1997 GMC Sierra Owners Manual

a spare fuse, you can “borrow” one that has the same amperage. Just pick some feature of your vehicle that you can get along without -- like the radio or cigarette lighter -- and use its fuse, if it is the correct amperage. Replace it as soon as you can.

Instrument Panel Fuse Block

The fuse block access door is on the driver’s side edge of the instrument panel. Pull off the cover to access the fuse block.

You can remove fuses with a fuse extractor. The fuse extractor is mounted to the fuse block access door. To remove fuses if you don’t have a fuse extractor, hold the end of the fuse between your thumb and index finger and pull straight out. You may have spare fuses located behind the fuse block access door. These can be used to replace a bad fuse. However, make sure it is of the correct amperage.

6-7 1

FuseEircuit

Breaker

0 3

0 4

D 0 7 U13 OiQ

Stop/TCC Switch, Buzzer, CHMSL, Hazard Lamps, Stoplamps Transfer Case Courtesy Lamps, Cargo Lamp, Glove Box Lamp, DomeReading Lamps, Vanity Mirrors, Power Mirrors

10 11 12

13

14

FusdCircuit Breaker Usage

6-72

Usage Instrument Cluster, DRL Relay, Lamp Switch, Keyless Entry, Low Coolant Module, Illuminated Entry Module, DRAC (Diesel Engine) Not Used Cruise Control Auxiliary Power Outlet Air Bag System License Lamp, Parking Lamps, Taillamps, Roof Marker Lamps, Tailgate Lamps, Front Sidemarkers, Fog Lamp Relay, Door Switch Illumination, Fender Lamps, Headlamp Switch Illumination Air Bag System Wiper Motor, Washer Pump A/C, A/C Blower, High Blower Relay Power Amp, Cigarette Lighter, Door Lock Relay, Power Lumbar Seat 4WD Indicator, Cluster, Comfort Controls, Instrument Switches, Radio Illumination, Chime Module

FuseKircuit

Breaker

15 16

17 18 19 20

21 22 23 24

Usage DRL Relay, Fog Lamp Relay Front and Rear Turn Signals, Back-up Lamps, BTSI Solenoid Radio (Ignition) LCWALNCM, ABS, Cruise Control Radio (Battery) PRNDL, Automatic Transmission, Speedometer, Check Gages Warning Light Variable Effort Steering Not Used Not Used Front Axle, 4WD Indicator Lamp, TP2 Relay (Gasoline Engine) Power Door Lock, Six-Way Power Seat, Keyless Entry Module Power Windows

Underhood Fusemelay Center

The underhood fusehelay center is located in the rear of the engine compartment near the brake fluid reservoir. Move the retainer clips for the cover to access the fuse block. You can remove fuses with a fuse extractor. The fuse extractor is mounted to the interior fuse block. To remove fuses if you don’t have a fuse extractor, hold the end of the fuse between your thumb and index finger and pull straight out.

Name FUEL SOL GLOW PLUG HORN AUX FAN ECM- 1 N C ENG- 1

LIGHTING

BATT IGN-A IGN-B ABS BLOWER STOP/HAZ

Usage Fuel Solenoid (Diesel Engine) Glow plugs (Diesel Engine) Horn, Underhood Lamps Auxiliary Fan Injectors, PCMNCM Air Conditioning lgnition Switch, EGR, Canister Purge, EVRV Idle Coast Solenoid, Heated 02, Fuel Heater (Diesel Engine), Water Sensor (Diesel Engine) Headlamp and Panel Dimmer Switch, Fog and Courtesy Fuses Battery, Fuse Block Busbar Ignition Switch Ignition Switch Anti-Lock Brake Module Hi Blower Relay Stoplamps

Name ECM-B RR DEFOG IGN-E

Usage Fuel Pump, PCMNCM Rear Window Defogger Auxiliary Fan Relay Coil, A/C Compressor Relay, Hot Fuel Module, Dual Tanks

6-74

Headlamps

Replacement Bulbs Exterior Lamps Quantity Number Sealed Beam Composite Low-Beam Headlamps Composite High-Beam Headlamps Front Marker Lamp Front Parking and Turn Lamp Rear Parking Lamp Rear Stop and Turn Lamp Back-up Lamp Fender Marker Lamp Roof Marker Lamp License Plate Lamp Center High-Mounted Stoplamp Underhood Lamp Underhood Reel Lamp

Interior Lamps Dome Lamps Reading Lamps Door Courtesy Lamps Four- W heel- Drive Indicator Four-Wheel-Drive Shift Lever Instrument Panel Compartment Lamp Ashtray Lamp Sunshade Vanity Mirror

Quantity

Number 21 1-2 211-2 194 194

194

194

194 74

H6054 9006

9005

194

2357NA

3057 3057

3156 194 194 194 92 1

93 232

Capacities and Specifications Please refer to “Recommended Fluids and Lubricants” in the Index for more information. Engine “VORTEC” 4300 “VORTEC” 5000 “VORTEC” 5700 “VORTEC” 7400

Type V6 V8 V8 V8

VIN Code

0.060 inches (1.52 mm) 0.060 inches (1.52 mm) 0.060 inches (1.52 mm) 0.060 inches (1.52 mm)

Spark Plug Gap

Wheels and Tires Model C 1500 K 1500 and C/K 2500 C/K 2500 (w/C6P) C/K 3500 (Single Rear Wheels) C/K 3500 (Dual Rear Wheels) C 3500 HD Front C 3500 HD Rear Tire Pressure

Description 5 bolts (14mm) 6 bolts (14mm) 8 bolts (14mm) 8 bolts (14mm) 8 bolts (14mm) 5 bolts (5/8 in.) 10 bolts (5/8 in.)

Torque

140 lb-ft (190 N-m) 140 lb-ft ( 190 Nam) 140 lb-ft ( 190 N-m) 140 lb-ft ( 190 N-m) 140 lb-ft ( 190 N-m) 175 lb-ft (240 N-m) 175 lb-ft (240 N-m)

See the CertificatiodTire label on the rear edge of the driver’s door or the incomplete vehicle document in the cab.

6-76

Normal Maintenance Replacement Parts Replacement part numbers listed in this section are based on the latest information available at the time of printing, and are subject to change. If a part listed in this manual is not the same as the part used in your vehicle when it was built, or if you have any questions, please contact your GM truck dealer. These specifications are for information only. If you have any questions, see the service manual for the chassis or refer to the body manufacturer's publications. VIN Code Oil Filter* Air Cleaner Filter* PCV Valve* Spark Plugs* Fuel Filter* Wiper Blades** Wiper Blade Type Wiper Blade Length

PF1218T A 1300C CV796C 41 -932 GF626 22154886 Trico 18 inches (45.0 cm)

PF1218 A 1300C cv774c 4 1-932 GF626 22154886 Trico 18 inches (45.0 cm)

PF1218T A 1300C CV796C 4 1-932 GF626 22154886 Trico 18 inches (45.0 cm)

PF52 A 1 300C CV746C 4 1-932 GF626 22 154886 Trico 18 inches (45.0 cm)

*AC part number **GM part number ?Use a PF52 oil filter if your vehicle has four-wheel drive.

