2004 Toyota Tundra Owners Manual

incorrectly inflated.

D Never drive over 120 km/h (75 mph)

with any type of snow tires.

TIRE CHAIN SELECTION Use the tire chains of correct size. Regulations regarding the use of tire chains vary according to location or type of road, so always check the local regulations before installing chains. CHAIN INSTALLATION Install the chains on the rear tires as tightly as possible. Do not use tire chains on tires. Retighten chains km after (1/4—1/2 mile). When installing chains on your tires, care- fully follow the instructions of the chain manufacturer. If wheel covers are used, they will be scratched by the chain band, so remove the covers before putting on the chains.

front driving

0.5—1.0

the

CAUTION

D Do not exceed 50 km/h (30 mph) or recom- is

the chain manufacturer’s mended speed lower.

limit, whichever

D Drive carefully avoiding bumps, holes, and sharp turns, which may cause the vehicle to bounce.

D Avoid sharp turns or locked−wheel braking, as use of chains may ad- versely affect vehicle handling.

D When driving with chains installed, to drive carefully. Slow be sure down before entering curves to avoid losing control of the vehicle. Otherwise an accident may occur.

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Replacing wheels WHEN TO REPLACE YOUR WHEELS If you have wheel damage such as bending, cracks or heavy corrosion, the wheel should be replaced. If you fail to replace a damaged wheel, the tire may slip off the wheel or cause loss of handling control. WHEEL SELECTION When replacing wheels, care should be taken to ensure that the wheels are re- placed by ones with the same load ca- pacity, diameter, rim width, and offset. Correct replacement wheels are available at your Toyota dealer. A wheel of a different size or type may adversely affect handling, wheel and bear- ing life, brake cooling, speedometer/odom- eter calibration, stopping ability, headlight aim, bumper height, vehicle ground clear- ance, and tire or snow chain clearance to the body and chassis.

428

Replacement with used wheels is not rec- ommended as they may have been sub- jected to rough treatment or high mileage and could fail without warning. Also, bent wheels which have been straightened may have structural damage and therefore should not be used. Never use an inner tube in a leaking wheel which is designed for a tubeless tire.

CAUTION

the

following

instructions. Observe Otherwise, an accident may occur re- sulting in death or serious injuries. D Do not use wheels other than the manufacturer’s recommended size, as this may cause dangerous han- dling characteristics in loss of control.

resulting

D Four−wheel drive models:

Do not use wheels of different brands, sizes and types, as this may cause dangerous handling characteristics resulting in loss of control.

Aluminum wheel precautions D When aluminum wheels, check tight after driving your vehicle the first 1600
km (1000 miles).

the wheel nuts are

installing that

repaired, or D If you have changed your the wheel nuts are still tight after driving 1600 km (1000 miles).

rotated, tires, check

that

D When using tire chains, be careful not

to damage the aluminum wheels.

D Use only the Toyota wheel nuts and for your aluminum

wrench designed wheels.

D When balancing your wheels, use only Toyota balance weights or equivalent and a plastic or rubber hammer.

D As with any wheel, periodically check your aluminum wheels for damage. If damaged, replace immediately.

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SECTION 7− 3

DO−IT−YOURSELF MAINTENANCE Electrical components Checking battery condition Battery recharging precautions Checking and replacing fuses Adding washer fluid Replacing light bulbs

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

430
431
432
433
433

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Checking battery condition— —Precautions

CAUTION

BATTERY PRECAUTIONS The battery produces flammable and explosive hydrogen gas. D Do not cause a spark from the bat-

tery with tools.

D Do not smoke or light a match near

the battery.

The electrolyte contains poisonous and corrosive sulfuric acid. D Avoid contact with eyes, skin or

clothes.

D Never ingest electrolyte. D Wear protective safety glasses when

working near the battery.

D Keep children away from the bat-

tery.

D If electrolyte gets on your skin, thoroughly wash the contact area. If you feel pain or burning, get medi- cal attention immediately.

D If electrolyte gets on your clothes, there is a possibility of its soaking through to your skin, so immediate- ly take off the exposed clothing and follow the procedure above, if nec- essary.

D If you accidentally swallow electro- lyte, drink a large quantity of water or milk. Follow with milk of magne- sia, beaten raw egg or vegetable oil. Then go immediately for emer- gency help.

