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CAUTION:
Running the air conditioning system for extended periods of time with a low refrig- erant level may damage the compressor.
COMP
Eng.pulley
Eng.pulley
0.315 in.
COMP HSM396
Crank shaft apulley
A/C pulley
G140D02L When the air conditioning is being used regu- larly, the compressor drive belt tension should be checked at least once a month with the engine turned off. To check the drive belt tension, press down on the belt halfway between the engine crankshaft and compressor pulleys. Pressing with your finger, you should not be able to deflect this belt anymore than 1/3 of an inch. If the belt is too loose, have it adjusted by your Hyundai dealer.
CHECKING THE FREE-PLAY
DO-IT-YOURSELF MAINTENANCE
1 9
G150A01A-AAT STEERING WHEEL
G160A01A-AAT CLUTCH PEDAL
G170A01A-AAT BRAKE PEDAL
1.18 in. (30 mm)
0.24 ~ 0.51 in. (6 ~ 13 mm)
0.12 ~ 0.31 in. (3 ~ 8 mm)
G150A01O
To check the steering wheel free-play, stop the car with the wheels pointed straight ahead and gently move the steering wheel back and forth. Use very light finger pressure and be sensitive to changes in resistance that mark the limits of the free-play. If the free-play is greater than specified, have it inspected by your Hyundai dealer and adjusted or repaired if necessary.
G160A01E With the engine off, press lightly on the clutch pedal until you feel a change in resistance. This is the clutch pedal free-play. The free-play should be within the limits specified in the illus- tration. If it is not, have it inspected by your Hyundai dealer and adjusted or repaired if necessary.
HXGS508
With the engine off, press down on the brake pedal several times to reduce the vacuum in the brake booster. Then, using your hand, press down slowly on the brake pedal until you feel a change in resistance. This is the brake pedal free-play. The free-play should be within the limits speci- fied in the illustration above. If it is not, have it inspected by your Hyundai dealer and adjusted or repaired if necessary.6 DO-IT-YOURSELF MAINTENANCE 2 0
CHECKING BRAKE PEDAL CLEARANCE
G180A01A-AAT
CHECKING DRIVE BELTS
G190A01A-AAT
2.7 V6
Power steering
Auto tensioner
2.4 DOHC
Power steering
Eng.coolant
0.30~0.48 in. 0.24~0.35 in.
2.95 in. (75 mm)
Generator
Generator
COMP
G180A01L You need a helper to check the brake pedal clearance. With the engine running, have your helper press down on the brake pedal several times and then hold it down with a force of about 110 lbs (50 kg, 490 N). The brake pedal clear- ance is the distance from the top surface of the brake pedal to the asphalt sheeting under the floor mat. If the brake pedal clearance is not within the limits specified in the illustration, have it in- spected by your Hyundai dealer and adjusted or repaired if necessary.
Eng.pulley
Eng.pulley
0.315 in.
COMP
HSM396
3.5 V6
Power steering pulleyGenerator
Crank shaft apulley
A/C pulley
G140D02L
Drive belts should be checked periodically for proper tension and adjusted if necessary. At the same time, belts should be examined for cracks, wear, fraying or other evidence of deterioration and replaced if necessary. Belt routing should also be checked to be sure there is no interference between the belts and other parts of the engine. After a belt is replaced, the new belt should be adjusted again after two or three weeks to eliminate slack resulting from initial stretching after use.
DO-IT-YOURSELF MAINTENANCE
2 1
If any of your car's lights or other electrical accessories stop working, a blown (open) fuse could be the reason. If the fuse has opened, you will see that the metal strip inside the fuse has melted through. If you suspect a blown fuse, follow this procedure:
1. Turn off the ignition and all other switches. 2. Open the fuse box and examine each fuse. Remove each fuse by pulling it toward you (a small "fuse puller" tool is contained in the fuse box to simplify this operation).
3. Be sure to check all other fuses even if you
find one that appears to have opened.
CAUTION:
When replacing a fusible link, never use anything but a new fusible link with the same or lower amperage rating. Never use a piece of wire or a higher-rated fusible link. This could result in serious damage and create a fire hazard.
G200B01A-AAT Replacing Accessory Fuses
CHECKING AND REPLACING FUSES G200A02A-AAT Replacing a Fusible Link
Good Open-
Replace
G200A01L
A fusible link will melt if the electrical circuits from the battery are ever overloaded, thus prevent- ing damage to the entire wiring harness. (This could be caused by a short in the system drawing too much current.) If this ever happens, have a Hyundai dealer determine the cause, repair the system and replace the fusible link. The fusible links are located in a relay box for easy inspection.
HSM391
The fuse box for the lights and other electrical accessories will be found low on the dashboard on the driver's side. Inside the box you will find a list showing the circuits protected by each fuse.HSM390
6 DO-IT-YOURSELF MAINTENANCE 2 2
4. Replace the blown fuse by pressing a new fuse of the same rating into place. The fuse should be a snug fit. If it is not, have the fuse clip repaired or replaced by a Hyundai dealer. If you do not have a spare fuse, you may be able to borrow a fuse of the same or lower rating from an accessory you can tempo- rarily get along without (the radio or cigarette lighter, for example). Always remember to replace the borrowed fuse.
CHECKING THE BATTERY
G210A01A-AAT
CAUTION:
An open fuse indicates that there is a prob- lem in the electrical circuit. If you replace a fuse and it blows as soon as the accessory is turned on, the problem is serious and should be referred to a Hyundai dealer for diagnosis and repair. Never replace a fuse with anything except a fuse with the same or a lower amperage rating. A higher capac- ity fuse could cause damage and create a fire hazard.
NOTE: See page 6-34 for the fuse panel descrip- tions.
D010B01Y
WARNING:
Batteries can be dangerous! When working with batteries, carefully observe the follow- ing precautions to avoid serious injuries.
