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signed in metric sizes, so your tools must be metric. Checking the engine oil level Parts (if level is low): API D Engine
grade SJ, “Energy−Conserving” or ILSAC multi- grade having viscosity proper for your climate
oil
Tools: D Rag or paper towel D Funnel (only for adding oil) Checking the engine coolant level Parts (if level is low): D “TOYOTA Long Life Coolant” or equiva-
lent See Chapter 7−2 for details about cool- ant type selection.
D Demineralized or distilled water Tools: D Funnel (only for adding coolant)
161
Checking and replacing fuses Parts (if replacement is necessary): D Genuine Toyota fuse or equivalent with
same amperage rating as original
Adding washer fluid Parts: D Water D Washer fluid containing antifreeze (for
winter use)
Tools: D Funnel Replacing light bulbs Parts: D Bulb with same number and wattage rating as original (See charts in “Re- placing light bulbs” in Chapter 7−3.)
fluid
Tools: D Screwdriver D Flat−bladed screwdriver
terminal
Checking brake fluid Parts (if level is low): D SAE J1703 or FMVSS No.116 DOT 3
brake fluid
Tools: D Rag or paper towel D Funnel (only for adding fluid) Checking power steering fluid Parts (if level is low): D Automatic
transmission
DEXRON®II or III
Tools: D Rag or paper towel D Funnel (only for adding fluid) Checking battery condition Tools: D Warm water D Baking soda D Grease D Conventional wrench
(for
clamp bolts)
162
Part 7
DO−IT−YOURSELF MAINTENANCE—Chapter 7−2
Engine and ChassisD Checking the engine oil level D Checking the engine coolant
level
D Checking brake fluid D Checking power steering fluid D Checking tire pressure D Checking and replacing tires D Rotating tires D Installing snow tires and chains D Replacing wheels
Checking the engine oil level
Low level
Full level
Add oil
O.K.
Too full
With the engine at operating tempera- ture and turned off, check the oil level on the dipstick. 1. To get a
the vehicle should be on a level spot. After turning off the engine, wait a few minutes for the oil to drain back into the bottom of the engine.
reading,
true
2. Pull out the dipstick, and wipe it clean
with a rag.
3. Reinsert the dipstick—push it in as far as it will go, or the reading will not be correct.
4. Pull the dipstick out and look at the oil
level on the end.
CAUTION
Be careful not to touch the hot ex- haust manifold.
If the oil level is below or only slightly above the low level line, add engine oil of the same type as already in the en- gine. Remove the oil filler cap and add engine oil in small quantities at a time, checking the dipstick. The approximate quantity of oil needed to fill between the low level and the full level on the dipstick is indicated below for ref- erence. When the level reaches within the correct range, install the filler cap hand−tight. Oil quantity, L (qt., lmp. qt.):
0.7 (0.7, 0.6)
NOTICE
z Avoid overfilling, or
the engine
could be damaged.
z Check the oil level on the dipstick
once again after adding the oil.
163
Oil identification marks Either or both API registered marks are added to some oil containers to help you select the oil you should use. The API Service Symbol is located any- where on the outside of the container. The top portion of the label shows the oil quality by API (American Petroleum Insti- tute) designations such as SJ. The center portion of the label shows the SAE viscos- ity grade such as SAE 5W−30. “Energy− Conserving” shown in the lower portion, indicates that the oil has fuel−saving ca- pabilities. The ILSAC (International Lubricant Stan- dardization and Approval Committee) Certi- fication Mark is displayed on the front of the container.
Engine oil selection Use API grade SJ, “Energy−Conserving” or ILSAC multigrade engine oil. Recommended viscosity (SAE):
API service symbol
for good
SAE 5W−30 is the best choice for your vehicle, fuel economy, and good starting in cold weather. If you use SAE 10W−30 engine oil in extremely low temperatures, the engine may become difficult to start, so SAE 5W−30engine oil is recommended.
164
ILSAC certification mark
Checking the engine coolant level Look at the see−through coolant reser- voir when the engine is cold. The cool- ant level is satisfactory if it is between the “FULL” and “LOW” lines on the reservoir. If the level is low, add ethyl- ene−glycol type coolant for a proper corrosion protection of aluminum com- ponents. The coolant level in the reservoir will vary with engine temperature. However, if the level is on or below the “LOW” line, add coolant. Bring the level up to the “FULL” line. Always use ethylene−glycol type coolant for a proper corrosion protection of alumi- num components. See information in the next column. If the coolant level drops within a short time after replenishing, there may be a leak the radiator, hoses, radiator cap and drain cock and water pump. If you can find no leak, have your autho- rized Toyota CNG dealer the cap pressure and check for leaks in the cool- ing system.
the system. Visually check
test
in
CAUTION
To prevent burning yourself, do not remove the radiator cap when the en- gine is hot.
that
Coolant type selection Use of improper coolants may damage your engine cooling system. Your coolant must contain ethylene−glycol type coolant for a proper corrosion protection of your engine aluminum contains components. Use “TOYOTA Long Life Coolant” or equivalent. freezing and In addition subsequent damage this type of coolant will also prevent corrosion. Further supplemental inhibitors or additives are neither needed nor recommended. Read the coolant container for information on freeze protection. Follow the manufac- turer’s directions to mix with plain water (preferably demineralized water or distilled water). The total capacity of the cooling system is given in Part 8.
for how much
to preventing
the engine,
to
We recommend to use 50% solution for your Toyota, to provide protection down to about −35_C (−31_F). When it is extreme- ly cold, to about −50°C (−58°F), 60% solution is rec- ommended. Do not use more than 70% solution for better coolant performance.
to provide protection down
NOTICE
Do not use alcohol type antifreeze or plain water alone.
