1993 Chevrolet Tracker Owners Manual

that same TPC Spec number. That way, your vehicle will continue to have tires that are designed to give proper endurance, handling, speed rating, traction, ride and other things during normal service on your vehicle. If your tires have an all-season tread design, the TPC number will be followed by a “MS” (for mud and snow). If you ever replace your tires with those not having a TPC Spec number, make sure they are the same size, load range, speed rating and construction type (bias, bias-belted or radial) as your original tires.

Mixing tires could cause you to lose control while driving. I€ you mix tires of different sizes or types (radial and bias-belted tires), the vehicle may not handle properly, and you could have a crash. Be sure to use the same size and type tires on all four wheels.

Uniform Tire Quality Grading The following information relates to the system developed by the United States National Highway Traffic Safety Administration which grades tires by treadwear, traction and temperature

Service & Appearance Care

performance. (This applies only to vehicles sold in the United States.) Treadwear The treadwear grade is a comparative rating based on the wear rate of the tire when tested under controlled conditions on a specified government test course. For example, a tire graded 150 would wear one and a half (1 1/2) times as well on the government course as a tire graded 100. The relative performance of tires depends upon the actual conditions of their use, however, and may depart significantly from the norm due to variations in driving habits, service practices and differences in road characteristics and climate.

258

Traction - A, B, C The traction grades, from highest to lowest are: A, B, and C. They represent the tire’s ability to stop on wet pavement as measured under controlled conditions on specified government test surfaces of asphalt and concrete. A tire marked C may have poor traction performance. Warning: The traction grade assigned to this tire is based on braking (straight-ahead) traction tests and does not include cornering (turning) traction. Temperature - A, B, C The temperature grades are A (the highest), B, and C, representing the tire’s resistance to the generation of heat

and its ability to dissipate heat when tested under controlled conditions on a specified indoor laboratory test wheel. Sustained high temperature can cause the material of the tire to degenerate and reduce tire life, and excessive temperature can lead to sudden tire failure. The grade C corresponds to a level of performance which all passenger car tires must meet under the Federal Motor Vehicle Safety Standard No. 109. Grades B and A represent higher levels of performance on the laboratory test wheel than the minimum required by law. Warning: The temperature grade for this tire is established for a tire that is

properly inflated and not overloaded. Excessive speed, underinflation, or excessive loading, either separately or in combination, can cause heat buildup and possible tire failure. Those grades are molded on the sidewalls of passenger car tires. While the tires available as standard or optional equipment on General Motors vehicles may vary with respect to these grades, all such tires meet General Motors performance standards and have been approved for use on General Motors vehicles. All passenger type (P metric) tires must conform to Federal safety requirements in addition to these grades.

Wheel Alignment and Tire Balance The wheels on your vehicle were aligned and balanced carefully at the factory to give you the longest tire life and best overall performance. In most cases, you will not need to have your wheels aligned again. However, if you notice unusual tire wear or your vehicle pulling one way or the other, the alignment may need to be reset. If you notice your vehicle vibrating when driving on a smooth road, your wheels may need to be rebalanced. Wheel Replacement Replace any wheel that is bent, cracked or badly rusted. If wheel nuts keep

coming loose, the wheel, wheel bolts, and wheel nuts should be replaced. If the wheel leaks air out, replace it (except some aluminum wheels, which can sometimes be repaired). See your Geo dealer if any of these conditions exist. Your dealer will know the kind of wheel you need. If you need to replace any of your wheels, wheel bolts, or wheel nuts, replace them only with new GM original equipment parts. This way, you will be sure to have the right wheel, wheel bolts, and wheel nuts for your Tracker.

Service & Appearance Care

NOTlCE The wrong wheel can also cause problems with bearing life, brakc cooling, speedometer/odometer calibration, headlight aim, bump height, vehicle ground cleara and tire or tire chain clearance tc the body and chassis

nuts on your vehicle can be dangerous. It could affect the braking and handling of your vehicle, make your tires lose air and make you lose control. You could have a collision in which you or others could be injured. Always use the correct wheel, wheel bolts, and wheel nuts for replacement.

= 260

Used Replacement Wheels

I Ab Putting a used wheel on your

vehicle is dangerous. You

can’t know how it’s been used or how many miles it’s been driven. It could fail suddenly and cause an accident. If you have to replace a wheel, use a new GM original equipment wheel.

NOTICE

Appearance Care

Pleaning products can be hazardous. Some are toxic. Others can burst - ,,,,o flame if you strike a match or get them on a hot part of the vehicle. ome are dangerous if you breathe their fumes in a closed space. When you use anything in a container to clean your Geo, be sure to follow the instructions. And always open your doors or windows when you're cleaning the inside. Never use these to clean your vehicle:

Gasoline Benzene Naphtha

Carbon Tetrachloride Acetone Paint Thinner

Turpentine Lacquer Thinner Nail Polish Remover

They can all be hazardous - some more than others - and they can all damage your vehicle, too.

Service & Appearance Care

NO TIC€ Don't use any of these unless thi manual says you can. In monv uses, thev will damage vnl vehiclc

Laundrv Soan Blec-'- Reauc:

gents

Cleaning the lnside of Your Geo Use a vacuum cleaner often to get rid of dust and loose dirt. Wipe vinyl with a clean, damp cloth. Your Geo dealer has two GM cleaners - a solvent-type spot lifter and a Foam-type powdered cleaner. They will :lean normal spots and stains very well. Here are some cleaning tips:

Always read the instructions on the cleaner label. Clean up stains as soon as you can - before they set.

Use a clean cloth or sponge, and change to a clean area often. A soft brush may be used if stains are stubborn. Use solvent-type cleaners in a well ventilated area only. If you use them, don't saturate the stained area. If a ring forms after spot cleaning, clean the entire area immediately or it will set.

262

Using Foam-Type Cleaner on Fabric

Vacuum and brush the area to remove any loose dirt. Always clean a whole trim panel or section. Mask surrounding trim along stitch or welt lines. Mix Multi-Purpose Powdered Cleaner following the directions on the container label. Use suds only and apply with clean sponge. Don’t saturate the material. Don’t rub it roughly. As soon as you’ve cleaned the section, use a sponge to remove the suds.

Rinse the section with a clean, wet sponge. Wipe off what’s left with a slightly damp paper towel or cloth. Then dry it immediately with an air hose, a hair dryer or a heat lamp.

Be careful with a nalr aryer or heat lamp. You could scorch thl

Wipe with a clean cloth.

Using Solvent-Type Cleaner on Fabric First, see if you have to use solvent-type cleaner at all. Some spots and stains will clean off better with just water and mild soap. If you need to use it, then:

Gently scrape excess soil from the trim material with a clean, dull knife or scraper. Use very little cleaner, light pressure and clean cloths

263 - -

Service & Appearance Care

(preferably cheesecloth). Cleaning should start at the outside of the stain, “feathering” toward the center. Keep changing to a clean section of the cloth. When you clean a stain from fabric, immediately dry the area with an air hose, hair dryer, or heat lamp to help prevent a cleaning ring. (See previous NOTICE .)

Fabric Protection Your Geo has upholstery that has been treated with Scotchgard’” Fabric Protector, a 3M product. Scotchgard“ protects fabrics by repelling oil and water, which are the carriers of most stains. Even with this protection, you still need to clean your upholstery often to keep it looking new. Further information on cleaning is available on 1-800-433-3296 (in Minnesota, 1-800-642-6 167).