6-77

Quantity 26 gallons (98 L) 34 gallons (128 L) 34 gallons (128 L) 22 gallons (83 L) 18 gallons (68 L) 22 gallons (83 L) 18 gallons (68 L)

Fuel Tank Capacity (Approximate) Type Short Bed Long Bed Standard Crew Cab Chassis-Cab Side Tank Chassis-Cab Rear Tank 3500 HD Models Side Tank 3500 HD Models Rear Tank Air Conditioning Refrigerants Not all air conditioning refrigerants are the same. If the air conditioning system in your vehicle needs refrigerant, be sure the proper refrigerant is used. If you’re not sure, ask your GM dealer. See the refrigerant charge label under the hood for information regarding refrigerant capacity.

VIN

Quantity 13 quarts (12.3 L) 17.5 quarts (16.6 L) 17.5 quarts (16.6 L) 25 quarts (23.5 L) 28.5 quarts (27 L)

Cooling System Capacity (Approximate) After refill, the level must be rechecked. See “Cooling System” in the Index. Engine “VORTEC” 4300 “VORTEC” 5000 “VORTEC” 5700 “VORTEC” 7400 “VORTEC” 7400 w/3500 HD Crankcase Capacity (Approximate) After refill, the level must be rechecked. See “Engine Oil” in the Index. Engine “VORTEC” 4300 “VORTEC” 5000 “VORTEC” 5700” “VORTEC” 7400*

Quantity with Filter? 4.5 quarts (4.3 L) 5 quarts (4.8 L) 5 quarts (4.8 L) 7 quarts (6.5 L)

VIN

?Oil filter should be changed at every oil change. *Add one additional quart (.946 L) for C-3500 HD Models.

6-78

-

Section 7 Maintenance Schedule

This section covers the maintenance required for your vehicle. Your vehicle needs these services to retain its safety, dependability and emission control performance.

7-2 7-4 7-7 7-3 1

Introduction Part A: Scheduled Maintenance Services Short Trip/City Maintenance Schedule Long Trip/City Maintenance Schedule

7-45 7-49 7-5 1 7-54

?art B: Owner Checks and Services ?art C: Periodic Maintenance Inspections ?art D: Recommended Fluids and Lubricants

'art E: Maintenance Record

Introduction Your Vehicle and the Environment Proper vehicle maintenance not only helps to keep your vehicle in good working condition, but also helps the environment. All recommended maintenance procedures are important. Improper vehicle maintenance can even affect the quality of the air we breathe. Improper fluid levels or the wrong tire inflation can increase the level of emissions from your vehicle. To help protect our environment, and to keep your vehicle in good condition, please maintain your vehicle properly.

RECOMMENDED I

IMPORTANT: KEEP ENGINE OIL AT THE PROPER

LEVEL AND CHANGE AS

Have you purchased the GM Protection Plan? The Plan supplements your new vehicle warranties. See your Warranty and Owner Assistance booklet, or your GM dealer for details.

7-2

How This Section is Organized The remainder of this section is divided into five parts: “Part A: Scheduled Maintenance Services” shows what to have done and how often. Some of these services can be complex, so unless you are technically qualified and have the necessary equipment, you should let your dealer’s service department or another qualified service center do these jobs.

Performing maintenance work on a vehicle can be dangerous. In trying to do some jobs, you can be seriously injured. Do your own maintenance work only if you have the required know-how and the proper tools and equipment for the job. If you have any doubt, have a qualified technician do the work.

If you are skilled enough to do some work on your vehicle, you will probably want to get the service information GM publishes. See “Service and Owner Publications” in the Index.

“Part B: Owner Checks and Services” tells you what should be checked and when. It also explains what you can easily do to help keep your vehicle in good condition. “Part C: Periodic Maintenance Inspections” explains important inspections that your GM dealer’s service department or another qualified service center should perform. “Part D: Recommended Fluids and Lubricants” lists some products GM recommends to help keep your vehicle properly maintained. These products, or their equivalents, should be used whether you do the work yourself or have it done. “Part E: Maintenance Record” provides a place for you to record the maintenance performed on your vehicle. Whenever any maintenance is performed, be sure to write it down in this part. This will help you determine when your next maintenance should be done. In addition, it is a good idea to keep your maintenance receipts. They may be needed to qualify your vehicle for warranty repairs.

Part A: Scheduled Maintenance Services Using Your Maintenance Schedule We at General Motors want to help you keep your vehicle in good working condition. But we don’t know exactly how you’ll drive it. You may drive very short distances only a few times a week. Or you may drive long distances all the time in very hot, dusty weather. You may use your vehicle in making deliveries. Or you may drive it to work, to do errands or in many other ways. their GM Because of all the different ways people use vehicles, maintenance needs vary. You may even need more frequent checks and replacements than you’ll find in the schedules in this section. So please read this section and note how you drive. If you have any questions on how to keep your vehicle in good condition, see your GM dealer. This part tells you the maintenance services you should have done and when you should schedule them. If you go to your dealer for your service needs, you’ll know that GM-trained and supported service people will perform the work using genuine GM parts. The proper fluids and lubricants to use are listed in Part D. Make sure whoever services your vehicle uses these. All

7-4

parts should be replaced and all necessary repairs done before you or anyone else drives the vehicle. These schedules are for vehicles that:

carry passengers and cargo within recommended limits. You will find these limits on your vehicle’s Certificatioflire label. See “Loading Your Vehicle” in the Index. are driven on reasonable road surfaces within legal driving limits. are driven off-road in the recommended manner. See “Off-Road Driving With Your Four-Wheel-Drive Vehicle’’ in the Index. use the recommended fuel. See “Fuel” in the Index.

Selecting the Right Schedule First you’ll need to decide which of the two schedules is right for your vehicle. Here’s how to decide which schedule to follow: Gasoline engine vehicles and diesel engine vehicles have different maintenance requirements. If you have a diesel engine, follow a schedule designated for diesel engine vehicles only. See the Diesel Engine Supplement for diesel engine maintenance schedules.

Maintenance Schedule Short Trip/City Definition -- Gasoline Engines Follow the Short TripKity Maintenance Schedule if any one of these conditions is true for your vehicle:

Most trips are less than 5 to 10 miles (8 to 16 km). This is particularly important when outside temperatures are below freezing. Most trips include extensive idling (such as frequent driving in stop-and-go traffic). You operate your vehicle in dusty areas or off-road frequently. You frequently tow a trailer. If the vehicle is used for delivery service, police, taxi or other commercial application.

One of the reasons you should follow this schedule if you operate your vehicle under any of these conditions is that these conditions cause engine oil to break down soonel: Short Trip/City Intervals -- Gasoline Engines Every 3,000 Miles (5 000 km): Engine Oil and Filter Change (or 3 months, whichever occurs first). Chassis Lubrication (or 3 months, whichever occurs first). Drive Axle Service (or 3 months, whichever occurs fmt).

