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MAX M IN


1) “MAX” level mark 2) “MIN” level mark


11-40


UBB004HB


UBB004LB


1) “MAX” level mark 2) “MIN” level mark Check the fluid level on the outside of the reservoir. If the level is below “MIN” level mark, add the recom- mended clutch fluid to “MAX” level mark. Use only clutch fluid from a sealed container.


(cid:132) Recommended clutch fluid


FMVSS No. 116, fresh DOT 3 or DOT 4 brake fluid


Brake booster If the brake booster does not operate as described be- low, have it checked by your SUBARU dealer. 1. With the engine off, depress the brake pedal sever- al times, applying the same pedal force each time. The distance the pedal travels should not vary. 2. With the brake pedal depressed, start the engine. The pedal should move slightly down to the floor. 3. With the brake pedal depressed, stop the engine and keep the pedal depressed for 30 seconds. The pedal height should not change. 4. Start the engine again and run for about one minute then turn it off. Depress the brake pedal several times to check the brake booster. Brake booster operates properly if the pedal stroke decreases with each de- pression.


Maintenance and service


Brake pedal Check the brake pedal free play and reserve distance according to the maintenance schedule in the “War- ranty and Maintenance Booklet”.


(cid:132) Checking the brake pedal free play


HSB049BB


1) 0.04 – 0.12 in (1.0 – 3.0 mm) Stop the engine and firmly depress the brake pedal several times. Lightly press the brake pedal down with one finger to check the free play with a force of less than 2 lbs (10 N, 1 kg). If the free play is not within proper specification, con- – CONTINUED – 11-41


Clutch pedal (Manual transmission vehicles) Check the clutch pedal free play and reserve distance according to the maintenance schedule in the “War- ranty and Maintenance Booklet”.


(cid:132) Checking the clutch function Check the clutch engagement and disengagement. 1. With the engine idling, check that there are no ab- normal noises when the clutch pedal is depressed, and that shifting into 1st or reverse feels smooth. 2. Start the vehicle by releasing the pedal slowly to check that the engine and transmission smoothly cou- ple without any sign of slippage.


Maintenance and service


tact your SUBARU dealer.


(cid:132) Checking the brake pedal reserve dis-


tance


HSB050BB


1) More than 2.56 in (65 mm) Depress the pedal with a force of approximately 66 lbs (294 N, 30 kg) and measure the distance between the upper surface of the pedal pad and the floor. When the measurement is smaller than the specifica- tion, or when the pedal does not operate smoothly, contact with your SUBARU dealer.


11-42


(cid:132) Checking the clutch pedal free play


Replacement of brake pad and lining


Maintenance and service


If you continue to drive despite the scraping noise from the audible brake pad wear indica- tor, it will result in the need for costly brake ro- tor repair or replacement.


HSB049BB


1) 0.16 – 0.51 in (4.0 – 13.0 mm) Lightly press the clutch pedal down with your finger until you feel resistance, and check the free play. If the free play is not within proper specification, con- tact your SUBARU dealer.


HS7012BA


The right front disc brake and the right rear disc brake have an audible wear indicators on the brake pads. If the brake pads wear close to their service limit, the wear indicator makes a very audible scraping noise – CONTINUED – 11-43


Maintenance and service


when the brake pedal is applied. If you hear this scraping noise each time you apply the brake pedal, have the brake pads serviced by your SUBARU dealer as soon as possible.


(cid:132) Breaking-in of new brake pads and lin-


ings


When replacing the brake pad or lining, use only gen- uine SUBARU parts. After replacement, the new parts must be broken in as follows: (cid:84) Brake pad and lining While maintaining a speed of 30 to 40 mph (50 to 65
km/h), step on the brake pedal lightly. Repeat this five or more times. (cid:84) Parking brake lining


may cause the rear wheels to lock. To avoid this, be certain to pull the lever up slowly and gently.


1. Drive the vehicle at a speed of about 22 mph (35
km/h). 2. With the parking brake release button pushed in, pull the parking brake lever SLOWLY and GENTLY. (Pulling with a force of approximately 33 lbs [147 N, 15
kg].) 3. Drive the vehicle for about 220 yards (200 meters) in this condition. 4. Wait 5 to 10 minutes for the parking brake to cool down. Repeat this procedure. 5. Check the parking brake stroke. If the parking brake stroke is out of the specified range, adjust it by turning the adjusting nut located on the parking brake lever.


A safe location and situation should be select- ed for break-in driving.


Parking brake stroke:


7 – 8 notches / 44 lbs (196 N, 20 kg)


Pulling the parking brake lever too forcefully


11-44


Parking brake stroke Check the parking brake stroke according to the main- tenance schedule in the “Warranty and Maintenance Booklet”. When the parking brake is properly adjusted, braking power is fully applied by pulling the lever up seven to eight notches gently but firmly (about 44 lbs [196 N, 20 kg]). If the parking brake lever stroke is not within the specified range, have the brake system checked and adjusted at your SUBARU dealer.


UG7509CA


Maintenance and service


Tires and wheels (cid:132) Types of tires You should be familiar with type of tires present on your vehicle. (cid:84) All season tires The factory-installed tires on your new vehicle are all season tires. All season tires are designed to provide an adequate measure of traction, handling and braking perfor- mance in year-round driving including snowy and icy road conditions. However all season tires do not offer as much traction performance as winter (snow) tires in heavy or loose snow or on icy roads. All season tires are identified by “ALL SEASON” and/ or “M+S” (Mud & Snow) on the tire sidewall. (cid:84) Summer tires Summer tires are high-speed capability tires best suit- ed for highway driving under dry conditions. Summer tires are inadequate for driving on slippery roads such as on snow-covered or icy roads. If you drive your vehicle on snow-covered or icy roads, we strongly recommend the use of winter (snow) tires. When installing winter tires, be sure to replace all four tires.


– CONTINUED – 11-45


Maintenance and service


(cid:84) Winter (snow) tires Winter tires are best suited for driving on snow-cov- ered and icy roads. However winter tires do not per- form as well as summer tires and all season tires on roads other than snow-covered and icy roads.


