1996 Pontiac Bonneville Owners Manual

The purpose of regular rotation is to achieve more uniform wear for all tires on the vehicle. The first rotation is the most important. See “Scheduled Maintenance Services” in the Index for scheduled rotation intervals. When rotating your tires, always use the correct rotation pattern shown here. Don’t include the compact spare tire in your tire rotation.

,. .

After the tires have been rotated, adjust the front and rear inflation pressures as shown on the Tire-Loading Infannation label. Make certain that all wheel nuts are properly tightened. See “Wheel Nut Torque” the Index.

in

--I

Rust or dirt on a wheel, or on the pads to which it is fastened, can make wheel nuts become loose after a time. The wheel could come off and cause an accident. When you change a wheel, remove any rust or dirt from places where the wheel attaches to the vehicle. In an emergency, you can use a cloth or a paper towel to do this; but be sure to use a scraper or wire brush later, if you need to, to get all the rust or dirt off. (See “Changing a Flat Tire” in the Index.)

When It’s Time for New Tires

One way to tell when it’s time for new tires is to check the treadwear indicators, which will appear when your tires have only 1/16 inch (1.6 rnm) or less of tread remaining.

YOU need a new tire if any of the following statements are true: 0 YOU can see the indicators at three or more places

around the tire.

0 you can see cord or fabric showing through the

tire’s rubber. The tread or sidewall is cracked, cut or snagged deep enough to show cord or fabric. The tire has a bump, bulge OT split.

6-44

The tire has a puncture, cut or other damage that can’t be repaired well because of the size or location of the damage.

A CAUTION:

Buying New Tires To find out what kind and size of tires you need, look at the Tire-Loading Information label. The tires installed on your vehicle when it was new had a Tire Performance Criteria Specification (TPC Spec) number on each tire’s sidewall. When you get new tires, get ones with that same TPC Spec number. That way your vehicle will continue to have tires that are designed to give proper endurance, handling, speed rating, traction, ride and other things during normal service on your vehicle. If your tires have an all-season tread design, the TPC number will be followed by an “MS” (for mud and snow). If you ever replace your tires with those not having a TPC Spec number, make sure they are the same size, load range, speed rating and construction type (bias, bias-belted or radial) as your original tires.

Mixing tires could cause you to lose control while driving. If you mix tires of different sizes or types (radial and bias-belted tires), the vehicle may not handle properly, and you could have a crash. Using tires of different sizes may also cause damage to your vehicle. Be sure to use the same size and type tires on all four wheels. It’s all right to drive with your compact spare, though. It was developed for use on your vehicle.

Uniform Tire Quality Grading The following information relates to the system developed by the United States National Highway Traffic Safety Administration, which grades tires by treadwear, traction and temperature performance. (Th.zs applies only to vehicles sold in the United States.) The grades are molded on the sidewalls of most passenger car tires. The Uniform Tire Quality Grading system does not apply to deep tread, winter-type snow tires, space-saver or temporary use spare tires, tires with nominal rim diameters of 10 to 12 inches (25 to 30 cm), or to some limited-production tires.

6-45

While the tires available on General Motors passenger . cars and light 'trucks may vary with respect to these grades, they must also conform to Federal safety requirements and additional General Motors Tire Perforrnance Criteria (TPC) standards.

Warning: The traction grade assigned to this tire on braking (straightahead) traction tests and does not include cornering (turning) traction.

is based

Temperature - A, B, C

Treadwear The treadwear grade is a comparative rating based on the wear rate of the tire when tested under controlled conditions on a specified government test course. -For example, a tire graded 150 would wear one and a half (1 1/2) times as well on the government course as a tire graded 100. The relative performance of tires depends upon the actual conditions of their use, however, and may depart significantly from the norm due to variations in in driving habits, service practices and differences road characteristics and climate.

Traction - A, B, C

The traction grades, from highest to lowest, are A, B, and C, and they represent the tire's ability to stop on wet pavement as measured under controlid conditions on specified government test surfaces of asphalt and concrete. - A tire'marked C may have poor traction performance.

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:-,- =.: ; ., =,,,-,

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. . .. , . 1 . . - , r - '.:

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Y1.Y.

.r.

