Download PDF Manual

24


60
37.5
36


80
50.0
48


100
62.5
60


120
75.0
72


140
87.5
84


160
100.0


96


180
112.5
108


200
125.0
120


Replace brake fluid Check parking brake adjustment Replace dust and pollen filter (if equipped) Check expiry date for TRK bottle (if equipped) Rotate tyres (Check tyre inflation and condition at least once per month)


Every 3 years (independent of distance)


Rotate tyres every 10,000 km (6,250 miles)


Visually inspect the following items:


Tie rod ends, steering gear box and boots Suspension components Driveshaft boots Brake hoses and lines (including ABS) All fluid levels and condition of fluids Exhaust system Fuel lines and connections


Every 10,000 km (6,250 miles) or 6 months



1 :


Refer to page


362


for replacement information under severe conditions.


CONTINUED


Maintenance


361


06/12/06 11:17:56 32SMR600_365


Maintenance Schedule for Diesel Models (Except EU)


NOTE: If you drive your vehicle under one or more of the following severe conditions, the following items must be serviced according to the maintenance schedule indicated as Severe.


Severe driving conditions: A:


Driving less than 8 km (5 miles) per trip, or in freezing temperatures, driving less than 16 km (10 miles) per trip. Driving in extremely hot [over 35°C (95°F)] conditions. Extensive idling or long periods of stop-and-go driving. Trailer towing, driving with a loaded roof rack, or driving in mountainous conditions. Driving on muddy, dusty, or de-iced roads.


B: C: D:


E:


Items


Condition


Engine oil and oil filter


A, B, C, D, E


Air cleaner element


Manual transmission fluid


D, E


B, D


362


Maintenance


06/12/06 11:18:03 32SMR600_366


Maintenance Record (Except EU)


Have your servicing dealer record all required maintenance below. Keep receipts for all work done on your vehicle.


20,000 km 12,500 Mi. (or 12 Mo.)


40,000 km 25,000 Mi. (or 24 Mo.)


60,000 km 37,500 Mi. (or 36 Mo.)


80,000 km 50,000 Mi. (or 48 Mo.)


100,000 km 62,500 Mi. (or 60 Mo.)


(Sign or Stamp)


Km (Mi.) or Month


Date


(Sign or Stamp)


Km (Mi.) or Month


Date


(Sign or Stamp)


Km (Mi.) or Month


Date


(Sign or Stamp)


Km (Mi.) or Month


Date


(Sign or Stamp)


Km (Mi.) or Month


Date


120,000 km 75,000 Mi. (or 72 Mo.)


140,000 km 87,500 Mi. (or 84 Mo.)


160,000 km 100,000 Mi. (or 96 Mo.)


180,000 km 112,500 Mi. (or 108 Mo.)


200,000 km 125,000 Mi. (or 120 Mo.)


(Sign or Stamp)


Km (Mi.) or Month


Date


(Sign or Stamp)


Km (Mi.) or Month


Date


(Sign or Stamp)


Km (Mi.) or Month


Date


(Sign or Stamp)


Km (Mi.) or Month


Date


(Sign or Stamp)


Km (Mi.) or Month


Date


Maintenance 363


06/12/06 11:18:06 32SMR600_367


Fluid Locations (Petrol models with manual transmission) 1.8 enginemodel


ENGINE OIL FILL CAP


BRAKE FLUID (Black cap)


WASHER FLUID (Blue cap)


CLUTCH FLUID (Light gray cap)


ENGINE OIL DIPSTICK (Orange handle)


RADIATOR CAP


ENGINE COOLANT RESERVOIR


Left-hand drive model is shown.


364


Maintenance


06/12/06 11:18:11 32SMR600_368


2.0 enginemodel(Type-R)


WASHER FLUID (Blue cap)


Fluid Locations (Petrol models with manual transmission)


ENGINE OIL FILL CAP


BRAKE FLUID (Black cap)


CLUTCH FLUID (Light gray cap)


ENGINE OIL DIPSTICK (Black handle)


Left-hand drive model is shown.


RADIATOR CAP


ENGINE COOLANT RESERVOIR


Maintenance


365


06/12/06 11:18:14 32SMR600_369


Fluid Locations (Petrol models with i-SHIFT) 1.8 enginemodel(i-shift)


ENGINE OIL FILL CAP


CLUTCH FLUID (Black cap)


BRAKE FLUID (Black cap)


WASHER FLUID (Blue cap)


ENGINE OIL DIPSTICK (Orange handle)


RADIATOR CAP


ENGINE COOLANT RESERVOIR


Left-hand drive model is shown.


