2009 Hyundai Tucson Owners Manual

HJM4016

Lower the car to the ground by turning the wheel nut wrench counterclock- wise. Then position the wrench as shown in the drawing and tighten the wheel nuts. Be sure the socket is seated completely over the nut. Do not stand on the wrench handle or use an exten- sion pipe over the wrench handle. Go around the wheel tightening every other nut until they are all tight. Then double-check each nut for tightness.

WHAT TO DO IN AN EMERGENCY

15

D060J02O-AAT

After Changing Wheels

D060J01JM

If you have a tire gauge, remove the valve cap and check the air pressure. If the pressure is lower than recom- mended, drive slowly to the nearest service station and inflate to the correct pressure. If it is too high, adjust it until it is correct. Always reinstall the valve cap after checking or adjusting tire pressure. If the cap is not replaced, air may leak from the tire. If you lose a valve cap, buy another and install it as soon as possible.

WHAT TO DO IN AN EMERGENCY

16

After you have changed wheels, al- ways secure the flat tire in its place and return the jack and tools to their proper storage locations.

IF YOUR VEHICLE MUST BE TOWED

D080A01O-GAT If your vehicle has to be towed, it should be done by your Hyundai dealer or a commer- cial tow truck service. This will help assure that your vehicle is not damaged in towing. Also, professionals are generally aware of local laws governing towing. In any case, rather than risk damage to your car, it is suggested that you show this information to the tow truck operator. Be sure that a safety chain system is used and that all local laws are observed. It is recommended that your vehicle be towed with a wheel lift and dollies or flatbed equipment with all the wheels off the ground.

CAUTION:

incorrectly!

o Your vehicle can be damaged if towed

o Be sure the transaxle is in neutral. o When the engine will not start, be sure the steering is unlocked by placing the key in the "ACC" position.

D080B01O-GAT

Towing the 2 Wheel Drive Vehicle

1)

2)

3)

dolly

D080B03JM Your vehicle can be towed by wheel lift type truck (1), (2) or flatbed equipment (3).

!

CAUTION:

o When towing the vehicle, take care not to cause damage to the bumper or underbody of the vehicle.

WHAT TO DO IN AN EMERGENCY

17

CAUTION:

1) If the vehicle is being towed with the rear wheels on the ground, be sure the park- ing brake is released.

NOTE: Before towing, check the level of the automatic transaxle fluid. If it is below the "HOT" range on the dipstick, add fluid. If you cannot add fluid, a towing dolly must be used.

D080A01JM

o Do not tow with sling type truck as this may cause damage to the bumper or underbody of the vehicle.

2) If any of the loaded wheels or suspen- sion components are damaged or the vehicle is being towed with the front wheels on the ground, use a towing dolly under the front wheels.

o Manual Transaxle:

If you do not use a towing dolly, place the ignition key in the "ACC" position and put the transaxle in "N (Neutral)".

CAUTION:

Do not tow with the key removed or in the "LOCK" position when towing from the rear without a towing dolly.

o Automatic Transaxle:

Be sure to use a towing dolly under the front wheels.

HJM4019

A vehicle with an automatic transaxle should never be towed from the rear with the front wheels on the ground. This can cause serious damage to the transaxle.

3) It is recommended that your vehicle be towed with all the wheels off the ground.

WHAT TO DO IN AN EMERGENCY

18

D080B02O-AAT

Towing the 4 Wheel Drive Vehicle

CAUTION:

o The 4WD vehicle should never be towed with the wheels on the ground. This can cause serious damage to the transaxle or the 4WD system.

o When towing the vehicle, take care not to cause damage to the bumper or underbody of the vehicle.

dolly

dolly

D080D02O-AAT

EMERGENCY TOWING

Towing Hooks

HJM4022

D080C04JM

When towing the 4WD vehicle, it must be towed by lifting all 4 wheels or using the towing dolly.

D080C03JM

o Do not tow with sling type truck as this may cause damage to the bumper or underbody of the vehicle.

Towing Hooks

HJM4023

WHAT TO DO IN AN EMERGENCY

IF YOU LOSE YOUR KEYS

19

D120A01A-AAT If you lose your keys, many Hyundai deal- ers can make you a new key if you have your key number. If you lock the keys inside your car and you cannot obtain a new key, many Hyundai dealers can use special tools to open the door for you.

For emergency towing when no commer- cial tow vehicle is available, attach a tow cable, chain or strap to one of the towing hooks under the front/rear of your vehicle. Be very careful when attempting this pro- cedure when the vehicle is on any un- paved surface to avoid damage to your vehicle. Nor should towing be attempted if the wheels, drive train, axles, steering or brakes are damaged. Before towing, be sure the transaxle is in neutral and the key is in "ACC" (with the engine off) or in the "ON" position (with the engine running). A driver must be in the towed vehicle to steer it and operate the brakes.

NOTE: o To avoid serious damage to your 4WD vehicle, limit the towing to 15 km/h (10
mph) and not for more than 1.5 km (1
mile) at ANY TIME.

o Before towing, check the level of the automatic transaxle fluid. If it is below the "75°C" range on the dipstick, add fluid. If you cannot add fluid, a towing dolly must be used.

CAUTION:

If the Engine is not running, the power assist for the brakes and steering will not work so steering and braking will be much harder than usual.

CAUTION:

If the car is being towed with all four wheels on the ground, it can be towed only from the front. Be sure that the transaxle is in neutral. Do not tow at speeds greater than 50 km/h (30 mph) and for more than 25 km (15 miles). Be sure the steering is unlocked by plac- ing the key in the "ACC" position. A driver must be in the towed vehicle to operate the steering and brakes.