Good
Open-Replace
G200B03Y
The fluid in the battery contains a strong solution of sulfuric acid, which is poisonous and highly corrosive. Be careful not to spill it on yourself or the car. If you do spill battery fluid on yourself, immediately do the following:
o If battery fluid is on your skin, flush the affected areas with water for at least 15
minutes and then seek medical assistance. o If battery fluid is in your eyes, rinse out your eyes with water and get medical assistance as soon as possible. While you are being driven to get medical assistance, continue to rinse your eyes by using a sponge or soft cloth saturated with water.o If you swallow battery fluid, drink a large quantity of water or milk followed by milk of magnesia, eat a raw egg or drink vegetable oil. Get medical assistance as soon as possible.
While batteries are being charged (either by a battery charger or by the vehicle's generator), they produce explosive gases. Always ob- serve these warnings to prevent injuries from occurring:
G210B03A-AAT Checking the Battery
Keep the battery clean. Any evidence of corro- sion around the battery posts or terminals should be removed using a solution of house- hold baking soda and warm water. After the battery terminals are dry, cover them with a light coating of grease.
PROPOSITION 65 WARNING: Battery posts, terminals, and related acces- sories contain lead and lead compounds, chemicals known to the State of California to cause cancer and reproductive harm. Batteries also contain other chemicals known to the State of California to cause cancer. Wash hands after handling.
DO-IT-YOURSELF MAINTENANCE
CHECKING ELECTRIC COOLING FANS G220A01A-AAT
2 3
WARNING:
The cooling fan is controlled by engine coolant temperature and may sometimes operate even when the engine is not run- ning. Use extreme caution when working near the blades of the cooling fan, so that you are not injured by a rotating fan blade. As the engine coolant temperature de- creases the fan will automatically shut off. This is a normal condition.
o Charge batteries only in a well ventilated
o Do not permit flames, sparks or smoking in
area.
the area.
o Keep children away from the area.
6 DO-IT-YOURSELF MAINTENANCE 2 4
POWER STEERING FLUID LEVEL
G220B01A-AAT Checking Engine Cooling Fan
G230A03A-AAT
The engine cooling fan should come on auto- matically if the engine coolant temperature is high.
G220C01A-AAT Checking Condenser Cooling Fan
The condenser cooling fan should come on automatically whenever the air conditioning is in operation.
G230A01O The power steering fluid level should be checked regularly. To check the power steering fluid level, be sure the engine is "OFF", then check to make certain that the power steering fluid level is between the "MAX" and "MIN" level markings on the fluid reservoir.
NOTE: Grinding noise from the power steering pump may be heard immediately after the engine is started in extremely cold condi- tions (below - 4°F). If the noise stops during warm up, there is no abnormal function in the system. It is due to a power steering fluid characteristic in extremely cold condi- tions.
Recommended Use PSF-3 type fluid
Fluid
NOTE: Do not start the engine when the power steering oil reservoir is empty.
G240A01A-AAT POWER STEERING HOSES
It is suggested that you check the power steer- ing hose connections for fluid leakage at those intervals specified in the vehicle maintenance schedule in Section 5. The power steering hoses should be replaced if there is severe surface cracking, pulling, scuffing or worn spots. Deterioration of the hose could cause premature failure.
G250A01A-AAT FOR MORE YOUR HYUNDAI
INFORMATION ABOUT
If you desire additional information about main- taining and servicing your Hyundai, you may purchase a factory Shop Manual at your Hyundai dealer's parts department. This is the same manual used by dealership technicians and while it is highly technical it can be useful in obtaining a better understanding of your car and how it works.
HEADLIGHT AIMING ADJUSTMENT
G290A02O-AAT Before performing aiming adjustment, make sure of the following. 1. Keep all tires inflated to the correct pressure. 2. Place the vehicle on level ground and press the front bumper & rear bumper down sev- eral times. Place vehicle at a distance of 118 in. (3m) from the test wall.
3. See that the vehicle is unloaded (except for full levels of coolant, engine oil and fuel, and spare tire, jack, and tools). Have the driver or equivalent weight placed in driver's seat. 4. Clean the head light lenses and turn on the
headlights (Low beam).
5. Open the hood.
Vertical aiming
DO-IT-YOURSELF MAINTENANCE
2 5
G290B01O-AAT Adjustment After Headlight Assembly Replacement
Vertical line
Horizontal line
Cut-off line
"P"
G290A01O
Ground line
6. Draw the vertical line (through the center of each headlight beam pattern) and the hori- zontal line (through the center of each head- light beam pattern) on the aiming screen. And then, draw a parallel line at 0.8 in. (21
mm) under the horizontal line.7. Adjust each cut-off line of the low beam to the parallel line with a phillips screwdriver - VERTICAL
AIMING.
WARNING:
Horizontal aiming should be adjusted by an authorized Hyundai dealer.
G290A03O If the vehicle has had front body repair and the headlight assembly has been replaced, the headlight aiming should be checked using an aiming chart as shown in the illustration. Turn on the headlight switch. (Low Beam Position)
1. Adjust headlights so that main axis of light is parallel to center line of the body and is aligned with point "P" shown in the illustration. 2. Dotted lines in the illustration show the center
of headlights.
6 DO-IT-YOURSELF MAINTENANCE 2 6
SPECIFICATION:
"H"; Horizontal center line of headlights from ground: 2WD : 32.5 in.(822 mm) 4WD : 33.3 in.(843 mm)
"W"; Distance between each headlight center: 46.5 in.(1,178 mm)
"L"; Distance between the headlights and the wall that the lights are tested against: 118 in. (3,000 mm).
REPLACEMENT OF LIGHT BULBS
G260A02A-AAT Before attempting to replace a light bulb, be sure the switch is turned to the "OFF" position. The next paragraph shows how to reach the light bulbs so they may be changed. Be sure to replace the burned-out bulb with one of the same number and wattage rating.
See page 6-33 for the wattage description.
G270A01O-AAT Headlight and Front Turn Signal Light
1. Allow the bulb to cool. Wear eye protection. 2. Open the engine hood. 3. Always grasp the bulb by its plastic base,
avoid touching the glass.
CAUTION:
Keep the lamps out of contact with petro- leum products, such as oil, gasoline, etc.