366


Maintenance


Fluid Locations (Diesel models)


06/12/06 11:18:18 32SMR600_370


Dieselmodel


BRAKE FLUID (Black cap)


CLUTCH FLUID (Light gray cap)


EXPANSION TANK


WASHER FLUID (Blue cap)


ENGINE OIL FILL CAP


Right-hand drive model is shown.


ENGINE OIL DIPSTICK (Orange handle)


Maintenance


367


06/12/06 11:18:25 32SMR600_371


Adding Engine Oil (Petrol models)


Except Type-R


Type-R


ENGINE OIL FILL CAP Unscrew and remove the engine oil fill cap on the valve cover. Pour in the oil slowly and carefully so you do not spill any. Clean up any spills immediately. Spilled oil could damage components in the engine compartment.


ENGINE OIL FILL CAP Reinstall the engine oil fill cap, and tighten it securely. Let the engine warm up and turn off the engine, let it sit for approximately 3 minutes, then check the oil level on the engine oil dipstick. Do not fill above the upper mark; you could damage the engine.


368


Maintenance


Recommended Engine Oil Europeanmodels Oil is a major contributor to your engine’s performance and longevity. Always use a premium-grade detergent oil. It is highly recommended that you use genuine Honda Motor Oil, ‘‘ACEA A1/B1,’’ ‘‘ACEA A3/B3,’’ or ‘‘ACEA A5/B5’’ in your vehicle for as long as you own it.


06/12/06 11:18:33 32SMR600_372


You can select the proper SAE/ ACEA viscosity oil for your vehicle according to this chart:


Ambient Temperature



: Except Type-R


This oil is formulated to help your engine use less fuel.


Adding Engine Oil (Petrol models)


ExceptforEuropeanmodels Oil is a major contributor to your engine’s performance and longevity. Always use a premium-grade deter- gent oil. It is highly recommended that you use genuine Honda Motor Oil in your vehicle for as long as you own it.


You can select the proper SAE viscosity oil for your vehicle according to this chart:


Always use an API service SL or higher grade fuel-efficient oil. This oil is formulated to help your engine use less fuel.


Engine Oil Additives Your vehicle does not require any oil additives. Additives may adversely affect your engine’s or transmission’s performance and durability.


Ambient Temperature


CONTINUED


Maintenance 369


06/12/06 11:18:42 32SMR600_373


Adding Engine Oil (Diesel models)


ENGINE OIL FILL CAP


Unscrew and remove the engine oil fill cap on the valve cover. Pour in the oil slowly and carefully so you do not spill any. Clean up any spills immediately. Spilled oil could damage components in the engine compartment.


370


Maintenance


You can select the proper ACEA/ SAE viscosity oil for your vehicle according to this chart:


Ambient Temperature


NOTE: 0W-30 oil is formulated to improve fuel economy.


Reinstall the engine oil fill cap, and tighten it securely. Let the engine warm up and turn off the engine, let it sit for approximately 3 minutes, then check the oil level on the engine oil dipstick. Do not fill above the upper mark; you could damage the engine.


Recommended Engine Oil Always use a synthetic motor oil that meets the ACEA specifications, and is the proper weight as shown in the following chart. When using synthetic oil, you must follow the oil and filter change intervals given in the maintenance schedule.


OnVehicleswithoutDPF It is highly recommended that you use genuine Honda Motor Oil or 0W-30 synthetic motor oil meeting the minimum specification: ‘‘ACEA A1/B1,’’ ‘‘ACEA A3/B3,’’ or ‘‘ACEA A5/B5.’’


Adding Engine Oil (Diesel models)


NOTE: 0W-30 oil is formulated to improve fuel economy.


Engine Oil Additives Your vehicle does not require any oil additives. Additives may adversely affect your engine’s or transmission’s performance and durability.


06/12/06 11:18:48 32SMR600_374


OnVehicleswithDPFonly It is highly recommended that you use genuine Honda Motor Oil or 0W-30 synthetic motor oil meeting the minimum specification: ‘‘ACEA C2’’ or ‘‘ACEA C3.’’ You can select the proper ACEA/ SAE viscosity oil for your vehicle according to this chart:


Ambient Temperature


Maintenance 371


06/12/06 11:18:55 32SMR600_375


Engine Coolant (Petrol models)


Adding Engine Coolant


Petrol models


Always use genuine Honda All Season Antifreeze/Coolant Type 2. This coolant is pre-mixed with 50
percent antifreeze and 50 percent water. Never add straight antifreeze or plain water.


The cooling system contains many aluminium components that can corrode if an improper antifreeze is used. Some antifreeze, even though labelled as safe for aluminium parts, may not provide adequate protection.


If the reserve tank is completely empty, you should also check the coolant level in the radiator.


