2004 Hyundai Santa FE Owners Manual

With Brake

Without Brake

Without Brake +ABS

Type A : Vehicle carrying 2 passengers Type B : Vehicle carrying 5 passengers

NOTE: 1. Never load the trailer with more weight in the back than in the front. About 60% of the trailer load should be in the front half on the trailer and the remaining 40% in the rear.

2. The total gross vehicle weight with trailer must not exceed the Gross Vehicle Weight Rating (GVWR) shown on the vehicle identification plate (see page 8- 2). The total gross vehicle weight is the combined weight of the vehicle, driver, all passengers and their luggage, cargo, hitch, trailer tongue load and other op- tional equipment.

3. The front or rear axle weight must not exceed the Gross Axle Weight Rating (GAWR) shown on the vehicle identifi- cation plate (see page 8-2). It is possible that your towing package does not ex- ceed the GVWR but exceeds the GAWR. Improper trailer loading and/or too much luggage in the cargo area can overload the rear axle. Redistribute the load and check the axle weight again.

CAUTION:

The following specifications are recom- mended when towing a trailer. The loaded trailer weight cannot safely exceed the val- ues in the chart.

2 DRIVING YOUR HYUNDAI 28

WARNING:

o Improperly loading your car and trailer can seriously affect its steering and brak- ing performance causing a crash which could cause serious injury or death.

o Do not exceed 45 mph or the posted towing speed limit, whichever is lower.

4. The gross combination weight (sum of your vehicle weight plus its load and the total trailer weight) must not exceed the following.

Lbs. (kg)

Engine

2.4

2.7

3.5

Combination Weight

2WD

6000(2721)

4WD

7700(3493)

7400(3357)

7800(3538)

7500(3402)

C190F01O-AAT Trailer or Vehicle Towing Tips

1. Before towing, check hitch and safety chain connections as well as proper operation of the trailer running lights, brake lights, and turn signals.

2. Trailer towing requires more fuel than normal

conditions.

3. To maintain engine braking efficiency, do not tow a trailer with the transaxle in fifth gear (manual transaxle) or overdrive (automatic transaxle).

4. Always secure items in the trailer to prevent

load shift while driving.

5. Check the condition and air pressure of all tires on the trailer and your car. Low tire pressure can seriously affect the handling. Also check the spare tire.

6. The vehicle/trailer combination is more af-

fected by crosswind and buffeting. When being passed by a large vehicle, keep a constant speed and steer straight ahead. If there is too much wind buffeting, slow down to get out of the other vehicle's air turbulence. 7. When parking your car and trailer, especially on a hill, be sure to follow all the normal precautions. Turn your front wheel into the curb, set the parking brake firmly, and put the transaxle in 1st or Reverse (manual) or Park (automatic). In addition, place wheel chocks at each of the trailer's tires.

8.

If the trailer has electric brakes, start your vehicle and trailer moving, and then apply the trailer brake controller by hand to be sure the brakes are working. This lets you check your electrical connection at the same time. 9. During your trip, check occasionally to be sure that the load is secure, and that the lights and any trailer brakes are still working. 10.Avoid jerky starts, sudden acceleration or

sudden stops.

11.Avoid sharp turns and rapid lane changes. 12.Avoid holding the brake pedal down too long or too frequently. This could cause the brakes to overheat, resulting in reduced braking efficiency.

13.When going down a hill, shift into a lower gear

and use the engine braking effect. When ascending a long grade, downshift the transaxle to a lower gear and reduce speed to reduce chances of engine overloading and/or overheating.

14.If you have to stop while going uphill, do not hold the vehicle in place by pressing on the accelerator. This can cause the automatic transaxle to overheat. Use the parking brake or footbrake.

15.If the transaxle shifts frequently while going

up a hill, shift down one gear.

NOTE: When towing check transaxle fluid more frequently.

DRIVING YOUR HYUNDAI

29

CAUTION:

If overheating should occur when towing, (the temperature gauge reads near red zone), taking the following action may reduce or eliminate the problem.

1. Turn off the air conditioner. 2. Reduce highway speed. 3. Select a lower gear when going uphill. 4. While in stop and go traffic, place the gear selector in park or neutral and idle the engine at a higher speed.

WHAT TO DO IN AN EMERGENCY

If the Engine will not Start .............................................. 3-2
Jump Starting ................................................................ 3-3
If the Engine Overheats ................................................ 3-4
Spare Tire ..................................................................... 3-5
If You Have a Flat Tire .................................................. 3-6
Changing a Flat Tire ...................................................... 3-6
If Your Car Must be Towed ......................................... 3-10
Emergency Towing ..................................................... 3-12

If You Lose Your Keys ................................................ 3-13 33

3

WHAT TO DO IN AN EMERGENCY

IF THE ENGINE WILL NOT START

D010A01A-AAT

WARNING:

If the engine will not start, do not push or pull the car to start it. This could result in a collision or cause other damage. In addi- tion, push or pull starting may cause the catalytic converter to be overloaded and create a fire hazard.

D010B02A-AAT If Engine Doesn't Turn Over or Turns Over Slowly

D010C01Y-AAT If Engine Turns Over Normally but Does Not Start

1. Check fuel level. 2. With the key in the "OFF" position, check all connectors at ignition, coil and spark plugs. Reconnect any that may be disconnected or loose.

3. Check the fuel line in the engine room. 4.

If engine still refuses to start, call a Hyundai dealer or seek other qualified assistance.

D010D01A-AAT If Engine Stalls While Driving

1. Reduce your speed gradually, keeping a straight line. Move cautiously off the road to a safe place.

2. Turn on your emergency flashers. 3. Try to start the engine again. If your vehicle will not start, contact a Hyundai dealer or seek other qualified assistance.

1.

D010B01Y If your car has an automatic transaxle, be sure the gear selector lever is in "N" or "P" and the emergency brake is set.

2. Check the battery connections to be sure

they are clean and tight.