6-46

The temperature grades are A (the highest), B, and C, representing the tire's resistance to ,the generation of heat and its ability to dissipate heat when tested under controlled conditions on a specified indoor laboratory test wheel. Sustained high temperature can cause the material of the tire to degenerate and reduce tire life, andaxcessive temperature can lead to sudden tire failure. The grade C corresponds to a level of performance which all passenger car tires must meet under the Federal Motor Vehicle Safety Standard No. 109. Grades B and A represent higher levels of performance on the laboratory test wheel than the minimum required by law. Warning: The temperature grade for this tire is established €or a tire that is properly inflated and not overloaded. Excessive speed, underinflation, or excessive loading, either separately or can cause heat buildup and possible tire failure.

in combination,

to have your wheels

Wheel Alignment and Tire Balance The wheels on your vehicle were aligned and balanced carefully at the factory to give you the longest tire life and best overall performance. In most cases, you will not need aligned again. However, if you notice unusual tire wear or your vehicle pulling one way or tlie other, the ahgnment may need to be reset. If you notice your' vehicle vibrating when driving on a smooth road, your wheels may need' to be rebalanced. Wheel Replacement Replace any wheel that.is bent, cracked, or badly rusted or corroded. If wheel nuts keep coming loose, the wheel, wheel bolts and wheel nuts should be replaced. If the wheel leaks air, replace it (except some alumhum wheels, which can sometimes be repaired). See your Pontiac dealer if any of these conditions exist. Your dealer will know the kind of wheel you need.

1 ' . . ,

.. ;

Each new wheel should have the same load-carrying capacity, diameter, width, offset and be mounted the same way as the one it replaces. If you need to replace any of your wheels, wheel bolts or wheel nuts, replace them only with new GM origipal equipment parts. This way, you will be sure to have the right wheel, wheel bolts and wheel 'nuts for your Pontiac model.

12 CAUTION:

Using the wrong replacement wheels, wheel bolts or wheel nuts on your vehicle can be dangerous. It could affect the braking and handling of your vehicle, make your tires lose air and make you lose control. You could have a collision in which you or others could be injured. Always use the correct wheel, wheel bolts and wheel nuts for replacement.

6-47

NOTICE:

The wrong wheel can also cause problems with bearing life, brake cooling, speedometer/odometer calibration, headlamp aim, bumper height, vehicle ground clearance and tire or tire chain clearance to the body and chassis.

‘ .

’

see “Changing a Flat Tire” in the Index for . .

‘more information.

- 1

8; . Putting a used wheel on your vehicle is

. . . I .‘I, .‘. -- . dangerous. You can’t know how it’s been used or ;. .. . how many miles it’s been driven. It could fail .. ,.; -. :% suddenly and cause an accident. If you have to - . ~ .: replace a wheel, use a new GM original .. ?1 - .,\ 3 :: :. <.. >. , . ,,.. . .?. ‘,,‘t, .,

equipment wheel.

. I

I . ,

.<.

Tire Chains

NOTICE:

Use tire chains only where legal and only when you must. Use only SAE Class 44S” type chains that are the proper size for your tires. Install them on the front tires and tighten them as tightly as possible with the ends securely fastened. Drive slowly and follow the chain manufacturer’s instructions. If you can hear the chains contacting your vehicle, stop and retighten them. If the contact continues, slow down until it stops. Driving too fast or spinning the wheels with chains on will damage your vehicle.

-. ., . .

“

can burst into flame

Appearance Care Remember, cleaning products can be hazardous. Some are toxic. Others match or get them on a hot part of the vehicle. Some are dangerous if you breathe their fumes in a closed space. When you use anything from a container Pontiac, be sure to follow the manufacturer's warnings and instructions. And always open your doors or windows when you're cleaning the inside. Never use these to clean your vehicle:

to clean your

if you strike a

..&.

Gasoline Benzene Naphtha Carbon Tetrachloride Acetone PaintThinner

0 Turpentine

Lacquer Thinner Nail Polish Remover

They can all be hazardous T- some more than others -- and they can all damage your vehicle, too.

Don't use any In many uses, these will damage your vehicle:

manual says you can.

of these unless this

Alcohol

0 Laundry Soap

Bleach Reducing Agents

. I

- . % :'; - : Cleaning the Inside of Your Pontiac ~: y 1.. . >, .. to get rid of dust and loose - . .: .. .'#'.-: Use a vacuum cleaner often dirt. Wipe vinyl or leather with a clean, damp cloth \..: ,.. i$,;--;;l . f , r :'.;.,.,- .*. .. .., , ..; .. Your Pontiac dealer has two GM cleaners, a solvent-type spot lifter and a foam-type powdered cleaner. They will clean normal spots and stains very well. Do not use them on vinyl or leather. Here are some cleaning tips:

Always read the instructions on the cleaner label. Clean up stains as soon as you can -- before they set. 0 Use a clean cloth or sponge, and change to a clean area often.. A soft brush may be used if stains are stubborn. Use solvent-type cleaners in a well-ventilated area only. If you use them, don't saturate the stained m a . 0 If a ring forms after spbt cleaning, clean the entire

Using Foam-Type Cleaner on Fabric

If you need to use a solvent:

dirt. Vacuum and brush the area to remove any loose Always clean a whole trim phel or section. Mask surrounding trim along stitch or welt lines. Mix’Multi-Purpose Powdered Cleaner following the directions on the container label. Use suds only and apply with a clean sponge. Don’t saturate the material. Don’t rub it roughly. As soon as you’ve cleaned the section, use a sponge to remove the suds. Rinse the section with a clean, wet sponge. Wipe off what’s left with .a slightly damp paper towel or cloth. Then dry it immediately with a blow dryer. Wipe with a clean cloth.

