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27
27/8
9.3
18
High mounted stoplight Interior light
Glove box light
Trunk light
21CP
18
—
—
—
10
1.2
3.8
A: HB2 halogen bulbs B: Single end bulbs C: Wedge base bulbs D: Double end bulbs
—Headlights
W Type
1. Open the hood. Unplug the connec-
tor. Remove the rubber cover. If the connector is tight, wiggle it.
177
—Parking, front side marker and front turn signal lights
Use a flat−bladed screwdriver. Remove and install the cover clips as shown in the following illustrations.
3. Install
the rubber cover with
the “TOP” mark upward, and snuggle on the boss. Insert the connector. Then install the plastic cover.
Make sure the rubber cover fits snugly on the connector and the headlight body. Aiming is not necessary after replacing the bulb. When aiming adjustment is nec- essary, contact your authorized Toyota CNG dealer.
2. Release
the bulb retaining spring and remove the bulb. Install a new bulb and the bulb retaining spring.
To install a bulb, align the tabs of the bulb with the mounting hole.
the cutouts of
178
Removing cover clips
Use a flat−bladed screw driver. To protect the surface, place several sheets of paper over the surface.
Installing cover clips
179
—Rear side maker, rear turn signal, stop and tail lights
—Back−up and tail lights
a: Rear side marker light b: Rear turn signal light c: Stop and tail light
Use a flat−bladed screwdriver. Remove and install the cover clips as shown in the following illustrations.
180
—License plate lights
Removing the cover clips
Use a flat−bladed screwdriver. Remove and install the cover clips as shown in the following illustrations.
Installing the cover clips
a: Back−up light b: Tail light
181
—High mounted stoplight
Removing cover clips
Installing cover clips
182
183
184
Part 8
SPECIFICATIONSD Dimensions and weight D Engine D Fuel D Service specifications D Tires D Fuses
Dimensions and weight Overall length mm (in.) Overall width mm (in.) Overall height mm (in.) mm (in.) Wheelbase mm (in.) Front tread Rear tread mm (in.) Vehicle capacity weight (occupants + luggage)
4783 (188.3) 1780
(70.1) (55.9)∗ 1419
2670 (105.1) (61.0) 1547
1520
(59.8)∗: Unladen vehicle
kg (lb)
410
(900)
Engine Model:
5S−FNE
Type:
4 cylinder Natural Gas)
in
line, CNG (Compressed
Bore and stroke, mm (in.):
87.0 91.0 (3.43 3.58)
Displacement, cm3 (cu. in.):
2164 (132.0)
185
Service specifications ENGINE Valve clearance (engine cold), mm (in.):
Intake Exhaust
0.19—0.29 (0.007—0.011) 0.28—0.38 (0.011—0.015)
ENGINE LUBRICATION Oil capacity (drain and refill), L (qt., Imp. qt.):
With filter Without filter
3.6 (3.8, 3.2) 3.4 (3.6, 3.0)
Spark plug type:
DENSO
PK20TR8−G
Oil grade:
API grade SJ, “Energy−Conserving” or ILSAC multigrade engine oil is recom- mended.
Recommended oil viscosity (SAE):
Spark plug gap, mm(in.):
0.8 (0.031)
Drive belt roughs No.BT−33−73F (used belt), Ibf:
tension measured with Bor- gauge
tension
drive
belt
With air conditioning
Generator belt Power steering pump belt
Without air conditioning
Generator belt Power steering pump belt
130"10
80"2065"20
80"20Fuel Fuel type:
Compressed natural gas
Service pressure:
24800 kPa (3600 psig)
Equivalent gasoline capacity:
43 L (11.4 gal., 9.5 lmp.gal.)
Water volume:
135 L (35.7 gal., 29.7 lmp.gal.)
186
COOLING SYSTEM Total capacity, L (qt., Imp. qt.):
AUTOMATIC TRANSAXLE Automatic transmission
6.9 (7.3, 6.1)
Coolant type:
“TOYOTA Long Life Coolant” or equiva- lent With ethylene−glycol type coolant for a proper corrosion protection of aluminum components Do not use alcohol type antifreeze or plain water alone.
BATTERY Open voltage∗ at 20_C (68_F): 12.6—12.8V Fully charged 12.2—12.4V Half charged 11.8—12.0V Discharged
∗: Voltage that is checked 20 minutes af- the
is removed with all
the key
ter lights turned off
Charging rates:
5 A max.
Fluid capacity (drain and refill), L (qt., Imp. qt.):
Up to 2.5 (2.6, 2.2)
Fluid type:
Automatic DEXRONrIIl (DEXRONrII)
transmission
fluid D−ll or
Fluid type:
SAE J1703 or FMVSS No.116 DOT 3
STEERING Wheel free play:
Less than 30 mm (1.2 in.)
