2006 Saab 9 5 Owners Manual

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The front towing eye is stored with the spare wheel. The attachment point (tapped hole) for the towing eye is midway along the engine sub- frame at the front of the car. Remove the plastic plug and screw in the towing eye securely. To ensure that the towing eye is in far enough, insert the handle of the wheel wrench through the eye for additional leverage. Rear towing eye The car has a permanently mounted towing eye at the back. If the car is equipped with a trailer hitch, this can be used instead of the towing eye. Starting and driving 187 Transporting the car NOTICE If a car with a sport (lowered) chassis is transported, for example on a flat bed truck, take extra care not to damage the spoiler and/or underbody. 95usM06.book Page 187 Thursday, November 17, 2005 8:59 AM Towing the car NOTICE (cid:127) Never use the towing eyes to pull the car unstuck. Gear lever in neutral (in cars with automatic transmission: selector lever at N (neutral)) Turn on the parking lights. Drive carefully and do not exceed the speed limit for vehicles being towed. Always try to keep the towrope taut by gently applying the brake, as necessary. This will avoid the towrope being jerked violently. The local regulations on towing speeds must be followed. The highest permissible towing speed is 30 mph (50 km/h), unless the legal limit is lower. The longest permissible towing dis- tance is 30 miles (50 km). If the car has to be transported farther than that, summon a tow truck. A flat bed tow truck is the pre- ferred method to tow. Failure to follow these guidelines can result in damage. Never use the towing eyes to pull the car unstuck Cars with automatic transmission NOTICE (cid:127) The car must be towed front first. (cid:127) If the car is to be towed with the front wheels off the ground, make sure the parking brake is off, as this acts on the rear wheels. The car cannot be push started. In an emer- gency, it is possible to start the engine using jump leads (see the section, ”Jump starting” on page 188). 95usM06.book Page 188 Thursday, November 17, 2005 8:59 AM Starting and driving 188 Jump starting WARNING (cid:127) When working on the battery, highly explosive gas can build up. A spark could ignite this gas that collects around the battery. Therefore, always avoid sparks and open flames in the vicinity of the bat- tery. (cid:127) The battery contains corrosive sulfuric acid. Always wear a face mask or gog- gles when working on the battery. (cid:127) If battery acid gets into the eyes or splashes onto skin or clothing, wash the affected area liberally with water. If acid gets into the eyes or a large quantity makes contact with the skin, seek medical help. (cid:127) Battery posts, terminals and related accessories contain lead and lead compounds. Wash your hands after handling. If your battery has run down, you may want to use another vehicle and some jumper cables to start your Saab. Follow the steps below to do it safely. NOTICE Ignoring these steps could result in costly damage to your vehicle that would not be covered by your warranty. Trying to start your car by pushing or pull- ing it could damage your vehicle, even if you have a manual transmission. If you have an automatic transmission, your vehicle cannot be started by pushing or pulling it. To jump start your vehicle: 1 Check the other vehicle. It must have a 12-volt battery with a negative ground system. NOTICE If the other system is not a 12-volt system with a negative ground, both vehicles can be damaged. 2 Get the vehicles close enough so the jumper cables can reach, but be sure the vehicles are not touching each other. If a poor connection on the negative jumper cable should exist, it is possible for damage to be caused to electrical sys- tems/components of either vehicle should inadvertent contact be made. You would not be able to start your car and bad grounding could damage elec- trical systems. WARNING You could be injured if the vehicles roll. Set the parking brake firmly on each vehi- cle. Put an automatic transmission in P (Park) or a manual transmission in Neutral. 3 Turn off the ignition on both vehicles. Turn off all lights that are not needed, and radios. This will avoid sparks and help save both batteries and it could save your radio. 95usM06.book Page 189 Thursday, November 17, 2005 8:59 AM NOTICE WARNING If you leave your radio on, it could be badly damaged. The repairs would not be covered by your warranty. 4 Open the hood and locate the battery. Find the positive (+) and negative (–) termi- nals on the battery. WARNING An electric fan can start up even when the engine is not running and can injure you. Keep hands, clothing and tools away from any underhood electric fan. Using a match or flame of any kind near a battery can cause battery gas to explode. You can suffer burns or be blinded. Use a flashlight if you need more light. Be sure the battery has enough water. The battery installed in your new Saab has filler caps. Be sure the right amount of water is there. Add distilled or boiled water if the level is too low. If you don’t, explosive gas could be present. Be sure the electrolyte in the battery is not frozen. Discharged batteries will freeze. When connecting jumper cables to a frozen battery, gas from the chemical reaction inside the battery can build up under the ice and cause an explosion. Battery fluid contains acid that can burn you. Do not get it on you. If you acciden- tally get it in your eyes or on your skin, flush the area with water and get medical help immediately. Starting and driving 189 5 Check that the jumper cables do not have loose or missing insulation. If they do, you could get a shock and also the vehicles could be damaged. Before you connect the cables, here are some basic things you should know. Positive (+) will go to positive (+) and negative (–) will go to a major metal engine part with a good ground. Do not connect (+) to (–) or you will get a short that could injure you or would damage the battery and maybe other parts as well. 6 Connect the red positive (+) cable to the positive (+) terminal of the vehicle with the discharged battery. 