Short Trip/City Intervals -- Gasoline Engines Every 6,000 Miles (10 000 km): Tire Rotation. Every 15,000 Miles (25 000 km): Shields and

Underhood Insulation Inspection (GVWR above 8,500 lbs. only). Front Wheel Bearing Repack (2WD only) (or at each brake relining, whichever occurs first). Every 30,000 Miles (50 000 km): Fuel Filter Replacement. Every 50,000 Miles (83 000 km): Automatic

Transmission Service (vehicles over 8600 GVWR or driven under severe conditions only).

Every 60,000 Miles (100 000 km): Engine Accessory

Drive Belt Inspection. Fuel Tank, Cap and Lines Inspection. Exhaust Gas Recirculation System Inspection. Evaporative Control System Inspection. Every 100,000 Miles (166 000 km): Spark Plug Wire

Inspection. Spark Plug Replacement. Positive Crankcase Ventilation (PCV) Valve Inspection.

Every 150,000 Miles (240 000 km): Cooling System

Service (or every 60 months, whichever occurs first).

These intervals only summarize maintenance services. Be sure to follow the complete maintenance schedule on the following pages.

Maintenance Schedule

Follow this maintenance schedule only if none of the conditions from the Short Trip/City Maintenance Schedule is true. Da not use this schedule if the vehicle is used for trailer towing, driven in a dusty area or used off paved roads. Use the Short Trip/City schedule for these conditions. Driving a vehicle with afully warmed engine under highway conditions causes engine oil to break down slower:

Every 7,500 Miles (12 500 km): Engine Oil and Filter Change (or every 12 months, whichever occurs first). Chassis Lubrication (or every 12 months, whichever occurs first). Drive Axle Service. Tire Rotation.

Every 15,000 Miles (25 OOO km): Shields and

Underhood Insulation Inspection (GVWR above 8,500 lbs. only).