EMERGENCY MEASURES D If electrolyte gets

in your eyes, flush your eyes with clean water immediately immediate medical attention. If possible, con- tinue to apply water with a sponge or cloth while en route to the medi- cal office.

and get

430

—Checking battery exterior

Terminals

Ground cable

Hold−down clamp

Check the battery for corroded or loose terminal connections, cracks, or loose hold−down clamp. a. If the battery is corroded, wash it off with a solution of warm water and bak- ing soda. Coat the outside of the termi- nals with grease to prevent further cor- rosion.

b. If the terminal connections are loose, their clamp nuts—but do not

tighten overtighten.

c. Tighten

the hold−down clamp only enough to keep the battery firmly in place. Overtightening may damage the battery case.

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NOTICE

z Be sure the engine and all accesso- ries are off before performing main- tenance.

z When checking the battery, remove the ground cable from the negative terminal (“−” mark) first and rein- stall it last.

z Be careful not to cause a short cir-

cuit with tools.

z Take care no solution gets into the

battery when washing it.

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—Checking battery condition

Type A

Green

Dark

Clear or light yellow

Type B

Blue

White

Red

CHECKING BY INDICATOR Check the battery condition by the indi- cator color.

Indicator color

Type A

Type B

Condition

Green

Blue

Good

Dark

White

Charging necessary. Have battery checked by your Toyota deal- er.

Battery recharging precautions During recharging, the battery is pro- ducing hydrogen gas. Therefore, before recharging: 1. If recharging with the battery installed on the vehicle, be sure to disconnect the ground cable.

2. Be sure the power switch on the re- charger the charger cables to the battery and when disconnecting them.

is off when connecting

CAUTION

D Always charge the battery in an un- confined area. Do not charge the battery in a garage or closed room where there is not sufficient ventila- tion.

D Only do a slow charge (5 A or less). Charging at a quicker rate is dangerous. The battery may ex- plode, causing personal injuries.

NOTICE

Clear or

Light Yellow

Red

Have battery checked by your Toyota dealer.

Never recharge the battery while the engine is running. Also, be sure all accessories are turned off.

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Checking and replacing fuses

Type A

Type B

Type C

432

Good

Blown

Good

Blown

Standard and access cab models

Good

Blown

Double cab models

If the headlights or other electrical components do not work, check the fuses. If any of the fuses are blown, they must be replaced. See “Fuse locations” in Section 7−1 for locations of the fuses. Turn the ignition switch and inoperative component off. Pull a suspected fuse straight out and check it. Determine which fuse may be causing the problem. The lid of the fuse box shows the name of the circuit for each fuse. See Section 8 of this manual for the functions controlled by each circuit. Type A fuses can be pulled out by the pull−out tool. The location of the pull−out tool is shown in the illustration. If you are not sure whether the fuse has blown, try replacing the suspected fuse with one that you know is good. If the fuse has blown, push a new fuse into the clip. Only install a fuse with the amperage rat- ing designated on the fuse box lid. If you do not have a spare fuse, in an emergency you can pull out the “DOME” or “HTR” fuse, which may be dispensable for normal driving, and use it if its amper- age rating is the same.

2004 TUNDRA from Sep. ’03 Prod. (OM34426U)

the

than

lower

that specified,

If you cannot use one of the same amper- age, use one that is lower, but as close as possible to the rating. If the amperage is fuse might blow out again but this does not indicate anything wrong. Be sure to get the correct fuse as soon as possible and return the substitute to its original clip. It is a good idea to purchase a set of spare fuses and keep them in your ve- hicle for emergencies. If fuse immediately blows out, there is a problem with the electrical sys- tem. Have your Toyota dealer correct it as soon as possible.

the new

CAUTION

Never use a fuse with a higher am- perage rating, or any other object, in place of a fuse. This may cause ex- tensive damage and possibly a fire.

’04 TUNDRA_U (L/O 0309)

Adding washer fluid If any washer does not work or low windshield washer fluid level warning light comes on, the washer tank may be empty. Add washer fluid. You may use plain water as washer fluid. in cold areas where tempera- However, tures freezing point, use fluid containing antifreeze. This washer product is available at your Toyota dealer and most auto parts stores. Follow the manufacturer’s directions for how much to mix with water.

range below

NOTICE

Do not use engine antifreeze or any other substitute because it may dam- age your vehicle’s paint.

following

illustrations show how

Replacing light bulbs— The to gain access to the bulbs. When replacing a bulb, make sure the ignition switch and light switch are off. Use bulbs with the wattage ratings given in the table.