165
Checking brake fluid
Checking power steering fluid
Use only newly opened brake fluid. Once opened, brake fluid absorbs moisture from the air, and excess moisture can cause a dangerous loss of braking.
CAUTION
Take care when filling the reservoir because brake fluid can harm your eyes and damage painted surfaces. If fluid gets in your eyes, flush your eyes with clean water.
NOTICE
If you spill some of the fluid, be sure to wash it off with water to prevent it from damaging the parts or paint.
reservoir. The
To check the fluid level, simply look at the see−through level should be between the “MAX” and “MIN” lines on the reservoir. It is normal for the brake fluid level to go down slightly as the brake pads wear. So be sure to keep the reservoir filled. If the reservoir needs frequent refilling, it may indicate a serious mechanical prob- lem. If the level is low, add SAE J1703 or FMVSS No.116 DOT 3 brake fluid to the brake reservoir. Remove and replace the reservoir cover by hand.
166
Open
If cold O.K.
If cold add
If hot O.K.
Close
If hot add
III.
Check the fluid level through the reser- voir. If necessary, add automatic trans- mission fluid DEXRONrII or If the vehicle has been driven around 80
km/h (50 mph) for 20 minutes (a little more in frigid temperatures), the fluid is hot (60_C—80_C or 140_F—175_F). You may also check the level when the fluid is temperature, 10_C—30_C or 50_F—85_F) if the engine has not been run for about five hours.(about
room
cold
Clean all dirt from outside of the reservoir tank and look at the fluid level. If the fluid is cold, the level should be in the “COLD” range. Similarly, if it is hot, the fluid level should be in the “HOT” range. If the level is at the low side of either range, add automatic fluid DEXRONrII or III to bring the level within the range. To remove the filler cap, turn it counter- clockwise and lift up. To reinstall it, turn it clockwise. After replacing the filler cap, visually check the steering box case, vane pump and hose connections for leaks or damage.
transmission
CAUTION
The reservoir tank may be hot so be careful not to burn yourself.
NOTICE
Avoid overfilling, or the power steer- ing could be damaged.
Checking tire pressure
Keep your tire pressures at the proper level. The recommended cold tire pressures, tire size and the vehicle capacity weight are given in Part 8. They are also on the tire pressure label as shown. You should check the tire pressures every two weeks, or at least once a month. And don’t forget the spare! Incorrect tire pressure can reduce tire life and make your vehicle less safe to drive.
the
results
tire pressure
tire pressure
is excessively
Low in excessive wear, poor handling, reduced fuel econo- my, and the possibility of blowouts from overheated tires. Also, low tire pressure can cause poor sealing of the tire bead. If low, there is the possibility of wheel deforma- tion and/or tire separation. High tire pressure produces a harsh ride, handling problems, excessive wear at the center of the tire tread, and a greater possibility of tire damage from road haz- ards. If a tire frequently needs refilling, have it checked by your authorized Toyota CNG dealer. The following instructions for checking tire pressure should be observed: D The pressure should be checked only when the tires are cold. If your ve- hicle has been parked for at least 3
hours and has not been driven for more than 1.5 km or 1 mile since, you will get an accurate cold tire pressure reading.D Always use a tire pressure gauge. The appearance of a tire can be mis- leading. Besides, that are even just a few pounds off can degrade handling and ride.
tire pressures
167
D Take special care when adding air to the compact spare tire. The smaller tire size can gain pressure very quick- ly. Add compressed air in small quanti- ties and check the pressure often until it reaches the specified pressure.
D Do not bleed or reduce tire pressure after driving. It is normal for the tire pressure to be higher after driving.
D Never exceed
the vehicle capacity weight. The passenger and luggage weight should be located so that the vehicle is balanced.
D Be sure to reinstall the tire inflation valve caps. Without the valve caps, dirt or moisture could get into the valve core and cause air leakage. If the caps have been lost, have new ones put on as soon as possible.
168
Checking and replacing tires
Tread wear indicator
CHECKING YOUR TIRES Check the tires tread for the tread wear indicators. If the indicators show, re- place the tires. The tires on your Toyota have built−in tread wear indicators to help you know when the tires need replacement. When the tread depth wears to 1.6 mm (0.06
in.) or less, the indicators will appear. If you can see the indicators in two or more adjacent grooves, the tire should be re- placed. The lower the tread, the higher the risk of skidding. The effectiveness of snow tires is lost if the tread wears down below 4 mm (0.16 in.).Check the tires regularly for damage such as cuts, splits and cracks. If any damage is found, consult with a techni- cian and have the tire repaired or re- placed. Even if the damage does not appear seri- ous, a qualified technician should examine the damage. Objects which have pene- trated the tire may have caused internal damage. Any tires which are over 6 years old must be checked by a qualified techni- cian even if damage is not obvious. Tires deteriorate with age even have never or seldom been used. This applies also to the spare tire and tires stored for future use. REPLACING YOUR TIRES When replacing a tire, use only the same size and construction as original- ly installed and with the same or great- er load capacity. Using any other size or type of tire may seriously affect handling, ride, speedome- ter/odometer calibration, ground clearance, and clearance between the body and tires or snow chains.
they
if
Rotating tires
CAUTION
D Do not mix radial, bias belted, or bias−ply tires on your vehicle. It can cause dangerous handling char- acteristics, resulting in loss of con- trol.
