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Ignition System, Warning and Indicator Lights, Gages, Four-wheel Drive System (Option) Turn Signal Flasher, Back-up Lamps Wipermasher Rear Defogger Heater Empty Empty


10 11 12 13 14


Please note, fuses for the air bags are located next to the instrument panel fuse block.


Fuse Usage


Dome Lamp, Sidemarker Lamps, Parking Lamps, License Plate Lamp, Instrument Panel Illumination Stoplamps, Horn Hazard Lamps


6-60


Main Fuse Block


The main fuse box in your engine compartment protects all electrical loads. For access to the main fuses, pull off the cover. A spare fuse is also inside the fuse box.


Fuse BATT ABS IG


LAMP


H/L, R H/L, L FI AIC


Usage All Electrical Load Anti-Lock Brake System Ignition, Lighter, Radio, Wipermasher, Rear Defogger, Turn Signals, Back-up Lamps, Heater Taillamps, Dome Lamps, Stop Lamps, Horn, Hazard Lamps Right Side Headlamp Left Side Headlamp Fuel Injection System Air Conditioning


6-61


Replacement Bulbs Center High-Mounted Stop . . . . . . . . . . . . . . . . . 921 Dome . . . . . . . . GM Part No. 96051559 or equivalent Front Parking and Turn Signal . . . . . . . . . . . 11 57 NA Headlamp (Halogen) ..................... 9004 Rear Hazard and Turn Signal . . . . . . . . . . . . . . . 1156 Rear Parking and Stop .................... 1157 Sidemarker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 194 Capacities and Engine Type . . . . . . . . . . . . L4 Compression Ratio . . . . . . . . . . . . . . . . . . . . . . . 9.5: 1 Firing Order .......................... 1-3-4-2 Horsepower . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95 Fuel Delivery .................... Fuel Injection Piston Displacement . . . . . . . . . . . . . . . 97 CTD (1.6L) Valve Arrangement . . . . . . . . . . . . In-Head “V” Type


Specifications


........................


AC Belt Tension . . . . . . . . Deflect Belt 0.24-0.3 inch (6-9 mm) @ 22 lbs. (10 kg) Pressure


Fan Belt Tension Inspection . . . . . . . . . . Deflect Belt 0.24-0.32 inch (6-8 mm) @ 22 lbs. (10 kg) Pressure Replacement . . . . . . . . Deflect Belt 0.20-0.28 inch (5-7 mm) @ 22 lbs. (10 kg) Pressure


....................


Thermostat Temperature Specification . . . . . . . . . . . . . . . . . . . 180” F (82 O C ) Replacement Parts Air Cleaner Filter . . . . . . . . . . . . . . . . . 13780-58k20 GM Part No. 96068629 or equivalent Battery . . . . . . . 26R-50s Engine Oil Filter . . . . . . . . . . GM Part No. 25014441 Fuel Filter ..................... AC Type GF571 GM Part No. 96058022 or equivalent PCV Valve . . . . . . . . . . . . . . . GM Part No. 96058079 or equivalent Radiator Pressure Cap . . . . . . . . . . . . 13 psi (90 kPa) Spark Plug . . . . . . . . . . . . . . . . . . . AC Type R43XLS Gap: 0.028-0.032 inches (0.7-0.8 mm)


Capacities (Approximate)


The following approximate capacities are given in English and metric conversions. Air Conditioning? . . . . . . . . . . . . . See the refrigerant information label under the hood and “Air Conditioning Refrigerants” at the end of this section.


Automatic Transmission


Pan Removal and Replacement Three-Speed . . . . . . . . . . . . . 3.0 quarts (2.8 L)** Four-Speed . . . . . . . . . . . . . . . 2.64 quarts (2.5 L) After Complete Overhaul Three-Speed . . . . . . . . . . . . . . . 5.3 quarts (5.1 L) Four-Speed . . . . . . . . . . . . . . . . 7.3 quarts (6.9 L)


Cooling System Automatic Transmission . . . . . . . 5.5 quarts (5.2 L) Manual Transmission . . . . . . . . . 5.6 quarts (5.3 L) Crankcase With Filter Change . . . . . . . . . . 4.5 quarts (4.2 L)* Front Differential . . . . . . . . . . . . 1.1 quarts (1 .O L)


Fuel Tank Two-Door Convertible . . . . . . . 11.1 gallons (42 L) Four-Door Hardtop . . . . . . . . . . 14.5 gallons (55 L) Manual Transmission Four-wheel Drive . . . . . . . . . . 1.6 quarts (1.5 L)** Two-Wheel Drive . . . . . . . . . . 2.0 quarts (1.9 L)** Rear Differential . . . . . . . . . . . . . 2.3 quarts (2.2 L) Transfer Case . . . . . . . . . . . . . . . 1.8 quarts (1.7 L) * When changing the oil filter, additional oil may be


needed. Recheck the oil level after filling. See “Engine Oil” in the Index. ** Recheck fluid level after filling. See “Automatic Transmission Fluid” or “Manual Transmission Fluid” in the Index.


6-63


Air Conditioning Refrigerants Not all air conditioning refrigerants are the same. If the air conditioning system in your vehicle needs refrigerant, be sure the proper refrigerant is used. If you’re not sure, ask your Geo dealer.


Wheel Nuts Wheel Nut Torque . . . . . . . . . . . . . 60 lb-ft (80 N-m) Vehicle Dimensions Wheelbase


Two-Door Convertible . . . 86.6 inches (2 200 mm) Four-Door Hardtop ...... 97.6 inches (2 480 mm) Tread Front . . . . . . . . . . . . . . . . . 54.9 inches (1 395 mm) Rear . . . . . . . . . . . . . . . . . . 55.1 inches (1 400 mm)


Length Two-Door Convertible . . 143.7 inches (3 650 mm) Four-Door Hardtop . . . . . 158.7 inches (4 030 mm)


Width Two-Door Convertible . . . 64.2 inches (1 630 mm) Four-Door Hardtop . . . . . . 64.4 inches (1 635 mm) Height


Two-Door Convertible Two-Wheel Drive . . . . . 64.3 inches (I 633 mm) Four-wheel Drive . . . . . 65.1 inches (1 654 mm) Four-Door Hardtop


Two-Wheel Drive . . . . . 65.7 inches (1 669 mm) Four-wheel Drive . . . . . 66.5 inches (1 689 mm)


6-64


GeGS Section 7 Maintenance Schedule


This section covers the maintenance required for your Geo. Your vehicle needs these services to retain its dependability and emission control performance.


safety,


7-2 7-2 7-3 7-4 7-4 7-4 7-49 7-49 7-49 7-50 7-50 7-53


Introduction Your Vehicle and the Environment How This Section is Organized Part A: Scheduled Maintenance Services Using Your Maintenance Schedule Selecting the Right Schedule Part B: Owner Checks and Services At Each Fuel Fill At Least Once a Month At Least Twice a Year At Least Once a Year Part C: Periodic Maintenance Inspections


7-53


7-53 7-53 7-54 7-54


7-54 7-54 7-55 7-57


Steering, Suspension and Front Drive Axle Boot and Seal Inspection Exhaust System Inspection Radiator and Heater Hose Inspection Throttle Linkage Inspection Rear Axle (All) and Front Axle (Four-wheel Drive) Service Brake System Inspection Clutch System Service Part D: Recommended Fluids and Lubricants Part E: Maintenance Record


7-1


Introduction Your Vehicle and the Environment Proper vehicle maintenance not only helps to keep your vehicle in good working condition, but also helps the environment. All recommended maintenance procedures are important. Improper vehicle maintenance can even affect the quality of the air we breathe. Improper fluid levels or the wrong tire inflation can increase the level of emissions from your vehicle. To help protect our environment, and to keep your vehicle in good condition, please maintain your vehicle properly.