CORROSION PREVENTION & APPEARANCE CARE

Corrosion Protection ..................................................... 4-2
To Help Prevent Corrosion ........................................... 4-2
Washing and Waxing .................................................... 4-3
Cleaning the Interior ...................................................... 4-5

4 CORROSION PREVENTION AND APPEARANCE CARE

CORROSION PROTECTION

E010A01A-AAT

Protecting Your Hyundai from Cor- rosion By using the most advanced design and construction practices to combat corro- sion, Hyundai produces cars of the highest quality. However, this is only part of the job. To achieve the long-term corrosion resis- tance your Hyundai can deliver, the owner's cooperation and assistance is also re- quired.

E010B01A-AAT

Common Causes of Corrosion The most common causes of corrosion on your car are:

o Road salt, dirt and moisture that is al- lowed to accumulate underneath the car.

o Removal of paint or protective coatings by stones, gravel, abrasion or minor scrapes and dents which leave unpro- tected metal exposed to corrosion.

E010C01A-AAT

High-Corrosion Areas If you live in an area where your car is regularly exposed to corrosive materials, corrosion protection is particularly impor- tant. Some of the common causes of accelerated corrosion are road salts, dust control chemicals, ocean air and industrial pollution.

E010D01A-AAT

Moisture Breeds Corrosion Moisture creates the conditions in which corrosion is most likely to occur. For ex- ample, corrosion is accelerated by high humidity, particularly when temperatures are just above freezing. In such conditions, the corrosive material is kept in contact with the car surfaces by moisture that is slow to evaporate. Mud is particularly corrosive because it is slow to dry and holds moisture in contact with the vehicle. Although the mud ap- pears to be dry, it can still retain the mois- ture and promote corrosion. High temperatures can also accelerate cor- rosion of parts that are not properly venti- lated so the moisture can be dispersed. For all these reasons, it is particularly important to keep your car clean and free of mud or accumulations of other materials. This ap- plies not only to the visible surfaces but particularly to the underside of the car.

TO HELP PREVENT CORRO- SION

E020A01A-AAT You can help prevent corrosion from get- ting started by observing the following:

E020B01A-AAT

Keep Your Car Clean The best way to prevent corrosion is to keep your car clean and free of corrosive materials. Attention to the underside of the car is particularly important.

o If you live in a high-corrosion area — where road salts are used, near the ocean, areas with industrial pollution, acid rain, etc.—, you should take extra care to prevent corrosion. In winter, hose off the underside of your car at least once a month and be sure to clean the underside thoroughly when winter is over.

o When cleaning underneath the car, give particular attention to the components under the fenders and other areas that are hidden from view. Do a thorough job; just dampening the accumulated mud rather than washing it away will accelerate corrosion rather than pre- vent it. Water under high pressure and steam are particularly effective in re- moving accumulated mud and corro- sive materials.

o When cleaning lower door panels, rocker panels and frame members, be sure that drain holes are kept open so that moisture can escape and not be trapped inside to ac-celerate corro- sion.

E020C02A-AAT

Keep Your Garage Dry Don't park your car in a damp, poorly ventilated garage. This creates a favor- able environment for corrosion. This is particularly true if you wash your car in the garage or drive it into the garage when it is still wet or covered with snow, ice or mud. Even a heated garage can contribute to corrosion unless it is well ventilated so moisture is dispersed.

CORROSION PREVENTION AND APPEARANCE CARE

WASHING AND WAXING

E020D02A-AAT

Keep Paint and Trim in Good Condi- tion Scratches or chips in the finish should be covered with "touch-up" paint as soon as possible to reduce the possibility of corro- sion. If bare metal is showing through, the attention of a qualified body and paint shop is recommended.

Bird droppings : Bird droppings are highly corrosive and may damage painted sur- faces in just a few hours. Always remove bird droppings as soon as possible.

E020E01A-AAT

Don't Neglect the Interior Moisture can collect under the floor mats and carpeting to cause corrosion. Check under the mats periodically to be sure the carpeting is dry. Use particular care if you carry fertilizers, cleaning materials or chemicals in the car. These should be carried only in proper containers and any spills or leaks should be cleaned up, flushed with clear water and thoroughly dried.

E030A03A-AAT

Washing Your Hyundai Never wash your car when the surface is hot from being in the sun. Always wash your car in the shade.

Wash your car frequently. Dirt is abrasive and can scratch the paint if it is not re- moved. Air pollution or acid rain may dam- age the paint and trim through chemical action if pollutants are allowed to remain in contact with the surface. If you live near the ocean or in an area where road salts or dust control chemicals are used, you should pay particular attention to the un- derside of the car. Start by rinsing the car to remove dust and loose dirt. In winter, or if you have driven through mud or muddy water, be sure to thoroughly clean the underside as well. Use a hard direct stream of water to remove accumulations of mud or corrosive materials. Use a good quality car-washing solution and follow the manufacturer's directions on the package. These are available at your Hyundai dealer or auto parts outlet. Don't use strong house- hold detergents, gasoline, strong solvents or abrasive cleaning powders as these may damage the finish.

4 CORROSION PREVENTION AND APPEARANCE CARE

Use a clean sponge or cloth, rinse it fre- quently and don't damage the finish by rubbing too hard. For stubborn spots, dampen them frequently and remove them a little at a time. To clean whitewall tires, use a stiff brush or soapy steel-wool scouring pad.