Special Cleaning Problems Greasy or Oily Stains: Like grease, oil, butter, margarine, shoe polish, coffee with cream, chewing gum, cosmetic creams, vegetable oils, wax crayon, tar and asphalt.

Carefully scrape off excess stain. Then follow the solvent-type instructions above. Shoe polish, wax crayons, tar and asphalt will stain if left on a vehicle seat fabric. They should be removed as soon as possible. Be careful, because the cleaner will dissolve them and may cause them to bleed.

I . . 264

Non-Greasy Stains: Like catsup, coffee (black), egg, fruit, fruit juice, milk, soft drinks, wine, vomit, urine and blood.

Combination Stains: Like candy, ice cream, mayonnaise, chili sauce and unknown stains.

Carefully scrape off excess stain, then clean with cool water and allow to dry. If a stain remains, clean it with solvent-type cleaner.

Carefully scrape off excess stain, then sponge the soiled area with cool water. If a stain remains, follow the foam-type instructions above. If an odor lingers after cleaning vomit or urine, treat the area with a watedbaking soda solution: 1 teaspoon (5 ml) of baking soda to 1 cup (250 ml) of lukewarm water. Finally, if needed, clean lightly with solvent-type cleaner.

Cleaning Vinyl or Leather Just use warm water and a clean cloth.

Rub with a clean, damp cloth to remove dirt. You may have to do it more than once. Things like tar, asphalt and shoe polish will stain if you don’t get them off quickly. Use a clean cloth and solvent-type vinyl/leather cleaner.

Service & Appearance Care

Cleaning the Top of the Instrument Panel Use only mild soap and water to clean the top surfaces of the instrument panel. Sprays containing silicones or waxes may cause annoying reflections in the windshield and even make it difficult to see through the windshield under certain conditions.

Care of Safety Belts Keep belts clean and dry.

CAUTIVN

Do not bleach or dye safety belts. If you do, it may

severely weaken them. In a crash they might not be able to provide adequate protection. Clean safety belts only with mild soap and lukewarm water.

Glass Glass should be cleaned often. GM Glass Cleaner (GM Part No. 1050427) or a liquid household glass cleaner will remove normal tobacco smoke and dust films. Don’t use abrasive cleaners on glass, because they may cause scratches. Avoid placing decals on the inside rear window, since they may have to be scraped off later. If abrasive cleaners are used on the inside of the rear window, an electric defogger element may be damaged. Any temporary license should not be attached across the defogger grid.

Cleaning the Outside of the Windshield and Wiper Blades If your windshield is not clear after using the windshield washer, or if the wiper blade chatters when running, wax or other material may be on the blade or windshield. Clean the windshield with GM Windshield Cleaner Bon-Ami Powder@ (GM Part No. 1050011). The windshield is clean if beads do not form when you rinse it with water. Clean the blade by wiping vigorously with a cloth soaked in full strength windshield washer solvent. Then rinse the blade with water. Wiper blades should be checked on a regular basis and replaced when worn.

Cleaning the Outside of Your Geo The paint finish on your vehicle provides beauty, depth of color, gloss retention and durability. Washing Your Vehicle The best way to preserve your vehicle’s finish is to keep it clean by washing it often with lukewarm or cold water. Don’t wash your vehicle in the direct rays of the sun. Don’t use strong soaps or chemical detergents. Use liquid hand, dish or car washing (non-detergent) soaps. Don’t use cleaning agents that contain acid or abrasives. All cleaning agents should be flushed promptly and not allowed to dry on the surface, or

they could stain. Dry the finish with a soft, clean chamois or a 100% cotton towel to avoid surface scratches and water spotting. High pressure car washes may cause water to enter your vehicle. Finish Care Occasional waxing or mild polishing of your Geo may be necessary to remove residue from the paint finish. You can get GM approved cleaning products from your dealer. (See “Appearance Care and Materials” in the Index.) Your Geo has a “basecoat/clearcoat” paint finish. The clearcoat gives more depth and gloss to the colored basecoat.

267 =

Service & Appearance Care

Machine compounding or aggressive polishing on a basecoat/clearcoat paint finish IT dull tl marks

sh or lea

sw’ ’

Special Care for Canvas Top To protect the canvas top:

After you wash the vehicle, make sure the top is completely dry before you open or remove it. Don’t get any vinyl cleaner on the vehicle’s painted finish; it could leave streaks.

268

Don’t go through automatic car washes; the canvas top could be damaged.

The plastic windows are pliable and can be scratched if you don’t take these precautions when you clean them:

Wipe off dust with a soft cotton cloth moistened with clean, cool or lukewarm water. Don’t use a “dry” cloth. Wipe in one direction only, not back and forth. To remove frost, snow or ice, use lukewarm water. Don’t use a scraper or any de-icing fluids. Wash the windows with a soft cloth and clean, cool or lukewarm water.

Never use a dry cloth, hot water, strong soap or detergent, solvents or harsh cleaning agents. Rinse thoroughly and wipe with a slightly moist soft, clean cloth. Don’t put any labels, stickers or tape on windows. It’s hard to remove adhesives left on the window when such items are removed. If a sticker or label must be removed, remove any adhesive left on the window while the adhesive is still soft and sticky. Press on a new sticker or piece of tape and then lift it off again; keep doing this until all the adhesive lifts off with the sticker or tape.

Aluminum Wheels If your Geo has these, don’t use chrome polish on them. Use wax after you clean them. Also, don’t use abrasive cleaners or cleaning brushes on them - you could damage the protective coating.

If you have aluminum wheels, don’t use an automatic car wa: that has hard silicon carbide cleaning brushes. These brushes can take off the protective coatinl

Weatherstrips These are places where glass or metal meets rubber. Silicone grease there will make them last longer, seal better, and not squeak. Apply silicone grease with a clean cloth at least every six months. Sheet Metal Damage If your vehicle is damaged and requires sheet metal repair or replacement, make sure the body repair shop applies anti-corrosion material to the parts repaired or replaced to restore corrosion protection.

Foreign Material Calcium chloride and other salts, ice melting agents, road oil and tar, tree sap, bird droppings, chemicals from industrial chimneys, and other foreign matter can damage your vehicle’s finish if they remain on painted surfaces. Use cleaners that are marked safe for painted surfaces for these stains.

269

Service & Appearance Care

Finish Damage Any stone chips, fractures or deep scratches in the finish should be repaired right away. Bare metal will corrode quickly and may develop into a major repair expense. Minor chips and scratches can be repaired with touch-up materials available from your dealer or other service outlets. Larger areas of finish damage can be corrected in your dealer’s body and paint shop.

Underbody Maintenance Chemicals used for ice and snow removal and dust control can collect on the underbody. If these are not removed, accelerated corrosion (rust) can occur on the underbody parts such as fuel lines, frame, floor pan, and exhaust system even though they have corrosion protection. At least every spring, flush these materials from the underbody with plain water. Clean any areas where mud and other debris can collect. Dirt packed in closed areas of the frame should be loosened before being flushed. Your dealer or an underbody vehicle washing system can do this for you.

Chemical Paint Spotting Some weather and atmospheric conditions can create a chemical fallout. Airborne pollutants can fall upon and attack painted surfaces on your vehicle. This damage can take two forms: blotchy, ringlet-shaped discolorations, and small irregular dark spots etched into the paint surface. Although no defect in the paint job causes this, Geo will repair, at no charge to the owner, the surfaces of new vehicles damaged by this fallout condition within 12 months or 12,000 miles (20 OOO km) of purchase, whichever comes first.

rn Appearance Care and Maintenance Materials

'Not recommended for pigskin suede leather. See your General Motors Dealers for these products. See your Maintenance Schedule for other products.