I IMPORTANT.


KEEP ENGINE OIL AT THE PROPER


RECOMMENDED


LEVEL AND CHANGE AS


Have you purchased the GM Protection Plan? The Plan supplements your new vehicle warranties. See your Warranty and Owner Assistance booklet, or your Geo dealer for details.


7-2


How This Section is Organized The remainder of this section is divided into five parts: “Part A: Scheduled Maintenance Services” shows what to have done and how often. Some of these services can be complex, so unless you are technically qualified and have the necessary equipment, you should let your dealer’s service department or another qualified service center do these jobs.


’A CAUTION:


Performing maintenance work on a vehicle can be dangerous. In trying to do some jobs, you can be seriously injured. Do your own maintenance work only if you have the required know-how and the proper tools and equipment for the job. If you have any doubt, have a qualified technician do the work.


If you are skilled enough to do some work on your vehicle, you will probably want to get the service information GM publishes. See “Service and Owner Publications” in the Index.


“Part B: Owner Checks and Services” tells you what should be checked and when. It also explains what you can easily do to help keep your vehicle in good condition. “Part C: Periodic Maintenance Inspections” explains important inspections that your Geo dealer’s service department or another qualified service center should perform. “Part D: Recommended Fluids and Lubricants” lists some products GM recommends to help keep your vehicle properly maintained. These products, or their equivalents, should be used whether you do the work yourself or have it done. “Part E: Maintenance Record” provides a place for you to record the maintenance performed on your vehicle. Whenever any maintenance is performed, be sure to write it down in this part. This will help you determine when your next maintenance should be done. In addition, it is a good idea to keep your maintenance receipts. They may be needed to qualify your vehicle for warranty repairs.


7-3


The proper fluids and lubricants to use are listed in Part D. Make sure whoever services your vehicle uses these. All parts should be replaced and all necessary repairs done before you or anyone else drives the vehicle. These schedules are for vehicles that:


carry passengers and cargo within recommended limits. You will find these limits on your vehicle’s Tire-Loading Information label. See “Loading Your Vehicle” in the Index.


0 are driven on reasonable road surfaces within legal


driving limits.


0 use the recommended fuel. See “Fuel’’ in the Index. Selecting the Right Schedule First you’ll need to decide which of the two schedules is right for your vehicle. Here’s how to decide which schedule to follow:


Part A: Scheduled Maintenance Services Using Your Maintenance Schedule We at General Motors want to help you keep your vehicle in good working condition. But we don’t know exactly how you’ll drive it. You may drive very short distances only a few times a week. Or you may drive long distances all the time in very hot, dusty weather. You may use your vehicle in making deliveries. Or you may drive it to work, to do errands or in many other ways. Because of all the different ways people use their GM vehicles, maintenance needs vary. You may even need more frequent checks and replacements than you‘ll find in the schedules in this section. So please read this section and note how you drive. If you have any questions on how to keep your vehicle in good condition, see your Geo dealer. This part tells you the maintenance services you should have done and when you should schedule them. If you go to your dealer for your service needs, you’ll know that GM-trained and supported service people will perform the work using genuine GM parts.


7-4


Maintenance Schedule


Short Trip/City Definition


Short Trip/City Intervals


Follow the Short Trip/City Maintenance Schedule if any one of these conditions is true for your vehicle:


Most trips are less than 5 to 10 miles (8 to 16 km). This is particularly important when outside temperatures are below freezing. Most trips include extensive idling (such as frequent driving in stop-and-go traffic). You frequently tow a trailer or use a carrier on top of your vehicle. If the vehicle is used for delivery service, police, taxi or other commercial application.


One of the reasons you should follow this schedule if you operate your vehicle under any of these conditions is that these conditions cause engine oil to breuk down sooneE


Every 3,000 Miles (5 000 km): Engine Oil and Filter


Change (or 3 months, whichever occurs first). Free-Wheeling Hubs Inspection (if equipped) (or 3 months, whichever occurs first).


Every 6,000 Miles (10 000 km): Tire Rotation. Every 15,000 Miles (25 000 km): Air Cleaner Filter


Inspection, if driving in dusty conditions. Front Wheel Bearing Repack (2WD only) (or at each brake relining, whichever occurs first). Manual Transmission Fluid Change (or every 15 months, whichever occurs first). Engine Idle Speed Check. Valve Lash (Clearance) Adjustment. Propeller Shafts and U-Joints Inspection (or every 15 months, whichever occurs first).


Every 30,000 Miles (50 000 km): Air Cleaner Filter


Replacement. Spark Plug Replacement. Engine Accessory Drive Belt Inspection (or every 24 months, whichever occurs first). Cooling System Service (or every 30 months, whichever occurs first). Fuel Filter Replacement (or every 30 months, whichever occurs first).


Maintenance Schedule 1 Short TriplCity


Intervals Every 50,000 Miles (83 000 km): Automatic


Transmission Service (severe conditions only). Positive Crankcase Ventilation (PCV) Valve Replacement.


Every 60,000 Miles (100 000 km): Engine Timing and


Distributor Check. Fuel Tank Cap Gasket Replacement. Emission System Hoses Inspection. Camshaft Timing Belt Replacement. Brake Fluid Service. Spark Plug Wire Replacement (or every 60 months, whichever occurs first). Wiring Harness and Connectors Inspection (or every 60 months, whichever occurs first).


Short TriplCity Intervals


At 90,000 Miles (150 000 km): Camshaft Timing


Belt Inspection.


Every 100,000 Miles (166 000 km): Fuel


Injector Inspection. Evaporative Emissions Canister Replacement.


These intervals only summarize maintenance services. Be sure to follow the complete maintenance schedule on th.e following pages.


7-6


Maintenance Schedule


Follow this maintenance schedule only if none of the conditions from the Short TripKity Maintenance Schedule is true. Do not use this schedule if the vehicle is used for trailer towing, driven in a dusty area or used off paved roads. Use the Short TripKity schedule for these conditions. Driving a vehicle with a fully warmed engine under highway conditions causes engine oil to break down slower:


Every 7,500 Miles (12 500 km): Engine Oil and Filter Change (or every 7.5 months, whichever occurs first). Free-Wheeling Hubs Inspection (if equipped) (or every 3 months, whichever occurs first). Tire Rotation. Every 15,000 Miles (25 000 km): Engine Idle Speed Check. Valve Lash (Clearance) Adjustment. Propeller Shafts and U-Joints Inspection (or every 15 months, whichever occurs first). Every 30,000 Miles (50 000 km): Engine Accessory Drive Belt Inspection (or every 24 months, whichever occurs first). Cooling System Service (or every 30 months, whichever occurs first). Spark Plug Replacement. Air Cleaner Filter Replacement. Fuel Tank, Cap and Lines Inspection. Front Wheel Bearing Repack (2WD only) (or at each braking relining, whichever occurs first). Manual Transmission Fluid Change (or every 30 months, whichever occurs first). Fuel Filter Replacement (or every 30 months, whichever occurs first).