7-6

I 1 Long Trip/Highway Intervals -- Gasoline Engines Every 30,000 Miles (50 000 km): Fuel Filter

~~~

~~

Replacement. Front Wheel Bearing Repack (2WD only) (or at each brake relining, whichever occurs fiist).

Every 50,000 Miles (83 000 km): Automatic

Transmission Service (vehicles over 8600 GVWR or driven under severe conditions only).

Every 60,000 Miles (100 000 km): Engine Accessory

Drive Belt Inspection. Fuel Tank, Cap and Lines Inspection. Exhaust Gas Recirculation System Inspection. Evaporative Control System Inspection. Every 100,000 Miles (166 000 km): Spark Plug Wire

Inspection. Spark Plug Replacement. Positive Crankcase Ventilation (PCV) Valve Inspection.

Every 150,000 Miles (240 000 km): Cooling System

Service (or every 60 months, whichever occurs first).

These intervals only summarize maintenance services. Be sure to follow the complete maintenance schedule on the following pages.

Short TripKity Maintenance Schedule =- Gasoline Engines

The services shown in this schedule up to 100,000 miles (166 000 km) should be performed after 100,000 miles (166 000 km) at the same intervals. The services shown at 150,000 miles (240 000 km) should be performed at the same interval after 150,000 miles (240 000 km). See “Owner Checks and Services” and “Periodic Maintenance Inspections” following. Footnotes

The U.S. Environmental Protection Agency or the

California Air Resources Board has determined that the failure to perform this maintenance item will not nullify the emission warranty or limit recall liability prior to the completion of the vehicle’s useful life. We, however, urge that all recommended maintenance services be performed at the indicated intervals and the maintenance be recorded.

# Lubricate the front suspension, kingpin bushings, steering linkage, transmission shift linkage, transfer case shift linkage, parking brake cable guides, rear driveline center splines, front axle propshaft splines and brake pedal springs. Ball joints and kingpin bushings should not be lubricated unless their temperature is 10°F (- 12°C) or higher, or they could be damaged. + A good time to check your brakes is during tire rotation. See “Brake System Inspection’’ under “Periodic Maintenance Inspection” in Part C of this schedule.

Short TripKity Maintenance Schedule -- Gasoline Engines

** Drive axle service (see “Recommended Fluids and Lubricants” in the Index for proper lubricant to use):

Locking Differential -- Drain fluid and refill at first engine oil change. At subsequent oil changes, check fluid level and add fluid as needed. If driving in dusty areas or towing a trailer, drain fluid and refill every 15,000 miles (25 000 km). Standard Differential -- Check fluid level and add fluid as needed at every oil change. If driving in dusty areas or towing a trailer, drain fluid and refill every 15,000 miles (25 000 km). More frequent lubrication may be required for heavy-duty or off-road use. 3500 HD Models with applications requiring extreme overloadtrailer towing conditions and high-speed (above 45 mph or 70 km/h) conditions for extended periods of time must have the drive axle fluid changed every 30,000 miles (50 OOO km). See “Recommended Fluids and Lubricants” in this section.

3,000 Miles (5 000 km) 0 Change engine oil and filter (or every

3 months, whichever occurs first). An Emission Control Service.

0 Lubricate chassis components (or every

3 months, whichever occurs first). (See footnote #.)

0 Check readfront axle fluid level and add fluid as needed. Check constant velocity joints and axle seals for leaking. (See footnote **.)

DATE ACTUAL MILEAGE SERVICED

BY:

1 Short Trip/City Maintenance Schedule =- Gasoline Engines I 6,000 Miles (10 000 km)

Change engine oil and filter (or every 3 months, whichever occurs first). An Emission Control Service.

0 Lubricate chassis components (or every

3 months, whichever occurs first). (See footnote #.)

0 Check readfront axle fluid level and add fluid

as needed. Check constant velocity joints and axle seals for leaking. (See footnote **.) Rotate tires. See “Tire Inspection and Rotation” in the Index for proper rotation pattern and additional information. (See footnote +.)

9,000 Miles (15 000 km) 0 Change engine oil and filter (or every

3 months, whichever occurs first). An Emission Control Service.

0 Lubricate chassis components (or every

3 months, whichever occurs first). (See footnote #.)

0 Check readfront axle fluid level and add fluid as needed. Check constant velocity joints and axle seals for leaking. (See footnote **.)

DATE

ACTUAL MILEAGE

SERVICED BY:

7-9

Short TripKity Maintenance Schedule -- Gasoline Engines 12,000 Miles (20 000 km) 0 Change engine oil and filter (or every

15,000 Miles (25 000 km) 0 Change engine oil and filter (or every

3 months, whichever occurs first). An Emission Control Service.

0 Lubricate chassis components (or every

3 months, whichever occurs first). (See footnote #.)

0 Check readfront axle fluid level and add fluid

as needed. Check constant velocity joints and axle seals for leaking. (See footnote **.) 0 Rotate tires. See “Tire Inspection and

Rotation” in the Index for proper rotation pattern and additional information. (See footnote +.)

3 months, whichever occurs first). An Emission Control Service.

0 Lubricate chassis components (or every

3 months, whichever occurs first). (See footnote #.).

0 Check readfront axle fluid level and add fluid as needed. Check constant velocity joints and axle seals for leaking. (See footnote **.)

7-10

I Short TripKity Maintenance Schedule -- Gasoline Engines I

0 For Two-Wheel-Drive vehicles only: Clean and repack the front wheel bearings (or at each brake relining, whichever occurs first). 0 Vehicles With GVWR Above 8,500 lbs.

Only: Inspect shields and underhood insulation for damage or looseness. Adjust or replace as required. This is a Noise Emission Control Service. Applicable only to vehicles sold in the United States.

I DATE

ACTUAL

MILEAGE

SERVICED

18,000 Miles (30 000 km) 0 Change engine oil and filter (or every

3 months, whichever occurs first). An Emission Control Service.

0 Lubricate chassis components (or every

3 months, whichever occurs first). (See footnote #.)

0 Check readfront axle fluid level and add fluid as needed. Check constant velocity joints and axle seals for leaking. (See footnote ** .) 0 Rotate tires. See “Tire Inspection and

Rotation” in the Index for proper rotation pattern and additional information. (See footnote +.)

B Y

DATE

ACTUAL MILEAGE

SERVICED BY:

7-11

Short TripKity Maintenance Schedule -- Gasoline Engines 21,000 Miles (35 000 km) 0 Change engine oil and filter (or every

24,000 Miles (40 000 km) 0 Change engine oil and filter (or every

3 months, whichever occurs first). An Emission Control Service.

0 Lubricate chassis components (or every

3 months, whichever occurs first). (See footnote #.)

0 Check readfront axle fluid level and add fluid as needed. Check constant velocity joints and axle seals for leaking. (See footnote **.)

I DATE

I ACTUAL MILEAGE

SERVICED BY:^

7-12

3 months, whichever occurs first). An Emission Control Service.

0 Lubricate chassis components (or every

3 months, whichever occurs first). (See footnote #.)

0 Check readfront axle fluid level and add fluid

as needed. Check constant velocity joints and axle seals for leaking. (See footnote **.) I7 Rotate tires. See “Tire Inspection and

Rotation” in the Index for proper rotation pattern and additional information. (See footnote +.)

I DATE

I ACTUAL MILEAGE

(SERVICED BY:^

1 Short Trip/City Maintenance Schedule -- Gasoline Engines I 27.000 Miles (45 000 km) 0 Change engine oil and filter (or every

30,000 Miles (50 000 km) 0 Change engine oil and filter (or every

3 months, whichever occurs first). An Emission Control Service. Lubricate chassis components (or every 3 months, whichever occurs first). (See footnote #.)

0 Check readfront axle fluid level and add fluid as needed. Check constant velocity joints and axle seals for leaking. (See footnote **.)

DATE

ACTUAL MILEAGE

SERVICED BY:

3 months, whichever occurs first). An Emission Control Service.

0 Lubricate chassis components (or every

3 months, whichever occurs first). (See footnote #.)

0 Check readfront axle fluid level and add fluid as needed. Check constant velocity joints and axle seals for leaking. (See footnote **.)

0 For Two-Wheel-Drive vehicles only: Clean and repack the front wheel bearings (or at each brake relining, whichever occurs first). 0 Replace fuel filter. An Emission Control Service.

(See footnote?.)

(Continued)

u 4 4

I

I Short Trip/City Maintenance’schedule == Gasoline Engines I 30,000 Mikes (50 000 km) (Continued) 0 Vehicles With GVWR Above 8,5.00 lbs.

33,000 Miles (55 000 km) 0 Change engine oil and filter (or every

Only: Inspect shields and underhood insulation for damage or looseness. Adjust or replace as required. This is a Noise Emission Control Sewice. .Applicable only tu vehicles sold in the United States.

0 Rotate tires. See “Tire Inspection and

Rotation” in the Index for proper rotation pattern and additional information. (See footnote +.)

3 months, whichever occurs first). An Emission Control Sewice. Lubricate chassis components (or every 3 months, whichever occurs first). (See footnote #.)

0 Check readfront axle fluid level and add fluid as needed. Check constant velocity joints and axle seals for leaking. (See footnote **.)

DATE

ACTUAL MILEAGE

SERVLCED BY:

7-14

Short TripKity Maintenance Schedule -- Gasoline Engines 36,000 Miles (60 000 km) 0 Change engine oil and filter (or every

39,000 Miles (65 000 km) 0 Change engine oil and filter (or every

3 months, whichever occurs first). An Emission Control Service.

0 Lubricate chassis components (or every

3 months, whichever occurs first). (See footnote #.)

c3 Rotate tires. See “Tire Inspection and

Rotation” in the Index for proper rotation pattern and additional information. (See footnote +.)

0 Check readfront axle fluid level and add fluid

as needed. Check constant velocity joints and axle seals for leaking. (See footnote **.)

3 months, whichever occurs first). An Emission Control Service.

0 Lubricate chassis components (or every

3 months, whichever occurs first). (See footnote #.)

0 Check readfront axle fluid level and add fluid as needed. Check constant velocity joints and axle seals for leaking. (See footnote **.)

DATE

ACTUAL MILEAGE

SERVICED B Y

7-15

Short TriplCity Maintenance Schedule -- Gasoline Engines 42,000 Miles (70 000 km) 0 Change engine oil and filter (or every

45,000 Miles (75 000 km) 0 Change engine oil and filter (or every

3 months, whichever occurs first). An Emission Control Service.

0 Lubricate chassis components (or every

3 months, whichever occurs first). (See footnote #.)

0 Check readfront axle fluid level and add fluid as needed. Check constant velocity joints and axle seals for leaking. (See footnote ** .)

3 months, whichever occurs first). An Emission Control Service.

0 Lubricate chassis components (or every

3 months, whichever occurs first). (See footnote #.)

0 Check readfiont axle fluid level and add fluid

as needed. Check constant velocity joints and axle seals for leaking. (See footnote **.) 0 Rotate tires. See “Tire Inspection and

Rotation” in the Index for proper rotation pattern and additional information. (See footnote +.)

DATE ACTUAL MILEAGE SERVICED

B Y

7-16

I Short TripKity Maintenance Schedule -= Gasoline Engines I

0 For Two-Wheel-Drive vehicles only: Clean and repack the front wheel bearings (or at each brake relining, whichever occurs first). 0 Vehicles With GVWR Above 8,500 lbs.

Only: Inspect shields and underhood insulation for damage or looseness. Adjust or replace as required. This is a Noise Emission Control Service. Applicable only to vehicles sold in the United States.

DATE

ACTUAL MILEAGE SERVICED BY:

48,000 Miles (80 000 km) 0 Change engine oil and filter (or every

3 months, whichever occurs first). An Emission Control Service.

0 Lubricate chassis components (or every

3 months, whichever occurs first). (See footnote #.)

0 Check readfiont axle fluid level and add fluid as needed. Check constant velocity joints and axle seals for leaking. (See footnote **.) 0 Rotate tires. See “Tire Inspection and

Rotation’’ in the Index for proper rotation pattern and additional information. (See footnote +.) I DATE

SERVICED

MILEAGE

ACTUAL

BY:

7-17

Short TripKity Maintenance Schedule -- Gasoline Engines 50,000 Miles (83 000 km) 0 Change automatic transmission fluid

and filter if the vehicle’s GVWR is over 8600 lbs. or if the vehicle is mainly driven under one or more of these conditions: - In heavy city traffic where the outside

temperature regularly reaches 90 O F (32°C) or higher.

- In hilly or mountainous terrain.

7-18

- When doing frequent trailer towing. - Uses such as found in taxi, police or

delivery service.

lf you do not use your vehicle under any of these conditions, the fluid and filter do not require changing. Manual transmission fluid doesn’t require change.

I DATE

I ACTUAL MILEAGE

ISERVICED

BY:)

I Short TripKity Maintenance Schedule -= Gasoline Engines I 51,000 Miles (85 000 km) 0 Change engine oil and filter (or every

54,000 Miles (90 000 km) 0 Change engine oil and filter (or every

3 months, whichever occurs first). An Emission Control Service.

0 Lubricate chassis components (or every

3 months, whichever occurs first). (See footnote #.)

0 Check readfront axle fluid level and add fluid as needed. Check constant velocity joints and axle seals for leaking. (See footnote **.)

3 months, whichever occurs first). An Emission Control Service.

0 Lubricate chassis components (or every

3 months, whichever occurs first). (See footnote #.)

0 Check readfront axle fluid level and add fluid

as needed. Check constant velocity joints and axle seals for leaking. (See footnote **.) Rotate tires. See “Tire Inspection and Rotation” in the Index for proper rotation pattern and additional information. (See footnote +.)

I DATE

I ACTUALMILEAGE

ISERVICEDBY:

7-19

I Short Trip/City Maintenance Schedule -- Gasoline Engines I 57,000 Miles (95 000 km) 0 Change engine oil and filter (or every

60,000 Miles (100 000 km) 0 Change engine oil and filter (or every

3 months, whichever occurs first). An Emission Control Service.

0 Lubricate chassis components (or every

3 months, whichever occurs first). (See footnote #.)

0 Check readfront axle fluid level and add fluid as needed. Check constant velocity joints and axle seals for leaking. (See footnote **.)

0 For Two-Wheel-Drive vehicles only: Clean and repack the front wheel bearings (or at each brake relining, whichever occurs first).

3 months, whichever occurs first). An Emission Control Service.

0 Lubricate chassis components (or every

3 months, whichever occurs first). (See footnote #.)

0 Check readfront axle fluid level and add fluid as needed. Check constant velocity joints and axle seals for leaking. (See footnote * * .)

DATE

ACTUAL MILEAGE SERVICED

B Y

7-20

I Short TripKity Maintenance Schedule == Gasoline Engines 1

0 Vehicles With GVWR Above 8,500 lbs.

Only: Inspect shields and underhood insulation for damage or looseness. Adjust or replace as required. This is a Noise Emission Control Service. Applicable only to vehicles sold in the United States.

0 Inspect engine accessory drive belt. 0 Replace fuel filter. An Emission Control Service.

An Emission Control Service.

(See footnote?.) Conduct Exhaust Gas Recirculation (EGR) system inspection as described in the service manual. An Emission Control Service. (See footnote?.)

0 Conduct evaporative control system

inspection, Check all fuel and vapor lines and hoses for proper hook-up, routing and

condition. Check that the purge valve works properly (if equipped). Replace as needed. An Emission Control Service. (See footnote ?.) 0 Inspect fuel tank, cap and lines for damage

or leaks. Inspect fuel cap gasket for any damage. Replace parts as needed. An Emission Control Service. (See footnote?.) Rotate tires. See “Tire Inspection and Rotation” in the Index for proper rotation pattern and additional information. (See footnote +.)