Removing the radiator cap while the engine is hot can cause the coolant to spray out, seriously scalding you.


Always let the engine and radiator cool down before removing the radiator cap.


RESERVE TANK


If the coolant level in the reserve tank is at or below the MIN line, add coolant to bring it up to the MAX line. Inspect the cooling system for leaks.


372


Maintenance


06/12/06 11:19:04 32SMR600_376


Petrol models


RADIATOR CAP


1.


Make sure the engine and radiator are cool.


2.


Relieve any pressure in the cooling system by turning the radiator cap anticlockwise, without pressing down.


3.


Remove the radiator cap by pushing down and turning anticlockwise.


Engine Coolant (Petrol models)


4.


The coolant level should be up to the base of the filler neck. Add coolant if it is low.


Pour the coolant slowly and carefully so you do not spill any. Clean up any spills immediately; it could damage components in the engine compartment.


5.


Put the radiator cap back on, and tighten it fully.


RESERVE TANK


6.


Pour coolant into the reserve tank. Fill it to halfway between the MAX and MIN marks. Put the cap back on the reserve tank.


Do not add any rust inhibitors or other additives to your vehicle’s cooling system. They may not be compatible with the coolant or engine components.


Maintenance 373


06/12/06 11:19:11 32SMR600_377


Engine Coolant (Diesel models)


Always use genuine Honda All Season Antifreeze/Coolant Type 2. This coolant is pre-mixed with 50
percent antifreeze and 50 percent water. Never add straight antifreeze or plain water.


The cooling system contains many aluminium components that can corrode if an improper antifreeze is used. Some antifreeze, even though labelled as safe for aluminium parts, may not provide adequate protection.


Removing the expansion tank cap while the engine is hot can cause the coolant to spray out, seriously scalding you.


Always let the engine and radiator cool down before removing the expansion tank cap.


Adding Engine Coolant


EXPANSION TANK


MAX LINE


MIN LINE


If the coolant level in the expansion tank is at or below the MIN line, add coolant to bring it up to the MAX line. Inspect the cooling system for leaks.


374


Maintenance


06/12/06 11:19:19 32SMR600_378


CAP


Engine Coolant (Diesel models)


5.


Put the expansion tank cap back on, and tighten it fully.


Do not add any rust inhibitors or other additives to your vehicle’s cooling system. They may not be compatible with the coolant or engine components.


1.


Make sure the engine and radiator are cool.


2.


Loosen the expansion tank cap by turning it 1/8 turn anticlockwise. This will relieve any remaining pressure in the cooling system.


3.


Remove the expansion tank cap by pushing down and turning anticlockwise.


MAX LINE


4.


The coolant level should be up to the MAX line. Add coolant if it is low.


Pour the coolant slowly and carefully so you do not spill any. Clean up any spills immediately; it could damage components in the engine compartment.


Maintenance 375


06/12/06 11:19:28 32SMR600_379


Windscreen Washers


Petrol models


Diesel models


Check the fluid level in the windscreen washer reservoir at least monthly during normal use.


Check the reservoir’s fluid level as follows:


1.


Unfasten the reservoir cap.


2.


Pull up the cap until the tube is fully exposed.


3.


Check the fluid trace on the tube. If the fluid level is low, fill the reservoir with windscreen washer fluid.


Fill the reservoir with a good-quality windscreen washer fluid. This increases the cleaning capability and prevents freezing in cold weather.


376


Maintenance


When you refill the reservoir, clean the edges of the windscreen wiper blades with windscreen washer fluid on a clean cloth. This will help to condition them.


Do not use engine antifreeze or a vinegar/water solution in the windscreen washer reservoir. Antifreeze can damage your vehicle’s paint, while a vinegar/water solution can damage the windscreen washer pump. Use only commercially- available windscreen washer fluid.


06/12/06 11:19:34 32SMR600_380


Manual Transmission Fluid


Onvehicleswithmanual transmission The transmission should be drained and refilled with new fluid according to the time and distance recommendations in the maintenance schedule.


Always use genuine Honda Manual Transmission Fluid (MTF). If it is not available, you may use an API service SJ or higher grade motor oil with a viscosity of SAE 10W-30 or 10W-40 as a temporary replacement. However, motor oil does not contain the proper additives, and continued use can cause stiffer shifting. Replace as soon as it is convenient.


Onvehicleswithi-SHIFT The transmission should be drained and refilled with new fluid according to the time and distance recommendations in the maintenance schedule.


Always use genuine Honda MTF-3
(Manual Transmission Fluid-3). If it is not available, you may use an API service SJ or higher grade motor oil with a viscosity of SAE 0W-30 or 0W- 40 as a temporary replacement. However, motor oil does not contain the proper additives, and continued use can cause stiffer shifting. Replace as soon as it is convenient.