3. Turn on the interior light. If the light dims or goes out when you operate the starter, the battery is discharged.

4. Check the starter connections to be sure

they are securely tightened.

5. Do not push or pull the vehicle to start it. See

instructions for "Jump Starting".

JUMP STARTING

D020A02A-AAT

Discharged battery

Booster battery

HSMJ401

WARNING:

The gas produced by the battery during the jump-start operation is highly explosive. If these instructions are not followed exactly, serious personal injury and damage to the vehicle may occur! If you are not sure how to follow this procedure, seek qualified assistance. Automobile batteries contain sulfuric acid. This is poisonous and highly corrosive. When jump starting, wear pro- tective glasses and be careful not to get acid on yourself, your clothing or on the car.

WHAT TO DO IN AN EMERGENCY

Then attach the other end of the same cable to the positive (+) post or cable of the booster battery. Next, using the other cable, attach one clamp to the negative (-) post or cable of the booster battery. Then attach the other end of that cable to a solid metal part of the engine away from the battery. Do not con- nect the cable to any moving part.

4. Start the engine in the car with the booster battery and let it run for a few minutes. This will help to assure that the booster battery is fully charged. During the jumping operation, run the engine in this vehicle at about 2,000
rpm.

5. Start the engine in the car with the dis- charged battery using the normal starting procedure. After the engine starts, leave the jumper cables connected and let the engine run at fast idle or about 2,000 rpm for several minutes.

6. Carefully remove the jumper cables in the

reverse order of attachment.

If you do not know why your battery became discharged (because the lights were left on, etc.), have the charging system checked by your Hyundai dealer.

o If you should accidentally get acid on your skin or in your eyes, immediately remove any contaminated clothing and flush the area with clear water for at least 15 minutes. Then promptly obtain medical attention. If you must be transported to an emergency facil- ity, continue to apply water to the affected area with a sponge or cloth.

o The gas produced by the battery during the jump-start operation is highly explosive. Do not smoke or allow a spark or an open flame in the vicinity.

o The battery being used to provide the jump start must be 12-volt. If you cannot deter- mine that it is a 12-volt battery, do not attempt to use it for the jump start.

o To jump start a car with a discharged battery,

follow this procedure exactly:

1.

If the booster battery is installed in another vehicle, be sure the two vehicles are not touching.

2. Turn off all unnecessary lights and acces-

sories in both vehicles.

3. Attach the clamps of the jumper cable in the exact location shown on the illustration. First, attach one clamp of the jumper cable to the positive (+) post or cable of the discharged battery.

3

WHAT TO DO IN AN EMERGENCY

IF THE ENGINE OVERHEATS

D030A02A-AAT If your temperature gauge indicates overheat- ing, you experience a loss of power, or hear loud pinging or knocking, the engine is probably too hot. If this happens, you should:

1. Pull off the road and stop as soon as it is safe

to do so.

3.

2. Place the gear selector lever in "P" (auto- matic), or neutral (manual transaxle) and set the parking brake. If the air conditioning is on, turn it off. If engine coolant is running out under the car or steam is coming out from the hood, stop the engine. Do not open the hood until the coolant has stopped running or the steaming has stopped. If there is no visible loss of engine coolant and no steam, leave the engine running and check to be sure the engine cooling fan is operating. If the fan is not running, turn the engine off.

4. Check to see if the water pump drive belt is missing. If it is not missing, check to see that it is tight. If the drive belt seems to be satisfactory, check for coolant leaking from the radiator, hoses or under the car. (If the air conditioning had been in use, it is normal for cold water to be draining from it when you stop).

WARNING:

While the engine is running, keep hair, hands and clothing away from moving parts such as the fan and drive belts to prevent injury.

5.

If the water pump drive belt is broken or engine coolant is leaking out, stop the engine immediately and call the nearest Hyundai dealer for assistance.

WARNING:

Do not remove the radiator cap when the engine is hot. This can allow coolant to be blown out of the opening and cause seri- ous burns.

6.

If you cannot find the cause of the overheat- ing, wait until the engine temperature has returned to normal. Then, if coolant has been lost, carefully add coolant to the reservoir (page 6-9) to bring the fluid level in the reservoir up to the halfway mark.

7. Proceed with caution, keeping alert for fur- ther signs of overheating. If overheating happens again, call a Hyundai dealer for assistance.

CAUTION:

Serious loss of coolant indicates there is a leak in the cooling system and this should be checked as soon as possible by a Hyundai dealer.

SPARE TIRE

D040A01O-GAT The following instructions for the FULL SIZE spare tire should be observed:

Check inflation pressure as soon as practical after installing the spare tire, and adjust to the specified pressure. The tire pressure should be periodically checked and maintained at the specified pressure while the tire is stored.

Spare Tire Pressure

Tire Size

Full Size

Inflation Pressure

30 psi (207 kPa)

D040B02B-GAT Handling the Spare Tire

WHAT TO DO IN AN EMERGENCY

To remove the spare tire

D040B01O

3. Loosen the mounting bolt with a wheel nut

wrench.

D040B02O

1. Open the tail gate. 2. Remove the mounting bolt cover with a

screw driver or coin.

WHAT TO DO IN AN EMERGENCY

IF YOU HAVE A FLAT TIRE

CHANGING A FLAT TIRE

D050A01A-AAT If a tire goes flat while you are driving:

D060A01A-AAT

1. Take your foot off the accelerator pedal and let the car slow down while driving straight ahead. Do not apply the brakes immediately or attempt to pull off the road as this may cause a loss of control. When the car has slowed to such a speed that it is safe to do so, brake carefully and pull off the road. Drive off the road as far as possible and park on firm, level ground. If you are on a divided highway, do not park in the median area between the two traffic lanes.

2. When the car is stopped, turn on your emer- gency hazard flashers, set the parking brake and put the transaxle in "P" (automatic) or reverse (manual transaxle).

3. Have all passengers get out of the car. Be sure they all get out on the side of the car that is away from traffic.

4. Change the tire following the instructions

provided on the following pages.

