2010 Hyundai Sonata Owners Manual

F070C01A-AAT

o Coolant The coolant should be changed at the intervals specified in the maintenance schedule.

F070D01A-AAT

o Manual Transaxle Oil Inspect the manual transaxle oil according to the maintenance schedule.

NOTE: If the oil level is low, check for possible leaks before adding oil. Do not overfill.

F070E06A-AAT

o Automatic Transaxle Fluid

The fluid level should be in the “HOT” range of the dipstick, after the engine and transaxle are at normal operating temperature. Check the automatic transaxle fluid level with the engine running and the transaxle in neutral, with the parking brake properly applied. Use HYUNDAI GENUINE ATF SP III, DIAMOND ATF SP III, SK ATF SP III or other brands meeting the SP III specification approved by Hyundai Motor Co. when adding or changing fluid. Using the wrong ATF may result in damage to the ATM.

F070F01A-AAT

o Brake Hoses and Lines Visually check for proper installation, chafing, cracks, deterioration and any leakage. Replace any deteriorated or damaged parts immediately.

F070G02A-AAT

o Brake Fluid Check brake fluid level in the brake fluid reservoir. The level should be between "MIN" and "MAX" marks on the side of the reservoir. Use only hydraulic brake fluid conforming to DOT 3 or DOT 4.

F070H01A-AAT

o Rear Brake Drums and Linings/

Parking Brake

Check the rear brake drums and linings for scoring, burning, leaking fluid, broken parts, and excessive wear. Inspect the parking brake system including the parking brake lever and cables. For detailed service procedures, refer to the Shop Manual.

VEHICLE MAINTENANCE REQUIREMENTS

F070Q01A-AAT

o Air Conditioning Refrigerant Check the air conditioning lines and con- nections for leakage and damage. Check air conditioning performance according to the relevant shop manual if necessary.

F070J01A-AAT

o Brake Pads, Calipers and Rotors Check the pads for excessive wear, discs for run out and wear, and calipers for fluid leakage.

F070K01A-AAT

o Exhaust Pipe and Muffler Visually inspect the exhaust pipes, muffler and hangers for cracks, deterioration, or damage. Start the engine and listen carefully for any exhaust gas leakage. Tighten connections or replace parts as necessary.

F070L01A-AAT

o Suspension Mounting Bolts Check the suspension connections for looseness or damage. Retighten to the specified torque.

F070M01Y-AAT

o Steering Gear Box, Linkage & Boots/Lower Arm Ball Joint, Upper Arm Ball Joint

With the vehicle stopped and engine off, check for excessive free-play in the steering wheel. Check the linkage for bends or damage. Check the dust boots and ball joints for deterioration, cracks, or damage. Replace any damaged parts.

F070N01A-AAT

o Power Steering Pump, Belt and Hoses Check the power steering pump and hoses for leakage and damage. Replace any damaged or leaking parts immediately. Inspect the power steering belt for evidence of cuts, cracks, excessive wear, oiliness and proper tension. Replace or adjust it if necessary.

F070P01A-AAT

o Drive Shafts and Boots Check the drive shafts, boots and clamps for cracks, deterioration, or damage. Replace any damaged parts and, if necessary, repack the grease.

5 VEHICLE MAINTENANCE REQUIREMENTS 10

CALIFORNIA PERCHLORATE NOTICE

F080A01NF-AAT Perchlorate Material-special handling may apply, www.dtsc.ca.gov/ hazardouswaste/perchlorate.

See

Notice to California Vehicle Dismantlers: Perchlorate containing materials, such as airbag inflators, seatbelt pretensioners and keyless remote entry batteries, must be disposed of according to Title 22 California Code of Regulations Section 67384.10
(a).

DO-IT-YOURSELF MAINTENANCE

Engine Compartment .................................................... 6-2
General Checks ............................................................ 6-4
Checking the Engine Oil ............................................... 6-4
Changing the Engine Oil and Filter ................................ 6-6
Checking and Changing the Engine Coolant ................ 6-8
Changing the Air Cleaner Filter ................................... 6-11
Checking the Transaxle Oil (Manual) ......................... 6-14
Checking the Transaxle Fluid (Automatic) .................. 6-15
Checking the Brakes .................................................. 6-17
Air Conditioning Care .................................................. 6-18
Changing the Climate Control Air Filter ....................... 6-19
Checking Drive Belts .................................................. 6-22
Checking and Replacing Fuses .................................. 6-22
Checking the Battery .................................................. 6-24
Power Steering Fluid Level ......................................... 6-26
Headlight Aiming Adjustment ...................................... 6-27
Replacement of Light Bulbs ........................................ 6-28
Bulb Wattages ............................................................. 6-36
Fuse Panel Description ............................................... 6-37

6 DO-IT-YOURSELF MAINTENANCE

ENGINE COMPARTMENT

G010B01NF-AAT

Gasoline Engine (2.4L)

CAUTION:

When inspecting or servicing the engine, you should handle tools and other heavy objects carefully so that the plastic cover of the engine is not damaged.

1. Engine coolant reservoir 2. Engine oil filler cap 3. Brake fluid reservoir 4. Air cleaner

5. Fuse box 6. Negative battery terminal 7. Positive battery terminal 8. Auto transaxle oil dipstick*

ONF018003

9. Radiator cap 10. Engine oil dipstick 11. Windshield washer fluid reservoir 12. Power steering fluid reservoir * : if installed

G010A01NF-AAT

Gasoline Engine (3.3L)

DO-IT-YOURSELF MAINTENANCE

CAUTION:

When inspecting or servicing the engine, you should handle tools and other heavy objects carefully so that the plastic cover of the engine is not damaged.