Maintenance 377


06/12/06 11:19:44 32SMR600_381


Brake and Clutch Fluid


Check the fluid level in the reservoirs monthly.


Brake fluid reservoir Clutch fluid reservoir


You will also see the symbol ‘‘ or this symbol with a ‘‘BRAKE FLUID LOW’’ message on the multi- information display when the brake fluid level is low.


,’’


Replace the brake fluid according to the recommendation in the maintenance schedule.


Always use genuine Honda Brake Fluid or an equivalent from a sealed container that is marked DOT3 or DOT4 only. Brake fluid marked DOT5 is not compatible with your vehicle’s braking system.


378


Maintenance


Brake System


Petrol models


Diesel models


MIN


MAX


Manual transmission model is shown. The fluid level should be between the MIN and MAX marks on the side of the reservoir. If the level is at or below the MIN mark, your brake system needs attention. Have the brake system inspected for leaks or worn brake pads.


MAX


MIN


The brake fluid reservoir consists of the two parts: primary and secondary reservoirs. The secondary reservoir is behind the primary reservoir. MAX mark is on the primary reservoir, and MIN is on the secondary.


06/12/06 11:19:51 32SMR600_382


Brake and Clutch Fluid


Clutch System


Petrol models with manual transmission


Petrol models with i-Shift transmission


Diesel models


MAX


MIN


MAX


MIN


The fluid level should be between the MIN and MAX marks on the side of the reservoir. If it is not, add brake fluid to bring it up to that level. Use the same fluid specified for the brake system.


A low fluid level can indicate a leak in the clutch system. Have this system inspected as soon as possible.


MAX


MIN


Maintenance 379


06/12/06 11:20:01 32SMR600_383


Air Cleaner Element (Petrol models)


The air cleaner element should be replaced according to the time and distance recommendations in the maintenance schedule.


Cleaning Onvehicleswithdrytypeaircleaner element The air cleaner element should also be cleaned according to the maintenance schedule.


Clean the air cleaner element by blowing compressed air through it in the opposite direction to normal air flow. If you do not have access to compressed air (such as a service station), ask your dealer to do this service.


Follow the replacement procedure for removal and reinstallation.


Replacement (Petrol models except Type-R)


CLIPS


Except Type-R The air cleaner element is inside the air cleaner housing in the engine compartment.


To replace it:


1.


Unsnap the four hold-down clips and remove the air cleaner housing cover.


380


Maintenance


06/12/06 11:20:12 32SMR600_384


AIR CLEANER ELEMENT


HOLDER


Air Cleaner Element (Petrol models)


Replacement (Type-R model)


Except Type-R Remove the old air cleaner 2. element.


Except Type-R Connect the air intake tube to the 5. air cleaner housing cover.


3.


Carefully clean the inside of the air cleaner housing with a damp rag.


6.


Reinstall the air cleaner housing cover, and snap the four hold- down clips back into place.


4.


Place the new air cleaner element in the air cleaner housing.


Type-R


CLIP


To replace it:


DETENT


1.


Unsnap the three holding-clips and pull up the front of the air cleaner housing cover.


Make sure to free two detents of the air cleaner housing cover from their holders.


CONTINUED


Maintenance


381


06/12/06 11:20:20 32SMR600_385


Air Cleaner Element (Petrol models)


Type-R


AIR CLEANER ELEMENT


Type-R


5.


Reinstall the air cleaner housing cover, and snap the three holding- clips securely.


Make sure all detents are secured in their holders.


2.


Remove the old air cleaner element.


3.


Carefully clean the inside of the air cleaner housing with a damp rag.


4.


Place the new air cleaner element in the air cleaner housing.


382


Maintenance


06/12/06 11:20:30 32SMR600_386


Air Cleaner Element (Diesel models)


The air cleaner element should be replaced according to the time and distance recommendations in the maintenance schedule.


Follow the replacement procedure for removal and reinstallation.


Replacement (Diesel models)


CLIPS


The air cleaner element is inside the air cleaner housing in the engine compartment. To replace it:


1.


Unsnap the three holding-clips and pull up the front of the air cleaner housing cover.


2.


Remove the old air cleaner element.


AIR CLEANER ELEMENT 3. Carefully clean the inside of the air cleaner housing with a damp rag.


4.


Place the new air cleaner element in the air cleaner housing.


5.


Reinstall the air cleaner housing cover, and snap the three holding- clips securely.


Maintenance 383


06/12/06 11:20:39 32SMR600_387


Fuel Filter


The fuel filter should be replaced according to the time and distance recommendations in the mainte- nance schedule.