To clean plastic wheel covers, use a clean sponge or soft cloth and water.

To clean cast aluminum alloy wheels, use a mild soap or neutral detergent. Do not use abrasive cleaners. Protect the bare- metal surfaces by cleaning, polishing and waxing. Because aluminum is subject to corrosion, be sure to give aluminum alloy wheels special attention in winter. If you drive on salted roads, clean the wheels thoroughly afterwards.

After washing, be sure to rinse thoroughly. If soapy water dries on the finish, streaking will result.

When the weather is warm and the humid- ity low, you may find it necessary to rinse each section immediately after washing to avoid streaking.

After rinsing, dry the car using a damp chamois or soft, absorbent cloth. The rea- son for drying the car is to remove water from the car so it will dry without water spots. Don't rub, this can damage the fin- ish.

If you find any nicks or scratches in the paint, use touch-up paint to cover them to prevent corrosion. To protect the paintwork of the car against corrosion, you must clean your Hyundai (at least once a month). Give special attention to the removal of salt, mud and other sub- stances on the underside of the splashboards of the car. Make sure that the outlets and the underside of the doors are open. Paint damage can be caused by small accumulation of tar, industrial pre- cipitation, tree resin, insects and bird drop- pings, when not removed immediately. If water alone is not strong enough to re- move the accumulated dirt, use a mild car washing solution. Be sure to rinse the surface after washing to remove the solu- tion. Never allow the solution to dry on the painted surfaces.

CAUTION:

ojb037800
o Water washing in the engine compart- ment including high pressure water washing may cause the failure of elec- trical circuits located in the engine compartment.

o Never allow water or other liquids to come in contact with electrical/elec- tronic components inside the vehicle as this may damage them.

E030B01A-AAT

Spot Cleaning Don't use gasoline, strong solvents or cor- rosive cleaning agents. These can dam- age the finish of the car. To remove road tar, use turpentine on a clean, soft cloth. Be gentle. To remove dead insects or tree sap, use warm water and mild soap or car-washing solution. Soak the spot and rub gently. If the paint has lost its luster, use a commer- cial car-cleaning polish.

E030D01A-AAT

When to Wax Again You should polish and wax the car again when water no longer beads on a clean surface but spreads out over a larger area.

E030E01A-AAT

Maintaining Bumpers Special precautions must be observed to preserve the appearance of the bumpers on your Hyundai. They are:

CORROSION PREVENTION AND APPEARANCE CARE

CLEANING THE INTERIOR

E040A01A-AAT

To Clean the Vinyl Upholstery To clean the vinyl upholstery, first remove loose dirt and dust with a vacuum cleaner. Then apply a solution of mild soap or detergent and water using a clean sponge or soft cloth. Allow this to stay on the sur- face to loosen the dirt, then wipe with a clean damp sponge or cloth. If all the dirt stains are not removed, repeat this proce- dure until the upholstery is clean. Do not use gasoline, solvent, paint thinner or other strong cleaners.

E030C01A-AAT

Polishing and Waxing Always wash and dry the car before polish- ing or waxing or using a combination cleaner and wax. Use a good quality com- mercial product the manufacturer's directions on the container. Polish and wax the bright trim pieces as well as the paint.

follow

and

o Be careful not to spill battery electrolyte or hydraulic brake fluid on the bumpers. If you do, wash it off immediately with clear water.

o Be gentle when cleaning the bumper sur-faces. They are made of soft plastic and the surface can be damaged if mistreated. Do not use abrasive clean- ers. Use warm water and mild soap or car-washing solution.

o Do not expose the bumpers to high tem- peratures. For example, if you have your car repainted, do not leave the bumpers on the car if the car is going to be placed in a high-temperature paint booth.

ANY QUESTIONS?

E050A01A-AAT If you have any questions about the care of your car, consult your Hyundai dealer.

4 CORROSION PREVENTION AND APPEARANCE CARE

E040B01A-AAT

To Clean the Leather Upholstery (If installed) In the normal course of use, leather uphol- stered surfaces will, like any material, pick- up dust and dirt. This dust and dirt must be cleaned off or it may work into the surface of the leather, causing damage.

Fine leather needs care, and should be cleaned when necessary. Washing leather thoroughly with soap and water will keep your leather lustrous, beautiful and ensure you have many years of wear. Take a piece of cheese cloth and using any mild soap and lukewarm water, work up a good lather. Thoroughly wash the leather. Wipe clean with a slightly damp cloth and dry with soft cloth. Do this as often as the leather becomes soiled.

During tanning operations, sufficient oils are incorporated through processing that none need be applied during the life of the leather. Oil applied to the finished surface will in no way help the leather and may do more harm than good. Varnishes and fur- niture polishes should never be used un- der any conditions.

E040C01A-AAT

Cleaning the Carpets Use a foam-type carpet cleaner. Cleaners of this type are available in aerosol cans in liquid form or powder. Read the instruc- tions and follow them exactly. Using a vacuum cleaner with the appropriate at- tachment, remove as much dirt from the carpets as possible. Apply the foam follow- ing the manufacturer's directions, then rub in overlapping circles. Do not add water. These cleaners work best when the carpet is kept as dry as possible.

E040D01A-AAT

Cleaning the Seat Belts To clean the seat belts, use a cloth or sponge with mild soap or detergent and warm water. Do not use strong detergents, dye, bleach or abrasive materials on the seat belts as this may weaken the fabric. While cleaning the belts, inspect them for excessive wear, cuts, fraying or other signs of damage and replace them if necessary.