Using ,Solvent-Type Cleaner on Fabric First, see if you have to use solvent-type cleaner at all, Some spots and stains will clean off better with just water and mild soap.

Gently scrape excess soil from the trim material with a clean, dull knife or scrapex Use very little cleaner, light pressure and clean cloths (preferably cheesecloth). Cleaning should start at the outside of ‘the stain, “feathering” toward the center. Keep changing to a clean section of the cloth.

0 When you clean a stain from fabric, immediately dry the area with a blow dryer to help ‘prevent a cleaning ring.

Special Cleaning Problems Greasy or Oily - Stains Stains caused by grease, oil, butter, margarine, shoe polish, coffee with cream, chewing gum, cosmetic creams, vegetable oils, wax ,crayon, tar and asphalt can be removed as follows: 0 Carefully scrape off excess stain.

Follow the solvent-type instructions descriw earlier. ShOe.-pohh, wax crayon, tar and asphalt will stain if left on a-vehicle’s seat fabric. They should be removed as soon as possible. Be carefbl, because the cleaner will dissolve them and may cause them to spread.

Non-Greasy Stains Stains caused by catsup, coffee (black), egg, fruit, fruit juice, milk, soft drinks, wine, vomit, urine and blood can be removed as follows: 0 Carefully scrape off excess stain, then sponge the

soiled area with cool water.

0 If a stain remains, follow the foam-type instructions

described earlier. If an odor lingers after cleaning vomit or urine, treat the area with a waterbaking soda solution: 1 teaspoon (5 ml) of baking soda to 1 cup (250 ml) of lukewarm water. If needed, deanlightly with solvent-type cleaner.

Combination Stains Stains caused by candy, ice cream, mayonnaise, chili sauce and unknowri stains can be removed as follows:

Carefully scrape off excess st&, then clean with cool 'water and allow to dry.

0 If a stain remains, clean it with solvent-type cleaner.

Cleaning Vinyl Use warm water and a clean cloth. 0 Rub with a clean, damp cloth to remove dirt. You

may have to do it more than once.

0 Things like tar, asphalt and shoe polish will stain if

you don't get them off quickly. Use a clean cloth and a GM Vinylbeather Cleaner or equivalent product.

Cleaning Leather Use a soft cloth with lukewarm water and a mild soap or saddle soap.

For stubborn stains, use a GM VinylLeather Cleaner or equivalent product.

0 Never use oils, varnishes, solvent-based or abrasive

cleaners, furniture polish or shoe polish on leather. Soiled leather should be cleaned immediately. If dirt is allowed to work into the finish, it can harm the leather.

6-51

Cleaning the Top of the Instrument Panel to clean the top surfaces Use only mild soap and water of the instrument panel. Sprays containing silicones or waxes may cause annoying reflections in the windshield and even make it difficult to see through the windshield under certain conditions. Care of Safety Belts Keep belts clean and dry.

'N: r -

--- I A CAUF

Do not bleach or dye safety belts. If you do, it may severely weaken them. In a crash they might not be able to provide adequate protection. Clean safety belts only with mild soap and lukewarm water.

Glass Glass should be cleaned often. GM Glass Cleaner (GM Part No. 1050427) or a liquid household glass cleaner will remove norha1 tobacco smoke and dust films.

Don't use abrasive cleaners on glass, because they may cause scratches. Avoid placing decals on the inside rear window, since they may have to be scraped off later. Ilf abrasive cleaners are used on the inside of the rear window, an electric defogger element may be damaged. the Any temporary license should not be attached across defogger grid. Cleaning the Outside of the Windshield' and Wiper Blades Lf the windshield is not clear after using the windshield washer, or if the wiper blade chatters when Npning, wax or other material m'ay be on the blade or windshield. Clean the outside of the wirmdshield with GM Windshield Cleaner, Bon-Ami Powder@ (GM Part No. lQS0011). The windshield is clean if beads do not form when you rinse it with water. Clean the blade by wiping vigorously with a cloth soaked in full-strength windshield washer solvent. Then rinse the blade with water. Wiper blades should be checked on a regular basis and replaced when worn.

