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386


The following information will tell you how to use the jack and change a tire.


Removing the Spare Tire and Tools The tools you will need are located on the driver’s side of the rear cargo area. To access the tools, do the following:


1. Remove the


wing-bolt from the jack.


2. Remove the jack and wheel wrench. 3. Remove the straps holding the bag containing


the wheel wrench. Then remove the wheel wrench from the bag.


4. Fold out the socket portion of the wrench from


the handle.


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To access the spare tire, do the following:


1. Lift the forward floor panel of the load floor


cargo organizer.


2. Remove the forward floor panel of the load


floor cargo organizer and place it in the vehicle while you are removing the spare tire.


388


3. Open the floor cargo organizer locks, located


on the top left and right corners of the organizer, by pushing inward on them.


4. Remove the load floor cargo organizer.


389


5. Remove the wheel retainer bolt holding down the spare tire by turning it counterclockwise.


The tools you will be using include the jack (A) and wheel wrench (B).


6. Remove the compact spare tire. See Compact Spare Tire on page 398 for more information.


390


When reinstalling full plastic covers or center caps, tighten all the plastic caps hand snug, then tighten with the wheel wrench an additional one-quarter of a turn. 1. Use the wheel wrench to loosen all the wheel


nuts. Do not remove them yet.


2. Attach the wheel


wrench to the jack bolt head and rotate the wheel wrench clockwise. That will raise the lift head a little.


Removing the Flat Tire and Installing the Spare Tire The wheel cover or hubcap needs to be removed in order to reach the wheel bolts. For steel wheels with full plastic covers and aluminum wheels with large circular center caps, do the following: 1. It is recommended that a safety check is done


before preceding. See Changing a Flat Tire on page 386 for more information.


2. Loosen all plastic


caps by turning the wheel wrench counterclockwise. Do not try to remove plastic caps from the cover or center cap.


3. Pull the cover or center cap away from the


wheel and place it in the trunk.


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{CAUTION:


Getting under a vehicle when it is jacked up is dangerous. If the vehicle slips off the jack you could be badly injured or killed. Never get under a vehicle when it is supported only by a jack.


{CAUTION:


Raising your vehicle with the jack improperly positioned can damage the vehicle and even make the vehicle fall. To help avoid personal injury and vehicle damage, be sure to fit the jack lift head into the proper location before raising the vehicle.


3. Position the lift head at the jack location nearest the flat tire. Make sure all of the jack lift head is touching the jacking flange under the body. Do not place the jack under a body panel. The lower body panel has an arrow to aid in locating the jacking location.


4. Put the compact spare tire near you.


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{CAUTION:


Lifting a vehicle and getting under it to do maintenance or repairs is dangerous without the appropriate safety equipment and training. The jack provided with your vehicle is designed only for changing a flat tire. If it is used for anything else, you or others could be badly injured or killed if the vehicle slips off the jack. Use the jack provided with your vehicle only for changing a flat tire.


Notice: Make sure that the jack lift head is in the correct position or you may damage your vehicle. The repairs would not be covered by your warranty.


5. Raise the vehicle by turning the jack handle clockwise. Raise the vehicle far enough off the ground so there is enough room for the road tire to be removed.


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6. Remove all of the


wheel nuts.


{CAUTION:


Rust or dirt on the wheel, or on the parts to which it is fastened, can make the wheel nuts become loose after time. The wheel could come off and cause an accident. When changing a wheel, remove any rust or dirt from the places where the wheel attaches to the vehicle. In an emergency, a cloth or a paper towel can be used to do this; but be sure to use a scraper or wire brush later, if needed, to get all the rust or dirt off.


7. Take off the flat tire.


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8. Remove any rust or dirt from the wheel bolts, mounting surfaces and spare wheel.


9. Place the compact spare tire on the


wheel-mounting surface.


{CAUTION:


Never use oil or grease on studs or nuts. Because the nuts might come loose. The vehicle’s wheel could fall off, causing a serious accident.


10. Reinstall the wheel nuts. Tighten each nut by hand until the wheel is held against the hub.


11. Lower the vehicle by turning the jack handle


counterclockwise.


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12. Tighten the wheel


nuts firmly in a crisscross sequence, as shown.


13. Lower the jack all the way and remove the


jack from under the vehicle.


14. Tighten the bolts firmly with the wheel wrench. Notice: Wheel covers will not fit on your vehicle’s compact spare. If you try to put a wheel cover on the compact spare, the cover or the spare could be damaged.


{CAUTION:


Incorrect wheel nuts or improperly tightened wheel nuts can cause the wheel to come loose and even come off. This could lead to an accident. Be sure to use the correct wheel nuts. If you have to replace them, be sure to get new GM original equipment wheel nuts. Stop somewhere as soon as you can and have the nuts tightened with a torque wrench to the proper torque specification. See Capacities and Specifications on page 414
for wheel nut torque specification.


Improperly tightened wheel nuts can


Notice: lead to brake pulsation and rotor damage. To avoid expensive brake repairs, evenly tighten the wheel nuts in the proper sequence and to the proper torque specification. See Capacities and Specifications on page 414 for the wheel nut torque specification.


396


2. Install the jack in the driver’s side panel of the rear cargo area and secure with the wing bolt.


Storing a Flat or Spare Tire and Tools


{CAUTION:


Storing a jack, a tire, or other equipment in the passenger compartment of the vehicle could cause injury. In a sudden stop or collision, loose equipment could strike someone. Store all these in the proper place.


To store the flat or spare tire and tools, do the following: 1. Place the wheel wrench into the bag and use


the straps to secure the bag to the fully collapsed jack.


3. Remove the wheel stow rod from the upper


left side of the floor compartment.


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4. Screw the threaded wheel stow rod onto the


spare tire bracket. The final position of the wheel stow rod must be rotated to the farthest forward position so that the top of the rod faces forward.


5. Reverse Steps 1 through 4 under Removing


the Spare Tire and Tools on page 387 to replace the floor cargo organizer and lock in place.


6. Place the flat, or damaged tire, face down, on


the load floor with the threaded wheel stow rod sticking up through the center hole of the load floor and center hole of the wheel. Vehicles equipped with the 3.5L V6 (L66) engine and aluminum wheels, must remove the center cap from the wheel prior to placing it on the load floor. To remove the center cap, tap the cap from the backside of the wheel, then place the wheel on the load floor.