8G010A01NF

1. Engine coolant reservoir 2. Engine oil filler cap 3. Brake fluid reservoir 4. Air cleaner

5. Fuse box 6. Negative battery terminal 7. Positive battery terminal 8. Auto transaxle oil dipstick*

9. Radiator cap 10. Engine oil dipstick 11. Windshield washer fluid reservoir 12. Power steering fluid reservoir * : if installed

6 DO-IT-YOURSELF MAINTENANCE GENERAL CHECKS

G020A01NF-AAT

Engine Compartment The following should be checked regu- larly:

G020C01A-AAT

Vehicle Interior The following should be checked each time when the vehicle is driven:

o Engine oil level and condition o Transaxle fluid level and condition o Brake fluid level o Engine coolant level o Windshield washer fluid level o Accessory drive belt condition o Engine coolant hose condition o Fluid leaks (on or below components) o Power steering fluid level o Battery condition o Air filter condition o Engine vibration G020B01A-AAT

Vehicle Exterior The following should be checked monthly:

o Overall appearance and condition o Wheel condition and wheel nut torque o Exhaust system condition o Light condition and operation o Windshield glass condition o Wiper blade condition o Paint condition and body corrosion o Fluid leaks o Door and hood lock condition o Tire pressure and condition

(including spare tire)

o Lights operation o Windshield wiper operation o Horn operation o Defroster, heating system operation

(and air conditioning, if installed) o Steering operation and condition o Mirror condition and operation o Turn signal operation o Accelerator pedal operation o Brake operation, including parking

brake

o Manual transaxle operation, including

clutch operation

o Automatic

transaxle operation, including "Park" mechanism operation

o Seat control condition and operation o Seat belt condition and operation o Sun visor operation

If you notice anything that does not operate correctly or appears to be functioning correctly, inspect it carefully and seek assistance from your Hyundai dealer if service is needed.

CHECKING THE ENGINE OIL

G030A01A-AAT Engine oil is essential to the performance and service of the engine. It is suggested that you check the oil level at least once a week in normal use and more often if you are on a trip or driving in severe conditions.

G030B01O-AAT

Recommended Oil

The engine oil quality should meet the following classification.

G030B01JM-U

API SL or SM, ILSAC GF-3 or ABOVE

NOTE: o For good fuel economy, SAE 5W-20
(5W-30), ILSAC GF-3 engine oil is preferred.

o If SAE 5W-20, ILSAC GF-3 engine oil is not available, a secondary recom- mended engine oil for corresponding temperature range can be used. See page 9-4

G030C01JM-AAT

To Check the Oil Level (2.4L)

DO-IT-YOURSELF MAINTENANCE

Before checking the oil, warm up the engine to the normal operating temperature and be sure your car is parked on level ground. Turn the engine off.

Wait five minutes, then remove the dipstick, wipe it off, fully reinsert the dipstick and withdraw it again. Then note the highest level the oil has reached on the dipstick. It should be between the upper ("F") and lower ("L") range.

(3.3L)

ONF078002

! WARNING:

Be very careful not to touch the radiator hose when checking the engine oil as it may be hot enough to burn you.

G030C02NF

6 DO-IT-YOURSELF MAINTENANCE

G030D01O-AAT

Adding Oil (2.4L)

(3.3L)

ONF078003

G030D02NF If the oil level is close to or below the "L" mark, add oil until it reaches the "F" mark. To add oil:

1. Remove the oil filler cap by turning it

counter-clockwise.

2. Add oil, then check the level again. Do

not overfill.

3. Replace the cap by turning it clockwise.

The distance between the "F" and "L" marks is equal to about 1 quart of oil.

CAUTION:

Slowly pour the recommended oil into a funnel. Do not overfill to avoid damage to the engine.

WARNING:

Be very careful not to touch the radiator hose when adding the engine oil as it may be hot enough to burn you.

CHANGING THE ENGINE OIL AND FILTER

G040A02NF-AAT (2.4L) Oil filler cap

(3.3L)

Oil filter

HNF5005

Oil filter

Oil filler cap Oil level dipstick

G040A01NF

The engine oil and filter should be changed at those intervals specified in the maintenance schedule in Section 5. If the car is being driven in severe conditions, more frequent oil and filter changes are required.

DO-IT-YOURSELF MAINTENANCE

(2.4L)

The procedure for changing the oil and filter is as follows: 1. Park the car on level ground and set the parking brake. Start the engine and let it warm up until the needle on the coolant temperature gauge moves above the lowest mark. Turn the engine off and place the gear selector lever in "P" (au- tomatic) or reverse gear (manual transaxle).

2. Open the hood and remove the engine

oil filler cap.

NOTE: Loosen the oil filter cap by turning it counterclockwise to drain well the oil in the oil filter (3.3L only).

HNF5006-1
3. Slide underneath the car and loosen the drain plug by turning it counter- clockwise with a wrench of the proper size. Be sure that a drain pan is in position to catch the oil as it drains out, then remove the drain plug.

(3.3L)

WARNING:

Be very careful when draining the engine oil as it may be hot enough to burn you!

4. When the oil has stopped draining, replace the drain plug using a new gasket and retighten by turning it clock- wise.

Oil pan drain plug tightening torque: 25.3 ~ 32.5 lb.ft (3.5 ~ 4.5 kgf.m)

HNF5005-1

G040B01NF

6 DO-IT-YOURSELF MAINTENANCE

5. Remove the oil filter by turning it counter- clockwise with a oil filter wrench of the proper size. A certain amount of oil will come out when you remove the filter. So be sure to have your drain pan in place underneath it.

6. Install a new oil filter in accordance with the instructions on the carton or on the filter itself. Do not over-tighten.

Tightening torque: 8.7 ~ 11.6 lb.ft (1.2 ~ 1.6 kgf.m)

Be sure that the mounting surface on the engine is clean and that the old gasket is removed completely. Lubricate the new gasket on the filter with clean engine oil before installation.

7. Remove the engine oil level dipstick. 8. Refill the crankcase with the recommended engine oil. Refer to the specification in chapter 9 for engine oil capacity.