CAUTION

D To prevent burning yourself, do not replace the light bulbs while they are hot.

D Halogen bulbs have pressurized gas inside and require special handling. They can burst or shatter if scratched or dropped. Hold a bulb only by its plastic or metal case. Do not touch the glass part of a bulb with bare hands.

NOTICE

Only use a bulb of the listed type.

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W Type

Light bulbs

Door courtesy lights Glove box light

Step light

Bulb No.

194

—

—

W Type

3.8

1.2

1.4

A: HB2 halogen bulbs B: HB4 halogen bulbs C: Wedge base bulbs (amber) D: Wedge base bulbs (clear) E: Double end bulbs

the

The inside of the lens of exterior lights such as headlights may temporarily fog up when the lens becomes wet in the rain or in a car wash. This is not a problem because the is caused by fogging temperature difference between the outside and the windshield fogged up in the rain. However, if there is a large drop of water on the inside of the lens, or if there is water pooled light, contact your Toyota dealer.

inside of

inside

lens,

just

like

the

the

Light bulbs

Headlights

Front fog lights

Parking/front turn signal/front side marker lights

Rear turn signal lights

Type A and B Type C

Stop/tail/rear side marker lights

Type A and B Type C

Back−up lights

License plate lights High mounted stoplight and cargo lamps Interior light

Personal lights

Vanity light

Bulb No. —

9006

60/55

51

3157NA 27/8

3157A

—

27
21

3157
7443
921

168

921

—

—

—

27/8
21/5
16

16

1.5

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—Headlights

“TOP PULL” mark

1. Open the hood. Unplug the connec-

tor. Remove the rubber cover. If the connector is tight, wiggle it.

2. Release

the bulb retaining spring and remove the bulb. Install a new bulb and the bulb retaining spring.

To install a bulb, align the tabs of the bulb with the mounting hole.

the cutouts of

3. Install

the rubber cover with

the “TOP PULL” mark upward, and fit it securely on the boss. Then plug in the connector.

Make sure the rubber cover fits securely on the bulb base and the mounting body. Aiming is not necessary after replacing the bulb. When aiming adjustment is nec- essary, contact your Toyota dealer.

435

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—Parking/front turn signal/front side marker lights (standard and access cab models)

—Front fog lights If either the left or right front fog lights burns out, contact your Toyota dealer.

NOTICE

Do not try to replace the front fog light bulbs by yourself. You may dam- age the vehicle.

Use a Phillips−head screwdriver. Remove and install the clip as shown in the fol- lowing illustrations.

Removing clip

436

Installing clip

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—Parking, front side marker and front turn signal lights (double cab models)

Use a Phillips−head screwdriver. Remove and install the clip as shown in the fol- lowing illustrations.

Removing clip

Installing clip

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—Rear turn signal, stop/tail/rear side marker and back−up lights (type A)

Remove the bolts.

a: Rear turn signal light b: Stop/tail/rear side marker light c: Back−up light

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—Rear turn signal, stop/tail/rear side marker and back−up lights (type B)

Remove the bolts.

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—Rear turn signal, stop/tail/rear side marker and back−up lights (type C)

a: Rear turn signal light b: Stop/tail/rear side marker light c: Back−up light

Remove the bolts.

a: Back−up light b: Rear turn signal light c: Stop/tail/rear side marker light

Remove the bulb of the back−up light at first when removing that of the rear turn signal light.

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—License plate lights

—High mounted stoplight and cargo lamps

Use a Phillips−head screwdriver.

Use a Phillips−head screwdriver.

a: High mounted stoplight b: Cargo lamps

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SECTION 8

SPECIFICATIONS Specifications Dimensions Payload Towing capacity Engine Fuel Service specifications Tires Fuses

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

444
446
448
449
449
449
453
454

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Access cab models

Standard bed 5525 (217.5)∗1
5545 (218.3)∗2
1910
1945
2015

(75.2) (76.6)∗3
(79.3)∗4
(70.5)∗6
(70.9)∗7 or 8

1790
1800

3260 (128.3)

1680

(66.1)

1648

(64.9)

StepSide bed 5525 (217.5)∗1
5545 (218.3)∗2

2000

(78.7)

1790

(70.5)

3260 (128.3)

1680

(66.1)

1648

(64.9)

Dimensions Two−wheel drive models

Overall length

Standard cab models

5525 (217.5)∗1
5545 (218.3)∗2

Overall width

1910

(75.2)

1795

(70.7)

3260 (128.3)

1680

(66.1)

1648

(64.9)

Overall height∗5

Wheelbase

Front tread

Rear tread ∗1: With steel bumper ∗2: With plastic bumper ∗3: With wheel arch moulding ∗4: With over fender ∗5: Unladen vehicle ∗6: With P245/70R16 tires ∗7: With P265/70R16 tires ∗8: With P265/65R17 tires

444

mm (in.)