7-7


Maintenance Schedule


Intervals fi


Long Tripmighway


Every 50,000 Miles (83 000 km): Automatic Transmission Service (severe conditions only). Positive Crankcase Ventilation (PCV) Valve Replacement. Every 60,000 Miles (100 000 km): Engine Timing and Distributor Check. Fuel Tank Cap Gasket Replacement. Emission System Hoses Inspection. Camshaft Timing Belt Replacement. Spark Plug Wire Replacement (or every 60 months, whichever occurs first). Wiring Harness and Connectors Inspection (or every 60 months, whichever occurs first). Brake Fluid Service.


At 90,000 Miles (150 000 km): Camshaft Timing Belt Inspection. Every 100,000 Miles (166 000 km): Fuel Injector Inspection. Evaporative Emissions Canister Replacement. These intervals only summarize maintenance services. Be sure to follow the complete maintenance schedule on the following pages.


7-8


I Short TripKity Maintenance Schedule


The services shown in this schedule up to 100,000 miles (1 66 000 km) should be performed after 100,000 miles (1 66 000 km) at the same intervals. See “Owner Checks and Services’’ and “Periodic Maintenance Inspections” following. Footnotes ? The U.S. Environmental Protection Agency or the California Air Resources Board has determined that the failure to perform this maintenance item will not nullify the emission warranty or limit recall liability prior to the completion of the vehicle’s useful life. We, however, urge that all recommended maintenance services be performed at the indicated intervals and the maintenance be recorded. + A good time to check your brakes is during tire rotation. See “Brake System Inspection” under “Periodic Maintenance Inspection” in Part C of this schedule.


3,000 Miles (5 000 km) 0 Change engine oil and filter (or every


3 months, whichever occurs first). An Emission Control Service.


0 Inspect the locking front hubs (if equipped)


for correct operation (or every 3 months, whichever occurs first). Repair or replace if necessary.


DATE


ACTUAL MILEAGE


SERVICED B Y


7-9


1 Short TripKity Maintenance Schedule I 6,000 Miles (10 000 km) 0 Change engine oil and filter (or every


3 months, whichever occurs first). An Emission Control Service.


0 Rotate tires. See “Tire Inspection and


Rotation’’ in the Index for proper rotation pattern and additional information. (See footnote +.)


0 Inspect the locking front hubs (if equipped)


for correct operation (or every 3 months, whichever occurs first). Repair or replace if necessary.


9,000 Miles (15 000 km) iJ Change engine oil and filter (or every


3 months, whichever occurs first). An Emission Control Service.


0 Inspect the locking front hubs (if equipped)


for correct operation (or every 3 months, whichever occurs first). Repair or replace if necessary.


I DATE


I ACTUALMILEAGE


SERVICED B Y I


DATE


ACTUAL MILEAGE


SERVICED B Y


7-10


Short Trip/City Maintenance Schedule 12,000 Miles (20 000 km) 0 Change engine oil and filter (or every


3 months, whichever occurs first). An Emission Control Service.


17 Rotate tires. See “Tire Inspection and


Rotation” in the Index for proper rotation pattern and additional information. (See footnote +.) Inspect the locking front hubs (if equipped) for correct operation (or every 3 months, whichever occurs first). Repair or replace if necessary.


DATE


ACTUAL MILEAGE


SERVICED BY:


15,000 Miles (25 000 km) 0 Change engine oil and filter (or every


3 months, whichever occurs first). An Emission Control Service.


0 Inspect air cleaner filter if you are driving


in dusty conditions. Replace filter if necessary. An Emission Control Service. (See footnote-f..)


0 Clean and repack the front wheel bearings


(or at each brake relining, whichever occurs first). 0 Change manual transmission fluid (or 0 Inspect the valve lash and adjust if necessary. An Emission Control Service.


every 15 months, whichever occurs first).


(Continued)


- 1 1


I Short TripKity Maintenance Schedule


15,000 Miles (25 000 km) (Continued) 0 Check engine idle speed and adjust it to


underhood label specifications. An Emission Control Service. (See footnote”f) 0 Inspect the locking front hubs (if equipped)


for correct operation (or every 3 months, whichever occurs first). Repair or replace as necessary.


0 Inspect propeller shafts and u-joints for


looseness and damage (or every 15 months, whichever occurs first). Inspect more frequently if used off-road or for pulling a trailer. Tighten u-joint flange bolts if necessary.


7-12


18,000 Miles (30 000 km) 0 Change engine oil and filter (or every


3 months, whichever occurs first). An Emission Control Service.


0 Rotate tires. See “Tire Inspection and


Rotation” in the Index for proper rotation pattern and additional information. (See footnote +.)


0 Inspect the locking front hubs (if equipped)


for correct operation (or every 3 months, whichever occurs first). Repair or replace if necessary.


I DATE


I ACTUAL MILEAGE


ISERVICED


B Y I


1 Short Trip/City Maintenance Schedule 21,000 Miles (35 000 km) 0 Change engine oil and filter (or every


3 months, whichever occurs first). An Emission Control Service.


0 Inspect the locking front hubs (if equipped)


for correct operation (or every 3 months, whichever occurs first). Repair or replace if necessary.


24,000 Miles (40 000 km) 0 Change engine oil and filter (or every


3 months, whichever occurs first). An Emission Control Service.


0 Rotate tires. See “Tire Inspection and


Rotation’’ in the Index for proper rotation pattern and additional information. (See footnote +.)


0 Inspect the locking front hubs (if equipped)


for correct operation (or every 3 months, whichever occurs first). Repair or replace if necessary.


I DATE


I ACTUALMILEAGE


SERVICED BY:^


DATE


ACTUAL MILEAGE


SERVICED BY:


7-13


I Short TkiplCity Maintenance Schedule 27,000 Miles (45 000 km) 0 Change engine oil and filter (or every


30,000 Miles (50 000 km) 0 Change engine oil and filter (or every


3 months, whichever occurs first). An Emission Control Sewice.


0 Inspect the locking front hubs (if equipped)


for correct operation (or every 3 months, whichever occurs first). Repair or replace if necessary.


3 months, whichever occurs first). An Emission. Control Service.


0 Inspect engine accessory drive belts (or every 24 months, whichever occurs first). An Emission Control Service. 0 Drain, flush and refill cooling system (or every 30 months, whichever occurs first). See “Engine Coolant” in the Index for what to use. Inspect hoses. Clean radiator, condenser, pressure cap and neck. Pressure test the cooling system and pressure cap. An Emission Control Service. (See footnote?.)


0 Clean and repack the front wheel bearings


(or at each brake relining, whichever occurs first).


0 Replace spark plugs. An Emission


Control Service.


7-14


Short TripKity Maintenance Schedule


Replace air cleaner filter. An Emission Control Sewice.


17 Inspect fuel tank, cap and lines for damage


or leaks. Inspect fuel cap gasket for any damage. Replace parts as needed. An Emission Control Service. (See footnote?.)


0 Rotate tires. See “Tire Inspection and


Rotation” in the Index for proper rotation pattern and additional information. (See footnote +.)


every 15 months, whichever occurs first).


0 Change manual transmission fluid (or 0 Inspect the valve lash and adjust if necessary. An Emission Control Service. 0 Replace fuel filter (or every 30 months,


whichever occurs first, or sooner if filter is clogged). An Emission Control Service. (See footnote “f.)