271

Service & Appearance Care

rn Vehicle Identification

Number

This is the legal identifier for your Geo. It appears on a plate in the front corner of the instrument panel, on the driver’s side, You can see it if you look through the windshield from outside your vehicle. The VIN also appears on the Vehicle Certification and Service Parts labels and the certificates of title and registration. Engine Identification The eighth character in your VIN is the engine code for your 1993 GM engine. This code will help you identify your engine, specifications, and replacement parts in this section.

= 9 272

I Service Pads

Identification Lube1 You’ll find this label inside the glove box on the door. It’s very helpful if you ever need to order parts. On this label is:

Your VIN. Its model designation. A list of all production options and special equipment.

Be sure that this label is not removed from the vehicle.

rn Add-on Electrical

Equipment

Don’t add anything electrical to your Geo unless you check with your dealer first. Some electrica equipment can damage you vehicle and the damage woulan.1 be covered by your warranty. san just keep other Some of things frc wnrkinp as thev should.

;+

1

For access to the main fuses, pull off cover. A spare fuse is also inside the fuse box.

Another fuse box is under the left side of the instrument panel. The fuses here protect each separate circuit including headlights. If you have electrical failure, check here first.

I Fuses and Circuit

Breakers

The wiring circuits in your car are protected from short circuits by fuses, circuit breakers or a thermal link in the wiring itself. This greatly reduces the chance of fires caused by electrical problems. The main fuse box in your engine compartment on the right side. It protects all electrical loads.

Service & Appearance Care

b.

. / . , ,.

Main Fuse Block 1- Generator to Battery Circuit (60A) 2- Circuits Only Active When Ignition Switch is in ACC, ON or START

(50A)

3- Circuits Always Active (40A) 4- Circuits Always Active (30A)

Look at the silver-colored band inside the fuse. If the band is broken or melted, replace the fuse. Be sure you replace a bad fuse with a new one of the correct size. If you ever have a problem on the road and don't have a spare fuse, you can borrow one. Just pick some feature of your car that you can get along without - like the radio or cigarette lighter - and use its fuse, if it is the size you need. Replace it as soon as you can. Before replacing a fuse turn every vehicle electrical switch off.

... 274

Interior Light; Sidemarker Lights; Instrument Cluster Lights (15A)

[ Instrument Panel Fuse Block

1 - Right Headlight (15A) 2- Left Headlight; High Beam Indicator Light (1 5A) 3-Taillights; 4-Stop Lights; Horn (15A) 5- Hazard Lights (15A) 6-Door Lock (Option) (20A) 7- Lighter; Radio (20A) 8-Ignition System; Warning and Indicator Lights (15A) 9-Turn Signal Lights; Back-up Lights (15A) 10- Wiperwasher (1 SA) 1 1 - Rear Defogger ( 15A) 12-Heater (25A) 13-Rear Wheel Anti-Lock Main Relay (20A) 14-Electronic Fuel Injection Main Relay (15A)

Service & Appearance

Care

I Replacement Bulbs Back-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1156 Dome ............................................................. 9605 1559 Front Parking and Turn Signal ......................................... 1157 NA Headlight (Halogen) ..................................................... 9004 Heater or Air Conditioning Control .................................... 96052599 Indicator and Warning Brake ............................................................ 9433184 Charging System ................................................... 9433184 Check Engine ..................................................... 9433 184 Engineoil Pressure ................................................ 9433184 4WD ............................................................. 9433184 Headlight HighBeam ............................................... 9433184 Safety Belt ........................................................ 9433184 TurnSignal ....................................................... 9433184 Instrument Cluster .................................................... 9605 156 License Plate ............................................................ 194 Lighter ............................................................. 9433184 Rear Defogger Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96061736 Rear Hazard and Turn Signal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1156 Rear Parking andstop ................................................... 1157 Rear Wiper/Washer Switch ........................................... 9606 1736 ........ 194 Sidemarker .................................................

- 276

Capacities and Specifictu?ons

Engine Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . L 4 Compression Ratio. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8.9: 1 Firing Order . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . l-3-4-2 Fuel Delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Fuel Injection Piston Displacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .97 CID (1.6L) Valve Arrangement . . . . . . . . . . . , . . . . . . . . . . . , . . . . . . . . . . . . . . . . .In-Head “V” Type AC Belt Tension. . . . .Deflect Belt 0.31-0.47 in. (8-12 mm) @ 22 Ibs. (10 kg.) Pressure Fan Belt Tension . . . . .Deflect Belt 0.20-0.32 in. (5-8 mm) @ 22 Ibs. (10 kg.) Pressure Thermostat Temperature Specification. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .180”F (82°C) Replacement Parts Air Cleaner Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96057994 Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 6 - 6 0 s Engineoil Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96062415 Fuel Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AC TypeGE571 PCVValve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 6 0 5 8 0 7 9 Radiator Pressure Cap . . . . . . . . . , . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13 psi Spark Plug. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .R43XLS (0.028”- 0.032” Gap)

277 9

Service & Appearance Care

and

Nut

Crankcase

Cooling System

Capacities (Approximate) The following approximate capacities are given in U.S. and metric conversions. Air Conditioning?. ................ .See the refrigerant information label under hood. Automatic Transmission

With Filter Change. Without Filter Change

.3.0 qt. (2.8 L)** .4.9 qt. (4.6 L) S . 5 qt. (5.2 L) S.6 qt. (5.3 L)

............................................. Drain ................................................... Overhaul Automatic Transmission. ...................................... I Manual Transmission. ........................................ .......................................... ........................................ Front Differential ............................................... FuelT ank....................................................llgal.(42.0L) .......................................... Manual Transmission. .............................................. Rear Differential. Transfer Case .................................................. Wheel Nuts Wheel

? Not all air conditioning refrigerants are the same. If the air conditioning system in your vehicle needs refrigerant, be sure the proper refrigerant is used. If you’re not sure, ask your Geo dealer.

.4.5 qt. (4.2 L)* .4.2 qt. (4.0 L)* 1 1 qt. (1 .O L) .1.6 qt. (1.5 L)** .2.3 qt. (2.2 L) 1 .8 qt. (1.7 L)

.........................................

.60 lb. ft. (80 N-m)

Torque

after filling. See “Engine Oil” in the Index.

*.When changing the oil filter, additional oil may be needed. Recheck the oil level ** Recheck fluid level after filling. See “Automatic Transmission Fluid” or “Manual 9 278

Transmission Fluid” in the Index.

Vehicle Dimensions Wheelbase. Tread

................................................

.86.6“ (2 200 mm) Front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 4 . 9 ” (1 395 mm) .55. I ” (1 400 mm) Rear, 2.5” (3 620mm) .64.2“ (1 630 mm) .65” (1 651 mm)

................................................... .................................................... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Length . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 4 Width. Height.

279

Notes

IMPORTANT: KEEP ENGINE OIL AT THE PROPER

LEVEL AND CHANGE AS

RECOMMENDED

Section

T h i s part covers the maintenance required for your Geo . Your vehicle needs these services to retain its safety. dependability and emission Fill 298 Fuel control performance .