7 Do not let the other end touch metal. Connect it to the positive (+) terminal of the good battery. Use a remote positive (+) terminal if the vehicle has one. 8 Now connect the black negative (–) cable to the good battery’s negative terminal. 95usM06.book Page 190 Thursday, November 17, 2005 8:59 AM 190 Starting and driving WARNING Do not let the other end touch anything until the next step. The other end of the negative cable does not go to the dead battery. It goes to a major metal part with a good ground on the engine of the vehi- cle with the discharged battery. 9 Attach the cable at least 18 inches (45 cm) away from the discharged bat- tery, but not near engine parts that move. To avoid an arc which could deto- nate the hydrogen gas around the bat- tery, the final connection must be at least 18” from the battery. 10 Start the vehicle with the good battery and run the engine for a while. 11 Try to start the vehicle with the dis- charged battery. If it does not start after a few tries, it probably needs service. 12 Remove the cables in reverse order to prevent electrical shorting. Take care that they do not touch each other or any other metal. Charging the battery/Jump starting To avoid damaging the car’s electrical system and electronics, the following rules must be followed when charging the battery or jump starting the car. If the charger or starter unit can be set to different voltages (6V/12V/18V/24V), 12V must be selected. (cid:127) Follow the manufacturer’s instructions supplied with the charger or starter unit. (cid:127) Nothing that is plugged into an electrical outlet should be connected to the car during charging or jump starting. (cid:127) The charger or starter unit must under no conditions produce a voltage greater than: (cid:127) 16V continuous (cid:127) 18V for 60 min. If you are unsure about the charge rating of the unit, disconnect the battery clamp from the positive terminal before connect- ing the unit to the battery. (cid:127) (cid:127) 95usM06.book Page 191 Thursday, November 17, 2005 8:59 AM Car care and technical information 191 Car care and technical information Hood ________________ Engine compartment __ Emission control systems ____________ Engine ______________ Engine oil ____________ Transmission fluid ____ Coolant______________ Brake and clutch fluid__ Power steering fluid ___ Air filter _____________ Battery ______________ Drive belts ___________ Wipers and washers ___ Changing bulbs _______ Fuses _______________ 192 193 194 196 196 198 198 199 201 201 202 204 205 207 219 Tires ________________ Compact spare tire ____ Safety belts __________ Upholstery and trim ___ Textile carpeting ______ Washing the car ______ Waxing and polishing__ Engine compartment __ Touching up the paint _ Air conditioning (ACC) _ Anti-corrosion treatment For long trips_________ Recovery and/or recycling of automotive materials ___________ Headlight aiming ______ 225 237 242 243 243 244 245 245 245 246 248 249 250 250 Asterisk means: equipment not fitted in all cars (can depend on model variant, engine variant, market specification, options or accessories). 95usM06.book Page 192 Thursday, November 17, 2005 8:59 AM Car care and technical information 192 Hood The hood release handle is located under- neath the instrument panel. To open the hood: 1 Pull the release handle. 2 The front of the hood will now spring up, providing access to the secondary safety catch. Hood release handle Hood secondary safety catch 3 Push the catch upwards, pushing the hood downward a little bit at the same time. The hood can now be lifted right up. To close the hood, release it from a height of about 8 - 16 in (20-40 cm). Do not press down on it. WARNING Never hold your fingers between the hood and safety catch if lowering but not clos- ing the hood. Check that the hood is now closed securely. 95usM06.book Page 193 Thursday, November 17, 2005 8:59 AM Engine compartment Car care and technical information 193 Engine compartment 1 Engine-oil dipstick/filler cap 2 Reservoir, brake/clutch fluid 3 Fuse box 4 Expansion tank, coolant 5 Washer-fluid filler cap 6 Battery 7 Turbo unit 8 Ignition discharge module 9 Reservoir, power-steering fluid 95usM06.book Page 194 Thursday, November 17, 2005 8:59 AM 194 Car care and technical information Engine families Saab cars imported into the United States and Canada meet all applicable emission control standards. The engine family and appropriate tune-up specifications are iden- tified on a label affixed to the left front inner fender. These engine families meet applicable EPA Federal Standards, California State Stan- dards and Canadian Federal Standards and are equipped with the following systems: (cid:127) Sequential multiport fuel injection system (cid:127) Three way catalytic converter (cid:127) Crankcase emissions control system (cid:127) Evaporative emission control system (cid:127) On-Board diagnostic (OBD II) system. Emission control systems The systems for controlling emissions to the atmosphere require regular checking and adjustment at the intervals specified in the service program. In addition to meeting the exhaust emission regulations and thereby helping to keep the environment clean, a correctly tuned engine will also give maximum fuel economy. WARNING Engine exhaust, some of its constituents, and certain vehicle components contain or