1997 Pontiac Bonneville Owners Manual

grades, they must also conform to Federal safety requirements and additional General Motors Tire Performance Criteria (TPC) standards.

Treadwear The treadwear grade is a comparative rating based on the wear rate of the tire when tested under controlled conditions on a specified government test course. For example, a tire graded 150 would wear one and a half (1 1/2) times as well on the government course as a tire graded 100. The relative performance of tires depends upon the actual conditions of their use, however, and may depart significantly from the norm due to variations in driving habits, service practices and differences in road characteristics and climate. Traction -- A, B, C The traction grades, from highest to lowest, are A, B, and C, and they represent the tire’s ability to stop on wet pavement as measured under controlled conditions on specified government test surfaces of asphalt and concrete. A tire marked C may have poor traction performance. Warning: The traction grade assigned to this tire is based on braking (straightahead) traction tests and does not include cornering (turning) traction.

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Temperature -- A, B, C

The temperature grades are A (the highest), B, and C , representing the tire’s resistance to the generation of heat and its ability to dissipate heat when tested under controlled conditions on a specified indoor laboratory test wheel. Sustained high temperature can cause the material of the tire to degenerate and reduce tire life, and excessive temperature can lead to sudden tire failure. The grade C corresponds to a level of performance which all passenger car tires must meet under the Federal Motor Vehicle Safety Standard No. 109. Grades B and A represent higher levels of performance on the laboratory test wheel than the minimum required by law. Warning: The temperature grade for this tire is established for a tire that is properly inflated and not overloaded. Excessive speed, underinflation, or excessive loading, either separately or in combination, can cause heat buildup and possible tire failure. Wheel Alignment and Tire Balance The wheels on your vehicle were aligned and balanced carefully at the factory to give you the longest tire life and best overall performance.

Scheduled wheel alignment and wheel balancing are not needed. However, if you notice unusual tire wear or your vehicle pulling one way or the other, the alignment may need to be reset. If you notice your vehicle vibrating when driving on a smooth road, your wheels may need to be rebalanced. Wheel Replacement Replace any wheel that is bent, cracked, or badly rusted or corroded. If wheel nuts keep coming loose, the wheel, wheel bolts and wheel nuts should be replaced. If the wheel leaks air, replace it (except some aluminum wheels, which can sometimes be repaired). See your Pontiac dealer if any of these conditions exist. Your dealer will h o w the kind of wheel you need. Each new wheel should have the same load-carrying capacity, diameter, width, offset and be mounted the same way as the one it replaces. If you need to replace any of your wheels, wheel bolts or wheel nuts, replace them only with new GM original equipment parts. This way, you will be sure to have the right wheel, wheel bolts and wheel nuts for your Pontiac model.

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Using the wrong replacement wheels, wheel bolts or wheel nuts on your vehicle can be dangerous. It could affect the braking and handling of your vehicle, make your tires lose air and make you lose control. You could have a collision in which you or others could be injured. Always use the correct wheel, wheel bolts and wheel nuts for replacement.

i NOTICE: The wrong wheel’can also cause problems with bearing life, brake cooling, speedometer or odometer calibration, headlamp aim, bumper height, vehicle ground clearance and tire or tire chain clearance to the body and chassis.

See “Changing a Flat Tire” in the Index for more imfQmation.

Used Replacement Wheels

I A CAUTION: I- 1

Putting a used wheel on your vehicle is dangerous. You can’t know how it’s been used or how far it’s been driven. It could fail suddenly and cause an accident. If you have to replace a wheel, use a new GM original equipment wheel.

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Tire Chains

I NOTICE:

Use tire chains only where legal and only when you must. Use only SAE Class “S” type chains that are the proper size for your tires. Install them on the front tires and tighten them as tightly as possible with the ends securely fastened. Drive slowly and follow the chain manufacturer’s instructions. If you can hear the chains contacting your vehicle, stop and retighten them. If the contact continues, slow down until it stops. Driving too fast or spinning the wheels with chains on will damage your vehicle.

Appearance Care Remember, cleaning products can be hazardous. Some are toxic. Others can burst into flame if you strike a match or get them on a hot part of the vehicle. Some are dangerous if you breathe their fumes in a closed space. When you use anything from a container to clean your Pontiac, be sure to follow the manufacturer’s warnings

and instructions. And always open your doors or windows when you’re cleaning the inside. Never use these to clean your vehicl’e:

Gasoline Benzene Naphtha Carbon Tetrachloride Acetone Paint Thinner Turpentine Lacquer Thinner

rn Nail Polish Remover They can all be hazardous -- some more than others -- and they can all damage your vehicle, too. Don’t use any of these unless this manual says you can. In many uses, these will damage your vehicle:

Alcohol

rn Laundry Soap

Bleach Reducing Agents

Cleaning the Inside of Your Pontiac Use a vacuum cleaner often to get rid of dust and loose dirt. Wipe vinyl or leather with a clean, damp cloth. Your Pontiac dealer has two cleaners, a solvent-type spot lifter and a foam-type powdered cleaner. They will clean normal spots and stains very well. Do not use them on vinyl or leather. Here are some cleaning tips: 1. Always read the instructions on the cleaner label. 2. Clean up stains as soon as you can -- before they set. 3. Use a clean cloth or sponge, and change to a clean area

often. A soft brush may be used if stains are stubborn. 4. Use solvent-type cleaners in a well-ventilated area

only. If you use them, don’t saturate the stained area.

5. If a ring forms after spot cleaning, clean the entire

area immediately or it will set.

Using Foam-Type Cleaner on Fabric 1. Vacuum and brush the area to remove any loose dirt. 2. Always clean a whole trim panel or section. Mask

surrounding trim along stitch or welt lines.