7. Place the wheel retainer bolt onto the wheel


stow rod and tighten.


The compact spare is for temporary use only. Replace the compact spare tire with a full-size tire as soon as you can.


Compact Spare Tire Although the compact spare tire was fully inflated when the vehicle was new, it can lose air after a time. Check the inflation pressure regularly. It should be 60 psi (420 kPa). After installing the compact spare on the vehicle, stop as soon as possible and make sure the spare tire is correctly inflated. The compact spare is made to perform well at speeds up to 65 mph (105 km/h) for distances up to 3,000 miles (5 000 km), so you can finish your trip and have the full-size tire repaired or replaced at your convenience. Of course, it is best to replace the spare with a full-size tire as soon as possible. The spare tire will last longer and be in good shape in case it is needed again. Notice: When the compact spare is installed, do not take your vehicle through an automatic car wash with guide rails. The compact spare can get caught on the rails. That can damage the tire and wheel, and maybe other parts of your vehicle. Do not use the compact spare on other vehicles.


398


And do not mix the compact spare tire or wheel with other wheels or tires. They will not fit. Keep the spare tire and its wheel together. Notice: Tire chains will not fit your compact spare. Using them can damage your vehicle and can damage the chains too. Do not use tire chains on your compact spare. Appearance Care


Cleaning the Inside of Your Vehicle Your vehicle’s interior will continue to look its best if it is cleaned often. Although not always visible, dust and dirt can accumulate on your upholstery. Dirt can damage carpet, fabric, leather, and plastic surfaces. Regular vacuuming is recommended to remove particles from your upholstery. It is important to keep your upholstery from becoming and remaining heavily soiled. Soils should be removed as quickly as possible. Your vehicle’s interior may experience extremes of heat that could cause stains to set rapidly.


Lighter colored interiors may require more frequent cleaning. Use care because newspapers and garments that transfer color to your home furnishings may also transfer color to your vehicle’s interior. When cleaning your vehicle’s interior, only use cleaners specifically designed for the surfaces being cleaned. Permanent damage may result from using cleaners on surfaces for which they were not intended. Use glass cleaner only on glass. Remove any accidental over-spray from other surfaces immediately. To prevent over-spray, apply cleaner directly to the cleaning cloth. Notice: cleaning glass surfaces on your vehicle, you could scratch the glass and/or cause damage to the rear window defogger. When cleaning the glass on your vehicle, use only a soft cloth and glass cleaner. Many cleaners contain solvents that may become concentrated in your vehicle’s breathing space. Before using cleaners, read and adhere to all safety instructions on the label. While cleaning your vehicle’s interior, maintain adequate ventilation by opening your vehicle’s doors and windows.


If you use abrasive cleaners when


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Dust may be removed from small buttons and knobs using a small brush with soft bristles. Your retailer has a product for cleaning your vehicle’s glass. Should it become necessary, you can also obtain a product from your retailer to remove odors from your vehicle’s upholstery. Do not clean your vehicle using the following cleaners or techniques: (cid:129) Never use a knife or any other sharp object to


remove a soil from any interior surface.


(cid:129) Never use a stiff brush. It can cause damage


to your vehicle’s interior surfaces. (cid:129) Never apply heavy pressure or rub


aggressively with a cleaning cloth. Use of heavy pressure can damage your interior and does not improve the effectiveness of soil removal.


(cid:129) Use only mild, neutral-pH soaps. Avoid


laundry detergents or dishwashing soaps with degreasers. Using too much soap will leave a residue that leaves streaks and attracts dirt. For liquid cleaners, about 20 drops per gallon (3.78 L) of water is a good guide.


400


(cid:129) Do not heavily saturate your upholstery while


cleaning.


(cid:129) Damage to your vehicle’s interior may result


from the use of many organic solvents such as naptha, alcohol, etc.


Fabric/Carpet Use a vacuum cleaner with a soft brush attachment frequently to remove dust and loose dirt. A canister vacuum with a beater bar in the nozzle may only be used on floor carpet and carpeted floor mats. For soils, always try to remove them first with plain water or club soda. Before cleaning, gently remove as much of the soil as possible using one of the following techniques: (cid:129) For liquids: gently blot the remaining soil with a


paper towel. Allow the soil to absorb into the paper towel until no more can be removed.


(cid:129) For solid dry soils: remove as much as possible


and then vacuum.


To clean, use the following instructions: 1. Saturate a lint-free, clean white cloth with


water or club soda.


2. Wring the cloth to remove excess moisture. 3. Start on the outside edge of the soil and gently


rub toward the center. Continue cleaning, using a clean area of the cloth each time it becomes soiled.


4. Continue to gently rub the soiled area until the


cleaning cloth remains clean.


5. If the soil is not completely removed, use a mild soap solution and repeat the cleaning process that was used with plain water.


If any of the soil remains, a commercial fabric cleaner or spot lifter may be necessary. When a commercial upholstery cleaner or spot lifter is to be used, test a small hidden area for colorfastness first. If the locally cleaned area gives any impression that a ring formation may result, clean the entire surface. After the cleaning process has been completed, a paper towel can be used to blot excess moisture from the fabric or carpet.


Instrument Panel, Vinyl, and Other Plastic Surfaces A soft cloth dampened with water may be used to remove dust. If a more thorough cleaning is necessary, a clean soft cloth dampened with a mild soap solution can be used to gently remove dust and dirt. Never use spot lifters or removers on plastic surfaces. Many commercial cleaners and coatings that are sold to preserve and protect soft plastic surfaces may permanently change the appearance and feel of your interior and are not recommended. Do not use silicone or wax-based products, or those containing organic solvents to clean your vehicle’s interior because they can alter the appearance by increasing the gloss in a non-uniform manner. Some commercial products may increase gloss on your instrument panel. The increase in gloss may cause annoying reflections in the windshield and even make it difficult to see through the windshield under certain conditions.


401


Care of Safety Belts Keep belts clean and dry.


{CAUTION:


Do not bleach or dye safety belts. If you do, it may severely weaken them. In a crash, they might not be able to provide adequate protection. Clean safety belts only with mild soap and lukewarm water.


Weatherstrips Silicone grease on weatherstrips will make them last longer, seal better, and not stick or squeak. Apply silicone grease with a clean cloth. During very cold, damp weather frequent application may be required. See Recommended Fluids and Lubricants on page 432.