emit chemicals known to the State of CA to cause cancer and birth defects and reproductive harm. In addition, certain fluids contained in vehicles and certain products of component wear contain or emit chemicals known to the State of Cal- ifornia to cause cancer and birth defects or other reproductive harm. 95usM06.book Page 195 Thursday, November 17, 2005 8:59 AM Saab Trionic engine management system The Saab Trionic engine management system is a unique Saab development that combines sequential multiport fuel injection, electronic distributorless ignition and turbo- charger boost pressure control into one sys- tem. The Trionic engine control module (ECM) monitors many different engine parameters such as: Intake manifold pressure Intake air temperature (cid:127) Crankshaft position (cid:127) Engine coolant temperature (cid:127) Throttle position and (cid:127) The oxygen content of the exhaust gases. The ECM receives information regarding engine knocking from a sophisticated feed- back function in the ignition discharge unit. By processing all of this information, the Tri- onic system can control fuel injector open- ing duration, ignition timing and turbo- charger boost pressure to provide excellent engine performance while maintaining low emissions and fuel consumption. Car care and technical information 195 NOTICE The Trionic engine management system continuously monitors the operation of these systems and has on-board diag- nostic capabilities (OBD II). If the ”Engine malfunction (CHECK ENGINE)” lamp in the main instru- ment illuminates, this indicates that the Trionic ECM has detected a problem. The car will continue to operate, but perfor- mance may be diminished. You should have your car checked by a Saab dealer as soon as possible. ORVR (Onboard Refueling Vapor Recovery) Hydrocarbon vapors formed when refueling will be recovered by the car and not released into the atmosphere. The hydro- carbons are absorbed in a evaporative emission canister. When the engine is sub- sequently started, the evaporative emission canister is gradually purged as air is sucked into it through a shut-off valve. The hydro- carbon/air mixture passes through the evap canister purge valve and into the engine where it is burned. When refueling, make sure you screw the filler cap on and keep turning until it has clicked at least 3 times. Otherwise, it is pos- sible for the CHECK ENGINE light to illumi- nate. Refueling, see page 148. (cid:127) (cid:127) 95usM06.book Page 196 Thursday, November 17, 2005 8:59 AM Car care and technical information 196 Engine The 2.3-liter model is a transverse, 4-cylin- der in-line engine with twin overhead cam- shafts and 4 valves per cylinder. This engine is equipped with balance shafts that reduce engine vibration to a minimum. The balance shafts are chain driven and rotate at twice the speed of the crankshaft. They produce forces and torques that are opposed to those generated by the pistons and connecting rods, an effect that occurs twice for each revolution of the engine. Engine noise is also reduced as the counter-rotating shafts counteract the vibra- tion from the moving parts of the engine. The transmission, located on the right (viewed from the front), is integrated with the engine. All models have front-wheel drive. When necessary, add oil of the recom- mended grade via the dipstick tube. Recommended oil grade, see page 263. NOTICE (cid:127) Do not operate the engine with a low oil level. (cid:127) Change engine oil and oil filter as pre- scribed in the service programme. (cid:127) Only use the recommended oil type. Follow the three points listed above to avoid severe engine damage. More frequent oil changes are recom- mended if your vehicle is operated under certain conditions, see page 254. Balance shafts Engine oil Checking the oil level Check the engine-oil level regularly. This should be done after the engine has been run to normal temperature and then allowed to cool for 2–5 minutes, with the car stand- ing on level ground. Remove the dipstick and wipe it clean before checking the level. The oil level must not be allowed to drop below the MIN mark on the dipstick, nor should oil be filled beyond the MAX mark, as this can lead to excessive oil consumption. The distance between the MIN and MAX marks on the dipstick corresponds to a volume of approximately 1.05 qts (1 liter). 95usM06.book Page 197 Thursday, November 17, 2005 8:59 AM Car care and technical information 197 The engine oil must be changed in accor- dance with the service program, see page 254. Oil volume and grade, see page 263. Oil changing should be carried out on a warm engine. 1 Unscrew the drain plug in the bottom of the sump and leave the oil to drain into an oil tray or other suitable receptacle for at least ten minutes. Take care, as the oil may be hot. 2 After the oil has been drained, unscrew and remove the oil filter. 3 Fit a new filter and tighten it by hand. 4 Refit the drain plug with a new washer. 