3. Mix Multi-Purpose Powdered Cleaner following the

directions on the container label.

4.

5 .

6. 7.

Use suds only and apply with a clean sponge. Don’t saturate the material and don’t rub it roughly. As soon as you’ve cleaned the section, use a sponge to remove the suds. Rinse the section with a clean, wet sponge. Wipe off what’s left with a slightly damp paper towel or cloth. Dry it immediately with a blow dryer. Wipe with a clean cloth.

8. 9. Using Solvent-Type Cleaner on Fabric First, see if you have to use solvent-type cleaner at all. Some spots and stains will clean off better with just water and mild soap. If you need to use a solvent: 1.

Gently scrape excess soil from the trim material with a clean, dull knife or scraper. Use very little cleaner, light pressure and clean cloths (preferably cheesecloth). Cleaning should start at the outside of the stain, “feathering” toward the center. Keep changing to a clean section of the cloth. dry the When you clean a stain from fabric, immediately area with a blow dryer to help prevent a cleaning ring.

2.

3. 4.

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Special Cleaning Problems Greasy or Oily Stains Stains caused by grease, oil, butter, margarine, shoe polish, coffee with cream, chewing gum, cosmetic creams, vegetable oils, wax crayon, tar and asphalt can be removed as follows: 1. Carefully scrape off excess stain. 2, Follow the solvent-type instructions described earlier. Shoe polish, wax crayon, tar and asphalt will stain if left on a vehicle's seat fabric. They should be removed as soon as possible. Be careful, because the cleaner will dissolve them and may cause them to spread. Non-Greas'y Stains Stains caused by catsup, coffee (black), egg, h i t , fruit juice, milk, soft drinks, wine, vomit, urine and blood can be removed as follows: 1. Casefully scrape off excess stain, then sponge th'e

soiled area with cool water.

2. If a stain remains, follow the foam-type instructions

described earlier. .

3. If an odor lingers after cleaning vomit or urine, treat the area with a waterbaking soda solution: 1 teaspoon (5 ml) of baking soda to 1 cup (250 ml) of lukewarm water.

4. If needed, clean lightly with solvent-type cleaner.

Combination Stains Stains caused by candy, ice cream, mayonnaise, chili sauce and unknown stains can be removed as follows: 1. Carefully scrape off excess stain. 2. Clean with cool water and allow to dry. 3. If a stain remains, clean it with solvent-type cleaner. Cleaning Vinyl Use warm water and a clean cloth. e Rub with a clean, damp cloth to remove dirt. You

may have to do it more than once.

e Things like tar, asphalt and shoe polish will stain if you

don't get them off quickly. Use a clean cloth and a vinymeather cleaner. See your dealer for this product.

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Cleaning Leather Use a soft cloth with lukewarm water and a mild soap or saddle soap and wipe dry with a soft cloth. Then, let the leather dry naturally. Do not use heat to dry. 0 For stubborn stains, use a leather cleaner. See your

dealer for this product. Never use oils, varnishes, solvent-based or abrasive cleaners, furniture polish or shoe polish on leather. Soiled or stained leather should be cleaned immediately. If dirt is allowed to work into the finish, it can harm the leather.

Cleaning the Top of the Instrument Panel Use only mild soap and water to clean the top surfaces of the instrument panel. Sprays containing silicones or waxes may cause annoying reflections in the windshield and even make it difficult to see through the windshield under certain conditions. Care of Safety Belts Keep belts clean and dry.

I ,A CAUTION:

Do not bleach or dye safety belts. If you do, it may severely weaken them. In a crash, they might not be able to provide adequate protection. Clean safety belts only with mild soap and lukewarm water.

Cleaning Glass Surfaces Glass should be cleaned often. GM Glass Cleaner (GM Part No. 1050427) or a liquid household glass cleaner will remove normal tobacco smoke and dust films on interior glass. Don’t use abrasive cleaners on glass, because they may cause scratches. Avoid placing decals on the inside rear window, since they may have to be scraped off later. If abrasive cleaners are used on the inside of the rear window, an electric defogger element may be damaged. Any temporary license should not be attached across the defogger grid.

~~

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Cleaning the Outside of the Windshield and Wiper Blades If the windshield is not clear after using the windshield washer, or if the wiper blade chatters when running, wax, sap or other material may be on the blade or windshield. Clean the outside of the windshield with GM Windshield Cleaner, Bon Ami@ Powder (non-scratching glass cleaning powder), GM Part No. 105001 1. The windshield is clean if beads do not form when you rinse it with water. Grime from the windshield will stick to the wiper blades and affect their performance. Clean the blade by wiping vigorously with a cloth soaked in full-strength windshield washer solvent. Then rinse the blade with water. Check the wiper blades and clean them as necessary; replace blades that look worn. Weatherstrips Silicone grease on weatherstrips will make them last longer, seal better, and not stick or squeak. Apply silicone grease with a clean cl’oth at least every six months. During very cold, damp we’ather more frequent application may be required. (See “Recommended Fluids and Lubricants” in the Index.)

Cleaning the Outside of Yc ac The paint finish on your vehicle provides beauty, depth of color, gloss retention and durability. Washing Your Vehicle The best way to preserve your vehicle’s finish is to keep it clean by washing it often with lukewarm or cold water. Don’t wash your vehicle in the direct rays of the sun. Don’t use strong soaps or chemical detergents. Use liquid hand, dish or car wa,shing (mild detergent) soaps. Don’t use cleaning agents that are petroleum based, or that contain acid or abrasives. All cleaning agents should be flushed promptly and not allowed to dry on the surface, or they could stain. Dry the finish with a soft, clean chamois or an all-cotton towel to avoid surface scratches and water spotting. High pressure car washes may cause water to enter your vehicle. Cleaning Exterior Lamps/Lenses Use lukewarm or cold water, a soft cloth and a liquid hand, dish or vehicle washing (mild detergent) soap to clean exterior lamps and lenses. Follow instructions under “Washing Your Vehicle.”