DATE

ACTUAL MILEAGE

SERVICED BY:

7-21

I Short TripKity Maintenance Schedule -- Gasoline Engines I 63,000 Miles (105 000 km) 0 Change engine oil and filter (or every

66,000 Miles (110 000 km) 0 Change engine oil and filter (or every

3 months, whichever occurs first). An Emission Control Service.

Cl Lubricate chassis components (or every

3 months, whichever occurs first). (See footnote #.)

I7 Check readfront axle fluid level and add fluid as needed. Check constant velocity joints and axle seals for leaking. (See footnote * *.)

3 months, whichever occurs first). An Emission Control Service.

0 Lubricate chassis components (or every

3 months, whichever occurs first). (See footnote #.)

0 Check readfront axle fluid level and add fluid as needed. Check constant velocity joints and axle seals for leakmg. (See footnote ** .) 0 Rotate tires. See “Tire Inspection and

Rotation” in the Index for proper rotation pattern and additional information. (See footnote +.)

I SERVICED BY.

DATE ACTUAL MILEAGE SERVICED

BY.

DATE ACTUAL

MILEAGE

I Short Trip/City Maintenance Schedule -- Gasoline Engines l 69,000 Miles (115 000 km) 0 Change engine oil and filter (or every

72,000 Miles (120 000 km) 0 Change engine oil and filter (or every

3 months, whichever occurs first). An Emission Control Service.

0 Lubricate chassis components (or every

3 months, whichever occurs first). (See footnote #.)

[7 Check readfront axle fluid level and add fluid as needed. Check constant velocity joints and axle seals for leaking. (See footnote **.)

ACTUAL MILEAGE 3 SERVICED BY:

I DATE

3 months, whichever occurs first). An Emission Control Service.

0 Lubricate chassis components (or every

3 months, whichever occurs first). (See footnote #.)

0 Check readfront axle fluid level and add fluid as needed. Check constant velocity joints and axle seals for leaking. (See footnote **.) 0 Rotate tires. See “Tire Inspection and

Rotation’’ in the Index for proper rotation pattern and additional information. (See footnote +.) ISERVICED

I ACTUALMILEAGE

BY:

7-23

I Short Trip/City Maintenance Schedule -- Gasoline Engines I 75,000 Miles (125 000 km) 0 Change engine oil and filter (or every

3 months, whichever occurs first). An Emission Control Service.

0 Lubricate chassis components (or every

3 months, whichever occurs first). (See footnote #.)

0 For Two-Wheel-Drive vehicles only: Clean and repack the front wheel bearings (or at each brake relining, whichever occurs first).

0 Check readfront axle fluid level and add fluid as needed. Check constant velocity joints and axle seals for leaking. (See footnote **.)

0 Vehicles With GVWR Above 8,500 lbs.

Only: Inspect shields and underhood insulation for damage or looseness. Adjust or replace as required. This is a Noise Emission Control Service. Applicable only to vehicles sold in the United States.

7-24

I Short Trip/City Maintenance Schedule =- Gasoline Engines I 78,000 Miles (130 000 km) 17 Change engine oil and filter (or every

81,000 Miles (135 000 km) 0 Change engine oil and filter (or every

3 months, whichever occurs first). An Emission Control Service.

I7 Lubricate chassis components (or every

3 months, whichever occurs first). (See footnote #.)

0 Check readfront axle fluid level and add fluid as needed. Check constant velocity joints and axle seals for leaking. (See footnote **.) 0 Rotate tires. See “Tire Inspection and

Rotation” in the Index for proper rotation pattern and additional information. (See footnote +.)

3 months, whichever occurs first). An Emission Control Service.

0 Lubricate chassis components (or every

3 months, whichever occurs first). (See footnote #.)

0 Check readfront axle fluid level and add fluid as needed. Check constant velocity joints and axle seals for leaking. (See footnote **.)

DATE

ACTUAL MILEAGE SERVICED

B Y

7-25

Short TripKity Maintenance Schedule -= Gasoline Engines 84,000 Miles (140 000 km)

Change engine oil and filter (or every 3 months, whichever occurs first). An Emission Control Service.

0 Lubricate chassis components (or every

3 months, whichever occurs first). (See footnote #.)

0 Check readfront axle fluid level and add fluid as needed. Check constant velocity joints and axle seals for leaking. (See footnote **.) Rotate tires. See “Tire Inspection and Rotation” in the Index for proper rotation pattern and additional information. (See footnote +.)

87,000 Miles (145 000 km) 0 Change engine oil and filter (or every

3 months, whichever occurs first). An Emission Control Service. Lubricate chassis components (or every 3 months, whichever occurs first). (See footnote #.)

0 Check readfront axle fluid level and add fluid as needed. Check constant velocity joints and axle seals for leaking. (See footnote * *.)

DATE ACTUAL MILEAGE SERVICED

B Y

7-26

I Short TripKity Maintenance Schedule == Gasoline Engines I 90,000 Miles (150 000 km) 0 Change engine oil and filter (or every

3 months, whichever occurs first). An Emission Control Service.

0 Lubricate chassis components (or every

3 months, whichever occurs first). (See footnote #.)

0 Check readfront axle fluid level and add fluid as needed. Check constant velocity joints and axle seals for leaking. (See footnote **.)

Cl For Two-Wheel-Drive vehicles only: Clean and repack the front wheel bearings (or at each brake relining, whichever occurs first). 0 Replace fuel filter. An Emission Control Service.

(See footnote?.)

0 Rotate tires. See “Tire Inspection and

Rotation” in the Index for proper rotation pattern and additional information. (See footnote +.)

0 Vehicles With GVWR Above 8,500 lbs.

Only: Inspect shields and underhood insulation for damage or looseness. Adjust or replace as required. This is a Noise Emission Control Service. Applicable only to vehicles sold in the United States.

DATE

ACTUAL MILEAGE

SERVICED B Y

7-27

Short TripKity Maintenance Schedule -- Gasoline Engines 93,000 Miles (155 000 km) 0 Change engine oil and filter (or every

96,000 Miles (160 000 km) 0 Change engine oil and filter (or every

3 months, whichever occurs first). An Emission Control Service.

0 Lubricate chassis components (or every

3 months, whichever occurs first). (See footnote #.)

0 Check readfront axle fluid level and add fluid as needed. Check constant velocity joints and axle seals for leaking. (See footnote **.)

DATE ACTUAL MILEAGE SERVICED

BY

7-28

3 months, whichever occurs first). An Emission Control Service.

0 Lubricate chassis components (or every

3 months, whichever occurs first). (See footnote #.)

0 Check readfront axle fluid level and add fluid

as needed. Check constant velocity joints and axle seals for leaking. (See footnote **.) 0 Rotate tires. See “Tire Inspection and

Rotation” in the Index for proper rotation pattern and additional information. (See footnote +.) ISERVICED

I ACTUAL MILEAGE

I DATE

BYJ

. ...

I Short Trip/City Maintenance Schedule -- Gasoline Engines [ 99,000 Miles (145 000 km) 0 Change engine oil and filter (or every

3 months, whichever occurs first). An Emission Control Service. Lubricate chassis components (or every 3 months, whichever occurs first). (See footnote #.)

0 Check readfront axle fluid level and add fluid as needed. Check constant velocity joints and axle seals for leaking. (See footnote **.)

100,000 Miles (144 000 km) 0 Inspect spark plug wires. An Emission Control Service. 0 Replace spark plugs. 0 Change automatic transmission fluid

An Emission Control Service.

and filter if the vehicle’s GVWR is over 8600 lbs. or if the vehicle is mainly driven under one or more of these conditions: - In heavy city traffic where the outside

temperature regularly reaches 9OoF (32°C) or higher.

- In hilly or mountainous terrain.

(Continued) 7-29

Short TripKity Maintenance Schedule =- Gasoline Engines 100,000 Miles (166 000 km) (Continued) - When doing frequent trailer towing. - Uses such as found in taxi, police or

150,000 Miles (240 000 km) 0 Drain, flush and refill cooling system (or every 60 months since last service, whichever occurs first). See “Engine Coolant’’ in the Index for what to use. Inspect hoses. Clean radiator, condenser, pressure cap and neck. Pressure test cooling system and pressure cap. An Emission Control Service.