5 Fill with new engine oil. Run the engine to normal temperature and check the oil level. Change of engine oil and oil filter may be required more frequently, see page 254. Changing engine oil WARNING (cid:127) Prolonged and repeated exposure of the skin to engine oil can cause seri- ous skin disorders. Avoid prolonged skin contact whenever possible. (cid:127) Used engine oil contains chemicals that have caused cancer in laboratory animals. Always protect your skin by washing thoroughly with soap and water. (cid:127) Keep oil out of reach of children. (cid:127) Do not touch the turbocharger or exhaust manifold. These get very hot when the engine has been running. (cid:127) Do not spill oil on hot parts of the engine as this could cause a fire. Used engine oil is particularly flammable. (cid:127) Protect the environment. Do not dis- pose of oil in the ground or down a drain. Dispose of all used oil and oil fil- ters at an appropriate disposal facility. Engine-oil filler cap and dipstick Drain plug and oil filter 95usM06.book Page 198 Thursday, November 17, 2005 8:59 AM Car care and technical information 198 Transmission fluid Manual transmission Check and top up the fluid in accordance with the service program. Automatic transmission Check and top up the fluid in accordance with the service program. Coolant WARNING (cid:127) Proceed with caution if the radiator is boiling when you open the hood. Never remove the expansion-tank filler cap when the radiator is boiling. (cid:127) The cooling system is pressurized – hot coolant and vapor can escape when the filler cap is released. These can cause injury to your eyes and burns. Loosen the cap carefully, and let the engine cool before removing the cap. (cid:127) Exercise care when adding . # on hot surfaces constitutes a fire risk. The expansion tank is transparent to facili- tate checking of the coolant level. When the engine is cold, the coolant must not lie over the KALT/COLD mark on the expansion tank. Coolant expansion tank If the message ”Coolant level low. Refill.” is displayed on the SID, check the level of fluid in the expansion tank. Top up, as necessary, with equal parts of clean water and Saab-approved coolant. If the expansion tank is empty when coolant is added, run the engine to normal temper- ature and top up again, as necessary. 95usM06.book Page 199 Thursday, November 17, 2005 8:59 AM NOTICE Car care and technical information 199 Brake and clutch fluid Always mix the antifreeze with the appropriate volume of water before adding it to the cooling system. If pure antifreeze is added, the engine could still freeze and be damaged. This is because the antifreeze will not mix properly with the coolant before the thermostat has opened to allow full circulation. WARNING Brake fluid deteriorates as it becomes old. Because it is hygroscopic, it absorbs water from the air and, in time, could allow vapor to form in the brake system, thus reducing its performance. It is therefore important that brake fluid be changed reg- ularly, as specified in the service pro- gram. Checking the fluid level The combined brake and clutch-fluid reser- voir is transparent to facilitate checking of the fluid level. The level should be between the MAX and MIN marks. Top up, as necessary, with DOT 4 fluid. Do not use DOT 5 brake fluid. The cooling system is charged at the factory with coolant containing a 45 % concentra- tion of a combined antifreeze and corrosion inhibitor. A weaker mixture will result in reduced anticorrosion protection. For pro- tection against freezing in very cold weather, a stronger concentration will be needed. A 60 % concentration of antifreeze will pro- vide protection at temperatures down to –58°F (–50°C). The coolant does not normally have to be changed during the service life of the car. The type of coolant used has a reddish color and should not be mixed with other types of coolant. Saab Original coolant should be used all year round. Only use coolant approved by Saab. Note: If incorrect coolant is used or added, the life-time properties will be affected. Even if the coolant is flushed from the system and replaced with life-time coolant, life-time properties are no longer retained and the coolant must then be drained and replaced at regular intervals. 95usM06.book Page 200 Thursday, November 17, 2005 8:59 AM 200 Car care and technical information Use only new brake fluid from a sealed con- tainer. Check that there are no leaks in the brake system. The brake fluid level will fall somewhat as the brake pads wear. The MAX level in the reservoir corresponds to the amount of brake fluid required with new brake pads. If the fall in fluid level is moderate, due to normal brake pad wear, topping up is not necessary. Changing of the brake fluid should be carried out by a workshop. We recom- mend that you contact an authorized Saab dealer. The vehicle´s regular braking system is adjusted automatically, but the parking brake has to be adjusted manually. This work, involving adjustment of the parking brake cables and brake pads, must only be carried out by a workshop. We recommend that you contact an authorized Saab dealer. Brake and clutch-fluid reservoir It is not possible to detect, through abnormal pedal or parking brake-lever travel, whether brake pads are worn and need replacing. It is therefore essential that brake pads be checked regularly, as specified in the ser- vice program. NOTICE Avoid spilling brake fluid onto paintwork, since it can cause the paint to bubble and lift. If any brake fluid is spilled, the area should be flushed with large quantities of water as quickly as possible. Brake pad wear indicators The outboard brake pads on the front wheels incorporate pad-wear indicators. When the lining is down to 0.11 in (3 mm), the pad will produce a screeching, squeal- ing or scraping noise when the brakes are applied. New pads should be fitted without delay. Brake pads should only be changed by a workshop. We recommend that you con- tact an authorized Saab dealer. Car care and technical information 201 Air filter WARNING (cid:127) For Service and Repair, parts equiva- lent to those used by Saab should be used. (cid:127) Be aware that some non standard replacement parts may put you in an unsafe condition, even if they might fit. Power steering fluid reservoir 95usM06.book Page 201 Thursday, November 17, 2005 8:59 AM Power steering fluid WARNING (cid:127) Do not fill the power steering fluid to above the MAX mark. Too much fluid can result in leakage. (cid:127) Power steering fluid on hot engine components constitutes a fire risk. Check the level of the power steering fluid in the reservoir regularly, in accordance with the service program. The wheels should point forward during the check. Clean around the cap before it is unscrewed. Clean the dipstick. Screw in the cap completely again before checking the level. The oil should lie between the MAX and MIN marks when the oil temperature is about 70°F (+20°C). If the oil is colder the level can be lower, and in higher temperatures the level can be higher, both of which are acceptable. Top up with ”Power Steering Fluid CHF 11S or CHF 202”. 