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Finish Care Occasional waxing or mild polishing of your Pontiac by hand may be necessary to remove residue from the paint finish. You can get GM-approved cleaning products from your dealer. (See “Appearance Care and Materials” in the Index.) Your Pontiac has a “basecoat/clearcoat” paint finish. The clearcoat gives more depth and gloss to the colored basecoat. Always use waxes and polishes that are non-abrasive and made for a basecoat/clearcoat paint finish.

NOTICE:

Machine compounding or aggressive polishing on a basecoat/clearcoat paint finish may dull the finish or leave swirl marks.

Foreign materials such as calcium chloride and other salts, ice melting agents, road oil and tar, tree sap, bird droppings, chemicals from industrial chimneys, etc., can damage your vehicle’s finish if they remain on painted surfaces. Wash the vehicle as soon as possible. If

necessary, use non-abrasive cleaners that are marked safe for painted surfaces to remove foreign matter. Exterior painted surfaces are subject to aging, weather and chemical fallout that can take their toll over a period of years. You can help to keep the paint finish looking new by keeping your Pontiac garaged or covered whenever possible. Cleaning Aluminum or Chrome Wheels (If Equipped) Keep your wheels clean using a soft clean cloth with mild soap and water. Rinse with clean water. After rinsing thoroughly, dry with a soft clean towel. A wax may then be applied. The surface of these wheels is similar to the painted surface of your vehicle. Don’t use strong soaps, chemicals, abrasive polishes, abrasive cleaners or abrasive cleaning brushes on them because you could damage the surface. You may use chrome polish on chrome wheels, but avoid any painted surface of the wheel, and buff off immediately after application. Don’t take your vehicle through an automatic car wash that has silicon carbide tire cleaning brushes. These brushes can also damage the surface of these wheels.

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Cleaning Tires To clean your tires, use a stiff brush with a tire cleaner.

NOTICE:

When applying a tire dressing always take care to wipe off any overspray or splash from all painted surfaces on the body or wheels of the vehicle. Petroleum-based products may damage the paint finish.

Sheet Metal Damage If your vehicle is damaged and requires sheet metal repair or replacement, make sure the body repair shop applies anti-corrosion material to the parts repaired or replaced to restore corrosion protection. Finish Damage Any stone chips, fractures or deep scratches in the finish should be repaired right away. Bare metal will corrode quickly and may develop into a major repair expense. Minor chips and scratches can be repaired with touch-up materials available from your dealer or other service outlets. Larger areas of finish damage can be corrected in your dealer's body and paint shop. 6-56

Underbody Maintenance Chemicals used for ice and snow removal and dust control can collect on the underbody. If these are not removed, accelerated corrosion (rust) can occur on the underbody parts such as fuel lines, frame, floor pan and exhaust system even though they have corrosion protection. At least every spring, flush these materials from the underbody with plain water. Clean any areas where mud and other debris can collect. Dirt packed in closed areas of the frame should b'e loosened before being flushed. Your dealer or an underbody vehicle washing system can do this for you. Chemical Paint Spotting Some weather and atmospheric conditions can create a chemical fallout. Airborne pollutants can fall upon and attack painted surfaces on your vehicle. This damage can take two forms: blotchy, ringlet-shaped discolorations, and small irregular dark spots etched into the paint surface. Although no defect in the paint job causes this, Pontiac will repair, at no charge to the owner, the surfaces of new vehicles damaged by this fallout condition within 12 months or 12,000 miles (20 000 km) of purchase, whichever occurs first.

Appearance Care Materials Chart

PART NUMBER

SIZE

DESCRIPTION

994954 1050004 1050172 1050173 1050174 1050200 1050214 1050427 1052870 1052918"" 1052925 1052929 1052930 12345002"" 12345725--- 12377964 12377966

23 in. x 25 in. 2.75 sq. ft.

16 OZ. l(0.473 L) 16 oz. (0.473 L) 16 oz. (0.473 L) 1 gal. (3.785 L) 32 oz. (0.946 L) 23 oz. (0.680 L) 16 oz. (0.473 L) 8 oz. (0.237 L) 16 oz. (0.473 L) 16 oz. (0.473 L) 8 oz. (0.237 L) 16 oz. (0.473 L) 12 oz. (0.354 L) 16 oz. (0.473 L) 16 oz. (0.473 L)

USAGE

Exterior Polish

Polishing Cloth - Wax Treated

Chamois

Shines vehicle without scratching

Oil Remover Chrome Cleaner and Polish White Sidewall Tire Cleaner Magic Mirror Cleaner Polish

Vinyl Cleaner Glass Cleaner

Wash and Wax Concentrate

All" Protector

Multi-Purpose Powdered Cleaner

Wheel Cleaner

Capture Dry Spot Remover

TM Cleaner Armor All Silicone Tire Shine

Also removes old waxes and polishes Tar and Road

Removes rust and corrosion Removes soil and black marks

Exterior cleaner and polish

Spot and stain removal

Cleans grease, grime and smoke film

Exterior wash

Protects vinyl, leather and rubber Armor Cleans vinyl, cloth, tires and mats

Spray on wheel cleaner Attracts and absorbs soils

Cleans vinyl, leather and rubber

Shines tires

Cleaning Wax Finish Enhancer

Protects finish and removes fine scratches

Spot cleans paint and gives high luster

** Not recommended for use on instrument panel vinyl.

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See y o u General Motors Parts Department for these products. See "Fluids and Lubricants" in the Index.