Washing Your Vehicle The paint finish on your vehicle provides beauty, depth of color, gloss retention, and durability. The best way to preserve your vehicle’s finish is to keep it clean by washing it often with lukewarm or cold water. Do not wash your vehicle in the direct rays of the sun. Use a car washing soap. Do not use strong soaps or chemical detergents. Be sure to rinse the vehicle well, removing all soap residue completely. You can get approved cleaning products from your retailer. See Vehicle Care/Appearance Materials on page 407. Do not use cleaning agents that are petroleum based, or that contain acid or abrasives. All cleaning agents should be flushed promptly and not allowed to dry on the surface, or they could stain. Dry the finish with a soft, clean chamois or an all-cotton towel to avoid surface scratches and water spotting. High pressure car washes may cause water to enter your vehicle.


402


Cleaning Exterior Lamps/Lenses Use only lukewarm or cold water, a soft cloth and a car washing soap to clean exterior lamps and lenses. Follow instructions under Washing Your Vehicle on page 402.


Finish Care Occasional waxing or mild polishing of your vehicle by hand may be necessary to remove residue from the paint finish. You can get approved cleaning products from your Saturn retailer. See Vehicle Care/Appearance Materials on page 407. Your vehicle has a basecoat/clearcoat paint finish. The clearcoat gives more depth and gloss to the colored basecoat. Always use waxes and polishes that are non-abrasive and made for a basecoat/clearcoat paint finish.


Notice: Machine compounding or aggressive polishing on a basecoat/clearcoat paint finish may damage it. Use only non-abrasive waxes and polishes that are made for a basecoat/clearcoat paint finish on your vehicle. Foreign materials such as calcium chloride and other salts, ice melting agents, road oil and tar, tree sap, bird droppings, chemicals from industrial chimneys, etc., can damage your vehicle’s finish if they remain on painted surfaces. Wash the vehicle as soon as possible. If necessary, use non-abrasive cleaners that are marked safe for painted surfaces to remove foreign matter. Exterior painted surfaces are subject to aging, weather, and chemical fallout that can take their toll over a period of years. You can help to keep the paint finish looking new by keeping your vehicle in a garage or covered whenever possible.


403


Windshield and Wiper Blades Clean the outside of the windshield with glass cleaner. Clean the rubber blades using a lint free cloth or paper towel soaked with windshield washer fluid or a mild detergent. Wash the windshield thoroughly when cleaning the blades. Bugs, road grime, sap, and a buildup of vehicle wash/wax treatments may cause wiper streaking. Replace the wiper blades if they are worn or damaged. Wipers can be damaged by: (cid:129) Extreme dusty conditions (cid:129) Sand and salt (cid:129) Heat and sun (cid:129) Snow and ice, without proper removal


If you use strong soaps, chemicals,


Aluminum Wheels Notice: Chrome wheels and other chrome trim may be damaged if you do not wash your vehicle after driving on roads that have been sprayed with magnesium, calcium or sodium chloride. These chlorides are used on roads for conditions such as ice and dust. Always wash your vehicle’s chrome with soap and water after exposure. Notice: abrasive polishes, cleaners, brushes, or cleaners that contain acid on aluminum or chrome-plated wheels, you could damage the surface of the wheel(s). The repairs would not be covered by your warranty. Use only approved cleaners on aluminum or chrome-plated wheels. Keep the wheels clean using a soft clean cloth with mild soap and water. Rinse with clean water. After rinsing thoroughly, dry with a soft clean towel. A wax may then be applied. Notice: Using chrome polish on aluminum wheels could damage the wheels. The repairs would not be covered by your warranty. Use chrome polish on chrome wheels only.


404


The surface of these wheels is similar to the painted surface of the vehicle. Do not use strong soaps, chemicals, abrasive polishes, abrasive cleaners, cleaners with acid, or abrasive cleaning brushes on them because the surface could be damaged. Do not use chrome polish on aluminum wheels. Notice: If you drive your vehicle through an automatic car wash that has silicone carbide tire cleaning brushes, you could damage the aluminum or chrome-plated wheels. The repairs would not be covered by your warranty. Never drive a vehicle equipped with aluminum or chrome-plated wheels through an automatic car wash that uses silicone carbide tire cleaning brushes.


Tires To clean the tires, use a stiff brush with tire cleaner. Notice: Using petroleum-based tire dressing products on your vehicle may damage the paint finish and/or tires. When applying a tire dressing, always wipe off any overspray from all painted surfaces on your vehicle.


Sheet Metal Damage If the vehicle is damaged and requires sheet metal repair or replacement, make sure the body repair shop applies anti-corrosion material to parts repaired or replaced to restore corrosion protection. Original manufacturer replacement parts will provide the corrosion protection while maintaining the warranty.


Finish Damage Any stone chips, fractures or deep scratches in the finish should be repaired right away. Bare metal will corrode quickly and may develop into major repair expense. Minor chips and scratches can be repaired with touch-up materials available from your Saturn retailer. Larger areas of finish damage can be corrected in your Saturn retailer’s body and paint shop.


405


Underbody Maintenance Chemicals used for ice and snow removal and dust control can collect on the underbody. If these are not removed, corrosion and rust can develop on the underbody parts such as fuel lines, frame, floor pan and exhaust system even though they have corrosion protection. At least every spring, flush these materials from the underbody with plain water. Clean any areas where mud and debris can collect. Dirt packed in close areas of the frame should be loosened before being flushed. Your Saturn retailer or an underbody car washing system can do this for you.


Chemical Paint Spotting Some weather and atmospheric conditions can create a chemical fallout. Airborne pollutants can fall upon and attack painted surfaces on your vehicle. This damage can take two forms: blotchy, ring-shaped discolorations, and small, irregular dark spots etched into the paint surface. Although no defect in the paint job causes this, we will repair, at no charge to the owner, the surfaces of new vehicles damaged by this fallout condition within 12 months or 12,000 miles (20 000 km) of purchase, whichever occurs first.


406


Vehicle Care/Appearance Materials


Description


Usage


Description


Usage


Swirl Remover Polish


Polishing Cloth Wax-Treated


Tar and Road Oil Remover


Chrome Cleaner and Polish


White Sidewall Tire Cleaner


Vinyl Cleaner


Glass Cleaner


Chrome and Wire Wheel Cleaner


Finish Enhancer


Interior and exterior polishing cloth.


