Download PDF Manual

SB41035


SB41027a


3. Loosen the bolt and remove it. Then take the spare tire out of the vehicle. When storing the spare tire, put it in place with the outer side of the wheel facing up. Then secure the tire by re- peating the above removal steps in reverse order to prevent it from flying forward during a collision or sudden braking.


2. Block the wheel diagonally op- posite the flat tire to keep the vehicle from rolling when it is jacked up.


When blocking the wheel, place a wheel block in front of one of the front wheels or behind one of the rear wheels.


3. Loosen all the wheel nuts. Always loosen the wheel nuts before raising the vehicle. Turn the wheel nuts counterclockwise to loosen. To get maximum leverage, fit the wrench to the nut so that the handle is on the right side, as shown above. Grab the wrench near the end of the handle and pull up on the han- dle. Be careful that the wrench does not slip off the nut. Do not remove the nuts yet—just un- screw them about one−half turn.


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04 09.01


CAUTION


Never use oil or grease on the bolts or nuts. The nuts may loos- en and the wheels may fall off, which could cause a serious ac- cident.


—Positioning the jack


—Raising your vehicle


SB41036


SB41029


4. Position the jack at the correct


jack point as shown.


Make sure the jack is positioned on a level and solid place.


5. After making sure that no one is in the vehicle, raise it high enough so that the compact spare tire can be installed.


Remember you will need more ground clearance when putting on the com- pact spare tire than when removing the flat tire. To raise the vehicle, insert the jack handle into the jack (it is a loose fit) and turn it clockwise. As the jack touches the vehicle and begins to lift, double−check that it is properly posi- tioned.


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—Changing wheels


CAUTION


Never get under the vehicle when the vehicle is supported by the jack alone.


SB41028a


SB41044b


6. Remove the wheel nuts and


change tires.


Lift the flat tire straight off and put it aside. Roll the spare wheel into position and align the holes in the wheel with the bolts. Then lift up the wheel and get at least the top bolt started through its hole. Wiggle the tire and press it back over the other bolts.


Before putting wheels on, remove any corrosion on the mounting surfaces with a wire brush or such. Installation of wheels without good metal−to−met- al contact at the mounting surface can cause wheel nuts to loosen and even- tually cause a wheel to come off while driving.


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—Reinstalling wheel nuts


—Lowering your vehicle


CAUTION


Never use oil or grease on the bolts or nuts. Doing so may lead to overtightening the nuts and damaging the bolts. The nuts may loosen and the wheels may fall off, which could cause a seri- ous accident. If there is oil or grease on any bolt or nut, clean it.


SD04004b


7. Reinstall all the wheel nuts with


finger tight.


Reinstall the wheel nuts (tapered end inward) and tighten them as much as you can by finger. Press back on the tire back and see if you can tighten them more.


SB41031b


8. Lower the vehicle completely


and tighten the wheel nuts.


Turn the jack handle counterclock- wise to lower the vehicle. Use only the wheel nut wrench and turn it clockwise to tighten the nuts. Do not use other tools or any addition- al leverage other than your hands, such as a hammer, pipe or your foot. Make sure the wrench is securely en- gaged over the nut. Tighten each nut a little at a time in the order shown. Repeat the process until all the nuts are tight.


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CAUTION


D When


lowering the vehicle, make sure all portions of your body and all other persons around will not be injured as the vehicle is lowered to the ground.


D Have the wheel nuts tightened with torque wrench to 103 N·m (10.5 kgf·m, 76 ft·lbf), as soon as possible after changing wheels. Otherwise, the nuts may loosen and the wheels may fall off, which could cause a serious accident.


—After changing wheels 9. Check the air pressure of the re-


placed tire.


Adjust the air pressure to the specifi- cation designated on page 244 in Section 8. If the pressure is lower, drive slowly to the nearest service station and fill to the correct pressure. Do not forget to reinstall the tire valve cap as dirt and moisture could get into the valve core and possibly cause air leakage. If the cap is missing, have a new one put on as soon as possible. 10.Restow all the tools, jack and


flat tire securely.


As soon as possible after changing wheels, tighten the wheel nuts to the torque specified on page 244 in Sec- tion 8 with a torque wrench. Have a technician repair the flat tire and re- place the spare tire with it.


CAUTION


Before driving, make sure all the tools, jack and flat tire are se- curely in place in their storage location to reduce the possibility of personal injury during a colli- sion or sudden braking.


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If your vehicle becomes stuck If your vehicle becomes stuck in snow, mud, sand, etc., then you may attempt to rock the vehicle free by moving it forward and backward.


CAUTION


Do not attempt to rock the vehicle free by moving it forward and back- ward if people or objects are any- where near the vehicle. During the rocking operation the vehicle may suddenly move forward or backward as it becomes unstuck, causing injury or damage to nearby people or ob- jects.


SB41025


SB41037


Remove the wheel ornament from the flat tire before restowing the flat tire.


NOTICE


to prevent


The size of the front wheel and the rear wheel is different. In order the wrong installation, there is a pin on the assembly surface inside the rear wheel as shown above. Therefore, the rear wheels can- not be installed on the front.


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NOTICE


to


the


If you rock your vehicle, observe the following precautions to prevent dam- age transmission and other parts. z Do not depress the accelerator ped- al while shifting the selector lever or before the transmission is com- pletely shifted to forward or reverse gear.


z Do not race the engine and avoid


spinning the wheels.


z If your vehicle remains stuck after rocking the vehicle several times, consider other ways such as tow- ing.