(cid:132) Tire inspection Check on a daily basis that the tires are free from se- rious damage, nails, and stones. At the same time, check the tires for abnormal wear. Contact your SUBARU dealer immediately if you find any problem. NOTE (cid:121) When the wheels and tires strike curbs or are subjected to harsh treatment as when the vehicle is driven on a rough surface, they can suffer dam- age that cannot be seen with the naked eye. This type of damage does not become evident until time has passed. Try not to drive over curbs, pot- holes or on other rough surfaces. If doing so is un- avoidable, keep the vehicle’s speed down to a walking pace or less, and approach the curbs as squarely as possible. Also, make sure the tires are not pressed against the curb when you park the vehicle. (cid:121) If you feel unusual vibration while driving or find


11-46


it difficult to steer the vehicle in a straight line, one of the tires and/or wheels may be damaged. Drive slowly to the nearest authorized SUBARU dealer and have the vehicle inspected.


(cid:132) Tire pressures and wear Maintaining the correct tire pressures helps to maxi- mize the tires’ service lives and is essential for good running performance. Check and, if necessary, adjust the pressure of each tire (including the spare) at least once a month and before any long journey.


Check the tire pressures when the tires are cold. Use a pressure gauge to adjust the tire pressures to the


UB8053BA


values shown on the tire placard. The tire placard is lo- cated on the door pillar on the driver’s side. Driving even a short distance warms up the tires and increases the tire pressures. Also, the tire pressures are affected by the outside temperature. It is best to check tire pressure outdoors before driving the vehi- cle. When a tire becomes warm, the air inside it expands, causing the tire pressure to increase. Be careful not to mistakenly release air from a warm tire to reduce its pressure. NOTE (cid:121) The air pressure in a tire increases by approxi- mately 4.3 psi (30 kPa, 0.3 kgf/cm2) when the tire becomes warm. (cid:121) The tires are considered cold when the vehicle has been parked for at least three hours or has been driven less than one mile (1.6 km).


Do not let air out of warm tires to adjust pres- sure. Doing so will result in low tire pressure.


Incorrect tire pressures detract from controllability and ride comfort, and they cause the tires to wear abnor-


Maintenance and service


mally. (cid:121) Correct tire pressure (tread worn evenly)


Roadholding is good, and steering is responsive. Roll- ing resistance is low, so fuel consumption is also low- er.


HSB052AA


– CONTINUED – 11-47


Maintenance and service


(cid:121) Abnormally low tire pressure (tread worn at shoulders)


(cid:121) Abnormally high tire pressure (tread worn in cen- ter)


Rolling resistance is high, so fuel consumption is also higher.


Ride comfort is poor. Also, the tire magnifies the ef- fects of road-surface bumps and dips, possibly result- ing in vehicle damage.


HSB053AA


HSB054AA


Driving at high speeds with excessively low tire pressures can cause the tires to deform severe- ly and to rapidly become hot. A sharp increase in temperature could cause tread separation, and destruction of the tires. The resulting loss


11-48


of vehicle control could lead to an accident.


(cid:132) Wear indicators


Maintenance and service


(cid:132) Wheel balance Each wheel was correctly balanced when your vehicle was new, but the wheels will become unbalanced as the tires become worn during use. Wheel imbalance causes the steering wheel to vibrate slightly at certain vehicle speeds and detracts from the vehicle’s straight-line stability. It can also cause steering and suspension system problems and abnormal tire wear. If you suspect that the wheels are not correctly bal- anced, have them checked and adjusted by your SUBARU dealer. Also have them adjusted after tire re- pairs and after tire rotation. NOTE Loss of correct wheel alignment* causes the tires to wear on one side and reduces the vehicle’s run- ning stability. Contact your SUBARU dealer if you notice abnormal tire wear. *: The suspension system is designed to hold each wheel at a certain alignment (relative to the other wheels and to the road) for optimum straight-line stability and cornering perfor- mance.


HSB055BB


A) New tread B) Worn tread 1) Tread wear indicator Each tire incorporates a tread wear indicator, which becomes visible when the depth of the tread grooves decreases to 0.063 in (1.6 mm). A tire must be re- placed when the tread wear indicator appears as a solid band across the tread.


When a tire’s tread wear indicator becomes vis-


– CONTINUED – 11-49


Maintenance and service


ible, the tire is worn beyond the acceptable limit and must be replaced immediately. With a tire in this condition, driving at high speeds in wet weather can cause the vehicle to hydroplane. The resulting loss of vehicle control can lead to an accident.


NOTE For safety, inspect the tire tread regularly and re- place the tires before their tread wear indicators become visible.


(cid:132) Tire rotation


HSB056BA


11-50


Tire wear varies from wheel to wheel. To maximize the life of each tire and ensure that the tires wear uniform- ly, it is best to rotate the tires every 7,500 miles (12,500 km). Rotating the tires involves switching the front and rear tires on the right hand side of the vehicle and similarly switching the front and rear tires on the left hand side of the vehicle. (Each tire must be kept on its original side of the vehicle.) Replace any damaged or unevenly worn tire at the time of rotation. After tire rotation, adjust the tire pres- sures and make sure the wheel nuts are correctly tightened. After driving approximately 600 miles (1,000 km), check the wheel nuts again and retighten any nut that has become loose.


(cid:132) Tire replacement The wheels and tires are important and integral parts of your vehicle’s design; they cannot be changed arbi- trarily. The tires fitted as standard equipment are opti- mally matched to the characteristics of the vehicle and were selected to give the best possible combination of running performance, ride comfort, and service life. It is essential for every tire to have a size and construc- tion matching those shown on the tire placard and to have a speed symbol and load index matching those


shown on the tire placard. Using tires of a non-specified size detracts from con- trollability, ride comfort, braking performance, speed- ometer accuracy and odometer accuracy. It also cre- ates incorrect body-to-tire clearances and inappropri- ately changes the vehicle’s ground clearance. All four tires must be the same in terms of manufactur- er, brand (tread pattern), construction, and size. You are advised to replace the tires with new ones that are identical to those fitted as standard equipment. For safe vehicle operation, SUBARU recommends re- placing all four tires at the same time.