Part 7 Maintenance Schedule

Introduction: A Word about Maintenance ........................... 282 Your Vehicle and the Environment ............................ 282 How This Part Is Organized ................................. A . Scheduled Maintenance Services ............................... 285 283 Using Your Maintenance Schedules ........................... 285 Selecting the Right Schedule ................................. 285 Schedule1 ................................................ 286 Schedule11 ............................................... 288 Explanation of Scheduled Maintenance Services ................. 290 Other Emission Related Maintenance Service ................... 295 Other Non-Emission Related Maintenance Service ............... 296 B . OwnerChecksandServices ................................... 298 .......................................... At Each AtLeastOnceaMonth ..................................... 299 At Least Twice a Year ...................................... 299 At Least Once a Year ....................................... C . Periodic Maintenance Inspections .............................. 300 D . Recommended Fluids and Lubricants ........................... 305 303 E . MaintenanceRecord .........................................

308

u1 Protection I

. Plan

Have you purchased the GM Protection Plan ? 7he Plan

supplements your new car warranties .

See your GM dealer for details .

281

9 9

Maintenance Schedule Introduction: A Word about Maintenance

Your Vehicle and the Envitvnment Proper vehicle maintenance not only helps keep your vehicle in good working condition, but it also helps the environment. All recommended maintenance procedures are important. Improper vehicle maintenance or the removal of important components can significantly affect the quality of the air we breathe. Improper fluid levels or even the wrong tire inflation can increase the level of emissions from your vehicle. To help protect our environment, and to help keep your vehicle in good condition, please maintain your vehicle properly.

We at General Motors want to help you keep your vehicle in good working condition. But we don’t know exactly how you’ll drive it. You may drive very short distances only a few times a week. Or you may drive long distances all the time in very hot, dusty weather. You may use your vehicle in making deliveries. Or you may drive it to work, to do errands, or in many other ways. Because of all the different ways people use their GM vehicles, maintenance needs vary. You may even need more frequent checks and replacements than you will find in the schedules in this part. So please read this part and note how you drive. If you have any questions on how to keep your vehicle in good condition, see your Geo dealer, the place many GM owners choose to have their maintenance work done. Your dealer can be relied upon to use proper parts and practices.

9 282

1 How This Part 1s Organized I The remainder of this part is divided into five sections: “Section A: Scheduled Maintenance Services” shows what to have done, and how often. Some of these services can be complex, so unless you are technically qualified and have the necessary equipment, you should let your dealer’s service department or another qualified service center do these jobs.

I -

CAUTION

Performing maintenance work on a vehicle can be dangerous. In trying to do some jobs, you can be

seriously injured. Do your own maintenance work only if you have the required know-how and the proper tools and equipment for the job. If you have any doubt, have a qualified technician do the work.

If you are skilled enough to do some work on your vehicle, you will probably want to get the service information GM publishes. You will find a list of publications and how to get them in this manual. See “Service Publications” in the Index. “Section B: Owner Checks and Services” tells you what should be checked whenever you stop explains what you can easily do to help keep your vehicle good condition.

for fuel. It also

in

283

Maintenance Schedule Introduction: A Word about Maintenance (Cont.)

“Section C: Periodic Maintenance Inspections” explains important inspections that your Geo dealer’s service department or another qualified service center should perform. “Section D: Recommended Fluids and Lubricants” lists some products GM recommends to help keep your vehicle properly maintained. These products, or their equivalents, should be used whether you do the work yourself or have it done.

“Section E: Maintenance Record” provides a place for you to record the maintenance performed on your vehicle. Whenever any maintenance is performed, be sure to write it down in this section. This will help you determine when your next maintenance should be done. In addition, it is a good idea to keep your maintenance receipts. They may be needed to qualify your vehicle for warranty repairs.

... 284

Maintenance Schedule Section A: Scheduled Maintenance Services

Using Your Maintenance Schedules This section tells you the maintenance services you should have done and when you should schedule them. Your Geo dealer knows your vehicle best and wants you to be happy with it. If you go to your dealer for your service needs, you’ll know that GM-trained and supported service people will perform the work using genuine GM parts. These schedules are for vehicles that:

limits on your vehicle’s Tire-Loading

carry passengers and cargo within recommended limits. You will find these Information Label. See “Loading Your Vehicle’’ in the Index. are driven on reasonable road surfaces within legal driving limits. use the recommended unleaded Index.

fuel. See “Fuel” in the

Selecting the RiQht Schedule First you’ll need to decide which of the two schedules is right for your vehicle. Here’s how to decide which schedule to follow: Schedule I Is any one of these true for your vehicle? Most trips are less than 4 miles (6 km). Most trips are less than 10 miles (16 km) and outside temperatures are below freezing. The engine is at low speed most of the time (as in door-to-door delivery, or in stop-and-go traffic). You operate your vehicle in dusty areas. You tow a trailer.

If any one (or more) of these is true for your driving, follow Schedule I. Schedule I1 Follow Schedule I1 only if none of the above conditions is true.

285

Maintenance Schedule Section A: Scheduled Maintenance Services (Cont.) Schedule I Follow Schedule I if your vehicle is MAINLY driven under one or more of the following conditions:

See "Explanation of Scheduled Maintenance Services "following Schedules t and It.

WHAT TO SERVICE

ITEM NO.

WHEN TO PERFORM Miles (kilometers) or Months

(whichever occurs first).

When most trips are less than 4 miles (6 km). When most trips are less than 10 miles (16 km) and outside temperatures remain below freezing. When most trips include extended idling and/or frequent low-speed operation, as in stop-and-go traffic. When towing a trailer. When operating in dusty areas.

Schedule I should also be followed if the vehicle is used for delivery service, police, taxi or other commercial applications. * The U. S. Environmental Protection Agency *An Emission Control Service.

has determined that the failure to perform this maintenance item will not nullify the emission warranty or limit recall liability prior to the completion of vehicle useful life. General Motors, however, urges that all recommended maintenance services be performed at the indicated intervals and the maintenance be recorded in "Section E: Maintenance Record. ' '

... 286

PCV Valve

Replacement*

I Every 50,000 Miles (83 OOO km).

~ 14

16

18

ECM & Associated Sensors

Insmtion*

I Every 100,OOO Miles (166 OOO h).

Power Steering System Inspection

I Every 7,500 Miles (12 500 km) or 7.5 Months.

The services shown in this schedule up to 60,OOO miles ( 1 0 0 OOO km) should be performed after 60,OOO miles (100 OOO k m ) at the same intervals, MILES (0001 3 16 17.5 19 112115118121 b2.5124127130133136137.5139142145148150151 )52.51541571 60

287 . . .

Maintenance Schedule Section A: Scheduled Maintenance Services (Cont.)

WHAT TO SERVICE

ITEM See "Explanation of Scheduled Maintenance I and II. NO.

Services "following Schedules

WHEN TO PERFORM Miles (kilometers) or Months

(whichever occurs first).

Schedule I/ Follow Schedule I1 ONLY if none of the driving conditions specified in Schedule I apply.

BAn Emission Control Service. The U. S. Environmental Protection Agency has determined that the failure to pedorm this maintenance item will not nullify the emission warranh, or limit recall liability I-.--- - - recommended

I General Motors, however, urges thaiall

I nrior to the cornthetion of vehicle useful life.

- - I ~ -

ront;rnr ho

.I

. . . 288

I 12 I Oxygen Sensor Replacement*

I Every 80,OOO Miles (133

oO(

I 16

I Emission Svstem Hoses Insaxtion*

18 I Power Steering

system Inspection

I Everv 60.0o0 Miles (100 oO( I Every 7,500 Miles (12 500 km) or 7.5 Months. I I

The services shown in this schedule up to 1 0 0 , O O O miles (160 OOO km) should be performed after 1 0 0 , O O O miles (160 OOO km) at the same intervals.