0 Check engine idle speed and adjust it to


underhood label specifications. An Emission Control Service. (See footnote?.)


0 Inspect the locking front hubs (if equipped)


for correct operation (or every 3 months, whichever occurs first). Repair or replace as necessary. 0 Inspect propeller shafts and u-joints for


looseness and damage (or every 15 months, whichever occurs first). Inspect more frequently if used off-road or for pulling a trailer. Tighten u-joint flange bolts if necessary.


DATE


ACTUAL MILEAGE


SERVICED BY:


7-15


I Short TripKity Maintenance Schedule I 33,000 Miles (55 000 km) 0 Change engine oil and filter (or every


3 months, whichever occurs first). An Emission Control Service.


0 Inspect the locking front hubs (if equipped)


for correct operation (or every 3 months, whichever occurs first). Repair or replace if necessary.


36,000 Miles (60 000 km) [7 Change engine oil and filter (or every


3 months, whichever occurs first). An Emission Control Service.


0 Rotate tires. See “Tire Inspection ana


Rotation” in the Index for proper rotation pattern and additional information. (See footnote +.)


0 Inspect the locking front hubs (if equipped)


for correct operation (or every 3 months, whichever occurs first). Repair or replace if necessary.


DATE ACTUAL MILEAGE SERVICED


B Y


DATE ACTUAL MILEAGE SERVICED


BY:


7-16


I Short TripKity Maintenance Schedule I 39,000 Miles (65 000 km) 0 Change engine oil and filter (or every


3 months, whichever occurs first). An Emission Control Service.


0 Inspect the locking front hubs (if equipped)


for correct operation (or every 3 months, whichever occurs first). Repair or replace if necessary.


42,000 Miles (70 000 km) 0 Change engine oil and filter (or every


3 months, whichever occurs first). An Emission Control Service.


0 Rotate tires. See “Tire Inspection and


Rotation’’ in the Index for proper rotation pattern and additional information. (See footnote +.)


0 Inspect the locking front hubs (if equipped)


for correct operation (or every 3 months, whichever occurs first). Repair or replace if necessary.


DATE


ACTUAL MILEAGE


SERVICED B Y


ACTUAL MILEAGE


SERVICED B Y


7-17


I Short Trip/City Maintenance Schedule 45,000 Miles (75 000 km) 0 Change engine oil and filter (or every


3 months, whichever occurs first). An Emission Control Service.


0 Clean and repack the front wheel bearings


(or at each brake relining, whichever occurs first).


0 Inspect air cleaner filter if you are driving


in dusty conditions. Replace filter if necessary. An Emission Control Service. (See footnote?.)


every 15 months, whichever occurs first).


0 Change manual transmission fluid (or 0 Inspect the valve lash and adjust if necessary. An Emission Control Service. 0 Check engine idle speed and adjust it to underhood label specifications. An Emission Control Service. (See footnote?.)


7-18


Inspect the locking front hubs (if equipped) for correct operation (or every 3 months, whichever occurs first). Repair or replace as necessary.


0 Inspect propeller shafts and u-joints for


looseness and damage (or every 15 months, whichever occurs first). Inspect more frequently if used off-road or for pulling a trailer. Tighten u-joint flange bolts if necessary.


I DATE


1 ACTUAL MILEAGE


ISERVICED


BY: I


I Short Trip/City Maintenance Schedule 48,000 Miles (80 000 km) 0 Change engine oil and filter (or every


3 months, whichever occurs first). An Emission Control Service. Rotate tires. See “Tire Inspection and Rotation” in the Index for proper rotation pattern and additional information. (See footnote +.)


0 Inspect the locking front hubs (if equipped)


for correct operation (or every 3 months, whichever occurs first). Repair or replace if necessary.


50,000 Miles (83 000 km) 0 Change automatic transmission fluid and filter if the vehicle is mainly driven under one or more of these conditions: - In heavy city traffic where the outside temperature regularly reaches 90 O F (32 O C) or higher.


- In hilly or mountainous terrain. - When doing frequent trailer towing. - Uses such as found in taxi, police or


delivery service.


DATE


ACTUAL


MILEAGE


SERVICED


B Y


(Continued) 7-19


I Short Trip/City Maintenance Schedule 50,000 Miles (83 000 km) (Continued)


If you do not use your vehicle under any of these conditions, the fluid and filter do not require changing.


0 Replace Positive Crankcase Ventilation


(PCV) valve. Replace any worn, plugged or collapsed hoses. An Emission Control Service.


51,000 Miles (85 000 km) 0 Change engine oil and filter (or every


3 months, whichever occurs first). An Emission Control Service.


0 Inspect the locking front hubs (if equipped)


for correct operation (or every 3 months, whichever occurs first). Repair or replace if necessary.


I Y=Y


ACTUAL MILEAGE SERVICED


BY:


7-20


I Short TripKity Maintenance Schedule I 54,000 Miles (90 000 km) 0 Change engine oil and filter (or every


3 months, whichever occurs first). An Emission Control Service.


0 Rotate tires. See “Tire Inspection and


Rotation” in the Index for proper rotation pattern and additional information. (See footnote +.)


0 Inspect the locking front hubs (if equipped)


for correct operation (or every 3 months, whichever occurs first). Repair or replace if necessary.


57,000 Miles (95 000 km) 0 Change engine oil and filter (or every


3 months, whichever occurs first). An Emission Control Sewice.


0 Inspect the locking front hubs (if equipped)


for correct operation (or every 3 months, whichever occurs first). Repair or replace if necessary.


DATE ACTUAL MILEAGE SERVICED


BY:


DATE


ACTUAL MILEAGE SERVICED


BY:


7-21


I Short TripKity Maintenance Schedule 60,000 Miles (100 000 km) 0 Change engine oil and filter (or every


3 months, whichever occurs first). An Emission Control Service.


0 Clean and repack the front wheel bearings


(or at each brake relining, whichever occurs first).


0 Inspect engine accessory drive belts (or


every 24 months, whichever occurs first). An Emission Control Service. 0 Drain, flush and refill cooling system (or every 30 months, whichever occurs first). See “Engine Coolant” in the Index for what to use. Inspect hoses. Clean radiator, condenser, pressure cap and neck. Pressure test the cooling system and pressure cap. An Emission Control Service. (See footnote?.)


7-22


An Emission Control Service.


0 Replace spark plugs. 0 Replace spark plug wires (or every 60 months, whichever occurs first). An Emission Control Service.


0 Inspect the underhood wiring harness for


loose connections, chafed wires and damage (or every 60 months, whichever occurs first). An Emission Control Service. (See footnote?.)


0 Drain, refill and bleed the brake system. 0 Replace the camshaft timing belt. An Emission Control Service. (See footnote ?.)


I7 Replace air cleaner filter. An Emission Control Service.


Short TripKity Maintenance Schedule


0 Inspect fuel tank, cap and lines for damage


or leaks. Inspect fuel cap gasket for any damage. Replace parts as needed. An Emission Control Service. (See footnote?.)


0 Rotate tires. See “Tire Inspection and


Rotation” in the Index for proper rotation pattern and additional information. (See footnote +.)


0 Replace fuel filter (or every 30 months,


whichever occurs first). An Emission Control Sewice. (See footnote”f)


0 Change manual transmission fluid (or every


15 months, whichever occurs first).