NOTE: Always dispose of used engine oil in an environmentally acceptable manner. It is suggested that it be placed in a sealed container and taken to a service station for reclamation. Do not pour the oil on the ground or put it into the household trash.

PROPOSITION 65 WARNING: Engine oil contains chemicals known to the State of California to cause cancer, birth defects and reproductive harm. Used engine oil may cause irritation or cancer of the skin if left in contact with the skin for prolonged periods of time. Always protect your skin by washing your hands thoroughly with soap and warm water as soon as possible after handling used oil.

CHECKING AND CHANGING THE ENGINE COOLANT

G050A01A-AAT

WARNING:

Do not remove the radiator cap when the engine is hot. When the engine is hot, the engine coolant is under pressure and may erupt through the opening if the cap is removed. You could be seriously burned if you do not observe this precaution. Do not remove the radiator cap until the radiator is cool to the touch.

CAUTION:

Slowly pour the recommended oil into a funnel. Do not overfill to avoid damage to the engine.

9. Start the engine and check to be sure no oil is leaking from the drain plug or oil filter.

10. Shut off the engine and recheck the oil

level.

G050B01A-AAT

Recommended Engine Coolant Use a high quality ethylene-glycol coolant in a 50/50 mix with water. The engine coolant should be compatible with aluminum engine parts. Additional corrosion inhibitors or additives should not be used. The cooling system must be maintained with the correct concentration and type of engine coolant to prevent freezing and corrosion. Never allow the concentration of antifreeze to exceed the 60% level or go below the 35% level, or damage to the cooling system may result. For proper concentration when adding or replacing the engine coolant, refer to the following table.

Ambient

Engine Coolant concentration

temperature

°F (°C) 5 (-15) -13 (-25) -31 (-35) -49 (-45)

Antifreeze solution

35% 40% 50% 60%

Water

65% 60% 50% 40%

G050C01NF-GAT

To Check the Coolant Level

DO-IT-YOURSELF MAINTENANCE

G050D01NF-GAT

To Change the Engine Coolant The engine coolant should be changed at those intervals specified in the vehicle maintenance schedule in Section 5.

CAUTION:

o Engine coolant can damage the finish of your car. If you spill engine coolant on the car, wash it off thoroughly with clean water.

o The engine in your vehicle has alumi- num engine parts and must be protected by an ethylene-glycol base coolant to prevent corrosion and freez- ing. Do not use hard water. Hard water can cause engine damage from corro- sion, overheating or freezing.

1. Park the car on level ground, set the parking brake and remove the radiator cap when cool.

G050C01NF The coolant level can be seen on the side of the plastic coolant reservoir. The level of the coolant should be between the "L" and "F" lines on the reservoir when the engine is warm with it at idle . If the level is below the "L" mark, add engine coolant to bring it up to "F". If the level is low, inspect for coolant leaks and recheck the fluid level frequently. If the level drops again, visit your Hyundai dealer for an inspection and diagnosis of the reason.

6 DO-IT-YOURSELF MAINTENANCE 10

HNF5008

2. Wrap a thick cloth around the radiator cap and slowly turn the radiator cap counterclockwise without pressing down on it, until it stops. This relieves any pressure remaining in the cooling system. When you are sure that all the pressure has been released, remove the radiator cap by pushing down and turning counterclockwise.

G050D02NF-A 3. Be sure your drain receptacle is in place. Open the drain cock on the radiator. Allow all the engine coolant to drain from the cooling system, and then securely close the drain cock.

4. Check Section 9 for the capacity of the cooling system in your car. Then, following the manufacturer's directions on the engine coolant container, add the appropriate quantity of coolant to the radiator.

5. Slowly fill the radiator with the proper coolant mixture (see the "Recom- mended Engine Coolant in previous page) until the fluid level stays up in the radiator neck. And pump the radiator hose in order to bleed the air.

G050D01NF 6. Run the engine at idle until the coolant circulates. If the cooling fan operates and the coolant starts to circulate, add the coolant to the reservoir.

7. To bleed the air in the cooling system, repeat procedure 6 until the cooling fan operates 3~5 times.

8. Replace the radiator cap and turn it until tightly installed. And then, add coolant to the reservoir until the level is between "L" and "F".

9. Stop the engine and check the coolant level when the engine is cool. The level of the coolant should be the "L" and "F" lines on the reservoir. If the level is below the "L" line, repeat the procedure 4~8 until the level between "L" and "F".

CHANGING THE AIR CLEANER FILTER

G070A03Y-AAT

DO-IT-YOURSELF MAINTENANCE

11

CAUTION:

o Operating your vehicle without using a proper air cleaner filter in place can result in excessive engine wear.

o When removing the air cleaner filter, be careful that dust or dirt does not enter the air intake. These may result in damage to the air cleaner filter.

10. Replace the reservoir cap and check to be sure the drain cock and the radiator cap are fully closed and not leaking.

CAUTION:

Recheck after a few days and add the coolant if the level is below the "L" level.

WARNING:

The cooling fan is controlled by engine coolant temperature and may sometimes operate even when the engine is not running. Use extreme caution when working near the blades of the coolant fan so that you are not injured by a rotating fan blade. As the engine coolant temperature decreases, the fan will automatically shut off. This is a normal condition.

ONF078011
The replacement of the air cleaner filter is performed in the following manner.

1. Unsnap the clips around the cover. 2. When this is done, the cover can be lifted off, the old filter removed and the new filter put in its place.

Genuine Hyundai replacement parts are recommended.

6 DO-IT-YOURSELF MAINTENANCE 12

WINDSHIELD WIPER BLADES

G080A02A-AAT

G080B01HR-GAT

Replacing the Wiper Blades To replace the wiper blades, raise the wiper to the vertical position.

To remove the wiper blade

G080A01NF-A The wiper blades should be carefully inspected from time to time and cleaned to remove accumulations of road film or other debris. To clean the wiper blades and arms, use a clean sponge or cloth with a mild soap or detergent and water. If the wipers continue to streak or smear the glass, replace them with genuine Hyundai replacement parts or their equivalent.