It is recommended to replace the fuel filter every 40,000 km (25,000
miles), or 2 years (Except EU, Australia and New Zealand) if the fuel is suspected to be contaminated. In a high dust environment, the filter may become clogged sooner.


Have a qualified technician change the fuel filter. Since the fuel system is under pressure, fuel can spray out and create a hazard if all fuel line connections are not handled correctly.


384


Maintenance


Draining Water (Diesel models only) You will see the symbol ‘‘ the symbol with a ‘‘WATER IN FUEL FILTER’’ message on the multi-information display when water stays in the fuel system. Contact your dealer as soon as possible (see page


,’’ or


109


).


OnEuropeanmodels The fuel filter should be drained of water according to the time and distance recommendations in the maintenance schedule.


After the vehicle has been stored for an extended period, the engine may not start. If water stays in the fuel system, you will see the symbol on the multi-information display when you turn the ignition switch to the ON (II) position. This may also be caused by air in the fuel system. In this case, follow the procedure for Priming the Fuel System page


(see


421


).


06/12/06 11:20:44 32SMR600_388


Check the operation of your vehicle’s exterior lights at least once a month. A burned out bulb can make the condition of your vehicle unsafe reducing your vehicle’s visibility and the ability to signal your intentions to other drivers.


HIGH BEAM HEADLIGHT


Lights


POSITION LIGHT


LOW BEAM HEADLIGHT


SIDE TURN SIGNAL LIGHT *


FRONT TURN SIGNAL LIGHT


FRONT FOG LIGHT *


* *


1: 2:


If equipped Replacement of these bulbs should be done by your dealer.


Maintenance 385


06/12/06 11:20:56 32SMR600_389


Lights


REAR FOG LIGHT


1, 3
* *


HIGH-MOUNT BRAKE LIGHT *


STOP/TAIL-LIGHT


REAR FOG LIGHT


1, 4
* *


TURN SIGNAL


STOP/ TAIL-LIGHT


BACK-UP LIGHT


Left-hand drive type is shown.


LICENCE PLATE LIGHTS


* * * *


1: 2: 3: 4:


Rear fog light is installed on the driver’s side only. Replacement of these bulbs should be done by your dealer. Type-R model Except Type-R


386


Maintenance


Check the following:


Headlights (low and high beam) Position lights Tail-lights Brake lights Turn signals Side turn signals Back-up lights Hazard light function Licence plate lights High-mount brake light Front fog lights (for some models) Rear fog light


If you find any bulbs are burned out, replace them as soon as possible. Refer to the chart on page to determine what type of replacement bulb is needed.


492


06/12/06 11:21:06 32SMR600_390


Headlight Aiming The headlights were properly aimed when your vehicle was new. If you regularly carry heavy items in the luggage area or pull a trailer, readjustment may be required. Adjustments should be done by your dealer or other qualified technician.


The vertical angle of the headlights can be adjusted. For more information, see page 146


(Forsometypes) Onvehicleswithhighvoltagedischarge typelowbeamheadlights Your vehicle is equipped with an automatic headlight adjusting system that adjusts the vertical angle of the headlights (low beam) automatically. Refer to page more information.


146


for


Lights


Headlights with High Voltage Discharge Tubes (For some types) The low beam headlight bulbs are a type of high voltage discharge tube. High voltage can remain in the circuit even with the light switch off and the key removed. Because of this, you should not attempt to examine or change a low beam headlight bulb yourself. If a low beam headlight bulb fails, take the vehicle to your dealer to have it replaced.


Replacing a Headlight Bulb Your vehicle has halogen headlight bulbs. When replacing a bulb, handle it by its base, and protect the glass from contact with your skin or hard objects. If you touch the glass, clean it with denatured alcohol and a clean cloth.


Halogen headlight bulbs get very hot when lit. Oil, perspiration, or a scratch on the glass can cause the bulb to overheat and shatter.


Maintenance 387


06/12/06 11:21:15 32SMR600_391


Lights


HighBeamHeadlights (Petrolmodels)


BULB


1.


Open the bonnet.


2.


Remove the cover on the back of the headlight assembly by turning it anticlockwise.


CONNECTOR


3.


4.


Remove the electrical connector from the bulb by pulling the connector straight back.


Unclip the end of the hold-down wire from its slot. Pivot it out of the way, and remove the bulb.


388


Maintenance


5.


6.


7.


Insert the new bulb into the hole, making sure the tabs are in their slots. Pivot the hold-down wire back in place, and clip the end into the slot.


Push the electrical connector onto the new bulb. Make sure it is connected securely.


Reinstall the cover over the back of the headlight assembly and turn it clockwise to lock it in place.


8.


Turn on the headlights to test the new bulb.