0 Inspect the valve lash and adjust if necessary. An Emission Control Service. 0 Check engine idle speed and adjust it to


underhood label specifications. An Emission Control Service. (See footnote?.)


Cl Inspect the locking front hubs (if equipped)


for correct operation (or every 3 months, whichever occurs first). Repair or replace as necessary. 0 Adjust engine timing to underhood label


specifications. Inspect the inside and outside of the distributor cap and rotor for cracks, carbon tracking and corrosion. Clean or replace as needed. An Emission Control Service.


(Continued) 7-23


7- I


I Short Trir’city Maintenance Schedule I ;O,OOO Miles ( PO 000 km) (Continued) 0 Inspect emission system hoses and replace


as necessary. An Emission Control Service. (See footnote T.) 0 Inspect propeller shafts and u-joints for


looseness and damage (or every 15 months, whichever occurs first). Inspect more frequently if used off-road or for pulling a trailer. Tighten u-joint flange bolts if necessary.


63,000 Miles (105 000 km) 0 Change engine oil and filter (or every


3 months, whichever occurs first). An Emission Control Sewice.


0 Inspect the locking front hubs (if equipped)


for correct operation (or every 3 months, whichever occurs first). Repair or replace if necessary.


DATE ACTUAL


MILEAGE


SERVICED B Y


DATE ACTUAL


MILEAGE SERVICED B Y


7-24


1 Short TripKity Maintenance Schedule I 66,000 Miles (110 000 km) 0 Change engine oil and filter (or every


3 months, whichever occurs first). An Emission Control Service.


0 Rotate tires. See “Tire Inspection and


Rotation” in the Index for proper rotation pattern and additional information. (See footnote +.)


0 Inspect the locking front hubs (if equipped)


for correct operation (or every 3 months, whichever occurs first). Repair or replace if necessary.


69,000 Miles (115 000 km) Cl Change engine oil and filter (or every


3 months, whichever occurs first). An Emission Control Service.


0 Inspect the locking front hubs (if equipped)


for correct operation (or every 3 months, whichever occurs first). Repair or replace if necessary.


DATE


ACTUAL MILEAGE


SERVICED BY:


DATE


ACTUAL MILEAGE


SERVICED BY:


7-25


1 Short Trip/City Maintenance Schedule 72,000 Miles (120 000 km) 0 Change engine oil and filter (or every


3 months, whichever occurs first). An Emission Control Service.


0 Rotate tires. See “Tire Inspection and


Rotation” in the Index for proper rotation pattern and additional information. (See footnote +.)


0 Inspect the locking front hubs (if equipped)


for correct operation (or every 3 months, whichever occurs first). Repair or replace if necessary.


L A T E I ACTUAL MILEAGE


I SERVICED B Y I


7-26


75,000 Miles (125 000 km) 0 Change engine oil and filter (or every


3 months, whichever occurs first). An Emission Control Service.


0 Clean and repack the front wheel bearings


(or at each brake relining, whichever occurs first).


0 Inspect air cleaner filter if you are driving


in dusty conditions. Replace filter if necessary. An Emission Control Service. (See footnote?.)


0 Change manual transmission fluid (or every 15 months, whichever occurs first). 0 Inspect the valve lash and adjust if necessary. An Emission Control Service.


I Short TripKity Maintenance Schedule I 75,000 Miles (125 000 km) (Continued) 0 Check engine idle speed and adjust it to


underhood label specifications. An Emission Control Service. (See footnote?.) 0 Inspect the locking front hubs (if equipped)


for correct operation (or every 3 months, whichever occurs first). Repair or replace as necessary. Inspect propeller shafts and u-joints for looseness and damage (or every 15 months, whichever occurs first). Inspect more frequently if used off-road or for pulling a trailer. Tighten u-joint flange bolts if necessary. ISERVICED


I ACTUAL MILEAGE


BY:^


I DATE


78,000 Miles (130 000 km) 0 Change engine oil and filter (or every


3 months, whichever occurs first). An Emission Control Service.


L7 Rotate tires. See “Tire Inspection and


Rotation” in the Index for proper rotation pattern and additional information. (See footnote +.)


0 Inspect the loclung front hubs (if equipped)


for correct operation (or every 3 months, whichever occurs first). Repair or replace if necessary.


DATE


ACTUAL MILEAGE


SERVICED B Y


I Short TkiplCity Maintenance Schedule 81,000 Miles (135 000 km)


Change engine oil and filter (or every 3 months, whichever occurs first). An Emission Control Service.


0 Inspect the locking front hubs (if equipped)


for correct operation (or every 3 months, whichever occurs first). Repair or replace if necessary.


84,000 Miles (140 000 km) 0 Change engine oil and filter (or every


3 months, whichever occurs first). An Emission Control Service.


0 Rotate tires. See “Tire Inspection and


Rotation” in the Index for proper rotation pattern and additional information. (See footnote +.)


0 Inspect the locking front hubs (if equipped)


for correct operation (or every 3 months, whichever occurs first). Repair or replace if necessary.


DATE SERVICED


ACTUAL MILEAGE


B Y


DATE SERVICED


ACTUAL MILEAGE


B Y


7-28


I Short Trip/City Maintenance Schedule 87,000 Miles (145 000 km)


Change engine oil and filter (or every 3 months, whichever occurs first). An Emission Control Service.


0 Inspect the loclung front hubs (if equipped)


for correct operation (or every 3 months, whichever occurs first). Repair or replace if necessary.


90,000 Miles (150 000 km) 0 Change engine oil and filter (or every


3 months, whichever occurs first). An Emission Control Service.


0 Clean and repack the front wheel bearings


(or at each brake relining, whichever occurs first).


0 Inspect engine accessory drive belts (or every 24 months, whichever occurs first). An Emission Control Service.


CI Inspect camshaft timing belt.


An Emission Control Service. (See footnote T.)


DATE SERVICED


ACTUAL MILEAGE


BY:


(Continued) 7-29


Short TripKity Maintenance Schedule


90,000 Miles (150 000 km) (Continued)


Drain, flush and refill cooling system (or every 30 months, whichever occurs first). See “Engine Coolant” in the Index for what to use. Inspect hoses. Clean radiator, condenser, pressure cap and neck. Pressure test the cooling system and pressure cap. An Emission Control Service. (See footnote?.) Replace spark plugs. An Emission Control Service. 0 Replace air cleaner filter. An Emission Control Service. 0 Inspect fuel tank, cap and lines for damage


or leaks. Inspect fuel cap gasket for any damage. Replace parts as needed. An Emission Control Service. (See footnote?.)


7-30


0 Rotate tires. See “Tire Inspection and


Rotation” in the Index for proper rotation pattern and additional information. (See footnote +.)


0 Change manual transmission fluid (or every 15 months, whichever occurs first). 0 Inspect the valve lash and adjust if necessary. An Emission Control Service. 0 Replace fuel filter (or every 30 months,


whichever occurs first). An Emission Control Service. (See footnote T.) 0 Check engine idle speed and adjust it to


underhood label specifications. An Emission Control Service. (See footnote?.)