delivery service.

I f you do not use your vehicle under any of these conditions, the fluid and filter do not require changing. Manual transmission fluid doesn’t require change.

0 Inspect Positive Crankcase Ventilation (PCV)

valve. An Emission Control Service.

DATE ACTUAL MILEAGE SERVICED

BY:

7-30

Long Tripmighway Maintenance Schedule -- Gasdin-

The services shown in this schedule up to 100,000 miles ( 166 000 km) should be performed after 100,000 miles (166 000 km) at the same intervals. The services shown at 150,000 miles (240 000 km) should be performed at the same interval after 150,000 miles (240 000 km). See “Owner Checks and Services” and “Periodic Maintenance Inspections’’ following. Footnotes

The U.S. Environmental Protection Agency or the California Air Resources Board has determined that the failure to perform this maintenance item will not nullify the emission warranty or limit recall liability prior to the completion of the vehicle’s useful life. We, however, urge that all recommended maintenance services be performed at the indicated intervals and the maintenance be recorded. # Lubricate the front suspension, kingpin bushings, steering linkage, transmission shift linkage, transfer case shift linkage, parking brake cable guides, rear driveline center splines, front axle propshaft splines and brake pedal springs. Ball joints and kingpin bushings should not be lubricated unless their temperature is 10 O F (- 12°C) or higher, or they could be damaged.

+ A good time to check your brakes is during tire rotation. See “Brake System Inspection” under “Periodic Maintenance Inspections” in Part C of this schedule. ** Drive axle service (see “Recommended Fluids and Lubricants” in the Index for proper lubricant to use):

Locking Differential -- Drain fluid and refill at first engine oil change. At subsequent oil changes, check fluid level and add fluid as needed. Standard Differential -- Check fluid level and add fluid as needed at every engine oil change. 3500 HD Models with applications requiring high-speed (above 45 mph or 70 kmh) operation for extended periods of time must have the drive axle fluid changed every 30,000 miles (50 000 km).

7-31

Long Tripmighway Maintenance Schedule -- Gasoline Engines 1 15,000 Miles (25 000 km) 7,500 Miles (12 500 km) 0 Change engine oil and filter (or every 0 Change engine oil and filter (or every

12 months, whichever occurs first). An Emission Control Service.

0 Lubricate chassis components (or every

12 months, whichever occurs first). (See footnote #.)

0 Check readfront axle fluid level and add fluid as needed. Check constant velocity joints and axle seals for leaking. (See footnote ** .) 0 Rotate tires. See “Tire Inspection and

Rotation” in the Index for proper rotation pattern and additional information. (See footnote +.)

12 months, whichever occurs first). An Emission Control Service.

0 Lubricate chassis components (or every

12 months, whichever occurs first). (See footnote #.) Check readfront axle fluid level and add fluid as needed. Check constant velocity joints and axle seals for leaking. (See footnote **.)

7-32

Long Tripmighway Maintenance Schedule -- Gasoline Engines I 22,500 Miles (37 500 km) 0 Change engine oil and filter (or every

0 Vehicles With GVWR Above 8,500 lbs.

Only: Inspect shields and underhood insulation for damage or looseness. Adjust or replace as required. This is a Noise Emission Control Service. Applicnble only to vehicles sold in the United Stutes.

0 Rotate tires. See “Tire Inspection and

Rotation’’ in the Index for proper rotation pattern and additional information. (See footnote +.)

12 months, whichever occurs first). An Emission Control Service.

0 Lubricate chassis components (or every

12 months, whichever occurs first). (See footnote #.)

0 Check readfront axle fluid level and add fluid as needed. Check constant velocity joints and axle seals for leaking. (See footnote **.) 0 Rotate tires. See “Tire Inspection and

I ACTUAL MILEAGE SERVICED

Rotation” in the Index for proper rotation pattern and additional information. (See footnote +.)

B Y

7-33

Long Tripmighway Maintenance Schedule -- Gasoline Engines

I 30,000 Miles (50 000 km)

0 Change engine oil and filter (or every

12 months, whichever occurs first). An Emission Control Service.

0 Lubricate chassis components (or every

12 months, whichever occurs first). (See footnote #.)

0 Check readfront axle fluid level and add fluid as needed. Check constant velocity joints and axle seals for leaking. (See footnote **.)

0 For Two-Wheel-Drive vehicles only: Clean and repack the front wheel bearings (or at each brake relining, whichever occurs first).

0 Rotate tires. See “Tire Inspection and

Rotation” in the Index for proper rotation pattern and additional information. (See footnote +.)

0 Replace fuel filter. An Emission Control Service. 0 Vehicles With GVWR Above 8,500 lbs.

(See footnote? .)

Only: Inspect shields and underhood insulation for damage or looseness. Adjust or replace as required. This is a Noise Emission Control Service. Applicable only to vehicles sold in the United States.

I DATE

I ACTUALMILEAGE

SERVICED BY:^

1 Long Trip/Highway Maintenance Schedule -- Gasoline Engines 37,500 Miles (62 500 km) 0 Change engine oil and filter (or every

45,000 Miles (75 000 km) 0 Change engine oil and filter (or every

12 months, whichever occurs first). An Emission Control Service.

0 Lubricate chassis components (or every

12 months, whichever occurs first). (See footnote #.)

I7 Check readfront axle fluid level and add fluid as needed. Check constant velocity joints and axle seals for leaking. (See footnote **.) 0 Rotate tires. See “Tire Inspection and

Rotation” in the Index for proper rotation pattern and additional information. (See footnote +.)

12 months, whichever occurs first). An Emission Control Service.

0 Lubricate chassis components (or every

12 months, whichever occurs first). (See footnote #.)

0 Check readfront axle fluid level and add fluid as needed. Check constant velocity joints and axle seals for leaking. (See footnote **.)

(Continued) 7-35

I Long Tripkiighway Maintenance Schedule -- Gasoline Engines

45,000 Miles (75 000 km) (Continued) I7 Vehicles With GVWR Above 8,500 lbs.

Only: Inspect shields and underhood insulation for damage or looseness. Adjust or replace as required. This is a Noise Emission Control Service. Applicable only to vehicles sold in the United States.

0 Rotate tires. See “Tire Inspection and

Rotation” in the Index for proper rotation pattern and additional information. (See footnote +.)

50,000 Miles (83 000 km) 0 Change automatic transmission fluid

and filter if the vehicle’s GVWR is over 8600 lbs. or if the vehicle is mainly driven under one or more of these conditions: - In heavy city traffic where the outside temperature regularly reaches 90 O F (32°C) or higher.

- In hilly or mountainous terrain.

DATE SERVICED

ACTUAL MILEAGE

BY:

7-36

I Long TripMighway Maintenance Schedule -- Gasoline Engines

1 52,500 Miles (87 500 km)

- When doing frequent trailer towing. - Uses such as found in taxi, police or

delivery service.

I f you do not use your vehicle under any of these conditions, the jluid andfilter do not require changing. Manual transmission fluid doesn’t require change.

Change engine oil and filter (or every 12 months, whichever occurs first). An Emissiorz Control Scrvic‘e.

0 Lubricate chassis components (or every

12 months, whichever occurs first). (See footnote #.)

0 Check readfront axle fluid level and add fluid as needed. Check constant velocity joints and axle seals for leaking. (See footnote **.) 0 Rotate tires. See “Tire Inspection and

Rotation” in the Index for proper rotation pattern and additional information. (See footnote +.)

DATE

ACTUAL MILEAGE

B Y

DATE SERVICED

ACTUAL MILEAGE

SERVICED B Y

7-37

I Long Trip/Highway Maintenance Schedule 60,000 Miles (100 000 km) 0 Change engine oil and filter (or every 12 months, whichever occurs first). An Emission Control Service.