Double cab models

5845 (230.1)

2015
2025

(79.3)∗3
(79.7)∗4
(74.0)∗6
(74.4)∗7
(74.6)∗8

1880
1890
1895
3570 (140.5)

1680

(66.1)

1710

(67.3)

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Access cab models

Standard cab models

5525 (217.5)∗1
5545 (218.3)∗2

1910
1945

(75.2) (76.6)∗3

Standard bed 5525 (217.5)∗1
5545 (218.3)∗2
1910
1945
2015

(75.2) (76.6)∗3
(79.3)∗4
(71.3)∗6
(71.7)∗7 or 8

1805
1815

(71.1)∗6
(71.5)∗7 or 8

1810
1820

3260 (128.3)

1675

(65.9)

1648

(64.9)

3260 (128.3)

1675

(65.9)

1648

(64.9)

StepSide bed 5525 (217.5)∗1
5545 (218.3)∗2

2000

(78.7)

1810

(71.3)

3260 (128.3)

1675

(65.9)

1648

(64.9)

mm (in.)

Double cab models

5845 (230.1)

2015
2025

(79.3)∗3
(79.7)∗4
(74.4)∗6
(74.8)∗7
(75.0)∗8

1890
1900
1905
3570 (140.5)

1675

(65.9)

1710

(67.3)

Four−wheel drive models

Overall length

Overall width

Overall height∗5

Wheelbase

Front tread

Rear tread ∗1: With steel bumper ∗2: With plastic bumper ∗3: With wheel arch moulding ∗4: With over fender ∗5: Unladen vehicle ∗6: With P245/70R16 tires ∗7: With P265/70R16 tires ∗8: With P265/65R17 tires

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Payload U.S.A.

Cab type

Engine

Driving system

Standard cab models

5VZ−FE Two−wheel drive

2UZ−FE Four−wheel drive

5VZ−FE

Two−wheel drive

Four−wheel drive

Access cab models

Two−wheel drive

2UZ−FE

Four−wheel drive

Grade∗1
Deck type Transmission type Manual transmission Standard Standard bed Automatic transmission Standard Standard bed Standard bed Automatic transmission SR5
Manual transmission SR5
Standard bed Standard bed Automatic transmission SR5
Standard bed Manual transmission SR5
Automatic transmission SR5
Standard bed Standard bed StepSide bed Standard bed StepSide bed Standard bed StepSide bed Standard bed StepSide bed

Automatic transmission

Automatic transmission

Limited

Limited

SR5

SR5

kg (lb.)

Payload∗2
714 (1575) 701 (1545) 776 (1710) 699 (1540) 678 (1495) 710 (1565) 689 (1520) 794 (1750) 687 (1515) 816 (1800) 726 (1600) 669 (1475) 576 (1270) 692 (1525) 601 (1325)

∗1: See “Model code” on page ix in the beginning of this manual if you are not sure of which model your vehicle is.

∗2:

Maximum payload including weight of driver, passengers, optional equipment and cargo

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Cab type

Engine

Driving system

Transmission type

Double cab models

2UZ−FE

Canada

Two−wheel drive

Automatic transmission

Four−wheel drive

Automatic transmission

Grade∗1
SR5
Limited SR5
Limited

Deck type Standard bed Standard bed Standard bed Standard bed

kg (lb.)

Payload∗2
851 (1875) 826 (1820) 742 (1635) 717 (1580)

kg (lb.)

Cab type

Engine

Driving system

Grade∗1

Standard cab models

5VZ−FE 2UZ−FE

Access cab models

2UZ−FE

Double cab models

2UZ−FE

Two−wheel drive Four−wheel drive Two−wheel drive

Four−wheel drive

Two−wheel drive

Four−wheel drive

Standard Standard SR5
SR5
Limited SR5
SR5
Limited

Payload∗2
708 (1560) 782 (1725) 787 (1735) 662 (1460) 685 (1510) 844 (1860) 735 (1620) 712 (1570)

∗1: See “Model code” on page ix in the beginning of this manual if you are not sure of which model your vehicle is.