(cid:121) All four tires must be the same in terms of manufacturer, brand (tread pattern), construc- tion, degree of wear, speed symbol, load index and size. Mixing tires of different types, sizes or degrees of wear can result in damage to the ve- hicle’s power train. Use of different types or siz- es of tires can also dangerously reduce control- lability and braking performance and can lead to an accident. (cid:121) Use only radial tires. Do not use radial tires together with belted bias tires and/or bias-ply


Maintenance and service


tires. Doing so can dangerously reduce control- lability, resulting in an accident.


(cid:132) Wheel replacement When replacing wheels due, for example, to damage, make sure the replacement wheels match the specifi- cations of the wheels that are fitted as standard equip- ment. Replacement wheels are available from SUBARU dealers.


Use only those wheels that are specified for your vehicle. Wheels not meeting specifica- tions could interfere with brake caliper opera- tion and may cause the tires to rub against the wheel well housing during turns. The resulting loss of vehicle control could lead to an acci- dent.


– CONTINUED – 11-51


Maintenance and service


Aluminum wheels Aluminum wheels can be scratched and damaged easily. Handle them carefully to maintain their appear- ance, performance, and safety. (cid:121) When any of the wheels is removed and replaced for tire rotation or to change a flat, always check the tightness of the wheel nuts after driving approximately 600 miles (1,000 km). If any nut is loose, tighten it to the specified torque. (cid:121) Never apply oil to the threaded parts, wheel nuts, or tapered surface of the wheel. (cid:121) Never let the wheel rub against sharp protrusions or curbs. (cid:121) Be sure to fit tire chains on uniformly and completely around the tire, otherwise the chains may scratch the wheel. (cid:121) When wheel nuts, balance weights, or the center cap is replaced, be sure to replace them with genuine SUBARU parts designed for aluminum wheels.


11-52


Windshield washer fluid


Never use engine coolant as washer fluid be- cause it could cause paint damage.


UBB004IA


Check the level of the washer fluid at each fuel stop. If the level is low, fill the fluid up to the neck of the reser- voir. Use windshield washer fluid. If windshield washer fluid is unavailable use clean water. In areas where water freezes in winter, use an anti-


freeze type windshield washer fluid. SUBARU Wind- shield Washer Fluid contains 58.5% methyl alcohol and 41.5% surfactant, by volume. Its freezing temper- ature varies according to how much it is diluted, as in- dicated in the following table.


Washer Fluid Concentration


Freezing Temperature


30% 50% 100%


10.4°F (–12°C) –4°F (–20°C) –49°F (–45°C)


Maintenance and service


Replacement of windshield wiper blades Grease, wax, insects, or other materials on the wind- shield or the wiper blade results in jerky wiper opera- tion and streaking on the glass. If you cannot remove the streaks after operating the windshield washer or if the wiper operation is jerky, clean the outer surface of the windshield (or rear window) and the wiper blades using a sponge or soft cloth with a neutral detergent or mild-abrasive cleaner. After cleaning, rinse the wind- shield and wiper blades with clean water. The wind- shield is clean if beads do not form when you rinse the windshield with water.


Do not clean the wiper blades with gasoline or a solvent, such as paint thinner or benzene. This will cause deterioration of the wiper blades.


If you cannot eliminate the streaking even after follow- ing this method, replace the wiper blades using the fol- lowing procedures: 1. Raise the wiper arm off the windshield.


– CONTINUED – 11-53


Maintenance and service


UGB133BB


HSB059BB


1) Stopper 2. Remove the wiper blade assembly by holding its pivot area and pushing it in the direction shown by the arrow while depressing the wiper blade stopper.


1) Metal support 3. Grasp the locked end of the blade rubber assembly and pull it firmly until the stoppers on the rubber are free of the metal support.


11-54


Maintenance and service


HSB060BB


HSB061BA


1) Metal spines 4. If the new blade rubber is not provided with two metal spines, remove the metal spines from the old blade rubber and install them in the new blade rubber.


5. Align the claws of the metal support with the grooves in the rubber and slide the blade rubber as- sembly into the metal support until it locks.


– CONTINUED – 11-55


Maintenance and service


HSB062BB


1) Stopper 6. Be sure to position the claws at the end of the metal support between the stoppers on the rubber as shown. If the rubber is not retained properly, the wiper blade may scratch the windshield. 7. Install the wiper blade assembly to the wiper arm. Make sure that it locks in place. 8. Lower the wiper arm slowly while holding it with your hand.


11-56


Battery


(cid:121) Before beginning work on or near any bat- tery, be sure to extinguish all cigarettes, match- es, and lighters. Never expose a battery to an open flame or electric sparks. Batteries give off a gas which is highly flammable and explosive. (cid:121) For safety, in case an explosion does occur, wear eye protection or shield your eyes when working near any battery. Never lean over a bat- tery. (cid:121) Do not let battery fluid contact eyes, skin, fabrics, or paint because battery fluid is a cor- rosive acid. If battery fluid gets on your skin or in your eyes, immediately flush the area with water thoroughly. Seek medical help immedi- ately if acid has entered the eyes. If battery fluid is accidentally swallowed, imme- diately drink a large amount of milk or water, and seek medical attention immediately. (cid:121) To lessen the risk of sparks, remove rings, metal watchbands, and other metal jewelry. Never allow metal tools to contact the positive battery terminal and anything connected to it WHILE you are at the same time in contact with


any other metallic portion of the vehicle be- cause a short circuit will result. (cid:121) Keep everyone including children away from the battery. (cid:121) Charge the battery in a well-ventilated area. (cid:121) Battery posts terminals and related accesso- ries contain lead and lead compounds, chemi- cals known to the State of California to case cancer and reproductive harm. Batteries also contain other chemicals known to the State of California to cause cancer. Wash hands after handling.


It is unnecessary to periodically check the battery fluid level or periodically refill with distilled water.


Never use more than 10 amperes when charg- ing the battery because it will shorten battery life.


Maintenance and service


Fuses


Never replace a fuse with one having a higher rating or with material other than a fuse be- cause serious damage or a fire could result.


UBB008DA


The fuses are designed to melt during an overload to prevent damage to the wiring harness and electrical equipment. The fuses are located in two fuse boxes. One is located under the instrument panel behind the coin tray on the driver’s seat side.


– CONTINUED – 11-57


Maintenance and service


HSB065BA


HSB066BB


The other one is housed in the engine compartment.