(1)

HHR5048
1. Push down the wiper blade with the locking clip (1) pressed to detach it from the wiper arm.

2. Raise the wiper blade lightly and pull it

up.

HHR5049

! CAUTION:

o Do not operate the wipers on dry glass. This can result in more rapid wear of the wiper blades and may scratch the glass.

o Keep the blade rubber out of contact with petroleum products such as engine oil, gasoline, etc.

To install the wiper blade

DO-IT-YOURSELF MAINTENANCE

FILLING THE WASHER RESERVOIR

G090A02NF-AAT (2.4L)

13

HHR5050

1. Put a new wiper blade onto the wiper arm and lower the wiper blade at the level of the wiper arm as shown in the drawing.

HHR5051
2. Pull up the wiper blade until you hear an audible "click" to engage in the end of the wiper arm.

NOTE: Do not allow the wiper arm to fall against the windshield.

(3.3L)

ONF078009

G090A02NF The washer fluid reservoir supplies fluid to the windshield washer system.

! WARNING:

It is always better to check the transaxle oil level when the engine is cool or cold. If the engine is hot, you should exercise great caution to avoid burning yourself on hot engine or exhaust parts.

NOTE: It is recommended that the manual transaxle fluid should be checked by an authorized Hyundai Dealer.

6 DO-IT-YOURSELF MAINTENANCE 14

A good quality washer fluid should be used to fill the washer reservoir. The fluid level should be checked more frequently during bad weather or whenever the washer system is in more frequent use. The capacity of the washer reservoir is 3.2
U.S. quarts (4.0 liters).

CHECKING THE TRANSAXLE OIL (MANUAL)

G100A02NF-AAT

Drain plug

Filler plug

CAUTION:

o Radiator antifreeze (engine coolant) should not be used in the washer system because it will damage the car's finish.

o The washer lever should not be pulled and the washer should not be operated if the washer reservoir is empty. This can damage the washer fluid pump.

WARNING:

o Windshield washer fluid agents con- tain some amounts of alcohol and can be flammable under certain circum- stances. Do not allow sparks or flame to contact the washer fluid or the washer fluid reservoir. Damage to the vehicle or its occupants could occur.

o Windshield washer fluid is poisonous to humans and animals. Do not drink windshield washer fluid. Serious injury or death could occur.

HNF5010
Transaxle lubricant in the manual transaxle should be checked at those intervals specified in the vehicle maintenance schedule in Section 5.

Recommended Oil Use only HYUNDAI GENUINE PARTS MTF 75W/85 (API GL-4) in the manual transaxle.

Manual Transaxle Oil Capacity The oil capacity of the manual transaxle is 1.8 U.S. quarts (1.75 liters).

CHECKING THE TRANSAXLE FLUID (AUTOMATIC)

G110A01E-AAT Transaxle fluid in the automatic transaxle should be checked at those intervals specified in the vehicle maintenance schedule in Section 5.

NOTE: Automatic transaxle fluid is basically red in color. As driving distance in- creases, the fluid color turns darkish red gradually. It is a normal condition and you should not judge the need to replace based upon the changing color. You must replace the automatic transaxle fluid in accordance with intervals specified in the vehicle maintenance schedule in section 5.

G110B05A-AAT Recommended Fluid Your Hyundai automatic transaxle is specially designed to operate with HYUNDAI GENUINE ATF SP III, DIAMOND ATF SP III, SK ATF SP III or other brands meeting the SP III specification approved by Hyundai Motor Co.. Damage caused by a nonspecified fluid is not covered by your new vehicle limited warranty.

CAUTION:

Use of aftermarket ATF additives may cause damage to the automatic transaxle. Only use HYUNDAI GENUINE ATF SP III, DIAMOND ATF SP III, SK ATF SP III or other brands meeting the SP III specifi- cation approved by Hyundai Motor Co.. If you are having your vehicle serviced at a facility other than a Hyundai dealer, verify that the correct ATF is used for your vehicle.

DO-IT-YOURSELF MAINTENANCE

15

G110C01NF-AAT

Transaxle Fluid Capacity The fluid capacity of the automatic transaxle is:

8.24 U.S. quarts (7.8 liters)

11.52 U.S. quarts (10.9 liters)

2.4L

3.3L

WARNING:

The transaxle fluid level should be checked when the engine is at normal operating temperature. This means that the engine, radiator, radiator hose, exhaust system etc., are very hot. Exercise great care not to burn yourself during this procedure.

6 DO-IT-YOURSELF MAINTENANCE 16

G110D03O-AAT

Checking the automatic transaxle fluid level

ONF078008
The automatic transaxle fluid level should be checked regularly. Keep the vehicle on the level ground with the parking brake applied and check the fluid level according to the following procedure. 1. Place the selector lever in N (Neutral) position and confirm the engine is running at normal idle speed.

2. After the transaxle is warmed up sufficiently (fluid temperature 70~80°C (158~176°F), for example by 10 minutes usual driving, move the shift lever through all positions then place the selector lever in “N (Neutral) or P (Park)” position.

Fluid level should be within "HOT" range

OHD076045N 3. Confirm that the fluid level is in “HOT” range on the level gauge. If the fluid level is lower, add the specified fluid from the fill hole. If the fluid level is higher, drain the fluid from the drain hole.

4. If the fluid level is checked in cold condition (fluid temperature 20~30°C (68~86°F) add the fluid to “COLD” line and then recheck the fluid level according to the above step 2.

! WARNING:

The cooling fan is controlled by engine coolant temperature and may sometimes operate even when the engine is not running. Use extreme caution when working near the blades of the cooling fan so that you are not injured by a rotating fan blade. As the engine coolant temperature decreases, the fan will automatically shut off. This is a normal condition.

