2002 Toyota Tundra Owners Manual

U.S.A.

Standard cab

5VZ–FE engine 5VZ–FE engine

Two–wheel drive models Two–wheel drive models

Four–wheel drive models Four–wheel drive models

Manual transmission

Standard grade

Automatic transmission

Standard grade

Manual transmission

SR5 grade

Automatic transmission

SR5 grade

2UZ–FE engine

Four–wheel drive models Automatic transmission

SR5 grade

Two–wheel drive models

5VZ–FE engine 5VZ–FE engine

Access cab Access cab

Four–wheel drive models

Manual transmission

Automatic transmission Automatic transmission

Manual transmission

Automatic transmission Automatic transmission

2UZ–FE engine 2UZ–FE engine

Two–wheel drive models Two–wheel drive models

Automatic transmission Automatic transmission

Four–wheel drive models Automatic transmission Four–wheel drive models Automatic transmission

SR5 grade

SR5 grade

Limited grade

SR5 grade

SR5 grade

Limited grade

SR5 grade

Limited grade

SR5 grade

Limited grade

* : Occupants + luggage

kg (lb.)

773 (1705)

753 (1661)

651 (1436)

631 (1392)

879 (1938)

731 (1612)

710 (1567)

653 (1441)

762 (1680)

736 (1624)

679 (1499)

872 (1924)

815 (1798)

685 (1512)

619 (1366)

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Canada

Standard cab Standard cab

5VZ–FE engine

Two–wheel drive models Two–wheel drive models

Manual transmission

Standard grade

Automatic transmission

Standard grade

Four–wheel drive models Automatic transmission

Standard grade

2UZ–FE engine

Four–wheel drive models Automatic transmission

Standard grade

5VZ–FE engine

Four–wheel drive models Automatic transmission

SR5 grade

Access cab

2UZ–FE engine 2UZ–FE engine

Two–wheel drive models Two–wheel drive models

Automatic transmission Automatic transmission

Four–wheel drive models Automatic transmission Four–wheel drive models Automatic transmission

SR5 grade

Limited grade

SR5 grade

Limited grade

kg (lb.)

763 (1683)

743 (1639)

633 (1396)

893 (1969)

726 (1602)

862 (1902)

814 (1795)

684 (1509)

635 (1402)

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Engine Model:

5VZ–FE and 2UZ–FE

Type:

5VZ–FE engine

Fuel Fuel type:

Unleaded gasoline, Octane Rating 87
(Research Octane Number 91) or higher

Fuel tank capacity, L (gal., Imp. gal.):

6 cylinder V type, 4 cycle, gasoline

100 (26.4, 22.0)

2UZ–FE engine

8 cylinder V type, 4 cycle, gasoline

Bore and stroke, mm (in.):

5VZ–FE engine

93.5 (cid:1) 82.0 (3.68 (cid:1) 3.23)

2UZ–FE engine

94.0 (cid:1) 84.0 (3.70 (cid:1) 3.31)

Displacement, cm3 (cu. in.):

5VZ–FE engine 2UZ–FE engine

3378 (206.1) 4664 (284.6)

Service specifications ENGINE Valve clearance (engine cold), mm (in.):

5VZ–FE engine

Intake Exhaust

0.13—0.23 (0.006—0.009) 0.27—0.37 (0.011—0.014)

2UZ–FE engine

Intake Exhaust

0.15—0.25 (0.006—0.010) 0.25—0.35 (0.010—0.014)

Spark plug type: 5VZ–FE engine

DENSO NGK

2UZ–FE engine

DENSO NGK

K16TR11
BKR5EKB11

K20R–U BKR6EYA

Spark plug gap, mm (in.):

5VZ–FE engine 2UZ–FE engine

1.1 (0.043) 0.8 (0.031) tension measured with Bor- gauge

tension

belt

Drive belt roughs No.BT–33–73F (used belt), lbf:

drive

5VZ–FE engine Generator belt Air conditioning compressor belt 100 +20
–10

100(cid:2) 20

Power steering pump belt

100 +20
–15

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ENGINE LUBRICATION Oil capacity (drain and refill), L (qt., Imp. qt.):

COOLING SYSTEM Total capacity, L (qt., Imp. qt.):

With manual transmission

CLUTCH Pedal free play, mm (in.):

5—15 (0.2—0.6)

5VZ–FE engine

With filter Without filter 2UZ–FE engine

With filter Without filter

Oil grade:

5.2 (5.5, 4.6) 4.9 (5.2, 4.3)

6.2 (6.5, 5.5) 5.7 (6.0, 5.0)

API grade SJ “Energy–Conserving”, SL “Energy–Conserving” ILSAC multigrade engine oil is recommended.

or

Recommended oil viscosity (SAE):

5W-30 Preferred

Temperature range anticipated before next oil change

10.0 (10.6,

8.8)

Fluid type:

With automatic transmission

5VZ–FE engine 2UZ–FE engine

9.9 (10.5, 8.7) 11.6 (12.3, 10.2)

Coolant type:

“TOYOTA Long Life Coolant” or equiva- lent With ethylene–glycol type coolant for a proper corrosion protection of aluminum components Do not use alcohol type antifreeze or plain water alone.