1) Fuse puller 2) Spare fuses The fuse puller and spare fuses are stored in the main fuse box cover in the engine compartment.


11-58


A


each fuse.


Maintenance and service


HSB067BB


A) Good B) Blown If any lights, accessories or other electrical controls do not operate, inspect the corresponding fuse. If a fuse has blown, replace it. 1. Turn the ignition switch to the “LOCK” position and turn off all electrical accessories. 2. Remove the cover. (For behind the coin tray: open the coin tray and pull it horizontally to remove it.) 3. Determine which fuse may be blown. The back side of each fuse box cover and the “Fuses and circuits” section in chapter 12 in this manual show the circuit for


HSB068BB


1) Fuse puller 4. Pull out the fuse with the fuse puller. 5. Inspect the fuse. If it has blown, replace it with a spare fuse of the same rating. 6. If the same fuse blows again, this indicates that its system has a problem. Contact your SUBARU dealer for repairs.


– CONTINUED – 11-59


Maintenance and service


Main fuse


Installation of accessories Always consult your SUBARU dealer before installing fog lights or any other electrical equipment in your ve- hicle. Such accessories may cause the electronic sys- tem to malfunction if they are incorrectly installed or if they are not suited for the vehicle.


UB8003CA


Main fuse box The main fuses are designed to melt during an over- load to prevent damage to the wiring harness and electrical equipment. Check the main fuses if any elec- trical component fails to operate (except the starter motor) and other fuses are good. A melted main fuse must be replaced. Use only replacements with the same specified rating as the melted main fuse. If a main fuse blows after it is replaced, have the electrical system checked by your nearest SUBARU dealer.


11-60


Replacing bulbs


Maintenance and service


7 6


UBF047CB


– CONTINUED – 11-61


Wattage Bulb No.


12V-65/ 55W


9007 (HB5)


12V-55W H1
12V-60W 9005 (HB3)


12V-27W 1156NA (Amber)


12V-8W – 12V-8W – 12V-3.4W – 12V-27/ 8W


1157NA (Amber)


12V-51W 9006 (HB4)


Maintenance and service


1)


Headlight BAJA-S


BAJA, BAJA-B


Low beam High beam


2)


Front turn signal


3) Map light 4) 5) 6)


Dome light Door step light Front turn signal light/ parking and front side marker light Front fog light


7)


11-62


8


9 10 11


Maintenance and service


13


12
14


UBB100BB


– CONTINUED – 11-63


Maintenance and service


License plate light Cargo light


8) 9) 10) High mount stop light 11) Backup light 12) Brake rear turn signal/


tail light 13) Tail light 14) Sports activity lights


Wattage Bulb No. 12V-5W 168
12V-13W 912
12V-13W 912
12V-21W 7440
12V-21/ 7443
5W 12V-5W 168
12V-55W H3


(cid:132) Headlight


Halogen headlight bulbs become very hot while in use. If you touch the bulb surface with bare hands or greasy gloves, finger prints or grease on the bulb surface will develop into hot spots and cause the bulb to break. If there are finger prints or grease on the bulb surface, wipe them away with a soft cloth moistened with alcohol.


NOTE If headlight aiming is required, consult your SUBARU dealer for proper adjustment of the head- light aim.


11-64


Maintenance and service


(cid:84) BAJA-Sport


UBB045BB


1) Electrical connector 2) Push 1. Disconnect the electrical connector while pressing the lock release tab.


UBB046BA


2. Remove the bulb holder from the headlight assem- bly by turning it counterclockwise. 3. Remove the bulb from the headlight assembly. 4. Install the new bulb. 5. Install the bulb holder in the headlight assembly by turning it clockwise until it locks. 6. Remove the electrical connector.


– CONTINUED – 11-65


1


UBB040BB


UBB039BA


1) Low beam light bulb 2) High beam light bulb Remove the headlight bulb cover, by turning it coun- terclockwise.


Maintenance and service


(cid:84) BAJA, BAJA-Turbo


11-66


(cid:84) Low beam light bulbs


UBB041BB


1) Electrical connector 2) Red cable 3) Black cable 1. Disconnect the electrical connector for the black cable.


Maintenance and service


UBB042BA


2. Remove the retainer spring. 3. Replace the bulb, then set the retainer spring se- curely. 4. Reconnect the electrical connector for black cable. 5. Install the headlight bulb cover.


– CONTINUED – 11-67


Maintenance and service


(cid:84) High beam light bulbs


UBB043BA


11-68


UBB044BB


1) Push 1. Disconnect the electrical connector from the bulb. 2. Remove the bulb from the headlight assembly by turning it counterclockwise. 3. Replace the bulb with new one. 4. Reconnect the electrical connector. At this time, use care not to touch the bulb surface. 5. To install the bulb to the headlight assembly, turn it clockwise until it clicks. 6. Install the headlight bulb cover.


(cid:132) Front fog light It may be difficult to replace the bulbs. Have your


SUBARU dealer replace the bulbs if necessary.


(cid:132) Front turn signal light, parking light


and side marker light


The headlight assembly must be removed before the front turn signal light and parking light bulbs can be re- placed. When the headlight assembly has been re- moved and then reinstalled, it may become necessary to make a headlight aiming adjustment. After a bulb has been replaced, it is recommended that the head- light aiming adjustment be made at a SUBARU dealer.


1. Remove the headlight assembly mounting screws located at the top of and the front of the headlight as-


UBB016BA


Maintenance and service


sembly using a Phillips screwdriver or an open-end wrench. 2. Move the headlight assembly forward.


UBB039CB


1) Front turn signal light bulb 2) Front turn signal light bulb/parking and front side


marker light bulb


3. Remove the bulb socket from the headlight assem- bly by turning it counterclockwise.


– CONTINUED – 11-69


Maintenance and service


filament types. If any one of them malfunctions, replace the bulb with a new one. 1. Open the tailgate.


UBB020BA


4. Remove the bulb from the socket by pushing it and turning counterclockwise. Install a new bulb in the socket. 5. Set the bulb socket into the headlight assembly and turn it clockwise until it locks. 6. Set the headlight assembly into the vehicle body. Tighten the mounting screws.


