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upholstery.


Odorless spray odor eliminator used on fabrics, vinyl, leather and carpet.


Vehicle Identification Number (VIN)


This is the legal identifier for your vehicle. It appears on a plate in the front corner of the instrument panel, on the driver’s side. You can see it if you look through the windshield from outside your vehicle. The VIN also appears on the Certification/Tire and Service Parts labels and the certificates of title and registration. Engine Identification The eighth character in the VIN is the engine code. This code will help you identify your vehicle’s engine, specifications, and replacement parts.


596


Service Parts Identification Label You will find this label on the inside of the glove box. It is very helpful if you ever need to order parts. On this label, you will find the following: (cid:127) VIN (cid:127) Model designation (cid:127) Paint information (cid:127) Production options and special equipment Do not remove this label from the vehicle. Electrical System


Add-On Electrical Equipment Notice: Do not add anything electrical to your vehicle unless you check with your dealer first. Some electrical equipment can damage your vehicle and the damage would not be covered by your warranty. Some add-on electrical equipment can keep other components from working as they should. Add-on equipment can drain your vehicle’s battery, even if your vehicle is not operating.


Your vehicle has an airbag system. Before attempting to add anything electrical to your vehicle, see Servicing Your Airbag-Equipped Vehicle on page 109.


Windshield Wiper Fuses The windshield wiper motor is protected by an internal circuit breaker and a fuse. If the motor overheats due to heavy snow, etc., the wiper will stop until the motor cools. If the overload is caused by some electrical problem and not snow, etc., be sure to get it fixed.


Power Windows and Other Power Options Circuit breakers protect the power windows and other power accessories. When the current load is too heavy, the circuit breaker opens and closes, protecting the circuit until the problem is fixed or goes away.


597


Fuses and Circuit Breakers The wiring circuits in your vehicle are protected from short circuits by a combination of fuses, circuit breakers and fusible thermal links. This greatly reduces the chance of fires caused by electrical problems. Look at the silver-colored band inside the fuse. If the band is broken or melted, replace the fuse. Be sure you replace a bad fuse with a new one of the identical size and rating. If you ever have a problem on the road and don’t have a spare fuse, you can borrow one that has the same amperage. Just pick some feature of your vehicle that you can get along without – like the radio or cigarette lighter – and use its fuse, if it is the correct amperage. Replace it as soon as you can.


Instrument Panel Fuse Block


The fuse block access door is on the driver’s side edge of the instrument panel. Pull off the cover to access the fuse block.


To remove fuses, hold the end of the fuse between your thumb and index finger and pull straight out. You may have spare fuses located behind the fuse block access door. These can be used to replace a bad fuse. However, make sure it is of the correct amperage.


598


Fuses


Usage


4WD


HTR A/C


LOCK (Relay)


HVAC 1


LT DR


CRUISE


UNLCK (Relay)


RR FOG LP


BRAKE


DRIVER UNLCK


IGN 0


TBC IGN 0


VEH CHMSL


Four-Wheel Drive System, Auxiliary Battery


Climate Control System


Power Door Lock Relay (Lock Function)


Climate Control System


Driver’s Door Harness Connection


Cruise Control, Power Take Off (PTO)


Power Door Lock Relay (Unlock Function)


Not Used


Anti-Lock Brake System


Power Door Lock Relay (Driver’s Door Unlock Function)


TCM


Truck Body Controller


Vehicle and Trailer High Mounted Stoplamp


599


Fuses


Usage


RR WPR


SEO ACCY


WS WPR


TBC ACCY


IGN 3


Not Used


Special Equipment Option Accessory


Windshield Wipers


Truck Body Controller Accessory


Ignition, Heated Seats


Fuses


Usage


Fuses


Usage


LT TRLR ST/TRN


Left Turn Signal/Stop Trailer


LT TRN


VEH STOP


Left Turn Signals and Sidemarkers


Vehicle Stoplamps, Brake Module, Electronic Throttle Control Module


RT TRLR ST/TRN


Right Turn Signal/Stop Trailer


TBC 2B


TBC 2A


Truck Body Controller


Truck Body Controller


Center Instrument Panel Fuse Block The center instrument panel utility block is located underneath the instrument panel, to the left of the steering column.


RT TRN


BODY


DDM


Right Turn Signals and Sidemarkers


Harness Connector


Driver Door Module


AUX PWR 2, M/GATE Not Used


Power Door Lock System


Tire Pressure Monitoring System


Truck Body Controller


Flasher Module


Left Power Windows Circuit Breaker


LCKS


ECC, TPM


TBC 2C


HAZRD


CB LT DRS


600


Device


Usage


SEO


TRAILER


Special Equipment Option


Trailer Brake Wiring


Device


Usage


Underhood Fuse Block


UPFIT


SL RIDE


HDLR 2


BODY


DEFOG


HDLNR 1


Upfitter (Not Used)


Ride Control Harness Connection


Headliner Wiring Connector


Body Wiring Connector


Rear Defogger Relay


Headliner Wiring Connector 1


SPARE RELAY


Not Used


CB SEAT


CB RT DOOR


SPARE


INFO


Driver and Passenger Seat Module Circuit Breaker


Right Power Windows Circuit Breaker


Not Used


Infotainment Harness Connection


The underhood fuse block in the engine compartment on the driver’s side of the vehicle near the battery. Lift the cover for access to the fuse/relay block. To remove fuses hold the end of the fuse between your thumb and index finger and pull straight out. See Engine Compartment Overview on page 476
for more information on its location.