CAUTION
Do not include a compact spare tire when rotating the tires. It is designed for temporary use only.
D Do not use tires or wheels other recom-
the manufacturer’s
than mended size.
tire
Toyota recommends all four tires, or at least both of the front or rear tires be replaced at a time as a set. See “If you have a flat tire” in Part 4 for tire change procedure. When a is replaced, should always be balanced. An unbalanced wheel may affect vehicle handling and tire life. Wheels can get out of balance with regular use and should therefore be balanced occasionally. When replacing a tubeless tire, the air valve should also be replaced with a new one.
the wheel
To equalize the wear and help extend tire life, Toyota recommends that you rotate your tires approximately every 12000 km (7500 miles). However, the most appropriate timing for tire rotation may vary according to your driving hab- its and road surface conditions. See “If you have a flat tire” in Part 4 for tire change procedure. When for uneven wear and damage. Abnormal wear is usu- ally caused by incorrect tire pressure, im- proper wheel alignment, out−of−balance wheels, or severe braking.
tires, check
rotating
169
Installing snow tires and chains WHEN TO USE SNOW TIRES OR CHAINS Snow tires or chains are recommended when driving on snow or ice. On wet or dry roads, conventional tires provide better traction than snow tires. SNOW TIRE SELECTION If you need snow tires, select the same size, construction and load capacity as the original tires on your Toyota. Do not use tires other than those men- tioned above. Do not install studded tires without first checking local regulations for possible restrictions. SNOW TIRE INSTALLATION Snow tires should be installed on all wheels. Installing snow tires on the front wheels only can lead to an excessive difference in road grip capability between the front and rear tires which could cause loss of vehicle control. When storing removed tires you should store them in a cool dry place. Mark the direction of rotation and be sure to install them in the same direction when replac- ing.
170
CAUTION
D Do not drive with the snow tires
incorrectly inflated.
D Never drive over 120 km/h (75 mph)
with any type of snow tires.
TIRE CHAIN SELECTION Use the tire chains of correct size and type. Use SAE Class “S” type radial tire chains except radial cable chains or V−bar type chains. Regulations regarding the use of tire chains vary according to location or type of road, so always check them before installing chains. CHAIN INSTALLATION Install the chains on the front tires as tightly as possible. Do not use tire tires. Retighten chains on chains after km (1/4—1/2 mile). When installing chains on your tires, care- fully follow the instructions of the chain manufacturer.
rear driving
0.5—1.0
the
If wheel covers are used, they will be scratched by the chain band,so remove the covers before putting on the chains.
CAUTION
D Do not exceed 50 km/h (30 mph) or recom- is
the chain manufacturer’s mended speed lower.
limit, whichever
D Drive carefully avoiding bumps, holes, and sharp turns, which may cause the vehicle to bounce.
D Avoid sharp turns or locked−wheel braking, as use of chains may ad- versely affect vehicle handling.
NOTICE
Do not attempt to use a tire chain on the compact spare tire, as it may re- sult in damage to the vehicle as well as the tire.
Replacement with used wheels is not rec- ommended as they may have been sub- jected to rough treatment or high mileage and could fail without warning. Also, bent wheels which have been straightened may have structural damage and therefore should not be used. Never use an inner tube in a leaking wheel which is designed for a tubeless tire.
Replacing wheels WHEN TO REPLACE YOUR WHEELS If you have wheel damage such as bending, cracks or heavy corrosion, the wheel should be replaced. If you fail to replace damaged wheels, the tire may slip off the wheel or they may cause loss of handling control. WHEEL SELECTION When replacing wheels, care should be taken to ensure that the wheels are re- placed by ones with the same load ca- pacity, diameter, rim width, and offset. This must be observed on compact spare tires, too. Correct replacement wheels are available at your authorized Toyota CNG dealer. A wheel of a different size or type may adversely affect handling, wheel and bear- ing life, brake cooling, speedometer/odom- eter calibration, stopping ability, headlight aim, bumper height, vehicle ground clear- ance, and tire or snow chain clearance to the body and chassis.
171
172
Part 7
DO−IT−YOURSELF MAINTENANCE—Chapter 7−3
Electrical componentsD Checking battery condition D Battery recharging precautions D Checking and replacing fuses D Adding washer fluid D Replacing light bulbs
Checking battery condition— —Precautions
CAUTION
BATTERY PRECAUTIONS The battery produces flammable and explosive hydrogen gas. D Do not cause a spark from the bat-
tery with tools.
D Do not smoke or light a match near
the battery.
The electrolyte contains poisonous and corrosive sulfuric acid. D Avoid contact with eyes, skin or
clothes.
D Never ingest electrolyte. D Wear protective safety glasses when
working near the battery.
D Keep children away from the bat-
tery.
D If electrolyte gets on your skin, thoroughly wash the contact area. If you feel pain or burning, get medi- cal attention immediately.
D If electrolyte gets on your clothes, there is a possibility of its soaking through to your skin, so immediate- ly take off the exposed clothing and follow the procedure above, if nec- essary.
D If you happen to swallow electro- lyte, drink a large quantity of water or milk. Follow with milk of magne- sia, beaten raw egg or vegetable oil. Then go immediately for emer- gency help.