E040E01A-AAT

Cleaning the Windows You may use any household window cleaner on the windows. However, when cleaning the inside of the rear window be careful not to damage the rear window defroster wiring.

VEHICLE MAINTENANCE REQUIREMENTS

Maintenance Intervals ................................................... 5-2
Scheduled Maintenance ................................................ 5-4
Maintenance under Severe Usage Conditions ............. 5-6
Explanation of Scheduled Maintenance Items .............. 5-7
California Perchlorate Notice ...................................... 5-10

5 VEHICLE MAINTENANCE REQUIREMENTS

MAINTENANCE INTERVALS

F010A01A-AAT

Service Requirements To ensure that you receive the greatest number of miles of satisfying operation from your Hyundai, certain maintenance procedures must be performed. Although careful design and engineering have re- duced these to a minimum, those that are required are of the utmost importance. It is your responsibility to have these main- tenance procedures performed to comply with the terms of the warranties covering your new Hyundai. The Owner's Hand- book supplied with your new vehicle pro- vides further information about these war- ranties.

F010B01A-AAT

Maintenance Requirements The maintenance required for your Hyundai can be divided into three main areas:

o Specified scheduled procedures o General checks o Do-it-yourself maintenance

F010C01A-AAT

Specified Scheduled Procedures These are the procedures such as inspec- tions, adjustments and replacements that are listed in the maintenance charts start- ing on page 5-4. These procedures must be performed at the intervals shown in the maintenance schedule to assure that your warranty remains in effect. Although it is strongly recommended that they be per- formed by the trained technicians at your Hyundai dealer, these procedures may be performed at any qualified service facility. It is suggested that genuine Hyundai ser- vice parts be used for any required repairs or replacements. Other parts of equivalent quality such as engine oil, engine coolant, manual or auto transaxle oil, brake fluid and so on which are not supplied by Hyundai Motor Company or its distributor may be used without affecting your war- ranty coverage but you should always be sure these are equivalent to the quality of the original Hyundai parts. Your Owner's Handbook provides further information about your warranty coverage.

VEHICLE MAINTENANCE REQUIREMENTS

F010D02A-AAT

General Checks These are the regular checks you should perform when you drive your Hyundai or you fill the fuel tank. A list of these items will be found on page 6-4.

F010E01A-AAT

Do-It-Yourself Maintenance If you are mechanically inclined, own a few tools that are required and want to take the time to do so, you can inspect and service a number of items. For more information about doing it yourself, see Section 6.

F010F01A-AAT

A Few Tips o Whenever you have your Hyundai ser- viced, keep copies of the service records in your glovebox. This will help ensure that you can document that the required procedures have been performed to keep your warranties in effect. This is especially important when service is not performed by an authorized Hyundai dealer.

o If you choose to do your own mainte- nance and repairs, you may find it helpful to have an official Hyundai Shop Manual. A copy of this publication may be purchased at your Hyundai dealer's parts department.

F020A02Y-AAT

SCHEDULED MAINTENANCE REQUIREMENTS o Inspection should be performed any time a malfunction is experienced or suspected.

o Receipts for all emission control system services should be retained to demon- strate compliance with conditions of the emissions system warranty.

o After 120 months or 150,000 miles (240,000 km), continue to follow the prescribed maintenance intervals.

o For severe usage maintenance require-

ments, see page 5-6 of this section.

5 VEHICLE MAINTENANCE REQUIREMENTS

SCHEDULED MAINTENANCE

F030A01A-AAT The following maintenance services must be performed to ensure good emission control and performance. Keep receipts for all vehicle emission services to protect your warranty. Where both mileage and time are shown, the frequency of service is determined by whichever occurs first.

F030B03JM-AAT R :Replace I : Inspect and, after Inspection, clean, adjust, repair or replace if necessary.

No.

DESCRIPTION

KILOMETERS X 1000

MILES X 1000

MONTHS

7.5

12

15

24

12

22.5

36

18

30

48

24

37.5

45

52.5

60

30

72

36

84

42

60

96

48

67.5

75

82.5

90

97.5

105

112.5

120

127.5

135

142.5

150

108

120

132

144

156

168

180

192

204

216

228

240

54

60

66

72

78

84

90

96

102

108

114

120

EMISSION CONTROL ITEMS

ENGINE OIL AND FILTER

FUEL FILTER

FUEL LINES, FUEL HOSES AND CONNECTIONS

VACUUM HOSES

CRANKCASE VENTILATION HOSE

VAPOR HOSE AND FUEL FILLER CAP

AIR CLEANER FILTER

FUEL TANK AIR FILTER

SPARK PLUGS (PLATINUM COATED) - 2.0L

SPARK PLUGS (IRIDIUM COATED) - 2.7L

10

VALVE CLEARANCE (2.0L only)

R: 100.000 miles / 120 months

F030C03JM-AAT R : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if necessary

VEHICLE MAINTENANCE REQUIREMENTS

No.