D060A01O The procedure described on the following pages can be used to rotate tires as well as to change a flat tire. When preparing to change a flat tire, check to be sure the gear selector lever is in "P" (automatic) or reverse gear (manual transaxle) and that the parking brake is set, then:

D040B03O

4. Lift up the hanger and separate it from the holder, then lower the hanger and remove the spare tire.

To reinstall the spare tire

1. Set the spare tire on the center of the hanger, and then raise the hanger and hook it onto the holder.

2. Tighten the mounting bolt with the wheel nut

3.

wrench. Install the mounting bolt cover with a screw driver.

D060B02O-AAT 1. Obtain Spare Tire and Tool

D060C01A-AAT 2. Block the Wheel

D060D01A-AAT 3. Loosen Wheel Nuts

Flat tire

WHAT TO DO IN AN EMERGENCY

D060B01O Remove the spare tire and remove the jack and tool bag from the luggage compartment.

NOTE: The spare tire is located underneath the car.

HSM382-1
Block the wheel that is diagonally opposite from the flat to keep the vehicle from rolling when the car is raised on the jack.

D060D01O The wheel nuts should be loosened slightly before raising the car. To loosen the nuts, turn the wrench handle counterclockwise. When doing this, be sure that the socket is seated completely over the nut so it cannot slip off. For maximum leverage, position the wrench so the handle is to the left as shown in the drawing. Then, while holding the wrench near the end of the handle, push down on it with steady pres- sure. Do not remove the nuts at this time. Just loosen them about one-half turn.

WHAT TO DO IN AN EMERGENCY

D060E01A-AAT 4. Put the Jack in Place

D060F02E-AAT 5. Raising the Car

D060E01O-1
The base of the jack should be placed on firm, level ground. The jack should be positioned as shown in the drawing.

Wrench bar

Wheel nut wrench

HFC4022
After inserting a wrench bar into the wheel nut wrench, install the wrench bar into the jack as shown in the drawing. To raise the vehicle, turn the wheel nut wrench clockwise. As the jack begins to raise the vehicle, double check that it is properly positioned and will not slip. If the jack is on soft ground or sand, place a board, brick, flat stone or other object under the base of the jack to keep it from sinking. Raise the car high enough so that the fully inflated spare tire can be installed. To do this, you will need more ground clearance than is required to remove the flat tire.

WARNING:

Do not get under the car when it is sup- ported by the jack! This is very dangerous as the vehicle could fall and cause serious injury or death. No one should stay in the car while the jack is being used.

D060G02Y-AAT 6. Changing Wheels

D060H02O-AAT 7. Reinstall Wheel Nuts

WHAT TO DO IN AN EMERGENCY

HSM357

HSM355
Loosen the wheel nuts and remove them with your fingers. Slide the wheel off the studs and lay it flat so it cannot roll away. To put the wheel on the hub, pick up the spare tire, line up the holes with the studs and slide the wheel onto them. If this is difficult, tip the wheel slightly and get the top hole in the wheel lined up with the top stud. Then jiggle the wheel back and forth until the wheel can be slid over the other studs.

WARNING:

Wheels and wheel covers may have sharp edges. Handle them carefully to avoid pos- sible severe injury. Before putting the wheel into place, be sure that there is nothing on the hub or wheel (such as mud, tar, gravel, etc.) that interferes with the wheel from fitting solidly against the hub. If there is, remove it. If there is not good contact on the mounting surface between the wheel and hub, the wheel nuts could come loose and cause the loss of a wheel. Loss of a wheel may result in loss of control of the vehicle. This may cause serious injury or death.

HSM356
To reinstall the wheel, hold it on the studs, put the wheel nuts on the studs and tighten them finger tight. The nuts should be installed with their small diameter ends directed inward. Jiggle the tire to be sure it is completely seated, then tighten the nuts as much as possible with your fingers again.

WHAT TO DO IN AN EMERGENCY

10

IF YOUR CAR MUST BE TOWED

D060I01E-AAT 8. Lower Vehicle and Tighten Nuts

D060J02O-AAT After Changing Wheels

D080A01A-AAT

o OK FOR AUTOMATIC OR MANUAL

TRANSAXLE EQUIPPED VEHICLE

D080A01O

D060I01O Lower the car to the ground by turning the wheel nut wrench counterclockwise. Then position the wrench as shown in the drawing and tighten the wheel nuts. Be sure the socket is seated completely over the nut. Do not stand on the wrench handle or use an extension pipe over the wrench handle. Go around the wheel tightening every other nut until they are all tight. Then double-check each nut for tightness. After changing wheels, have a technician tighten the wheel nuts to their proper torque as soon as possible.

Wheel nut tightening torque: Steel wheel & aluminium alloy wheel: 65-80 lb.ft (900-1,100 kg.cm)

D040B03O If you have a tire gauge, remove the valve cap and check the air pressure. If the pressure is lower than recommended, drive slowly to the nearest service station and inflate to the correct pressure. If it is too high, adjust it until it is correct. Always reinstall the valve cap after checking or adjusting tire pressure. If the cap is not re- placed, air may leak from the tire. If you lose a valve cap, buy another and install it as soon as possible. After you have changed wheels, always secure the flat tire in its place and return the jack and tools to their proper storage locations.

CAUTION:

Your car can be damaged if towed incor- rectly!

If your car has to be towed, it should be done by your Hyundai dealer or a commercial tow truck service. This will help assure that your car is not damaged in towing. Also, professionals are generally aware of state and local laws govern- ing towing. In any case, rather than risk damage to your car, it is suggested that you show this information to the tow truck operator. Be sure that a safety chain system is used and that all state and local laws are observed.