DO-IT-YOURSELF MAINTENANCE

17

G120C02A-AAT

Recommended Brake Fluid Use only hydraulic brake fluid conforming to DOT 3 or DOT 4 specifications in your braking system. Follow the instructions printed on the container.

G120D01A-AAT

To Check the Fluid Level The fluid level in the brake fluid reservoir should be checked periodically. The level should be between the "MIN" and "MAX" marks on the side of the reservoir. If the level is at or below the "MIN" mark, carefully add fluid to bring it up to "MAX". Do not overfill.

CHECKING THE BRAKES

G120A01A-AAT

CAUTION:

Because brakes are essential to the safe operation of the car, it is suggested that they be checked and inspected by your Hyundai dealer. The brakes should be checked and inspected for wear at those intervals specified in the vehicle maintenance schedule in Section 5.

G120B01A-AAT

Checking the Brake Fluid Level

WARNING:

Use caution when handling brake fluid. It can damage your vision if it gets into your eyes. It will also damage your vehicle's paint if spilled on it and not removed immediately.

6 DO-IT-YOURSELF MAINTENANCE 18

G120E02A-AAT

Adding Brake Fluid

ONF078006

WARNING:

Handle brake fluid carefully. It can dam- age your vision if it gets into your eyes. Use only DOT 3 or DOT 4 specification fluid from a sealed container. Do not allow the fluid can or reservoir to remain open any longer than required. This will prevent entry of dirt and moisture which can damage the brake system and cause improper operation.

To add brake fluid, first wipe away any dirt, then unscrew the fluid reservoir cap. Slowly pour the recommended fluid into the res- ervoir. Do not overfill. Carefully replace the cap on the reservoir and tighten.

AIR CONDITIONING CARE

G140A01A-AAT

Keeping the Condenser Clean The air conditioning condenser (and engine radiator) should be checked periodically for accumulation of dirt, dead insects, leaves, etc. These can interfere with maximum cooling efficiency. When removing such accumulations, brush or hose them away carefully to avoid bending the cooling fans.

G140C01A-AAT

Lubrication To lubricate the compressor and the seals in the system, the air conditioning should be run for at least 10 minutes each week. This is particularly important during cool weather when the air conditioning system is not otherwise in use.

G140B01A-AAT

Checking the Air Conditioning Op- eration 1. Start the engine and let it run at a fast idle for several minutes with the air conditioning set at the maximum cold setting.

2. If the air coming out of the in-dash vents is not cold, have the air conditioning system inspected by your Hyundai dealer.

CAUTION:

Running the air conditioning system for extended periods of time with a low re- frigerant level may damage the compressor.

CHANGING THE CLIMATE CON- TROL AIR FILTER

G170100AFD

Filter inspection If the vehicle is operated in severely air- polluted cities or on dusty rough roads for a long period, the filter should be inspected more frequently and replaced earlier. When you replace the climate control air filter, replace it by performing the following procedure, and be careful to avoid damaging other components. Replace the filter according to the mainte- nance Schedule.

Filter replacement

DO-IT-YOURSELF MAINTENANCE

19

ONF078014
1. With the glove box open, remove the stoppers on both sides to allow the glove box to hang freely on the hinges.

2. Remove the support rod.

ONF078015

6 DO-IT-YOURSELF MAINTENANCE 20

CHECKING THE FREE-PLAY

G150A01A-AAT

STEERING WHEEL

ONF078016

ONF078037

1.18 in. (30 mm)

3. Remove the climate control air filter

case by pulling out the cover.

4. Replace the climate control air filter. 5. Reassemble in the reverse order of

disassembly.

NOTE: When replacing the climate control air filter install it in the same position as it was installed. Otherwise, the system may produce noise and the effective- ness of the filter may be reduced.

HNF5018
To check the steering wheel free-play, stop the car with the wheels pointed straight ahead and gently move the steering wheel back and forth. Use very light finger pressure and be sensitive to changes in resistance that mark the limits of the free-play. If the free-play is greater than specified, have it inspected by your Hyundai dealer and adjusted or repaired if necessary.

G160A01A-GAT

CLUTCH PEDAL

G170A01A-AAT

BRAKE PEDAL

DO-IT-YOURSELF MAINTENANCE

CHECKING BRAKE PEDAL CLEARANCE

G180A01A-AAT

21

0.24~0.51 in. (6~13 mm)

0.12 ~ 0.31 in. (3 ~ 8 mm)

2.95 in. (75 mm)

G160A01HR With the engine off, press lightly on the clutch pedal until you feel a change in resistance. This is the clutch pedal free- play. The free-play should be within the limits specified in the illustration. If it is not, have it inspected by your Hyundai dealer and adjusted or repaired if necessary.

G160A01HR With the engine off, press down on the brake pedal several times to reduce the vacuum in the brake booster. Then, using your hand, press down slowly on the brake pedal until you feel a change in resistance. This is the brake pedal free- play. The free-play should be within the limits specified in the illustration above. If it is not, have it inspected by your Hyundai dealer and adjusted or repaired if necessary.

G180A01L You need a helper to check the brake pedal clearance. With the engine running, have your helper press down on the brake pedal several times and then hold it down with a force of about 110 lbs (50 kg, 490 N). The brake pedal clearance is the distance from the top surface of the brake pedal to the asphalt sheeting under the floor mat. If the brake pedal clearance is not within the limits specified in the illustration, have it inspected by your Hyundai dealer and adjusted or repaired if necessary.

6 DO-IT-YOURSELF MAINTENANCE 22

CHECKING DRIVE BELTS

G190A02NF-GAT

(2.4L)

Power steering pump

Auto tensioner

Water pump pully

Damper pulley

(3.3L)

Water pump pully

Auto tensioner

Generator

Compressor

G140D01NF

Generator

Power steering

Damper pulley

Compressor

G140D02NF

Drive belts should be checked periodi- cally for proper tension. At the same time, belts should be examined for cracks, wear, fraying or other evidence of deterioration and replaced if necessary. When a new belt is replaced, the belt should be located within the pulley of flat idler. Belt routing should also be checked to be sure there is no interference between the belts and other parts of the engine.