If your vehicle needs to be towed—


(a) Towing with wheel lift type truck—


—From front


—From rear


SB41062


(b) Using flat bed truck


in


If towing is necessary, we recommend you to have it done by your Toyota dealer or a commercial tow truck ser- vice. In consultation with them, have your vehicle towed using either (a) or (b). Only when you cannot receive a towing service from a Toyota dealer or com- mercial tow truck service, tow your ve- hicle carefully in accordance with the instructions given “—Emergency towing” on page 179 in this Section. Proper equipment will help ensure that your vehicle is not damaged while being towed. Commercial operators are generally aware of local laws pertaining to towing. Your vehicle can be damaged is towed incorrectly. Although most operators know the correct procedure, it is possible to make a mistake. To avoid damage to your vehicle, make sure the following pre- cautions are observed. If necessary, show this page to the tow truck driver. TOWING PRECAUTIONS: Use a safety chain system for all towing, and abide by the state/provincial and local laws. The wheels and axle on the ground must be in good condition. If they are damaged, use a towing dolly.


the state/provincial and


it


if


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(a) Towing with wheel lift type truck From front—We recommend using a tow- ing dolly under the rear wheels. If you do not use a towing dolly, release the parking brake and put the transmission in “N” (se- quential manual transmission) or in neutral (manual transmission). The key must be in “ACC” (sequential manual transmission). Sequential manual transmission only: After shifting the selector lever to the “N” position, always make sure that the gear is actually disengaged and is in neutral by pushing the vehicle by hand or other means. In case the gear can not be put in neutral, turn the ignition switch from the “OFF” to “ON” position, and operate the selector lever once from “N” to “S” or “R”, then back turn the ignition switch from to “OFF” position. These procedures may help put the gear in neutral. If the gear still can not be put in neutral, you can not tow without a towing dolly. From rear—Place the ignition key in the “ACC” position.


to “N” again. Then the “ON”


CAUTION


(c) Towing with sling type truck


ignition switch


Do not tow without a towing dolly when the in the “ON” position and/or when the trans- mission in the neutral gear position. Otherwise, you may be in- volved in an unexpected accident.


is not


is


NOTICE


z When


lifting wheels, take care to ensure adequate ground clearance for towing at the opposite end of the raised vehicle. Otherwise, the bumper and/or underbody of the towed vehicle will be damaged dur- ing towing.


the “LOCK” position, as


z Do not tow with the key removed or the is not front


in steering strong enough the wheels straight while towing.


lock mechanism


to hold


(b) Using flat bed truck


SB41057


(c) Towing with sling type truck


NOTICE


Do not tow with sling type truck, ei- ther from the front or rear. This may cause body damage.


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—Emergency towing


SB41033c


Front


Rear


SB41034b


If towing is necessary, we recommend you to have it done by your Toyota dealer or a commercial tow truck ser- vice. If a towing service is not available in an emergency, your vehicle may be temporarily towed by a cable or chain secured to either the emergency towing eyelet on the front of the vehicle or the right emergency towing eyelet on the rear of the vehicle. Use extreme caution when towing vehicles. To see “—Installing towing eyelet” on page 180 in this Section.


eyelet,


towing


install


the


NOTICE


Only use specified towing eyelet; otherwise your vehicle may be dam- aged.


A driver must be in the vehicle to steer it and operate the brakes. Towing in this manner may be done only on hard−surfaced roads for a short dis- tance and at the wheels, axles, drive train, steering and brakes must all be in good condition.


low speeds. Also,


CAUTION


D Use extreme caution when towing a vehicle. Avoid sudden starts or er- ratic driving maneuvers which would place excessive stress on the emergency towing eyelets and tow- ing cable or chain. The eyelets and towing cable or chain may break and cause serious injury or dam- age.


D In case of installing the eyelet on the vehicle, be sure to tighten the eyelet securely. is loose, it may come off when towing and result in death or serious injury to the passenger in the front ve- hicle or damage to that vehicle.


the eyelet


If


NOTICE


z Use only a cable or chain specifi- cally intended for use in towing ve- hicles. Securely fasten the cable or chain towing eyelets pro- vided.


the


to


z Do not use the left rear eyelet. It is


not designed for towing.


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transmission: The


Before towing, release the parking brake and put the transmission in “N” (sequential manual transmission) or in neutral (manual transmission). Sequential manual key must be in “ACC”. Manual transmission: The key must be in “ACC” (engine off) or “ON” (engine run- ning). Sequential manual transmission only: After shifting the selector lever to the “N” position, always make sure that the gear is actually disengaged and is in neutral by pushing the vehicle by hand or other means. In case the gear can not be put in neutral, turn the ignition switch from the “OFF” to “ON” position, and operate the selector lever once from “N” to “S” or “R”, turn the then back ignition switch from to “OFF” position. These procedures may help put the gear in neutral. If the gear still can not be put in neutral, you can not tow with cables or chains.


to “N” again. Then the ”ON”


CAUTION


is not running, the D If the engine power assist the brakes and for steering will not work so steering and braking will be much harder than usual.


D Do not tow with a cable or chain when the ignition switch is in the “ON” position and/or when the transmission is not in the neutral gear position. Otherwise, you may be involved in an unexpected acci- dent.