D080B02O-AAT Towing a Car With Manual Transaxle

CAUTION:

o When towing the 2WD vehicle with the rear wheels on the ground, the vehicle should be towed with wheel lift type truck. Otherwise, the CV joint boot can inter- fere with the towing hook caused by insufficient clearance resulting in CV joint boot damage.

o 4 Wheel Drive cannot be towed with a tow truck. It must be towed by lifting all 4 wheels.

o DO NOT TOW 4WD o OK FOR AUTOMATIC OR MANUAL

TRANSAXLE EQUIPPED VEHICLE WITH NO DAMAGE (except 4WD)

D080B01O-1
o If the car is being towed with the rear wheels on the ground, be sure the parking brake is released.

o If the car is being towed with the front wheels on the ground, be sure that the transaxle is in neutral. Also, be sure that the ignition key is in the "ACC" position. This is necessary to prevent damage to the steering lock mecha- nism, which is not designed to hold the front wheels straight while the car is being towed. o If any of the loaded wheels or suspension components are damaged, a towing dolly must be used.

WHAT TO DO IN AN EMERGENCY

11

D080C01O-AAT Towing a Car With Automatic Transaxle

o DO NOT TOW 4WD o NOT OK FOR AUTOMATIC

TRANSAXLE EQUIPPED VEHICLE

o OK FOR MANUAL TRANSAXLE

(except 4WD)

D080C01O

CAUTION:

o A car with an automatic transaxle should never be towed from the rear with the front wheels on the ground. This can cause serious damage to the transaxle. If the car must be towed from the rear, a towing dolly must be used under the front wheels.

o If the car is being towed with all four wheels on the ground, it can be towed only from the front. Be sure that the transaxle is in neutral. Do not tow at speeds greater than 30 mph (50 km/h)

WHAT TO DO IN AN EMERGENCY

12

and for more than 15 miles (25 km). Be sure the steering is unlocked by placing the key in the "ACC" position. A driver must be in the towed vehicle to operate the steering and brakes.

If the car is being towed with the rear wheels on the ground, be sure the parking brake is re- leased.

D080D01O-AAT EMERGENCY TOWING

Towing Hooks

HSM430

o OK FOR AUTOMATIC OR MANUAL

TRANSAXLE EQUIPPED VEHICLE

D080C02O

NOTE: Before towing, check the level of the transaxle fluid. If it is below the "HOT" mark on the dipstick, add fluid. If you cannot add fluid, a towing dolly must be used as de- scribed above.

Towing Hook

HSM235-1

For emergency towing when no commercial tow vehicle is available, attach a tow cable, chain or strap to one of the towing hooks under the front/rear of your car. Be very careful when attempting this procedure when the vehicle is on any unpaved surface to avoid damage to your vehicle. Nor should towing be attempted if the wheels, drive train, axles, steering or brakes are dam- aged. Before towing, be sure the transaxle is in neutral and the key is in "ACC" (with the engine off) or in the "ON" position (with the engine running). A driver must be in the towed car to steer it and operate the brakes.

NOTE: To avoid serious damage to your 4WD ve- hicle, limit the towing to 10 mph and not for more than 1 mile at ANY TIME.

IF YOU LOSE YOUR KEYS

D120A01A-AAT If you lose your keys, many Hyundai dealers can make you a new key if you have your key number. If you lock the keys inside your car and you cannot obtain a new key, many Hyundai dealers can use special tools to open the door for you.

WHAT TO DO IN AN EMERGENCY

13

CORROSION PREVENTION & APPEARANCE CARE

Corrosion Protection ............................................................... 4-2
To Help Prevent Corrosion ................................................... 4-2
Washing and Waxing .............................................................. 4-3
Cleaning the Interior ................................................................ 4-5

4 CORROSION PREVENTION AND APPEARANCE CARE

PROTECTION

CORROSION

E010A01A-AAT Protecting Your Hyundai from Corro- sion

By using the most advanced design and con- struction practices to combat corrosion, Hyundai produces cars of the highest quality. However, this is only part of the job. To achieve the long-term corrosion resistance your Hyundai can deliver, the owner's cooperation and assistance is also required.

E010B01A-AAT Common Causes of Corrosion

The most common causes of corrosion on your car are:

o Road salt, dirt and moisture that is allowed to

accumulate underneath the car.

o Removal of paint or protective coatings by stones, gravel, abrasion or minor scrapes and dents which leave unprotected metal exposed to corrosion.

E010C01A-AAT High-Corrosion Areas

If you live in an area where your car is regularly exposed to corrosive materials, corrosion pro- tection is particularly important. Some of the common causes of accelerated corrosion are road salts, dust control chemicals, ocean air and industrial pollution.

E010D01A-AAT Moisture Breeds Corrosion

Moisture creates the conditions in which corro- sion is most likely to occur. For example, cor- rosion is accelerated by high humidity, particu- larly when temperatures are just above freez- ing. In such conditions, the corrosive material is kept in contact with the car surfaces by mois- ture that is slow to evaporate. Mud is particularly corrosive because it is slow to dry and holds moisture in contact with the vehicle. Although the mud appears to be dry, it can still retain the moisture and promote corro- sion. High temperatures can also accelerate corro- sion of parts that are not properly ventilated so the moisture can be dispersed. For all these reasons, it is particularly important to keep your car clean and free of mud or accumulations of other materials. This applies not only to the visible surfaces but particularly to the underside of the car.

TO HELP PREVENT CORROSION

E020A01A-AAT You can help prevent corrosion from getting started by observing the following:

E020B01A-AAT Keep Your Car Clean

The best way to prevent corrosion is to keep your car clean and free of corrosive materials. Attention to the underside of the car is particu- larly important.

o If you live in a high-corrosion area — where road salts are used, near the ocean, areas with industrial pollution, acid rain, etc.—, you should take extra care to prevent corrosion. In winter, hose off the underside of your car at least once a month and be sure to clean the underside thoroughly when winter is over.

o When cleaning underneath the car, give particular attention to the components under the fenders and other areas that are hidden from view. Do a thorough job; just dampening the accumulated mud rather than washing it away will accelerate corrosion rather than prevent it. Water under high pressure and steam are particularly effective in removing accumulated mud and corrosive materials.

o When cleaning lower door panels, rocker panels and frame members, be sure that drain holes are kept open so that moisture can escape and not be trapped inside to ac- celerate corrosion.