Short Trip/City Maintenance Schedule


O Inspect the locking front hubs (if equipped)


for correct operation (or every 3 months, whichever occurs first). Repair or replace as necessary. 0 Inspect propeller shafts and u-joints for


looseness and damage (or every 15 months, whichever occurs first). Inspect more frequently if used off-road or for pulling a trailer. Tighten u-joint flange bolts if necessary.


93,000 Miles (155 000 km) 0 Change engine oil and filter (or every


3 months, whichever occurs first). An Emission Control Service.


0 Inspect the locking front hubs (if equipped)


for correct operation (or every 3 months, whichever occurs first). Repair or replace if necessary.


DATE


ACTUAL MILEAGE


SERVICED BY:


DATE


ACTUAL MILEAGE


SERVICED BY:


7-31


I Short Trip/City Maintenance Schedule 96,000 Miles (160 000 km) 0 Change engine oil and filter (or every


3 months, whichever occurs first). An Emission Control Service.


0 Rotate tires. See “Tire Inspection and


Rotation” in the Index for proper rotation pattern and additional information. (See footnote +.)


0 Inspect the locking front hubs (if equipped)


for correct operation (or every 3 months, whichever occurs first). Repair or replace if necessary.


99,000 Miles (165 000 km) 0 Change engine oil and filter (or every


3 months, whichever occurs first). An Emission Control Service.


17 Inspect the loclung front hubs (if equipped)


for correct operation (or every 3 months, whichever occurs first). Repair or replace if necessary.


DATE ACTUAL


MILEAGE


SERVICED B Y


DATE SERVICED


ACTUAL MILEAGE


B Y


7-32


I Short Trip/City Maintenance Schedule 100,000 Miles (1 66 000 km)


Change automatic transmission fluid and filter if the vehicle is mainly driven under one or more of these conditions: - In heavy city traffic where the outside


temperature regularly reaches 90 O F (32 O C) or higher.


- In hilly or mountainous terrain. - When doing frequent trailer towing. - Uses such as found in taxi, police or


delivery service.


Ifynu do not use your vehicle under any of these conditions, the fluid and filter do not require changing.


0 Replace Positive Crankcase Ventilation


(PCV) valve. Replace any worn, plugged or collapsed hoses. An Emission Control Service.


system. An Emission Control Service.


0 Inspect Exhaust Gas Recirculation (EGR) 0 Inspect fuel injector. 0 Replace evaporative emissions canister.


An Emission Control Service.


An Emission Control Service.


DATE


ACTUAL MILEAGE


SERVICED BY:


7-33


I Long Tripmighway Maintenance Schedule


7,500 Miles (12 500 km) 0 Change engine oil and filter (or every 7.5 months, whichever occurs first). An Emission Control Service. 0 Rotate tires. See “Tire Inspection and


Rotation” in the Index for proper rotation pattern and additional information. (See footnote +.)


0 Inspect the locking front hubs (if equipped)


for correct operation (or every 3 months, whichever occurs first). Repair or replace if necessary.


DATE


ACTUAL MILEAGE


SERVICED BY:


The services shown in this schedule up to 100,000 miles (166 000 km) should be performed after 100,000 miles (166 000 km) at the same intervals. See “Owner Checks and Services” and “Periodic Maintenance Inspections” following. Footnotes


The U.S. Environmental Protection Agency or the


California Air Resources Board has determined that the failure to perform this maintenance item will not nullify the emission warranty or limit recall liability prior to the completion of the vehicle’s useful life. We, however, urge that all recommended maintenance services be performed at the indicated intervals and the maintenance be recorded. + A good time to check your brakes is during tire rotation. See “Brake System Inspection” under “Periodic Maintenance Inspections” in Part C of this schedule.


7-34


15,000 Miles (25 000 km) 0 Change engine oil and filter (or every 7.5 months, whichever occurs first). An Emission Control Sewice. 0 Rotate tires. See “Tire Inspection and


Rotation” in the Index for proper rotation pattern and additional information. (See footnote +.)


El Inspect the locking front hubs (if equipped)


for correct operation (or every 3 months, whichever occurs first). Repair or replace if necessary.


0 Inspect the valve lash and adjust if necessary. An Emission Control Service.


0 Check engine idle speed and adju


st it to


underhood label specifications. An Enlission Control Service. (See footnote?.) 0 Inspect propeller shafts and u-joints for


looseness and damage (or every 15 months, whichever occurs first). Inspect more frequently if used off-road or for pulling a trailer. Tighten u-joint flange bolts if necessary.


DATE


ACTUAL


MILEAGE


SERVICED


BY.


7-35


I Long Tripmighway Maintenance Schedule I 22,500 Miles (37 500 km) 0 Change engine oil and filter (or every 7.5 months, whichever occurs first). An Emission Control Service.


[7 Rotate tires. See “Tire Inspection and


Rotation” in the Index for proper rotation pattern and additional information. (See footnote +.)


0 Inspect the locking front hubs (if equipped)


for correct operation (or every 3 months, whichever occurs first). Repair or replace if necessary.


DATE ACTUAL MILEAGE SERVICED


B Y


7-36


30,000 Miles (50 000 km) 0 Change engine oil and filter (or every 7.5 months, whichever occurs first). An Emission Control Service.


0 Clean and repack the front wheel bearings


(or at each brake relining, whichever occurs first). 0 Rotate tires. See “Tire Inspection and


Rotation” in the Index for proper rotation pattern and additional information. (See footnote +.) 0 Inspect engine accessory drive belts


(or every 24 months, whichever occurs first). An Emission Control Service.


Long Trip/Highway Maintenance Schedule


0 Drain, flush and refill cooling system (or every 30 months, whichever occurs first). See “Engine Coolant” in the Index for what to use. Inspect hoses. Clean radiator, condenser, pressure cap and neck. Pressure test the cooling system and pressure cap. An Emission Control Service. (See footnote?.)


0 Replace spark plugs. An Emission Control Service. 0 Replace air cleaner filter. An Emission Control Service. 0 Inspect fuel tank, cap and lines for damage


or leaks. Inspect fuel cap gasket for any damage. Replace parts as needed. An Enaission Control Service. (See footnote?.)


0 Change manual transmission fluid (or every 0 Replace fuel filter (or every 30 months,


30 months, whichever occurs first).


whichever occurs first, or sooner if filter is clogged). An Elnission Control Senvie. (See f.=>otnote -f-.)


0 Inspect the locking front hubs (if equipped)


for correct operation (or every 3 months, whichever occurs first). Repair or replace if necessary.


0 Inspect the valve lash and adjust if necessary. An Emission Control Service.


(Continued) 7-37


Long Tripmighway Maintenance Schedule I


37,500 Miles (62 500 kr:) 0 Change engine oil and filter (or every 7.5 months, whichever occurs first). An Emission Control Service. 0 Rotate tires. See “Tire Inspection and


Rotation” in the Index for proper rotation pattern and additional information. (See footnote +.)


0 Inspect the locking front hubs (if equipped)


for correct operation (or every 3 months, whichever occurs first). Repair or replace if necessary.


30,000 Miles (50 000 km) (Continued) 0 Check engine idle speed and adjust it to


underhood label specifications. An Em.ission Control Senice. (See footnote?.) 0 Inspect propeller shafts and u-joints for


looseness and damage (or every I5 months, whichever occurs first). Inspect more frequently if used off-road or for pulling a trailer. Tighten u-joint flange bolts if necessary.