601


602


1* Fuel Injection Rail #2-Gasoline Engine; Engine Control Module-Diesel Engine. 2* Fuel Injection Rail #1-Gasoline Engine; Actuator-Diesel Engine. 3* Oxygen Sensors-Gasoline Engine; Fuel Heater-Diesel Engine. 4* Oxygen Sensors-Gasoline Engine; Engine Control Module 1-Diesel Engine. 5* Ignition 1-Gasoline Engine; Engine Control Module-Diesel Engine. 6* Powertrain Control Module B-Gasoline Engine; Engine Control Module B-Diesel Engine. 7* Supplemental Brake Assist - Gasoline Engine; Electronic Viscous Fan - Diesel Engine. 8* Rear Climate Control. 9* Sunroof.


Fuses


Usage


GLOW PLUG


Diesel Glow Plugs and Intake Air Heater


CUST FEED


Gasoline Accessory Power


Fuses


Usage


HYBRID


Hybrid


STUD #1


MBEC


BLWR


LBEC


STUD #2*


ABS


VSES/ECAS


IGN A


IGN B


Auxiliary Power (Single Battery and Diesels Only)/ Dual Battery (TP2) Do not install fuse.


Mid Bussed Electrical Center Power Feed, Front Seats, Right Doors


Front Climate Control Fan


Left Bussed Electrical Center, Door Modules, Door Locks, Auxiliary Power Outlet — Rear Cargo Area and Instrument Panel


Accessory Power/Trailer Wiring Brake Feed


Anti-lock Brakes


Vehicle Stability


Ignition Power


Ignition Power


603


Fuses


Usage


Fuses


Usage


Left Bussed Electrical Center, Left Doors, Truck Body Controller, Flasher Module


Parking Lamps Trailer Wiring


Right Rear Parking and Sidemarker Lamps


Left Rear Parking and Sidemarker Lamps


Parking Lamps Relay


Starter Relay


Interior Lamps


Stoplamps


ETC/ECM


IGN E


RTD


TRL B/U


F/PMP


B/U LP


Electronic Throttle Control, Electronic Brake Controller-Gasoline Engine, Fan Clutch-Diesel Engines


Instrument Panel Cluster, Air Conditioning Relay, Turn Signal/Hazard Switch, Starter Relay


Ride Control


Backup Lamps Trailer Wiring


Fuel Pump (Relay)


Back-up Lamps, Automatic Transmission Shift Lock Control System


Truck Body Controller Battery Feed


RR DEFOG


Rear Window Defogger


Off-Road Lamps


Not Used


Auxiliary Power Outlet — Console


HDLP-HI


PRIME


AIRBAG


Powertrain Control Module


FRT PARK


Headlamp High Beam Relay


Not Used


Supplemental Inflatable Restraint System


Front Parking Lamps, Sidemarker Lamps


LBEC 1


TRL PARK


RR PARK


LR PARK


PARK LP


STRTR


INTPARK


STOP LP


TBC BATT


SEO B2


4WS


AUX PWR


PCM 1


604


Fuses


Usage


Fuses


Usage


DRL


SEO IGN


TBC IGN1


HI HDLP-LT


LH HID


DRL


RVC


IPC/DIC


HVAC/ECAS


CIG LTR


HI HDLP-RT


HDLP-LOW


Daytime Running Lamps (Relay)


Rear Defog Relay


A/C COMP


A/C COMP


Truck Body Controller Ignition


TCMB


RR WPR


RADIO


SEO B1


High Beam Headlamp-Left


Not Used


Daytime Running Lamps


Regulated Voltage Control


Instrument Panel Cluster/Driver Information Center


Climate Control Controller


Cigarette Lighter


High Beam Headlamp-Right


Headlamp Low Beam Relay


Air Conditioning Compressor Relay


Air Conditioning Compressor


Transmission Control Module


Not Used


Audio System


Mid Bussed Electrical Center, Rear Heated Seats, Universal Home Remote System


LO HDLP-LT


Headlamp Low Beam-Left


BTSI


CRNK


Brake Transmission Shift Interlock System


Starting System


LO HDLP-RT


Headlamp Low Beam-Right


605


Fuses


Usage


FOG LP


FOG LP


HORN


W/S WASH


W/S WASH


INFO


Fog Lamps Relay


Fog Lamps


Horn Relay


Windshield Washer Pump Relay


Windshield Washer Pump OnStar®/Rear Seat Entertainment


RADIO AMP


Radio Amplifier


RH HID


HORN


EAP


TREC


Not Used


Horn


Not Used


Not Used


606


Auxiliary Electric Cooling Fan Fuse Block


The auxiliary electric cooling fan fuse block is located in the engine compartment on the driver’s side of the vehicle next to the underhood fuse block.


Lift the cover for access to the fuse/relay block.


Fuses COOL/FAN COOL/FAN COOL/FAN


Usage


Cooling Fan Cooling Fan Relay Fuse Cooling Fan Fuse


Relays


COOL/FAN 1
COOL/FAN 3
COOL/FAN 2


Usage Cooling Fan Relay 1
Cooling Fan Relay 3
Cooling Fan Relay 2


Capacities and Specifications The following approximate capacities are given in English and metric conversions. See Recommended Fluids and Lubricants on page 626 for more information.


Application


Capacities


English


Metric


Air Conditioning Refrigerant R134a


Cooling System


4.3L V6 Automatic with Front A/C*


4.3L V6 Automatic with Front A/C**


4.3L V6 Manual with Front A/C*


4.3L V6 Manual with Front A/C**


4.8L V8 Automatic with Front A/C*


4.8L V8 Automatic with Front A/C**


4.8L V8 Manual with Front A/C*


4.8L V8 Manual with Front A/C**


5.3L V8 Automatic with Front A/C*


For the air conditioning system refrigerant charge amount, see the refrigerant caution label located


under the hood. See your dealer for more


information.