4. Using a socket wrench of the correct size, remove the headlight assembly mounting bolts.
HSM353
6. Turn the plastic cover counterclockwise
and remove it.
DO-IT-YOURSELF MAINTENANCE
2 7
HSM328
5. Disconnect the power cord from the bulbbase in the back of the headlight.
HSM329
7. Disconnect the connector from the bulbbase in the back of the headlight.
HSM330
8. Push the bulb spring to remove the headlightbulb.
G270A01O
6 DO-IT-YOURSELF MAINTENANCE 2 8
HSM331
9. Remove the protective cap from the re- placement bulb and install the new bulb by matching the plastic base with the headlight hole. Reattach the bulb spring and recon- nect the connector.10.Use the protective cap and carton to prompt-
ly dispose of the old bulb.
11.Check for proper headlight aim.
HSM332
12.To replace the front turn signal light bulb, remove from the bulb holder and install the new bulb.G270A03O
WARNING:
This halogen bulb contains gas under pres- sure and if impacted could shatter, result- ing in flying fragments. Always wear eye protection when servicing the bulb. Protect the bulb against abrasions or scratches and against liquids when lighted. Turn the bulb on only when installing in a headlight. Replace the headlight if damaged or cracked. Keep the bulb out of the reach of children and dispose of the used bulb with care.
G270B01O-AAT Rear Combination Light
1. Open the tail gate. 2. Remove the mounting screws as shown
with a phillips screwdriver.
G270C01O-AAT Luggage Compartment Light
DO-IT-YOURSELF MAINTENANCE
2 9
(3)
(2)
(1)
(4)
(2)
(1)
(4)
(3)
HSM423
3. To replace the rear combination light (stop/ tail light, turn signal light, back-up light, side mark light), take it out from the bulb holder by turning it counterclockwise.(1) Stop/Tail light (2) Turn signal light (3) Back-up light (4) Side mark light
4.
Install the new bulb.
HSM352
HSM337
1. Open the tail gate. 2. Remove the cover with a flat-head screw-
driver.
HSM341
6 DO-IT-YOURSELF MAINTENANCE 3 0
G270E01O-AAT Front Side Mark Light
3. Replace with a new bulb.
HSM342
HSM334
1. Remove the cover with a phillips screw-driver.
2. Disconnect the connector.
HSM335
3. Replace with a new bulb.
HSM336
G270G01O-AAT Interior Light
G270H01O-AAT Glove Box Illuminated Light
DO-IT-YOURSELF MAINTENANCE
3 1
HSM343
1. Remove the cover with a flat-head screw-driver.
2. Replace with a new bulb.
HSM344
1. Open the glove box. 2. Remove the cover with a flat-head screw-
driver.
HSM366
6 DO-IT-YOURSELF MAINTENANCE 3 2
3. Disconnect the connector.
G270E02L
4. Replace with a new bulb.
HTB284
BULB WATTAGE
G280A02O-AAT
10
11
DO-IT-YOURSELF MAINTENANCE
3 3
12
G280A01O
No.
Part Name
Wattage
No.
Part Name
Wattage
Head Light (Low/High)
Front Fog Light (If installed)
Turn Signal Light
Side Mark Light
Front Door Edge Warning Light (If installed)
Glove Box Illuminated Light
Map Light
Interior Light
55/60
27
28
10
15
10
10
11
12
High Mounted Rear Stop Light
Luggage Compartment Light
License Plate Light
Rear Combination Light
Stop/Tail Light
Turn Signal Light
Back-up Light
Rear Side Mark Light
17
10
27/8
27
27
6 DO-IT-YOURSELF MAINTENANCE 3 4
FUSE PANEL DESCRIPTION
G200C01O-AAT Engine Compartment
DESCRIPTION
FUSE
RATING
PROTECTED
COMPONENTS
FUSIBLE
LINK
FUSE
ALT B+ IGN BLR ABS.1
ABS.2
ECU P/WRAD FAN
C/FAN
FRT FOG H/LP(LH) H/LP(RH) ECU #1
ECU #2
ECU #3
ECU(B+)ATM HORN
A/C
ST SIG
120A 50A 50A 40A 30A 30A 40A 30A 40A 20A 15A 10A 10A 20A 20A 10A 15A 20A 10A 10A 10A
Generator Tail lamp relay, Fuse 11~17, Power connector Start relay, Ignition switch A/C Fuse, Blower relay ABS control module, Air bleeding connector ABS control module, Air bleeding connector Engine contorl relay Power window relay, Fuse 26
Radiator fan relay Condenser fan relay Fog lamp relay Left head lamp, Instrument cluster, DRL control module Right head lamp Ignition failure sensor, Oxygen sensor Injector Check engine ind, ECM, PCM Fuel pump relay, ECM, TCM, Generator, PCM ATM contorl relay, 4WD control module Horn relay A/C relay PCM, ECMNOTE: Not all fuse panel descriptions in this manual may be applicable to your vehicle. It is accurate at the time of printing. When you inspect the fuse box on your vehicle, refer to the fuse box label.