E020C01A-AAT Keep Your Garage Dry

Don't park your car in a damp, poorly ventilated garage. This creates a favorable environment for corrosion. This is particularly true if you wash your car in the garage or drive it into the garage when it is still wet or covered with snow, ice or mud. Even a heated garage can contrib- ute to corrosion unless it is well ventilated so moisture is dispersed.

CORROSION PREVENTION AND APPEARANCE CARE

WASHING AND WAXING

E020D01A-AAT Keep Paint and Trim in Good Condition

E030A01A-AAT Washing Your Hyundai

Scratches or chips in the finish should be covered with "touch-up" paint as soon as pos- sible to reduce the possibility of corrosion. If bare metal is showing through, the attention of a qualified body and paint shop is recommended.

E020E01A-AAT Don't Neglect the Interior

Moisture can collect under the floor mats and carpeting to cause corrosion. Check under the mats periodically to be sure the carpeting is dry. Use particular care if you carry fertilizers, clean- ing materials or chemicals in the car. These should be carried only in proper contain- ers and any spills or leaks should be cleaned up, flushed with clear water and thoroughly dried.

Never wash your car when the surface is hot from being in the sun. Always wash your car in the shade.

Wash your car frequently. Dirt is abrasive and can scratch the paint if it is not removed. Air pollution or acid rain may damage the paint and trim through chemical action if pollutants are allowed to remain in contact with the surface. If you live near the ocean or in an area where road salts or dust control chemicals are used, you should pay particular attention to the underside of the car. Start by rinsing the car to remove dust and loose dirt. In winter, or if you have driven through mud or muddy water, be sure to thor- oughly clean the underside as well. Use a hard direct stream of water to remove accumulations of mud or corrosive materials. Use a good quality car-washing solution and follow the manufacturer's directions on the package. These are available at your Hyundai dealer or auto parts outlet. Don't use strong household detergents, gasoline, strong solvents or abra- sive cleaning powders as these may damage the finish. Use a clean sponge or cloth, rinse it frequently and don't damage the finish by rubbing too hard. For stubborn spots, dampen them frequently and remove them a little at a time.

4 CORROSION PREVENTION AND APPEARANCE CARE

To clean whitewall tires, use a stiff brush or soapy steel-wool scouring pad.

To clean plastic wheel covers, use a clean sponge or soft cloth and water.

To clean cast aluminum alloy wheels, use a mild soap or neutral detergent. Do not use abrasive cleaners. Protect the bare-metal surfaces by cleaning, polishing and waxing. Because alumi- num is subject to corrosion, be sure to give aluminum alloy wheels special attention in win- ter. If you drive on salted roads, clean the wheels thoroughly afterwards.

After washing, be sure to rinse thoroughly. If soapy water dries on the finish, streaking will result.

When the weather is warm and the humidity low, you may find it necessary to rinse each section immediately after washing to avoid streaking.

After rinsing, dry the car using a damp chamois or soft, absorbent cloth. The reason for drying the car is to remove water from the car so it will dry without water spots. Don't rub, this can damage the finish.

If you find any nicks or scratches in the paint, use touch-up paint to cover them to prevent corrosion. To protect the paintwork of the car against corrosion, you must clean your Hyundai (at least once a month). Give special attention to the removal of salt, mud and other sub- stances on the underside of the splashboards of the car. Make sure that the outlets and the underside of the doors are open. Paint damage can be caused by small accumulation of tar, industrial precipitation, tree resin, insects and bird droppings, when not removed immediately. If water alone is not strong enough to remove the accumulated dirt, use a mild car washing solu- tion. Be sure to rinse the surface after washing to remove the solution. Never allow the solution to dry on the painted surfaces.

E030B01A-AAT Spot Cleaning

Don't use gasoline, strong solvents or corro- sive cleaning agents. These can damage the finish of the car. To remove road tar, use turpentine on a clean, soft cloth. Be gentle. To remove dead insects or tree sap, use warm water and mild soap or car-washing solution. Soak the spot and rub gently. If the paint has lost its luster, use a commercial car-cleaning polish.

E030C01A-AAT Polishing and Waxing

Always wash and dry the car before polishing or waxing or using a combination cleaner and wax. Use a good quality commercial product and follow the manufacturer's directions on the container. Polish and wax the bright trim pieces as well as the paint.

E030D01A-AAT When to Wax Again

You should polish and wax the car again when water no longer beads on a clean surface but spreads out over a larger area.

CLEANING THE

INTERIOR

E040A01A-AAT To Clean the Vinyl Upholstery

To clean the vinyl upholstery, first remove loose dirt and dust with a vacuum cleaner. Then apply a solution of mild soap or detergent and water using a clean sponge or soft cloth. Allow this to stay on the surface to loosen the dirt, then wipe with a clean damp sponge or cloth. If all the dirt stains are not removed, repeat this procedure until the upholstery is clean. Do not use gaso- line, solvent, paint thinner or other strong clean- ers.

E030E01A-AAT Maintaining Bumpers

Special precautions must be observed to pre- serve the appearance of the bumpers on your Hyundai. They are:

o Be careful not to spill battery electrolyte or hydraulic brake fluid on the bumpers. If you do, wash it off immediately with clear water. o Be gentle when cleaning the bumper sur- faces. They are made of soft plastic and the surface can be damaged if mistreated. Do not use abrasive cleaners. Use warm water and mild soap or car-washing solution.

o Do not expose the bumpers to high tem- peratures. For example, if you have your car repainted, do not leave the bumpers on the car if the car is going to be placed in a high- temperature paint booth.

CORROSION PREVENTION AND APPEARANCE CARE

E040B01A-AAT To Clean the Leather Upholstery (If installed)

In the normal course of use, leather upholstered surfaces will, like any material, pick-up dust and dirt. This dust and dirt must be cleaned off or it may work into the surface of the leather, caus- ing damage.