Power steering fluid type:
Automatic transmission fluid DEXRONrII or III
Differential
Fluid capacity L (qt., Imp. qt.):
1.6 (1.7, 1.4)
Fluid type:
Automatic DEXRONrIII (DEXRONrII)
transmission
fluid D−II or
BRAKES Minimum pedal clearance when depressed with the pressure of 490 N (50 kgf, 110
lbf) with the engine running, mm (in.):70 (2.8)
Pedal free play, mm (in.):
1—6 (0.04—0.24)
Pad wear limit, mm (in.):
1.0 (0.04)
Lining wear limit, mm (in.):
1.0 (0.04)
Parking brake adjustment when pulled with the force of 196 N (20 kgf, 44 lbf):
5—8 clicks
187
Fuses
Tires
Tire size:
Spare tire Except spare tire
T145/80R16 105M P205/65R15 92H
Tire pressure, kPa (kgf/cm2 or bar, psi):
Spare tire Except spare tire
420 (4.2, 60)
Normal driving
For all loads including full rated loads For reduced loads (1 to 4 passengers)
Trailer driving
220 (2.2, 32) 200 (2.0, 29) 220 (2.2, 32)
When driving under the above vehicle load conditions at sustained high speeds above 160 km/h (100 mph), in countries where such speeds are permitted by−law, inflate the front and rear tires to 240 kPa (2.4 kgf/cm2 or bar, 35 psi) provided that it does not exceed the maximum cold tire pressure molded on the tire sidewall.
Wheel size: Spare tire Except spare tire
4T 15 6JJ
Wheel nut torque, N·m (kgf·m, ft·lbf):
104 (10.5, 77)
188
Engine compartment
Engine compartment
Instrument panel
Fuses (type A) 1. A/C 10 A: Air conditioning system 2. SPARE 10 A: Spare fuse 3. SPARE 15 A: Spare fuse 4. SPARE 30 A: Spare fuse 5. ALT−S 5 A: Charging system 6. HEAD (RH) 15 A: Right−hand headlight 7. EFI 15 A: Multiport fuel injection sys- injection
tem/sequential multiport system, A/F sensor 8. HORN 10 A: Horn 9. HAZARD 10 A: Emergency flasher
fuel
10. AM2 30 A: Gauge and meter, SRS airbag system, seat belt pretensioners, multiport fuel injection system/sequen- tial multiport injection system, “IGN” and “STARTER” fuses
fuel
11. TEL 5 A: No circuit 12. HEAD (LH) 15 A: Left−hand headlight 13. RADIO NO.1 20 A: Audio system 14. DOME 7.5 A: Clock,
ignition switch light, personal light, trunk light, interior light, power door lock system
15. ECU−B 10 A: Anti−lock brake system, SRS airbag system, seat belt preten- sioners
16. A/F HTR 25 A: No circuit 17. SEAT−HEATER 20 A: No circuit 18. HEATER 10 A: Air conditioning system,
rear window defogger
19. GAUGE 10 A: Gauges and meters, back−up lights, cruise control system, charging system, power windows, ser- vice reminder indicators and warning buzzers
20. WIPER 25 A: Windshield wipers and
washer
21. MIRROR−HEATER 10 A: Outside rear
view mirror defogger
22. ECU−IG 15 A: Cruise control system, anti−lock brake system, power antenna, SRS airbag system, seat belt preten- sioners, shift lock control system, mul- tiport injection system/sequential multiport fuel injection system
fuel
23. IGN 5 A: Gauges and meters, charging system, SRS airbag system, seat belt injection pretensioners, multiport system/sequential multiport injec- tion system
fuel
fuel
189
24. STOP 15 A: Stop lights, cruise control system, high−mounted stoplight, anti− lock brake system, shift lock control system, multiport fuel injection system/ sequential multiport fuel injection sys- tem
tail
25. TAIL 10 A: Parking lights, license plate front side marker lights, lights, multiport fuel injection system/ sequential multiport fuel injection sys- tem
lights,
26. POWER−OUTLET 15 A: Power outlet 27. OBD 7.5 A: On−board diagnosis sys-
tem
28. FOG 15 A: No circuit 29. STARTER 5 A: Gauges and meters, multiport fuel injection system/sequen- tial multiport fuel injection system
30. DOOR 25 A: Power door lock system 31. PANEL 7.5 A: Gauge and meter, audio lighter, glove box system, cigarette light, clock, instrument panel light con- indicators, air trol, service conditioning control panel lights, ash- tray light, emergency flasher, rear win- dow defogger, electronically controlled automatic transmission system
reminder
32. TURN 7.5 A: Emergency flasher
190
33. RAD−NO.2 7.5 A: Audio system 34. CIG 15 A: Cigarette lighter, shift lock control system, power rear view mirror controls, power door lock system, SRS airbag system, seat belt pretensioners, air conditioning system
Fuses (type B) 35. CDS 30 A: Electric cooling fans 36. RDI 30 A: Electric cooling fans 37. MAIN 40 A: “HEAD RH”, “HEAD LH”,
fuses
38. HTR 50 A: “AM1” and “A/C” fuses 39. DEF 40 A: Rear window defogger 40. PWR 30 A: Power window control sys-
tem
41. AM1 40 A: “POWER−OUTLET”, “CIG”, “RAD−NO.2”, “SEAT−HEATER”, “TURN”, “WIP”, “ECU−IG”, “GAUGE”, and “HTR” fuses
42. CDS NO.2 30 A: No Circuit Fuses (type C) 43. ALT 100 A: “RDI” and “CDS” fuses 44. ABS 60 A: Anti−lock brake system
Part 9