06/12/06 11:21:25 32SMR600_392


LowBeamHeadlights (Petrolmodels)


Lights


COVER


Type-R


Front



SECONDARY AIR DUCT Open the bonnet. 1.


To change a bulb on the left side, remove the cable from the clip and undo the two fasteners from the secondary air intake cover by pulling the centre of each fastener. Remove the cover, then remove the upper part of the secondary air duct.


SECONDARY AIR DUCT


COVER


(Type-R) To change a bulb on the left side, remove the upper part of the secondary air duct.


2.


Remove the cover on the back of the headlight assembly by turning it anticlockwise.


CONTINUED


Maintenance 389


06/12/06 11:21:36 32SMR600_393


Lights


5.


6.


7.


Insert the new bulb into the hole, making sure the tabs are in their slots. Pivot the hold-down wire back in place, and clip the end into the slot.


Push the electrical connector onto the new bulb. Make sure it is connected securely.


Reinstall the cover over the back of the headlight assembly and turn it clockwise to lock in place. Make sure it is right side up; it is marked ‘‘TOP.’’


8.


Turn on the headlights to test the new bulb.


9.


Reinstall the secondary air intake duct securely, then put the cover back in place. Reinstall the two fasteners and secure them by pushing on the heads until they lock, and put the cable back in place.


BULB


CONNECTOR


3.


4.


Remove the electrical connector from the bulb by pulling the connector straight back.


Unclip the end of the hold-down wire from its slot. Pivot it out of the way, and remove the bulb.


390


Maintenance


HighBeamHeadlights (Dieselmodels)


1.


Open the bonnet.


To change a bulb on the left side, remove the nut on the battery stay, then push the battery toward the windscreen to obtain enough working space.


06/12/06 11:21:44 32SMR600_394


Lights


WASHER FLUID RESERVOIR CAP


OVER FLOW TUBE


EXPANSION TANK


COVER


COOLANT TUBES


To change a bulb on the right side, remove the upper part of the washer fluid reservoir by pulling it straight out.


Remove the coolant tubes from the two clips and the over flow tube from the expansion tank, then remove the expansion tank from its holder by pushing the tab and pulling the tank straight up.


Make sure the engine and radiator are cool.


2.


Remove the cover on the back of the headlight assembly by turning it anticlockwise.


CONTINUED


Maintenance 391


06/12/06 11:21:52 32SMR600_395


Lights


BULB


CONNECTOR


3.


4.


Remove the electrical connector from the bulb by pulling the connector straight back.


Unclip the end of the hold-down wire from its slot. Pivot it out of the way, and remove the bulb.


392


Maintenance


5.


6.


7.


Insert the new bulb into the hole, making sure the tabs are in their slots. Pivot the hold-down wire back in place, and clip the end into the slot.


Push the electrical connector onto the new bulb. Make sure it is connected securely.


Reinstall the cover over the back of the headlight assembly and turn it clockwise to lock it in place.


8.


Turn on the headlights to test the new bulb.


9.


Ontheleftside Put the battery back to its original position, reinstall the nut on the stay and tighten it securely.


Ontherightside Reinstall the expansion tank on its holder, then put the coolant tubes back in place. Reinstall the over flow tube to the expansion tank securely. Put the upper part of the washer fluid reservoir back in place.


06/12/06 11:22:03 32SMR600_396


LowBeamHeadlights (Dieselmodels)


Front



Lights


BULB


1.


Open the bonnet.


To change a bulb on the left side, remove the nut on the battery stay, then push the battery toward the windscreen to obtain enough working space.


COVER


2.


Remove the cover on the back of the headlight assembly by turning it anticlockwise.


CONNECTOR


3.


4.


Remove the electrical connector from the bulb by pulling the connector straight back.


Unclip the end of the hold-down wire from its slot. Pivot it out of the way, and remove the bulb.


CONTINUED


Maintenance


393


06/12/06 11:22:12 32SMR600_397


Lights


5.


6.


7.


Insert the new bulb into the hole, making sure the tabs are in their slots. Pivot the hold-down wire back in place, and clip the end into the slot.


Replacing a Front Position Light Bulb A front position light bulb is located underneath the high beam headlight bulb under the cover.


Push the electrical connector onto the new bulb. Make sure it is connected securely.


Reinstall the cover over the back of the headlight assembly and turn it clockwise to lock in place. Make sure it is right side up; it is marked ‘‘TOP.’’


1.


Open the bonnet.


OnDieselmodels To change a left side bulb, obtain working space by moving the battery toward the windscreen (see page


390


).


8.


Turn on the headlights to test the new bulb.


9.


Ontheleftside Put the battery back to its original position, reinstall the nut on the stay and tighten it securely.