0 Lubricate chassis components (or every

12 months, whichever occurs first). (See footnote #.) Check readfront axle fluid level and add fluid as needed. Check constant velocity joints and axle seals for leaking. (See footnote **.)

0 For Two-Wheel-Drive vehicles only: Clean and repack the front wheel bearings (or at each brake relining, whichever occurs first).

0 Rotate tires. See “Tire Inspection and

Rotation” in the Index for proper rotation pattern and additional information. (See footnote +.)

7-38

-- Gasoline Engines I

An Emission Control Service.

0 Inspect engine accessory drive belt. 0 Replace fuel filter. An Emission Control Service. 0 Inspect fuel tank, cap and lines for damage

(See footnote?.)

or leaks. Inspect fuel cap gasket for any damage. Replace parts as needed. An Emission Control Service. (See footnote?.) 0 Vehicles With GVWR Above 8,500 lbs.

Only: Inspect shields and underhood insulation for damage or looseness. Adjust or replace as required. This is a Noise Emission Control Service. Applicable only to vehicles sold in the United States.

Long Tripmighway Maintenance Schedule -- Gasoline Engines I

0 Conduct Exhaust Gas Recirculation (EGR)

system inspection as described in the service manual. An Emission Corztrol Service. (See footnote?.)

0 Conduct evaporative control system

inspection. Check all fuel and vapor lines and hoses for proper hook-up, routing and condition. Check that the purge valve works properly, if equipped. Replace as needed. An Emission Control Service. (See footnote ?.)

DATE

ACTUAL MILEAGE

SERVICED B Y

67,500 Miles (112 500 km) 0 Change engine oil and filter (or every 12 months, whichever occurs first). An Emission Control Service.

0 Lubricate chassis components (or every

12 months, whichever occurs first). (See footnote #.)

0 Check readfront axle fluid level and add fluid as needed. Check constant velocity joints and axle seals for leaking. (See footnote **.) 0 Rotate tires. See “Tire Inspection and

Rotation” in the Index for proper rotation pattern and additional information. (See footnote +.)

I DATE

I ACTUALMILEAGE

I SERVICED B Y I

7-39

Long Trip/Highway Maintenance Schedule -- Gasoline Engines 75,000 Miles (125 000 km) 0 Change engine oil and filter (or every

12 months, whichever occurs first). An Emission Control Service.

Cl Lubricate chassis components (or every

12 months, whichever occurs first). (See footnote #.)

0 Check readfront axle fluid level and add fluid as needed. Check constant velocity joints and axle seals for leaking. (See footnote * * .)

0 Vehicles With GVWR Above 8,500 lbs.

Only: Inspect shields and underhood insulation for damage or looseness. Adjust or replace as required. This is a Noise Emission Control Service. Applicable only to vehicles sold in the United States.

0 Rotate tires. See “Tire Inspection and

Rotation” in the Index for proper rotation pattern and additional information. (See footnote +.)

DATE ACTUAL MILEAGE SERVICED

B Y

7-40

1 Long Tripmighway Maintenance Schedule -- Gasoline Engines 1 82,500 Miles (137 500 km) 0 Change engine oil and filter (or every 12 months, whichever occurs first). An Emission Control Service.

90,000 Miles (150 000 km) 0 Change engine oil and filter (or every 12 months, whichever occurs first). An Emi.rsiorz Control Service.

0 Lubricate chassis components (or every

12 months, whichever occurs first). (See footnote #.)

0 Check readfront axle fluid level and add fluid as needed. Check constant velocity joints and axle seals for leaking. (See footnote * *.) 0 Rotate tires. See “Tire Inspection and

Rotation” in the Index for proper rotation pattern and additional information. (See footnote +.)

17 Lubricate chassis components (or every

12 months, whichever occurs first). (See footnote #.)

0 Check readfront axle fluid level and add fluid as needed. Check constant velocity joints and axle seals for leaking. (See footnote **.) For Two-Wheel-Drive vehicles only: Clean and repack the front wheel bearings (or at each brake relining, whichever occurs first).

(Continued) 7-41

I Long Tripmighway Maintenance Schedule -- Gasoline Engines

97,500 Miles (162 500 km) 0 Change engine oil and filter (or every

12 months, whichever occurs first). An Emission Control Service.

0 Lubricate chassis components (or every

12 months, whichever occurs first). (See footnote #.)

0 Check readfront axle fluid level and add fluid as needed. Check constant velocity joints and axle seals for leaking. (See footnote **.)

90,000 Miles (150 000 km) (Continued) 0 Replace fuel filter. An Emission Control Service. 0 Vehicles With GVWR Above 8,500 lbs.

(See footnote?.)

Only: Inspect shields and underhood insulation for damage or looseness. Adjust or replace as required. This is a Noise Emission Control Service. Applicable only to vehicles sold in the United States.

0 Rotate tires. See “Tire Inspection and

Rotation” in the Index for proper rotation pattern and additional information. (See footnote +.)

DATE

ACTUAL MILEAGE SERVICED

-. B Y

7-42

Long Tripmighway Maintenance Schedule -- Gasoline Engines I

0 Rotate tires. See “Tire Inspection and

Rotation” in the Index for proper rotation pattern and additional information. (See footnote +.)

I DATE

I ACTUAL MILEAGE

ISERVICED

BY:(

100,000 Miles (144 000 km) 0 Inspect spark plug wires. An Emission Control Service. 0 Replace spark plugs.

An Emission Control Service. Change automatic transmission fluid and filter if the vehicle’s GVWR is over 8600 lbs. or if the vehicle is mainly driven under one or more of these conditions: - In heavy city traffic where the outside

temperature regularly reaches 90°F (32°C) or higher.

- In hilly or mountainous terrain.

(Continued) I -43

n A-

Long Tripmighway Maintenance Schedule -- Gasoline Engines 100,000 Miles (166 000 km) (Continued) - When doing frequent trailer towing. - Uses such as found in taxi, police or

150,000 Miles (240 000 km) 0 Drain, flush and refill cooling system (or every 60 months since last service, whichever occurs first). See “Engine Coolant” in the Index for what to use. Inspect hoses. Clean radiator, condenser, pressure cap and neck. Pressure test the cooling system and pressure cap. An Emission Control Service.

delivery service.

If you do not use your vehicle under any of these conditions, the fluid and.filter do not require changing. Manual transmission fluid doesn’t require change. 0 Inspect Positive Crankcase Ventilation (Pcv) valve. An Emission Control Service.

DATE

ACTUAL

MILEAGE

~~ SERVICED B Y

DATE ACTUAL MILEAGE SERVICED

B Y

Part B: Owner Checks and Services Listed below are owner checks and services which should be performed at the intervals specified to help ensure the safety, dependability and emission control performance of your vehicle. Be sure any necessary repairs are completed at once. Whenever any fluids or lubricants are added to your vehicle, make sure they are the proper ones, as shown in Part D. At the First 100, 1,000 and 6,000 Miles (160,1600 and 10 000 km) For vehicles with dual wheels, check dual wheel nut torque. For proper torque, see “Wheel Nut Torque” in the Index. At Each Fuel Fill It is important for you or ~1 service station attendant to per$orm these underhood checks ut eachjbtelfiE1.

Engine Oil Level Check Check the engine oil level and add the proper oil if necessary. See “Engine Oil” in the Index for further details.

Engine Coolant Level Check Check the engine coolant level and add the proper coolant mix if necessary. See “Engine Coolant’’ in the Index for further details.

Windshield Washer Fluid Level Check Check the windshield washer fluid level in the windshield washer tank and add the proper fluid if necessary. See “Windshield Washer Fluid” in the Index for further details. At Least Once a Month Tire Inflation Check Make sure tires are inflated to the correct pressures. See “Tires” in the Index for further details.

Cassette Deck Service Clean cassette deck. Cleaning should be done every 50 hours of tape play. See “Audio Systems” in the Index