Removes tar, road oil, and asphalt.


Use on chrome or stainless steel.


Removes soil and black marks from whitewalls.


Cleans vinyl.


Removes dirt, grime, smoke, and fingerprints.


Removes dirt and grime from chrome wheels and wire wheel covers.


Removes dust, fingerprints, and surface contaminants. Spray on wipe off.


Cleaner Wax


Foaming Tire Shine Low Gloss


Wash Wax Concentrate


Spot Lifter


Odor Eliminator


Removes swirl marks, fine scratches, and other light surface contamination.


Removes light scratches and protects finish.


Cleans, shines, and protects in one easy step. No wiping necessary.


Medium foaming shampoo. Cleans and lightly waxes. Biodegradable and phosphate free.


Quickly and easily removes spots and stains from carpets, vinyl, and cloth upholstery.


Odorless spray odor eliminator used on fabrics, vinyl, leather, and carpet.


407


Vehicle Identification


Vehicle Identification Number (VIN)


This is the legal identifier for your vehicle. It appears on a plate in the front corner of the instrument panel, on the driver side. You can see it if you look through the windshield from outside your vehicle. The VIN also appears on the Certification/Tire and Service Parts labels and the certificates of title and registration.


Engine Identification The eighth character in the VIN is the engine code. This code helps you identify your vehicle’s engine, specifications, and replacement parts.


Service Parts Identification Label This label is on the rear edge of the driver side rear door. It is very helpful if you ever need to order parts. The label has the following information: (cid:129) Vehicle Identification Number (VIN) (cid:129) Model designation (cid:129) Paint information (cid:129) Production options and special equipment Do not remove this label from the vehicle.


408


Electrical System


Add-On Electrical Equipment Notice: Do not add anything electrical to your vehicle unless you check with your retailer first. Some electrical equipment can damage your vehicle and the damage would not be covered by your warranty. Some add-on electrical equipment can keep other components from working as they should. Your vehicle has an airbag system. Before attempting to add anything electrical to your vehicle, see Servicing Your Airbag-Equipped Vehicle on page 88.


Windshield Wiper Fuses The windshield wiper motor is protected by a circuit breaker and a fuse. If the motor overheats due to heavy snow or ice, the wiper will stop until the motor cools. If the overload is caused by some electrical problem, have it fixed.


Power Windows and Other Power Options Circuit breakers in the fuse panel protect the power windows and other power accessories. When the current load is too heavy, the circuit breaker opens and closes, protecting the circuit until the problem is fixed.


Fuses and Circuit Breakers The wiring circuits in your vehicle are protected from short circuits by fuses. This greatly reduces the chance of circuit overload and fire caused by electrical problems. There are two fuse blocks — the underhood fuse block, and the instrument panel fuse block. To identify and check fuses and relays, refer to the Fuse Usage Chart on the inside surface of the fuse panel door.


409


Instrument Panel Fuse Block


Fuses CRUISE


EPS


IGN 1


Usage


Cruise Control Switch, Brake Switch Electronic Power Steering Instrument Cluster, Brake Transmission Shift Interlock Solenoid, Traction Switch, Fog Lamp Switch


LOCK/MIRROR Power Door Locks, Power Mirror,


BCM


Entry Control Body Control Module, Front Wipers, Windows, Sunroof


The instrument panel fuse block is located on the passenger’s side of the lower console.


410


BCM (IGN 1) Body Control Module


AIR BAG


Sensing and Diagnostic Module RADIO (IGN) Radio, Power Mirror, Premium


TURN HVAC


Radio Amplifier Turn Lamps HVAC Control Head Hazard Lamps HTD SEATS Heated Seats


HAZARD


RADIO


PARK


Radio, Data Link Connector Park Lamps, Taillamps, Side Marker Lamps, License Lamps


Fuses


Usage


Underhood Fuse Block


BCM/CLUSTER Body Control Module, Instrument


INT LTS DR LKS


Cluster Body Control Module, OnStar® Door Locks


Relays


Usage


AFTER BLOW Not Used


HVAC


BLOWER


PK LP DR LCK PSG DR UNLCK DRV DR UNLCK HDLP


HVAC Control Head


Parking Lamps All Door Lock Switch


Passenger Door Unlock Switch


Driver Door Unlock Switch


Headlamps


The underhood fuse block is located in the forward part of the engine compartment near the battery.


Fuses


ECM/TCM


Usage


Battery Voltage to ECM, TCM, PCM (3.5L V6 (L66))


BATT FEED Instrument Panel Fuse Box


HORN


* *


Horn Emissions


411


Fuses


Usage


ABS PWR


Anti-lock Brake System Battery


REAR DEFOG Rear Defogger COOL HI (L4)/ COOL 1 (V6)


Cooling Fans High (L4)/Cooling Fan 1 (V6) Fog Lamps Driver’s Side Headlamp Rear Wiper Anti-lock Brake System Module


FOG LP LH HDLP RR WIPER


ABS


PWR WDW Power Window Relay and Sunroof CIGAR/AUX2 Cigarette Lighter


HVAC


HVAC Blower Motor


BLOWER RH HDLP FRT WIPER Front Wiper


Right Headlamp


ETC


SUNROOF


BRAKE


IGN


Engine Control Module (ECM), Electronic Throttle Control (V6) Sunroof Module Stoplamps Ignition switch


412


Fuses


Usage


IGN/INJ (L4),


ECM/


CAM (V6)


Engine Ignition Module, Fuel Injectors (2.2L L4 (L61)) Camshaft Sensor, Main Relay Voltage To PCM, Ignition Coils 1-6


INJECTORS (3.5L V6 (L66)) Fuel Injection


PWR TRAIN


BACKUP


Engine Control Module (ECM), Transaxle Control Module (TCM), Transaxle, L66 Powertrain Control Module (PCM) Low Coolant Switch, Backup Lamps (2.2L L4 (L61)), Vehicle Speed Sensor (Manual), Transaxle Range Switch (2.2L L4 (L61))


HTD SEATS Heated Seats


COOL LO (L4)/


Cooling Fan Low (L4), Cooling Fan (V6)


COOL 2 (V6) A/C CLUTCH Air Conditioning Clutch, Back Up


Lamps (3.5L V6 (L66))