Maintenance Schedule Section A: Scheduled Maintenance Services (Cont.)

Dplanatiun of Scheduled Maintenance Services Below are explanations of the services listed in Schedules I and 11.

The proper fluids and lubricants to use are listed in Section D. Make sure whoever services your vehicle uses these. All parts should be replaced and all necessary before you or anyone else drives the vehicle.

repairs done

ITEM NO.

SERVICE Engine Oil and Filter Change* - Always use SG Energy Conserving I1 Oils of proper viscosity. The SG designation may be shown alone or in combination with others, such as SG/CC, SG/CD, or SF, SG, CC, etc. To determine the preferred viscosity for your vehicle’s engine (e.g., SAE 5W-30 or 1OW-30) see “Engine Oil’’ in the Index. Engine Idle Speed Check* - Check the idle speed and adjust it to underhood label specifications.

*An Emission Control Service.

290

ITEM NO. SERVICE 3 Cooling System Service* - Drain, flush and refill the system with new or approved recycled coolant conforming to GM Specification 4038M. Keep coolant at the proper mixture as specified. See “Coolant” in the Index. This provides proper freeze protection, corrosion inhibitor level, and engine operating temperature. Inspect hoses and replace if they are cracked, swollen, or deteriorated. Tighten screw-type hose clamps. Clean the outside of the radiator and air conditioning condenser. Wash the pressure cap and neck. To help ensure proper operation, we recommend a pressure test of both the cooling system and the pressure cap.

ITEM NO. SERVICE 4 Transmission (AlI)/Transfer Case

first time at 7,500

(Four-wheel Drive) Service - For the manual transmission and transfer case, check the fluid level every time the oil is changed. See “Manual Transmission Fluid” and “Transfer Case” in the Index. Inspect for damage and leaks and change the fluid the miles (12 500 km) and then every 15,000 miles (25 000 km) or 15 months for Schedule I conditions and every 30,000 miles (50 OOO km) or 30 months for Schedule I1 conditions. For the automatic transmission, check the fluid level every time the oil is changed. See “Automatic Transmission Fluid” in the Index. Inspect for damage and leaks and change the fluid every 15,000 miles (25 OOO km) or 15 months for Schedule I conditions and 1 0 0 , O O O miles (166 000 km) for

ITEM NO. SERVICE

Schedule I1 conditions. Replace the automatic transmission cooler hoses every 45,000 miles (75 000 km).

5 Rear Axle (All) and Front Axle

(Four-wheel

Drive) Fluid Change - Drain and refill with the proper lubricant. See “Recommended Fluids and Lubricants” in the Index.

6 Spark Plug Replacement* - Replace spark plugs with the proper type. See “Replacement Parts’’ in the Index.

*An Emission Control Service.

291

Maintenance Schedule Section A: Scheduled Maintenance Services (Cont.)

ITEM NO. SERVICE 7 Distributor Cap and Spark Plug Wire

Inspection* - Inspect for burns, cracks or other damage. Check the boot fit at the distributor and at the spark plugs. Replace wires as needed. Operation in extreme cold and/or on salted roads may require more frequent replacement.

8 Positive Crankcase Ventilation (PCV) Valve

Replacement* - Inspect valve for proper function. Replace the valve every 50,000 miles (83 OOO km) as well as any worn, plugged or collapsed hoses.

ITEM NO. SERVICE 9 Exhaust Gas Recirculation (EGR) System

Inspection* - Inspect at 50,000 mile (83 OOO km) intervals.

10 Air Cleaner Filter (PCV Filter, if Equipped)

Replacement* - Inspect at each oil change. Replace every 30,000 miles (50 000 km) or more often under dusty conditions. Ask your dealer for the proper replacement intervals for your driving conditions. If your vehicle is equipped with a crankcase ventilation filter, replace it too.

1 *An Emission Control Service.

ITEM NO. SERVICE 11 Fuel Tank, Cap and Lines Inspection**

Inspect fuel tank, cap, lines and hoses for damage or leaks. Inspect fuel cap gasket for an even filler neck imprint or any damage at 30,000 miles (50 OOO km). Replace parts as needed. Replace the cap and gasket at 60,OOO mile (100 OOO km) intervals.

12 Oxygen Sensor Replacement* - Replace at 80,000

miles (133 OOO km).

ITEM NO. SERVICE 13 Charcoal Canister Replacement* - Replace at

100,OOO mile (166 OOO km) intervals.

14 Engine Control Module (ECM) and Associated Sensors Inspection* - Inspect at 100,OOO mile (166 OOO km) intervals. 15 Fuel Injector Inspection* - Inspect at 100,OOO

mile (166 OOO km) intervals.

*An Emission Control Service. *The U. S. Environmental Protection Agency has determined that the failure to p e ~ o r m this maintenance item will not nullify the emission

warranty or limit recall liability prior to the completion of vehicle useful life. General Motors, however, urges that all recommended maintenance services be pe~ormed at the indicated intervals and the maintenance be recorded in “Section E: Maintenance Record. ”

Maintenance Schedule Section A: Scheduled Maintenance Services (Cont.)

ITEM NO. SERVICE 16 Emission System Hoses Inspection* - Inspect at

60,OOO mile ( l o 0 OOO km) intervals.

17 Catalytic Converter Inspection* - Inspect at 100,OOO mile (166 OOO km) intervals. At each oil change, inspect the entire exhaust system for leaks and loose fittings, especially if the vehicle is used off-road.

ITEM NO. SERVICE 18 Power Steering System Inspection - Check the

power steering gear box, pump and hose connections for leaks or damage. Check the fluid level on the dipstick. See “Power Steering Fluid” in the Index. Check the drive belt for cracks, fraying and wear. Check belt tension. There should be 0.24”-0.35” (6-9 mm) deflection when you press your thumb midway between the pulleys. Adjust or replace belt as needed.

*An Emission Control Service.

9 9 294

Other Emission Related Mainfenance Setvice ITEM NO. SERVICE 1 Valve Clearance Adjustment* - Inspect the valve

lash every 15,000 miles (25 000 km) and adjust if necessary.

2 Camshaft Timing Belt Adjustment* - Inspect and adjust if necessary at 60,000 miles (100 OOO km), and every 30,000 miles (50 OOO km) thereafter.

3 Fan (Water Pump) Drive Belt Service* - Inspect

and adjust if necessary at 30,000 miles (50 000 km), or 30 month intervals. Replace the belt at 60,000 miles (100 OOO km) and 120,000 miles (200 OOO km).

ITEM NO. SERVICE 4 Wiring Harness and Connectors Inspection* - At 60,000 miles (100 OOO km), or 60 month intervals, inspect the underhood wiring harness for loose connections, chafed wires and damage, especially if used extensively for off-road driving.

5 Engine Timing Check* - Adjust the timing to underhood label specifications, if necessary, at 60,000 mile (100 000 km) intervals.

6 Fuel Filter* - Replace the fuel filter every 30,000

miles (50 OOO km), or sooner if clogged.

*An Emission Control Service.

295

Maintenance Schedule

Uther Nun-Emissun Related Maintenance Service ITEM NO.

SERVICE Wheel Bearings Inspection - Inspect every 15 months, or at 15,000 mile (25 OOO km) intervals. Inspect for wear and proper adjustment. Relubricate the bearings if grease is contaminated. Propeller Shafts and U-Joints Inspection - Inspect for looseness and damage. Do this every 15 months, or at 15,000 mile (25 000 km) intervals, or more frequently if used off-road or pulling a trailer. Tighten U-Joint flange bolts if necessary. Clutch (Manual Transmission Only) - At each oil change, inspect for correct free play and positive engagement. See “Clutch Adjustment’’ in the Index.