REPORTING SAFETY DEFECTS FOR U.S. OWNERS AND UNIFORM TIRE QUALITY GRADINGD Reporting safety defects for
U.S. owners
D Uniform tire quality grading
Reporting safety defects for U.S. owners If you believe that your vehicle has a defect which could cause a crash or could cause injury or death, you should immediately in- form the National Highway Traffic Safety Administration (NHTSA) in addition to notifying Toyota Motor Sales, U.S.A., Inc. (Toll−free: 1−800−331−4331). If NHTSA receives similar com- plaints, it may open an investiga- tion, and if it finds that a safety defect exists in a group of ve- hicles, it may order a recall and remedy However, NHTSA cannot become involved in individual problems between you, your dealer, or Toyota Motor Sales, U.S.A., Inc.
campaign.
To contact NHTSA, you may either call the Auto Safety Hotline toll− at free (or 1−800−424−9393 366−0123 in Washington, D.C. area) or write to: NHTSA. U.S. De- partment of Transportation. Wash- ington, D.C. 20590. You can also obtain other information about mo- tor vehicle safety from the Hotline.
191
tires must conform
Uniform tire quality grading This information has been prepared in ac- cordance with regulations issued by the National Highway Traffic Safety Adminis- tration of the U.S. Department of Trans- portation. It provides the purchasers and/ or prospective purchasers of Toyota vehicles with information on uniform tire quality grading. Your authorized Toyota CNG dealer will help answer any questions you may have as you read this information. DOT quality grades—All passenger ve- hicle to Federal Safety Requirements to these grades. These quality grades are molded on the sidewall. Treadwear—The is a comparative rating based on the wear rate of the tire when tested under controlled conditions on a specified government test course. For example, a tire graded 150
would wear one and a half (1−1/2) times as well on the government course as a tire graded 100. The relative performance of tires depends upon the actual condi- tions of their use, however, and may de- part significantly the norm due to variations in driving habits, service prac- tices and differences in road characteris- tics and climate.treadwear grade
in addition
from
192
Warning: The temperature grades for this tire are established for a tire that is prop- erly inflated and not overloaded. Exces- sive speed, underinflation, or excessive loading, either separately or in combina- tion, can cause heat buildup and possible tire failure.
tire
Traction AA, A, B, C—The traction grades, from highest to lowest, are AA, A, B, and C, and they represent the tire’s ability to stop on wet pavement as mea- sured under controlled conditions on spe- cified government test surfaces of asphalt and concrete. A tire marked C may have poor traction performance. Warning: The traction grade assigned to this is based on braking (straight ahead) traction tests and does not include cornering (turning) traction. Temperature A, B, C—The temperature grades are A (the highest), B, and C, representing the tire’s resistance to the generation of heat and its ability to dissi- pate heat when tested under controlled conditions on a specified indoor laboratory test wheel. Sustained high temperature can cause the material of the tire to de- generate and reduce tire life, and exces- sive temperature can lead to sudden tire failure. The grade C corresponds to a lev- el of performance which all passenger car tires must meet under the Federal Motor Vehicle Safety Standard No. 109. Grades B and A represent higher levels of perfor- mance on the laboratory test wheel than the minimum required by law.
Foreword
Welcome to the growing group of value−conscious people who drive Toyotas. We are proud of the advanced engineering and quality construction of each vehicle we build. This Owner’s Manual explains the features of your new Toyota. Please read it and follow the instructions carefully so that you can enjoy many years of safe motoring. When it comes to service, remember that your authorized Toyota CNG dealer knows your vehicle best and is interested in your complete satisfaction. He will provide quality maintenance and any other assistance you may require. Please leave this Owner’s Manual in this vehicle at the time of resale. The next owner will need this information also. All information and specifications in this manual are current at the time of printing. However, because of Toyota’s policy of continual product improve- ment, we reserve the right to make changes at any time without notice. Please note that this manual applies to all models and explains all equipment, including options. Therefore, you may find some explanations for equipment not installed on your vehicle.