95usM06.book Page 202 Thursday, November 17, 2005 8:59 AM Car care and technical information 202 Battery WARNING (cid:127) Work on the battery may entail an explosion hazard, since the battery gives off hydrogen which forms an explosive mixture with the oxygen in the air. For this reason, always avoid sparks or open flames when working near the battery. (cid:127) The battery contains corrosive sulfuric acid. Always wear a face mask or goggles when working on the battery. (cid:127) If battery acid gets into the eyes or splashes the skin or clothing, wash the affected area liberally with water. If acid gets into the eyes or a large quantity makes contact with the skin, seek medical help. (cid:127) Battery posts, terminals and related accessories contain lead and lead compounds. Wash your hands after handling. Electrolyte level indicator. Level correct if level indicator dark. Battery should be changed if indicator is light The battery is provided with a cover to pro- tect it from radiated heat. If the battery is exposed to high temperatures, its life will be shortened. To remove the cover, release the two clips along its long sides. The cover fits the standard battery installed in the car. If a new battery is to be fitted, make sure that its dimensions are the same as the standard one. The battery is maintenance free and should be changed if the electrolyte level is too low. The indicator on the top side of the battery will be white if the battery needs replacing. The fluid level and the charge level should be checked regularly. NOTICE A discharged battery can freeze and frac- ture. Batteries should therefore always be stored away from frost. If frequent short journeys are made, the bat- tery may need to be given a booster charge. This can be done either using a battery charger or by taking the car for a long run. A car with a standard equipment specifica- tion and a fully charged battery can be left for up to 40 days and still have a sufficient charge for starting. If extra equipment is fit- ted, such as a car phone, the charge may only be sufficient for about 15 days. 95usM06.book Page 203 Thursday, November 17, 2005 8:59 AM Charging/replacing the battery NOTICE Car care and technical information 203 NOTICE To avert the danger of short-circuiting between the positive (+) terminal on the battery and the inlet manifold on the engine, always disconnect the negative (–) battery lead first and reconnect it last. Connect the positive lead to the positive (+) battery terminal (red), and the negative lead to a good ground point, e.g. the lifting lug at the front of the engine. To remove the battery, always disconnect the negative (black) lead first and reconnect it last when fitting the new battery. The battery size must comply with DIN 53735 MFI 230/2.16. (cid:127) If boost charging never use anything but a 12-volt charger, see page 190. (cid:127) Never reverse the polarity of the bat- tery by connecting the leads to the wrong terminals. The red, positive lead connects to the positive (+) termi- nal, and the black, negative lead to the negative (–) terminal. (cid:127) Serious damage can occur to the car´s electrical system if a battery or alterna- tor lead is disconnected while the engine is running. (cid:127) The nut on the battery clamp should be tightened to a torque of 10 Nm. Battery Correct position for battery clamp 95usM06.book Page 204 Thursday, November 17, 2005 8:59 AM Car care and technical information 204 Drive belts WARNING (cid:127) Keep hands and clothing clear of drive belts when engine is running. (cid:127) Always stop the engine before inspecting drive belt. (cid:127) The radiator fan is electric and can start even when the engine is switched off. NOTICE Serious damage can be done to the car’s electrical system if an alternator lead is disconnected while the engine is running. Routing of the drive belt The alternator is situated on the right-hand side of the engine, adjacent to the bulkhead. It is driven via a Poly-V-belt from the crank- shaft pulley. The Poly-V-belt also drives the water pump, the A/C compressor and the steering servo pump. The belt tension is critical and is adjusted automatically by the belt tensioner. See also page 59, ”Warning, charging”. 95usM06.book Page 205 Thursday, November 17, 2005 8:59 AM Wipers and washers Check and clean all wiper blades regularly. If poor wiper performance is experienced, clean the windshield with ; 9 This is particularly important if the car has been through an automatic car wash, as these sometimes leave a wax coating on the windshield. If wiper performance is still unsatisfactory, fit new blades. Car care and technical information 205 Changing the windshield wiper blades Lift the wiper arm off the windshield 1 Depress the catch. 