FUEL PUMP Fuel Pump


AUX 1
OUTLET


Front Auxiliary Power Outlet


Fuses


PREM AUD


ABS


PWR SEAT


Relays FOG LP


COOL FAN


HI (L4)


ENG MAIN


Usage


Premium Radio Amplifier Anti-lock Brake System Ignition Power Seats


Usage


Fog Lamps


Cooling Fan Motor High


Engine Control Module/CAM, Emissions, Injectors, Electronic Throttle Control


REAR DEFOG Rear Defog System


HORN DRL COOL


FAN 1 (V6)


WIPER SYSTEM


Horn Daytime Running Lamps


Cooling Fan


Wiper System


Relays


PRW WDO


Usage


Power Window Switch, Sunroof Module


FRT WIPER Front Wiper System COOL FAN LOW (L4)


Cooling Fan Motor Low


A/C CLUTCH Air Conditioning Clutch


BACKUP


Back-up Lamps (V6)


LAMPS (V6) FUEL PUMP Fuel Pump System RR WIPER Rear Wiper System


COOL


FAN 2 (V6)


Misc.


Cooling Fan (V6)


Usage


FUSE PULLER Fuse Puller


Diode


Air Conditioning Diode


413


Capacities and Specifications


Application


Capacities


English


Metric


Air Conditioning Refrigerant R134a


Cooling System


2.2L L4 Automatic Engine 2.2L L4 Manual Engine 3.5L V6 Engine


Engine Oil with Filter


2.2L L4 Engine 3.5L V6 Engine


Fuel Tank Transaxle


Five-Speed Automatic Five-Speed Automatic AWD Four-Speed Automatic Five-Speed Manual


414


For the air conditioning system refrigerant charge amount, see the refrigerant caution label located


under the hood. See your dealer for more


information.


8.8 qt 9.1 qt 10.3 qt


5.0 qt 4.5 qt 16.6 gal


8.3 L 8.6 L 9.7 L


4.7 L 4.3 L 62.8 L


4.5 qt 4.1 qt 7.0 qt 1.7 qt 100 ft lb


4.3 L 3.9 L 6.6 L 1.6 L


Wheel Nut Torque All capacities are approximate. When adding, be sure to fill to the approximate level, as recommended in this manual. Recheck fluid level after filling.


140 Y


Engine Specifications


Engine


2.2L L4 (L61)


3.5L V6 (L66)


VIN Code


Transaxle Automatic


Manual


Automatic


Spark Plug Gap


0.040 inches (1.01 mm)


0.043 inches (1.1 mm)


415


✍ NOTES


416


Section 6


Maintenance Schedule


Maintenance Schedule ................................ 418
Introduction ............................................... 418
Maintenance Requirements ........................ 418
Your Vehicle and the Environment ............ 418
Using the Maintenance Schedule ............... 418
Scheduled Maintenance ............................. 420
Additional Required Services ..................... 423
Maintenance Footnotes .............................. 425


Owner Checks and Services ..................... 427
At Each Fuel Fill ....................................... 428
At Least Once a Month ............................. 428
At Least Once a Year ............................... 429
Recommended Fluids and Lubricants ........ 432
Normal Maintenance Replacement Parts .... 434
Engine Drive Belt Routing ......................... 435
Maintenance Record .................................. 436


417


Maintenance Schedule


Introduction Important: Keep engine oil at the proper level and change as recommended.


Maintenance Requirements Notice: Maintenance intervals, checks, inspections, replacement parts, and recommended fluids and lubricants as prescribed in this manual are necessary to keep your vehicle in good working condition. Any damage caused by failure to follow scheduled maintenance might not be covered by warranty.


Your Vehicle and the Environment Proper vehicle maintenance not only helps to keep your vehicle in good working condition, but also helps the environment. All recommended maintenance is important. Improper vehicle maintenance can even affect the quality of the air we breathe. Improper fluid levels or the wrong tire inflation can increase the level of emissions from your vehicle. To help protect our environment, and to keep your vehicle in good condition, be sure to maintain your vehicle properly.


Using the Maintenance Schedule We at Saturn want to help you keep your vehicle in good working condition. But we do not know exactly how you will drive it. You may drive very short distances only a few times a week. Or you may drive long distances all the time in very hot, dusty weather. You may use your vehicle in making deliveries. Or you may drive it to work, to do errands, or in many other ways.


418


Because of all the different ways people use their vehicles, maintenance needs vary. You may need more frequent checks and replacements. So please read the following and note how you drive. If you have any questions on how to keep your vehicle in good condition, see your Saturn retailer. This schedule is for vehicles that:


carry passengers and cargo within recommended limits. You will find these limits on the Tire and Loading Information label. See Loading Your Vehicle on page 279. are driven on reasonable road surfaces within legal driving limits. are driven off-road in the recommended manner. See Off-Road Driving on page 247. use the recommended fuel. See Gasoline Octane on page 306.


The services in Scheduled Maintenance on page 420 should be performed when indicated. See Additional Required Services on page 423 and Maintenance Footnotes on page 425 for further information.


{CAUTION:


Performing maintenance work on a vehicle can be dangerous. In trying to do some jobs, you can be seriously injured. Do your own maintenance work only if you have the required know-how and the proper tools and equipment for the job. If you have any doubt, see your retailer to have a qualified technician do the work. See Doing Your Own Service Work on page 305.


Some maintenance services can be complex. So, unless you are technically qualified and have the necessary equipment, you should have your Saturn retailer do these jobs. When you go to your Saturn retailer for your service needs, you will know that Saturn-trained and supported service technicians will perform the work using genuine Saturn parts.


419


(cid:129) (cid:129) (cid:129) (cid:129) If you want to purchase service information, see Service Publications Ordering Information on page 453. Owner Checks and Services on page 427 tells you what should be checked, when to check it, and what you can easily do to help keep your vehicle in good condition. The proper replacement parts, fluids, and lubricants to use are listed in Recommended Fluids and Lubricants on page 432 and Normal Maintenance Replacement Parts on page 434. When your vehicle is serviced, make sure these are used. All parts should be replaced and all necessary repairs done before you or anyone else drives the vehicle. We recommend the use of genuine Saturn parts.