DATE SERVICED


ACTUAL MILEAGE


B Y


7-38


45,000 Miles (75 000 km) 0 Change engine oil and filter (or every 7.5 months, whichever occurs first). An Emission Control Service. 0 Rotate tires. See “Tire Inspection and


Rotation” in the Index for proper rotation pattern and additional information. (See footnote +.) Inspect the locking front hubs (if equipped) for correct operation (or every 3 months, whichever occurs first). Repair or replace if necessary.


0 Inspect the valve lash and adjust if necessary. An Emission Con.trol Service.


0 Check engine idle speed and adjust it to


underhood label specifications. An Elnission Control Service. (See footnote?.) 0 Inspect propeller shafts and u-joints for


looseness and damage (or every 15 months, whichever occurs first). Inspect more frequently if used off-road or for pulling a trailer. Tighten u-joint flange bolts if necessary.


DATE


ACTUAL MILEAGE


SERVICED B Y


7-39


- When doing frequent trailer towing. - Uses such as found in taxi, police or


delivery service.


Ifyo~l do not use your vehicle under any of these conditions, the fluid and filter do not require chcrnging.


0 Replace Positive Crankcase Ventilation


(PCV) valve. Replace any worn, plugged or collapsed hoses. An Emission Control Service.


Long Tripmighway Maintenance Schedule 50,000 Miles (83 000 km) 0 Change automatic transmission fluid and filter if the vehicle is mainly driven under one or more of these conditions: - In heavy city traffic where the outside


temperature regularly reaches 90 O F (32°C) or higher.


- In hilly or mountainous terrain.


7-40


52,500 Miles (87 500 km) 0 Change engine oil and filter (or every 7.5 months, whichever occurs first). An Emissiorl Control Service. Rotate tires. See “Tire Inspection and Rotation” in the Index for proper rotation pattern and additional information. (See footnote +.)


0 Inspect the locking front hubs (if equipped)


for correct operation (or every 3 months, whichever occurs first). Repair or replace if necessary.


60,000 Miles (100 000 km) [7 Change engine oil and filter (or every 7.5 months, whichever occurs first). An Emission Control Stmice.


0 Clean and repack the front wheel bearings


(or at each brake relining, whichever occurs first). 0 Rotate tires. See “Tire Inspection and


Rotation” in the Index for proper rotation pattern and additional information. (See footnote +.)


0 Inspect engine accessory drive belts (or


every 24 months, whichever occurs first). A11 Emission Control Ser-~~ic~c..


Long TripMighway Maintenance Schedule I


0 Drain, flush and refill cooling system (or every 30 months, whichever occurs first). See “Engine Coolant” in the Index for what to use. Inspect hoses. Clean radiator, condenser, pressure cap and neck. Pressure test the cooling system and pressure cap. An Emission Control Service. (See footnote?.)


0 Replace spark plugs. An Emission Control Service. 0 Replace air cleaner filter. An Emission Control Service. 0 Inspect fuel tank, cap and lines and any hoses for damage. Replace fuel tank cap gasket. An Emission Control Service. (See footnote ?.)


7-42


30 months, whichever occurs first).


0 Change manual transmission fluid (or every 0 Replace fuel filter (or every 30 months, whichever occurs first). An Emission Control Service. (See footnote?.) 0 Inspect the locking front hubs (if equipped)


for correct operation (or every 3 months, whichever occurs first). Repair or replace as necessary.


0 Inspect the valve lash and adjust if necessary. An Emission Control Service. 0 Check engine idle speed and adjust it to


underhood label specifications. An Emission Control Service. (See footnote?.)


Long Tripmighway Maintenance Schedule


0 Adjust engine timing to underhood label


specifications. Inspect the inside and outside of the distributor cap and rotor for cracks, carbon tracking and corrosion. Clean or replace as needed. An Emission Control Service.


0 Inspect emission system hoses and replace


as necessary. An Emission Control Service. (See footnote Jf .) 0 Inspect propeller shafts and u-joints for


looseness and damage (or every 15 months, whichever occurs first). Inspect more frequently if used off-road or for pulling a trailer. Tighten u-joint flange bolts if necessary.


Inspect the underhood wiring harness for loose connections, chafed wires and damage (or every 60 months, whichever occurs first). An Emission Control Service. (See footnoteJf.)


An Emission Control Service. (See footnote T.)


0 Replace the camshaft timing belt. 0 Replace spark plug wires (or every 60 months, whichever occurs first). An Emission Control Service.


0 Drain, refill and bleed the brake system.


7-43


I Long Tripmighway Maintenance Schedule I 67,500 Miles (112 500 km) 0 Change engine oil and filter (or every 7.5 months, whichever occurs first). An Emission Control Service. 0 Rotate tires. See “Tire Inspection and


Rotation” in the Index for proper rotation pattern and additional information. (See footnote +.)


0 Inspect the locking front hubs (if equipped)


for correct operation (or every 3 months, whichever occurs first). Repair or replace if necessary.


75,000 Miles (125 000 km) 0 Change engine oil and filter (or every 7.5 months, whichever occurs first). An Emission Control Service. 0 Rotate tires. See “Tire Inspection and


Rotation” in the Index for proper rotation pattern and additional information. (See footnote +.)


0 Inspect the locking front hubs (if equipped)


for correct operation (or every 3 months, whichever occurs first). Repair or replace if necessary.


0 Inspect the valve lash and adjust if necessary. An Emission Control Service.


DATE


ACTUAL MILEAGE


SERVICED B Y


7-44


Long Tripmighway Maintenance Schedule 1


I7 Check engine idle speed and adjust it to


underhood label specifications. An Emission Control Service. (See footnote?.)


0 Inspect propeller shafts and u-joints for


looseness and damage (or every 15 months, whichever occurs first). Inspect more frequently if used off-road or for pulling a trailer. Tighten u-joint flange bolts if necessary.


82,500 Miles (137 500 km) 17 Change engine oil and filter (or every 7.5 months, whichever occurs first). An Emission Control Service. 17 Rotate tires. See “Tire Inspection and


Rotation’’ in the Index for proper rotation pattern and additional information. (See footnote +.)


0 Inspect the locking front hubs (if equipped)


for correct operation (or every 3 months, whichever occurs first). Repair or replace if necessary.


DATE


ACTUAL MILEAGE


SERVICED BY:


7-45


I


Long ”rip/Highway Maintenance Schedule 90,000 Miles (150 000 km) 0 Change engine oil and filter (or every 7.5 months, whichever occurs first). An Emission Control Service.


0 Clean and repack the front wheel bearings


(or at each brake relining, whichever occurs first). Inspect engine accessory drive belts (or every 24 months, whichever occurs first). An Emission Control Service.


0 Inspect camshaft timing belt. An Emission Control Service. (See footnote ?.) 0 Drain, flush and refill cooling system (or every 30 months, whichever occurs first). See “Engine Coolant” in the Index for what to use. Inspect hoses. Clean radiator, condenser, pressure cap and neck. Pressure test the cooling system and pressure cap. An Emission Control Sewice. (See footnote?.)


7-46


0 Replace spark plugs. An Emission. Control Service. 0 Replace air cleaner filter. An Emission Control Service. 0 Inspect fuel tank, cap and lines and any hoses for damage or leaks. Replace fuel tank cap gasket. An Emission Control Service. (See footnote T.)