BATTERY Open voltage* at 20(cid:1)C (68(cid:1)F):

12.6—12.8 V 12.2—12.4 V 11.8—12.0 V

Fully charged Half charged Discharged

* : Voltage that is checked 20 minutes af- the

is removed with all

the key

ter lights turned off

Charging rates:

5 A max.

SAE J1703 or FMVSS No.116 DOT 3

MANUAL TRANSMISSION Oil capacity, L (qt., Imp. qt.):

Two–wheel drive models

Four–wheel drive models

2.6 (2.7, 2.3)

2.2 (2.3, 1.9)

Oil type:

Gear oil API GL–4 or GL–5

Recommended oil viscosity:

SAE 75W–90

AUTOMATIC TRANSMISSION Fluid capacity (drain and refill), L (qt., Imp. qt.):

Up to 2.0 (2.1, 1.8)

Fluid type:

Automatic DEXRON(cid:2)III (DEXRON(cid:2)II)

transmission

fluid D–II or

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TRANSFER Oil capacity, L (qt., Imp. qt.):

1.0 (1.1, 0.9)

Oil type:

Gear oil API GL–4 or GL–5

Recommended oil viscosity:

SAE 75W–90
DIFFERENTIAL Oil capacity, L (qt., Imp. qt.):

Front

1.15 (1.2, 1.0)

Rear

Two–wheel drive models

Standard differential

3.80 (4.0, 3.3)

Limited–slip differential

3.15 (3.3, 2.8)

Four–wheel drive models

Standard differential

3.50 (3.7, 3.1)

Limited–slip differential

2.95 (3.1, 2.6)

Oil type:

Standard differential

Hypoid gear oil API GL–5

Limited–slip differential

Hypoid gear oil for limited–slip differ- ential API GL–5

Recommended oil viscosity:

Parking brake adjustment:

Front

SAE 75W–90

Rear

Above –18(cid:1)C (0(cid:1)F)

SAE 90

Below –18(cid:1)C (0(cid:1)F)

SAE 80W or 80W–90

CHASSIS LUBRICATION Propeller shafts:

Spiders and slide yokes

type—when depressed with

Pedal force of 294 N (30 kgf, 66.1 lbf)

the

5—8 clicks

Lever type—when pulled with the force of 196 N (20 kgf, 44 lbf)

4—12 clicks

Fluid type:

SAE J1703 or FMVSS No.116 DOT 3

STEERING Wheel free play:

Lithium base chassis grease, NLGI No.2

Less than 30 mm (1.2 in.)

Power steering fluid type:

Automatic transmission fluid DEXRON(cid:2)II or III

Double cardan joint

Molybdenum–disulfide chassis grease, NLGI No.2

lithium

base

BRAKES Minimum pedal clearance when depressed with the force of 490 N (50 kgf, 110 lbf) with the engine running, mm (in.):

95 (3.7)

Pedal free play, mm (in.):

1—6 (0.04—0.24)

Pad wear limit, mm (in.):

1.0 (0.04)

Lining wear limit, mm (in.):

1.0 (0.04)

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Tires Tire size and pressure:

Tire size

P245/70R16

P265/70R16

Tire pressure kPa, (kgf/cm2 or bar, psi)

Front

180 (1.8, 26)

180 (1.8, 26)

Rear

240 (2.4, 35)

200 (2.0, 29)

Fuses

Wheel size:

Two–wheel drive models Off–road package Others

16 (cid:1) 7J or 7JJ 16 (cid:1) 7JJ 16 (cid:1) 7J or 7JJ

Wheel nut torque, N·m (kgf·m, ft·lbf):

110 (11.5, 83.2)

NOTE: For a complete information on tires (e.g. replacing tires or replacing wheels), see “Checking tire pressure” through “Aluminum wheel precautions” in Section 7–2.