(cid:132) Rear combination lights Rear combination lights are composed of the rear turn signal/brake/tail light and back up lights. (cid:84) Rear turn signal/Brake/Tail and Back up lights The rear turn signal/brake/tail light is one bulb with two


11-70


2. Pry the cover from the side of the rear combination light.


UBB083BA


Maintenance and service


UBB084BA


UBB085BB


3. Remove the rear combination light mounting bolts. Then, slide the rear combination light assembly to the rear and remove it from the vehicle.


1) Back up light bulb 2) Brake/turn/tail/light bulb 4. Remove the bulb socket from the rear combination light assembly by turning it counterclockwise. 5. Remove the bulb from the socket by pulling it. 6. Install a new bulb into the socket by pushing it. 7. Set the bulb socket into the rear combination light assembly and turn it clockwise until it stops. 8. Mount the rear combination light assembly into the vehicle body with two mounting bolts. 9. Install the cover by inserting the knobs into the places.


– CONTINUED – 11-71


Maintenance and service


(cid:132) Tail light (on the tailgate) 1. Open the tailgate.


UBB086BA


3. Remove the tail light cover by loosening the instal- lation screws.


UBB087BA


2. Remove the tailgate trim by loosening the installa- tion screws.


11-72


Maintenance and service


UBB088BA


UBB048BA


4. Remove the bulb socket from the tail light by turn- ing it counterclockwise.


5. Remove the bulb from the socket by pulling it. 6. Install a new bulb into the socket by pushing it. 7. Install the bulb socket into the tail light by turning it clockwise until it stops. 8. Install the tail light cover and the tailgate trim.


– CONTINUED – 11-73


Maintenance and service


(cid:132) License plate light


1. Push two release buttons and pull the license plate bracket up until it clicks.


UBB096BA


2. Remove the two cover installation screws. 3. Push the license plate bracket back to the original position.


UBB097BA


11-74


Maintenance and service


UBB092BA


UBB093BA


4. Remove the screw from the side of the cover. 5. Remove the cover.


6. Remove the bulb socket from the license plate bracket by turning it counterclockwise. 7. Pull the bulb out of the socket. 8. Install a new bulb in the socket by pushing it. 9. Install the bulb socket into the license plate bracket. 10.Install the covers by reversing procedures for re- moval.


– CONTINUED – 11-75


Maintenance and service


(cid:132) Map light, dome light and door step


light


UBB068BA


Dome light


HSB088BA


Map light


11-76


Maintenance and service


(cid:132) High mount stop and cargo light as-


sembly


UBS037AA


Door step light 1. Remove the lens by prying the edge of the lens with a flat-head screwdriver. 2. Pull the bulb out of the socket. Install a new bulb. 3. Reinstall the lens.


1. Remove the high mount stop light mounting screws.


UBB089BA


– CONTINUED – 11-77


Maintenance and service


UBB090BB


UBB048BA


1) Cargo lights 2) High mount stop lights 2. Remove the bulb socket from the light assembly by turning it counterclockwise.


3. Remove the bulb from the socket by pulling it. 4. Install a new bulb in the socket by pushing it. 5. Set the socket into the light assembly and turn it clockwise until it clicks. 6. Mount the light assembly with the mounting screws.


11-78


(cid:132) Sport activity lights (if equipped)


Maintenance and service


1. Remove front lamp screw and remove the lens and reflector.


UBB081BA


UBB082BA


2. Disconnect the two wires from the lamp electrical connector. 3. Squeeze the bulb retainer spring to remove. 4. Replace the bulb, then reset the retainer spring se- curely. 5. Reconnect the bulb wire to the electrical connector. 6. Install the lens and reflector in the housing and se- cure with the screw. NOTE Other bulbs may be difficult to replace. Have your SUBARU dealer replace these bulbs if necessary.


– CONTINUED – 11-79


Specifications


Dimensions ....................................................... Engine ................................................................ Electrical system .............................................. Capacities .......................................................... Tires ................................................................... Wheel alignment ...............................................


Specifications ................................................ 12-2
12-2
12-2
12-3
12-3
12-4
12-4
Fuses and circuits ........................................ 12-5
12-5
12-6
Bulb chart ...................................................... 12-8
Vehicle identification .................................... 12-9


Fuse panel located behind the coin tray ........ Fuse panel located in the engine compartment ..................................................


12


12-1


Specifications


SpecificationsSpecifications These specifications are subject to change without notice.


(cid:132) Dimensions


Overall length Overall width Overall height Wheelbase Tread


Ground clearance


(cid:132) Engine


Item


Engine model Engine type Displacement cc (cu-in) Bore × Stroke in (mm) Compression ratio Firing order


12-2


Model


BAJA, BAJA-Sport


BAJA-Turbo


in (mm)


Front Rear


62.1 (1,760)


62.6 (1,775)


199.3 (4,910) 70.1 (1,780)


104.3 (2,650) 57.7 (1,465) 57.7 (1,465)


8.4 (213)


Non-turbo


EJ251


Turbo EJ255


Horizontally opposed, liquid cooled 4 cylinder, 4 stroke gasoline engine


2,457 (150)


3.92 × 3.11 (99.5 × 79.0)


10.0 : 1


8.2 : 1


1 - 3 - 2 - 4


(cid:132) Electrical system Battery type and capacity (5HR)


Alternator Spark plugs


MT AT


Non-turbo


Turbo


(cid:132) Capacities Fuel tank Engine oil Transmission oil (MT) Transmission fluid (AT) AT differential gear oil Rear differential gear oil Power steering gear fluid Engine coolant


Non-turbo


Turbo


MT AT MT AT


Specifications


55D23L (12-48AH) 75D23L (12-52AH)


12V-90A


RC10YC4 (Champion)


BKR6E-11 (NGK) BKR5E-11 (NGK) ILFR6B (NGK)


16.9 US gal (64 liters, 14.1 Imp gal)


4.2 US qt (4.0 liters, 3.5 Imp qt) 3.7 US qt (3.5 liters, 3.1 Imp qt) 9.8 US qt (9.3 liters, 8.2 Imp qt) 1.3 US qt (1.2 liters, 1.1 Imp qt) 0.8 US qt (0.8 liters, 0.7 Imp qt) 0.7 US qt (0.7 liters, 0.6 Imp qt) 7.2 US qt (6.8 liters, 6.0 Imp qt) 7.1 US qt (6.7 liters, 5.9 Imp qt) 8.1 US qt (7.7 liters, 6.8 Imp qt) 8.0 US qt (7.6 liters, 6.7 Imp qt)