0 Change manual transmission fluid (or every 0 Replace fuel filter (or every 30 months,


30 months, whichever occurs first).


whichever occurs first). An Emission Control Service. (See footnote “f )


0 Inspect the locking front hubs (if equipped)


for correct operation (or every 3 months, whichever occurs first). Repair or replace if necessary.


0 Inspect the valve lash and adjust if necessary. An Emission Control Service. Check engine idle speed and adjust it to underhood label specifications. An Emission Control Sewice. (See footnote?.)


0 Inspect propeller shafts and u-joints for


looseness and damage (or every 15 months, whichever occurs first). Inspect more frequently if used off-road or for pulling a trailer. Tighten u-joint flange bolts if necessary. Rotate tires. See “Tire Inspection and Rotation” in the Index for proper rotation pattern and additional information. (See footnote +.)


97,500 Miles (162 500 km) I7 Change engine oil and filter (or every 7.5 months, whichever occurs first). An Emission Control Service. 0 Rotate tires. See “Tire Inspection and


Rotation” in the Index for proper rotation pattern and additional information. (See footnote +.)


0 Inspect the locking front hubs (if equipped)


for correct operation (or every 3 months, whichever occurs first). Repair or replace if necessary.


7-47


Long Tripmighway Maintenance Schedule I 100,000 Miles (1 66 000 km) 0 Change automatic transmission fluid and filter if the vehicle is mainly driven under one or more of these conditions: - In heavy city traffic where the outside


temperature regularly reaches 90 O F (32°C) or higher.


- In hilly or mountainous terrain. - When doing frequent trailer towing. - Uses such as found in taxi, police or


delivery service.


l f y o ~ l do not use your vehicle under any of these conditions, the.fZuid and filter do not require changing.


7-48


0 Replace Positive Crankcase Ventilation


(PCV) valve. Replace any worn, plugged or collapsed hoses. An Emission Control Service. 17 Inspect Exhaust Gas Recirculation (EGR) 0 Inspect fuel injector. 0 Replace evaporative emissions canister.


system. An Emission Control Service.


An Emission Control Service.


An Emission Control Service.


DATE


ACTUAL MILEAGE


SERVICED B Y


Part B: Owner Checks and Services Listed below are owner checks and services which should be performed at the intervals specified to help ensure the safety, dependability and emission control performance of your vehicle. Be sure any necessary repairs are completed at once. Whenever any fluids or lubricants are added to your vehicle, make sure they are the proper ones, as shown in Part D. At Each Fuel Fill It is important for you or a service station attendant to pelrform these underhood checks at each fuel fill.


Engine Oil Level Check Check the engine oil level and add the proper oil if necessary. See “Engine Oil” in the Index for further details.


Engine Coolant Level Check Check the engine coolant level and add the proper coolant mixture if necessary. See “Engine Coolant” in the Index for further details.


Windshield Washer Fluid Level Check Check the windshield washer fluid level in the windshield washer tank and add the proper fluid if necessary. See “Windshield Washer Fluid” in the Index for further details.


Hood Latch Operation Check Pull the primary hood latch release handle inside the vehicle. The secondary latch should keep the hood from opening all the way when the primary latch is released. Make sure the hood closes firmly. See “Hood Release” in the Index for further details. At Least Once a Month Tire Inflation Check Make sure tires are inflated to the correct pressures. See ”Tires” in the Index for further details.


Cassette Deck Service Clean cassette deck. Cleaning should be done every 50 hours of tape play. See “Audio Systems” in the Index for further details.


7-49


Automatic Transmission Check Check the transmission fluid level; add if needed. See “Automatic Transmission” in the Index. A fluid loss may indicate a problem. Check the system and repair if needed. At Least Once a Year Key Lock Cylinders Service Lubricate the key lock cylinders with the lubricant specified in Part D.


Body Lubrication Service Lubricate all body door hinges. Also lubricate all hinges and latches, including those for the hood, rear compartment, glove box door, console door and any folding seat hardware. Part D tells you what to use. More frequent lubrication may be required when exposed to a corrosive environment.


At Least Twice a Year Restraint System Check Make sure the safety belt reminder light and all your belts, buckles, latch plates, retractors and anchorages are working properly. Look for any other loose or damaged safety belt system parts. If you see anything that might keep a safety belt system from doing its job, have it repaired. Have any torn or frayed safety belts replaced. Also look for any opened or broken air bag coverings, and have them repaired or replaced. (The air bag system does not need regular maintenance.)


Wiper Blade Check Inspect wiper blades for wear or cracking. Replace blade inserts that appear worn or damaged or that streak or miss areas of the windshield. Also see “Wiper Blades, Cleaning” in the Index.


Fluid Level Check Check the transfer case, axle differential(s) and automatic or manual transmission fluid levels and add as needed. See “Transfer Case,” “Axle, Rear,” “Axle, Front” and “Automatic Transmission” or “Manual Transmission” in the Index. Check for leaks. A fluid loss in these systems could indicate a problem. Have the system inspected and repaired at once. 7-50


Starter Switch Check


Brake-Transmission Shift Interlock (BTSI) Check (Automatic Transmission)


When you are doing this check, the vehicle could move suddenly. If it does, you or others could be injured. Follow the. steps below.


1.


2.


3.


Before you start, be sure you have enough room around the vehicle. Firmly apply both the parking brake (see “Parking Brake” in the Index if necessary) and the regular brake. NOTE: Do not use the accelerator pedal, and be ready to turn off the engine immediately if it starts. On automatic transmission vehicles, try to start the engine in each gear. The starter should work only in PARK (P) or NEUTRAL (N). If the starter works in any other position, your vehicle needs service. On manual transmission vehicles, put the shift lever in NEUTRAL (N), push the clutch down halfway and try to start the engine. The starter should work only when the clutch is pushed down all the way to the floor. If the starter works when the clutch isn’t pushed all the way down, your vehicle needs service.


When you are doing this check, the vehicle move suddenly. If it does, you or others could be injured. Follow the steps below.


1.


2.


3.


Before you start, be sure you have enough room around the vehicle. It should be parked on a level surface. Firmly apply the parking brake (see “Parking Brake’’ in the Tndex if necessary). NOTE: Be ready to apply the regular brake immediately if the vehicle begins to move. With the engine off, turn the key to the ON position, but don’t start the engine. Without applying the regular brake, try to move the shift lever out of PARK (P) with normal effort. If the shift lever moves out of PARK (P), your vehicle’s BTSI needs service.


7-51


Park on a fairly steep hill, with the vehicle facing downhill. Keeping your foot on the regular brake, set the parking brake.


To check the parking brake's holding ability: With the engine running and transmission in NEUTRAL (N), slowly remove foot pressure from the regular brake pedal. Do this until the vehicle is held by the parking brake only. To check the PARK (P) mechanism's holding ability: With the engine running, shift to PARK (P). Then release all brakes. If your vehicle is four-wheel drive, be sure the transfer case is not in NEUTRAL (N).


Underbody Flushing Service At least every spring, use plain water to flush any corrosive materials from the underbody. Take care to clean thoroughly any areas where mud and other debris can collect.


Ignition Transaxle Lock Check While parked, and with the parking brake set, try to turn the ignition key to LOCK in each shift lever position.


With an automatic transmission, the key should turn to LOCK only when the shift lever is in PARK (P). With a manual transmission, the key should turn to LOCK only if you push the key in farther, while turning it towards LOCK.

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