G200C01O-A
G200E01O-AAT Inner Panel
FUSE
FUSE RATING
PROTECTED
COMPONENTS
DO-IT-YOURSELF MAINTENANCE
3 5
F1
F2
F3
F4
F5
F6
F7
F8
F9
F10
F11
F12
F13
F14
F15
F16
F17
F18F19
F20
F21
F22
F23
F24
F25
F26
F27
F28
F29
F30
F3120A 10A 15A 10A 10A 25A 10A 10A 10A 10A 10A 15A 20A 10A 10A 25A 20A 30A
10A
15A 10A 10A 10A 10A 10A 20A 10A 10A 15A 10A 20A
Cigarette lighter & Power outlet Audio, Power outside mirror Digital clock, Rear power outlet Cruise control Head lamp relay Seat warmer Rear wiper motor control Rear window defogger, Power outside mirror A/C control, Sunroof controller, Electrical chrome mirror (Not used) Room lamp, Door warning switch, Door lamp, Manual A/C control, Homelink controller Digatal clock, ETACM, Audio, Siren AMP speakers Stop lamp, Data link connector, Multipurpose check connector Hazard lamp Power seat, Rear wiper motor control Sunroof controller Defogger relay Instrument cluster, Pre-excitation resistor, ETACM, Auto light sensor, DRL control module, Generator SRS control module ECM (V6 2.7L), PCM (I4 with A/T), ECM (I4 with M/T) Instrument cluster (Air bag IND) ABS control module, G-Sensor, Air bledding connector, 4WD control module Turn signal lamp Back-up lamps, TCM, Vehicle speed secsor, ETS control module, Ignition failure sensor Door lock/unlock relay, Key lock/unlock relay Tail & parking lamp (LH), Turn signal lamp, License lamp Tail & parking lamp (RH), Fog lamp relay, Switch illumination ETS control module (V6 3.5L), Fail safety relay Radiator fan relay, Condenser fan relay Front wiper motor, Wiper relay, Washer motor
G200E01O-A
EMISSION CONTROL SYSTEMS
Emission Control System ...................................................... 7-2
EGR System ............................................................................ 7-3
Catalytic Converter ................................................................. 7-37 EMISSION CONTROL SYSTEMS
EMISSION CONTROL SYSTEM
H010A02O-AAT Your Hyundai is equipped with an emission control system to meet all requirements of the U.S. Environmental Protection Agency or Cali- fornia Air Resources Board. There are three emission control systems which are as follows.
(1) Crankcase emission control system (2) Evaporative emission control system (3) Exhaust emission control system
In order to assure the proper function of the emission control systems, it is recommended that you have your car inspected and main- tained by an authorized Hyundai dealer in ac- cordance with the maintenance schedule in this manual.
Caution for the Inspection and Maintenance Test (V6 Vehicle with Traction Control Sys- tem)
o To prevent the vehicle from misfiring during dynamometer testing, discon- nect the ABS connector in the engine compartment. (2.7 V6 only)
o For more information, see shop manual
(Wheel Speed Sensor).
o After dynamometer testing is completed, erase (Diagnotic Trouble Code) with a GST (Generic Scan Tool) or Hi-Scan Pro.
the ABS/TCS DTC
H010B01A-AAT 1. Crankcase Emission Control
Canister
System
The positive crankcase ventilation system is employed to prevent air pollution caused by blow-by gases being emitted from the crank- case. This system supplies filtered air to the crankcase through the air intake hose. Inside the crankcase, the fresh air mixes with blow-by gases, which then pass through the PCV valve and into the induction system.
H010C01S-AAT 2. Evaporative Emission Control (Includ- ing ORVR: Onboard Refueling Vapor Recovery) System
The Evaporative Emission Control System is designed to prevent fuel vapors from escaping into the atmosphere. (The ORVR system is designed to allow the vapors from of the fuel tank to be loaded into a canister while refueling at the gas station, pre- venting the escape of fuel vapors into the atmosphere.)
Fuel vapors generated inside the fuel tank are absorbed and stored in the canister. When the engine is running, the fuel vapors absorbed in the canister are drawn into the induction system through the purge control solenoid valve.
Purge Control Solenoid Valve (PCSV)
The purge control solenoid valve is controlled by the Engine Control Module (ECM); when the engine coolant temperature is low during idling, the PCSV closes so that evaporated fuel is not taken into the engine. After the engine warms- up during ordinary driving, the PCSV opens to introduce evaporated fuel to the engine.
H010D01A-AAT 3. Exhaust Emission Control System
The Exhaust Emission Control System is a highly effective system which controls exhaust emissions while maintaining good vehicle performace.
EGR SYSTEM
CATALYTIC
CONVERTER
H010E01Y-AAT (If installed)
H020A01A-AAT
This system helps reduce nitrogen oxides by recirculating a part of the exhaust gas into the engine, thereby reducing cylinder combustion temperature, which results in lower output of oxides of nitrogen.
Catalytic Converter
H020A01O All Hyundai vehicles are equipped with a mono- lith type three-way catalytic converter to re- duce the carbon monoxide, hydrocarbons and nitrogen oxides contained in the exhaust gas. Exhaust gases passing through the catalytic converter cause it to operate at a very high temperature. The introduction of large amounts of unburned gasoline into the exhaust may cause the catalytic converter to overheat and create a fire hazard. This risk may be reduced by observing the following:
EMISSION CONTROL SYSTEMS
WARNING:
o Use unleaded fuel only. o Maintain the engine in good operating condition. Extremely high catalytic con- verter temperatures can result from im- proper operation of the electrical, igni- tion or multiport electronic fuel injec- tion.
o If your engine stalls, pings, knocks, or is hard to start, have your Hyundai dealer inspect and repair the problem as soon as possible.
o Avoid driving with a very low fuel level. Running out of gasoline may cause the engine to misfire and result in damage to the catalytic converter.
o Avoid
idling the engine for periods
longer than 10 minutes.
o The vehicle should not be pushed or pulled to get started. This may cause the catalytic converter to overheat and cre- ate a fire hazard.
o Do not touch the catalytic converter or any other part of the exhaust system while the catalytic converter is hot. Shut off the engine, wait for at least one hour before touching the catalytic converter or any other part of the exhaust system. o Remember that your Hyundai dealer is
your best source of assistance.
7 EMISSION CONTROL SYSTEMS
WARNING:
o Do not stop your Hyundai over any com- bustible material such as grass, paper, leaves or rags. These materials might contact the hot catalytic converter and a fire might result.