DESCRIPTION

MILES X 1000
KILOMETERS X 1000
MONTHS

GENERAL ITEMS DRIVE BELT

2.0 DOHC (ALT, W/PUMP) 2.7 V6 (ALT, P/STR'G, A/CON)

See Note (1)

COOLANT TIMING BELT (WHEN REPLACE TIMING BELT AND INSPECT WATER PUMP : 2.7L) (See Note (2)- 2.0 L) MANUAL TRANSAXLE OIL AUTOMATIC TRANSAXLE FLUID BRAKE FLUID BRAKE HOSES AND LINES REAR BRAKE DRUMS/LININGS, PARKING BRAKE BRAKE PADS, CALIPERS AND ROTORS EXHAUST PIPE AND MUFFLER SUSPENSION MOUNTING BOLTS STEERING GEAR BOX, LINKAGE & BOOTS / LOWER ARM BALL JOINT POWER STEERING PUMP, BELT AND HOSES DRIVESHAFTS AND BOOTS AIR CONDITIONING REFRIGERANT TRANSFER CASE OIL (4WD) REAR AXLE OIL (4WD) PROPELLER SHAFT (4WD) CLIMATE CONTROL AIR FILTER

10
11
12

13
14
15
16
17
18
19

7.5
12

15
24
12

37.5
60
30

22.5
36
18

30
48
24

52.5
84
42

45
72
36

60
96
48

Note : (1) When replace drive belt and inspect water pump.

(2) For every 48 months or 37,200 miles (60,000 km), whichever occurs first : "I" For every 72 months or 56,000 miles (90,000 km), whichever occurs first : "R" Inspect every 25,000 miles (40,000 km)and replace every 62,000 miles (100,000 km). lnspect every 25,000 miles (40,000 km)

(3) (4) (5) For every 12 months or 10,000 miles (15,000 km) whichever occurs first :"R"

67.5
108
54

75
120
60

82.5
132
66

90
144
72

97.5
156
78

105
168
84

112.5
180
90

120
192
96

127.5
204
102

135
216
108

142.5
228
114

150
240
120

See Note (3) See Note (4) See Note (5)

5 VEHICLE MAINTENANCE REQUIREMENTS

MAINTENANCE UNDER SEVERE USAGE CONDITIONS

F040A02JM-AAT The following items must be serviced more frequently on cars normally used under severe driving conditions. Refer to the chart below for the appropriate maintenance intervals. R : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if necessary

MAINTENANCE ITEM

MAINTENANCE

OPERATION

MAINTENANCE

INTERVALS

ENGINE OIL AND FILTER TIMING BELT (WHEN REPLA CE TIMING BELT and INSPECT WATER PUMP : 2.7L) AIR CLEANER FILTER SPARK PLUGS BRAKE PADS, CALIPERS AND ROTORS REAR BRAKE DRUMS/LININGS/PADS, PARKING BRAKE STEERING GEAR BOX, LINKAGE & BOOTS/ LOWER ARM BALL JOINT DRIVESHAFTS AND BOOTS MANUAL TRANSAXLE OIL AUTOMATIC TRANSAXLE FLUID CLIMATE CONTROL AIR FILTER TRANSFER CASE OIL (4WD) *1
REAR AXLE OIL (4WD) *1
PROPELLER SHAFT (4WD)

I/R

EVERY 3,000 MILES (4,800 KM) OR 3 MONTHS INSPECT EVERY 20,000MILES (32,200 KM) REPLACE EVERY 40,000MILES (64,400 KM) MORE FREQUENTLY MORE FREQUENTLY MORE FREQUENTLY MORE FREQUENTLY

MORE FREQUENTLY

DRIVING

CONDITION

A, B, C, F, G, H, I, K

C, D, F, G

C, E B, H C, D, G, H C, D, G, H

C, D, E, F, G

EVERY 7,500 MILES (12,000 KM) OR 6 MONTHS EVERY 60,000 MILES (96,000 KM) EVERY 30,000 MILES (48,000 KM) MORE FREQUENTLY EVERY 25,000 MILES (40,000 KM) EVERY 50,000 MILES (80,000 KM) EVERY 7,500 MILES (12,000 KM)

C, E, F A, C, D, E, F, G, H, I, J A, C, E, F, G, H, I C, E, C, E, G, I C, E, G, I

*1. Transfer case Oil ended Rear Axle Oil should be changed anytime they have been submerged in water. SEVERE DRIVING CONDITIONS A- Repeatly driving short distance of less than 5miles(8km) in normal tempera ture or less than 10miles(16km) in freezing temperature B- Extensive engine idling or low speed driving for long distances C- Driving on rough, dusty, muddy, unpaved, graveled or salt-spread

E- Driving in sandy areas F - Driving in heavy traffic area over 90°F(32°C) G- Driving on uphill, downhill, or mountain road H- Towing a Trailer, or using a camper, or roof rack I - Driving as a patrol car, taxi, other commercial use or vehicle

D- Driving in areas using salt or other corrosive materials or in very

roads

cold weather

towing

J - Driving over 100 MPH(170 Km/h) K- Frequently driving in stop-and-go conditions

EXPLANATION OF SCHEDULED MAINTENANCE ITEMS

F060M01A-AAT

o Engine Oil and Filter The engine oil and filter should be changed at the intervals specified in the mainte- nance schedule. If the car is being driven in severe conditions, more frequent oil and filter changes are required.

F060B01A-AAT

o Drive Belts Inspect all drive belts for evidence of cuts, cracks, excessive wear or oil saturation and replace if necessary. Drive belts should be checked periodically for proper tension and adjusted as necessary.

F060C01A-AAT

o Fuel Filter A clogged filter can limit the speed at which the vehicle may be driven, damage the emission system and cause hard starting. If an excessive amount of foreign matter accumulates in the fuel tank, the filter may require replacement more frequently. After installing a new filter, run the engine for several minutes, and check for leaks at the connections. Fuel filters should be installed by trained technicians.