14.8 qt


16.5 qt


15.1 qt


16.6 qt


15.2 qt


16.8 qt


15.5 qt


17.0 qt


15.2 qt


14.0 L


15.6 L


14.3 L


15.7 L


14.4 L


15.9 L


14.7 L


16.1 L


14.4 L


607


Application


5.3L V8 Automatic with Front A/C**


6.0L V8 Automatic*


6.0L V8 Automatic**


6.0L V8 Manual*


8.1L V8 HD Automatic*


8.1L V8 Automatic*


8.1L V8 Manual*


* Engine Fan Driven cooling system ** Electric Cooling Fan system


Transmission


Automatic Four Speed 4L80-E


Automatic Four Speed 4L60-E and 4L70–E


Automatic Six Speed Allison


2WD Manual Five Speed Getrag


4WD Manual Five Speed Getrag


2WD Manual Five Speed New Venture Gear


608


Capacities


English


16.8 qt


16.2 qt


16.7 qt


16.7 qt


25.0 qt


26.9 qt


27.1 qt


7.7 qt


5.0 qt


7.4 qt


2.5 qt


2.2 qt


4.0 qt


Metric


15.9 L


15.3 L


15.8 L


15.8 L


23.7 L


25.5 L


25.6 L


7.3 L


4.7 L


7.0 L


2.3 L


2.0 L


3.8 L


Application


Capacities


English


Metric


Engine Oil with Filter


4.3L V6


4.8L V8; 5.3L V8; 6.0L V8


8.1L V8


Fuel Tank


Short Bed and 2500 LD


Long Bed and Chassis Cab (Pickup Box Delete)


Chassis Cab 3500 and 3500HD — front


Chassis Cab 3500 and 3500HD — rear


Transfer Case Fluid


Wheel Nut Torque


4.5 qt


6.0 qt


6.5 qt


26.0 gal


34.0 gal


27.0 gal


23.0 gal


2.0 qt


140 ft lb


4.3 L


5.7 L


6.1 L


98.0 L


128.7 L


102.0 L


87.0 L


1.9 L


190 Y


After refill, the level must be rechecked. Add enough engine coolant so that the fluid is within the proper operating range.


609


Engine


VIN Code


Transmission


Spark Plug Gap


Engine Specifications


VORTEC™ 4.3L V6


VORTEC™ 4.8L V8


VORTEC™ 5.3L V8 Flex Fuel


VORTEC™ 5.3L V8


VORTEC™ 5.3L V8


VORTEC™ 6.0L V8


VORTEC™ 6.0L V8


VORTEC™ 8.1L V8


Automatic


Manual


Automatic


Manual


Automatic


Automatic


Automatic


Automatic


Manual


Automatic


Manual


Automatic


Manual


0.060 inches (1.52 mm)


0.040 inches (1.01 mm)


0.040 inches (1.01 mm)


0.040 inches (1.01 mm)


0.040 inches (1.01 mm)


0.040 inches (1.01 mm)


0.040 inches (1.01 mm)


0.060 inches (1.52 mm)


610


Section 6


Maintenance Schedule


Maintenance Schedule ................................ 612
Introduction ............................................... 612
Maintenance Requirements ........................ 612
Your Vehicle and the Environment ............ 612
Using the Maintenance Schedule ............... 613
Scheduled Maintenance


(Gasoline Engine) .................................. 615


Additional Required Services


(Gasoline Engine) .................................. 618


Maintenance Footnotes


(Gasoline Engine) .................................. 620


Owner Checks and Services ..................... 622
At the First 100, 1,000 and 6,000 Miles


(160, 1 600 and 10 000 km) .................. 622
At Each Fuel Fill ....................................... 623
At Least Once a Month ............................. 623
At Least Once a Year ............................... 624
Recommended Fluids and Lubricants ........ 626
Normal Maintenance Replacement Parts


(Gasoline Engines) ................................. 629
Engine Drive Belt Routing ......................... 630
Maintenance Record .................................. 631


611


Maintenance Schedule


Introduction This maintenance section applies to vehicles with a gasoline engine. If your vehicle has a diesel engine, see the maintenance schedule section in the DURAMAX® Diesel Engine Supplement. Important: Keep engine oil at the proper level and change as recommended.


Have you purchased the GM Protection Plan? The Plan supplements your new vehicle warranties. See your Warranty and Owner Assistance booklet or your dealer for details.


612


Maintenance Requirements Notice: Maintenance intervals, checks, inspections, replacement parts, and recommended fluids and lubricants as prescribed in this manual are necessary to keep your vehicle in good working condition. Any damage caused by failure to follow scheduled maintenance may not be covered by warranty.


Your Vehicle and the Environment Proper vehicle maintenance not only helps to keep your vehicle in good working condition, but also helps the environment. All recommended maintenance is important. Improper vehicle maintenance can even affect the quality of the air we breathe. Improper fluid levels or the wrong tire inflation can increase the level of emissions from your vehicle. To help protect our environment, and to keep your vehicle in good condition, be sure to maintain your vehicle properly.


