component Air filter element Battery Fuel filter Oil filter PCV valve Spark plugs 1The PCV valve is a critical emission component. It is one of the items listed in scheduled maintenance information and is essential to the life and performance of your vehicle and to its emissions system. For PCV valve replacement, see your dealer or a qualified service technician. Refer to scheduled maintenance information for the appropriate intervals for changing the PCV valve. Replace the PCV valve with one that meets Ford material and design specifications for your vehicle, such as a Motorcraft or equivalent replacement part. The customer warranty may be void for any damage to the emissions system if such a PCV valve is not used. 2For spark plug replacement, see your dealer or a qualified service technician. Refer to scheduled maintenance information for the appropriate intervals for changing the spark plugs. Replace the spark plugs with ones that meet Ford material and design specifications for your vehicle, such as Motorcraft or equivalent replacement parts. The customer warranty may be void for any damage to the engine if such spark plugs are not used.

354

2005 Expedition (exd) Owners Guide (post-2002-fmt) USA_English (fus)

Maintenance and Specifications

REFILL CAPACITIES Fluid

Brake fluid

Engine oil (includes filter change)6

Fuel tank

Power steering fluid Transmission fluid 1

Transfer case fluid

Ford Part Name Motorcraft High Performance DOT 3 Motor Vehicle Brake Fluid Motorcraft SAE 5W-20 Premium Synthetic Blend Motor Oil (US) Motorcraft SAE 5W-20 Super Premium Motor Oil (Canada) N/A

Motorcraft MERCON 威 ATF Motorcraft MERCON威V ATF Motorcraft MERCON威 ATF

Application

Capacity

All

All

All

All

4R70/75 E

4x4 vehicles

Fill to line on reservoir

7.0 quarts (6.6
L)

28.0 gallons (106L) Fill to line on reservoir 13.9 quarts (13.1L) 2

2.0 quarts (1.9L)

355

2005 Expedition (exd) Owners Guide (post-2002-fmt) USA_English (fus)

Maintenance and Specifications

Fluid

Ford Part Name

Engine coolant 3 Motorcraft

Premium Gold Engine Coolant (yellow-colored)

Front axle lubricant

Rear axle lubricant 4

Windshield washer fluid

Motorcraft SAE 80W-90
Premium Rear Axle Lubricant Motorcraft SAE 75W-140
Synthetic Rear Axle Lubricant

Motorcraft Premium Windshield Washer Concentrate

Application

Capacity

5.4L Base Radiator without aux rear heat 5.4L Heavy Duty Trailer Tow Radiator without aux rear heat 5.4L Base Radiator with aux rear heat 5.4L Heavy Duty Trailer Tow Radiator with aux rear heat 4x4 vehicles

19.4 quarts (18.4L)

19.7 quarts (18.6L)

20.7 quarts (19.6L)

20.9 quarts (19.8L)

3.5-3.7 pints (1.8-2.0L)

Conventional differential (9.75 inch axle) Limited-slip differential (9.75 inch axle)5
All

4.5 pints (2.13L)

4.25 pints (2.01L)5

4.5 quarts (4.1L)

1Ensure the correct automatic transmission fluid is used. Transmission fluid requirements are indicated on the dipstick or on the dipstick handle. Check the container to verify the fluid being added is of the correct type. Refer to your scheduled maintenance information to determine the correct service interval.

356

2005 Expedition (exd) Owners Guide (post-2002-fmt) USA_English (fus)

Maintenance and Specifications

Some transmission fluids may be labeled as dual usage, such as MERCON威 and MERCON威 V. These dual usage fluids are not to be used in an automatic transmission that requires use of the MERCON威 type fluid. However, these dual usage fluids may be used in transmissions that require the MERCON威 V type fluid. MERCON威 and MERCON威 V type fluids are not interchangeable. DO NOT mix MERCON威 and MERCON威 V. Use of a transmission fluid that indicates dual usage (MERCON威 and MERCON威 V) in an automatic transmission application requiring MERCON威 may cause transmission damage. Use of any fluid other than the recommended fluid may cause transmission damage. 2Indicates only approximate dry-fill capacity. Some applications may vary based on cooler size and if equipped with an in-tank cooler. The amount of transmission fluid and fluid level should be set by the indication on the dipstick’s normal operating range. 3Add the coolant type originally equipped in your vehicle. 4Your vehicle’s rear axle is filled with a synthetic rear axle lubricant and is considered lubricated for life. These lubricants are not to be checked or changed unless a leak is suspected, service is required or the axle has been submerged in water. The axle lubricant should be changed any time the axle has been submerged in water. Service refill capacities are determined by filling the rear axle 0.9 inch (23mm) below the bottom of the filler hole. 5Add 4 oz. (118 ml) of Additive Friction Modifier XL-3 (or equivalent) for complete refill of Limited Slip axles. For complete refills, fill using the Additive Friction Modifier first. 6Use of synthetic or synthetic blend motor oil is not mandatory. Engine oil need only meet the requirements of Ford specification WSS-M2C930-A and the API Certification mark.