F060D01A-AAT

o Fuel Lines, Fuel Hoses and Con-

nections

Check the fuel lines, fuel hoses and con- nections for leakage and damage. Have a trained technician replace any damaged or leaking parts immediately.

VEHICLE MAINTENANCE REQUIREMENTS

F060F01O-AAT

o Vacuum Hoses Inspect the surface of hoses for evidence of heat and/or mechanical damage. Hard and brittle rubber, cracking, tears, cuts, abrasions, and excessive swelling indi- cate deterioration. Particular attention should be paid to examine those hose surfaces nearest to high heat sources, such as the exhaust manifold. Inspect the hose routing to assure that the hoses do not come in contact with any heat source, sharp edges or moving compo- nent which might cause heat damage or mechanical wear. Inspect all hose con- nections, such as clamps and couplings, to make sure they are secure, and that no leaks are present. Hoses should be re- placed immediately if there is any evi- dence of deterioration or damage.

5 VEHICLE MAINTENANCE REQUIREMENTS

F065F01O-AAT

o Crankcase Ventilation Hose Inspect the surface of hose for evidence of heat and/or mechanical damage. Hard and brittle rubber, cracking, tears, cuts, abrasions, and excessive swelling indi- cate deterioration. Particular attention should be paid to examine that hose sur- face nearest to high heat sources, such as the exhaust manifold. Inspect the hose routing to assure that the hose does not come in contact with any heat source, sharp edges or moving com- ponent which might cause heat damage or mechanical wear. Inspect all hose con- nections, such as clamps and couplings, to make sure they are secure, and that no leaks are present. Hose should be re- placed immediately if there is any evi- dence of deterioration or damage.

F060G01A-AAT

o Vapor Hose and Fuel Filler Cap The vapor hose and fuel filler cap should be inspected at those intervals specified in the maintenance schedule. Make sure that a new vapor hose or fuel filler cap is cor- rectly replaced.

F060H01A-AAT

o Air Cleaner Filter A Genuine Hyundai air cleaner filter is recommended when the filter is replaced.

F070D01A-AAT

o Manual Transaxle Oil Inspect the manual transaxle oil according to the maintenance schedule.

F060J01A-AAT

o Spark Plugs Make sure to install new spark plugs of the correct heat range.

F060E01A-AAT

o Timing Belt Inspect all parts related to the timing belt for damage and deformation. Replace any damaged parts immediately.

F070C01A-AAT

o Coolant The coolant should be changed at the intervals specified in the maintenance schedule.

NOTE: If the oil level is low, check for possible leaks before adding oil. Do not overfill.

F070E06A-AAT

o Automatic Transaxle Fluid

The fluid level should be in the “HOT” range of the dipstick, after the engine and transaxle are at normal operating tem- perature. Check the automatic transaxle fluid level with the engine running and the transaxle in neutral, with the parking brake properly applied. Use HYUNDAI GENU- INE ATF SP III, DIAMOND ATF SP III, SK ATF SP III or other brands meeting the SP III specification approved by Hyundai Motor Co. when adding or changing fluid. Using the wrong ATF may result in damage to the ATM.

VEHICLE MAINTENANCE REQUIREMENTS

F070F01A-AAT

o Brake Hoses and Lines Visually check for proper installation, chaf- ing, cracks, deterioration and any leak- age. Replace any deteriorated or dam- aged parts immediately.

F070G02A-AAT

o Brake Fluid Check brake fluid level in the brake fluid reservoir. The level should be between "MIN" and "MAX" marks on the side of the reservoir. Use only hydraulic brake fluid conforming to DOT 3 or DOT 4.

F070K01A-AAT

o Exhaust Pipe and Muffler Visually inspect the exhaust pipes, muffler and hangers for cracks, deterioration, or dam- age. Start the engine and listen carefully for any exhaust gas leakage. Tighten con- nections or replace parts as necessary.

F070L01A-AAT

o Suspension Mounting Bolts Check the suspension connections for looseness or damage. Retighten to the specified torque.

F070H01O-AAT

o Rear Brake Discs and Linings/

Parking Brake

F070M01A-AAT

o Steering Gear Box, Linkage &

Boots/Lower Arm Ball Joint

F070N01A-AAT

o Power Steering Pump, Belt and

Hoses

Check the power steering pump and hoses for leakage and damage. Replace any damaged or leaking parts immediately. Inspect the power steering belt for evi- dence of cuts, cracks, excessive wear, oiliness and proper tension. Replace or adjust it if necessary.

F070P01A-AAT

o Driveshafts and Boots Check the drive shafts, boots and clamps for cracks, deterioration, or damage. Re- place any damaged parts and, if neces- sary, repack the grease.

Check the rear brake discs and linings for scoring, burning, leaking fluid, broken parts, and excessive wear. Inspect the parking brake system including the parking brake lever and cables. For detailed service pro- cedures, refer to the Shop Manual.

F070J01A-AAT

o Brake Pads, Calipers and Rotors Check the pads for excessive wear, discs for run out and wear, and calipers for fluid leakage.

With the vehicle stopped and engine off, check for excessive free-play in the steer- ing wheel. Check the linkage for bends or damage. Check the dust boots and ball joints for deterioration, cracks, or damage. Replace any damaged parts.

F070Q01A-AAT

o Air Conditioning Refrigerant Check the air conditioning lines and con- nections for leakage and damage. Check air conditioning performance according to the relevant shop manual if necessary.

5 VEHICLE MAINTENANCE REQUIREMENTS 10

CALIFORNIA PERCHLORATE NOTICE

F080A02NF-AAT Perchlorate Material-special handling may apply, www.dtsc.ca.gov/ hazardouswaste/perchlorate.