EMERGENCY MEASURES D If electrolyte gets
in your eyes, flush your eyes with clean water immediately immediate medical attention. If possible, con- tinue to apply water with a sponge or cloth while en route to the medi- cal office.
and get
173
—Checking battery exterior
—Checking battery fluid
Terminals
Ground cable
NOTICE
z Be sure the engine and all accesso- ries are off before performing main- tenance.
z When checking the battery, remove the ground cable from the negative terminal (“−” mark) first and rein- stall it last.
z Be careful not to cause a short cir-
cuit with tools.
z Take care no solution gets into the
battery when washing it.
Hold−down clamp
Check the battery for corroded or loose terminal connections, cracks, or loose hold−down clamp. a. If the battery is corroded, wash it off with a solution of warm water and bak- ing soda. Coat the outside of the termi- nals with grease to prevent further cor- rosion.
b. If the terminal connections are loose, their clamp nuts—but do not
tighten overtighten.
c. Tighten
the hold−down clamp only enough to keep the battery firmly in place. Overtightening may damage the battery case.
174
Type A
Green
Dark
Clear or
light yel-
low
Type B
Blue
White
Red
CHECKING BY THE HYDROMETER Check the battery condition by hydrometer color.
the
Hydrometer color
Type A
Type B
GREEN
BLUE
Condition
Good
DARK
WHITE
CLEAR or LIGHT YELLOW
RED
Charging necessary. Have battery checked by your authorized Toyota CNG dealer.
Have battery checked by your authorized Toyota CNG dealer.
Battery recharging precautions During recharging, the battery is pro- ducing hydrogen gas. Therefore, before recharging: 1. If recharging with the battery installed on the vehicle, be sure to disconnect the ground cable.
2. Be sure the power switch on the re- charger the charger cables to the battery and when disconnecting them.
is off when connecting
Checking and replacing fuses
Type A
Good
Blown
CAUTION
Type B
D Always charge the battery in an un- confined area. Do not charge the battery in a garage or closed room where there is not sufficient ventila- tion.
D Only do a slow charge (5 A or less). Charging at a quicker rate is dangerous. The battery may ex- plode, causing personal injuries.
NOTICE
Never recharge the battery while the engine is running. Also, be sure all accessories are turned off.
Good
Blown
Type C
Good
Blown
If the headlights or other electrical components do not work, check the fuses. If any of the fuses are blown, they must be replaced. See “Fuse locations” in Chapter 7−1 for locations of the fuses. Turn the ignition switch and inoperative component off. Pull a suspected fuse straight out and check it. Determine which fuse may be causing the problem. The lid of the fuse box shows the name of the circuit for each fuse. See Part 8 of this manual for the functions controlled by each circuit.
175
the new
If fuse immediately blows out, there is a problem with the electrical sys- tem. Have your authorized Toyota CNG dealer correct it as soon as possible.
CAUTION
Never use a fuse with a higher am- perage rating, or any other object, in place of a fuse. This may cause ex- tensive damage and possibly a fire.
Adding washer fluid If any washer does not work or low windshield washer fluid level warning light comes on, the washer tank may be empty. Add washer fluid. You may use plain water as washer fluid. in cold areas where tempera- However, tures freezing point, use fluid containing antifreeze. This washer product is available at your authorized Toyota CNG dealer and most auto parts stores. Follow the manufacturer’s direc- tions for how much to mix with water.
range below
NOTICE
Do not use engine antifreeze or any other substitute because it may dam- age your vehicle’s paint.
can
you
Type A fuses can be pulled out by the pull−out tool. The location of the pull−out tool is shown in the illustration. If you are not sure whether the fuse has blown, try replacing the suspected fuse with one that you know is good. If the fuse has blown, push a new fuse into the clip. Only install a fuse with the amperage rat- ing designated on the fuse box lid. If you do not have a spare fuse, in an emergency the “A/C” “MIRROR−HEATER”, fuse, which may be dispensable for normal driving, and use it if its amperage rating is the same. If you cannot use one of the same amper- age, use one that is lower,but as close as possible to, the rating. If the amperage is lower than that specified, the fuse might blow out again but this does not indicate anything wrong. Be sure to get the correct fuse as soon as possible and return the substitute to its original clip. It is a good idea to purchase a set of spare fuses and keep them in your ve- hicle for emergencies.
“DOME” or
pull
out
176
following
illustrations show how
Replacing light bulbs— The to gain access to the bulbs. When replacing a bulb, make sure the ignition switch and light switch are off. Use bulbs with the wattage ratings given in the table.
CAUTION
Halogen bulbs have pressurized gas inside and require special handling. They can burst or shatter if scratched or dropped. Hold a bulb only by its plastic or metal case. Do not touch the glass part of a bulb with bare hands.
NOTICE
Only use a bulb of the listed type.
60/55
— 27/8
Light bulbs
Headlights
Bulb No. HB2
Parking, front side marker and front turn signal lights Rear side marker lights Rear turn signal lights Stop and tail lights 3157
3156
194
Tail light
Back−up lights
904
921
License plate lights —
3.8
27
27/8
9.3
18
High mounted stoplight Interior light
Glove box light
Trunk light
21CP
18
—
—
—
10
1.2
3.8
A: HB2 halogen bulbs B: Single end bulbs C: Wedge base bulbs D: Double end bulbs
—Headlights
W Type
1. Open the hood. Unplug the connec-
tor. Remove the rubber cover. If the connector is tight, wiggle it.
177
—Parking, front side marker and front turn signal lights
Use a flat−bladed screwdriver. Remove and install the cover clips as shown in the following illustrations.
3. Install
the rubber cover with
the “TOP” mark upward, and snuggle on the boss. Insert the connector. Then install the plastic cover.