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Engine compartment (2UZ–FE engine)

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Engine compartment (with towing kit)

Instrument panel

Fuses (type A) 1. EFI NO.1 20 A (2UZ–FE engine) or EFI NO.1 15 A (5VZ–FE engine): Mul- injection system/sequential tiport multiport injection system, emis- sion control system, fuel pump and all components in “EFI NO.2” fuse

fuel

fuel

2. ETCS 15 A: Multiport

injection system/sequential multiport injec- tion system and electronic throttle con- trol system

fuel

fuel

Engine compartment (5VZ–FE engine)

3. DOME 15 A:

light, personal lights, vanity light and door courtesy lights

Interior

4. OBD 7.5 A: On–board diagnosis sys-

tem

5. PWR OUTLET 1 15 A: Power outlet 6. PWR OUTLET 2 15 A: Power outlet 7. ST2 5 A: Starting system 8. FR FOG 20 A: Front fog lights 9. ALT–S 7.5 A: Charging system 10. HEAD (RH) 10 A (without daytime light system): Right–hand

running headlight HEAD (HI RH) 10 A (with daytime running light system): Right–hand headlight (high beam)

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“TAIL”,

32. J/B 50 A: All components in “POWER”, “CARGO LP”,

“HORN–HAZ”, “STOP” and “ECU–B” fuses 33. AM2 30 A: Ignition system 34. AM1 40 A: Starting system 35. HTR 50 A: Air conditioning system 36. POWER 30 A: Power door lock sys-

tem, power windows and power seat

37. FL 30 A: Trailer lights Fuse (type C) 38. ALT 120 A: All components in “AM1”, “FR FOG”, “PWR “PWR OUTLET 2”

“ALT–S”, “HTR”, OUTLET 1” and fuses

21. ACC 15 A: Cigarette lighter, audio sys- tem, SRS airbag system and power rear view mirrors

22. GAUGE 10 A: Gauges and meters, back–up lights, starting system, day- time running light system and air condi- tioning system

23. IGN 5 A: SRS airbag system, multiport injection system/sequential multi- fuel injection system, discharge

fuel port system and ignition system

24. CARGO LP 5 A: Cargo lamp 25. TAIL 15 A: Tail

license plate lights, instrument panel lights, parking lights and glove box light

lights,

26. ECU–B 5 A: SRS warning light 27. HORN–HAZ 20 A: Emergency flashers

and horns

28. STA 5 A: Multiport fuel injection sys- injection

tem/sequential multiport system, gauges and meters

fuel

29. STOP 15 A: Stoplights and high

mounted stoplight

Fuses (type B) 30. ABS 1 40 A: Anti–lock brake system 31. ABS 2 40 A: Anti–lock brake system

light

11. HEAD (LH) 10 A (without daytime Left–hand

running headlight HEAD (HI LH) 10 A (with daytime running Left–hand headlight (high beam)

system):

system):

light

12. EFI NO.2 10 A: Multiport fuel injection injec- system/sequential multiport tion system and emission control sys- tem

fuel

13. A/C 10 A: Air conditioning system 14. DRL 7.5 A

light system): Daytime running system

(with daytime running light

15. HEAD (LO RH) 10 A (with daytime light system): Right–hand

running headlight (low beam)

16. HEAD (LO LH) 10 A (with daytime Left–hand

system):

running headlight (low beam)

light

17. WIP 20 A: Windshield wipers and

washer

18. TURN 5 A: Turn signal lights 19. ECU IG 5 A: Anti–lock brake system

and cruise control system

20. 4WD 20 A: Four–wheel drive control

system and A.D.D. control system

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SECTION 9

REPORTING SAFETY DEFECTS FOR U.S. OWNERS, UNIFORM TIRE QUALITY GRADING AND CAMPER INFORMATION

Reporting safety defects for U.S. owners

. . . . . . . . . . . . . . . . . . . . . .

284

Uniform tire quality grading

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

284

Camper information

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

285

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To contact NHTSA, you may either call the Auto Safety Hotline toll–free at 1–800–424–9393 (or 366–0123 in Washington, D.C. area) or write to: NHTSA, U.S. Department of Trans- portation, Washington, D.C. 20590. You can also obtain other informa- tion about motor vehicle safety from the Hotline.

Reporting safety defects for U.S. owners If you believe that your vehicle has a defect which could cause a crash or could cause injury or death, you should immediately inform the Na- tional Highway Traffic Safety Ad- ministration (NHTSA) in addition to notifying Toyota Motor Sales, U.S.A., (Toll–free: Inc. 1–800–331–4331). If NHTSA receives similar com- plaints, it may open an investigation, and if it finds that a safety defect exists in a group of vehicles, it may order a recall and remedy campaign. However, NHTSA cannot become in- volved in individual problems be- tween you, your dealer, or Toyota Motor Sales, U.S.A., Inc.