CONSUMER INFORMATION & REPORTING SAFETY DEFECTS
Vehicle Identification Number (VIN) .................................... 8-2
Engine Number ........................................................................ 8-2
Recommended Inflation Pressures ..................................... 8-2
Snow Tires ................................................................................ 8-3
Tire Chains ................................................................................ 8-3
Tire Rotation.............................................................................. 8-4
Tire Balancing ........................................................................... 8-4
Tire Traction .............................................................................. 8-4
When to Replace Tires........................................................... 8-4
Spare Tire and Tools .............................................................. 8-5
Warranties for Your Hyundai Vehicle ................................. 8-5
Consumer Information ............................................................ 8-6
Reporting Safety Defects ...................................................... 8-88 CONSUMER INFORMATION & REPORTING SAFETY DEFECTS
IDENTIFICATION
VEHICLE NUMBER
(VIN)
ENGINE NUMBER
TIRE
I010A02A-AAT
I010B01A-AAT
2.4 DOHC
2.7 V6
I020A01A-AAT TIRE
INFORMATION
The tires supplied on your new Hyundai are chosen to provide the best performance for normal driving.
I030A02S-AAT RECOMMENDED SURES
INFLATION
PRES-
I010A01O
The vehicle identification number (VIN) is the number used in registering your car and in all legal matters pertaining to its ownership, etc. It can be found in four different places on your car:
3.5 V6
I010B01O
1. On the bulkhead between the engine and
passenger compartments.
2. On the left top side of the instrument panel where it can be seen by looking down through the windshield.
3. Door edge post. 4. On the lower side of the center pillar outer
panel.
I010B01L The engine number is stamped on the engine block as shown in the drawing.
I030A01O The tire label located on the driver's side of the center pillar outer panel gives the tire pressures recommended for your vehicle.
CONSUMER INFORMATION & REPORTING SAFETY DEFECTS
RIM SIZE
TIRE SIZE
6.5Jx16
225/70R16
PRESSURE, kPa (PSI)
UP TO 2 PERSONS UP TO MAX.LOAD FRONT 207(30)
FRONT 221(32)
REAR 207(30)
REAR 221(32)
These pressures were chosen to provide the most satisfactory combination of ride comfort, tire wear and stability under normal conditions. Tire pressures should be checked at least monthly. Proper tire inflation pressures should be maintained for these reasons:
o Lower-than-recommended tire pressures cause uneven tread wear and poor handling. o Higher-than-recommended tire pressures increase the chance of damage from im- pacts and cause uneven tread wear.
CAUTION:
Always observe the following:
o Check pressures when the tires are cold. That is, after the car has been parked for at least three hours and hasn't been driven more than one mile or 1.6 km since starting up.
o Check the pressure of your spare tire each time you check the pressure of other tires.
CAUTION:
o Never overload your car. Be especially careful about overloading if you equip your car with a luggage rack or car top carrier.
I040A01O-AAT SNOW TIRES
If you equip your car with snow tires, they should be the same size and have the same load capacity as the original tires. Snow tires should be installed on all four wheels; otherwise, poor handling may result. Snow tires should carry 4 psi (28 kPa) more air pressure than the pressure recommended for the standard tires on the tire label on the driver's side of the center pillar , or up to the maximum pressure shown on the tire sidewall whichever is less. Do not drive faster than 75 mph (120 km/h) when your car is equipped with snow tires.
I050A03A-AAT TIRE CHAINS
Tire chains, if necessary, should be installed on the front wheels. Be sure that the chains are installed in accordance with the manufacturer's instructions. To minimize tire and chain wear, do not continue to use tire chains when they are no longer needed.
WARNING:
o When driving on roads covered with snow or ice, drive at less than 20 mph (30
km/h).o Use the SAE "S" class or wire & plastic
chains.
o If you have noise caused by chains con- tacting the body, retighten the chain to avoid contact with the vehicle body.
o To prevent body damage, retighten the
chains after driving 0.3 ~ 0.6 miles.
8 CONSUMER INFORMATION & REPORTING SAFETY DEFECTS
I060A01O-AAT TIRE ROTATION
I070A01A-AAT TIRE BALANCING
A tire that is out of balance may affect handling and tire wear. The tires on your Hyundai were balanced before the car was delivered but may need balancing again during the years you own the car. Whenever a tire is dismounted for repair, it should be rebalanced before being reinstalled on the car.
Spare tire
HA1409
I080A01A-AAT TIRE TRACTION
Tires should be rotated every 7,500 miles (12,000 km). If you notice that tires are wearing unevenly between rotations, have the car checked by a Hyundai dealer so the cause may be corrected. After rotating, adjust the tire pressures and be sure to check wheel nut torque.
Tire traction can be reduced if you drive on worn tires, tires that are improperly inflated or on slippery road surfaces. Tires should be re- placed when tread wear indicators appear. To reduce the possibility of losing control, slow down whenever there is rain, snow or ice on the road.
CAUTION:
Do not mix bias-ply and radial-ply under any circumstances. This may cause dan- gerous handling characteristics.
I090A01A-AAT WHEN TO REPLACE TIRES
0.06 in. (1.6 mm)
Wear indicator
HGK248
The original tires on your car have tread wear indicators. The tread wear indicators appear when the tread depth is 0.06 in. (1.6 mm). The tire should be replaced when these appear as a solid bar across two or more grooves of the tread. Always replace your tires with those of the recommended size. If you change wheels, the new wheel's rim width and offset must meet Hyundai specification.!
WARNING:
o Driving on worn-out tires is dangerous! Worn-out tires can cause loss of braking effectiveness, steering control and trac- tion. When replacing tires, never mix radial and bias ply tires on the same car. If you replace radial tires with bias-ply tires, they must be installed in sets of four.
o Using tires and wheels of other than the recommended sizes could cause un- usual handling characteristics that could cause death, serious injury, or property damage.
o Wheels that do not meet Hyundai's di- mensional specifications may fit poorly and result in damage to the vehicle, including broken wheel studs.
SPARE TIRE AND TOOLS
I100A02E-AAT
CONSUMER INFORMATION & REPORTING SAFETY DEFECTS
WARRANTIES FOR YOUR HYUNDAI VEHICLE
I120A02A-AAT o New vehicle 60 Months/60,000 Miles Limited
Warranty.
o New vehicle 120 Months/100,000 Miles Lim- ited Powertrain Warranty (original owner only).
o Anti-Perforation Limited Warranty o Emission Defect Warranty - Federal Vehicle o California Emission Control System War-
ranty (if applicable)
o Emission Performance Warranty Federal
o Replacement Parts and Accessories Lim-
vehicle
ited Warranty
NOTE: Detailed warranty information is provided in your Hyundai Owner's Handbook.