Make sure the rubber cover fits snugly on the connector and the headlight body. Aiming is not necessary after replacing the bulb. When aiming adjustment is nec- essary, contact your authorized Toyota CNG dealer.
2. Release
the bulb retaining spring and remove the bulb. Install a new bulb and the bulb retaining spring.
To install a bulb, align the tabs of the bulb with the mounting hole.
the cutouts of
178
Removing cover clips
Use a flat−bladed screw driver. To protect the surface, place several sheets of paper over the surface.
Installing cover clips
179
—Rear side maker, rear turn signal, stop and tail lights
—Back−up and tail lights
a: Rear side marker light b: Rear turn signal light c: Stop and tail light
Use a flat−bladed screwdriver. Remove and install the cover clips as shown in the following illustrations.
180
—License plate lights
Removing the cover clips
Use a flat−bladed screwdriver. Remove and install the cover clips as shown in the following illustrations.
Installing the cover clips
a: Back−up light b: Tail light
181
—High mounted stoplight
Removing cover clips
Installing cover clips
182
183
184
Part 8
SPECIFICATIONSD Dimensions and weight D Engine D Fuel D Service specifications D Tires D Fuses
Dimensions and weight Overall length mm (in.) Overall width mm (in.) Overall height mm (in.) mm (in.) Wheelbase mm (in.) Front tread Rear tread mm (in.) Vehicle capacity weight (occupants + luggage)
4783 (188.3) 1780
(70.1) (55.9)∗ 1419
2670 (105.1) (61.0) 1547
1520
(59.8)∗: Unladen vehicle
kg (lb)
410
(900)
Engine Model:
5S−FNE
Type:
4 cylinder Natural Gas)
in
line, CNG (Compressed
Bore and stroke, mm (in.):
87.0 91.0 (3.43 3.58)
Displacement, cm3 (cu. in.):
2164 (132.0)
185
Service specifications ENGINE Valve clearance (engine cold), mm (in.):
Intake Exhaust
0.19—0.29 (0.007—0.011) 0.28—0.38 (0.011—0.015)
ENGINE LUBRICATION Oil capacity (drain and refill), L (qt., Imp. qt.):
With filter Without filter
3.6 (3.8, 3.2) 3.4 (3.6, 3.0)
Spark plug type:
DENSO
PK20TR8−G
Oil grade:
API grade SJ, “Energy−Conserving” or ILSAC multigrade engine oil is recom- mended.
Recommended oil viscosity (SAE):
Spark plug gap, mm(in.):
0.8 (0.031)
Drive belt roughs No.BT−33−73F (used belt), Ibf:
tension measured with Bor- gauge
tension
drive
belt
With air conditioning
Generator belt Power steering pump belt
Without air conditioning
Generator belt Power steering pump belt
130"10
80"2065"20
80"20Fuel Fuel type:
Compressed natural gas
Service pressure:
24800 kPa (3600 psig)
Equivalent gasoline capacity:
43 L (11.4 gal., 9.5 lmp.gal.)
Water volume:
135 L (35.7 gal., 29.7 lmp.gal.)
186
COOLING SYSTEM Total capacity, L (qt., Imp. qt.):
AUTOMATIC TRANSAXLE Automatic transmission
6.9 (7.3, 6.1)
Coolant type:
“TOYOTA Long Life Coolant” or equiva- lent With ethylene−glycol type coolant for a proper corrosion protection of aluminum components Do not use alcohol type antifreeze or plain water alone.
BATTERY Open voltage∗ at 20_C (68_F): 12.6—12.8V Fully charged 12.2—12.4V Half charged 11.8—12.0V Discharged
∗: Voltage that is checked 20 minutes af- the
is removed with all
the key
ter lights turned off
Charging rates:
5 A max.
Fluid capacity (drain and refill), L (qt., Imp. qt.):
Up to 2.5 (2.6, 2.2)
Fluid type:
Automatic DEXRONrIIl (DEXRONrII)
transmission
fluid D−ll or
Fluid type:
SAE J1703 or FMVSS No.116 DOT 3
STEERING Wheel free play:
Less than 30 mm (1.2 in.)
Power steering fluid type:
Automatic transmission fluid DEXRONrII or III
Differential
Fluid capacity L (qt., Imp. qt.):
1.6 (1.7, 1.4)
Fluid type:
Automatic DEXRONrIII (DEXRONrII)
transmission
fluid D−II or
BRAKES Minimum pedal clearance when depressed with the pressure of 490 N (50 kgf, 110
lbf) with the engine running, mm (in.):70 (2.8)
Pedal free play, mm (in.):
1—6 (0.04—0.24)
Pad wear limit, mm (in.):
1.0 (0.04)
Lining wear limit, mm (in.):
1.0 (0.04)
Parking brake adjustment when pulled with the force of 196 N (20 kgf, 44 lbf):
5—8 clicks
187
Fuses
Tires
Tire size:
Spare tire Except spare tire
T145/80R16 105M P205/65R15 92H
Tire pressure, kPa (kgf/cm2 or bar, psi):
Spare tire Except spare tire
420 (4.2, 60)
Normal driving
For all loads including full rated loads For reduced loads (1 to 4 passengers)
Trailer driving
220 (2.2, 32) 200 (2.0, 29) 220 (2.2, 32)
When driving under the above vehicle load conditions at sustained high speeds above 160 km/h (100 mph), in countries where such speeds are permitted by−law, inflate the front and rear tires to 240 kPa (2.4 kgf/cm2 or bar, 35 psi) provided that it does not exceed the maximum cold tire pressure molded on the tire sidewall.