NOTE: Drive belt tension is adjusted automati- cally by the auto tensioner.

CHECKING AND REPLACING FUSES

G200A01A-AAT

Replacing a Fusible Link

ONF078020
A fusible link will melt if the electrical circuits from the battery are ever overloaded, thus preventing damage to the entire wiring harness. (This could be caused by a short in the system drawing too much current.) If this ever happens, have a Hyundai dealer determine the cause, repair the system and replace the fusible link. The fusible links are located in a relay box in the engine compartment for easy inspection.

DO-IT-YOURSELF MAINTENANCE

23

G200B01NF-AAT

Replacing Accessory Fuse

3. Be sure to check all other fuses, even if you find one that appears to have burned out.

! CAUTION:

When replacing a fusible link, never use anything but a new fusible link with the same or lower amperage rating. Never use a piece of wire or a higher-rated fusible link. This could result in serious damage and create a fire hazard.

ONF078018

The fuse box for the lights and other elec- trical accessories will be found on the left side of the instrument panel. Inside the box you will find a list showing the circuits protected by each fuse. If any of your car's lights or other electrical accessories stop working, a blown fuse could be the reason. If the fuse has burned out, you will see that the metal strip inside the fuse has burned through. If you suspect a blown fuse, follow this procedure: 1. Turn off the ignition and all other

switches.

2. Open the fuse box and examine each fuse. Remove each fuse by pulling it toward you (a small "fuse puller" tool is contained in the relay and fuse box of the engine room to simplify this operation).

G200B02NF

4. Replace the blown fuse by pressing a new fuse of the same rating into place. The fuse should be a snug fit. If it is not, have the fuse clip repaired or replaced by a Hyundai dealer. If you do not have a spare fuse, you may be able to borrow a fuse of the same or lower rating from an accessory you can temporarily get along without (the radio or cigarette lighter, for example). Always remember to replace the borrowed fuse.

6 DO-IT-YOURSELF MAINTENANCE 24

CHECKING THE BATTERY

G210A01A-AAT

Good

Burned out

G200B02L

ONF078017

CAUTION:

A burned-out fuse indicates that there is a problem in the electrical circuit. If you replace a fuse and it blows as soon as the accessory is turned on, the problem is serious and should be referred to a Hyundai dealer for diagnosis and repair. Never replace a fuse with anything except a fuse with the same or a lower amperage rating. A higher capacity fuse could cause damage and create a fire hazard.

NOTE: See page 6-36 for the fuse panel descrip- tions.

WARNING:

Batteries can be dangerous! When working with batteries, carefully observe the following precautions to avoid serious injuries.

The fluid in the battery contains a strong solution of sulfuric acid, which is poisonous and highly corrosive. Be careful not to spill it on yourself or the car. If you do spill battery fluid on yourself, immediately do the following:

o If battery fluid is on your skin, flush the affected areas with water for at least 15
minutes and then seek medical assistance.

o If battery fluid is in your eyes, rinse out your eyes with water and get medical assistance as soon as possible. While you are being driven to get medical assistance, continue to rinse your eyes by using a sponge or soft cloth saturated with water.

o If you swallow battery fluid, drink a large quantity of water or milk followed by milk of magnesia, eat a raw egg or drink vegetable oil. Get medical assistance as soon as possible.

While batteries are being charged (either by a battery charger or by the vehicle's generator), they produce explosive gases. Always observe these warnings to prevent injuries from occurring:

o Charge batteries only in a well ventilated

o Do not permit flames, sparks or smoking

area.

in the area.

o Keep children away from the area.

G210B01NF-AAT

Checking the Battery Keep the battery clean. Any evidence of corrosion around the battery posts or terminals should be removed using a solution of household baking soda and warm water. After the battery terminals are dry, cover them with a light coating of grease.

PROPOSITION 65 WARNING: Battery posts, terminals, and related accessories contain lead and lead com- pounds, chemicals known to the State of California to cause cancer, birth defects and reproductive harm. Batteries also contain other chemicals known to the State of California to cause cancer. Wash hands after handling.

WARNING: Always read the following in- structions carefully when han- dling a battery. Keep lighted cigarettes and all other flames or sparks away from the battery. Hydrogen, which is a highly combustible gas, is always present in battery cells and may explode if ignited. Keep batteries out of the reach of children because batteries contain highly corrosive SUL- FURIC ACID. Do not allow bat- tery acid to contact your skin, eyes, clothing or paint finish. If any electrolyte gets into your eyes, flush your eyes with clean water for at least 15 min- utes and get immediate medi- cal attention. If possible, con- tinue to apply water with a sponge or cloth until medical attention is received. If electrolyte gets on your skin, thoroughly wash the contacted area. If you feel a pain or a burning sensation, get medi- cal attention immediately.

DO-IT-YOURSELF MAINTENANCE

25

WARNING: Wear eye protection when charging or working near a bat- tery. Always provide ventilation when working in an enclosed space. An inappropriately disposed battery can be harmful to the environment and human health. Dispose the battery according to your local law(s) or regulation.

o When lifting a plastic-cased battery, excessive pressure on the case may cause battery acid to leak, resulting in personal injury. Lift with a battery carrier or with your hands on opposite corners.

o Never attempt to charge the battery when the battery cables are con- nected.

o The electrical ignition system works

with high voltage. Never touch these components with the engine running or the ignition switched on.

6 DO-IT-YOURSELF MAINTENANCE 26

CHECKING ELECTRIC COOLING FANS

POWER STEERING FLUID LEVEL

G220A01A-AAT

G230A01NF-AAT

WARNING:

The cooling fan is controlled by engine coolant temperature and may sometimes operate even when the engine is not running. Use extreme caution when working near the blades of the cooling fan, so that you are not injured by a rotating fan blade. As the engine coolant temperature decreases the fan will automatically shut off. This is a normal condition.