∗2:

Maximum payload including weight of driver, passengers, optional equipment and cargo

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Towing capacity∗

Standard cab models

5VZ−FE engine Two−wheel drive models Without towing package Without towing package With towing package

2UZ−FE engine Four−wheel drive models

Two−wheel drive models

Two−wheel drive models Without towing package Four−wheel drive models Without towing package Without towing package With towing package Without towing package With towing package Without towing package With towing package Without towing package With towing package

Four−wheel drive models

Four−wheel drive models

Two−wheel drive models

Access cab models

5VZ−FE engine

2UZ−FE engine

Double cab models

2UZ−FE engine

∗: Trailer weight + cargo weight

448

kg (lb.)

2358 (5200) 2494 (5500) 3311 (7300) 2268 (5000) 2268 (5000) 2494 (5500) 3311 (7300) 2358 (5200) 3175 (7000) 2358 (5200) 3176 (7000) 2222 (4900) 3039 (6700)

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Engine Model:

5VZ−FE and 2UZ−FE

Type:

5VZ−FE engine

Fuel Fuel type:

Unleaded gasoline, Octane Rating 87
(Research Octane Number 91) or higher

Fuel tank capacity, L (gal., Imp. gal.):

6 cylinder V type, 4 cycle, gasoline

100 (26.4, 22.0)

2UZ−FE engine

8 cylinder V type, 4 cycle, gasoline

Bore and stroke, mm (in.):

5VZ−FE engine

93.5 82.0 (3.68 3.23)

2UZ−FE engine

94.0 84.0 (3.70 3.31)

Displacement, cm3 (cu. in.):

5VZ−FE engine 2UZ−FE engine

3378 (206.1) 4664 (284.6)

Service specifications ENGINE Valve clearance (engine cold), mm (in.):

5VZ−FE engine

Intake Exhaust

0.13—0.23 (0.006—0.009) 0.27—0.37 (0.011—0.014)

2UZ−FE engine

Intake Exhaust

0.15—0.25 (0.006—0.010) 0.25—0.35 (0.010—0.014)

Spark plug type: 5VZ−FE engine

DENSO NGK

2UZ−FE engine

DENSO NGK

K16TR11
BKR5EKB11

K20R−U BKR6EYA

Spark plug gap, mm (in.):

5VZ−FE engine 2UZ−FE engine

1.1 (0.043) 0.8 (0.031) tension measured with Bor- gauge

tension

belt

Drive belt roughs No. BT−33−73F (used belt), lbf:

drive

5VZ−FE engine Generator belt Air conditioning compressor belt

100" 20

100" 20

Power steering pump belt

100 +20
−15

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ENGINE LUBRICATION Oil capacity (drain and refill), L (qt., Imp. qt.):

Recommended oil viscosity:

SAE 5W−30

5VZ−FE engine

With filter Without filter 2UZ−FE engine

5.2 (5.5, 4.6) 4.9 (5.2, 4.3)

With filter Without filter

6.2 (6.5, 5.5) 5.7 (6.0, 5.0) “Toyota Genuine Motor Oil” in your Toyota vehicle. Use Toyota approved “Toyota Genuine Motor Oil” or equivalent to grade and viscosity. Oil grade:

following

satisfy

filled

the

is

API grade SL “Energy−Conserving” or ILSAC multigrade engine oil

450

Outside temperature

Please contact your Toyota dealer for fur- ther details. COOLING SYSTEM Total capacity, L (qt., Imp. qt.):

With manual transmission

10.0 (10.6,

8.8)

With automatic transmission

5VZ−FE engine 2UZ−FE engine

9.9 (10.5,

8.7)

Standard and access cab models

Double cab models

11.6 (12.3, 10.2)

11.7 (12.4, 10.3)

Coolant type:

“Toyota Super Long Life Coolant” is filled in your Toyota vehicle at factory fill. In order to avoid technical problems, only use “Toyota Super Long Life Cool- ant” or similar high quality ethylene gly- col based non−silicate, non−amine, non− nitrite, and non−borate coolant with long−life hybrid organic acid technology. Do not use plain water alone. Please contact your Toyota dealer for further details.