Engine Identification The 8th character in your VIN is the engine code. This code will help you identify your engine, specifications and replacement parts. Service Parts Identification Label You’ll find this label on your spare tire cover. It’s very helpful if you ever need to order parts. On this label is:

your VIN, the model designation, paint information and a list of all production options and special equipment.

Be sure that this label is not removed from the vehicle.

Vehicle Identification Number (VIN)

SAMPLE4UXVM072675

1 GM I E N G I N E A 9 7 f \ ASSEMBLY

I GM I

CODE MODEL YEAR

PLANT

This is the legal identifier for your Pontiac. It appears on a plate in the front corner of the instrument panel, on the driver’s side. You can see it if you look through the windshield from outside your vehicle. The VIN also appears on the Vehicle Certification and Service Parts labels and the certificates of title and registration.

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Electrical System Add-on Electrical Equipment

I NOTICE:

~~~

Don’t add anything electrical to your Pontiac unless you check with your dealer first. Some electrical equipment can damage your vehicle and the damage wouldn’t be covered by your warranty. Some add-on electrical equipment can keep other components from working as they should.

Your vehicle has an air bag system. Before attempting to add anything electrical to your Pontiac, see “Servicing Your Air Bag-Equipped Pontiac” in the Index.

Headlamp Wiring The headlamp wiring is protected by an internal circuit breaker. An electrical overload will cause the lamps to go on and off, or in some cases to remain off. If this happens, have your headlamp system checked right away. Windshield Wipers The windshield wiper motor is protected by an internal circuit breaker and a fuse. If the motor overheats due to heavy snow, etc., the wiper will stop until the motor cools. If the overload is caused by some electrical problem, be sure to have it fixed. Power Windows and Other Power Options Circuit breakers in the fuse panel protect the power windows and other power accessories. When the current load is too heavy, the circuit breaker opens and closes, protecting the circuit until the problem is fixed or goes away.

6-59

MaxifuseslRelay Center

To check the fuses in this underhood fuse ‘center, turn the two knobs one-quarter turn counterclockwise and loosen the metal wing nut on the passenger side of the cover. Then remove the cover. The inside of the cover has a chart that explains the features and controls governed by each fuse and relay.

Fuses and Circuit Breakers The wiring circuits in your vehicle are protected from short circuits by a combination of fuses, circuit breakers and fusible thermal links. This greatly reduces the chance of damage caused by electrical problems. Look at the silver-colored band inside the fuse. If the band is broken or melted, replace the fuse. Be sure you replace a bad fuse with a new one of the identical size and rating. If you ever have a problem on the road and don’t have a spare fuse, you can “borrow” one that has the same amperage. Just pick some feature of your vehicle that you can get along without -- like the radio or cigarette lighter -- and use its fuse, if it is the correct amperage. Replace it as soon as you can. There are two fuse blocks in your vehicle: the driver’s side and passenger’s side fuse blocks.

Driver’s Side Fuse Block

The driver’s side fuse block is to the left of the steering wheel, under the instrument panel. Snap off the cover to reveal the fuses. You’ll find a fuse puller clipped to the inside of the cover. Place the wide end of the fuse puller over the plastic end of the fuse. Squeeze the ends over the fuse and pull it out. Spare fuseseare located in the slots labeled “Spare” on the following chart. When finished, replace the cover by snapping it back up into place.

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6 1

9 1

Fuse 1A 2A 3A 4A SA

6A 7A 8A 9A 1B

2B 3B 4B

Usage Circuit Breaker-Power Sunroof Not Used Power Seats Not Used Not Used PASS-Key Spare Not Used Not Used Automatic A/C Control, Base Cluster, Cruise Control Courtesy Lamps, Power Mirrors Not Used Not Used Not Used Turn Signal, Back-up Lamps, Brake-Transaxle Shift Interlock Spare Not Used Not Used

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Fuse 5B

6B 7B 8B 9B 1c 2c 3c 4c 5c 6C 7c 8C 9c 1D 2D 3D 4D 5D

Usage

Usage Anti-Lock Brake System, Computer Command Ride Brake and Hazard Lamps Not Used Interior Lighting Cigarette Lighter Air Bag System Spare Not Used Not Used Cooling Fans, Transaxle Parking LampsDnterior Lamps Not Used Not Used (Battery), Radio, Cluster Ignition (Run/Crank), Chime, Cluster Spare Heated Mirror Not Used Base A/C

Fuse 6D 7D 8D 9D 1E 2E 3E 4E 5E 6E 7E 8E 9E

Fog Lamps Not Used Radio Not Used Not Used Air Bag System, PASS-Key Not Used Not Used Rear Defog Non-OBD I1 Engine Miscellaneous Not Used Wipers, Washer Not Used

Passenger’s Side Fuse Block Additional fuses are located in the relay center, on the passenger’s side, below the instrument panel. You must remove the sound insulator on the right side of the passenger footwell to replace these fuses. Since replacing these fuses is difficult. We recommend that you see your dealer if you need one replaced.

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Fuse

10 11 12

Usage Door Locks Trunk Release, U C Horns Not Used Miscellaneous Engines Controls (OBD 11) Fuel Pump Injectors Powertrain Control Module Not Used Not Used A/C Programmer Not Used

0 nu

r - - - - - - - - - l FUSE

POSITIONS

Replacement Bulbs Outside Lamps Front Parkingnurn Lamps ... Halogen Headlamps Low-Beam . . . . . High-Beam . .

Bulb

Lamp Monitor Message

. . . 3157NA . .

. . . PARK LAMP/TURN SIGNAL

- - . 9006 . . - - - . - . . . . . . . . . . . . . . HEAD LAMP . . . 9005 . . . . . . . . . . . . . . . . . . . HIGH-BEAM LAMP

Rear Taillamps . . . . . . . . . . Back-up Lamps . . . Stoplamps .......................... Turn ...............................

. . . . . . . . . . . 194 . . . . . . . . . . . . .