Fine leather needs care, and should be cleaned when necessary. Washing leather thoroughly with soap and water will keep your leather lustrous, beautiful and ensure you have many years of wear. Take a piece of cheese cloth and using any mild soap and lukewarm water, work up a good lather. Thoroughly wash the leather. Wipe clean with a slightly damp cloth and dry with soft cloth. Do this as often as the leather becomes soiled.

During tanning operations, sufficient oils are incorporated through processing that none need be applied during the life of the leather. Oil applied to the finished surface will in no way help the leather and may do more harm than good. Varnishes and furniture polishes should never be used under any conditions.

ANY QUESTIONS?

E050A01A-AAT If you have any questions about the care of your car, consult your Hyundai dealer.

4 CORROSION PREVENTION AND APPEARANCE CARE

E040C01A-AAT Cleaning the Carpets

E040E01A-AAT Cleaning the Windows

You may use any household window cleaner on the windows. However, when cleaning the in- side of the rear window be careful not to damage the rear window defroster wiring.

Use a foam-type carpet cleaner. Cleaners of this type are available in aerosol cans in liquid form or powder. Read the instructions and follow them exactly. Using a vacuum cleaner with the appropriate attachment, remove as much dirt from the carpets as possible. Apply the foam following the manufacturer's direc- tions, then rub in overlapping circles. Do not add water. These cleaners work best when the carpet is kept as dry as possible.

E040D01A-AAT Cleaning the Seat Belts

To clean the seat belts, use a cloth or sponge with mild soap or detergent and warm water. Do not use strong detergents, dye, bleach or abra- sive materials on the seat belts as this may weaken the fabric. While cleaning the belts, inspect them for ex- cessive wear, cuts, fraying or other signs of damage and replace them if necessary.

VEHICLE MAINTENANCE REQUIREMENTS

Maintenance Intervals ................................................... 5-2
Scheduled Maintenance ................................................ 5-4
Maintenance under Severe Usage Conditions ............. 5-6
Explanation of Scheduled Maintenance Items .............. 5-7

5 VEHICLE MAINTENANCE REQUIREMENTS MAINTENANCE INTERVALS

F010A01A-AAT Service Requirements

F010B01A-AAT Maintenance Requirements

F010C01A-AAT Specified Scheduled Procedures

To ensure that you receive the greatest number of miles of satisfying operation from your Hyundai, certain maintenance procedures must be per- formed. Although careful design and engineer- ing have reduced these to a minimum, those that are required are of the utmost importance. It is your responsibility to have these mainte- nance procedures performed to comply with the terms of the warranties covering your new Hyundai. The Owner's Handbook supplied with your new vehicle provides further information about these warranties.

The maintenance required for your Hyundai can be divided into three main areas:

o Specified scheduled procedures o General checks o Do-it-yourself maintenance

These are the procedures such as inspections, adjustments and replacements that are listed in the maintenance charts starting on page 5-4. These procedures must be performed at the intervals shown in the maintenance schedule to assure that your warranty remains in effect. Although it is strongly recommended that they be performed by the trained technicians at your Hyundai dealer, these procedures may be per- formed at any qualified service facility. It is suggested that genuine Hyundai service parts be used for any required repairs or re- placements. Other parts of equivalent quality such as engine oil, engine coolant, manual or auto transaxle oil, brake fluid and so on which are not supplied by Hyundai Motor Company or its distributor may be used without affecting your warranty coverage but you should always be sure these are equivalent to the quality of the original Hyundai parts. Your Owner's Hand- book provides further information about your warranty coverage.

F010D02A-AAT General Checks

F010F01A-AAT A Few Tips

These are the regular checks you should per- form when you drive your Hyundai or you fill the fuel tank. A list of these items will be found on page 6-5.

F010E01A-AAT Do-It-Yourself Maintenance

If you are mechanically inclined, own a few tools that are required and want to take the time to do so, you can inspect and service a number of items. For more information about doing it your- self, see Section 6.

o Whenever you have your Hyundai serviced, keep copies of the service records in your glovebox. This will help ensure that you can document that the required procedures have been performed to keep your warranties in effect. This is especially important when service is not performed by an authorized Hyundai dealer.

o If you choose to do your own maintenance and repairs, you may find it helpful to have an official Hyundai Shop Manual. A copy of this publication may be purchased at your Hyundai dealer's parts department.

VEHICLE MAINTENANCE REQUIREMENTS

F020A02Y-AAT SCHEDULED MAINTENANCE REQUIREMENTS

o Inspection should be performed any time a malfunction is experienced or suspected. o Receipts for all emission control system services should be retained to demonstrate compliance with conditions of the emissions system warranty.

o After 120 months or 150,000 miles (240,000
km), continue to follow the prescribed main- tenance intervals.

o For severe usage maintenance require-

ments, see page 5-6 of this section.

5 VEHICLE MAINTENANCE REQUIREMENTS

SCHEDULED MAINTENANCE

F030A01A-AAT The following maintenance services must be performed to ensure good emission control and performance. Keep receipts for all vehicle emission services to protect your warranty. Where both mileage and time are shown, the frequency of service is determined by whichever occurs first.

F030B01O-AAT R :Replace I : Inspect and, after Inspection, clean, adjust, repair or replace if necessary.

No.

DESCRIPTION

KILOMETERS X 1000

MILES X 1000

MONTHS

7.5

12

15

24

12

22.5

30

37.5

45

52.5

36

18

48

24

60

30

72

36

84

42

60

96

48

67.5

75

82.5

90

97.5

105

112.5

120

127.5

135

142.5

150

108

120

132

144

156

168

180

192

204

216

228

240

54

60

66

72

78

84

90

96

102

108

114

120

EMISSION CONTROL ITEMS

ENGINE OIL AND FILTER

FUEL FILTER

FUEL LINES, FUEL HOSES AND CONNECTIONS

VACUUM HOSES

CRANKCASE VENTILATION HOSE

VAPOR HOSE AND FUEL FILLER CAP

AIR CLEANER FILTER

SPARK PLUGS (PLATINUM COATED)

VEHICLE MAINTENANCE REQUIREMENTS

F030C05O-AAT R : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if necessary

No.