See

Notice to California Vehicle Dismantlers: Perchlorate containing materials, such as airbag inflators, seatbelt pretensioners and keyless remote entry batteries, must be disposed of according to Title 22 Califor- nia Code of Regulations Section 67384.10
(a).

DO-IT-YOURSELF MAINTENANCE

Engine Compartment .................................................... 6-2
General Checks ............................................................ 6-4
Checking the Engine Oil ............................................... 6-5
Changing the Oil and Filter ............................................ 6-6
Checking and Changing the Engine Coolant ................ 6-8
Changing the Air Cleaner Filter ................................... 6-10
Checking the Transaxle Oil (Manual) ......................... 6-11
Checking the Transaxle Fluid (Automatic) .................. 6-12
Checking the Brakes .................................................. 6-14
Checking the Clutch Fluid ........................................... 6-15
Air Conditioning Care .................................................. 6-16
Changing the Climate Control Air Filter ....................... 6-17
Checking the Free-play ............................................... 6-19
Checking Drive Belts .................................................. 6-20
Checking and Replacing Fuses .................................. 6-21
Checking the Battery .................................................. 6-23
Power Steering Fluid Level ......................................... 6-25
Replacement of Light Bulbs ........................................ 6-27
Bulb Wattage ............................................................... 6-34
Fuse Panel Description ............................................... 6-35

6 DO-IT-YOURSELF MAINTENANCE

ENGINE COMPARTMENT

G010A01JM-GAT

(2.7 Gasoline)

CAUTION:

When inspecting or servicing the engine, you should handle tools and other heavy objects care- fully so that the plastic cover of the engine is not damaged.

1. Power steering fluid reservoir 2. Brake & Clutch fluid reservoir 3. Air cleaner 4. Fuse and Relay box

5. Windshield washer fluid reservoir 6. Engine oil level dipstick 7. Coolant reservoir cap 8. Engine oil filler cap

9. Automatic transaxle fluid level dipstick

(Vehicle with Automatic Transaxle)

10. Radiator cap 11. Battery

G010A01JM

G010B01JM-AAT

(2.0 Gasoline)

DO-IT-YOURSELF MAINTENANCE

CAUTION:

When inspecting or servicing the engine, you should handle tools and other heavy objects care- fully so that the plastic cover of the engine is not damaged.

1. Power steering fluid reservoir 2. Engine oil filler cap 3. Brake & Clutch fluid reservoir 4. Air cleaner

5. Fuse and Relay box 6. Windshield washer fluid reservoir 7. Engine oil level dipstick 8. Coolant reservoir cap

9. Automatic transaxle fluid level dipstick

(Vehicle with Automatic Transaxle)

10. Radiator cap 11. Battery

G010B01JM

6 DO-IT-YOURSELF MAINTENANCE GENERAL CHECKS

G020A01A-AAT

Engine Compartment The following should be checked regu- larly:

o Engine oil level and condition o Transaxle fluid level and condition o Brake fluid level o Clutch fluid level o Engine coolant level o Windshield washer fluid level o Accessory drive belt condition o Engine coolant hose condition o Fluid leaks (on or below components) o Power steering fluid level o Battery condition o Air filter condition

G020B01A-AAT

Vehicle Exterior The following should be checked monthly:

o Overall appearance and condition o Wheel condition and wheel nut torque o Exhaust system condition o Light condition and operation o Windshield glass condition o Wiper blade condition o Paint condition and body corrosion o Fluid leaks o Door and hood lock condition o Tire pressure and condition

(including spare tire)

G020C01A-AAT

Vehicle Interior The following should be checked each time when the vehicle is driven:

o Lights operation o Windshield wiper operation o Horn operation o Defroster, heating system operation

(and air conditioning, if installed) o Steering operation and condition o Mirror condition and operation o Turn signal operation o Accelerator pedal operation o Brake operation, including parking

brake

o Manual transaxle operation, including

clutch operation

o Automatic transaxle operation, includ-

ing "Park" mechanism operation

o Seat control condition and operation o Seat belt condition and operation o Sunvisor operation

If you notice anything that does not operate correctly or appears to be functioning cor- rectly, inspect it carefully and seek assis- tance from your Hyundai dealer if service is needed.

CHECKING THE ENGINE OIL

G030A01A-AAT Engine oil is essential to the performance and service of the engine. It is suggested that you check the oil level at least once a week in normal use and more often if you are on a trip or driving in severe conditions.

G030B01O-AAT

Recommended Oil

NOTE: o For good fuel economy, SAE 5W-20
(5W-30), ILSAC GF-3 engine oil is pre- ferred regardless of regional option and engine variation.

o If SAE 5W-20, ILSAC GF-3 engine oil is not available, secondary recom- mended engine oil for corresponding temperature range can be used.

DO-IT-YOURSELF MAINTENANCE

G030C01JM-AAT

To Check the Oil Level

DOHC

V6

G030B01JM-U The engine oil quality should meet the following classification.

API SJ, SL or ABOVE, ILSAC GF-3 or ABOVE

G030C01JM Before checking the oil, warm up the en- gine to the normal operating temperature and be sure your car is parked on level ground. Turn the engine off. Wait five minutes , then remove the dip- stick, wipe it off, fully reinsert the dipstick and withdraw it again. Then note the high- est level the oil has reached on the dip- stick. It should be between the upper ("FULL") and lower ("LOW") range.