BATTERY Open voltage∗ at 20_C (68_F):

12.6—12.8 V 12.2—12.4 V 11.8—12.0 V

Fully charged Half charged Discharged

∗: Voltage that is checked 20 minutes af- the

is removed with all

the key

ter lights turned off

Charging rates:

5 A max.

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CLUTCH Pedal free play, mm (in.):

5—15 (0.2—0.6)

Fluid type:

SAE J1703 or FMVSS No.116 DOT 3

MANUAL TRANSMISSION Oil capacity, L (qt., Imp. qt.):

Two−wheel drive models

Four−wheel drive models

2.6 (2.7, 2.3)

2.2 (2.3, 1.9)

Oil type:

Gear oil API GL−4 or GL−5

Recommended oil viscosity:

SAE 75W−90

AUTOMATIC TRANSMISSION Fluid capacity (drain and refill), L (qt., Imp. qt.):

Up to 2.0 (2.1, 1.8)

Fluid type:

Toyota Genuine ATF Type T−IV

Change automatic transmission fluid only as necessary.

it

in

listed

to aid

Guide”

is necessary

Generally, to change automatic transmission fluid only if your vehicle is driven under one of the Special Operating Conditions your “Scheduled Maintenance or “Owner’s Manual Supplement”. When changing the automatic transmission fluid, use only “Toyota Genuine ATF Type T−IV” (ATF JWS3309 or NWS6500) in assuring optimum transmission perfor- mance. Notice: Using automatic transmission fluid other than “Toyota Genuine ATF Type T−IV” may cause deterioration in shift quality, locking up of your trans- mission accompanied by vibration, and ultimately damage the automatic trans- mission of your vehicle. Please contact your Toyota dealer for fur- ther details. TRANSFER Oil capacity, L (qt., Imp. qt.):

1.0 (1.1, 0.9)

Oil type:

Gear oil API GL−4 or GL−5

Recommended oil viscosity:

SAE 75W−90

DIFFERENTIAL Oil capacity, L (qt., Imp. qt.):

Front

1.15 (1.2, 1.0)

Rear

Standard and access cab models

Two−wheel drive models

Standard differential

3.80 (4.0, 3.3)

Limited−slip differential

3.15 (3.3, 2.8)

Four−wheel drive models

Standard differential

3.50 (3.7, 3.1)

Limited−slip differential

2.95 (3.1, 2.6) Double cab models

Standard differential

4.00 (4.2, 3.5)

Limited−slip differential

3.35 (3.5, 2.9)

Oil type:

Standard differential

Hypoid gear oil API GL−5

Limited−slip differential

Hypoid gear oil for limited−slip differ- ential API GL−5

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Recommended oil viscosity:

Front

SAE 75W−90

Rear

Standard differential

BRAKES Minimum pedal clearance when depressed with the force of 490 N (50 kgf, 110 lbf) with the engine running, mm (in.):

Without vehicle stability control system

Synthetic oil SAE 75W−140

95 (3.7)

STEERING Wheel free play:

Less than 30 mm (1.2 in.)

Power steering fluid type:

Automatic transmission fluid DEXRONrII or III

Limited−slip differential Above −18_C (0_F)

SAE 90

Below −18_C (0_F)

SAE 80W or 80W−90

CHASSIS LUBRICATION Propeller shafts:

Spiders

Lithium base chassis grease, NLGI No.2

Double cardan joint

Molybdenum−disulfide chassis grease, NLGI No.2

lithium

base

Slide yokes

Lithium base chassis grease, NLGI No.2 or Molybdenum−disulfide lithium base chassis grease, NLGI No.2

With vehicle stability control system

80 (3.1)

Pedal free play, mm (in.):

1—6 (0.04—0.24)

Pad wear limit, mm (in.):

1.0 (0.04)

Lining wear limit, mm (in.):

1.0 (0.04)

Parking brake adjustment:

type—when depressed with

Pedal force of 294 N (30 kgf, 66.1 lbf)

the

8—10 clicks

Lever type—when pulled with the force of 196 N (20 kgf, 44 lbf)

8—12 clicks

Fluid type:

SAE J1703 or FMVSS No.116 DOT 3

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Tires Tire size, pressure and cold tire inflation wheel size: Standard and access cab models

Tire size

P245/70R16
P265/70R16
P265/65R17

Double cab models

Tire size

P245/70R16

P265/70R16

P265/65R17

Tire inflation pressure kPa (kgf/cm2 or bar, psi)

Front

180 (1.8, 26) 180 (1.8, 26) 200 (2.0, 29)

Rear

240 (2.4, 35) 200 (2.0, 29) 220 (2.2, 32)