DESCRIPTION

MILES X 1000
KILOMETERS X 1000
MONTHS

GENERAL ITEMS DRIVE BELT

2.4 DOHC (ALT, W/PUMP)/3.5 V6(ALT, P/STR'G, A/CON) 2.7 V6 (ALT, P/STR'G, A/CON)

COOLANT TIMING BELT MANUAL TRANSAXLE OIL AUTOMATIC TRANSAXLE FLUID AND FILTER BRAKE FLUID BRAKE HOSES AND LINES REAR BRAKE DRUMS/LININGS, PARKING BRAKE BRAKE PADS, CALIPERS AND ROTORS EXHAUST PIPE AND MUFFLER SUSPENSION MOUNTING BOLTS STEERING GEAR BOX, LINKAGE & BOOTS / LOWER ARM BALL JOINT POWER STEERING PUMP, BELT AND HOSES DRIVESHAFTS AND BOOTS AIR CONDITIONING REFRIGERANT TRANSFER CASE OIL (4WD) REAR AXLE OIL (4WD) PROPELLAR SHAFT CLEAN, BOLT RETIGHTEN (4WD)

10
11
12

13
14
15
16
17
18

7.5
12

15
24
12

22.5
36
18

30
48
24

37.5
60
30

45
72
36

52.5
84
42

60
96
48

R*¹

67.5
108
54

75
120
60

82.5
132
66

90
144
72

97.5
156
78

105
168
84

112.5
180
90

See Note *2
See Note *3

120
192
96

R*¹

127.5
204
102

135
216
108

142.5
228
114

150
240
120

Note : *1. For california, this maintenance is recommended, but not required.

Inspect every 25,000 miles (40,000 km)and replace every 62,000 miles (100,000 km).

*2. *3. With LSD- Inspect every 25,000 miles (40,000 km) and replace every 50,000 miles (80,000 km)

Without LSD- lnspect every 25,000 miles (40,000 km)

5 VEHICLE MAINTENANCE REQUIREMENTS

MAINTENANCE UNDER SEVERE USAGE CONDITIONS

F040A02O-AAT The following items must be serviced more frequently on cars normally used under severe driving conditions. Refer to the chart below for the appropriate maintenance intervals.

R : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if necessary

MAINTENANCE ITEM

MAINTENANCE

OPERATION

MAINTENANCE

INTERVALS

DRIVING

CONDITION

ENGINE OIL AND FILTER AIR CLEANER FILTER SPARK PLUGS BRAKE PADS, CALIPERS AND ROTORS REAR BRAKE DRUMS/LININGS/PADS, PARKING BRAKE STEERING GEAR BOX, LINKAGE & BOOTS/ LOWER ARM BALL JOINT DRIVESHAFTS AND BOOTS MANUAL TRANSAXLE OIL AUTOMATIC TRANSAXLE FLUID AND FILTER TRANSFER CASE OIL (4WD) *1

REAR AXLE OIL (4WD) *1

With LSD Without LSD

EVERY 3,000 MILES (4,800 KM) OR 3 MONTHS MORE FREQUENTLY MORE FREQUENTLY MORE FREQUENTLY MORE FREQUENTLY

MORE FREQUENTLY

A, B, C, F, H C, E B, H C, D, G, H C, D, G, H

C, D, E, F, G

EVERY 7,500 MILES (12,000 KM) OR 6 MONTHS EVERY 60,000 MILES (96,000 KM) EVERY 30,000 MILES (48,000 KM) EVERY 25,000 MILES (40,000 KM) EVERY 25,000 MILES (40,000 KM) EVERY 50,000 MILES (80,000 KM)

C, E, F A, C, D, E, F, G, H, I, J A, C, E, F, G, H, I C, E, G, I

C, E, G, I

*1. Transfer case Oil and Rear Axle Oil should be changed anytime they have been submerged in water. SEVERE DRIVING CONDITIONS A - Repeated short distance driving B - Extensive idling C - Driving in dusty, rough roads D - Driving in areas using salt or other corrosive materials or in

above 90°F (32°C)

G - Driving in mountainous areas H - Towing a trailer J - Driving over 100 mph

very cold weather

E - Driving in sandy areas

F - More than 50% driving in heavy city traffic during hot weather

- Driving as a patrol car, taxi, other commercial use and vehicle towing

EXPLANATION OF SCHEDULED MAINTENANCE ITEMS

VEHICLE MAINTENANCE REQUIREMENTS

F060A01A-AAT

F060M01A-AAT o Engine Oil and Filter

The engine oil and filter should be changed at the intervals specified in the maintenance sched- ule. If the car is being driven in severe condi- tions, more frequent oil and filter changes are required.

F060C01A-AAT o Fuel Filter

A clogged filter can limit the speed at which the vehicle may be driven, damage the emission system and cause hard starting. If an exces- sive amount of foreign matter accumulates in the fuel tank, the filter may require replacement more frequently. After installing a new filter, run the engine for several minutes, and check for leaks at the connections. Fuel filters should be installed by trained technicians.

F060B01A-AAT o Drive Belts

F060F01O-AAT o Vacuum Hoses

Inspect all drive belts for evidence of cuts, cracks, excessive wear or oil saturation and replace if necessary. Drive belts should be checked periodically for proper tension and adjusted as necessary.

F060D01A-AAT o Fuel Lines, Fuel Hoses and Connec-

tions

Check the fuel lines, fuel hoses and connec- tions for leakage and damage. Have a trained technician replace any damaged or leaking parts immediately.