Using the Maintenance Schedule We at General Motors want to help you keep your vehicle in good working condition. But we do not know exactly how you will drive it. You may drive very short distances only a few times a week. Or you may drive long distances all the time in very hot, dusty weather. You may use your vehicle in making deliveries. Or you may drive it to work, to do errands, or in many other ways. Because of all the different ways people use their vehicles, maintenance needs vary. You may need more frequent checks and replacements. So please read the following and note how you drive. If you have any questions on how to keep your vehicle in good condition, see your GM Goodwrench® dealer.


This schedule is for vehicles that: (cid:127) carry passengers and cargo within


recommended limits. You will find these limits on the Tire and Loading Information label. See Loading Your Vehicle on page 403.


(cid:127) are driven on reasonable road surfaces within


legal driving limits.


(cid:127) are driven off-road in the recommended


manner. See Off-Road Driving on page 366.


(cid:127) use the recommended fuel. See Gasoline


Octane on page 467.


613


When you go to your GM Goodwrench® dealer for your service needs, you will know that GM-trained and supported service technicians will perform the work using genuine GM parts. If you want to purchase service information, see Service Publications Ordering Information on page 651. Owner Checks and Services on page 622 tells you what should be checked, when to check it, and what you can easily do to help keep your vehicle in good condition. The proper replacement parts, fluids, and lubricants to use are listed in Recommended Fluids and Lubricants on page 626 and Normal Maintenance Replacement Parts (Gasoline Engines) on page 629. When your vehicle is serviced, make sure these are used. All parts should be replaced and all necessary repairs done before you or anyone else drives the vehicle. We recommend the use of genuine GM parts.


The services in Scheduled Maintenance (Gasoline Engine) on page 615 should be performed when indicated. See Additional Required Services (Gasoline Engine) on page 618 and Maintenance Footnotes (Gasoline Engine) on page 620 for further information.


{CAUTION:


Performing maintenance work on a vehicle can be dangerous. In trying to do some jobs, you can be seriously injured. Do your own maintenance work only if you have the required know-how and the proper tools and equipment for the job. If you have any doubt, see your GM Goodwrench® dealer to have a qualified technician do the work. See Doing Your Own Service Work on page 465.


Some maintenance services can be complex. So, unless you are technically qualified and have the necessary equipment, you should have your GM Goodwrench® dealer do these jobs.


614


Scheduled Maintenance (Gasoline Engine) This maintenance section applies to vehicles with a gasoline engine. If your vehicle has a diesel engine, see the maintenance schedule section in the DURAMAX® Diesel Engine Supplement. When the CHANGE ENGINE OIL message comes on, it means that service is required for your vehicle. Have your vehicle serviced as soon as possible within the next 600 miles (1 000 km). It is possible that, if you are driving under the best conditions, the engine oil life system may not indicate that vehicle service is necessary for over a year. However, your engine oil and filter must be changed at least once a year and at this time the system must be reset. Your GM Goodwrench® dealer has GM-trained service technicians who will perform this work using genuine GM parts and reset the system.


If the engine oil life system is ever reset accidentally, you must service your vehicle within 3,000 miles (5 000 km) since your last service. Remember to reset the oil life system whenever the oil is changed. See Engine Oil Life System (Gasoline Engine) on page 485 for information on the Engine Oil Life System and resetting the system. When the CHANGE ENGINE OIL message appears, certain services, checks, and inspections are required. Required services are described in the following for “Maintenance I” and “Maintenance II.” Generally, it is recommended that your first service be Maintenance I, your second service be Maintenance II, and that you alternate Maintenance I and Maintenance II thereafter. However, in some cases, Maintenance II may be required more often.


615


Maintenance I — Use Maintenance I if the CHANGE ENGINE OIL message comes on within 10 months since the vehicle was purchased or Maintenance II was performed.


Maintenance II — Use Maintenance II if the previous service performed was Maintenance I. Always use Maintenance II whenever the message comes on 10 months or more since the last service or if the message has not come on at all for one year. Scheduled Maintenance


Service


Maintenance I Maintenance II


Change engine oil and filter. See Engine Oil (Gasoline Engine) on page 482. Reset oil life system. See Engine Oil Life System (Gasoline Engine) on page 485. An Emission Control Service. Allison Transmission® only: Replace external transmission filter at the first maintenance service performed on the vehicle.


Lubricate chassis components. See footnote #.


Visually check for any leaks or damage. See footnote (j).


Inspect engine air cleaner filter or change indicator (if equipped). If necessary, replace filter. See Engine Air Cleaner/Filter (Gasoline Engines) on page 487. See footnote (p).


Rotate tires and check inflation pressures and wear. See Tire Inspection and Rotation on page 553 and “Tire Wear Inspection” in At Least Once a Month on page 623.


Inspect brake system. See footnote (a).



• •





• •





616


Scheduled Maintenance (cont’d) Service


Maintenance I Maintenance II


Check engine coolant and windshield washer fluid levels and add fluid as needed.


Perform any needed additional services. See “Additional Required Services” in this section.




Inspect suspension and steering components. See footnote (b).


Inspect engine cooling system. See footnote (c).


Inspect wiper blades. See footnote (d).


Inspect restraint system components. See footnote (e).


Lubricate body components. See footnote (f).


Check transmission fluid level and add fluid as needed.


Inspect shields, vehicles with diesel engine or with GVWR above 10,000 lbs (4 536 kg) only. See footnote (n).




• • • • • •



617


Additional Required Services (Gasoline Engine) This maintenance section applies to vehicles with a gasoline engine. If your vehicle has a diesel engine, see the maintenance schedule section in the DURAMAX® Diesel Engine Supplement. The following services should be performed at the first maintenance service (I or II) after the indicated miles (kilometers) shown for each item.