© 1999 TOYOTA MOTOR CORPORATION All rights reserved. This material may not be reproduced or copied, in whole or in part, without the written permission of Toyota Motor Corporation.
Quick index D If a service reminder indicator or warning buzzer comes on D If your vehicle will not start D If your engine stalls while driving D If your vehicle overheats D If you have a flat tire D If your vehicle needs to be towed D Tips for driving during break−in period D How to start the engine D General maintenance Gas station information Fuel type:
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
65
127
130
131
132
139
103
117
152Compressed natural gas
See page 103 for detailed information.
Service pressure:
24800 kPa (3600 psig)
Equivalent gasoline capacity:
43 L (11.4 gal., 9.5 lmp. gal.)
Water volume:
135 L (35.7 gal., 29.7 lmp. gal.)
See page 105 for detailed information.
Engine oil:
API grade SJ, “Energy−Conserving” or ILSAC multigrade engine oil is recommended. See page 164 for detailed information.
Automatic transmission fluid:
Automatic transmission fluid D−II or DEXRONrIII (DEXRONrII)
Tire information: See pages 167 through 171. Tire pressure: See page 188.
U −1
Publication No. OM33502U Part No. 01999-33502
Printed in Japan 01−9903−00CNG ( U)
Accessories, spare parts and modification of your Toyota
A wide variety of non−genuine spare parts and accesso- ries for Toyota vehicles are currently available in the market. You should know that Toyota does not warrant these products and is not responsible either for their performance, repair or replacement, or for any damage they may cause to, or adverse effect they may have on, your Toyota vehicle.
This vehicle should not be modified with non−genuine Toyota products. Modification with non−genuine Toyota products could affect its performance, safety or durabili- ty, and may even violate governmental regulations. In addition, damage or performance problems resulting from the modification may not be covered under warranty.
New vehicle warranty
Your new vehicle limited warranties:
is covered by
the
following Toyota
D New vehicle warranty D Emission control systems warranty D Others further
information, please
For “Owner’s Manual Supplement”.
refer
to
the separate
Your responsibility for maintenance
It is owner’s responsibility to make sure that the speci- fied maintenance is performed. Part 6 gives details of these maintenance requirements. Also included in Part 6
is general maintenance. For scheduled maintenance in- formation, please refer to the separate “Owner’s Manual Supplement”.Precautions for CNG
Your vehicle may use compressed natural gas (CNG) for fuel.
D Handle the CNG vehicle with care as the fuel tank and pipes of it are filled with extremely high pres- sure gas. In this case, close the manual shut off valve and have your authorized Toyota CNG dealer carry out an inspection.
D You will be able to tell if fuel is leaking out of the vehicle by the sound of the leaking fuel and the smell of the fuel.
D Be careful not to run out of fuel. There are less CNG stations than gasoline stations so we recom- mend that you refuel early.
For details, see “Fuel” and “Fuel system” in Part 2.
Installation of a mobile two−way radio system
fuel
injection system/sequential multiport
As the installation of a mobile two−way radio system in your vehicle could affect electronic systems such as multiport fuel injection system, cruise control system, anti−lock brake system, SRS airbag system and seat belt pretensioner system, be sure to check with your authorized Toyota CNG dealer for precautionary measures or special instructions regarding installation.
Scrapping of your Toyota
The SRS airbag and seat belt pretensioner devices in your Toyota contain explosive chemicals. If the vehicle is scrapped with the airbags and pretensioners left as they are, it may cause an accident such as a fire. Be sure to have the systems of the SRS airbag and seat belt pretensioner removed and disposed of by the quali- fied service shop or by your authorized Toyota CNG dealer before you dispose of your vehicle.
ii
Refueling station information
For information on refueling stations for CNG, contact Natural Gas Vehicle Coalition (NGVC) at the address and numbers listed below.
Natural Gas Vehicle Coalition
1515 Wilson Blvd. Arlington, Va. 22209
Phone: (703) 527−3022
iii
Important information about this manual
Safety and vehicle damage warnings
Safety symbol
In this manual, you will see CAUTION and NOTICE warn- ings. These are used in the following ways:
CAUTION
This is a warning against something which may cause injury to people if the warning is ignored. You are informed what you must or must not do in order to avoid or reduce the risk to yourself and other people.
NOTICE
This is a warning against something which may cause damage to the vehicle or its equipment if the warning informed what you must or must not do in order to avoid or reduce the risk of damage to your vehicle and its equip- ment.
ignored. You are
is
In this manual, you will also see a circle with a slash through it. This means “Do not”, “Do not do this”, or “Do not let this happen”.
iv