—Installing towing eyelet


SB41065


1. Remove the towing eyelet cover on the bumper, using a flat−bladed screwdriver which is wrapped with a cloth.


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If you cannot shift the sequential manual transmission selector lever


SB41066


SB41067


SD04002


2. Use the towing eyelet in the tool bag. Secure it to the hole on the bumper by turning clockwise. (For tool bag storage location, see “—Required tools and spare tire” on page 169 in this Section.)


the


3. Tighten the towing eyelet securely by


a wheel nut wrench.


CAUTION


When installing the eyelet on the ve- hicle, be sure to tighten the eyelet securely. If the eyelet is loose, it may come off when being towed and re- sult in death or serious injury.


though


In case the selector lever lock is not released and the selector lever cannot be moved even ignition switch is turned to the ”ON” position, follow the procedures below: 1. Turn the ignition key to the ”LOCK” or “ACC” position. Make sure the parking brake is applied.


the


2. Pry up the cover with a flat−bladed


screwdriver or equivalent.


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04 09.01


SD04003


3. To push the link,


insert a key or screwdriver to the hole. The lever can be operated while the is being pushed.


link


4. Shift into the ”N” position. 5. Re−insert the cover. 6. Start the engine while depressing the


brake pedal.


Be sure to have the system checked by your Toyota dealer as soon as possible.


If you lose your keys You can purchase a new key at your Toyota dealer if you can give them the key number and master key. Even if you lose only one key, contact your Toyota dealer to make a new key. If you lose all your master keys, you cannot make new keys; the whole engine immobi- lizer system must be replaced. See page 8 in Section 1−2. If your keys are locked in the vehicle and you cannot get a duplicate, many Toyota dealers can still open the door for you, using If you must break a window in, we suggest breaking the side window because it is the to replace. Be ex- tremely cautious to avoid cuts from the glass.


the suggestion given in “Keys” on


least expensive


their special


to get


tools.


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SECTION 5


CORROSION PREVENTION AND APPEARANCE CARE Corrosion prevention and appearance care Protecting your Toyota from corrosion Washing and waxing your Toyota Cleaning the interior


. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


184
185
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Protecting your Toyota from corrosion Toyota, through its diligent research, de- sign and use of the most advanced technology available, helps prevent corro- sion and provides you with the finest qual- ity vehicle construction. Now, it is up to you. Proper care of your Toyota can help ensure long−term corrosion prevention. The most common causes of corrosion to your vehicle are: D The accumulation of road salt, dirt and moisture in hard−to−reach areas under the vehicle.


D Chipping of paint, or undercoating caused by minor accidents or by stones and gravel.


Care is especially important if you live in particular areas or operate your ve- hicle under certain environmental condi- tions: D Road salt or dust control chemicals will accelerate corrosion, as will the pres- ence of salt in the air near the sea− coast or in areas of industrial pollution. D High humidity accelerates corrosion es- pecially when temperatures range just above the freezing point.


D Wetness or dampness to certain parts of your vehicle for an extended period of time, may cause corrosion even though other parts of the vehicle may be dry.


D High ambient temperatures can cause corrosion to those components of the vehicle which do not dry quickly due to lack of proper ventilation.


The above signifies the necessity to keep your vehicle, particularly the underside, as clean as possible and to repair any dam- age to paint or protective coatings as soon as possible. To help prevent corrosion on your Toyota, follow these guidelines: Wash your vehicle frequently. It is, of course, necessary to keep your vehicle clean by regular washing, but to prevent corrosion, the following points should be observed: D If you drive on salted roads


the winter or if you live near the ocean, you should hose off the undercarriage at least once a month to minimize cor- rosion.


in


D High pressure water or steam is effec- tive for cleaning the vehicle’s underside and wheel housings. Pay particular attention to these areas as it is difficult to see all the mud and dirt. It will do more harm than good to simply wet the mud and debris without removing. The lower edge of doors, rocker panels and frame members have drain holes which should not be allowed to clog with dirt as trapped water in these areas can cause corrosion.


D Wash the underside of the vehicle thor-


oughly when winter is over.


See “Washing and waxing your Toyota” on page 185 for more tips. Check the condition of your vehicle’s paint and trim. If you find any chips or scratches in the paint, touch them up im- mediately to prevent corrosion from start- ing. If the chips or scratches have gone through the bare metal, have a qualified body shop make the repair.


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Check the interior of your vehicle. Wa- ter and dirt can accumulate under the floor mats and could cause corrosion. Oc- casionally check under the mats to make sure the area is dry. Be particularly care- ful when transporting chemicals, cleans- ers, fertilizers, salt, etc.; these should be transported in proper containers. If a spill or leak should occur, immediately clean and dry the area. Use mud shields on your wheels. If you drive on salted or gravel roads, mud shields help protect your vehicle. Full−size shields, which come as near to the ground as possible, are the best. We recommend that the fittings and the area where the shields are installed be treated to resist corrosion. Your Toyota dealer will be happy to assist in supplying and installing the shields if they are recommended for your area. Keep your vehicle in a well ventilated garage or a roofed place. Do not park your vehicle in a damp, poorly venti- lated garage. If you wash your vehicle in the garage, or if you drive it covered with water or snow, your garage may be so damp as to cause corrosion. Even if your garage is heated, a wet vehicle can cor- rode if the ventilation is poor.


Washing and waxing your Toyota Washing your Toyota Keep your vehicle clean by regular washing. The following cases may cause weakness to the paint or corrosion to the body and parts. Wash your vehicle as soon as pos- sible. D When driving in a coastal area D When driving on a road sprinkled with


antifreeze


D When exposed to coal tar, tree sap, bird droppings and carcass of an insect D When driving in areas where there is a lot of smoke, soot, dust, iron dust or chemical substances


D When the vehicle becomes remarkably


dirty with dust and mud Hand−washing your Toyota Work in the shade and wait until the vehicle body is not hot to the touch.