. . . . . . . . . . . 1156 ......................

. . . . . TAILLAMP BACK-UP LAMP 2057 ........................ BRAKE LAMP 1156 . . . . . . . . . . . . . . . . . . TURNSIGNALLAMP

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Capacities and Spc Ltions The following approximate capacities are given in English and metric conversions. Please refer to “Recommended Fluids and Lubricants’’ in the Index for more information. Automatic Transaxle AT (Overdrive) Pan Removal and Replacement ......... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.0 quarts (6.1 L) After Complete Overhaul . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 quarts (10.4 L) When draining or replacing torque conver,ter, more fluid may be needed. Cooling System ................................................................. Engine Crankcase ............................................................... Oil change with filter change ....... FuelTank ........................... ................................ 18 gallons (68 L) Tire Pressures ................................... See Tire-Loading Information label on the driver’s door. WheelNutTorque . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100 lb-ft (140 N-m) Refrigerant (R=134a), Air Conditioning ....................... See refrigerant charge label under the hood. NOTE: All capacities are approximate. When adding, be Air Conditioning Refrigerants Not all air conditioning refrigerants are the same. If the air conditioning system in your vehicle needs refrigerant, be sure the proper refrigerant is used. If you’re not sure, ask your Pontiac dealer.

sure to fill to the appropriate level, as recommended in this manual.

13 quarts (12.3 L) 4.5 quarts (4.3L)

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Engine Specifications 3800 Series I1 Engine (L36) VIN Engine Code Type Displacement 3.8 Liters 205-hp Horsepower 1-6-5-4-3-2 Firing Order 195°F (91OC) Thermostat Temperature 3800 Series I1 Supercharged Engine (L67) VIN Engine Code Type Displacement Horsepower Firing Order Thermostat Temperature

V6 3.8 Liters 240- hp 1-6-5-4-3-2 195°F (91OC)

V6

Normal Maintenance Replacement Parts Air Cleaner Filter ............ AC Type A-1096C Engine Oil Filter . . . . . . . . . . . . . . AC Type PF-47 Transaxle Filter . . . . . . . . . . GM Part No. 865 1909 Spark Plugs . . . . . . . . . . . . . . . . . . AC Type 41-921 Gap: 0.060 inch (1.52 mm)

Windshield Wiper Blades Type .................................. Length ....................

Pin 22 inches (56 cm)

Vehicle Dimensions Wheelbase . . . . . . . . . . . 110.8 inches (28 1.4 cm) Tread Width Front . . . . . . . . . . . . . . . . . 60.4 inches (153.4 cm) Rear . . . . . . . . . . . . . . . . . . 60.3 inches (153.2 cm) Length . . . . . . . . . . . . . . . 201.9 inches (512.8 cm) ........ 74.6 inches (1 89.5 cm) Width ........ + . . . . . . . . . . . . . . 55.7 inches (141.5 cm) Height

6-67

L36 Engine Accessory Belt The L36 engine uses an engine accessory belt. This diagram shows the features connected and the routing. See “Maintenance Schedule” in the Index for when to check the belt.

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A. Power Steering B. Generator C. Air Conditioning D. Crank E. Coolant Pump E Idler

L67 Engine Accessory Belt The Supercharged 3800 (L67) engine uses two accessory drive belts. The inner belt drives the generator, power steering pump, coolant pump and air conditioning. The outer belt drives the supercharger. Each belt has its own temioner and idler pulley. See “Maintenance Schedule’’ in the Index for when to check the accessory drive belts and the supercharger oil level. Have your dealer check the oil level in the supercharger.

1. Front Belt 2. Back Belt A. Generator B. Power Steering Pump C. Crank D. Supercharger E. Coolant Pump E Air Conditioning

6-69

Section 7 Maintenance Schedule

This section covers the maintenance required for your Pontiac. Your vehicle needs these services to retain its safety, dependability and emission control performance.

7-2 7-4 7-39

Introduction Part A: Scheduled Maintenance Services Part B: Owner Checks and Services

7-43 7-45 7-47

Part C : Periodic Maintenance Inspections Part D: Recommended Fluids and Lubricants Part E: Maintenance Record

7-1

Introduction Your Vehicle and the Environment Proper vehicle maintenance not only helps to keep your vehicle in good working condition, but also helps the environment. All recommended maintenance procedures are important. Improper vehicle maintenance can even affect the quality of the air we breathe. Improper fluid levels or the wrong tire inflation can increase the level of emissions from your vehicle. To help protect our environment, and to keep your vehicle in good condition, please maintain your vehicle properly. How This Section is Organized The remainder of thi,s section is divided into five parts: “Part A: Scheduled Maintenance Services” shows what to have done and how often. Some of these services can be complex, so unless you are technically qualified and have the necessary equipment, YOLX should let your dealer’s service department or another qualified service center do these jobs.

IMPORTANT: ,(EEP ENGJNE OIL AT THE PROPER RECOMMENDED

LEVEL AND CHANGE AS

Have you purchased the GM Protection Plan? The Plan supplements your new vehicle warranties. See your Wurranty and Owner Assistance booklet, or your Pontiac dealer*for details.

7-2

I

Performing maintenance work on a vehicle can be dangerous. In trying to do some jobs, you can be seriously injured. Do your own maintenance work only if you have the required know-how and the proper tools and equipment for the job. If you have any doubt, have a qualified technician do the work.

If you are skilled enough to do some work on your vehicle, you will probably want to get the service information GM publishes. See “Service and Owner Publications” in the Index. “Part B: Owner Checks and Services” tells you what should be checked and when. It also explains what you can easily do to help keep your vehicle in good condition.