Wheel size: Spare tire Except spare tire
4T 15 6JJ
Wheel nut torque, N·m (kgf·m, ft·lbf):
104 (10.5, 77)
188
Engine compartment
Engine compartment
Instrument panel
Fuses (type A) 1. A/C 10 A: Air conditioning system 2. SPARE 10 A: Spare fuse 3. SPARE 15 A: Spare fuse 4. SPARE 30 A: Spare fuse 5. ALT−S 5 A: Charging system 6. HEAD (RH) 15 A: Right−hand headlight 7. EFI 15 A: Multiport fuel injection sys- injection
tem/sequential multiport system, A/F sensor 8. HORN 10 A: Horn 9. HAZARD 10 A: Emergency flasher
fuel
10. AM2 30 A: Gauge and meter, SRS airbag system, seat belt pretensioners, multiport fuel injection system/sequen- tial multiport injection system, “IGN” and “STARTER” fuses
fuel
11. TEL 5 A: No circuit 12. HEAD (LH) 15 A: Left−hand headlight 13. RADIO NO.1 20 A: Audio system 14. DOME 7.5 A: Clock,
ignition switch light, personal light, trunk light, interior light, power door lock system
15. ECU−B 10 A: Anti−lock brake system, SRS airbag system, seat belt preten- sioners
16. A/F HTR 25 A: No circuit 17. SEAT−HEATER 20 A: No circuit 18. HEATER 10 A: Air conditioning system,
rear window defogger
19. GAUGE 10 A: Gauges and meters, back−up lights, cruise control system, charging system, power windows, ser- vice reminder indicators and warning buzzers
20. WIPER 25 A: Windshield wipers and
washer
21. MIRROR−HEATER 10 A: Outside rear
view mirror defogger
22. ECU−IG 15 A: Cruise control system, anti−lock brake system, power antenna, SRS airbag system, seat belt preten- sioners, shift lock control system, mul- tiport injection system/sequential multiport fuel injection system
fuel
23. IGN 5 A: Gauges and meters, charging system, SRS airbag system, seat belt injection pretensioners, multiport system/sequential multiport injec- tion system
fuel
fuel
189
24. STOP 15 A: Stop lights, cruise control system, high−mounted stoplight, anti− lock brake system, shift lock control system, multiport fuel injection system/ sequential multiport fuel injection sys- tem
tail
25. TAIL 10 A: Parking lights, license plate front side marker lights, lights, multiport fuel injection system/ sequential multiport fuel injection sys- tem
lights,
26. POWER−OUTLET 15 A: Power outlet 27. OBD 7.5 A: On−board diagnosis sys-
tem
28. FOG 15 A: No circuit 29. STARTER 5 A: Gauges and meters, multiport fuel injection system/sequen- tial multiport fuel injection system
30. DOOR 25 A: Power door lock system 31. PANEL 7.5 A: Gauge and meter, audio lighter, glove box system, cigarette light, clock, instrument panel light con- indicators, air trol, service conditioning control panel lights, ash- tray light, emergency flasher, rear win- dow defogger, electronically controlled automatic transmission system
reminder
32. TURN 7.5 A: Emergency flasher
190
33. RAD−NO.2 7.5 A: Audio system 34. CIG 15 A: Cigarette lighter, shift lock control system, power rear view mirror controls, power door lock system, SRS airbag system, seat belt pretensioners, air conditioning system
Fuses (type B) 35. CDS 30 A: Electric cooling fans 36. RDI 30 A: Electric cooling fans 37. MAIN 40 A: “HEAD RH”, “HEAD LH”,
fuses
38. HTR 50 A: “AM1” and “A/C” fuses 39. DEF 40 A: Rear window defogger 40. PWR 30 A: Power window control sys-
tem
41. AM1 40 A: “POWER−OUTLET”, “CIG”, “RAD−NO.2”, “SEAT−HEATER”, “TURN”, “WIP”, “ECU−IG”, “GAUGE”, and “HTR” fuses
42. CDS NO.2 30 A: No Circuit Fuses (type C) 43. ALT 100 A: “RDI” and “CDS” fuses 44. ABS 60 A: Anti−lock brake system
Part 9
REPORTING SAFETY DEFECTS FOR U.S. OWNERS AND UNIFORM TIRE QUALITY GRADINGD Reporting safety defects for
U.S. owners
D Uniform tire quality grading
Reporting safety defects for U.S. owners If you believe that your vehicle has a defect which could cause a crash or could cause injury or death, you should immediately in- form the National Highway Traffic Safety Administration (NHTSA) in addition to notifying Toyota Motor Sales, U.S.A., Inc. (Toll−free: 1−800−331−4331). If NHTSA receives similar com- plaints, it may open an investiga- tion, and if it finds that a safety defect exists in a group of ve- hicles, it may order a recall and remedy However, NHTSA cannot become involved in individual problems between you, your dealer, or Toyota Motor Sales, U.S.A., Inc.
campaign.
To contact NHTSA, you may either call the Auto Safety Hotline toll− at free (or 1−800−424−9393 366−0123 in Washington, D.C. area) or write to: NHTSA. U.S. De- partment of Transportation. Wash- ington, D.C. 20590. You can also obtain other information about mo- tor vehicle safety from the Hotline.