Inspect the surface of hoses for evidence of heat and/or mechanical damage. Hard and brittle rubber, cracking, tears, cuts, abrasions, and excessive swelling indicate deterioration. Particular attention should be paid to examine those hose surfaces nearest to high heat sources, such as the exhaust manifold. Inspect the hose routing to assure that the hoses do not come in contact with any heat source, sharp edges or moving component which might cause heat damage or mechanical wear. Inspect all hose connections, such as clamps and couplings, to make sure they are secure, and that no leaks are present. Hoses should be replaced immediately if there is any evidence of deterioration or damage.

5 VEHICLE MAINTENANCE REQUIREMENTS

F065F01O-AAT o Crankcase Ventilation Hose

F060H01A-AAT o Air Cleaner Filter

F070D01A-AAT o Manual Transaxle Oil

Inspect the surface of hose for evidence of heat and/or mechanical damage. Hard and brittle rubber, cracking, tears, cuts, abrasions, and excessive swelling indicate deterioration. Par- ticular attention should be paid to examine that hose surface nearest to high heat sources, such as the exhaust manifold. Inspect the hose routing to assure that the hose does not come in contact with any heat source, sharp edges or moving component which might cause heat damage or mechanical wear. In- spect all hose connections, such as clamps and couplings, to make sure they are secure, and that no leaks are present. Hose should be replaced immediately if there is any evidence of deterioration or damage.

F060G01A-AAT o Vapor Hose and Fuel Filler Cap

The vapor hose and fuel filler cap should be inspected at those intervals specified in the maintenance schedule. Make sure that a new vapor hose or fuel filler cap is correctly re- placed.

A Genuine Hyundai air cleaner filter is recom- mended when the filter is replaced.

Inspect the manual transaxle oil according to the maintenance schedule.

F060J01A-AAT o Spark Plugs

Make sure to install new spark plugs of the correct heat range.

F060E01A-AAT o Timing Belt

Inspect all parts related to the timing belt for damage and deformation. Replace any dam- aged parts immediately.

F070C01A-AAT o Coolant

NOTE: If the oil level is low, check for possible leaks before adding oil. Do not overfill.

F070E03A-AAT o Automatic Transaxle Fluid and Filter

The fluid level should be in the "HOT" range of the dipstick, after the engine and transaxle are at normal operating temperature. Check the automatic transaxle fluid level with the engine running and the transaxle in neutral, with the parking brake properly applied. Use GENUINE HYUNDAI ATF or DIAMOND ATF SP-III or SK ATF SP-III when adding or changing fluid.

The coolant should be changed at the intervals specified in the maintenance schedule.

F070F01A-AAT o Brake Hoses and Lines

Visually check for proper installation, chafing, cracks, deterioration and any leakage. Replace any deteriorated or damaged parts immedi- ately.

VEHICLE MAINTENANCE REQUIREMENTS

F070G02A-AAT o Brake Fluid

F070K01A-AAT o Exhaust Pipe and Muffler

Check brake fluid level in the brake fluid reser- voir. The level should be between "MIN" and "MAX" marks on the side of the reservoir. Use only hydraulic brake fluid conforming to DOT 3
or DOT 4.

Visually inspect the exhaust pipes, muffler and hangers for cracks, deterioration, or damage. Start the engine and listen carefully for any exhaust gas leakage. Tighten connections or replace parts as necessary.

F070H01O-AAT o Rear Brake Discs and Linings/

F070L01A-AAT o Suspension Mounting Bolts

Parking Brake

Check the rear brake discs and linings for scoring, burning, leaking fluid, broken parts, and excessive wear. Inspect the parking brake system including the parking brake lever and cables. For detailed service procedures, refer to the Shop Manual.

F070J01A-AAT o Brake Pads, Calipers and Rotors

Check the pads for excessive wear, discs for run out and wear, and calipers for fluid leakage.

Check the suspension connections for loose- ness or damage. Retighten to the specified torque.

F070M01A-AAT o Steering Gear Box, Linkage & Boots/

Lower Arm Ball Joint

With the vehicle stopped and engine off, check for excessive free-play in the steering wheel. Check the linkage for bends or damage. Check the dust boots and ball joints for deterioration, cracks, or damage. Replace any damaged parts.

F070N01A-AAT o Power Steering Pump, Belt and Hoses

Check the power steering pump and hoses for leakage and damage. Replace any damaged or leaking parts immediately. Inspect the power steering belt for evidence of cuts, cracks, ex- cessive wear, oiliness and proper tension. Replace or adjust it if necessary.

F070P01A-AAT o Driveshafts and Boots

Check the drive shafts, boots and clamps for cracks, deterioration, or damage. Replace any damaged parts and, if necessary, repack the grease.

F070Q01A-AAT o Air Conditioning Refrigerant

Check the air conditioning lines and connec- tions for leakage and damage. Check air con- ditioning performance according to the relevant shop manual if necessary.

DO-IT-YOURSELF MAINTENANCE

Engine Compartment .............................................................. 6-2
General Checks ....................................................................... 6-5
Checking the Engine Oil ........................................................ 6-6
Changing the Oil and Filter .................................................... 6-7
Checking and Changing the Engine Coolant .................... 6-8
Spark Plugs ........................................................................... 6-10
Changing the Air Cleaner Filter ......................................... 6-12
Checking the Transaxle Oil (Manual) .............................. 6-13
Checking the Transaxle Fluid (Automatic) ..................... 6-14
Checking the Brakes ........................................................... 6-16
Checking the Clutch Fluid .................................................. 6-17
Air Conditioning Care ........................................................... 6-18
Checking Drive Belts ........................................................... 6-20
Checking and Replacing Fuses ........................................ 6-21
Checking the Battery ........................................................... 6-22
Power Steering Fluid Level ................................................ 6-24
Replacement of Light Bulbs ............................................... 6-26
Bulb Wattage ......................................................................... 6-33
Fuse Panel Description ....................................................... 6-34

6 DO-IT-YOURSELF MAINTENANCE

ENGINE

COMPARTMENT

G010A01O-AAT (2.4 DOHC)