4 Tire and Wheel Inspection and Rotation - For

proper wear and maximum tire life, rotate your tires at 7,500 miles (12 500 km) and then every 15 ,OOO miles (25 OOO km). See “Tires, Inspection and Rotation” in the Index. Check the tires for uneven wear or damage. If you see irregular or premature wear, check the wheel alignment. Check for damaged wheels also. While the tires and wheels are removed for rotation, perform the brake system inspection described in Section C.

5

Brakes - Tire rotations are a convenient opportunity to inspect the braking system. See “Brake System Inspection” in Section C. Locking Front Hubs Inspection (If Equipped) - At each oil change, inspect the locking front hubs for correct operation. Repair or replace if necessary. (Both hubs must operate correctly for the front axle to power the front wheels.)

7 Steering and Suspension - At each oil change,

inspect the steering linkage and suspension for leaks and damage. Repair or replace damaged or worn parts.

Maintenance Schedule Section B: Owner Checks and Services Listed below are owner checks and services which should be performed at the intervals specified to help ensure the safety, dependability and emission control performance of your vehicle.

Be sure any necessary repairs are completed at once. Whenever any fluids or lubricants are added to your vehicle, make sure they are the proper ones, as shown in Section D.

CHECK

OR SERVICE

Af Each Fuel fj// (It is important for you or a service station attendant to perform these underhood checks at each fuel fill.) I Engine Oil Level I Engine Coolant Level

1 necessary. See “Coolant” in the Index for further details.

Check the engine oil level and add the proper oil if necessary. See “Engine Oil” in the Index for further details. Check the engine coolant level in the coolant recovery tank and add the proper coolant mix if

WHAT TO DO

Windshield Washer Fluid Level Hood Latch Operation

Check the windshield washer fluid level in the windshield washer tank and add the proper fluid if necessary. See “Windshield Washer Fluid” in the Index for further details. Pull the primary hood latch release handle inside the vehicle. The secondary latch should keep hood from opening all the way when the primary latch is released. Make sure the hood closes firmly. See “Hood Release” in the Index for further details.

. . . 298

At Least Once a Month

CHECK

OR SERVICE

Tires Inflation

Check tire inflation. Make sure they are inflated to the pressures specified on the Tire-Loading Information label located on driver’s door. See “Tires” in the Index for further details.

“‘HAT TO DO

l At least Twice a Year

CHECK

OR SERVICE

WHAT TO DO

Fluid Level Check

Check the transfer case, axle differential(s) and automatic or manual transmission fluid levels and add as needed. See “Transfer Case, ” ‘‘Axle, Rear,” “Axle, Front” I Transmission” or “Manual Transmission” in the Index. A fluid loss in these systems could I indicate a problem. Have the system inspected and repaired at once.

and “Automatic

299 9 =

Maintenance Schedule Section B: Owner Checks and Services (Cont.)

At Least Once a Year

CHECK

OR SERVICE Kev Lock Cylinders Body Lubrication

.r

WHAT TO DO

Lubricate the key lock cylinders with the lubricant specified in Section D. Lubricate all body door hinges including the tailgate. Also including those for the hood, rear compartment, glove box door, console door and any folding seat hardware. Section D tells you what to use.

lubricate all hinges and latches,

Starter Switch

I.. 300

1. Before you start, be sure you have enough room around the vehicle. 2. Firmly apply both the parking brake (see “Parking Brake” in the Index if necessary) and the

regular brake.

starts.

NOTE: Do not use the accelerator pedal, and be ready to turn off the engine immediately if it 3. On automatic transmission vehicles, try to start the engine in each gear. The starter should

work only in P (Park) or N (Neutral). If the starter works in any other position, your vehicle needs service, On manual transmission vehicles, put the shift lever in Neutral, push the clutch down halfway and try to start the engine. The starter should work only when the clutch is pushed down all the way to the floor. If the starter works when the clutch isn’t pushed all the way down, your vehicle needs service.

At Least Once a Year (CONT.)

4-

CHECK

WHAT TO DO

OR SERVICE

I CAUTION

Brake-Transaxle Shift Interlock - BTSI (Automatic Transaxle)

A When you are doing this check, the vehicle could move suddenly. If it does, you or others

level surface.

1. Before you start, be sure you have enough room around the 2. Firmly apply the parking brake (see “Parking Brake” in the Index if necessary). NOTE: Be ready to apply 3. With the engine off, turn the key to the ON position, but don’t start the engine. Without

the regular brake immediately if the vehicle begins to move.

applying the regular brake, try to move the shift lever out of P (Park) with normal effort. If the shift lever moves out of P (Park), your vehicle’s BTSI needs service.

vehicle. It should be parked on a

301

Maintenance Schedule Section B: Owner Checks and Services (Cont.) At Least Once a Year (CONT.)

CHECK

OR SERVICE

WHAT TO DO

Steering Column Lock While parked, and with the parking brake set, try to turn the key to LOCK in each shift

position.

With an automatic transmission, the key should turn to LOCK only when the shift lever P (Park). With a manual transmission, the key will turn to LOCK only if you push the key while turning it towards LOCK.

in farther,

is in

On all vehicles, the key should come out only

in LOCK.

Parking Brake and Automatic Transmission P (Park) Mechanism Check

When you are doing this check, your vehicle could begin to move. You or others could be injured and property could be damaged. Make sure there is room in front

VI your vehicle in case it begins to roll. Be ready to apply the

regular brake at once should the

Park on a fairly steep hill, with the vehicle facing downhill. Keeping your foot on the brake, set the parking brake.

regular

To check the parking brake: With the engine running and transmission in Neutral, slowly remove foot pressure from the regular brake pedal. Do this until the vehicle is held by the parking brake only. To check the P (Park) mechanism’s holding ability: Shift to P (Park). Then release all brakes. If your vehicle is four-wheel drive, be sure your transfer case is not in Neutral.

Underbody Flushing

At least every spring, use plain water to flush any corrosive materials from the underbody. Take care to clean thoroughly any areas where mud and other debris can collect.

Maintenance Schedule Section C: Periodic Maintenance Inspections

Listed below are inspections and services which should be performed at least twice a year (for instance, each spring or fall). You should let your GM dealer’s service department

or other qualified service center do these jobs. Make sure any necessary repairs are completed at once.

CHECK

OR SERVICE

Steering, Suspension, and Front-Wheel-Drive Axle Boot and Seal Inspection

Exhaust System Inspection

Throttle Linkage Inspection Rear Axle (All) and Front Axle (Four-wheel Drive) Service

WHAT TO DO

Inspect front and rear suspension and steering system for damaged, loose or missing parts, signs of wear or lack of lubrication. On vehicles equipped with power steering, inspect power steering, lines and hoses for proper hookup, binding, leaks, cracks, chafing, etc. On vehicles equipped with manual steering, check for seal leakage. Clean and then inspect drive axle boot seals for damage, tears or leakage. Replace seals if necessary. Inspect the complete exhaust system. Inspect the body near the exhaust system. Look for broken, damaged, missing, or out-of-position parts as well as open seams, holes, loose connections, or other conditions which could cause a heat build-up in the floor pan or could let exhaust fumes into the vehicle. See “Engine Exhaust’’ in the Index. Inspect the throttle linkage for interference or binding, and for damaged or missing parts. Replace parts as needed. Check accelerator pedal for smooth operation and even pedal effort. Check the gear lubricant level and add if needed. See “Rear Axle’’ and ‘‘Four-wheel Drive’’ in the Index. A fluid loss may indicate a problem. Check the system(s), and repair the system(s) if needed. Refer to “Scheduled Maintenance Services,” earlier in this part, to determine when to change the lubricant.