Tire inflation pressure kPa (kgf/cm2 or bar, psi)

Front

220 (2.2, 32) 200 (2.0, 29)∗1
220 (2.2, 32)∗2
200 (2.0, 29)

Rear

240 (2.4, 35) 220 (2.2, 32)∗1
230 (2.3, 33)∗2
220 (2.2, 32)

Wheel size

7J or 7JJ 16
7J or 7JJ 16
7 1/2JJ 17

Wheel size

7J or 7JJ 16

7J or 7JJ 16

7 1/2JJ 17

∗1: Vehicles without off−road package ∗2: Vehicles with off−road package NOTE: For a complete information on tires (e.g. replacing tires or replacing wheels), see “Checking tire inflation pres-

sure” through “Aluminum wheel precautions” in Section 7−2.

Wheel nut torque, N⋅m (kgf·m, ft·lbf):

110 (11.5, 83)

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Fuses (standard and access cab models)

Engine compartment (2UZ−FE engine)

Engine compartment (5VZ−FE engine)

454

Instrument panel

Fuses (type A) 1. MIR HTR 15 A: Outside rear view mir-

ror heaters

2. FOG 15 A: Front fog lights 3. TOW BRK 30 A: Trailer brake control-

ler

4. SUB BATT 30 A: Trailer sub battery 5. TOW TAIL 30 A: Trailer

lights (tail

lights)

6. PWR OUTLET 1 15 A: Power outlet 7. ECU−B 5 A: Anti−lock brake system 8. H−LP RH 10 A: Right−hand headlight

(high beam)

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9. PWR OUTLET 2 15 A: Power outlet 10. DOME 10 A:

light, personal lights, vanity light, ignition switch light, step light, door courtesy lights, open door warning light

Interior

11. H−LP LH 10 A : Left−hand headlight

(high beam)

12. EFI NO.2 10 A: Multiport fuel injection injec-

system/sequential multiport tion system, emission control system

fuel

13. RADIO 20 A: Audio system 14. HEAD RL 10 A (with daytime running light system): Right−hand headlight (low beam)

15. A/C 10 A: Air conditioning system 16. HEAD LL 10 A (with daytime running light system): Left−hand headlight (low beam)

17. ALT−S 7.5 A: Charging system 18. ETCS 10 A (2UZ−FE engine): Multiport injection system/sequential multi- fuel injection system, electronic

fuel port throttle control system

19. HAZ 15 A: Emergency flashers 20. EFI NO.1 20 A: Multiport fuel injection injec- “EFI NO.2”

system/sequential multiport tion system, fuse

fuel pump,

fuel

21. AM2 30 A:

Ignition system, starting

system, “IGN” and “STA” fuses

22. TOWING 30 A: Towing converter 23. ETCS 15 A (5VZ−FE engine): Multiport injection system/sequential multi- fuel injection system, electronic

fuel port throttle control system

24. WIP 20 A: Windshield wipers and

washer

25. TURN 5 A: Turn signal lights 26. ECU IG 5 A: Anti−lock brake system,

cruise control system

27. 4WD 20 A: Four−wheel drive control

system, A.D.D. control system

28. ACC 15 A: Cigarette lighter, audio sys- tem, SRS airbag system, power rear view mirrors, “PWR OUTLET 1” and “PWR OUTLET 2” fuses

29. GAUGE 10 A: Gauges and meters, lights, starting system, air

back−up conditioning system

30. IGN 5 A: SRS airbag system, multiport injection system/sequential multi- fuel injection system, discharge

fuel port warning light, ignition system 31. CARGO LP 5 A: Cargo lamp

32. TAIL 15 A: Tail

license plate lights, instrument panel lights, parking lights, glove box light

lights,

33. OBD 7.5 A: On−board diagnosis sys-

tem

34. HORN 10 A: Horns 35. STA 5 A: Multiport fuel injection sys- injection

tem/sequential multiport system, gauges and meters

fuel

36. STOP 15 A: Stoplights, high mounted

stoplight

Fuses (type B) 37. AM1 40 A: Starting system, “ACC”, “WIP”, “4WD”, “ECU−IG”, “GAUGE” and “TURN” fuses

38. HTR 50 A: Air conditioning system,

“A/C” fuse

39. J/B 50 A: “POWER”, “CARGO LP”, “STOP”

“HORN” and

“OBD”,

“TAIL”, fuses

40. ABS 2 50 A: Anti−lock brake system 41. ABS 3 30 A (without vehicle stability control system) or 50 A (with vehicle stability control system): Anti−lock brake system, vehicle stability control system, traction control system