Your Hyundai is delivered with the following:
D060B01O
Spare tire and wheel Wheel nut wrench, Wrench bar Jack
I110A01A-AAT SHOP MANUAL
A Hyundai Shop Manual is available from your authorized Hyundai dealer. It's written for pro- fessional technicians, but is simple enough for most mechanically-inclined owners to under- stand.
8 CONSUMER INFORMATION & REPORTING SAFETY DEFECTS
INFORMATION
CONSUMER
I130A01A-AAT This consumer information has been prepared in accordance with regulations issued by the National Highway Traffic Safety Administration of the U.S. Department of Transportation. It provides the purchasers and/or prospective purchasers of Hyundai automobiles with infor- mation on uniform tire quality grading. Your Hyundai dealer will help answer any questions you may have as you read this information.
I130B03A-AAT Tire Quality Grading
Department of Transportation quality grades - All passenger vehicle tires must conform to Federal Safety Standards in addition to these grades. These quality grades are molded on the sidewall.
Treadwear - The treadwear grade is a com- parative rating based on the wear rate of the tire when tested under controlled conditions on a specified government test course. For example, a tire graded 150 would wear one and a half (1
- 1/2) times as well on the government course as a tire graded 100. The relative performance of tires depends upon the actual conditions of their use, however, and may depart significantly from the norm due to variations in driving habits, service practices and differences in road char- acteristics and climate.Traction AA, A, B, C - The traction grades, from highest to lowest, are AA, A, B, and C. Those grades represent the tire's ability to stop on wet pavement as measured under controlled conditions on specified government test sur- faces of asphalt and concrete. A tire marked C may have poor traction performance.
WARNING:
The traction grade assigned to this tire is based on straight-ahead braking traction tests, and does not include acceleration, cornering, hydroplaning, or peak traction characteristics.
Temperature A, B, C - The temperature grades are A (the highest), B, and C, representing the tire's resistance to the generation of heat and its ability to dissipate heat when tested under controlled conditions on a specified indoor labo- ratory test wheel. Sustained high temperature can cause the material of the tire to degenerate and reduce tire life, and excessive temperature can lead to sudden tire failure. The grade C corresponds to a level of performance which all passenger car tires must meet under the Fed- eral Motor Vehicle Safety Standard No. 109. Grades B and A represent higher levels of performance on the laboratory test wheel than the minimum required by law.
CONSUMER INFORMATION & REPORTING SAFETY DEFECTS
If, after reading this manual, you have any questions regarding the operation of your ve- hicle, please contact your nearest Hyundai Motor America Regional Office as listed below:
Central Region: Illinois, Indiana, Missouri, lowa, Kansas, Kentucky, Michigan, Minnesota, Ne- braska, North Dakota, South Dakota, Ohio, Wisconsin.
Eastern Region : Connecticut, Delaware, Maine, Maryland, Massachusetts, New Hamp- shire, New Jersey, New York, Pennsylvanina, Rhode Island, Vermont, Virginia, West Virginia.
Central Region 1705 Sequoia Drive Aurora, Illinois 60506
(800) 633-5151Eastern Region 1100 Cranbury South River Road Jamesburg, NJ 08831
(800) 633-5151Western Region: Alaska, Hawaii, Arizona, Cali- fornia, Colorado, ldaho, Montana, Nevada, New Mexico, Oregon, Texas, Utah, Washington, Wyoming.
Southern Region: Alabama, Arkansas, Florida, Georgia, Louisiana, Mississippi, North Caro- lina, South Carolina, Oklahoma, Tennessee, Texas.
Southern Region 270 Riverside Parkway, Suite A Austell, GA 30168
(800) 633-5151Western Region 10550 Talbert Avenue P.O.Box 20850
Fountain Valley, California 92728-0850
(800) 633-5151WARNING:
The temperature grade for this tire is estab- lished for a tire that is properly inflated and not speed, underinflation, or excessive loading, either separately or in combination, can cause heat buildup and possible tire failure.
overloaded.
Excessive
Uniform Tire Quality Grading - Quality grades can be found on the tire sidewall between the tread shoulder and the maximum section width. For example : Treadwear 200 Traction AA Temperature A
I130D03A-AAT Hyundai motor vehicles are designed and manu- factured to meet or exceed all applicable safety standards.
For your safety, however, we strongly urge you to read and follow all directions in this Owner's Manual, particularly the information under the headings "NOTE", "CAUTION" and "WARN- ING" .
8 CONSUMER INFORMATION & REPORTING SAFETY DEFECTS
REPORTING SAFETY DEFECTS
I130C01A-AAT If you believe that your vehicle has a defect which could cause a crash or could cause injury or death, you should immediately inform the National Highway Traffic Safety Administration (NHTSA) in addition to notifying HYUNDAI MOTOR AMERICA. If NHTSA receives similar complaints, it may open an investigation, and if it finds that a safety defect exists in a group of vehicles, it may order a recall and remedy cam- paign. However, NHTSA cannot become involved in individual problems between you, your dealer, or HYUNDAI MOTOR AMERICA. To contact NHTSA, you may either call the Auto Safety Hotline toll-free at 1-888-327- 4236 or write to: NHTSA, U.S. Department of Transportation, Washington. D.C. 20590. You can also obtain other information about motor vehicle safety from the Hotline.