191
tires must conform
Uniform tire quality grading This information has been prepared in ac- cordance with regulations issued by the National Highway Traffic Safety Adminis- tration of the U.S. Department of Trans- portation. It provides the purchasers and/ or prospective purchasers of Toyota vehicles with information on uniform tire quality grading. Your authorized Toyota CNG dealer will help answer any questions you may have as you read this information. DOT quality grades—All passenger ve- hicle to Federal Safety Requirements to these grades. These quality grades are molded on the sidewall. Treadwear—The is a comparative rating based on the wear rate of the tire when tested under controlled conditions on a specified government test course. For example, a tire graded 150
would wear one and a half (1−1/2) times as well on the government course as a tire graded 100. The relative performance of tires depends upon the actual condi- tions of their use, however, and may de- part significantly the norm due to variations in driving habits, service prac- tices and differences in road characteris- tics and climate.treadwear grade
in addition
from
192
Warning: The temperature grades for this tire are established for a tire that is prop- erly inflated and not overloaded. Exces- sive speed, underinflation, or excessive loading, either separately or in combina- tion, can cause heat buildup and possible tire failure.
tire
Traction AA, A, B, C—The traction grades, from highest to lowest, are AA, A, B, and C, and they represent the tire’s ability to stop on wet pavement as mea- sured under controlled conditions on spe- cified government test surfaces of asphalt and concrete. A tire marked C may have poor traction performance. Warning: The traction grade assigned to this is based on braking (straight ahead) traction tests and does not include cornering (turning) traction. Temperature A, B, C—The temperature grades are A (the highest), B, and C, representing the tire’s resistance to the generation of heat and its ability to dissi- pate heat when tested under controlled conditions on a specified indoor laboratory test wheel. Sustained high temperature can cause the material of the tire to de- generate and reduce tire life, and exces- sive temperature can lead to sudden tire failure. The grade C corresponds to a lev- el of performance which all passenger car tires must meet under the Federal Motor Vehicle Safety Standard No. 109. Grades B and A represent higher levels of perfor- mance on the laboratory test wheel than the minimum required by law.
Foreword
Welcome to the growing group of value−conscious people who drive Toyotas. We are proud of the advanced engineering and quality construction of each vehicle we build. This Owner’s Manual explains the features of your new Toyota. Please read it and follow the instructions carefully so that you can enjoy many years of safe motoring. When it comes to service, remember that your authorized Toyota CNG dealer knows your vehicle best and is interested in your complete satisfaction. He will provide quality maintenance and any other assistance you may require. Please leave this Owner’s Manual in this vehicle at the time of resale. The next owner will need this information also. All information and specifications in this manual are current at the time of printing. However, because of Toyota’s policy of continual product improve- ment, we reserve the right to make changes at any time without notice. Please note that this manual applies to all models and explains all equipment, including options. Therefore, you may find some explanations for equipment not installed on your vehicle.
© 1999 TOYOTA MOTOR CORPORATION All rights reserved. This material may not be reproduced or copied, in whole or in part, without the written permission of Toyota Motor Corporation.
Quick index D If a service reminder indicator or warning buzzer comes on D If your vehicle will not start D If your engine stalls while driving D If your vehicle overheats D If you have a flat tire D If your vehicle needs to be towed D Tips for driving during break−in period D How to start the engine D General maintenance Gas station information Fuel type:
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
65
127
130
131
132
139
103
117
152Compressed natural gas
See page 103 for detailed information.
Service pressure:
24800 kPa (3600 psig)
Equivalent gasoline capacity:
43 L (11.4 gal., 9.5 lmp. gal.)
Water volume:
135 L (35.7 gal., 29.7 lmp. gal.)
See page 105 for detailed information.
Engine oil:
API grade SJ, “Energy−Conserving” or ILSAC multigrade engine oil is recommended. See page 164 for detailed information.
Automatic transmission fluid:
Automatic transmission fluid D−II or DEXRONrIII (DEXRONrII)
Tire information: See pages 167 through 171. Tire pressure: See page 188.
U −1
Publication No. OM33502U Part No. 01999-33502
Printed in Japan 01−9903−00CNG ( U)
Accessories, spare parts and modification of your Toyota
A wide variety of non−genuine spare parts and accesso- ries for Toyota vehicles are currently available in the market. You should know that Toyota does not warrant these products and is not responsible either for their performance, repair or replacement, or for any damage they may cause to, or adverse effect they may have on, your Toyota vehicle.
This vehicle should not be modified with non−genuine Toyota products. Modification with non−genuine Toyota products could affect its performance, safety or durabili- ty, and may even violate governmental regulations. In addition, damage or performance problems resulting from the modification may not be covered under warranty.
New vehicle warranty
Your new vehicle limited warranties:
is covered by
the
following Toyota
D New vehicle warranty D Emission control systems warranty D Others further
information, please
For “Owner’s Manual Supplement”.
refer
to
the separate
Your responsibility for maintenance
It is owner’s responsibility to make sure that the speci- fied maintenance is performed. Part 6 gives details of these maintenance requirements. Also included in Part 6
is general maintenance. For scheduled maintenance in- formation, please refer to the separate “Owner’s Manual Supplement”.Precautions for CNG
Your vehicle may use compressed natural gas (CNG) for fuel.
D Handle the CNG vehicle with care as the fuel tank and pipes of it are filled with extremely high pres- sure gas. In this case, close the manual shut off valve and have your authorized Toyota CNG dealer carry out an inspection.
D You will be able to tell if fuel is leaking out of the vehicle by the sound of the leaking fuel and the smell of the fuel.
D Be careful not to run out of fuel. There are less CNG stations than gasoline stations so we recom- mend that you refuel early.
For details, see “Fuel” and “Fuel system” in Part 2.