357

2005 Expedition (exd) Owners Guide (post-2002-fmt) USA_English (fus)

Maintenance and Specifications

LUBRICANT SPECIFICATIONS

Ford part name Multi-Purpose Grease

Ford part number XG-4 or XL-5

Ford specification ESR-M1C159-A or ESB-M1C93-B

Penetrating and Lock Lubricant

XL-1

none

Item

Hinges, latches, striker plates and rotors, seat tracks, fuel filler door hinge and spring Lock cylinders, swing-away spare tire carrier padlock Brake fluid

PM-1

ESA-M6C25-A and DOT 3

XG-1-K or XG-1-C or XG-1-T

VC-7-A (U.S., except CA, OR and NM), VC-7-B (CA, OR and NM) XO-5W20-QSP (US) CXO-5W20–LSP12
(Canada)

ESA-M1C75-B

WSS-M97B51-A1

WSS-M2C930-A and API Certification Mark

Motorcraft High Performance DOT 3 Motor Vehicle Brake Fluid Premium Long Life Grease

Driveshaft, slip spline, double Cardan joint center ball Engine coolant Motorcraft

Premium Gold Engine Coolant (yellow-colored)

Motorcraft SAE 5W-20 Premium Synthetic Blend Motor Oil Motorcraft SAE 5W-20 Super Premium Motor Oil (Canada)

Engine oil

358

2005 Expedition (exd) Owners Guide (post-2002-fmt) USA_English (fus)

Item

4x4 front wheel bearings, 4x4
spindle needle bearings, spindle thrust bearings & front drive axle u-joint/slip spline Automatic transmission (4R70/75 E)1
Power steering fluid Rear axle2

Front axle (4X4)

Transfer case (4X4) Windshield washer fluid

Maintenance and Specifications

Ford part number E8TZ-19590-A

Ford specification ESA-M1C198-A

Ford part name High Temperature 4x4 Front Axle & Wheel Bearing Grease

XT-5-QM

MERCON威V

XT-2-QDX

MERCON威

XY–75W140–QL WSL–M2C192–A

XY-80W90–QL

WSP-M2C197–A

XT-2-QDX

MERCON威

ZC-32–A

WSB-M8B16–A2

Motorcraft MERCON威V ATF Motorcraft MERCON威 ATF Motorcraft SAE 75W-140
Synthetic Rear Axle Lube Motorcraft SAE 80W-90
Premium Rear Axle Lube Motorcraft MERCON威ATF Motorcraft Premium Windshield Washer Concentrate

1Ensure the correct automatic transmission fluid is used. Transmission fluid requirements are indicated on the dipstick or on the dipstick handle. Check the container to verify the fluid being added is of the correct type. Refer to your scheduled maintenance information to determine the correct service interval. Some transmission fluids may be labeled as dual usage, such as MERCON威 and MERCON威 V. These dual usage fluids are not to be used

359

2005 Expedition (exd) Owners Guide (post-2002-fmt) USA_English (fus)

Maintenance and Specifications

in an automatic transmission that requires use of the MERCON威 type fluid. However, these dual usage fluids may be used in transmissions that require the MERCON威 V type fluid. MERCON威 and MERCON威 V type fluids are not interchangeable. DO NOT mix MERCON威 and MERCON威 V. Use of a transmission fluid that indicates dual usage (MERCON威 and MERCON威 V) in an automatic transmission application requiring MERCON威 may cause transmission damage. Use of any fluid other than the recommended fluid may cause transmission damage. 2Add 4 oz. (118 ml) of Additive Friction Modifier XL-3 or equivalent for complete refill of Ford Limited Slip rear axles.