VEHICLE
SPECIFICATIONS
Measurement ............................................................................ 9-2
Engine......................................................................................... 9-3
Lubrication Chart ..................................................................... 9-49 VEHICLE SPECIFICATIONS
J010A02O-AAT MEASUREMENT
Overall length
Overall width
Overall height
Wheel base
Wheel tread
* With roof rack
J020A01O-AAT POWER
STEERING
Type
Wheel free play
Rack stroke
Oil pump type
J060A01O-AAT FUEL SYSTEM
in. (mm)
177.1 (4500)
71.5 (1820)
65.2(1655)/67.3(1710)*
65.9(1675)/68.1(1730)*
103.1 (2620)
60.6 (1540)
60.6 (1540)
2WD
4WD
Front
Rear
Rack and pinion
0 ~ 1.18 in. (0 ~ 30 mm)
5.5 in. (142 mm)
Vane type
J030A01O-AAT TIRE
Tire
Standard
J040A02O-AAT ELECTRICAL
Item
Battery
Generator
J050A01O-AAT BRAKE
Type
psi (kpa)
Size
225/70 R16
Tire pressure
30 (207)
2.4 DOHC
2.7 V6
3.5 V6
MF 68 AH (12 V)
110A (13.5 V)
120A (13.5 V)
Dual hydraulic with brake booster
Front brake type
Ventilated disc
Rear brake type
Disc type
Parking brake
Cable operated on rear wheel
Fuel tank capacity
19 us.gal (15.8 imp.gal, 72 liter)
ENGINE
J070A02O-AAT
ITEMS
Engine Type
Bore x Stroke in. (mm)
Displacement cu.in. (cc)
Firing order
Spark plug
Type
Gap
Idle speed (rpm) - N, D, A/C OFF
Ignition timing (base)
Oil grade (API)
VEHICLE SPECIFICATIONS
SPECIFICATIONS
2.4 DOHC
2.7 V6
3.5 V6
4-Cyl., In-line DOHC
6-Cyl., V-type DOHC
6-Cyl., V-type DOHC
3.41 x 3.94 (86.5 x 100)
3.41 x 2.95 (86.7 x 75)
3.66 x 3.38 (93 x 85.8)
143.5 (2,351)
1 - 3 - 4 - 2
162.1 (2,656)
1 - 2 - 3 - 4 - 5 - 6
213.4 (3,497)
1 - 2 - 3 - 4 - 5 - 6
CHAMPION
: RN10PYP4
NGK : PGR5C-11
CHAMPION
: RC10PYPB4
NGK : PFR5N-11
800 ± 100
BTDC 7° ± 5°
0.039 - 0.043 in. (1.0 - 1.1 mm)
700 ± 100
BTDC 12° ± 5°
BTDC 10° ± 5°
SH, SG or SG/CD and ABOVE multigrade and fuel-efficient oil
9 VEHICLE SPECIFICATIONS
LUBRICATION
CHART
J080A04O-AAT
ITEM
Oil & Coolant Standard
Engine
API SH,
Hot Climate : SAE 20W-40, 20W-50 (ABOVE 32°F or 0°C)
SG or
Normal Climate : SAE 10W-30 10W-40, 10W-50 (ABOVE -10°F or -23°C)
SG/CD
Cold Climate : SAE 5W-30 5W-40 (BELOW 100°F or 38°C)
Transaxle
Manual
HYUNDAI GENUINE PARTS MTF 75W/90 (API GL-4)
Auto
HYUNDAI GENUINE ATF, DIAMOND ATF SP-III or SK ATF SP-III
Coolant
Transfer case
Rear axle
Power steering
Ethylene glycol base for aluminum radiator
API GL-5, SAE 80W/90 (SHELL SPIRAX AX Equivalent)
API GL-5, SAE 80W/90 (SHELL SPIRAX AX Equivalent)
PSF-3 type fluid
Brakes and clutch fluid
DOT 3, DOT 4 or Equivalent
VEHICLE SPECIFICATIONS
J080A04O-AAT
ITEM
2.4 DOHC
2.7 V6
3.5 V6
Quantity (US. QTS) (lmp.qts, liter)
Engine
Drain & refill;
Drain & refill;
Drain & refill;
Without oil filter : 4.23 (3.52, 4.0)
Without oil filter : 4.44 (3.7, 4.2)
Without oil filter : 4.23 (3.52, 4.0)
With oil filter : 4.54 (3.78, 4.3)
With oil filter : 4.76 (3.96, 4.5)
With oil filter : 4.54 (3.78, 4.3)
Manual
Auto
Transaxle
Coolant
Transfer case
Rear axle
Power steering
Brakes and clutch fluid
2.43 (2.02, 2.3)
7.4 (6.16, 7.0)
0.95 (0.79, 0.9)
8.98 (7.48, 8.5)
0.85 (0.7, 0.8)
1.16 (0.97,1.1)
As required
8.66 (7.21, 8.2)
1.06 (0.88, 1.0)
INDEX
10
10
10 INDEX
Air bag ............................................................................................... 1-31
Air Cleaner Filter ............................................................................... 6-12
Air ConditioningCare .............................................................................................. 6-18
Operation ............................................................................ 1-85, 6-18
Switch ........................................................................................... 1-84
Antenna .......................................................................................... 1-123
Ashtray .............................................................................................. 1-55
Audio SystemCassete tape player operation (D-285) ................................... 1-106
Compact disc player operation (H260) ....................................... 1-99
Compact disc player operation (D-285) ................................... 1-110
Compact disc player operation (D-295) ................................... 1-116
Stereo radio operation (H260) ..................................................... 1-96
Stereo radio operation (D-285) ................................................ 1-103
Stereo radio operation (D-295) ................................................ 1-113Battery ..................................................................................... 2-23, 6-22
BrakeAnti-lock brake system ................................................................ 2-15
Brake traction control system (BTCS) ........................................ 2-15
Checking the brakes .................................................................... 6-16
Fluid .............................................................................................. 6-16
Pedal clearance ........................................................................... 6-20
Pedal free-play ............................................................................. 6-19
Practices ...................................................................................... 2-21
Breaking-In your New Hyundai .......................................................... 1-3Calendar ............................................................................................ 1-53
Care of Cassette Tapes ................................................................ 1-121
Care of Disc ................................................................................... 1-121
Cargo Security Screen ..................................................................... 1-69
Catalytic Converter ............................................................................. 7-3
Child-Protector Rear Door Lock ......................................................... 1-7
Child Restraint System ..................................................................... 1-24Installing a Child Restraint Seat with the
"Tether Anchorage" System ..................................................... 1-26
Securing the Child Restraint Seat with the "ISOFIX" System .... 1-27
Cigarette Lighter ................................................................................ 1-54
Clock ................................................................................................. 1-53
ClutchChecking fluid ............................................................................... 6-17
Pedal free-play ............................................................................. 6-19Combination Light
Auto light ....................................................................................... 1-50
Headlight flasher .......................................................................... 1-49
Headlight switch ........................................................................... 1-49
High-beam switch ........................................................................ 1-49
Lane change signal ...................................................................... 1-49
Parking light auto off ..................................................................... 1-49
Turn signal operation ................................................................... 1-48
Consumer Information ........................................................................ 8-6
Cooling Fans ..................................................................................... 6-23INDEX
10
Corrosion protection
Cleaning the interior ....................................................................... 4-5
Protecting your Hyundai from corrosion ....................................... 4-2
Washing and waxing ...................................................................... 4-3
Cruise Control ................................................................................... 1-75If the engine overheats .................................................................. 3-4
Number ........................................................................................... 8-2
Oil ................................................................................................... 6-6
Starting ........................................................................................... 2-5
Engine Exhaust Can Be Dangerous .................................................. 2-2Defrosting / Defogging ...................................................................... 1-87
DoorCentral door lock ............................................................................ 1-7
Door locks ...................................................................................... 1-4
Front door edge warning light ...................................................... 1-74