Installation of a mobile two−way radio system
fuel
injection system/sequential multiport
As the installation of a mobile two−way radio system in your vehicle could affect electronic systems such as multiport fuel injection system, cruise control system, anti−lock brake system, SRS airbag system and seat belt pretensioner system, be sure to check with your authorized Toyota CNG dealer for precautionary measures or special instructions regarding installation.
Scrapping of your Toyota
The SRS airbag and seat belt pretensioner devices in your Toyota contain explosive chemicals. If the vehicle is scrapped with the airbags and pretensioners left as they are, it may cause an accident such as a fire. Be sure to have the systems of the SRS airbag and seat belt pretensioner removed and disposed of by the quali- fied service shop or by your authorized Toyota CNG dealer before you dispose of your vehicle.
ii
Refueling station information
For information on refueling stations for CNG, contact Natural Gas Vehicle Coalition (NGVC) at the address and numbers listed below.
Natural Gas Vehicle Coalition
1515 Wilson Blvd. Arlington, Va. 22209
Phone: (703) 527−3022
iii
Important information about this manual
Safety and vehicle damage warnings
Safety symbol
In this manual, you will see CAUTION and NOTICE warn- ings. These are used in the following ways:
CAUTION
This is a warning against something which may cause injury to people if the warning is ignored. You are informed what you must or must not do in order to avoid or reduce the risk to yourself and other people.
NOTICE
This is a warning against something which may cause damage to the vehicle or its equipment if the warning informed what you must or must not do in order to avoid or reduce the risk of damage to your vehicle and its equip- ment.
ignored. You are
is
In this manual, you will also see a circle with a slash through it. This means “Do not”, “Do not do this”, or “Do not let this happen”.
iv
Part 1
OPERATION OF INSTRUMENTS AND CONTROLS—Chapter 1−1
Overview of instruments and controlsD Instrument panel overview D Instrument cluster overview D Indicator symbols on the
instrument panel
Instrument panel overview
1. Side defroster outlets 2. Side vents 3. Instrument cluster 4. Center vents 5. Glove box 6. Garage door opener box or
miscellaneous box
7. Power door lock switches 8. Power window switches 9. Cup holders 10. Cup holder or rear ashtray 11. Parking brake lever 12. Automatic transmission selector lever 13. Auxiliary box 14. Hood lock release lever 15. Window lock switch
1. Power rear view mirror control switch 2. Headlight and turn signal switch 3. Wiper and washer switches 4. Clock 5. Emergency flasher switch 6. Car audio 7. Rear window and outside rear view
mirror defoggers switch 8. Air conditioning controls 9. Front ashtray 10. Power outlet 11. Cigarette lighter 12. Ignition switch 13. Cruise control switch 14. Tilt steering lock release lever 15. Instrument panel light control knob
Instrument cluster overview
1. Engine coolant temperature gauge 2. Service reminder indicators and
indicator lights
3. Fuel gauge
4. Speedometer 5. Odometer and two trip meters 6. Tachometer
7. Trip meter reset knob 8. Low fuel level warning light
Indicator symbols on the instrument panel
Brake system warning light∗1
Low windshield washer fluid level warning light∗1
Seat belt reminder light∗1
Discharge warning light∗1
Malfunction indicator lamp∗1
Turn signal indicator lights
Headlight high beam indicator light
Overdrive−off indicator light
Low oil pressure warning light∗1
Cruise control indicator light∗2
Anti−lock brake system warning light∗1
Automatic transmission indicator lights
Open door warning light∗1
Rear light failure warning light∗1
SRS warning light∗1
∗1: For details, see “Service reminder indicators and warning
buzzers” in Chapter 1−5.
∗2: If this light flashes, see “Cruise control” in Chapter 1−6.
6
Part 1
OPERATION OF INSTRUMENTS AND CONTROLS—Keys
Chapter 1−2
Keys and DoorsD Keys D Side doors D Power windows D Trunk lid D Hood D Refueling
Your vehicle is supplied with two kinds of key. 1. Master key—This key works in every
lock.
2. Sub key—This key will not work in the
glove box and trunk.
To protect things locked in the glove box or trunk when you have your vehicle parked, leave the sub key with the atten- dant. Since lid can be locked without a key, you should always carry a spare master key in case you accidentally lock your keys inside the ve- hicle.
the doors and
trunk
KEY NUMBER PLATE Your key number is shown on the plate. Keep the plate in a safe place such as your wallet, not in the vehicle. If you should lose your keys or if you need additional keys, duplicates can be made by your authorized Toyota CNG dealer using the key number. We recommend you to write down the key number and keep it in safe place.
Side doors
LOCKING AND UNLOCKING WITH KEY Insert the key into the keyhole and turn it. To lock: Turn the key forward. To unlock: Turn the key backward. All lock and unlock simulta- neously with either front door. In the driv- er’s door lock, turning the key once will unlock the driver’s door and twice in suc- cession will unlock all the doors simulta- neously.
the doors
LOCKING AND UNLOCKING WITH INSIDE LOCK BUTTON Move the lock button. To lock: Push the knob forward. To unlock: Pull the knob backward. Closing the door with the lock knob in the lock position will also lock the door. Be careful not to lock your keys in the ve- hicle. The door cannot be locked if you leave the key in the ignition switch.
Driver’s side
Passenger’s side
LOCKING AND UNLOCKING WITH POWER DOOR LOCK SWITCH Push the switch. To lock: Push the switch on the front side. To unlock: Push the switch on the rear side. All the doors lock or unlock simultaneous- ly.
CAUTION