Additional Required Services 75,000


25,000
(40 000)


50,000
(80 000)


(120 000)


100,000
(160 000)


125,000
(200 000)


150,000
(240 000)


Service and Miles (Kilometers)


Inspect fuel system for damage or leaks. Inspect exhaust system for loose or damaged components. Vehicles without a filter restriction indicator: Replace engine air cleaner filter. See Engine Air Cleaner/Filter (Gasoline Engines) on page 487. Allison Transmission® only: Change automatic transmission fluid and external transmission filter (severe service). See footnote (m). Allison Transmission® only: Change automatic transmission fluid and external transmission filter (normal service).


618


























Additional Required Services (cont’d)


Service and Miles (Kilometers)


Except Allison Transmission®: Change automatic transmission fluid and filter (severe service). See footnote (h). Except Allison Transmission®: Change automatic transmission fluid and filter (normal service). Four-wheel drive with automatic transfer case only: Change transfer case fluid. See footnote (g). Inspect evaporative control system. An Emission Control Service. See footnotes † and (k). Replace spark plugs and inspect spark plug wires. An Emission Control Service. Change manual transmission fluid. Engine cooling system service (or every five years, whichever occurs first). An Emission Control Service. See footnote (i). Inspect engine accessory drive belt. An Emission Control Service. See footnote (q).


25,000
(40 000)


50,000
(80 000)


75,000


(120 000)


100,000
(160 000)


125,000
(200 000)


150,000
(240 000)
















619


Maintenance Footnotes (Gasoline Engine) This maintenance section applies to vehicles with a gasoline engine. If your vehicle has a diesel engine, see the maintenance schedule section in the DURAMAX® Diesel Engine Supplement. † The U.S. Environmental Protection Agency or the California Air Resources Board has determined that the failure to perform this maintenance item will not nullify the emission warranty or limit recall liability prior to the completion of the vehicle’s useful life. We, however, urge that all recommended maintenance services be performed at the indicated intervals and the maintenance be recorded. # Lubricate the front suspension, steering linkage, transmission shift linkage, and parking brake cable guides. Control arm ball joints require lubrication but should not be lubricated unless their temperature is 10°F (−12°C) or higher, or they could be damaged. Vehicles used under severe commercial operating conditions require lubrication on a regular basis every 3,000 miles (5 000 km).


620


(a) Visually inspect brake lines and hoses for proper hook-up, binding, leaks, cracks, chafing, etc. Inspect disc brake pads for wear and rotors for surface condition. Inspect drum brake linings/shoes for wear or cracks. Inspect other brake parts, including drums, wheel cylinders, calipers, parking brake, etc. (b) Visually inspect front and rear suspension and steering system for damaged, loose or missing parts, signs of wear or lack of lubrication. Inspect power steering lines and hoses for proper hook-up, binding, leaks, cracks, chafing, etc. Visually check constant velocity joints, rubber boots, and axle seals for leaks. (c) Visually inspect hoses and have them replaced if they are cracked, swollen, or deteriorated. Inspect all pipes, fittings and clamps; replace with genuine GM parts as needed. To help ensure proper operation, a pressure test of the cooling system and pressure cap and cleaning the outside of the radiator and air conditioning condenser is recommended at least once a year. (d) Visually inspect wiper blades for wear or cracking. Replace wiper blades that appear worn or damaged or that streak or miss areas of the windshield.


(e) Make sure the safety belt reminder light and all your belts, buckles, latch plates, retractors, and anchorages are working properly. Look for any other loose or damaged safety belt system parts. If you see anything that might keep a safety belt system from doing its job, have it repaired. Have any torn or frayed safety belts replaced. Also look for any opened or broken airbag coverings, and have them repaired or replaced. The airbag system does not need regular maintenance. (f) Lubricate all key lock cylinders, body door hinges, hood latch assembly, secondary latch, pivots, spring anchor, release pawl, tailgate hinges, tailgate linkage, tailgate handle pivot points, latch bolt, fuel door hinge, locks, and folding seat hardware. More frequent lubrication may be required when exposed to a corrosive environment. Applying silicone grease on weatherstrips with a clean cloth will make them last longer, seal better, and not stick or squeak. (g) Check vent hose at transfer case for kinks and proper installation.


(h) Change automatic transmission fluid and filter if the vehicle Gross Vehicle Weight Rating (GVWR) is over 8600 lbs or if the vehicle is mainly driven under one or more of these conditions:


− In heavy city traffic where the outside


temperature regularly reaches 90°F (32°C) or higher.


− In hilly or mountainous terrain. − When doing frequent trailer towing. − Uses such as found in taxi, police or delivery


service.


(i) Drain, flush, and refill cooling system. This service can be complex; you should have your dealer perform this service. See Engine Coolant on page 499 for what to use. Inspect hoses. Clean radiator, condenser, pressure cap, and filler neck. Pressure test the cooling system and pressure cap. (j) A fluid loss in any vehicle system could indicate a problem. Have the system inspected and repaired and the fluid level checked. Add fluid if needed. (k) Inspect system. Check all fuel and vapor lines and hoses for proper hook-up, routing, and condition. Check that the purge valve, if the vehicle has one, works properly.


621


Owner Checks and Services These owner checks and services should be performed at the intervals specified to help ensure the safety, dependability, and emission control performance of your vehicle. Your GM Goodwrench® dealer can assist you with these checks and services. Be sure any necessary repairs are completed at once. Whenever any fluids or lubricants are added to your vehicle, make sure they are the proper ones, as shown in Recommended Fluids and Lubricants on page 626.