– CONTINUED – 12-3


Specifications


(cid:132) Tires Type Tire size Wheel size Pressure


Front Rear Temporary spare tire


(cid:132) Wheel alignment Toe


Camber


Size Pressure


Front Rear Front Rear


12-4


Steel belted radial, Tubeless


P225/60R16 97H


16 × 61/2JJ


33 psi (230 kPa, 2.3 kgf/cm2) 33 psi (230 kPa, 2.3 kgf/cm2)


T145/80R16


60 psi (420 kPa, 4.2 kgf/cm2)


0 in (0 mm) 0 in (0 mm)


0°40’ –0°05’


Fuses and circuits (cid:132) Fuse panel located behind the coin


tray


13


14


15


16


17


18


19


10


11


12


20


UBC001BB


Specifications


Fuse panel


Fuse rating


Circuit


10


11


15A


15A


15A


20A


10A


15A


15A


30A


15A


15A


15A


(cid:121) Heater fan


(cid:121) Heater fan


(cid:121) Power door lock (cid:121) Keyless entry


(cid:121) Mirror heater (cid:121) Cigarette lighter (cid:121) Remote controlled rear


view mirrors


(cid:121) Tail light (cid:121) Parking light


(cid:121) SRS airbag


(cid:121) Front fog light


(cid:121) ABS solenoid


(cid:121) Radio (cid:121) Clock


(cid:121) Trailer


(cid:121) Engine ignition system (cid:121) SRS airbag


– CONTINUED – 12-5


Specifications


Fuse panel


Fuse rating


Circuit


10A


15A


10A


30A


20A


15A


15A


20A


20A


(cid:121) Illumination brightness


control


(cid:121) Fuel pump


(cid:121) Rear window wiper and


washer


(cid:121) Windshield wiper and


washer


(cid:121) Brake light


(cid:121) Air conditioner


(cid:121) Backup light (cid:121) Cruise control (cid:121) ABS control


(cid:121) Wiper deicer (cid:121) Sports activity light (cid:121) Cargo lamp


(cid:121) Accessory power outlet (cid:121) Seat heater


12


13


14


15


16


17


18


19


20


12-6


(cid:132) Fuse panel located in the engine com-


partment


10
11
12


UBC003BB


A) FWD socket B) Main fuse


Specifications


Fuse panel


Fuse rating


Circuit


12


15A


(cid:121) Clock (cid:121) Interior light


Fuse panel


Fuse rating


Circuit


(cid:121) Radiator cooling fan


(Main)


(cid:121) Radiator cooling fan


(Sub)


(cid:121) ABS motor


(cid:121) Rear window defogger


(cid:121) Hazard warning flasher (cid:121) Horn


(cid:121) Meter (cid:121) SRS airbag system


warning light


(cid:121) Automatic transmis-


sion control unit


(cid:121) ABS UNIT


10


11


20A


20A


30A


20A


15A


15A


10A


10A


15A


15A


20A


(cid:121) Alternator


(cid:121) Headlight (right side)


(cid:121) Headlight (left side)


(cid:121) Lighting switch


– CONTINUED – 12-7


Specifications


Bulb chart


Description Headlight


S models Except S models


Low beam High beam Front turn signal


Wattage


Bulb No.


12V-65/55W 9007 (HB5)


12V-55W 12V-60W 12V-27W


H1
9005 (HB3) 1156NA (Amber) – – – 1157NA (Amber) 9006 (HB4) 7440
912
7443


168
168
912
H3


12V-8W 12V-8W 12V-3.4W 12V-27/8W


Spot light Dome light Door step light Parking and front side marker light 12V-51W Front fog light 12V-21W Backup light High mount stop light 12V-13W Brake·Rear turn sig- nal light/Tail light Rear finisher light License plate light Cargo light Sports activity light


12V-5W 12V-5W 12V-13W 12V-55W


12V-21/5W


12-8


Vehicle identification


Specifications


1) Emission control label 2) Vehicle identification number 3) Radio noise label (Canada mod-


4) Tire inflation pressure label 5) Certification and bar code label 6) Vehicle identification number


el)


plate


7) Model number plate


UBC010BB


– CONTINUED – 12-9


Consumer information and Reporting safety defects


Tire information ............................................. 13-2
13-2
Tire labeling ....................................................... 13-5
Recommended tire inflation pressure ............ 13-6
Glossary of tire terminology ............................ Tire care – maintenance and safety 13-8
practices ......................................................... 13-8
Vehicle load limit – how to determine ............. Determining compatibility of tire and vehicle load capacities ............................................... 13-13
Adverse safety consequences of overloading on handling and stopping and on tires ........ 13-13
Steps for Determining Correct Load Limit ..... 13-13
Uniform tire quality grading standards ....... 13-14
Treadwear .......................................................... 13-14
Traction AA, A, B, C .......................................... 13-15
Temperature A, B, C ......................................... 13-15
Reporting safety defects (USA) ................... 13-16


13


13-1


Consumer information and Reporting safety defects


Consumer information and Reporting safety defects


For U.S.A. The following information has been compiled accord- ing to Code of Federal Regulations “Title 49, Part 575”.


vide more dimensional information about the tire size. Example:


Tire information (cid:132) Tire labeling Many markings (e.g. Tire size, Tire Identification Number or TIN) are placed on the sidewall of a tire by tire manufacturers. These marking can provide you with useful information on the tire. (cid:84) Tire size Your vehicle comes equipped with P-Metric tire size. It is important to understand the sizing sys- tem in selecting the proper tire for your vehicles. Here is a brief review of the tire sizing system with a breakdown of its individual elements. (cid:86) P Metric With the P-Metric system, Section Width is mea- sured in millimeters. To convert millimeters into inches, divide by 25.4. The Aspect Ratio (Sec- tion Height divided by Section Width) helps pro-


13-2


(4)


(3)


(2)


P 225 / 60 R 16
(1) (5) (1) P = Certain tire type used on light duty vehi- cles such as passenger cars (2) Section Width in millimeters (3) Aspect Ratio (= section height ÷ section width). (4) R = Radial Construction (5) Rim diameter in inches (cid:86) Load and Speed Rating Descriptions The load and speed rating descriptions will ap- pear following the size designation. They provide two important facts about the tire. First, the number designation is its load index. Second, the letter designation indicates the tire’s speed rating.