Scheduled Maintenance When the Change Engine Oil light comes on, it means that service is required for your vehicle. Have your vehicle serviced as soon as possible within the next 600 miles (1 000 km). It is possible that, if you are driving under the best conditions, the engine oil life system may not indicate that vehicle service is necessary for over a year. However, the engine oil and filter must be changed at least once a year and at this time the system must be reset. Your Saturn retailer has Saturn-trained service technicians who will perform this work using genuine Saturn parts and reset the system. If the engine oil life system is ever reset accidentally, you must service your vehicle within 3,000 miles (5 000 km) since your last service. Remember to reset the oil life system whenever the oil is changed. See Engine Oil Life System on page 323 for information on the Engine Oil Life System and resetting the system.


420


When the Change Engine Oil light appears, certain services, checks, and inspections are required. Required services are described in the following for “Maintenance I” and “Maintenance II.” Generally, it is recommended that your first service be Maintenance I, your second service be Maintenance II, and that you alternate Maintenance I and Maintenance II thereafter. However, in some cases, Maintenance II may be required more often.


Maintenance I — Use Maintenance I if the Change Engine Oil light comes on within 10
months since the vehicle was purchased or Maintenance II was performed. Maintenance II — Use Maintenance II if the previous service performed was Maintenance I. Always use Maintenance II whenever the light comes on 10 months or more since the last service or if the light has not come on at all for one year.


Scheduled Maintenance


Service


Maintenance I Maintenance II


Change engine oil and filter. See Engine Oil on page 318. Reset oil life system. See Engine Oil Life System on page 323. An Emission Control Service.


Visually check for any leaks or damage. See footnote (j).


Inspect engine air cleaner filter. If necessary, replace filter. See Engine Air Cleaner/Filter on page 324. See footnote (l).


Rotate tires and check inflation pressures and wear. See Tire Inspection and Rotation on page 375 and “Tire Wear Inspection” in At Least Once a Month on page 428.


Inspect brake system. See footnote (a).











421


Scheduled Maintenance (cont’d) Service


Maintenance I Maintenance II


Check engine coolant and windshield washer fluid levels and add fluid as needed.


Perform any needed additional services. See “Additional Required Services” in this section.


Inspect suspension and steering components. See footnote (b).




Inspect engine cooling system. See footnote (c).


Inspect wiper blades. See footnote (d).


Inspect restraint system components. See footnote (e).


Lubricate body components. See footnote (f).


Automatic Transaxle Only: Check automatic transaxle fluid level and add fluid as needed.


Replace passenger compartment air filter. See footnote (k).


L4 engine: Inspect throttle system. See footnote (g).




• • • • •



• •


422


Additional Required Services The following services should be performed at the first maintenance service (I or II) after the indicated miles (kilometers) shown for each item.


Service and Miles (Kilometers)


Additional Required Services 75,000


25,000
(40 000)


50,000
(80 000)


(120 000)


100,000
(160 000)


125,000
(200 000)


150,000
(240 000)


Inspect fuel system for damage or leaks.


Inspect exhaust system for loose or damaged components.


Replace engine air cleaner filter. See Engine Air Cleaner/Filter on page 324.


L4 engine: Change automatic transaxle fluid (severe service). See footnote (h).


L4 engine: Change automatic transaxle fluid (normal service).


V6 engine: Change automatic transaxle fluid (severe service). See footnote (h).


V6 engine: Change automatic transaxle fluid (normal service). See footnote (m).


Replace spark plugs. An Emission Control Service.






























423


Additional Required Services (cont’d)


Service and Miles (Kilometers)


25,000
(40 000)


50,000
(80 000)


75,000


(120 000)


100,000
(160 000)


125,000
(200 000)


150,000
(240 000)


V6 engine: Replace timing belt (normal service). An Emission Control Service. See footnote †.


V6 engine: Replace timing belt (severe service). An Emission Control Service. See footnotes † and (n).


L4 engine: Change rear drive module and power takeoff unit fluid (severe service). See footnote (h).


L4 engine: Change rear drive module and power takeoff unit fluid (normal service).


V6 engine: Change transfer assembly fluid (severe service). See footnote (h).



V6 engine: Change transfer assembly fluid (normal service). See footnote (m).


V6 engine: Change rear drive module fluid (severe service). See footnote (h).


V6 engine: Change rear drive module fluid (normal service).


424





















Additional Required Services (cont’d)


Service and Miles (Kilometers)


25,000
(40 000)


50,000
(80 000)


75,000


(120 000)


100,000
(160 000)


125,000
(200 000)


150,000
(240 000)


V6 engine: Inspect valve clearance.


Engine cooling system service (or every five years, whichever occurs first). An Emission Control Service. See footnote (i).


Inspect engine accessory drive belt. An Emission Control Service. See footnote (p).





Maintenance Footnotes † The U.S. Environmental Protection Agency or the California Air Resources Board has determined that the failure to perform this maintenance item will not nullify the emission warranty or limit recall liability prior to the completion of the vehicle’s useful life. We, however, urge that all recommended maintenance services be performed at the indicated intervals and the maintenance be recorded.


(a) Visually inspect brake lines and hoses for proper hook-up, binding, leaks, cracks, chafing, etc. Inspect disc brake pads for wear and rotors for surface condition. Inspect drum brake linings/shoes for wear or cracks. Inspect other brake parts, including drums, wheel cylinders, calipers, parking brake, etc. (b) Visually inspect front and rear suspension and steering system for damaged, loose, or missing parts or signs of wear.


425


(c) Visually inspect hoses and have them replaced if they are cracked, swollen, or deteriorated. Inspect all pipes, fittings, and clamps; replace with genuine Saturn parts as needed. To help ensure proper operation, a pressure test of the cooling system and pressure cap and cleaning the outside of the radiator and air conditioning condenser is recommended at least once a year. (d) Visually inspect wiper blades for wear or cracking. Replace wiper blades that appear worn or damaged or that streak or miss areas of the windshield. (e) Make sure the safety belt reminder light and all your belts, buckles, latch plates, retractors, and anchorages are working properly. Look for any other loose or damaged safety belt system parts. If you see anything that might keep a safety belt system from doing its job, have it repaired. Have any torn or frayed safety belts replaced. Also look for any opened or broken airbag coverings, and have them repaired or replaced. The airbag system does not need regular maintenance. (f) Lubricate all key lock cylinders, door hinges and latches, hood hinges and latches, glove box hinges, sunroof (if equipped), and any folding seat hardware. More frequent lubrication may be


426


required when exposed to a corrosive environment. Applying silicone grease on weatherstrips with a clean cloth will make them last longer, seal better, and not stick or squeak. (g) Check system for interference or binding and for damaged or missing parts. Replace parts as needed. Replace any components that have high effort or excessive wear. (h) Severe service is when the vehicle is mainly driven under one or more of these conditions:


− In heavy city traffic where the outside


temperature regularly reaches 90°F (32°C) or higher.