ENGINE DATA Engine Cubic inches Required fuel Firing order Ignition system Spark plug gap Compression ratio

VEHICLE DIMENSIONS Vehicle dimensions (1) Overall length (2) Vehicle width (Body) (2) Vehicle width including mirrors (2) Vehicle width with mirrors folded (2) Vehicle width with optional running boards (3) Overall height (with roof rack)

360

5.4L V8 engine 330
87 octane 1-3-7-2-6-5-4-8
Coil on plug 0.040–0.050 inch (1.02–1.28mm) 9.85:1

4x2 – inches (mm) 205.8 (5228) 78.7 (2000)

4x4 – inches (mm) 205.8 (5228) 78.7 (2000)

92.4 (2392)

92.4 (2392)

79.9 (2029)

79.9 (2029)

81.7 (2074)

81.7 (2074)

76.7 (1948)

76.6 (1944)

2005 Expedition (exd) Owners Guide (post-2002-fmt) USA_English (fus)

Maintenance and Specifications

Vehicle dimensions (4) Wheelbase (5) Track - Front (5) Track - Rear

4x2 – inches (mm) 119.0 (3023) 67.0 (1701) 67.3 (1708)

4x4 – inches (mm) 119 (3023) 67.0 (1701) 67.3 (1708)

361

2005 Expedition (exd) Owners Guide (post-2002-fmt) USA_English (fus)

Maintenance and Specifications

IDENTIFYING YOUR VEHICLE Certification label The National Highway Traffic Safety Administration Regulations require that a Certification label be affixed to a vehicle and prescribe where the Certification label may be located. The Certification label is located on the structure by the trailing edge of the driver’s door or the edge of the driver’s door.

Vehicle identification number (VIN) The vehicle identification number is attached to a metal tag and is located on the driver side instrument panel. (Please note that in the graphic XXXX is representative of your vehicle identification number.)

XXXXXXXXXXXXXXXXX

1. World manufacturer identifier 2. Brake type and gross vehicle weight rating (GVWR) 3. Vehicle line, series, body type 4. Engine type 5. Check digit 6. Model year

362

2005 Expedition (exd) Owners Guide (post-2002-fmt) USA_English (fus)

Maintenance and Specifications

7. Assembly plant 8. Production sequence number

Engine number The engine number (the last eight numbers of the vehicle identification number) is stamped on the engine block and transmission.

Transmission/Transaxle code designations

You can find a transmission/transaxle code on the vehicle certification label. The following table tells you which transmission or transaxle each code represents. Code

Description Four-speed automatic (4R75E)

363

2005 Expedition (exd) Owners Guide (post-2002-fmt) USA_English (fus)

Accessories

GENUINE FORD ACCESSORIES FOR YOUR VEHICLE A wide selection of Genuine Ford Accessories are available for your vehicle through your local authorized Ford or Ford of Canada dealer. These quality accessories have been specifically engineered to fulfill your automotive needs; they are custom designed to complement the style and aerodynamic appearance of your vehicle. In addition, each accessory is made from high quality materials and meets or exceeds Ford’s rigorous engineering and safety specifications. Ford Motor Company will repair or replace any properly dealer-installed Genuine Ford Accessory found to be defective in factory-supplied materials or workmanship during the warranty period, as well as any component damaged by the defective accessory. The accessory will be warranted for whichever provides you the greatest benefit: • 12 months or 12,000 miles (20,000 km) (whichever occurs first), or • the remainder of your new vehicle limited warranty. This means that Genuine Ford Accessories purchased along with your new vehicle and installed by the dealer are covered for the full length of your New Vehicle’s Limited Warranty — 3 years or 36,000 miles (60,000
km) (whichever occurs first). Contact your dealer for details and a copy of the warranty. Not all accessories are available for all models. The following is a list of several Genuine Ford Accessory products for your vehicle. Not all accessories are available for all models. For a complete listing of the accessories that are available for your vehicle, please contact your dealer or visit our online store at: www.fordaccessoriesstore.com.

Exterior style Bug shields Deflectors Fender flares Front end covers Grille inserts Headlamps, fog lights and Daytime Running Lamps (DRLs) Running boards Splash guards Step bars Wheels

364

2005 Expedition (exd) Owners Guide (post-2002-fmt) USA_English (fus)

Accessories

Interior style Electrochromatic compass/temperature interior mirrors Floor mats Scuff plates

Lifestyle Bike racks Cargo organization and management Smoker’s package Rear seat entertainment systems Towing mirrors Trailer hitches, wiring harnesses and accessories

Peace of mind First aid and highway safety kits Full vehicle covers Locking gas cap Navigation systems Mobile-ease hands-free communication system Remote start Vehicle security systems Keyless entry keypad For maximum vehicle performance, keep the following information in mind when adding accessories or equipment to your vehicle: • When adding accessories, equipment, passengers and luggage to your vehicle, do not exceed the total weight capacity of the vehicle or of the front or rear axle (GVWR or GAWR as indicated on the Safety Compliance Certification label). Consult your dealer for specific weight information. • The Federal Communications Commission (FCC) and Canadian Radio Telecommunications Commission (CRTC) regulate the use of mobile communications systems — such as two-way radios, telephones and theft alarms - that are equipped with radio transmitters. Any such equipment installed in your vehicle should comply with FCC or CRTC regulations and should be installed only by a qualified service technician.