At the First 100, 1,000 and 6,000 Miles (160, 1 600 and 10 000 km) Check dual wheel nut torque. For proper torque, see Capacities and Specifications on page 607.


(m) Change automatic transmission fluid and external transmission filter if the vehicle is mainly driven under one or more of these conditions:


− In heavy city traffic where the outside


temperature regularly reaches 90°F (32°C) or higher.


− In hilly or mountainous terrain. − When doing frequent trailer towing. − Uses such as found in taxi, police, or delivery


service.


(n) Vehicles with diesel engine or with GVWR above 10,000 lbs (4 536 kg) only: Inspect shields for damage or looseness. Adjust or replace as required. This is a Noise Emission Control Service. Applicable to vehicles sold in the United States and recommended for vehicles sold in Canada. (p) If you drive regularly under dusty conditions, inspect the filter or change indicator (if equipped) at each engine oil change. (q) Visually inspect belt for fraying, excessive cracks, or obvious damage. Replace belt if necessary.


622


At Least Once a Month Tire Inflation Check Visually inspect your vehicle’s tires and make sure they are inflated to the correct pressures. Do not forget to check the spare tire. See Inflation - Tire Pressure on page 550. Check to make sure the spare tire is stored securely. See Changing a Flat Tire on page 564. Tire Wear Inspection Tire rotation may be required for high mileage highway drivers prior to the Engine Oil Life System service notification. Check the tires for wear and, if necessary, rotate the tires. See Tire Inspection and Rotation on page 553.


It is important to check your oil


At Each Fuel Fill It is important to perform these underhood checks at each fuel fill. Engine Oil Level Check Check the engine oil level and add the proper oil if necessary. See Engine Oil (Gasoline Engine) on page 482 for further details. Notice: regularly and keep it at the proper level. Failure to keep your engine oil at the proper level can cause damage to your engine not covered by your warranty. Engine Coolant Level Check Check the engine coolant level and add DEX-COOL® coolant mixture if necessary. See Engine Coolant on page 499 for further details. Windshield Washer Fluid Level Check Check the windshield washer fluid level in the windshield washer fluid reservoir and add the proper fluid if necessary.


623


At Least Once a Year Starter Switch Check


{CAUTION:


When you are doing this inspection, the vehicle could move suddenly. If the vehicle moves, you or others could be injured.


1. Before you start, be sure you have enough


room around the vehicle.


2. Firmly apply both the parking brake and the


regular brake. See Parking Brake on page 170. Do not use the accelerator pedal, and be ready to turn off the engine immediately if it starts.


3. Try to start the engine in each gear. The vehicle should start only in PARK (P) or NEUTRAL (N). If the vehicle starts in any other position, contact your GM Goodwrench® dealer for service.


Automatic Transmission Shift Lock Control System Check


{CAUTION:


When you are doing this inspection, the vehicle could move suddenly. If the vehicle moves, you or others could be injured.


1. Before you start, be sure you have enough


room around the vehicle. It should be parked on a level surface.


2. Firmly apply the parking brake. See Parking


Brake on page 170. Be ready to apply the regular brake immediately if the vehicle begins to move.


3. With the engine off, turn the ignition to RUN, but do not start the engine. Without applying the regular brake, try to move the shift lever out of PARK (P) with normal effort. If the shift lever moves out of PARK (P), contact your GM Goodwrench® dealer for service.


624


Ignition Transmission Lock Check While parked, and with the parking brake set, try to turn the ignition to LOCK in each shift lever position. (cid:127) The ignition should turn to LOCK only when


the shift lever is in PARK (P).


(cid:127) The ignition key should come out only


in LOCK.


Contact your GM Goodwrench® dealer if service is required. Parking Brake and Automatic Transmission Park (P) Mechanism Check


{CAUTION:


When you are doing this check, your vehicle could begin to move. You or others could be injured and property could be damaged. Make sure there is


CAUTION:


(Continued)


CAUTION:


(Continued)


room in front of your vehicle in case it begins to roll. Be ready to apply the regular brake at once should the vehicle begin to move.


Park on a fairly steep hill, with the vehicle facing downhill. Keeping your foot on the regular brake, set the parking brake. (cid:127) To check the parking brake’s holding


ability: With the engine running and transmission in NEUTRAL (N), slowly remove foot pressure from the regular brake pedal. Do this until the vehicle is held by the parking brake only.


(cid:127) To check the PARK (P) mechanism’s holding


ability: With the engine running, shift to PARK (P). Then release the parking brake followed by the regular brake.


Contact your GM Goodwrench® dealer if service is required.


625


Underbody Flushing Service At least every spring, use plain water to flush any corrosive materials from the underbody. Take care to clean thoroughly any areas where mud and other debris can collect.


Recommended Fluids and Lubricants This maintenance section applies to vehicles with a gasoline engine. If your vehicle has a diesel engine, see the maintenance schedule section in the DURAMAX® Diesel Engine Supplement. Fluids and lubricants identified below by name, part number, or specification may be obtained from your dealer.


Usage


Fluid/Lubricant


Engine oil which meets GM Standard GM6094M and displays the American Petroleum Institute Certified for Gasoline Engines starburst symbol. GM Goodwrench® oil meets all the requirements for your vehicle. To determine the proper viscosity for your vehicle’s engine, see Engine Oil (Gasoline Engine) on page 482.


50/50 mixture of clean, drinkable water and use only DEX-COOL® coolant. See Engine Coolant on page 499. Delco® Supreme 11 Brake Fluid or equivalent DOT-3 brake fluid.


GM Optikleen® Washer Solvent.