− In hilly or mountainous terrain. − When doing frequent trailer towing. − Uses such as found in taxi, police, or delivery


service.


(i) Drain, flush, and refill cooling system. This service can be complex; you should have your retailer perform this service. See Engine Coolant on page 331 for what to use. Inspect hoses. Clean radiator, condenser, pressure cap, and filler neck. Pressure test the cooling system and pressure cap.


Owner Checks and Services These owner checks and services should be performed at the intervals specified to help ensure the safety, dependability, and emission control performance of your vehicle. Your Saturn retailer can assist you with these checks and services. Be sure any necessary repairs are completed at once. Whenever any fluids or lubricants are added to your vehicle, make sure they are the proper ones, as shown in Recommended Fluids and Lubricants on page 432.


(j) A fluid loss in any vehicle system could indicate a problem. Have the system inspected and repaired and the fluid level checked. Add fluid if needed. (k) Or every 12 months, whichever occurs first. If you drive regularly under dusty conditions, the filter may require replacement more often. (l) If you drive regularly under dusty conditions, inspect the filter at each engine oil change. (m) Change the fluid the first time the vehicle is serviced after 100,000 miles (166 000 km) and when the vehicle is serviced after each subsequent 50,000 miles (83 000 km). (n) Severe service is when the vehicle is mainly driven under one or more of these conditions:


− In very high temperatures — over


110°F (43°C).


− In very low temperatures — under


-20°F (-29°C).


− When doing frequent trailer towing.


(p) Visually inspect belt for fraying, excessive cracks, or obvious damage. Replace belt if necessary.


427


At Least Once a Month Tire Inflation Check Inspect your vehicle’s tires and make sure they are inflated to the correct pressures. Do not forget to check the spare tire. See Inflation - Tire Pressure on page 374. Check to make sure the spare tire is stored securely. See Changing a Flat Tire on page 386. Tire Wear Inspection Tire rotation may be required for high mileage highway drivers prior to the Engine Oil Life System service notification. Check the tires for wear and, if necessary, rotate the tires. See Tire Inspection and Rotation on page 375.


At Each Fuel Fill It is important to perform these underhood checks at each fuel fill. Engine Oil Level Check Check the engine oil level and add the proper oil if necessary. See Engine Oil on page 318 for further details. Notice: It is important to check the engine oil regularly and keep it at the proper level. Failure to keep the engine oil at the proper level can cause damage to the engine not covered by your warranty. Engine Coolant Level Check Check the engine coolant level and add DEX-COOL® coolant mixture if necessary. See Engine Coolant on page 331 for further details. Windshield Washer Fluid Level Check Check the windshield washer fluid level in the windshield washer fluid reservoir and add the proper fluid if necessary.


428


3. On automatic transaxle vehicles, try to start the engine in each gear. The vehicle should start only in PARK (P) or NEUTRAL (N). If the vehicle starts in any other position, contact your Saturn retailer for service. On manual transaxle vehicles, put the shift lever in NEUTRAL, push the clutch pedal down halfway, and try to start the engine. The vehicle should start only when the clutch pedal is pushed down all the way to the floor. If the vehicle starts when the clutch pedal is not pushed all the way down, contact your Saturn retailer for service.


At Least Once a Year Starter Switch Check


{CAUTION:


When you are doing this inspection, the vehicle could move suddenly. If the vehicle moves, you or others could be injured.


1. Before you start, be sure you have enough


room around the vehicle.


2. Firmly apply both the parking brake and the regular brake. See Parking Brake on page 119. Do not use the accelerator pedal, and be ready to turn off the engine immediately if it starts.


429


Automatic Transaxle Shift Lock Control System Check


{CAUTION:


When you are doing this inspection, the vehicle could move suddenly. If the vehicle moves, you or others could be injured.


1. Before you start, be sure you have enough


room around the vehicle. It should be parked on a level surface.


2. Firmly apply the parking brake. See Parking


Brake on page 119. Be ready to apply the regular brake immediately if the vehicle begins to move.


3. With the engine off, turn the ignition to RUN, but do not start the engine. Without applying the regular brake, try to move the shift lever out of PARK (P) with normal effort. If the shift lever moves out of PARK (P), contact your Saturn retailer for service.


Ignition Transaxle Lock Check While parked, and with the parking brake set, try to turn the ignition to LOCK in each shift lever position. (cid:129) With an automatic transaxle, the ignition


should turn to LOCK only when the shift lever is in PARK (P). The ignition key should come out only in LOCK.


(cid:129) With a manual transaxle, the ignition key


should come out only in LOCK.


Contact your Saturn retailer if service is required.


430


Parking Brake and Automatic Transaxle Park (P) Mechanism Check


{CAUTION:


When you are doing this check, your vehicle could begin to move. You or others could be injured and property could be damaged. Make sure there is room in front of your vehicle in case it begins to roll. Be ready to apply the regular brake at once should the vehicle begin to move.


Park on a fairly steep hill, with the vehicle facing downhill. Keeping your foot on the regular brake, set the parking brake. (cid:129) To check the parking brake’s holding ability:


With the engine running and transaxle in NEUTRAL (N), slowly remove foot pressure from the regular brake pedal. Do this until the vehicle is held by the parking brake only.


(cid:129) To check the PARK (P) mechanism’s holding


ability: With the engine running, shift to PARK (P). Then release the parking brake followed by the regular brake.


Contact your Saturn retailer if service is required. Underbody Flushing Service At least every spring, use plain water to flush any corrosive materials from the underbody. Take care to clean thoroughly any areas where mud and other debris can collect.


431


Recommended Fluids and Lubricants Fluids and lubricants identified below by name, part number, or specification can be obtained from your retailer.