Example:


P 225 / 60 R 16 97 H (7)


Size designation


(6)


(6) Load Index: A numerical code which speci- fies the maximum load a tire can carry at the speed indicated by its speed symbol, at maxi- mum inflation pressure. For example, “97” means 1,609 lbs (730 kg)


Load indices apply only to the tire, not to the vehicle. Putting a load rated tire on any vehicle does not mean the vehicle can be loaded up to the tire’s rated load.


(7) Speed Rating: An alphabetical system de- scribing a tire’s capability to travel at established and predetermined speeds. For example, “H” means 130 mph (210 km/h)


Consumer information and Reporting safety defects


(cid:121) Speed ratings apply only to the tire, not to the vehicle. Putting a speed rated tire on any vehicle does not mean the vehicle can be operated at the tire’s rated speed. (cid:121) The speed rating is void if the tires are worn out, damaged, repaired, retreaded, or otherwise altered from their original condi- tion. If tires are repaired, retreaded, or oth- erwise altered, they may not be suitable for original equipment tire designed loads and speeds.


(cid:84) Tire Identification Number (TIN) Tire Identification Number (TIN) is marked on the intended outboard sidewall. The TIN is com- posed of four groups. Here is a brief review of the TIN with a breakdown of its individual elements.


DOT XX XX XXX XXXX


(1)


(2)


(3)


(4)


(1) Manufacturer’s Identification Mark


– CONTINUED – 13-3


Consumer information and Reporting safety defects


(2) Tire Size (3) Tire Type Code (4) Date of Manufacture The first two figures identify the week, starting with “01” to represent the first full week of the cal- endar year; the second two figures represent the year. For example, 0101 means the 1st week of 2001. (cid:84) Other markings The following makings are also placed on the sidewall. (cid:86) Maximum permissible inflation pressure The maximum cold inflation pressure to which this tire may be inflated. For example, “300 kpa (44 PSI) MAX. PRESS” (cid:86) Maximum load rating The load rating at the maximum permissible weight load for this tire. For example, “MAX. LOAD 730 kg (1609 LBS) @ 300 kpa (44 PSI) MAX. PRESS.”


13-4


Maximum load rating applies only to the tire, not to the vehicle. Putting a load rated tire on any vehicle does not mean the vehi- cle can be loaded up to the tire’s rated load.


(cid:86) Construction type Applicable construction of this tire. For example, “TUBELESS STEEL BELTED RA- DIAL” (cid:86) Construction The generic name of each cord material used in the plies (both sidewall and tread area) of this tire. For example, “PLIES: TREAD 2 STEEL + 2
POLYESTER + 1 NYLON SIDEWALL 2 POLY- ESTER” (cid:86) Uniform Tire Quality Grading (UTQG) For details, refer to “Uniform tire quality grading standards” in this chapter.


(cid:132) Recommended tire inflation pressure (cid:84) Recommended cold tire inflation pressure Recommended cold tire inflation pressure for your vehicle’s tires is as follows,


Tire size Wheel size Pressure


P225/60 R16 97H 16 × 6 1/2JJ


Front 33 psi (230 kPa,


2.3 kgf/cm2)


Temporary spare tire


Rear 33 psi (230 kPa,


2.3 kgf/cm2) Size T145/80R16
Pres- sure


60 psi (420 kPa, 4.2 kgf/cm2)


Consumer information and Reporting safety defects


(cid:84) Vehicle placard


The vehicle placard is affixed to the driver’s side B-pillar.


UB8053BA


– CONTINUED – 13-5


Consumer information and Reporting safety defects


Example:


TIRE AND LOADING INFORMATION


SEATING CAPACITY


TOTAL 4


FRONT 2


REAR 2


The combined weight of occupants and cargo should never exceed 363kg or 800 lbs. ORIGINAL TIRE SIZE P225/60R16


COLD TIRE INFLATION PRESSURE FRONT 230 kPa,33 PSI REAR 230 kPa,33 PSI COLD TIRE INFLATION PRESSURE


SEE OWNER’S MANUAL FOR ADDITIONAL INFORMATION


COMPACT SPARE TIRE


T145/80R16


420 kPa,60 PSI


UBD004AA


The vehicle placard shows original tire size, rec- ommended cold tire inflation pressure on each tire at maximum loaded vehicle weight, seating capacity and loading information. (cid:84) Adverse safety consequences of under-in-


flation


Driving at high speeds with excessively low tire pressures can cause the tires to flex severely and to rapidly become hot. A sharp increase in temperature could cause tread separation, and failure of the tire(s). Possible resulting loss of ve-


13-6


hicle control could lead to an accident. (cid:84) Measuring and adjusting air pressure to


achieve proper inflation


Check and, if necessary, adjust the pressure of each tire (including the spare) at least once a month and before any long journey. Check the tire pressures when the tires are cold. Use a pressure gauge to adjust the tire pressures to the specific values. Driving even a short distance warms up the tires and increases the tire pres- sures. Also, the tire pressures are affected by the outside temperature. It is best to check tire pres- sure outdoors before driving the vehicle. When a tire becomes warm, the air inside it expands, causing the tire pressure to increase. Be careful not to mistakenly release air from a warm tire to reduce its pressure.


(cid:132) Glossary of tire terminology (cid:121) Cold tire pressure The pressure in a tire that has been driven less than 1 mile or has been standing for three hours or more. (cid:121) Maximum inflation pressure


The maximum cold inflation pressure to which a tire may be inflated. (cid:121) Recommended inflation pressure The cold inflation pressure recommended by a vehicle manufacturer. (cid:121) Intended outboard sidewall


1)The sidewall that contains a whitewall, bears white lettering or bears manufacturer, brand, and/or model name molding that is higher or deeper than the same molding on the other sidewall of the tire, or 2)The outward facing sidewall of an asymmet- rical tire that has a particular side that must al- ways face outward when mounting on a vehi- cle.