Hydraulic Clutch Fluid (GM Part No. U.S. 12345347, in Canada 10953517) or equivalent DOT-3 brake fluid.


Engine Oil


Engine Coolant


Hydraulic Brake


System


Windshield


Washer


Hydraulic


Clutch System


626


Usage


Fluid/Lubricant


Usage


Fluid/Lubricant


Power Steering


System


Manual


Transmission (5–Speed with


Low Gear, RPO MW3)


Manual


Transmission


(5–Speed


without


Low Gear, RPO MG5)


GM Power Steering Fluid (GM Part No. U.S. 89021184, in Canada 89021186). GM Goodwrench® Synthetic Manual Transmission Fluid (GM Part No. U.S. 12346190, in Canada 10953477) or equivalent SAE 75W-85 GL-4 gear oil.


Synchromesh Transmission Fluid (GM Part No. U.S. 12345349, in Canada 10953465).


Automatic


Transmission


DEXRON®-VI Automatic Transmission Fluid.


Key Lock Cylinders


Multi-Purpose Lubricant, Superlube (GM Part No. U.S. 12346241, in Canada 10953474).


Floor Shift Linkage


Lubriplate Lubricant Aerosol (GM Part No. U.S. 12346293, in Canada 992723) or lubricant meeting requirements of NLGI #2
Category LB or GC-LB.


Rear Axle


Manual


Transfer Case


Automatic


Transfer Case


Chassis


Lubrication


Chassis Lubricant (GM Part No. U.S. 12377985, in Canada 88901242) or lubricant meeting requirements of NLGI #2, Category LB or GC-LB.


Front Axle


(1500 Series)


SAE 80W-90 Axle Lubricant (GM Part No. U.S. 1052271, in Canada 10950849).


Front Axle (1500 HD,


2500, 2500 HD,


and 3500
Series)


SAE 75W-90 Synthetic Axle Lubricant (GM Part No. U.S. 12378261, in Canada 10953455) meeting GM Specification 9986115.


SAE 75W-90 Synthetic Axle Lubricant (GM Part No. U.S. 12378261, in Canada 10953455) meeting GM Specification 9986115.


Manual Transmission Fluid (GM Part No. U.S. 88861800, in Canada 88861801).


AUTO-TRAK II Fluid (GM Part No. U.S. 12378508, in Canada 10953626).


627


Usage


Fluid/Lubricant


Usage


Fluid/Lubricant


Body Door Hinge Pins,


Tailgate Hinge and Linkage, Folding Seats,


and Fuel


Door Hinge


Tailgate Handle


Pivot Points, Hinges, Latch


Bolt, and Linkage


Multi-Purpose Lubricant, Superlube (GM Part No. U.S. 12346241, in Canada 10953474).


Multi-Purpose Lubricant, Superlube (GM Part No. U.S. 12346241, in Canada 10953474).


Weatherstrip Conditioning


Weatherstrip Lubricant (GM Part No. U.S. 3634770, in Canada 10953518) or Dielectric Silicone Grease (GM Part No. U.S. 12345579, in Canada 992887).


Weatherstrip


Squeaks


Synthetic Grease with Teflon, Superlube (GM Part No. U.S. 12371287, in Canada 10953437).


Front Axle Propshaft Spline or One-Piece Propshaft


Spline


(Two-Wheel Drive with


Auto. Trans.)


Spline Lubricant, Special Lubricant (GM Part No. U.S. 12345879, in Canada 10953511) or lubricant meeting requirements of GM 9985830.


Rear Driveline Center Spline


Hood Hinges


Chassis Lubricant (GM Part No. U.S. 12377985, in Canada 88901242) or lubricant meeting requirements of NLGI #2, Category LB or GC-LB.


Multi-Purpose Lubricant, Superlube (GM Part No. U.S. 12346241, in Canada 10953474).


628


Normal Maintenance Replacement Parts (Gasoline Engines) Replacement parts identified below by name, part number, or specification can be obtained from your GM dealer. If your vehicle has a diesel engine see the maintenance schedule section in the DURAMAX® Diesel Engine Supplement.


Part


GM Part Number


ACDelco® Part Number


Engine Air Cleaner/Filter


High Capacity Standard


Oil Filter


4.3L V6
4.8L V8; 5.3L V8; 6.0L V8
8.1L V8


Spark Plugs


4.3L V6
4.8L V8; 5.3L V8; 6.0L V8
8.1L V8


Wiper Blades (ITTA Type) 22 inches (56.0 cm) *A1518C high-capacity air cleaner filter may be substituted.


25313349
25313348*


25010792
89017524
25324052


89017883
12571164
12578277


15153642


A1518C A1519C*


PF47
PF48
PF454


41-932
41-985
41-983



629


Engine Drive Belt Routing


V6 Engines


V8 Engines


(A) Air Conditioning Compressor


630


Maintenance Record After the scheduled services are performed, record the date, odometer reading, who performed the service, and the type of services performed in the boxes provided. See Maintenance Requirements on page 612. Any additional information from Owner Checks and Services on page 622 can be added on the following record pages. You should retain all maintenance receipts.