! WARNING:

Be very careful not to touch the radiator hose when checking the engine oil as it may be hot enough to burn you.

6 DO-IT-YOURSELF MAINTENANCE

G030D01JM-AAT

Adding Oil DOHC

V6

G030D01JM If the oil level is close to or below the "L" mark, add oil until it reaches the "F" mark. To add oil:

WARNING:

Be very careful not to touch the radiator hose when adding the engine oil as it may be hot enough to burn you.

1. Remove the oil filler cap by turning it

counter-clockwise.

2. Add oil, then check the level again. Do

not overfill.

3. Replace the cap by turning it clockwise.

The distance between the "F" and "L" marks is equal to about 1 quart of oil.

CHANGING THE OIL AND FIL- TER

G040A02JM-AAT

DOHC

V6

G040A01GK The engine oil and filter should be changed at those intervals specified in the mainte- nance schedule in Section 5. If the car is being driven in severe conditions, more frequent oil and filter changes are required.

The procedure for changing the oil and filter is as follows:

1. Park the car on level ground and set the parking brake. Start the engine and let it warm up until the needle on the cool- ant temperature gauge moves above the lowest mark. Turn the engine off and place the gear selector lever in "P" (au- tomatic) or reverse gear (manual transaxle).

DO-IT-YOURSELF MAINTENANCE

NOTE: Always dispose of used engine oil in an environmentally acceptable manner. It is suggested that it be placed in a sealed container and taken to a service station for reclamation. Do not pour the oil on the ground or put it in with the household trash.

PROPOSITION 65 WARNING: This product contains a chemical known to the State of California to cause can- cer. Used engine oil may cause irritation or cancer of the skin if left in contact with the skin for prolonged periods of time. Used engine oil contains chemicals that have caused cancer in laboratory ani- mals. Always protect your skin by wash- ing your hands thoroughly with soap and warm water as soon as possible after handling used oil.

6. Install a new oil filter in accordance with the instructions on the carton or on the filter itself. Do not over-tighten. (Tight- ening torque : 1.2 ~ 1.6 kgf.m) Be sure that the mounting surface on the engine is clean and that the old gasket is re- moved completely. Lubricate the new gasket on the filter with clean engine oil before installation.

7. Remove the engine oil level dipstick. 8. Refill the crankcase with the recom- mended engine oil. Refer to the speci- fication in chapter 9 for engine oil ca- pacity.

CAUTION:

Slowly pour the recommended oil using by a funnel. Do not overfill! Engine dam- age may occur if overfilled.

9. Start the engine and check to be sure no oil is leaking from the drain plug or oil filter.

10. Shut off the engine and recheck the oil

level.

2. Open the hood and remove the engine

oil filler cap.

3. Slide underneath the car and loosen the drain plug by turning it counter- clockwise with a wrench of the proper size. Be sure that a drain pan is in position to catch the oil as it drains out, then remove the drain plug.

! WARNING:

Be very careful when draining the en- gine oil as it may be hot enough to burn you!

4. When the oil has stopped draining, re- place the drain plug using a new washer and retighten by turning it clockwise.

Oil pan drain plug tightening torque: 3.5 ~ 4.5 kgf.m (2.7L) 4.0 ~ 4.5 kgf.m (2.0L)

5. Remove the oil filter by turning it coun- terclockwise with a oil filter wrench of the proper size. A certain amount of oil will come out when you remove the filter. So be sure to have your drain pan in place underneath it.

6 DO-IT-YOURSELF MAINTENANCE

CHECKING AND CHANGING THE ENGINE COOLANT

G050A01A-AAT

WARNING:

Do not remove the radiator cap when the engine is hot. When the engine is hot, the engine coolant is under pressure and may erupt through the opening if the cap is removed. You could be seriously burned if you do not observe this precau- tion. Do not remove the radiator cap until the radiator is cool to the touch.

G050B01A-AAT

Recommended Engine Coolant Use a high quality ethylene-glycol coolant in a 50/50 mix with water. The engine coolant should be compatible with alumi- num engine parts. Additional corrosion inhibitors or additives should not be used. The cooling system must be maintained with the correct concentration and type of engine coolant to prevent freezing and corrosion. Never allow the concentration of antifreeze to exceed the 60% level or go below the 35% level, or damage to the cooling system may result. For proper con- centration when adding or replacing the engine coolant, refer to the following table.

Ambient

Engine Coolant concentration

temperature

°F (°C) 5 (-15) -13 (-25) -31 (-35) -49 (-45)

Antifreeze solution

35% 40% 50% 60%

Water

65% 60% 50% 40%

G050C01A-AAT

To Check the Coolant Level

G050C01JM The coolant level can be seen on the side of the plastic coolant reservoir. The level of the coolant should be between the "L" and "F" lines on the reservoir when the engine is cool. If the level is below the "L" mark, add engine coolant to bring it up between "L" and "F". If the level is low, inspect for coolant leaks and recheck the fluid level frequently. If the level drops again, visit your Hyundai dealer for an inspection and diagnosis of the reason.

G050D02A-AAT

To Change the Engine Coolant The engine coolant should be changed at those intervals specified in the vehicle maintenance schedule in Section 5.

CAUTION:

Engine coolant can damage the finish of your car. If you spill engine coolant on the car, wash it off thoroughly with clean water.

1. Park the car on level ground, set the park-ing brake and remove the radiator cap when cool.

HJM5034

2. Turn the radiator cap counterclockwise without pressing down on it, until it stops. This relieves any pressure remaining in