“Part C: Periodic Maintenance Inspections” explains important inspections that your Pontiac dealer’s service department or another qualified service center should perform. “Part D: Recommended Fluids and Lubricants” lists some products GM recommends to help keep your vehicle properly maintained. These products, or their equivalents, should be used whether you do the work yourself or have it done. “Part E: Maintenance Record” provides a place for you to record the maintenance performed on your vehicle. Whenever any maintenance is performed, be sure to write it down in this part. This will help you determine when your next maintenance should be done. In addition, it is a good idea to keep your maintenance receipts. They may be needed to qualify your vehicle for warranty repairs.

7-3

The proper fluids and lubricants to use are listed in Part D. Make sure whoever services your vehicle uses these. All parts should be replaced and all necessary repairs done before you or anyone else drives the vehicle. These schedules are for vehicles that:

carry passengers and cargo within recommended limits. You will find these limits on your vehicle’s Tire-Loading Information label. See “Loading Your Vehicle’’ in the Index. are driven on reasonable road surfaces within legal driving limits. use the recommended fuel. See “Fuel9’ in the Index,

Selecting the Right Schedule First you’ll need to decide which of the two schedules is right for your vehicle. Here’s how to decide which schedule to follow:

Part A: Scheduled Maintenance Services Using Your Maintenance Schedule We at General Motors want to help you keep your vehicle in good working condition. But we don’t know exactly how you’ll drive it. You may drive very short distances only a few times a week. Or you may drive long distances all the time in very hot, dusty weather. You may use your vehicle in making deliveries. Or you may drive it to work, to do errands or in many other ways. Because of all the ‘different ways people use their GM vehicl’es, maintenance needs vary. You may even need more frequent checks and replacements than you’ll find in the schedules in this section. So please read this section and note how you drive. If you have any questions on how to keep your vehicle in good condition, see your Pontiac dealer. This part tells you the maintenance services you should have done and when you should schedule them. If you go to your dealer for your service needs, you’ll know that GM-trained and supported service people will perform the work using genuine GM parts.

7-4

Maintenance Schedule 1 Short Definition Trip/City Follow the Short Trip/City Maintenance Schedule if any one of these conditions is true for your vehicle:

Most trips are less than 5 to 10 miles (8 to 16 km). This is particularly important when outside temperatures are below freezing. Most trips include extensive idling (such as frequent driving in stop-and-go traffic). Most trips are through dusty areas. You frequently tow a trailer or use a carrier on top of your vehicle. If the vehicle is used for delivery service, police, taxi or other commercial application.

One of the reasons you should follow this schedule if you operate your vehicle under any of these conditions is that these conditions cause engine oil to break down sooner.

Short Trip/City Intervals Every 3,000 Miles (5 000 km): Engine Oil and Filter

Change (or 3 months, whichever occurs first).

Every 6,000 Miles (10 000 km): Chassis Lubrication (or 6 months, whichever occurs first). Tire Rotation.

Every 15,000 Miles (25 000 km): Air Cleaner Filter

Inspection, if driving in dusty conditions.

Every 30,000 Miles (50 000 km): Air Cleaner Filter Replacement. Fuel Tank, Cap and Lines Inspection. Supercharger Oil Check (or every 36 months, whichever occurs first) (3.8L Code 1 engine only).

Every 50,000 Miles (83 000 km): Automatic Transaxle

Service (severe conditions only).

Every 60,000 Miles (100 000 km): Engine Accessory

Drive Belt Inspection.

Every 100,000 Miles (166 000 km): Spark Plug Wire

Inspection. Spark Plug Replacement.

Every 150,000 Miles (240 000 km): Cooling System

Service (or every 60 months, whichever occurs first). These intervals only summarize maintenance services. Be sure to follow the complete maintenance schedule on the following pages. - - 7-5

Maintenance Schedule

Follow this maintenance schedule only if none of the conditions from the Short Trip/City Maintenance Schedule is true. Do not use this schedule if the vehicle is used for trailer towing, driven in a dusty area or used off paved roads. Use the Short Trip/City schedule for these conditions. Driving a vehicle with a f d y warmed engine under highway conditions causes engine oil to break down slower.

7-6

Every 7,500 Miles (12 500 km): Engine Oil and Filter Change (or every 12 months, whichever occurs first). Chassis Lubrication (or every 12 months, whichever occurs first). Tire Rotation.

Every 30,000 Miles (50 000 km): Supercharger Oil

Check (or every 36 months, whichever occurs first) (3.8L Code 1 engine only). Air Cleaner Filter Replacement. Fuel Tank, Cap and Lines Inspection.

Every 50,000 Miles (83 000 km): Automatic Transaxle

Service (severe conditions only).

Every 60,000 Miles (100 0100 km): Engine Accessory

Drive Belt Inspection.

Every 100,000 Miles (166 000 km): Spark Plug Wire

Inspection. Spark Plug Replacement.

Every 150,0001 Miles (240 000 km): Cooling System

Service (or every 60 months, whichever occurs first). These intervals only summarize maintenance services. Be sure to follow the complete maintenance schedule on the following pages.

1 Short Trip/City Maintenance Schedule

The services shown in this schedule up to 100,000 miles (166 000 km) should be performed after 100,000 miles (166 000 km) at the same intervals. The services shown at 150,000 miles (240 000 km) should be performed at the same interval after 150,000 miles (240 000 km). See “Owner Checks and Services” and “Periodic Maintenance Inspections” following. Footnotes -f- The U.S. Environmental Protection Agency or the California Air Resources Board has determined that the failure to perform this maintenance item will not nullify the emission warranty or limit recall liability prior to the completion of the vehicle’s useful life. We, however, urge that all recommended maintenance services be performed at the indicated intervals and the maintenance be recorded.