Maintenance Schedule Section C: Periodic Maintenance Inspections (Cont.)

CHECK

OR SERVICE

Brake System Inspection

Clutch System Service

WHAT TO DO

Inspect the complete system. Inspect brake lines and hoses for proper hookup, binding, leaks, cracks, chafing, etc. Inspect disc brake pads for wear and rotors for surface condition. Also inspect drum brake linings for wear and cracks. Inspect other brake parts, including drums, wheel cylinders, calipers, parking brake, etc. Check parking brake adjustment. You may need to have your brakes inspected more often if your driving habits or conditions result in frequent braking. NOTE: A low fluid brake level can indicate worn disc brake pads which may need serviced. Also, if the brake system warning light stays on or comes on at any time something may be wrong with either the regular or rear wheel anti-lock brake system, or both systems. See “Brake Svstem Warning Light” in the Index. Check clutch pedal free travel and adjust as necessary. See “Clutch Adjustment” in the Index.

to be

Maintenance Schedule Section D: Recommended Fluids and Lubricants

Note: Fluids and lubricants identified below by name, part number or specification may be obtained from your GM dealer.

USAGE

Engine Oil

Engine Coolant

Hydraulic Brake System Parking Brake Guides

Power Steering System Automatic Transmission Wheel Bearings

FLUID/LUBRICANT

GM Goodwrench Motor Oil or equivalent for API service SG Energy Conserving I1 oils of the recommended viscosity. The SG designation may be shown alone or in combination with others, such as SG/CC, SG/CD, or SF, SG, CC, etc. To determine proper viscosity for your vehicle’s engine, see ‘ ‘Engine Oil” in the Index. 50/50 mixture of water (preferably distilled) and good quality ethylene glycol base antifreeze (GM Part No. 1052753) conforming to GM Specification 6038M or approved recycled coolant conforming to GM Specification 6038M. Delco-Supreme 1 l@ Brake Fluid (GM Part No. 1052535) or equivalent DOT-3 brake fluid.

~~

Chassis lubricant meeting requirements of NLGI Grade 2, Category LB or GC-LB (GM Part No. 1052497 or equivalent). DEXRONB-I1 Automatic Transmission Fluid (GM Part No. 1051855) or equivalent. DEXRON*-I1 Automatic Transmission Fluid (GM Part No. 1051855) or equivalent. Wheel bearing grease meeting requirements of NLGI Grade 2, Category GC or GC-LB (GM Part No. 105 1344 or equivalent).

305

3.

Maintenance Schedule Section D: Recommended Fluids and Lubricants (Cont.)

USAGE FLUID/LUBRICANT

I Manual Transmission Manual Transmission Shift Linkage Key Lock Cylinders

Part No. 12345871 Castrol@ Syntorq GL-4 or equivalent).

I SAE 75W-90 GL-4 (GM Chassis lubricant meeting requirements of NLGT Grade 2, Category LB or GC-LB (GM Part No. 1052497 or equivalent). Lubricate with Multi-Purpose Lubricant (GM Part No. 12345120) or synthetic SAE 5W-30 engine oil or silicone lubricant (GM Part No. 1052276 or 1052277).

Automatic Transmission Engine oil. Shift Linkage Clutch Linkage Pivot Points Floor Shift Linkage Chassis Lubrication

Lithium base grease.