CAUTION


When cleaning under floor or chassis, be careful not to injure your hands.


For washing instructions for soft top, see “Soft top” on page 187. 1. Rinse off loose dirt with a hose. Re- move any mud or road salt from the underside of the wheel wells.


the vehicle or


in


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04 09.01


SB51001


Spray water on the side windows or top seals from above, at a 45_ angle to the ground.


NOTICE


Do not spray water at side windows and top seals in a way which may cause water to enter the vehicle.


2. Wash with a mild car−wash soap, mixed according to the manufacturer’s instructions. Use a soft cotton mitt and keep it wet by dipping it frequently into the wash water. Do not rub hard—let the soap and water remove the dirt.


Plastic wheel ornaments: The plastic wheel ornaments are damaged easily by organic substances. If any organic sub- stances splashes an ornament, be sure to wash it off with water and check if the ornament is damaged.


CAUTION


tar: Remove with


Road turpentine or cleaners that are marked safe for painted surfaces.


NOTICE


Do not use organic substances (gaso- line, kerosene, benzine or strong sol- vents) which may be toxic or cause damage.


3. Rinse


thoroughly—dried


can cause streaking. In hot weather you may need to rinse each section right after you wash it.


soap


Do not attach the heavily damaged plastic wheel ornament. It may fly off the wheel and cause accidents while the vehicle is moving.


Aluminum wheels: Use only a mild soap or neutral detergent. Plastic bumpers: Wash carefully. Do not scrub with abrasive cleaners. The bumper faces are soft.


4. To prevent water spots, dry the vehicle using a clean soft cotton towel. Do not rub or press hard—you might scratch the paint.


Automatic car wash


NOTICE


Do not run your Toyota through auto- matic car washes or possible damage to the soft top may result.


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Waxing your Toyota Polishing and waxing is recommended to maintain the original beauty of your Toyota’s finish. Apply wax once a month or if the vehicle surface does not repel water well. 1. Always wash and dry the vehicle be- fore you begin waxing, even if you are using a combined cleaner and wax.


2. Use a good quality polish and wax. If the finish has become extremely weath- ered, use a car−cleaning polish, fol- lowed by a separate wax. Carefully fol- low the manufacturer’s instructions and precautions. Be sure to polish and wax the chrome trim as well as the paint. the vehicle again when water does not bead but remains on the sur- face in large patches.


3. Wax


NOTICE


z Always remove the plastic bumpers if your vehicle is re−painted and placed in a high heat paint waxing booth. High temperatures could damage the bumpers.


z Do not apply wax on the soft top.


It may damage the soft top.


the paint soon after


Touch−up paint Touch−up paint may be used to cover small chips or scratches. Apply the damage occurs or corrosion may set in. To do a good job, use a small artist’s brush and stir the paint well. Make sure the area is clean and dry. To apply the touch−up paint so it is hardly noticeable, the trick is to apply it only to the bare spots. Apply only the smallest amount possible and do not paint the surface around the scratch or chip. Soft top General cleaning— Follow the procedure shown below. 1. Brush off any loose dirt and rinse off


with a hose.


2. Using a sponge, wash with a mild solu- tion of soap (hand soap) in luke warm water (below 38_C or 100_F).


3. Rinse thoroughly to remove soap.


NOTICE


z Do not use harsh or abrasive clean- ers as they may damage the top material.


z Do not use water−repellents, wax or other preservative finishes as they may stain the top material.


cleaning


(for more difficult


Additional stains)— Follow the procedure shown below using a mild cleaning solution composed of the following ingredient. D 110 g (4 oz.) of chlorine bleach D 60 g (2 oz.) of soap (hand soap) D 3.8L (1.0 gal., 0.8 lmp. gal.) of luke


warm water (below 38_C or 100_F).


1. Rinse


the top,


then spread the mild cleaning solution on the entire top. Do not put excessive amounts of liquid on the fabric.


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04 09.01


2. Scrub with a small, soft bristle hand- brush. Add water as needed until the cleaner becomes soapy. Allow solution to settle for two to five minutes. Use a cloth or sponge to remove dirt so it will not be ground top. Be careful not to allow any cleaner to dry on it may cause streaks.


the body paint as


into the


3. Rinse thoroughly. If any dirt is left, repeat the procedure. After the top has been cleaned, rinse the vehicle with clean water to remove all the cleaner. After cleaning, always make sure the top is completely dry before you lower it. Low- ering top while wet or damp may cause interior water damage, water stains or mildew of the top material.


the


Cleaning the interior


CAUTION


Do not wash the vehicle floor with water, or allow water to get onto the floor when cleaning the vehicle interi- or or exterior. Water may get into audio components or other electrical components above or under the floor carpet (or mat) and cause a malfunc- tion; and it may cause body corro- sion.


Vinyl interior The vinyl upholstery may be easily cleaned with a mild soap or detergent and water. First vacuum over the upholstery to re- move loose dirt. Then, using a sponge or soft cloth, apply the soap solution to the vinyl. After allowing it to soak in for a few minutes to loosen the dirt, remove the dirt and wipe off the soap with a clean damp cloth. If all the dirt do not come off, re- peat the procedure. Commercial foaming− type vinyl cleaners are also available which work well. Follow the manufacturer’s instructions.