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42. ST3 30 A: Starting system, “STA” fuse 43. POWER 30 A: Power door lock sys-

tem, power windows, power seat

Fuse (type C) 44. FL ALT 100 A (without towing pack- age) or 140 A (with towing package): “AM1”, “MIR HTR”, “FOG”, “SUB BATT”, “TOW TAIL”, “PWR OUTLET 1” and “PWR OUTLET 2” fuses

“HTR”, “J/B”, “TOW BRK”,

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Fuses (double cab models)

Engine compartment

Engine compartment

Fuses (type A) 1. H−LP RH 10 A (with daytime running light system): Right−hand headlight (high beam)

2. H−LP LH 10 A (with daytime running light system): Left−hand headlight (high beam)

3. A/C 7.5 A: Air conditioning system 4. H−LP RL 10 A (with daytime running light system): Right−hand headlight (low beam)

5. H−LP LL 10 A (with daytime running light system): Left−hand headlight (low beam)

6. RSE 7.5 A: Rear seat audio system,

rear seat entertainment system

7. TOWING TAIL 30 A: Trailer lights (tail

lights)

8. BATT CHARGE 30 A: Trailer sub bat-

tery

9. TOWING BRK 30 A: Trailer brake con-

troller

10. CARGO LP 7.5 A: Cargo lamp 11. SPARE 15 A: Spare fuse 12. SPARE 20 A: Spare fuse 13. SPARE 30 A: Spare fuse

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Engine compartment

Front passenger’s side cowl panel

Instrument panel

14. ETCS 10 A: Multiport

injection system/sequential multiport injec- tion system, electronic throttle control system

fuel

fuel

15. EFI NO.1 20 A: Multiport fuel injection injec- throttle control

system/sequential multiport tion system, electric system

fuel

16. H−LP RH 15 A (without daytime run- ning light system): Right−hand head- light

17. TOWING 30 A: Trailer

lights

(stop

lights, turn signal lights)

18. ALT−S 7.5 A: Charging system

19. DRL 15 A (with daytime running light system): Daytime running light system H−LP LH 15 A (without daytime run- ning light system): Left−hand head- light

20. AM2 25 A: Starting system 21. TURN−HAZ 20 A: Turn signal lights,

emergency flashers

22. RAD NO.3 20 A: Car audio/video sys-

tem

23. ST 30 A: Starting system, “STA” fuse 24. HORN 10 A: Horns 25. EFI NO.2 10 A: Multiport fuel injection system/sequential multiport injec- tion system, electronic throttle control system

fuel

lights, personal

26. DOME 10 A: Center interior and per- sonal lights, gauges and meters, clock, ignition switch light, door courtesy lights, step light, vanity lights

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27. ECU−B 7.5 A: Multiplex communication system (power door lock system, secu- rity system, headlight and tail light auto cut system, illuminated entry system, daytime running light system), driver and front passenger door lock system, gauges and meters, wireless door lock system, vehicle stability control system, door courtesy lights

28. MIR HTR 15 A: Outside rear view mir-

ror heaters

29. RAD NO.1 25 A: Car audio system 30. STA 7.5 A: Starting system 31. TAIL 15 A: Tail lights, trailer lights (tail lights), parking lights, multiport fuel in- jection system/sequential multiport fuel injection system, license plate lights

32. ECU−IG 10 A: Charging system, cruise control system, anti−lock brake system, vehicle stability control system, traction control system, electronically controlled automatic transmission system, electric moon roof, driver and front passenger door lock system, gauges and meters, multi−information display, power outlets

33. WSH 25 A: Wipers and washer 34. AC INV 15 A: Power outlets

458

35. IGN 2 20 A: Starting system, multiport injection system/sequential multi-

fuel port fuel injection system

36. PWR NO.3 20 A: Rear passenger’s

power window (right side)

37. PWR NO.4 20 A: Rear passenger’s

power window (left side)

38. CIG 15 A: Cigarette lighter 39. RAD NO.2 7.5 A: Car audio/video sys- tem, rear seat audio system, rear seat entertainment system, power rear view mirror control, power outlets, multiplex communication (power door lock system, security system, headlight and tail light auto cut system, illumi- nated entry system, daytime running light system), clock, shift position indi- cator lights