365

2005 Expedition (exd) Owners Guide (post-2002-fmt) USA_English (fus)

Accessories • Mobile communications systems may harm the operation of your

vehicle, particularly if they are not properly designed for automotive use. • To avoid interference with other vehicle functions, such as anti-lock braking systems, amateur radio users who install radios and antennas onto their vehicle should not locate the Amateur Radio Antennas in the area of the driver’s side hood. • Electrical or electronic accessories or components that are added to the vehicle by the dealer or the owner may adversely affect battery performance and durability.

366

2005 Expedition (exd) Owners Guide (post-2002-fmt) USA_English (fus)

A

Index

ABS (see Brakes) .....................261
Accessory delay ........................123
Air bag supplemental restraint system ................................192, 196
and child safety seats ............194
description ......................192, 196
disposal ....................................199
driver air bag ..................194, 197
indicator light .................196, 199
operation .........................194, 197
passenger air bag ...........194, 197
Air cleaner filter ...............352–354
Air conditioning ..........................97

auxiliary heater and air conditioner ..............................101
Air suspension ...........................264
description ..............................264

Antifreeze (see Engine coolant) ................333
Anti-lock brake system (see Brakes) ......................261–262
Armrests ....................................165
Audio system (see Radio) ......................18, 28, 33
Automatic transmission

driving an automatic overdrive .................................271
fluid, adding ............................350
fluid, checking ........................350
fluid, refill capacities ..............355
fluid, specification ..................360
Auxiliary power point ...............120
Axle

lubricant specifications ..................358, 360
refill capacities ........................355

Battery .......................................331
acid, treating emergencies .....331
jumping a disabled battery ....300
maintenance-free ....................331
replacement, specifications ...354
servicing ..................................331
BeltMinder .................................187
Brakes ........................................261
anti-lock ...........................261–262
anti-lock brake system (ABS) warning light ...........................262
fluid, checking and adding ....350
fluid, refill capacities ..............355
fluid, specifications .........358, 360
lubricant specifications ..358, 360
parking ....................................263
shift interlock ..........................270
Bulbs ..........................................107

Capacities for refilling fluids ....355
CD-single premium ...............18, 28
Cell phone use ..........................147
Certification Label ....................362
Changing a tire .........................222
Child safety restraints ..............200
child safety belts ....................200
Child safety seats ......................203
in front seat ............................204
in rear seat ......................204, 207

Cleaning your vehicle

engine compartment ..............318
instrument panel ....................320
interior .....................................320
plastic parts ............................319
safety belts ..............................320

367

2005 Expedition (exd) Owners Guide (post-2002-fmt) USA_English (fus)

D

Daytime running lamps (see Lamps) ..............................104
Defrost

rear window ............................102

Dipstick

automatic transmission fluid ..........................................350
engine oil .................................327

Doors

lubricant specifications ..........358

Driveline universal joint and slip yoke ....................................352
Driving under special conditions ..................274, 282, 285
sand .........................................284
snow and ice ...........................286
through water .................284, 287

Electronic message center .......136
Emergencies, roadside

jump-starting ..........................300
Emission control system ..........347
Engine ........................................360
cleaning ...................................318
coolant .....................................333
fail-safe coolant ......................338
idle speed control ...................331
lubrication specifications ..................358, 360
refill capacities ........................355
service points ..........................326
starting after a collision .........289
Engine block heater .................260
Engine oil ..................................327

Index

washing ....................................317
waxing .....................................317
wheels ......................................318
wiper blades ............................319

Climate control (see Air conditioning or Heating) ............97
Clock adjust

6-CD in dash .............................35
Compass, electronic ..................134
calibration ...............................135
set zone adjustment .......135, 137
Console ......................................147
overhead ..........................118, 120

Controls

power seat ...............................166
steering column ......................128

Coolant

checking and adding ..............333
refill capacities ................337, 355
specifications ..................358, 360

Cruise control (see Speed control) ..................125
Customer Assistance ................288