2 Pull the complete blade assembly down to free it from the wiper arm, and then lift it off the arm. Cleaning/adjusting the washer jets Washer jets The washer jets can be adjusted and, if necessary, unclogged by means of a pin. 95usM06.book Page 206 Thursday, November 17, 2005 8:59 AM 206 Car care and technical information Washers The washer-fluid reservoir holds 6.4 quarts (6 liters). When "Washer fluid level low. Refill." comes up on the SID, the reservoir is down to about 1 quart (1 liter) of fluid. Add at least 50 % of washer- fluid to water to prevent freezing and for effective cleaning. Washer-fluid filler cap WARNING Take care not to spill washer fluid concentrate onto hot surfaces. Washer fluid concentrate contains flammable ingredients such as alcohol. The headlights have high-pressure washers 95usM06.book Page 207 Thursday, November 17, 2005 8:59 AM Changing bulbs NOTICE Car care and technical information 207 WARNING Before changing a bulb in the engine bay, switch off the engine to avoid danger of fingers and hands being injured by moving parts. The radiator fan can start up even when the engine is switched off. Xenon headlights are high voltage and must therefore be changed at a workshop. We recommend that you contact an authorized Saab workshop. Work involving high-voltage components is potentially lethal. NOTICE (cid:127) Since the headlight lenses are made of plastic, rinse dried-on dirt with water and allow it time to soften up before cleaning the lenses. Avoid rubbing the lenses when dry and never use solvents. (cid:127) Use de-icer spray instead of scraping the ice off. Check that the new bulb is working when finished. Use only "Long Life" bulbs. Headlight aiming, see page 250. (cid:127) Do not fit bulbs with a higher rating than 55 W, since the head- light reflector and the wiring of the car are not designed for a higher wattage. (cid:127) Switch off the ignition before changing a bulb, to avoid possi- ble short-circuiting. (cid:127) Do not touch the glass of the bulbs with your fingers. The oil on your skin can shorten the life of the bulb. Xenon headlight Xenon headlights produce roughly twice as much light as halogen bulbs and have a significantly longer service life. The lamp units consist of a gas discharge lamp containing xenon. When the lights are switched on a very high voltage activates the xenon gas. The lamps soon reach full intensity. Cars with xenon headlights have automatic levelling. The levelling system comprises two sensors on the front axle, one on the rear axle and a control unit under the headlight housing. Headlight alignment is regulated automatically to prevent dazzling oncoming traffic. Alignment is also adjusted during braking. 95usM06.book Page 208 Thursday, November 17, 2005 8:59 AM 208 Car care and technical information The three covers of the headlight. The left-hand cover is for the direction indicator. Replacement of this bulb should be carried out by a workshop. We recommend that you contact an authorized Saab workshop. Headlight bulb for high beam (Halogen) On cars equipped with Xenon lamps the Halogen lamps are used only for high beam flasher if the daytime running lights are deacti- vated and the headlight switch is in the off position (otherwise Xenon lamp is utilized): 1 Remove the cover from the back of the lamp unit. To improve accessibility to the right-hand side, hold back the induction air hose. To improve accessibility to the left-hand side, remove the battery cover. Release the two clips along the long sides of the cover. 2 Hold the connector and move the bulb up and down slightly while pulling it out. 3 Detach the connector from the bulb. 4 Fit the new bulb in the connector without touching the lens with fingers. 5 Align and fit the bulb in its guide in the reflector by moving it up and down slightly while pushing it forward. 6 Fit the cover. 95usM06.book Page 209 Thursday, November 17, 2005 8:59 AM Car care and technical information 209 Low beam bulb On certain variants the low beam bulb is fitted in the same way as the high beam bulb, without spring clips, see previous page. Headlight bulb for low beam (Halogen) 1 Take off the cover from the back of the lamp unit. To improve accessibility to the right-hand headlight, hold aside the induction air hose. To improve accessibility to the left-hand headlight, remove the battery cover. Release the two clips along the long sides of the cover. 2 Unplug the connector. 3 To remove the spring clip, push it in and then move it to the right. 4 Remove the bulb. 5 Without touching the glass with your fingers, insert the new bulb. 6 Line up the bulb with the guide in the reflector and secure it with the spring clip. 7 Plug in the connector. 8 Fit the cover. Contact an authorized Saab workshop if a Xenon headlight requires replacement 95usM06.book Page 210 Thursday, November 17, 2005 8:59 AM 210 Car care and technical information Front direction indicator Direction indicator bulb replacement should be carried out by a workshop. We recommend that you contact an author- ized Saab dealer. Parking-light bulb Front fog lights Parking-light bulb The parking light bulb is situated in the lower edge of the lamp housing. The bulb holder has been extended to facil- itate replacement. 1 Pull the extended bulb holder straight out. 2 Change the bulb. 3 Make sure that the O-ring is correctly positioned so as to seal against the lamp housing. When the bulb holder is slid in, it does not matter which direction the bulb holder grip is held. Front fog lights WARNING Never crawl under a car that is supported only by a jack. Always use axle stands. Refer to the information on jacks on page 239. 1 From under the front bumper, grip the bulb holder and twist counterclockwise. 2 Unplug the connector. 3 Change the bulb. Refit in the reverse order. 95usM06.book Page 211 Thursday, November 17, 2005 8:59 AM Car care and technical information 211 13 Rear light clusters, 9-5 Sedan 1 Direction indicators 2 Stop lights and taillights 3 Reversing lights 4 Rear fog light 5 High-mounted brake light Rear light clusters, 9-5 SportCombi 1 Direction indicators 2 Stop lights and taillights 3 Reversing lights 4 Rear fog light 5 High-mounted brake light Rear light cluster, 9-5 Sedan The bulbs for the lamps in the rear light clus- ter are accessed from the luggage compart- ment. 1 Lower the flap (secured with catches). 