394


Maintenance


COVER


2.


Remove the cover on the back of the headlight assembly by turning it anticlockwise.


06/12/06 11:22:23 32SMR600_398


5.


6.


Insert the new bulb into the headlight assembly. Make sure it is on all the way.


Reinstall the cover over the back of the headlight assembly and turn it clockwise to lock in place. Make sure it is right side up; it is marked ‘‘TOP.’’


7.


Turn on the lights to make sure the new bulb is working.


8.


Ontheleftside Put the battery back to its original position, reinstall the nut on the stay and tighten it securely.


BULB


SOCKET


3.


4.


Remove the socket from the headlight assembly by turning it one-quarter turn anticlockwise.


Pull the bulb straight out of its socket. Push the new bulb straight into the socket until it bottoms.


Lights


Replacing a Front Turn Signal Light Bulb


HOLDING CLIPS


1.


2.


To change the left side bulb, start the engine, turn the steering wheel all the way to the right, and turn off the engine. To change the right side bulb, turn the steering wheel to the left.


Use a flat-tipped screwdriver to remove the two holding clips from the inner fender.


CONTINUED


Maintenance


395


06/12/06 11:22:32 32SMR600_399


Lights


SOCKET


BULB


3.


Pull the inner fender cover away from the fender and bumper.


4.


Remove the socket from the headlight assembly by turning it one-quarter turn anticlockwise.


396


Maintenance


5.


6.


Remove the bulb from the socket by pushing it in and turning the bulb anticlockwise until it unlocks.


Replacing Rear Bulbs (In Fenders)


Insert the socket back into the headlight assembly. Turn it clockwise to lock it in place.


7.


Turn on the lights to make sure the new bulb is working.


8.


Put the inner fender in place. Install the two holding clips. Lock each clip in place by pushing on the centre.


COVER


1.


Open the tailgate. Place a cloth on the edge of the cover. Remove it by carefully prying on the edge with a flat-tipped screwdriver.


06/12/06 11:22:42 32SMR600_400


BOLTS


2.


Use a wrench to remove the two mounting bolts.


3.


Pull the light assembly out of the rear pillar.


Lights


5.


6.


7.


Remove the socket for that bulb by turning it one-quarter turn anticlockwise.


Pull the bulb straight out of its socket. Push the new bulb straight into the socket until it bottoms.


Reinstall the socket into the light assembly by turning it clockwise until it locks.


8.


Turn on the lights to make sure the new bulb is working.


4.


Determine which of the two bulbs is burned out: stop/tail-light or turn signal light.


9.


Reinstall the light assembly into place, then tighten the mounting bolts securely.


10.


Align the tabs on the cover with the holes in the body. Slide the cover on to the rear pillar and reinstall it security.


Maintenance 397


06/12/06 11:22:51 32SMR600_401


Lights


Replacing Rear Bulbs (in Tailgate)


Type-R


COVER


1.


Open the tailgate. Place a cloth on the edge of the cover on the back of the tailgate. Remove it by carefully prying on the edge with a flat-tipped screwdriver.


Except Type-R


2.


Determine which of the four or three bulbs is burned out: stop/ tail-light, back-up light, licence plate light or rear fog light (on the driver’s side only).


3.


Remove the socket by turning it one-quarter turn anticlockwise.


398


Maintenance


06/12/06 11:23:00 32SMR600_402


4.


5.


Pull the bulb straight out of its socket. Push the new bulb straight into the socket until it bottoms.


Reinstall the socket into the light assembly by turning it clockwise until it locks.


6.


Turn on the lights to make sure the new bulb is working.


7.


Reinstall the cover into tailgate.


Replacing a Front Fog Light Bulb (For some types) Your vehicle uses halogen light bulbs. When replacing a bulb, handle it by its plastic case, and protect the glass from contact with your skin or hard objects. If you touch the glass, clean it with denatured alcohol and a clean cloth.


Halogen light bulbs get very hot when lit. Oil, perspiration, or a scratch on the glass can cause the bulb to overheat and shatter.


Lights


BOLT


1.


Remove the bolt with a wrench.


2.


Pull the fog light assembly from the bumper carefully, while pushing the light assembly outward.


CONTINUED


Maintenance


399


5.


6.


Insert the new bulb into the hole and turn it one-quarter turn clockwise to lock it in place.


Push the electrical connector back onto the bulb. Make sure it is on all the way.


7.


Turn on the front fog lights to test the new bulb.


8.


Align the tab on the light assembly to the bumper, and reinstall the fog light assembly, then tighten the screw securely.


06/12/06 11:23:08 32SMR600_403


Lights


BULB


CONNECTOR


3.