Ford accessories for your vehicle .....................................322
Ford Extended Service Plan ..........................................314
Getting assistance outside the U.S. and Canada .....................315
Getting roadside assistance ...288
Getting the service you need .........................................308
Ordering additional owner’s literature .................................316
The Dispute Settlement Board .......................................310
Utilizing the Mediation/Arbitration Program ...................................313

368

2005 Expedition (exd) Owners Guide (post-2002-fmt) USA_English (fus)

Index

safety information relating to automotive fuels .....................339
Fuses ..................................291–292

Garage Door Opener (see Homelink wireless control system) ......................................130
Gas cap (see Fuel cap) ............341
Gas mileage (see Fuel economy) .................344
Gauges .........................................15

Hazard flashers .........................289
Headlamps .................................103
aiming ......................................105
autolamp system .....................103
bulb specifications ..................108
daytime running lights ...........104
flash to pass ............................104
high beam ...............................104
replacing bulbs .......................109
turning on and off ..................103

Heating

heating and air conditioning system ...........93, 97

Homelink wireless control system ........................................130
Hood ..........................................325

Ignition ...............................257, 360
Infant seats (see Safety seats) .....................203

369

change oil soon warning, message center .......................327
checking and adding ..............327
dipstick ....................................327
filter, specifications ........330, 354
recommendations ...................330
refill capacities ........................355
specifications ..................358, 360
Exhaust fumes ..........................260

Fail safe coolant ........................338
Floor mats .................................148
Fluid capacities .........................355
Foglamps ...................................103
Four-Wheel Drive vehicles .......277
control trac .............................277
description ..............................278
driving off road .......................280
indicator light .........................277
preparing to drive your vehicle .....................................266
Fuel ............................................339

calculating fuel economy ..........................139, 344
cap ...........................................341
capacity ...................................355
choosing the right fuel ...........342
comparisons with EPA fuel economy estimates .................347
detergent in fuel .....................343
filling your vehicle with fuel ...........................339, 341, 344
filter, specifications ........344, 354
fuel pump shut-off switch .....289
improving fuel economy ........344
octane rating ...................343, 360
quality ......................................343
running out of fuel .................343

2005 Expedition (exd) Owners Guide (post-2002-fmt) USA_English (fus)

Limited-slip axle .......................266
Load limits .................................243
Loading instructions .................250
Locks

childproof ................................151
doors ........................................150
Lubricant specifications ...358, 360
Lug nuts ....................................229
Lumbar support, seats .............165

Message center .........................136
english/metric button .............141
system check button ..............142
warning messages ...................142
Mirrors ...............................117, 123

automatic dimming rearview mirror ......................................123
fold away .................................125
heated ......................................124
programmable memory ..153, 167
.......................................124
signal Moon roof ..................................118
Motorcraft parts ................344, 354

Navigation system .......................57
quick start .................................61
radio functions ..........................63
setting the clock .......................90

Octane rating ............................343
Oil (see Engine oil) ..................327

Index

Inspection/maintenance (I/M) testing ........................................349
Instrument panel

cleaning ...................................320
cluster ........................................10
lighting up panel and interior .....................................105

Jack ............................................222
positioning ...............................222
storage .....................................222
Jump-starting your vehicle ......300

Keyless entry system

programming entry code .......158
Keys ...................................159–161
positions of the ignition .........257

Lamps

autolamp system .....................103
bulb replacement specifications chart ................108
daytime running light .............104
fog lamps .................................103
headlamps ...............................103
headlamps, flash to pass ........104
instrument panel, dimming ...105
interior lamps .........106–107, 109
replacing bulbs ...............107–112

Lane change indicator (see Turn signal) ......................106
Liftgate ..............................148, 152
Lights, warning and indicator ....10
anti-lock brakes (ABS) ..........262

370

2005 Expedition (exd) Owners Guide (post-2002-fmt) USA_English (fus)

Index

Safety belts (see Safety restraints) ..................178, 181–185
Safety Canopy ...........................196
Safety defects, reporting ..........316
Safety restraints ........178, 181–185
belt minder .............................187
extension assembly ................191
for adults .........................182–184
for children .............................200
lap belt ....................................185
safety belt maintenance .........191
warning light and chime ...............................186–187
Safety seats for children ..........203
Seat belts (see Safety restraints) ..................................178
Seats ..........................................163
child safety seats ....................203
cleaning ...................................321
memory seat ...................153, 167

SecuriLock passive anti-theft system ................................159–161
Servicing your vehicle ..............324
Setting the clock

AM/FM/In-dash 6 CD ................35
Snowplowing .................................7
Spare tire (see Changing the Tire) ...........223
Spark plugs, specifications .....................354, 360
Special notice