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2002 MY TUNDRA_U (OM34417U)

Uniform tire quality grading This information has been prepared in ac- cordance with regulations issued by the National Highway Traffic Safety Adminis- tration of the U.S. Department of Trans- portation. It provides the purchasers and/ or prospective purchasers of Toyota vehicles with information on uniform tire quality grading. Your Toyota dealer will help answer any questions you may have as you read this information. DOT quality grades—All passenger car tires must conform to Federal Safety Requirements these grades. Quality grades can be found where applicable on the tire sidewall between tread shoulder and maximum section width. For example: Treadwear 200 Traction AA Temperature A

in addition

to

from

treadwear grade

Treadwear—The is a comparative rating based on the wear rate of the tire when tested under controlled conditions on a specified government test course. For example, a tire graded 150
would wear one and a half (1–1/2) times as well on the government course as a tire graded 100. The relative performance of tires depends upon the actual condi- tions of their use, however, and may de- part significantly the norm due to variations in driving habits, service prac- tices and differences in road characteris- tics and climate. Traction AA, A, B, C—The traction grades, from highest to lowest, are AA, A, B, and C, and they represent the tire’s ability to stop on wet pavement as mea- sured under controlled conditions on spe- cified government test surfaces of asphalt and concrete. A tire marked C may have poor traction performance. Warning: The traction grade assigned to this is based on braking (straight ahead) traction tests and does not include cornering (turning) traction.

tire

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of

Camper information— This information has been prepared in ac- cordance with regulation issued by the Na- tional Highway Traffic Safety Administra- tion of Transportation. It provides the purchasers and/or prospective purchasers of Toyota vehicles with information on truck–camper loading. Your Toyota dealer will help an- swer any questions you may have as you read this information.

the U.S. Department

Temperature A, B, C—The temperature grades are A (the highest), B, and C, representing the tire’s resistance to the generation of heat and its ability to dissi- pate heat when tested under controlled conditions on a specified indoor laboratory test wheel. Sustained high temperature can cause the material of the tire to de- generate and reduce tire life, and exces- sive temperature can lead to sudden tire failure. The grade C corresponds to a lev- el of performance which all passenger car tires must meet under the Federal Motor Vehicle Safety Standard No.109. Grades B and A represent higher levels of perfor- mance on the laboratory test wheel than the minimum required by law. Warning: The temperature grades for this tire are established for a tire that is prop- erly inflated and not overloaded. Exces- sive speed, underinflation, or excessive loading, either separately or in combina- tion, can cause heat buildup and possible tire failure.

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—Center of gravity location

—Cargo weight rating and proper matching

Rear end of truck bed

Camper center of gravity

Recommended location for cargo center of gravity for cargo weight rating

Recommended center of gravity location zone

CARGO WEIGHT RATING Standard cab models 3 people, V6, 2WD

453 kg (1000 lb.)

3 people, V6, 4WD

3 people, V8, 4WD

340 kg (750 lb.)

589 kg (1300 lb.)

The figures given in the illustration indi- cate the recommended center of gravity zone.

A: 1190 mm (46.9 in.) B: 1062 mm (41.8 in.)

CAUTION

If a load is too far back, it can cause dangerous handling. If it is too far forward, the front axle may be over- loaded.

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2002 MY TUNDRA_U (OM34417U)

Access cab models

5 people, V6, 2WD,

Manual transmission

340 kg (750 lb.)

6 people, V6, 2WD,

Automatic transmission

226 kg (500 lb.)

5 people, V6, 4WD,

Manual transmission

362 kg (800 lb.)

6 people, V6, 4WD,

Automatic transmission

249 kg (550 lb.)

6 people, V8, 2WD

385 kg (850 lb.)

6 people, V8, 4WD

181 kg (400 lb.) When the truck is used to carry a slide–in camper, the total cargo load of the truck consists of the manufacturer’s camper weight figure, the weight of installed addi- tional camper equipment not included in the manufacturer’s camper weight figure, the weight of camper cargo, and the weight of passengers in the camper.

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—Gross axle and vehicle weight ratings

Gross axle weight rating

Gross vehicle weight rating

The total cargo load should not exceed the truck’s cargo weight rating and the camper’s center of gravity should fall with- in recommended center of gravity zone when installed.

truck’s

the

CAUTION

Be careful—overloading can cause dangerous braking and handling prob- lems, and can damage your vehicle and its tires.