NOTICE


Do not use solvent, thinner, gasoline or window cleaner on the interior.


to


foam−type shampoo


Carpets Use a good clean the carpets. Begin by vacuuming thoroughly to remove as much dirt as possible. Several types of foam cleaners are available; some are in aerosol cans and others are powders or liquids which you mix with water to pro- duce a foam. To shampoo the carpets, use a sponge or brush to apply the foam. Rub in overlapping circles. Do not apply water—the best results are obtained by keeping the carpet as dry as possible. Read the shampoo instructions and follow them closely. Seat belts The seat belts may be cleaned with mild soap and water or with lukewarm water. Use a cloth or sponge. As you are clean- ing, check the belts for excessive wear, fraying, or cuts.


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NOTICE


NOTICE


z Do not use organic substances (sol- vents, kerosene, alcohol, gasoline, etc.) or alkaline or acidic solutions. These chemicals can cause discol- oring, staining or peeling of the surface.


z If you use cleaners or polishing agents, make sure their ingredients do not include the substances men- tioned above.


z If you use a liquid car freshener, do not spill the liquid onto the ve- hicle’s interior surfaces. It may con- tain ingredients mentioned above. Immediately clean any spill using the method mentioned above.


the


z Do not use dye or bleach on the


belts—it may weaken them.


z Do not use the belts until they be-


come dry.


Windows The windows may be cleaned with any household window cleaner.


NOTICE


When cleaning the inside of the win- dow, be careful not to scratch or damage the heater wires or connec- tors.


Air conditioning control panel, audio panel, instrument panel, console panel, and switches Use a soft damp cloth for cleaning. Soak a clean soft cloth in water or luke- warm water then lightly wipe off any dirt.


Leather Interior The leather upholstery may be cleaned with neutral detergent for wool. Remove dirt using a soft cloth dampened with 5% solution of neutral detergent for wool. Then thoroughly wipe off all traces of detergent with a clean damp cloth. After cleaning or whenever any part of the leather gets wet, dry with a soft clean cloth. Allow the leather to dry in a venti- lated shaded area.


NOTICE


z If a stain should fail to come out with a neutral detergent, apply a cleaner that does not contain an organic solvent.


z Never use organic substances such as benzine, alcohol or gasoline, or alkaline or acid solutions for clean- ing these could cause discoloring.


leather as


the


z Use of a nylon brush or synthetic fiber cloth, etc. may scratch the fine grained surface of the leather.


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04 09.01


z Mildew may develop on soiled leath- er upholstery. Be especially careful to avoid oil spots. Try to keep your upholstery always clean.


to direct sunlight z Long exposure may cause the leather surface to harden and shrink. Keep your ve- hicle in a shaded area, especially in the summer.


z The interior of your vehicle is apt to heat up on hot summer days, so avoid placing on the upholstery items made of vinyl or plastic or containing wax as these tend to stick to leather when warm.


z Improper cleaning of the leather up- in discolor-


holstery could result ation or staining.


If you have any questions about the cleaning of your Toyota, your local Toyota dealer will be pleased to answer them.


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SECTION 6


VEHICLE MAINTENANCE AND CARE Vehicle maintenance and care Maintenance requirements General maintenance Does your vehicle need repairing? Emissions Inspection and Maintenance (I/M) programs


. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


192
193
195
195


For scheduled maintenance information, please refer to the “Scheduled Maintenance Guide” or “Owner’s Manual Supplement”.


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04 09.01


that both


Maintenance requirements Your Toyota vehicle has been designed for fewer maintenance requirements with lon- ger service intervals to save both your time and money. However, each regular maintenance, as well as day−to−day care, is more important than ever before to en- sure smooth, trouble−free, safe, and eco- nomical drivings. It is the owner’s responsibility to make sure the specified maintenance, including general maintenance service, is performed. Note the new vehicle and emission control system warranties specify that proper maintenance and care must be performed. “Owner’s Warranty Information Booklet” or “Owner’s Manual Supplement” warranty information. General maintenance General maintenance items are those day− to−day care practices that are important to your vehicle for proper operation. It is the owner’s responsibility to insure that the general maintenance items are performed regularly. These checks or inspections can be done either by yourself or a qualified technician, or if you prefer, your Toyota dealer will be pleased to do them at a nominal cost.


complete


See


for


is


for


the


repair of


recommend


Scheduled maintenance The scheduled maintenance items listed in the “Scheduled Maintenance Guide” or “Owner’s Manual Supplement” are those required to be serviced at regular inter- vals. For details of your maintenance schedule, read the “Scheduled Maintenance Guide” or “Owner’s Manual Supplement”. It that only genuine Toyota parts be used for maintenance or the emission control system. The owner may elect to use non−Toyota supplied parts replacement pur- poses without invalidating the emission control system warranty. However, use of replacement parts which are not of equivalent quality may impair the effec- tiveness of the emission control sys- tems. You may have maintenance, replacement, or repair of the control devices and system performed by any automotive repair individual without invalidating this warranty. See “Owner’s Warranty Information Booklet” or “Owner’s Manual Supplement” for complete warranty information.


establishment


emission


elect


also


for


or


to


tips and


Where to go for service? Toyota technicians are well−trained spe- cialists and are kept up to date with the latest service information through technical bulletins, service in−dealership training programs. They learn to work on Toyotas before they work on your vehicle, rather than while they are working on it. You can be confident that your Toyota dealer’s service department performs the best job to meet the maintenance require- ments on your vehicle—reliably and eco- nomically. Your copy of the repair order is proof that all required maintenance has been per- formed for warranty coverage. If any prob- lems should arise with your vehicle while under warranty, your Toyota dealer will promptly take care of it. Again, be sure to keep a copy of the repair order for any service performed on your Toyota. What about do−it−yourself maintenance? Many of the maintenance items are easy to do yourself if you have a little mechani- cal ability and a few basic automotive tools. Simple instructions for how to per- form them are presented in Section 7.