Usage


Fluid/Lubricant


Engine Oil (2.2L L4
engine)


Engine Oil (3.5L V6
engine)


Engine oil which meets GM Standard GM6094M and displays the American Petroleum Institute Certified for Gasoline Engines starburst symbol. GM Goodwrench® oil meets all the requirements for your vehicle. To determine the proper viscosity for your vehicle’s engine, see Engine Oil on page 318.


Engine oil which displays the American Petroleum Institute Certified for Gasoline Engines starburst symbol. GM Goodwrench® oil meets all the requirements for your vehicle. To determine the proper viscosity for your vehicle’s engine, see Engine Oil on page 318.


Usage


Fluid/Lubricant


Engine Coolant


Hydraulic Brake


System


Windshield


Washer


Parking Brake Cable Guides


Hydraulic


Clutch System


50/50 mixture of clean, drinkable water and use only DEX-COOL® Coolant. See Engine Coolant on page 331. Delco® Supreme 11 Brake Fluid or equivalent DOT-3 brake fluid.


Optikleen® Washer Solvent


Chassis Lubricant (GM Part No. 12377985, in Canada 88901242) or lubricant meeting requirements of NLGI #2, Category LB or GC-LB. Delco® Supreme 11 Brake Fluid or equivalent DOT-3 brake fluid (Saturn Part No. 21013073).


Manual Transaxle


Manual Transmission Fluid (GM Part No. U.S. 88861800, in Canada 88861801).


Automatic


Transaxle (with 2.2L L4 engine)


DEXRON®-VI Automatic Transmission Fluid.


432


Usage


Fluid/Lubricant


Usage


Fluid/Lubricant


Automatic


Transaxle (with 3.5L V6 engine)


ATF Z1 Automatic Transmission Fluid (Saturn Part No. 22717466).


Rear Drive Module and


Power Transfer


Unit (except with 3.5L V6


engine)


VERSATRAK® Fluid (GM Part No. U.S. 12378514, in Canada 88901045).


Rear Drive Module (with


3.5L V6 engine)


VERSATRAK® Fluid (GM Part No. U.S. 12378514, in Canada 88901045).


Transfer Case (with 3.5L V6


engine)


Synthetic Axle Lubricant (GM Part No. U.S. 12378261, in Canada 10953455).


Key Lock Cylinders


Multi-Purpose Lubricant, Superlube (GM Part No. U.S. 12346241, in Canada 10953474).


Hood Latch Assembly, Secondary


Latch,


Pivots, Spring Anchor, and Release Pawl


Hood, Liftgate Door, and Rear


Folding Seat


Hinges


Sunroof Track


Weatherstrip Conditioning


Lubriplate Lubricant Aerosol (Saturn Part No. 21038869 or GM Part No. U.S. 12346293, in Canada 992723) or lubricant meeting requirements of NLGI #2, Category LB or GC-LB.


Multi-Purpose Lubricant, Superlube (GM Part No. U.S. 12346241, in Canada 10953474).


Lubriplate Lubricant Aerosol (Saturn Part No. 21038869 or GM Part No. U.S. 12346293, in Canada 992723) or lubricant meeting requirements of NLGI #2, Category LB or GC-LB.


Weatherstrip Lubricant (GM Part No. U.S. 3634770, in Canada 10953518) or Dielectric Silicone Grease (GM Part No. U.S. 12345579, in Canada 992887).


433


Normal Maintenance Replacement Parts Replacement parts identified below by name, part number, or specification can be obtained from your retailer.


Part


Saturn Part Number


ACDelco® Part Number


Engine Air Cleaner/Filter


Engine Oil Filter


2.2L L4


3.5L V6


Passenger Compartment Air Filter Element


Spark Plugs


2.2L L4


3.5L V6


Wiper Blades


Driver’s Side – 24 inches (60.0 cm)


Passenger’s Side – 19 inches (47.5 cm)


Rear – 11.0 inches (28.0 cm)


434


22676970


12605566


12582255


15822812


12607280


12582002


22703508


22703507


22665007


A1627C


PF457G




41-105






Engine Drive Belt Routing If your vehicle has a hybrid engine, see “Engine Drive Belt Routing” in the Saturn Vue Hybrid Owners Manual.


2.2L L4 (L61) Engine


3.5L V6 (L66) Engine


435


Maintenance Record After the scheduled services are performed, record the date, odometer reading, who performed the service, and the type of services performed in the boxes provided. See Maintenance Requirements on page 418. Any additional information from Owner Checks and Services on page 427 can be added on the following record pages. You should retain all maintenance receipts.


Date


Odometer Reading


Serviced By


Maintenance I or Maintenance II


Services Performed


Maintenance Record


436


Date


Odometer Reading


Serviced By


Maintenance I or Maintenance II


Services Performed


Maintenance Record (cont’d)


437


Date


Odometer Reading


Serviced By


Maintenance I or Maintenance II


Services Performed


Maintenance Record (cont’d)


438


Section 7


Customer Assistance Information


Customer Assistance and Information ....... 440
Customer Satisfaction Procedure ............... 440
Online Owner Center ................................. 443
Customer Assistance for Text


Telephone (TTY) Users .......................... 444
Customer Assistance Offices ..................... 444
GM Mobility Reimbursement Program ........ 445
Roadside Assistance Program ................... 445
Collision Damage Repair ........................... 448


Reporting Safety Defects ............................ 452


Reporting Safety Defects to the


United States Government ..................... 452


Reporting Safety Defects to the


Canadian Government ............................ 453
Reporting Safety Defects to Saturn ............ 453
Service Publications Ordering Information ... 453
Vehicle Data Recording and Privacy ......... 455
Event Data Recorders ............................... 455
OnStar ...................................................... 456
Navigation System ..................................... 456
Radio Frequency Identification (RFID) ......... 456


439


Customer Assistance and Information


Customer Satisfaction Procedure Your satisfaction and goodwill are important to your retailer and to Saturn. Together we are committed to providing our customers with unparalleled service, before, during, and after the purchase of a Saturn vehicle, for total customer satisfaction. We call this the Saturn Difference. Normally, any concerns with the sales transaction or the operation of your vehicle are resolved by your retailer’s sales or service departments. If, for any reason, your ownership experience falls below your expectations, we suggest you take the following action:


STEP ONE: Contact the Retail Customer Assistance Liaison. Any member of the retail management team has the authority and the

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