2 Squeeze the plastic lugs and remove the bulb holder. 3 The bulb has a bayonet fitting. Press in the bulb and twist it counterclockwise. 4 Change the bulb. 95usM06.book Page 212 Thursday, November 17, 2005 8:59 AM 212 Car care and technical information Trunk lid light and taillights, 9-5 Sedan Before changing bulbs in the trunk, you must first release the trim at the foot of the trunk. This involves removing the handle and the three trim fasteners (studs). 1 Unscrew the handle on the inside of the tailgate. 2 Using the peg in the top of the screw- driver handle, push in the button in the center of the studs. 3 Remove the studs. Changing bulbs 1 Squeeze together the silver plastic lug and the electrical connection and with- draw the lamp holder. 2 The bulb has a bayonet fitting. Press in the bulb and twist it counterclockwise. 3 Change the bulb. Refitting the trim 1 Reset the studs by pushing back the center buttons so that they protrude by 0.2 inch (5 mm). 2 Insert the studs through the trim and tail- gate panel. Press the center buttons in, flush with the collar. 3 Screw the handle back onto the trunk. 95usM06.book Page 213 Thursday, November 17, 2005 8:59 AM High-mounted stop lights, 9-5 Sedan The bulbs can be accessed after the panel in the rear headlining has been removed. 1 Remove the panel by carefully pushing in the two clips, one at the time. 2 Release the bulb holder, which is retained by a clip at either end. 3 Withdraw the bulb gently straight back. 4 Push in the new bulb. 5 Refit the bulb holder. 6 Replace the panel by carefully pushing the panel towards the headlining so that the two clips engage their respective slot. High-mounted stop lights 1 Panel 2 Retaining clips 3 Bulbs Car care and technical information 213 Rear lights clusters, 9-5 SportCombi 1 Open the tailgate. 2 Remove the two screws securing the light cluster to the body. 95usM06.book Page 214 Thursday, November 17, 2005 8:59 AM 214 Car care and technical information Reassembly: 1 Align the fastener with the hole in the body. 2 Press the lamp unit home into the body until you hear a click. 3 Fit the screws. 3 Remove the two screws securing the light cluster to the body. 4 Pull the light cluster rearwards and angle it outwards (it is seated quite firmly). 5 Release the fastener from the body. Reinsert the fastener into the groove in the light cluster. Press in the fastener until you hear a click. 6 Take out the bulb holder. 7 Press in the bulb and twist it counter- clockwise. 8 Change the bulb. 9 Check that the new bulb works. 95usM06.book Page 215 Thursday, November 17, 2005 8:59 AM Tailgate bulbs, 9-5 SportCombi 1 Turn the lock a quarter turn (90°) with a screwdriver or the ignition key. 2 Open and remove the cover. 3 Remove the bulb holder by pressing the plastic lug to the side. 4 Press in the bulb and twist it counterclockwise. 5 Change the bulb. 6 Check that the new bulb is working. Reassembly: 1 Place the two ”hinges” in the recess in the tailgate. 2 Then push the ”hinges” into the recess and close the cover. 3 Turn the lock a quarter turn. Car care and technical information 215 95usM06.book Page 216 Thursday, November 17, 2005 8:59 AM 216 Car care and technical information License-plate light The lens is not screwed in place. It is held in place with snaps. 1 One of the short sides of the lens con- tains a recess for a small screwdriver. Insert a screwdriver and prise out the lens. 2 Fit the new bulb. 3 When refitting the lens, the short side without the screwdriver recess should be inserted first. Side direction indicators 1 Slide the lamp fitting forward and pull out the back. 2 Remove the bulb. 3 Change the bulb. On refitting, make sure that the spring in the lamp fitting engages the edge of the open- ing in the body panel. Courtesy lights (front doors and floor) and luggage-compartment lighting 1 Insert a screwdriver carefully into the slot in the end of the lamp fitting. Ease the fitting off to gain access to the bulb. 2 Bend out one of the contacts and remove the bulb. 3 Change the bulb. On refitting, insert the connector-end of the lamp fitting first. 95usM06.book Page 217 Thursday, November 17, 2005 8:59 AM Car care and technical information 217 Dome light, front 1 Ease the leading edge of the glass out of the overhead panel. 2 Release one of the contacts and remove the bulb. Dome light, rear 1 Remove the entire overhead panel: ease out the trailing end first, and then both front edges. 2 Fit the new bulb. 3 Fit the new bulb. Glove-compartment illumination 1 Insert a small screwdriver in the slot in the end of the lamp fitting and ease it out to gain access to the bulb. 2 Bend out one of the contacts and remove the bulb. 3 Fit the new bulb. On refitting, insert the connector-end of the lamp fitting first. Other bulbs If any other bulbs need changing, you are advised to take the car to a workshop. We recommend that you contact an authorized Saab dealer. 95usM06.book Page 218 Thursday, November 17, 2005 8:59 AM 218 Car care and technical information 10 Bulb table Wattage # Cap 55 1 H7 2 H8 35 3 P21W 21 4 P21/5W 21/5 5 R10W 10 6 R5W 5 7 Xenon w9U 8 T4W 9 WY5W/ W5W 10 W2W 1.2 NOTICE Headlight Fog light Reversing lamp; rear fog lamp; rear direc- tion indicator Stop/tail lamp Dome light; courtesy lights; glove com- partment; luggage compartment Safety belt reminder; license-plate lighting Reading light, overhead panel Reading light, rear Side indicators (yellow);/ high-mounted stop light (9-5 Sedan); parking lights Switches Only fit lamps of the specified rating. Lamps of the wrong wattage could damage the wiring harness and electronics. A special kit containing spare bulbs and fuses is available as an accessory from your Saab dealer. A storage space for this is pro- vided adjacent to the toolkit and jack, under the panel in the luggage compartment. 