Remove the electrical connector from the bulb by squeezing the connector to unlock the tab, then slide the connector off the bulb.


4.


Remove the bulb by turning it approximately one-quarter turn anticlockwise.


400


Maintenance


06/12/06 11:23:17 32SMR600_404


Replacing Bulbs in the Interior Lights The ceiling lights and vanity mirror lights come apart the same way, but they do not use the same type of bulbs.


FRONT CEILING LIGHT


Lights


BULBS


1.


Remove the front housing on the front ceiling light by carefully prying on the edge of it with a fingernail file or a small flat-tip screwdriver.


Front ceiling light: Pry on the edge of the front housing.


Rear ceiling light: Pry on the side edge of the lens in the middle.


Vanity mirror light: Pry on the upper edge of the lens.


CONTINUED


Maintenance


401


06/12/06 11:23:25 32SMR600_405


Lights


REAR CEILING LIGHT


BULB


VANITY MIRROR LIGHT


BULB


2.


Remove the bulb by pulling it straight out of its holder.


3.


Push the new bulb into the holder. Snap the lens or the housing back in place.


402


Maintenance


Replacing the Luggage Area Light Bulb


1.


Open the tailgate.


Put a cloth on the front edge of the light assembly. Remove the light assembly by using a small flat-tipped screwdriver to pry carefully on the front edge of the assembly.


06/12/06 11:23:33 32SMR600_406


PLASTIC COVER


BULB


Lights


5.


6.


Put the cover back in place and install the electrical connector securely.


Put the light assembly back into the hole, rear side first. Push on the front side until it snaps into place.


CONNECTOR


2.


Remove the electrical connector from the light assembly by pulling it out.


3.


Remove the plastic cover by pivoting it upward.


4.


Pull the bulb straight out of the holder. Push the new bulb straight into the holder until it bottoms.


Maintenance 403


06/12/06 11:23:40 32SMR600_407


Lights


Replacing a Glove Box Light Bulb


1.


Open the glove box. Place a cloth and pry the plastic lens carefully with a small flat-tipped screwdriver.


3.


Pull the bulb straight out of its holder. Install the new bulb straight into the holder until it bottoms.


BULB


CONNECTOR


2.


Remove the light assembly by pulling it down.


4.


Turn on the position lights to make sure the new bulb is working.


5.


Put the light assembly back in place, then close the glove box.


404


Maintenance


06/12/06 11:23:47 32SMR600_408


AIR CONDITIONING CONDENSER


Air Conditioning System (For some types)


Periodically check the engine’s radiator and air conditioning condenser for leaves, insects, and dirt stuck to the front surface. These block the air flow and reduce cooling efficiency. Use a light spray from a hose or a soft brush to remove them.


If the air conditioning does not get as cold as before, have your dealer check the system. Recharge the system with Refrigerant HFC-134a (R-134a).


Your vehicle’s air conditioning is a sealed system. Any major maintenance, such as recharging, should be done by a qualified technician. You can do a couple of things to make sure the air conditioning works efficiently.


The condenser and radiator fins bend easily. Only use a low-pressure spray or soft-bristle brush to clean them.


Run the air conditioning at least once a week during the cold weather months. Run it for at least 10
minutes while you are driving at a steady speed with the engine at normal operating temperature. This circulates the lubricating oil con- tained in the refrigerant.


Whenever you have the air conditioning system serviced, make sure the service facility uses a refrigerant recycling system. This system captures the refrigerant for reuse. Releasing refrigerant into the atmosphere can damage the environment.


Maintenance 405


06/12/06 11:23:55 32SMR600_409


Dust and Pollen Filter (For some types)


Replacement The dust and pollen filter is under the dashboard on the passenger’s side of the front of the centre console. To replace it:


1.


To access the filter, open the passenger’s door.


CLIPS


UNDER COVER


2.


Remove the under cover from the lower part of the dashboard carefully.


This filter removes the dust and pollen that is brought in from the outside through the climate control system.


This filter should be replaced during scheduled maintenance. On EU, Australian, and New Zealand models, refer to the maintenance schedule in the separate service information booklet that came with your vehicle. On other models, see the maintenance schedules in this owner’s manual.


The dust and pollen filter should be replaced at short intervals if you drive primarily in urban areas that have high concentrations of soot in the air from industry and diesel- powered vehicles. Replace it more often if airflow from the climate control system becomes less than usual.


406


Maintenance


06/12/06 11:24:03 32SMR600_410


Dust and Pollen Filter (For some types)


DUST AND POLLEN FILTER


TAB


COVER


3.


To remove the cover, pull it toward you with the tab while taking it out of its hinges (the upper side first).


4.


Put your fingers in both side slits on the housing, grasp the filter, then pull it out.


5.

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