# Lubricate the suspension and steering linkage, transaxle shift linkage, parking brake cable guides and underbody contact points and linkage. + A good time to check your brakes is during tire rotation. See “Brake System Inspection” under “Periodic Maintenance Inspection” in Part C of this schedule. ++ If you drive in a highly corrosive environment, your brake calipers may require additional inspection and service, at every other tire rotation. See “Caliper/Knuckle Maintenance Inspection” under “Periodic Maintenance Inspections” in Part C of this schedule.

7-7

I Short Trip/City Maintenan’ce Schedule I 3,000 Miles (5 000 km)

Change engine oil and filter (or every 3 months, whichever occurs first). An Emission Control Service.

6,000 Miles (10 000 km) 0 Change engine oil and filter (or every

3 months, whichever occurs first). An Emission Control Service.

0 Lubricate chassis components (or every

6 months, whichever occurs first). (See footnote #.)

0 Rotate tires. See “Tire Inspection and

Rotation” in the Index for proper rotation pattern and additional information. (See footnote +.)

DATE

ACTUAL MILEAGE

SERVICED BY:

DATE

ACTUAL MILEAGE

SERVICED BY:

7-8

I Short TriplCity Maintenance Schedule 9,000 Miles (15 000 km)

Change engine oil and filter (or every 3 months, whichever occurs first). An Emission Control Service.

12,000 Miles (20 000 km) 0 Change engine oil and filter (or every

3 months, whichever occurs first). An Emission Control Service.

0 Lubricate chassis components (or every

6 months, whichever occurs first). (See footnote #.) Rotate tires. See “Tire Inspection and Rotation” in the Index for proper rotation pattern and additional information. (See footnote +.) (Also see footnote ++.)

DATE

ACTUAL MILEAGE

SERVICED BY:

DATE

ACTUAL MILEAGE

SERVICED BY:

7-9

Short Trip/City Maintenance Schedule 15,000 Miles (25 000 km) 0 Change engine oil and filter (or every

~~

3 months, whichever occurs first). An Emission Control Service. 0 Inspect air cleaner filter if you are

driving in dusty conditions. Replace filter if necessary. An Emission Control Service. (See footnote?.)

18,000 Miles (30 000 km) 0 Change engine oil and filter (or every

3 months, whichever occurs first). An Emission Control Service. Lubricate chassis components (or every 6 months, whichever occurs first). (See footnote #.)

0 Rotate tires. See “Tire Inspection and

Rotation” in the Index for proper rotation pattern and additional information. (See footnote +.)

DATE

ACTUAL MILEAGE

SERVICED B Y

I ACTUAL MILEAGE

I SERVICED BY: I

7-10

I Short TriplCity Maintenance Schedule 21,000 Miles (35 000 km) 0 Change engine oil and filter (or every

3 months, whichever occurs first). An Emission Control Service.

24,000 Miles (40 000 km) 0 Change engine oil and filter (or every

3 months, whichever occurs first). An Emission Control Service.

0 Lubricate chassis components (or every

6 months, whichever occurs first). (See footnote #.)

0 Rotate tires. See “Tire Inspection and

Rotation’’ in the Index for proper rotation pattern and additional information. (See footnote +.) (Also see footnote ++.)

DATE

ACTUAL MILEAGE

SERVICED BY:

7-11

I 30,000 Miles (50 000 km) 0 Change engine oil and filter (or ev'ery

3 months, whkhever occurs first), An Emission Control Service.

0 Lubricate chassis components (or every

6 months, whkhever occurs first). (See footnote #.) Replace air cleaner filter. An Emission Control Service.

0 Inspect fuel tank, cap and lines for damage

or leaks. Inspect fuel cap gasket for any damage. Replace parts as needed. An Emission Control Service. (See footnote "f)

I Short TriplCity Maintenance Schedule 27,000 Miles (45 000 km)

Change engine oil and filter (or every 3 months, whichever occurs first). An Emission Control Service.

7-12 -

I 33,000 Miles (55 000 km) 0 Change engine oil and filter (or every

3 months, whichever occurs first). An Emission Control Service.

I Short TriplCity Maintenance Schedule

0 For supercharged engines only: Check the

supercharger oil level and add oil as needed (or every 36 months, whichever occurs first). See “Recommended Fluids and Lubricants” in this section. An Emission Control Service. (See footnote f.)

c] Rotate tires. See “Tire Inspection and

Rotation” in the Index for proper rotation pattern and additional information. (See footnote +.)

I DATE

I ACTUAL’MILEAGE I SERVICED BY: I

DATE

ACTUAL

MILEAGE

SERVICED BY:

I Short Trip/City Maintenance Schedule

36,000 Miles (60 000 km) El Change engine oil and filter (or every

3 months, whichever occurs first). An Emission Control Service.

17 Lubricate chassis components (or every

6 months, whichever occurs first). (See footnote #.)

0 Rotate tires. See “Tire Inspection and

Rotation” in the Index for proper rotation pattern and additional inforrnation. (See footnote +.) (Also see footnote ++.)

39,000 Miles (65 000 kmj 0 Change engine oil and filter (or every

3 months, whichever occurs first). An Emission Control Service.

DATE

ACTUAL MILEAGE SERVICED BY:

DATE SERVICED

ACTUAL MILEAGE

BY:

7-14

I Short Trip/City Maintenance Schedule 42,000 Miles (70 000 km)

Change engine oil and filter (or every 3 months, whichever occurs first). An Emission Control Service.

0 Lubricate chassis components (or every

6 months, whichever occurs first). (See footnote #.)

0 Rotate tires. See “Tire Inspection and

Rotation” in the Index for proper rotation pattern and additional information. (See footnote +.)

45,000 Miles (75 000 km) 0 Change engine oil and filter (or every

3 months, whichever occurs first). An Emission Control Service. 0 Inspect air cleaner filter if you are

driving in dusty conditions. Replace filter if necessary. An Emission Control Service. (See footnote-f..)

DATE SERVICED

ACTUAL MILEAGE

B Y

7-15

Short TriplCity Maintenance Schedule 48,000 Miles (80 000 km) 0 Change engine oil and filter (or every