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you are


If skilled do−it−yourself mechanic, the Toyota service manuals are recommended. Please be aware that do−it−yourself maintenance can affect your warranty coverage. See “Owner’s Warranty Information Booklet” or “Owner’s Manual Supplement” for the details.


the


items


listed,


General maintenance Listed below are the general maintenance items that should be performed as fre- quently as specified. In addition to check- ing if you notice any unusual noise, smell or vibration, you should investigate the cause or take your vehicle to your Toyota dealer or a quali- fied service shop immediately. It is recom- mended that any problem you notice be brought to the attention of your dealer or the qualified service shop for their advice.


CAUTION


Make these checks only with ade- quate ventilation if you run the en- gine.


IN THE ENGINE COMPARTMENT Items listed below should be checked from time to time, e.g. each time when refueling. Washer fluid Make sure there is sufficient fluid in the tank. See page 227 in Section 7−3 for additional information.


Engine coolant level Make sure the coolant level is between the “FULL” and “LOW” lines on the see− through reservoir when the engine is cold. See page 210 in Section 7−2 for addition- al information. Radiator, condenser and hoses Check that the front of the radiator and condenser are clean and not blocked with leaves, dirt, or insects. See page 211 in Section 7−2 for additional information. Battery electrolyte level Make sure the electrolyte level of all bat- tery cells is between upper and lower lev- el lines on the case. Add only distilled water when replenishing. See page 224 in Section 7−3 for additional information. Brake fluid level Make sure the brake fluid level is correct. See page 211 in Section 7−2 for additional information. Engine oil level Check the level by the dipstick with the engine turned off and the vehicle parked on a level spot. See page 208 in Section 7−2 for additional information.


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Power steering fluid level Check the level through the reservoir. The level should be in the “HOT” or “COLD” range depending on the fluid temperature. See page 212 in Section 7−2 for addition- al information. Exhaust system If you notice any change in the sound of the exhaust or smell exhaust fumes, have the cause located and corrected immedi- ately. (See “Engine exhaust cautions” on page 133 in Section 2.) INSIDE THE VEHICLE Items listed below should be checked regularly, e.g. while performing periodic services, cleaning the vehicle, etc. Lights Make sure the headlights, stop lights, tail lights, turn signal lights, and other lights are all working. Check headlight aim. Service reminder indicators and warning buzzers Check that all service reminder indicators and warning buzzers function properly. Steering wheel Be alert for changes in steering condition, such as hard steering or strange noise.


Seats Check that all seat controls such as seat adjusters, seatback recliner, etc. operate smoothly and that all latches lock securely in any position. Check that the latches lock securely. Seat belts Check that the seat belt system such as buckles and retractors operate properly and smoothly. Make sure the belt webbing is not cut, frayed, worn or damaged. Accelerator pedal Check the pedal for smooth operation and uneven pedal effort or catching. Clutch pedal Check the pedal for smooth operation. Brake pedal Check the pedal for smooth operation and that the pedal has the proper clearance. Check the brake booster function. Brakes In a safe place, check that the brakes do not pull to one side when applied. Parking brake Check that the lever has the proper travel and that, on a safe incline, your vehicle is held securely with only the parking brake applied.


to


time


latches


fluid after


that both


OUTSIDE THE VEHICLE Items listed below should be performed from time, unless otherwise specified. Fluid leaks Check underneath for leaking fuel, oil, wa- ter or other the vehicle has been parked for a while. If you smell fuel fumes or notice any leak, have the cause found and corrected immediately. Doors and trunk lid Check the doors operate smoothly and all lock securely. Make sure the trunk lid secondary latch secures the lid from opening when the primary latch is released. Tire pressure Check the pressure with a gauge ev- ery two weeks, or at least once a month. See page 213 in Section 7−2
for additional information. Tire surface and wheel nuts Check the tires carefully for cuts, damage or excessive wear. See page 215 in Section 7−2 for additional infor- mation. When checking the tires, make sure no nuts are missing, and check the nuts for looseness. Tighten them if necessary.


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If you notice any of these clues, take your vehicle to your Toyota dealer as soon as possible. It probably needs adjustment or repair.


CAUTION


Do not continue driving with the ve- hicle unchecked. It could result in se- rious vehicle damage and possibly personal injury.


04 09.01


tip−offs


for changes


Does your vehicle need repairing? Be on the alert in perfor- mance, sounds, and visual that indicate service is needed. Some impor- tant clues are as follows: D Engine missing, stumbling, or pinging D Appreciable loss of power D Strange engine noises D A leak under the vehicle (however, wa- ter dripping from the air conditioning after use is normal.)


D Change


in exhaust sound (This may indicate a dangerous carbon monoxide leak. Drive with the windows open and have the exhaust system checked im- mediately.)