Locking, unlocking front door with a key ...................................... 1-5
Drink Holder ...................................................................................... 1-55
Drive Belts ......................................................................................... 6-20
DrivingDriving for economy ..................................................................... 2-22
Smooth cornering ......................................................................... 2-23
Winter driving ............................................................................... 2-23Emission Control System ................................................................... 7-2
EngineBefore starting the engine .............................................................. 2-3
Compartment (2.4 DOHC) ............................................................ 6-2
Compartment (2.7 V6) ................................................................... 6-3
Compartment (3.5 V6) ................................................................... 6-4
Coolant ........................................................................................... 6-8
Coolant temperature gauge ......................................................... 1-46Fan Speed Control ............................................................................ 1-79
Floor Mat Anchor .............................................................................. 1-73
Fog LightFront ............................................................................................. 1-52
Front Seats
Adjustable front seats .................................................................. 1-11
Adjustable headrests ................................................................... 1-13
Adjusting seat forward and rearward .......................................... 1-12
Adjusting seatback angle ............................................................. 1-12Fuel
Auto fuel cut switch ...................................................................... 1-71
Capacity ......................................................................................... 9-2
Gauge ........................................................................................... 1-46
Recommendations ......................................................................... 1-2Fuel Filler Lid
Remote release ............................................................................ 1-71
Full-time 4WD Operation .................................................................. 2-18
Fuses ................................................................................................ 6-21General Checks .................................................................................. 6-5
Glove Box .......................................................................................... 1-6010 INDEX
Hazard Warning System .................................................................. 1-52
Heating and Cooling Control ............................................................. 1-78
Heating and VentilationAir flow control .............................................................................. 1-80
Air intake control switch ............................................................... 1-79
Bi-level heating ............................................................................. 1-84
Defrosting / Defogging ................................................................. 1-87
Fan speed control (Blower control) ............................................. 1-79
Temperature control .................................................................... 1-83
High-Mounted Rear Stop Light ......................................................... 1-71
Homelink Mirror ................................................................................. 1-64
Hood Release .................................................................................... 1-72
Horn ................................................................................................. 1-75Ignition Switch ...................................................................................... 2-4
Instrument Cluster and Indicator Lights ................................. 1-38, 1-40
Instrument Panel Light Control (Rheostat) ....................................... 1-54
Interior Light ....................................................................................... 1-59Jump Starting ...................................................................................... 3-2
Keys ................................................................................................... 1-3
If you lose your keys ................................................................... 3-13
Positions ......................................................................................... 2-4Light Bulbs Replacement .................................................................. 6-26
Limited-Slip Differential ...................................................................... 2-20
Luggage Compartment Light ............................................................ 1-68
Luggage Net ...................................................................................... 1-69Maintenance Intervals
Explanation of scheduled maintenance items ............................... 5-7
Maintenance under severe usage conditions ............................... 5-6
Scheduled maintenance ................................................................ 5-4
Service requirements .................................................................... 5-2Mirrors
Day-night inside rearview mirror ................................................. 1-63
Outside rearview mirror ............................................................... 1-61Odometer / Trip Odometer ............................................................... 1-47
Parking Brake .................................................................................... 1-67
Power Driver's Seat .......................................................................... 1-14
Power Outlet ...................................................................................... 1-54
Power Steering Fluid Level ............................................................... 6-24INDEX
10
Rear Seat
Adjusting seatback angle ............................................................. 1-16
Folding rear seatback and seat cushion .................................... 1-17
Rear Window Defroster Switch ........................................................ 1-52
Reporting Safety Defects ................................................................... 8-8
Roof Rack ......................................................................................... 1-70Seat
Front ............................................................................................. 1-11
Rear .............................................................................................. 1-16
Seat warmer ................................................................................. 1-16Seat Belts
3-point system ............................................................................. 1-21
2-point static type ......................................................................... 1-23
Pretensioner seat belt .................................................................. 1-29
Adjusting your seat belt ..................................................... 1-23, 1-24
Care of seat belts ......................................................................... 1-20
Precautions .................................................................................. 1-18
Shop Manual ........................................................................................ 8-5
SoundBrake pad warning sound ............................................................ 1-45
Parking start warning sound ........................................................ 1-45
Spark Plugs ....................................................................................... 6-10
Spectacle Case ................................................................................. 1-60
Speedometer ..................................................................................... 1-47
Starting Procedure .............................................................................. 2-5Steering Wheel Free play ................................................................. 6-19
Steering Wheel Tilt Lever .................................................................. 1-74
Stereo Sound System ....................................................................... 1-94
Sunroof .............................................................................................. 1-56
Sun Visor ........................................................................................... 1-73