~~~

3 months, whichever occurs first). An Emission Control Service.

0 Lubricate chassis components (or every

6 months, whichever occurs first). (See footnote #.)

c 1 Rotate tires. See “Tire Inspection and Rotation” in the Index for proper rotation pattern and additional information. (See footnote +.) (Also see footnote ++.)

DATE

ACTUAL MILEAGE SERVICED BY:

7-16

50,000 Miles (83 000 km) 17 Change automatic transaxle fluid and filter if the vehide is mainly driven under one or more of these conditions: - In heavy city traffic where the outside

temperature regularly reaches 90 O F (32 O C) or higher.

delivery service.

- In hilly or mountainous terrain. - When doing frequent trailer towing. - Uses such as found in taxi, police or If you do not use your vehicle under any of these conditions, the fluid and filter do not require chancing.. ACTUAL MILEAGE --- DATE

SERVICED BY:

Short Trip/City Maintenance Schedule 51,000 Miles (85 000 km)

Change engine oil and filter (or every 3 months, whichever occurs first). An Emission Control Service.

54,000 Miles (90 000 km) 0 Change engine oil and filter (or every

3 months, whichever occurs first). An Emission Control Service. Lubricate chassis components (or every 6 months, whichever occurs first). (See footnote #.)

0 Rotate tires. See “Tire Inspection and Rotation” in the Index for proper rotation pattern and additional information. (See footnote +.)

DATE SERVICED

ACTUAL MILEAGE

BY:

I DATE

I ACTUAL MILEAGE

SERVICED BY:(

I Short Trip/City Maintenance Schedule I 57,000 Miles (95 000 km) 0 Change engine oil and filter (or every

3 months, whichever occurs first). An Emission Control Service.

DATE

ACTUAL MILEAGE

SERVICED B Y

7-18

60,000 Miles (100 000 km) 0 Change engine oil and filter (or every

3 months, whichever occurs first). An Emission Control Service.

0 Lubricate chassis components (or every

6 months, whichever occurs first). (See footnote #.) 0 Inspect engine accessory drive belt. An Emission Control Service. 0 Replace air cleaner filter. An Emission Control Service. 0 Inspect fuel tank, cap and lines for damage

or leaks. Inspect fuel cap gasket for any d'amage. Replace parts as needed. An Emission Control Service. (See footnote?.)

)Short

Trip/City Maintenance Schedule 1

63,000 Miles (105 000 km, 0 Change engine oil and filter (or every

3 months, whichever occurs first). An Emission Control Service.

0 For supercharged engines only: Check the

supercharger oil level and add oil as needed (or every 36 months, whichever occurs first). See “Recommended Fluids and Lubricants” in this section. An Emission Control Service. (See footnote T.) Rotate tires. See “Tire Inspection and Rotation” in the Index for proper rotation pattern and additional information. (See footnote +.) (Also see footnote ++.)

DATE

ACTUAL MILEAGE

SERVICED B Y

7-19

I 69,OOr Miles (115 000 km) 0 Change engine oil and filter (or every

3 months, whichever occurs first). An Emission Control Service.

I Short Trip/City Maintenance Schedule 66,000 Miles (1180 000 kmj 0 Change engine oil and filter (or every

3 months, whichever occurs first). An Emission Control Service.

0 Lubricate chassis components (or every

6 months, whichever occurs first). (See footnote #.)

0 Rotate tires. See “Tire Inspection and

Rotation” in the Index for proper rotation pattern and additional information. (See footnote +.)

ACTUAL MILEAGE

SERVICED BY:

ACTUAL MILEAGE

SERVICED BY:

7-20

._

1 Short TriplCity Maintenance Schedule 72,000 Miles (120 000 km) 0 Change engine oil and filter (or every

~~

3 months, whichever occurs first). An Emission Control Sewice.

0 Lubricate chassis components (or every

6 months, whichever occurs first). (See footnote #.)

0 Rotate tires. See “Tire Inspection and

Rotation” in the Index for proper rotation pattern and additional information. (See footnote +.) (Also see footnote ++.)

75,000 Miles (125 000 km) 0 Change engine oil and filter (or every

3 months, whichever occurs first). An Emission Control Service. 0 Inspect air cleaner filter if you are

driving in dusty conditions. Replace filter if necessary. An Emission Control Service. (See footnoteT.)

I DATE

I ACTUALMILEAGE ISERVICED BE1

DATE

ACTUAL MILEAGE

SERVICED BY.

7-21

I Short TriplCity Maintenance Schedule I 78,000 Miles (130 000 km) 0 Change engine oil and filter (or every

3 months, whichever occurs first). An Emission Control Service.

0 Lubricate chassis components (or every

6 months, whichever occurs first). (See footnote #.)

0 Rotate tires. See “Tire Inspection and

Rotation” in the Index for proper rotation pattern and additional information. (See footnote +.)

81,000 Miles (135 000 km) 0 Change engine oil and filter (or every

3 months, whichever occurs first). An. Emission Control Service.

DATE

ACTUAL MILEAGE

SERVICED BY:

7-22

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