G220B01NF-GAT

Checking Engine Cooling Fan The engine cooling fan should come on automatically if the engine coolant temperature is high or whenever the air conditioning is in operation.

ONF078007
The power steering fluid level should be checked regularly. To check the power steering fluid level, be sure the engine is "OFF", then check to make certain that the power steering fluid level is between the "MAX" and "MIN" level markings on the fluid reservoir.

NOTE: Grinding noise from the power steering pump may be heard immediately after the engine is started in extremely cold conditions (below - 4°F). If the noise stops during warm up, there is no abnormal function in the system. It is due to a power steering fluid characteristic in extremely cold conditions.

Recommended Fluid Use PSF-4 type fluid

NOTE: Do not start the engine when the power steering oil reservoir is empty.

G240A01A-AAT

POWER STEERING HOSES It is suggested that you check the power steering hose connections for fluid leakage at those intervals specified in the vehicle maintenance schedule in Section 5. The power steering hoses should be replaced if there is severe surface crack- ing, pulling, scuffing or worn spots. Deterioration of the hose could cause premature failure.

DO-IT-YOURSELF MAINTENANCE

27

6. Draw a vertical line (through the center of each headlight beam pattern) and a horizontal line (through the center of each headlight beam pattern) on the aiming screen measured from ground to center mark on headlight lens.

7. Adjust the right side of each cut-off line of the low beam to the horizontal line with a phillips screwdriver - VERTICAL AIMING.

WARNING:

Never attempt to adjust the horizontal alignment of your headlights. Horizontal aiming must be adjusted by an authorized Hyundai dealer to avoid incorrect alignment that will reduce the effectiveness of your headlights.

FOR MORE INFORMATION ABOUT YOUR HYUNDAI

HEADLIGHT AIMING ADJUST- MENT

G250A01A-AAT If you desire additional information about maintaining and servicing your Hyundai, you may purchase a factory Shop Manual at your Hyundai dealer's parts department. This is the same manual used by dealership technicians and while it is highly technical it can be useful in obtaining a better understanding of your car and how it works.

G290A03O-AAT Before performing aiming adjustment, make sure of the following. 1. Keep all tires inflated to the correct

pressure.

2. Place the vehicle on level ground and press the front bumper & rear bumper down several times. Place vehicle at a distance of 118 in. (3m) from the test wall.

3. See that the vehicle is unloaded (except for full levels of coolant, engine oil and fuel, and spare tire, jack, and tools). Have the driver or equivalent weight placed in driver's seat.

4. Clean the headlight lenses and turn on

the headlights (Low beam).

5. Open the hood.

Vertical aiming

G290A01NF-A

SPECIFICATION: "H" Horizontal center line of headlights from ground : 27.05 in. (687mm)

"W" Distance between each headlight center : 51.5 in. (1,308mm)

"L" Distance between the headlights and the wall that the lights are tested against : 118.11 in. (3,000 mm)

6 DO-IT-YOURSELF MAINTENANCE 28

G290B01NF-AAT

Adjustment After Headlight Assem- bly Replacement

Horizontal line

Vertical line

Cut-off line

Ground line

G290B01NF If the vehicle has had front body repair and the headlight assembly has been replaced, the headlight aiming should be checked using the aiming screen as shown in the illustration. Turn on the headlight switch (Low Beam Position). 1. Adjust headlights vertically so that cutoff line is aligned with horizontal line shown in the illustration.

2. Dotted lines in the illustration show the

center of the headlights.

REPLACEMENT OF LIGHT BULBS

G260A02L-GAT Before attempting to replace a light bulb, be sure the switch is turned to the "OFF" position. The next paragraph shows how to reach the light bulbs so they may be changed. Be sure to replace the burned-out bulb with one of the same number and wattage rating. See page 6-35 for the wattage descrip- tions.

! CAUTION:

o Keep the lights out of contact with petroleum products, such as oil, gasoline, etc.

o Be sure to replace the LED type

equipped bulbs with an assembly.

o After heavy, driving rain or washing, headlight and taillight lenses could appear frosty. This condition is caused by the temperature difference between the lamp inside and outside. This is similar to the condensation on your windows inside your vehicle during the rain and doesn’t indicate a problem with your vehicle. If the water leaks into the lamp bulb circuitry, have the vehicle checked by an Authorized Hyundai Dealer.

DO-IT-YOURSELF MAINTENANCE

29

G270A01NF-AAT

HEADLIGHT, FRONT TURN SIGNAL LIGHT AND FRONT FOG LIGHT

Headlight and Front Turn Signal Light

Headlight (High beam)

Headlight (Low beam)

Turn signal light

Front position light

Front Fog Light

Replacement instructions:

ONF078024

ONF078023N 4. Using a socket wrench of the correct size, remove the headlight assembly mounting bolts and bumper mounting bolt.

HNF5024
5. Disconnect the power cord from the

back of the headlight.

1. Allow the bulb to cool. Wear eye

protection.

2. Open the engine hood. 3. Always grasp the bulb by its base, avoid

touching the glass.

6 DO-IT-YOURSELF MAINTENANCE 30

HNF5025
6. Turn the plastic cover counterclock-

wise and remove it.

ONF078026N 7. Disconnect the connector from the bulb

base in the back of the headlight.

8. Rotate the bulb counterclockwise to

remove the headlight bulb.

Low Beam

HNF5027

OMG075038N 9. Remove the protective cap from the replacement bulb and install the new bulb by matching the plastic base with the headlight hole.

DO-IT-YOURSELF MAINTENANCE

31

Front Fog Light (If installed)

NOTE: It is recommended that the front fog light bulb should be replaced by an authorized Hyundai dealer.

G270A03O

10. Use the protective cap and carton to

promptly dispose of the old bulb. 11. Check for proper headlight aim.