Engine oil. Chassis lubricant meeting requirements of NLGI Grade 2, Category LB or GC-LB (GM Part No. 1052497 or equivalent).

~~~

~~

Windshield Washer Sol- GM Optikleen@ Washer Solvent (GM Part No. 1051515) or equivalent. vent Rear Axle (All) Front Axle (Four-wheel Drive)

SAE 75W-90 GL-5 Hypoid Gear Lubricant (GM Part No. 12345977).

USAGE

Transfer Case (Four-wheel Drive) Hood Latch Assembly a. Pivots and Spring

Anchor

b. Release Pawl

Hood, Door, and Liftgate Hinges, Rear Folding Seat, Fuel Door Hinge, Rear Compart- ment Lid Hinges Weatherstrips Constant Velocity Universal Joint

FLUID/LUBRICANT SAE 75W-90, GL-4 gear lubricant (GM Part No. 12345871).

a. Engine oil.

b. Chassis lubricant meeting requirements of NLGI Grade 2, Category LB or GC-LB

(GM Part No. 1052497 or equivalent).

Engine oil.

Dielectric Silicone Grease (GM Part No. 12345579) or equivalent. Chassis lubricant meeting requirements of NLGI Grade 2, Category LB or GC-LB (GM Part No. 1052497 or equivalent).

See “Replacement Parts” in the Index for recommended replacement filters, valves and spark plugs.

307

Maintenance Schedule Section E: Maintenance Record

After the scheduled services are performed, record the date, odometer reading, and who performed the service in the columns indicated, When completing the Maintenance Performed column, insert the numbers from the Schedule I

or Schedule I1 maintenance charts which correspond to the maintenance performed. Also, you should retain all maintenance receipts. Your owner information portfolio is a convenient place to store them.

MAINTENANCE

PERFORMED

SERVICED BY

... 308

DATE

ODOMETER READING

SERVICED BY

MAINTENANCE PERFORMED

Maintenance Schedule Section E: Maintenance Record (Cont.)

I

Part 8 Customer Assistance Information

H e r e you will find out how to contact Chevrolet/Geo if you need assistance. This part also tells you how to obtain service publications and how to report any safety defects.

Customer Satisfaction Procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 12 GM Participation in Better Business Bureau MediatiodArbitration Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 13 Reporting Safety Defects to the United States Government . . . . . . . . . . , . . . . . . .3 15 Reporting Safety Defects to the Canadian Government . . . . . . . . . . . . . . . . . . . . .3 16 Reporting Safety Defects to General Motors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 16 Chevrolet/Geo Roadside Assistance Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 17 Service Publications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 18

311

Customer Assistance Information

Customer Satisfaction Procedure

Your satisfaction and goodwill are important to your dealer and Chevrolet/Geo. Normally, any problems with the sales transaction or the operation of your vehicle will be resolved by your dealer’s Sales or Service Departments. Sometimes, however, despite the best intentions of all concerned, misunderstandings can occur. If your concern has not been resolved to your satisfaction, the following steps should be taken: STEP ONE - Discuss your problem with a member of dealership management. Complaints can often be quickly resolved at that level. If the

matter has already been reviewed with the Sales, Service, or Parts Manager, contact the owner of the dealership or the General Manager. STEP TWO - If after contacting a member of Dealership Management, it appears your problem cannot be resolved by the dealership without further help, contact the Chevrolet/Geo Customer Assistance Center by calling 1-800-222-1020. In Canada, contact GM of Canada Customer Assistance Center in Oshawa by calling 1-800-263-3777 (English) or 1-800-263-7854 (French). In Mexico, call 254-1 7-86, In Puerto Rico or U.S. Virgin Islands, call

1-809-763-13 15. In all other overseas locations, contact GM International Export Sales in Canada by calling 1-416-644-41 12. For prompt assistance, please have the following information available to give the Customer Assistance Representative:

Your name, address, telephone number Vehicle Identification Number (This is available from the vehicle registration or title, or the plate attached to the left top of the instrument panel and visible through the windshield.) Dealership name and location Vehicle delivery date and present mileage

Nature of problem

In order to give your inquiry prompt attention, please call the toll-free number listed above. However, if you wish to write Chevrolet/Geo, write to: Chevrolet/Geo Customer Assistance Center P.O. Box 7047 Troy, MI 48007-7047 A listing of all Chevrolet/Geo Branch Offices and offices outside the U.S. which can assist you can also be found in the warranty booklet. When contacting Chevrolet/Geo, please remember that your problem will likely be resolved in the dealership, using the

dealership’s facilities, equipment and personnel. That is why we suggest you follow Step One first if you have a problem. Customer Assistance for the Hearing or Speech Impaired To assist owners who have hearing difficulties, Chevrolet/Geo has installed special TDD (Telecommunication Devices for the Deaf) equipment in its Customer Assistance Center. Any hearing or speech impaired customer who has access to a TDD or a conventional teletypewriter (TTY) can communicate with Chevrolet/Geo by dialing: 1-800-TDD-CHEV (TDD users in Canada can dial 1-800-263-3830.)

GM Participation in Better Business Bureau Medaon/Arbitrutiotration Program *

General Motors reserves the right to change eligibility limitations and/or to discontinue its participation in this program. Our experience has shown that the Customer Satisfaction Procedure described earlier in this part has been very successful in achieving customer satisfaction. However, if you have not been substantially satisfied, Chevrolet/Geo wants you to be aware of GM’s voluntary participation in a no-charge mediatiodarbitration program

Customer Assistance Information

called BBB AUTO LINE. This program is administered by the Council of Better Business Bureaus through local Better Business Bureaus. The program can resolve individual disputes involving vehicle repairs and the interpretation of your New Vehicle Limited Warranty. We prefer that you not resort to BBB AUTO LINE until after a final decision is made under the Customer Satisfaction Procedure. However, you may file a claim at any time by contacting your local Better Business Bureau (BBB) at the following toll-free number: 1-800-955-5 100. For further information about filing a claim, you may also write to: . . I 31 4

BBB AUTO LINE Council of Better Business Bureaus 4200 Wilson Boulevard Suite 800 Arlington, VA 22203 In order to file a claim, you will have to provide your name and address, the vehicle identification number (VIN) of your vehicle, and a statement of the nature of your complaint. BBB staff may try to help resolve your dispute through mediation. If mediation is not successful, or if you do not wish to participate in mediation, eligible customers may present their case to an impartial third-party arbitrator at an informal hearing. The arbitrator will

render a decision in your case, which you may accept or reject. If you accept a valid arbitrator decision, GM will be bound by that decision. The entire dispute settlement process should ordinarily take about 40 days from the time you file your complaint to the time a decision is rendered (or 47 days if you did not first contact your dealer or Chevrolet/Geo). We encourage you to use this program before or instead of resorting to the courts. We believe it offers advantages over courts in most jurisdictions because it is fast, free of charge, and informal (lawyers are not usually present, although you may retain one at your

expense if you choose). Arbitrators make decisions based on the principles of fairness and equity, and are not required to duplicate the functions of courts by strictly applying state or federal law. If you wish to go to court, however, we do not require that you first file a claim with BBB AUTO LINE** unless state law provides otherwise. Whatever your preference may be, remember that if you are unhappy with the results of BBB AUTO LINE, you can still go to court because an arbitrator's decision is binding on GM but not on you, unless you accept it.

Eligibility is limited by vehicle agelmileage and other factors. For further information concerning the program, call BBB at 1-800-955-5 100. You may also contact the Chevrolet/Geo Customer Assistance Center by calling 1-800-222-1020. *This program may not be available in all states, depending on state law. Canadian owners refer to your warranty booklet. a claim with BBB AUTO LINE before resorting to state-operated procedures (including court).

**Some states may require that you file

rn Repo&'ng Safety Defects

to the United States Government

If you believe that your vehicle has a defect which could cause a crash or could cause injury or death, you should immediately inform the National Highway Traffic Safety Administration (NHTSA), in addition to notifying General Motors. If NHTSA receives similar complaints, it may open an investigation, and if it finds that a safety defect exists in a group of vehicles, it may order a recall and remedy campaign. However, NHTSA cannot become involved individual problems between you, your dealer. or General Motors.

in

Customer Assistance Information

To contact NHTSA, you may either call the Auto Safety Hotline toll-free at 1-800-424-9393 (or 366-0123 in the Washington, D.C. area) or write to: NHTSA U . S . Department of Transportation Washington D.C. 20590 You can also obtain other information about motor vehicle safety from the Hotline.

Reportirzg Safety Defects to the Canadian Government

If you live in Canada, and you believe that your vehicle has a safety defect, you should immediately notify Transport Canada, in addition to notifying General Motors of Canada Limited. You may write to: Transport Canada Box 8880 Ottawa, Ontario K1G 352

... 31 6

Reporting Safety Defects to General Motors

In addition to notifying NHTSA (or Transport Canada) in a situation like this, we certainly hope you’ll notify us. Please call us at 1-800-222-1020, or write: Chevrolet/Geo Customer Assistance Center P.O. Box 7047 Troy, Michigan 48007-7047 In Canada, please call us at 1-800-263-3777 (English) or 1-800-263-7854 (French). Or, write: General Motors of Canada Limited Customer Assistance Center 1908 Colonel Sam Drive Oshawa, Ontario L1H 8P7

L rn Chevrolet/Geo Roadside

Assistance Program To enhance Chevrolet/Geo’s strong commitment to customer satisfaction, Chevrolet/Geo is excited to announce the establishment of the Chevrolet/Geo Roadside Assistance Center. As the owner of a 1993 Chevrolet/Geo, membership in Roadside Assistance is free. Roadside Assistance is available 24 hours a day, 365 days a year, by calling 1 -800-CHEV USA ( 1-800-243-8872). This toll-free number will provide you over-the-phone roadside assistance with minor mechanical problems. If your problem cannot be resolved over the phone, our advisors have access to a

nationwide networ .k of ( jealer recommended service providers. The following services are available:

For prompt assistance when calling, please have the following available to give to the advisor:

Towing Locksmith Tire Repair Glass Replacement Rental car or taxi Additional services as necessary

The Roadside Assistance Center uses companies that will provide you with quality and priority service. When roadside services are required, our advisors will explain any payment obligations that may be incurred for utilizing outside services.

Vehicle Identification Number License plate number Vehicle color Vehicle location Telephone number where you can be reached Vehicle mileage Description of problem

Customer Assistance Information

Please refer to the Roadside Assistance brochure inside your portfolio for full program details. In Canada please consult your GM dealer regarding availability of Roadside Assistance.

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Service Publications

Information on how to obtain Product Service Publications and Indexes as described below is applicable only in the fifty U.S. states (and the District of Columbia) and only for cars and light trucks with GVWR less than 10,OOO pounds (4 536 kg). In Canada, information pertaining to Product Service Bulletins and Indexes can be obtained by writing to: General Motors of Canada Limited Service Publications Department 1908 Colonel Sam Dr. Oshawa, Ontario L1H 8P7 Chevrolet/Geo regularly sends its dealers useful service bulletins about

Chevrolet/Geo products. Chevrolet/Geo monitors product performance in the field. We then prepare bulletins for servicing our products better. Now, you