Front GAWR

Rear GAWR

Not exceed GVWR

items

loose

Secure to prevent weight shifts that could affect the balance of your vehicle. When the truck camper is loaded, drive to a scale and weigh on the front and on the rear wheels separately to de- termine axle loads. Individual axle loads should not exceed either of the Gross Axle Weight Ratings (GAWR). The total of the axle the Gross Vehicle Weight Rating (GVWR). These ratings are given on the vehicle Certification Label which is located on the door latch post on the left side of the vehicle. See “Your Toyota’s identification” in Section 2 the Certification Label location. If weight ratings are exceeded, move or remove items to bring all weights below the ratings.

loads should not exceed

for

2002 MY TUNDRA_U (OM34417U)

GAWR Front Rear

V6
V8

1433 kg (3160 lb.)

Standard cab models

1578 kg (3480 lb.) 1705 kg (3760 lb.)

Access cab models

V6

SR5 grade Limited grade

V8

SR5 grade Limited grade

1578 kg (3480 lb.)

1796 kg (3960 lb.)

1705 kg (3760 lb.)

1796 kg (3960 lb.)

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GVWR

Two–wheel drive models

Standard cab models

V6
V8

V6
V8

V6
V8

Access cab models

Four–wheel drive models

Standard cab models

Access cab models

SR5 grade Limited grade

2494 kg (5500 lb.)

2585 kg (5700 lb.) 2812 kg (6200 lb.)

2494 kg (5500 lb.) 2812 kg (6200 lb.)

2721 kg (6000 lb.)

2735 kg (6030 lb.)

2726 kg (6010 lb.) If weight ratings are exceeded, move or remove items to bring all weights below the ratings.

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s(cid:1)U-4

Quick index (cid:1) If a service reminder indicator or warning buzzer comes on (cid:1) If your vehicle will not start (cid:1) If your engine stalls while driving (cid:1) If your vehicle overheats (cid:1) If you have a flat tire (cid:1) If your vehicle needs to be towed (cid:1) Tips for driving during break–in period (cid:1) How to start the engine (cid:1) General maintenance (cid:1) Complete index Gas station information Fuel type:

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

91
208
211
211
212
222
173
188
237
NO TAG

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

UNLEADED gasoline, Octane Rating 87 (Research Octane Number 91) or higher See page 173 for detailed information.

Fuel tank capacity:

100 L (26.4 gal., 22.0 lmp. gal.)

Engine oil:

API grade SJ “Energy–Conserving”, SL “Energy–Conserving” or ILSAC multigrade engine oil is recommended. See page 250 for detailed information.

Automatic transmission fluid:

Automatic transmission fluid D–II or DEXRON(cid:2)III (DEXRON(cid:2)II) See page 278 for detailed information.

Tire information: See pages 255 through 259. Tire pressure: See page 280.

2002 MY TUNDRA_U (OM34417U)

Publication No. OM34417U Part No. 01999-34417
Printed in Japan 01-0108-00

( U)

’02 TUNDRA_U (L/O 0108)

You should know as much about the quality and importance of proper maintenance of your new vehicle as the people who built it.

The Toyota authorized Repair Manual tells you how to maintain your vehicle and enables you to correctly perform your own maintenance.

The best way to keep your new vehicle in top running order is to maintain it properly from the moment you drive it off the showroom floor.

The Toyota authorized Repair Manual is packed with literally everything you need to know to perform your own maintenance in virtually every area of your new vehicle.

2002 MY TUNDRA_U (OM34417U)

’02 TUNDRA_U (L/O 0108)

Maintenance procedures for the engine, chassis, body, electrical system, and more, are clearly explained and illustrated.

Periodic maintenance and tune-up

Periodic maintenance and tune-up helps to pre(cid:6) vent small problems from growing into larger ones lat(cid:6) er on. The repair manual outlines exactly what main(cid:6) tenance is required and clearly explains how to do the work yourself step-by-step.

Areas covered include such things as spark plug re(cid:6) placement, valve clearance adjustment and engine oil and filter replacement.

Where to obtain the

Repair Manual

The repair manual for TOYOTA TUNDRA, written in English, may be purchased as appli(cid:6) cable from any Toyota dealer. Pub. Name: 2002 TOYOTA TUNDRA Repair

Manual

Pub. No.: RM885U1 (Maintenance,

Preparation, Service specifications and Diagnostics) RM885U2 (Engine, Chassis and Body)

2002 MY TUNDRA_U (OM34417U)