HNF5028-1

12. To replace the front turn signal light bulb remove it from the bulb holder and install the new bulb.

WARNING:

This halogen bulb contains gas under pressure and if impacted could shatter, resulting in flying fragments. Always wear eye protection when servicing the bulb. Protect the bulb against abrasions or scratches and against liquids when lighted. Turn the bulb on only when in- stalling in a headlight. Replace the head- light if damaged or cracked. Keep the bulb out of the reach of children and dispose of the used bulb with care.

6 DO-IT-YOURSELF MAINTENANCE 32

G270D02NF-AAT

REAR COMBINATION LIGHT

Stop/Tail Light, Rear Turn Signal Light, Back-up Light and Rear Side Marker Light

1. Open the trunk lid.

HNF5030-A

HNF5042

3. To replace the rear combination light (stop/tail light, rear side marker light and rear turn signal light), remove it from the bulb holder and install the new bulb.

2. Remove the cover on the inside of the

rear luggage trim.

ONF078028

(1) Stop/tail light (2) Rear side marker light (3) Rear turn signal light

4. Loosen the mounting screws of the trunk lid trim with a phillips screwdriver and remove the trunk lid trim.

5. To replace the rear combination light (back-up light and stop/tail light), re- move the socket by turning it counter- clockwise.

6. Install the new bulb.

DO-IT-YOURSELF MAINTENANCE

33

3. Disconnect the power cord.

HNF5032

HTB284

4. Replace with a new bulb.

G270C01L-AAT

LUGGAGE COMPARTMENT LIGHT 1. Open the trunk lid.

HNF5031-A

2. Remove the luggage compartment light cover on the rear package tray panel with a flat-head screwdriver.

6 DO-IT-YOURSELF MAINTENANCE 34

G270G01L-AAT

INTERIOR LIGHT

G270L01L-AAT

MAP LIGHT

Screwdriver

HNF5034

2. Replace with a new bulb.

HNF5035

1. Remove the plastic cover with a flat-

head screwdriver.

1. Remove the plastic cover with a flat-

head screwdriver.

G270G01NF

DO-IT-YOURSELF MAINTENANCE

35

G270K01L-AAT

GLOVE BOX ILLUMINATED LIGHT 1. Open the glove box.

2. Replace with a new bulb.

G270G02NF

3. Disconnect the power cord.

HJM5039

Screwdriver

ONF078039

2. Remove the glove box illuminated light

cover with a flat-head screwdriver.

4. Replace with a new bulb.

HTB284

6 DO-IT-YOURSELF MAINTENANCE BULB WATTAGES 36

G280A01NF-AAT

No.

Headlight

Part Name Low beam High beam

Front Turn Signal Light Map Light Interior Light Front Fog Light Front Position Side Marker Light Front Door Edge Warning Light

Wattage

Socket Type

55
55
28
10
10
27

P x 26d P14,5s BAY15d

w2.1 x 9.5d

sv6-7,6
PGJ13

w2.1 x 9.2d w2.1 x 4.6d

No. 10
11
12
13
14
15

Part Name

Wattage

Socket Type

Stop / Tail Light High Mounted Rear Stop Light Tail Light Luggage Compartment Light Rear Side Marker Light Rear Turn Signal Light Back-up Light License Plate Light

28/8
16
28/8

27
16

BAY 15d w2.1 x 9.5d BAY 15d sv6-7, 6
BAY 15d BAY 15s

w2.1 x 9.5d w2.1 x 9.5d

G280A01NF-D

FUSE PANEL DESCRIPTION

G200C01NF-AAT

Engine Compartment

DO-IT-YOURSELF MAINTENANCE

37

NOTE: Not all fuse panel descriptions in this manual may be applicable to your vehicle. It is accurate at the time of printing. When you inspect the fuse box on your vehicle, refer to the fuse box label.

HNF4005-1

6 DO-IT-YOURSELF MAINTENANCE 38

DESCRIPTION

FUSE RATING

FUSIBLE

LINK

FUSE

ABS.1
ABS.2
I/P B+1
RR HTD BLOWER P/WDW IGN.2

ECU RLY I/P B+2
IGN.1
ALT

10
11
12
13
14
15
16
17
18
19
20
21
22
23
24

HORN TAIL ECU IG1
DRL

FR FOG A/CON F/PUMP DIODE ATM STOP

H/LP LO RH

S/ROOF

H/LP WASHER

H/LP HI

ECU

SNSR.3
SNSR.1
SNSR.2

B/UP

IGN COIL ECU (IG1) H/LP LO

ABS

40A 20A 40A 40A 40A 40A 40A 30A 30A 30A 150A 15A 20A 10A 10A 15A 15A 10A 20A

20A 15A 15A 15A 20A 20A 10A 10A 15A 15A 10A 20A 10A 20A 10A

PROTECTED COMPONENTS ABS/ESC control module, Multipurpose check connector ABS/ESC control module, Multipurpose check connector Fuse 23, 24, 30, 31, 32, 33, 34, 35
Defogger relay Blower relay Power window relay, Fuse 16
Start relay, Ignition switch (IG2, START) Engine control unit relay Power connector 1/2, Fuse 21,22
Ignition switch (ACC, IG1) Fusible Iink (ABS. 1, ABS. 2, RR HTD, BLOWER) Horn relay Tail light relay PCM (Spare) Siren relay, DRL control module Front fog light relay A/C relay Fuel pump relay (Spare) ATM control relay Stop light switch (Spare) Sunroof control module Headlight washer motor Headlight relay (High) TCM A/C relay, Cooling fan relay, Injectors Mass air flow sensor, Crankshaft/Camshaft position sensor, Oil control valve, SMATRA Oxygen sensor, Fuel pump relay Back up light switch, Pulse generator, Vehicle speed sensor Ignition coils, Condenser PCM Headlight relay (Low) ABS/ESC control module, Multipurpose check connector

DO-IT-YOURSELF MAINTENANCE

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Inner Panel

FUSE SPARE SPARE ETACS