Date


Odometer Reading


Serviced By


Maintenance I or Maintenance II


Services Performed


Maintenance Record


631


Date


Odometer Reading


Serviced By


Maintenance I or Maintenance II


Services Performed


Maintenance Record (cont’d)


632


Date


Odometer Reading


Serviced By


Maintenance I or Maintenance II


Services Performed


Maintenance Record (cont’d)


633


Date


Odometer Reading


Serviced By


Maintenance I or Maintenance II


Services Performed


Maintenance Record (cont’d)


634


Section 7


Customer Assistance Information


Customer Assistance and Information ....... 636
Customer Satisfaction Procedure ............... 636
Online Owner Center ................................. 639
Customer Assistance for Text


Telephone (TTY) Users .......................... 640
Customer Assistance Offices ..................... 640
GM Mobility Reimbursement Program ........ 641
Roadside Assistance Program ................... 642
Courtesy Transportation ............................. 645
Vehicle Data Collection and


Event Data Recorders ............................ 647
Collision Damage Repair ........................... 648


Reporting Safety Defects ............................ 652


Reporting Safety Defects to the


United States Government ..................... 652


Reporting Safety Defects to the


Canadian Government ............................ 652


Reporting Safety Defects to


General Motors ...................................... 653
Service Publications Ordering Information .... 653


635


Customer Assistance and Information


Customer Satisfaction Procedure Your satisfaction and goodwill are important to your dealer and to Chevrolet. Normally, any concerns with the sales transaction or the operation of your vehicle will be resolved by your dealer’s sales or service departments. Sometimes, however, despite the best intentions of all concerned, misunderstandings can occur. If your concern has not been resolved to your satisfaction, the following steps should be taken:


STEP ONE: Discuss your concern with a member of dealership management. Normally, concerns can be quickly resolved at that level. If the matter has already been reviewed with the sales, service, or parts manager, contact the owner of the dealership or the general manager.


636


STEP TWO: If after contacting a member of dealership management, it appears your concern cannot be resolved by the dealership without further help, in the U.S., contact the Chevrolet Customer Assistance Center by calling 1-800-222-1020. In Canada, contact General Motors of Canada Customer Communication Centre by calling 1-800-263-3777 (English) or 1-800-263-7854 (French). We encourage you to call the toll-free number in order to give your inquiry prompt attention. Please have the following information available to give the Customer Assistance Representative: (cid:127) Vehicle Identification Number (VIN). This is


available from the vehicle registration or title, or the plate at the top left of the instrument panel and visible through the windshield.


(cid:127) Dealership name and location. (cid:127) Vehicle delivery date and present mileage


(kilometers).


When contacting Chevrolet, please remember that your concern will likely be resolved at a dealer’s facility. That is why we suggest you follow Step One first if you have a concern.


STEP THREE — U.S. Owners: Both General Motors and your dealer are committed to making sure you are completely satisfied with your new vehicle. However, if you continue to remain unsatisfied after following the procedure outlined in Steps 1 and 2, you should file with the BBB Auto Line Program to enforce your rights. The BBB Auto Line Program is an out of court program administered by the Council of Better Business Bureaus to settle automotive disputes regarding vehicle repairs or the interpretation of the New Vehicle Limited Warranty. Although you may be required to resort to this informal dispute resolution program prior to filing a court action, use of the program is free of charge and your case will generally be heard within 40 days. If you do not agree with the decision given in your case, you may reject it and proceed with any other venue for relief available to you.


You may contact the BBB Auto Line Program using the toll-free telephone number or write them at the following address:


BBB Auto Line Program Council of Better Business Bureaus, Inc. 4200 Wilson Boulevard Suite 800
Arlington, VA 22203-1838
Telephone: 1-800-955-5100


This program is available in all 50 states and the District of Columbia. Eligibility is limited by vehicle age, mileage, and other factors. General Motors reserves the right to change eligibility limitations and/or discontinue its participation in this program.


637


STEP THREE — Canadian Owners: In the event that you do not feel your concerns have been addressed after following the procedure outlined in Steps 1 and 2, General Motors of Canada Limited wants you to be aware of its participation in a no-charge Mediation/Arbitration Program. General Motors of Canada Limited has committed to binding arbitration of owner disputes involving factory-related vehicle service claims. The program provides for the review of the facts involved by an impartial third party arbiter, and may include an informal hearing before the arbiter. The program is designed so that the entire dispute settlement process, from the time you file your complaint to the final decision, should be completed in approximately 70 days. We believe our impartial program offers advantages over courts in most jurisdictions because it is informal, quick, and free of charge.


For further information concerning eligibility in the Canadian Motor Vehicle Arbitration Plan (CAMVAP), call toll-free 1-800-207-0685. Alternatively, you may call the General Motors Customer Communication Centre, 1-800-263-3777
(English), 1-800-263-7854 (French), or you may write to:


The Mediation/Arbitration Program c/o Customer Communication Centre General Motors of Canada Limited Mail Code: CA1-163-005
1908 Colonel Sam Drive Oshawa, Ontario L1H 8P7


Your inquiry should be accompanied by your Vehicle Identification Number (VIN).


638


Online Owner Center Online Owner Center (United States only) The Owner Center is a resource for your GM ownership needs. Specific vehicle information can be found in one place. The Online Owner Center allows you to: (cid:127) Get e-mail service reminders. (cid:127) Access information about your specific vehicle, including tips and videos and an electronic version of this owner manual. (cid:127) Keep track of your vehicle’s service history


and maintenance schedule.


(cid:127) Find GM dealers for service nationwide. (cid:127) Receive special promotions and privileges


only available to members.


My GM Canada (Canada only) My GM Canada is a password-protected section of gmcanada.com where you can save information on GM vehicles, get personalized offers, and use handy tools and forms with greater ease. Here are a few of the valuable tools and services you will have access to:


− My Showroom: Find and save information on


vehicles and current offers in your area.


− My Dealers/Retailers: Save details such as


address and phone number for each of your preferred GM Dealers or Retailers.


− My Driveway: Receive service reminders and


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