D Flat−looking tire; excessive tire squeal


when cornering; uneven tire wear


D Vehicle pulls to one side when driving


straight on a level road


D Strange noises related to suspension


movement


D Loss of brake effectiveness; spongy feeling brake or clutch pedal; pedal al- most touches floor; vehicle pulls to one side when braking


D Engine coolant temperature continually


higher than normal


and


indicator


the malfunction


Inspection


in- include OBD


Emissions Maintenance (I/M) programs Some states have vehicle emission spection programs which (On−Board Diagnostics) checks. The OBD system monitors the operation of the emission control system. When the OBD system determines that a problem exists somewhere in the emission control system, lamp comes on. In this case, your vehicle may the I/M test and need to be not pass repaired. Contact your Toyota dealer to service the vehicle. Even lamp does not come on, your vehicle may not pass readiness codes have not been set in the OBD system. Readiness codes are automatically set during ordinary driving. However, when the battery is disconnected or run down, the codes are erased. Also, depending on your driving habits, the codes may not be completely set. Also, if the malfunction indicator lamp had come on recently due to temporary mal- function such as a loose fuel tank cap, your vehicle may not pass the I/M test.


the malfunction


indicator


test as


I/M


the


if


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04 09.01


The malfunction indicator lamp will go off after taking several driving trips, but the error code in the OBD system will not be cleared unless about 40 trips or more are taken. If your vehicle does not pass the I/M test even the malfunction indicator lamp does not come on, contact your Toyota dealer to prepare the vehicle for re−testing.


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SECTION 7− 1


DO−IT−YOURSELF MAINTENANCE Introduction Engine compartment overview Trunk room overview Fuse locations Do−it−yourself service precautions Parts and tools Positioning the jack


. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


198
199
200
201
203
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Engine compartment overview


SC71012b


1. Fuse block 2. Battery 3. Engine oil filler cap 4. Engine oil level dipstick 5. Engine coolant reservoir


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Trunk room overview


1. Brake fluid reservoir 2. Fuse block 3. Power steering fluid reservoir 4. Radiator 5. Electric cooling fans 6. Condenser 7. Windshield washer fluid tank


SB71020b


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04 09.01


Fuse locations


SB71010a


SB71011a


SB71013a


SB71017a


SB71019a


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04 09.01


Do−it−yourself service precautions If you perform maintenance by yourself, be sure to follow the correct procedure given in this Section. You should be aware that improper or in- complete servicing may result in operating problems. Performing do−it−yourself maintenance during the warranty period may affect your warranty coverage. Read the separate Toyota Warranty statement for details and suggestions. This section gives for those items that are relatively easy for an owner to perform. As explained in Section 6, there are still a number of items that must be done by a qualified technician with special tools. For information on tools and parts for do− it−yourself maintenance, see “Parts and tools” on page 203. Utmost care should be taken when work- ing on your vehicle to prevent accidental injury. Here are a few precautions that you should be especially careful to ob- serve:


instructions only


CAUTION


D When the engine is running, keep tools away hands, clothing, and from the moving fan and engine drive rings, watches, and ties is advisable.)


(Removing


belts.


D Right after driving,


the engine compartment and trunk room—the engine, radiator, exhaust manifold, power steering fluid reservoir and spark plug boots, etc.—will be hot. So be careful not to touch them. Oil, fluids and spark plugs may also be hot.


D If the engine is hot, do not remove the coolant reservoir cap or air re- lease valve or the drain plugs to prevent burning yourself.


loosen


D Do not


leave anything


that may burn easily, such as paper or rags, in the engine compartment.


D Do not smoke, cause sparks or al- low open flames around fuel or the battery. Their fumes are flammable. D Do not get under your vehicle with just the body jack supporting it. Al- ways use automotive jack stands or other solid supports.


2005 MR2 from Aug. ’04Prod. (OM17527U)


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04 09.01


D Be sure that the ignition is off if you work near the electric cooling fans or radiator grille. With the ignition on, the electric cooling fans will automatically start to run if the engine coolant temperature is high and/or the air conditioning is on.


D Use eye protection whenever you work on or under your vehicle where you may be exposed to flying or falling material, fluid spray, etc. D Be extremely cautious when work- ing on the battery. It contains poi- sonous and corrosive sulfuric acid. D Used engine oil contains potentially harmful contaminants which may cause skin disorders such as in- flammation or skin cancer, so care should be taken to avoid prolonged and repeated contact with it. To re- move used engine oil from your thoroughly with soap skin, wash and water.


D Do not


leave used oil within the


reach of children.


D Dispose of used oil and filter only in a safe and acceptable manner. Do not dispose of used oil and fil- ter in household trash, in sewers or onto the ground. Call your dealer or a service station information concerning recycling or disposal.


for


fluid


D Take care when filling the brake and clutch reservoirs because brake fluid can harm your hands or eyes. If fluid gets on your hands or in your eyes, flush the affected area with clean water immediately. If you still feel uncomfortable with your hands or eyes, go to the doctor.


D When racing the engine, make sure that the gear position is in the “N” position. In case the accelerator is operated with the gear in any other positions, the vehicle may move, re- sulting in an unexpected accident.