95usM06.book Page 219 Thursday, November 17, 2005 8:59 AM Car care and technical information 219 Fuses WARNING To avoid the risk of short-circuiting and/or fire breaking out in the electrical system, the following advice should be heeded: (cid:127) Always consult a workshop before modifying or adding any electrical equipment. We recommend that you contact an authorized Saab dealer. Failure to do so can result in the elec- trical system being damaged. (cid:127) Never replace a fuse with one having a higher/lower rating than specified (see page 221). The color of the fuse indicates its amperage. (cid:127) If the same fuse blows repeatedly, have the electrical system checked by a workshop. We recommend that you contact an authorized Saab dealer. (cid:127) If a MAXI fuse blows, it means that there is a major fault in the electrical system. Have the car checked by a workshop. We recommend that you contact an authorized Saab dealer. Sound fuse / Blown fuse The fuses are housed in two fuse panels: one at the end of the instrument panel on the driver’s side, and one under the hood. To check if a fuse has blown, first remove it from the panel (see below). If the filament is broken, the fuse has blown. A special tool for removing fuses is provided at the bottom of the fuse panel at the end of the instrument panel. Simply push the tool onto the fuse, squeeze and remove the fuse. Fuse panel in instrument panel Fuse box under the hood 95usM06.book Page 220 Thursday, November 17, 2005 8:59 AM 220 Car care and technical information DICE / TWICE DICE = Dashboard Integrated Central Elec- tronics TWICE = Theft-Warning Central Electronics DICE and TWICE are electronic control modules that monitor and control a variety of functions: DICE controls (among other things): (cid:127) Front lights and interior lighting Instrument illumination Intermittent wiper operation The DICE and TWICE control modules are linked to a data bus, which is basically an information carrier that allows information to be exchanged between all the control mod- ules and components connected to the bus. If a fault occurs in any of these components, diagnostic faults codes are set in the rele- vant control module, which facilitates fault diagnosis. We recommend that you contact an authorized Saab dealer. The scan tool connector for fault diagnosis is located under the instrument panel on the drivers side. (cid:127) Electric heating of rear window and door mirrors (cid:127) Cooling fans TWICE controls (among other things): (cid:127) Central locking. (cid:127) Car alarm (Anti-theft system) (cid:127) Engine immobilizer (cid:127) Autochecking of lights. (cid:127) Electric heating of rear seat (cid:127) Safety belt reminder (cid:127) Electrically adjustable passenger seat Maxi fuses under the hood Maxi fuses The Maxi fuses are housed in the fuse box under the hood. These fuses can be checked in the same way as the other fuses. The Maxi fuses are designed to protect the car’s electrical system from being dam- aged. Each Maxi fuse protects a number of electrical circuits and functions and there- fore has a higher rating (amperage) than the standard fuses. No spare Maxi fuses are supplied with the car. NOTICE If a Maxi fuse blows, it means that there is a major fault in the electrical system. Have the car checked without delay by a workshop. We recommend that you con- tact an authorized Saab dealer. (cid:127) (cid:127) 95usM06.book Page 221 Thursday, November 17, 2005 8:59 AM Car care and technical information 221 B C 1 2 3 4 5 6 6B 987 10 11 12 13 14 15 16 16B 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 Fuse panel in instrument panel # Amp Function Trailer lights Automatic transmission 30 10 7.5 Electric door mirrors; DICE: manual beam length 15 adjustment Brake lights; Park Brake Shift Lock (cars with auto- matic transmission) Reversing lights Parking lights and taillights, left Parking lights and taillights, right 15 10 10 7.5 DICE / TWICE 30 Electric windows, right; trailer charging 10 15 15 6B 7.5 Brake lights, trailer 10 15 Engine injectors Trunk lighting; trunk lock; door lighting; parking assistant ; SID Audio System; CD changer Heating, rear seat ; moonroof , remote control receiver Electrically adjusted passenger seat 11 30 7.5 Automatic transmission 12 13 Audio System, amplifier 20 14 Ignition system, engine 30 Fuel pump 15 20 16 20 DICE (direction indicators) OnStar 16B – Engine-management system; main instrument; 17 20 DICE/TWICE Door-mirror heating; rear-window heating OnStar ; Telematics ACC; interior lighting; rear fog light; high beam flasher Audio System; rear-view mirror; load angle sensor ; navigation ; Cruise Control Interior fan Central locking; navigation ; door mirror memory Main light switch Electrically adjustable driver’s seat 40 15 20 30 40 10 15 10 18 19 20 21 22 23 24 25 95usM06.book Page 222 Thursday, November 17, 2005 8:59 AM 222 Car care and technical information 26 27 28 29 30 31 32 33 34 35 36 37 38 39 7,5 Driver seat memory ; mirrors memory ; moonroof ; parking assistant ; seatbelt reminder; ACC Engine-management system; SID; main instrument 10 7.5 Airbag 7.5 ABS/ESP 7.5 Starter motor; transmission control module (cars with automatic transmission) 7.5 Cruise control ; water valve; fog lights, front ; rain sensor – 12-volt socket (cigarette lighter) front/rear Daytime running light Electric windows, left – 7.5 Direction-indicator switch 30 15 30 30 Windshield wipers 30 20 Electric heating, front seats Limp-home solenoid

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2006 Saab 9 5 Owners Manual