(cid:121) Accessory weight The combined weight (in excess of those stan- dard items which may be replaced) of floor mats, leather seats, cross bars and cargo bed extender to the extent that these items are available as factory-installed equipment (whether installed or not). (cid:121) Curb weight The weight of a motor vehicle with standard equipment including the maximum capacity of fu-


Consumer information and Reporting safety defects


el, oil, and coolant and air conditioning. (cid:121) Maximum loaded vehicle weight The sum of curb weight, accessory weight, vehi- cle capacity weight and production options weight. (cid:121) Normal occupant weight 150 lbs (68 kg) times the number of occupants (2
occupants). (cid:121) Occupant distribution Distribution of occupants in a vehicle, 2 in front. (cid:121) Production options weight The combined weight of those installed regular production options weighing over 5.1 lbs (2.3 kg) in excess of those standards items which they replace, not previously considered in curb weight or accessory weight. (cid:121) Vehicle capacity weight The total weight of cargo, luggage and occu- pants that can be added to the vehicle. (cid:121) Vehicle maximum load on a tire Load on an individual tire that is determined by distributing to each axle its share of the maxi- mum loaded vehicle weight and dividing by two. (cid:121) Vehicle normal load on a tire Load on an individual tire that is determined by – CONTINUED – 13-7


Consumer information and Reporting safety defects


distributing to each axle its share of the curb weight, accessory weight, and normal occupant weight and dividing by two.


(cid:132) Tire care – maintenance and safety


practices


(cid:121) Check on a daily basis that the tires are free from serious damage, nails, and stones. At the same time, check the tires for abnormal wear. (cid:121) Inspect the tire tread regularly and replace the tires before their tread wear indicators become visible. When a tire’s tread wear indicator be- comes visible, the tire is worn beyond the ac- ceptable limit and must be replaced immediately. With a tire in this condition, driving at even low speeds in wet weather can cause the vehicle to hydroplane. Possible resulting loss of vehicle control can lead to an accident. (cid:121) To maximize the life of each tire and ensure that the tires wear uniformly, it is best to rotate the tires every 7,500 miles (12,500 km). Rotating the tires involves switching the front and rear tires on the right hand side of the vehicle and similarly switching the front and rear tires on the


13-8


left hand side of the vehicle. (Each tire must be kept on its original side of the vehicle.) Replace any damaged or unevenly worn tire at the time of rotation. After tire rotation, adjust the tire pres- sures and make sure the wheel nuts are correct- ly tightened. A tightening torque specification and a tightening sequence specification for the wheel nuts can be found “Flat tires” in Chapter 9.


(cid:132) Vehicle load limit – how to determine The load capacity of your vehicle is determined by weight, not by available cargo space. The load limit of your vehicle is shown on the vehicle placard attached to the driver’s side B-pillar. Lo- cate the statement “The combined weight of oc- cupants and cargo should never exceed XXX kg or XXX lbs” on your vehicle’s placard. The vehicle placard also shows seating capacity of your vehicle. The total load capacity includes the total weight of driver and all passengers and their belong- ings, any cargo, any optional equipment such as a trailer hitch, roof rack or bike carrier, etc., and the tongue load of a trailer. Therefore cargo ca-


pacity can be calculated by the following method. Cargo capacity = Load limit – (total weight of oc- cupants + total weight of optional equipment + tongue load of a trailer (if applicable)) For towing capacity information and weight lim- its, refer to “Trailer towing” in Chapter 8. (cid:84) Calculating total and load capacities vary-


ing seating configurations


Calculate the available load capacity as shown in the following examples: Example 1A


Consumer information and Reporting safety defects


Vehicle capacity weight of the vehicle is 800 lbs (363 kg), which is indicated on the vehicle plac- ard with the statement “The combined weight of occupants and cargo should never exceed 363
kg or 800 lbs”. For example, if the vehicle has one occupant weighing 154 lbs (70 kg) plus cargo weighing 551 lbs (250 kg). 1. Calculate the total weight.


Total weight = 154 lbs (70 kg) + 551 lbs (250 kg)


(Occupant)


(Cargo)


= 705 lbs (320 kg) 2. Calculate the available load capacity by sub- tracting the total weight from the vehicle capacity weight of 800 lbs (363 kg).


UBD005BA


– CONTINUED – 13-9


Consumer information and Reporting safety defects


Available Load Capacity = 800 lbs (363 kg) – 705 lbs (320 kg)


(Vehicle


capacity weight)


(Total weight)


= 95 lbs (43 kg) 3. The result of step 2 shows that a further 95 lbs (43 kg) of cargo can be carried. Example 1B


For example, if a person weighing 176 lbs (80
kg) now enters the same vehicle (bringing the


UB8055BA


13-10


number of occupants to two), the calculations are as follows: 1. Calculate the total weight.


Total weight = 154 lbs (70 kg) + 176 lbs (80 kg)


(Occupant)


+ 551 lbs (250 kg)


(Cargo)


= 881 lbs (400 kg)


2. Calculate the available load capacity.


Available Load Capacity = 800 lbs (363 kg) 881 lbs (400 kg)


(Vehicle


capacity weight)


(Total weight)


= 81 lbs ( 37 kg) 3. The total weight now exceeds the capacity weight by 81 lbs (37 kg), so the cargo weight must be reduced by 81 lbs (37 kg) or more.


Example 2A


UBD006BA


Vehicle capacity weight of the vehicle is 800 lbs (363 kg), which is indicated on the vehicle plac- ard with the statement “The combined weight of occupants and cargo should never exceed 363
kg or 800 lbs”. For example, the vehicle has one occupant weighing 165 lbs (75 kg) plus cargo weighing 265 lbs (120 kg). In addition, the vehicle is fitted with a trailer hitch weighing 22 lbs (10 kg), to which is attached a trailer weighing 1,764 lbs (800kg). 10% of the trailer weight is applied to


Consumer information and Reporting safety defects


the trailer tongue (i.e. Tongue load = 176 lbs (80
kg)). 1. Calculate the total weight.


Total weight = 165 lbs (75 kg) + 265 lbs (120 kg)


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