NOTICE


z Remember that battery and ignition cables carry high currents or volt- ages. Be careful of accidentally causing a short circuit.


z Add only “Toyota Super Long Life Coolant” or similar high quality eth- ylene glycol based non−silicate, non−amine, non−nitrite, and non−bo- rate coolant with long−life hybrid organic acid technology to fill the radiator. “Toyota Super Long Life Coolant” is a mixture of 50% cool- ant and 50% deionized water.


z If you spill some of the coolant, be sure to wash it off with water to prevent it from damaging the parts or paint.


z Do not allow dirt or anything else to fall through the spark plug holes. z Do not pry the outer electrode of a spark plug against the center elec- trode.


z Use only spark plugs of the speci- fied type. Using other types will cause engine damage, loss of per- formance or radio noise.


z Do not reuse iridium−tipped spark


plugs by cleaning or regapping.


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04 09.01


z Do not drive with the air cleaner filter removed, or excessive engine wear could result. Also backfiring could cause a fire in the engine compartment.


z Be careful not to scratch the glass


surface with the wiper frame.


z When closing the engine hood or trunk, check to see that you have not forgotten any tools, rags, etc.


Parts and tools Here is a list of parts and tools you will need to perform do−it−yourself mainte- nance. Remember all Toyota parts are de- signed in metric sizes, so your tools must be metric. CHECKING THE ENGINE OIL LEVEL Parts (if level is low): D “Toyota Genuine Motor Oil” or equiva-


lent See page 208 in Section 7−2 for de- tails about engine oil selection.


Tools: D Rag or paper towel D Funnel (only for adding oil) CHECKING THE ENGINE COOLANT LEVEL Parts (if level is low): D “Toyota Super Long Life Coolant” or similar high quality ethylene glycol based non−silicate, non−amine, non−ni- trite, and non−borate coolant with long− life hybrid organic acid technology. “Toyota Super Long Life Coolant” is a mixture of 50% coolant and 50% deion- ized water.


Tools: D Funnel (only for adding coolant)


CHECKING BRAKE FLUID Parts (if level is low): D SAE J1703 or FMVSS No.116 DOT 3


brake fluid


Tools: D Rag or paper towel D Funnel (only for adding fluid) CHECKING POWER STEERING FLUID Parts (if level is low): D Toyota P.S fluid EH or equivalent Tools: D Rag or paper towel D Funnel (only for adding fluid) CHECKING BATTERY CONDITION Tools: D Warm water D Baking soda D Grease D Conventional wrench


(for


clamp bolts)


terminal


CHECKING AND REPLACING FUSES Parts (if replacement is necessary): D Genuine Toyota fuse or equivalent with


same amperage rating as original


2005 MR2 from Aug. ’04Prod. (OM17527U)


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04 09.01


ADDING WASHER FLUID Parts: D Water D Washer fluid containing antifreeze


(for winter use)


Tools: D Funnel REPLACING LIGHT BULBS Parts: D Bulb with same number and wattage in rating as original “Replacing light bulbs—” on page 228
in Section 7−3.)


charts


(See


Tools: D Screwdriver


Positioning the jack


SB71008


Front of vehicle


When jacking up your vehicle with the jack, position jack correctly as shown in the illustration. Jack position . . . . . . . . . . . . . . . . .


the


Front—Front crossmember Rear—Rear engine mounting bracket


Support position and Pantograph jack position . . . . .


CAUTION


When jacking, be sure to observe the following to reduce the possibility of personal injury: D Follow jacking instructions. D Do not put any part of your body under the vehicle supported by a jack. Personal injury may occur.


D Do not start or run the engine while is supported by the


your vehicle jack.


D Stop the vehicle on a


level firm ground, firmly set the parking brake and put the transmission in reverse. Block the wheel diagonally opposite to the one being changed if neces- sary.


D Make sure to set the jack properly in the jack point. Raising the ve- hicle with improperly posi- tioned will damage the vehicle or may allow the vehicle to fall off the jack and cause personal injury.


jack


D Never get under the vehicle when the vehicle is supported by the jack alone; use vehicle support stands.


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04 09.01


D Do not raise the vehicle with some-


one in the vehicle.


D When raising the vehicle, do not place any objects on top of or un- derneath the jack.


NOTICE


Make sure to place the jack correctly, or your vehicle may be damaged.


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04 09.01


SECTION 7− 2


DO−IT−YOURSELF MAINTENANCE Engine and Chassis Checking the engine oil level Checking the engine coolant level Checking the radiator and condenser Checking brake fluid Checking power steering fluid Checking tire inflation pressure Checking and replacing tires Rotating tires Installing snow tires and chains Replacing wheels Aluminum wheel precautions


. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


208
210
211
211
212
213
215
218
219
220
221


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04 09.01


Checking the engine oil level


Low level


Full level


SB72010


Add oil


O.K.


Too full


With the engine at operating tempera- ture and turned off, check the oil level on the dipstick. 1. To get a correct reading, the vehicle should be on level ground. After turning off the engine, wait a few minutes for the oil to drain back into the bottom of the engine.


2. Pull the dipstick out, hold a rag under


the end and wipe it clean.


3. Reinsert the dipstick—push it in as far as it will go, or the reading will not be correct.


4. Pull the dipstick out and look at the oil the


level while holding a rag under end.


208


CAUTION


NOTICE


z Be careful not to spill engine oil on


the vehicle components.


z Avoid overfilling, or


could be damaged.


the engine


z Check the oil level on the dipstick


once again after adding the oil.


ENGINE OIL SELECTION “Toyota Genuine Motor Oil” in your Toyota vehicle. Use Toyota approved “Toyota Genuine Motor Oil” or equivalent to satisfy the following grade and viscos- ity. Oil grade:


is used


API grade SL “Energy−Conserving” or ILSAC multigrade engine oil.


Be careful not to touch the hot ex- haust manifold.

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