6-52

Weatherstrips Silicone grease on weatherstrips will make them last longer, seal better, and not stick or squeak. Apply silicone grease with a clean cloth at least every six months. During very cold, damp weather more frequent application may be required. (See “Recommended Fluids and Lubricants” in the Index.) Cleaning the Outside of Your Pontiac The paint finish on your vehicle provides beauty, depth of color, gloss retention and durability. Washing Your Vehicle The best way to preserve your vehicle’s finish is to keep it clean by washing it often with lukewarm or cold water. Don’t wash your vehicle in the direct rays of the sun. Don’t use strong soaps or chemical detergents. Use liquid hand, dish or car washing (mild detergent) soaps. Don’t use cleaning agents that are petroleum based, or that contain acid or abrasives. All cleaning agents should be flushed promptly and not allowed to dry on the surface, or they could stain. Dry the finish with a soft, clean chamois or a 100% cotton towel to avoid suyface scratches and water spotting. High pressure car washes may cause water to enter your vehicle.

Finish Care Occasional waxing or mild polishing of your Pontiac by hand may be necessary to remove residue from the paint finish. You can get GM-approved cleaning products from your dealer. (See “Appearance Care and Materials” in the Index.) Your Pontiac has a “basecoat/clearcoat” paint f ~ s h : The clearcoat gives more depth d gloss to the colored basecoat. Always use waxes and polishes that are non-abrasive and made for a basecoat/clearcoat paint finish.

NOTICE:

Machine compounding or aggressive polishing on a basecoatklearcoat paint finish may dull the finish or leave swirl marks.

Foreign materials such as calcium chloride and other salts; ice melting agents, road oil and tar, tree sap, bird droppings, chemicals from industrial chimneys, etc. can damage your vehicle’s finish if they remain on painted surfaces. Wash the vehicle as soon as possible, If necessary, use non-abrasive cleaners that are marked safe for painted surfaces to remove foreign matter.

6-53

Exterior painted surfaces are subject to aging, weather and a pkriod of years. chemical fallout that can take their toll over You canhelp to keep the paint finish looking new by keeping your Pontiac garaged or covered whenever possible. Aluminum or Chrome Wheels (If So Equipped) Keep your wheels clean using a &oft clean cloth with mild soap and water. Rinse with clean water. After rinsing thoroughly, dry with a soft clean towel'. A wax may then be applied. The surface of'these wheels is similar to the painted surface of your vehicle. Don't use strong soaps, chemicals, abrasive polishes, abrasive cleaners or abrasive cleaning brushes on them because you could damage the surface. You may use chrome polish on chrome wheels, but avoid any painted surface of the wheel, and buff off immediately after application. Don't take your vehicle through an automatic car wash that has silicon carbide tire cleaning brushes. These brushes can also damage the surface of these wheels. Tires To clean your tires, use a stiff brush with a tire cleaner.

NOTICE:

When applying a tire dressing always take care to wipe off any overspray or splash from all painted surfaces on the body or wheels of the vehicle. Petroleum-based products may damage the paint finish.

.l

Sheet Metal Damage If your vehicle is damaged and requires sheet metal repa3 or replacement, make sure the body repair shop applies anti-corrosion material to the parts repaired or replaced to' restore corrosion protection. Finish Damage Any stone chips, fractures or deep scratches in the finish should be repaired right away. Bare metal will corrode quickly and may develop into a major repair expense. Minor chips and scratches can be repaired with touch-up materials available from your dealer or other service outlets. Larger areas of finish damage can be corrected in your dealer's body and paint shop.

,ti .. ..

*.,,,: ; ,?'...

'. - ..

Underbody Maintenance Chemicals used for ice and snow removal and dust control can collect on the underbody. If these are not removed, accelerated corrosion (rust) can occur on the underbody parts such as fuel lines, frame, floor pan, and exhaust system even though they have corrosion protection. At least every spring, flush these materials from the underbody with plain water. Clean any areas where mud and other debris can collect. Dirt packed in closed areas of the frame should be loosened before being flushed. Your dealer or an underbody vehicle washing system can do this for you.

Chemical Paint Spotting Some weather and atmospheric conditions can create a chemical fallout. Airborne pollutants can fall upon and attack painted surfaces on your vehicle. This damage can take two forms: blotchy, ringlet-shaped discolorations, and small irregular dark spots etched into the paint surface. job causes this, Pontiac Although no defect in the paint will repair, at no charge to the owner, the surfaces of new vehicles damaged by this fallout condition within 12 months or 12,000 miles (20 000 km) of purchase, whichever occurs first.

Appearance Care Materials Chart

12345725

I 12 oz. (0.354 L)

Silicone Tire Shine

See your General Mators Parts Department for these products. See “Fluids and Lubric’ants”

in the Index. **Not recommended

6-56

* Not recornmended for pigskin suede leather.

Shines tires

for use on instrument panel vinyl.

.

Vehicle Identification Number (VIN) fi 1l111111111l1 11111111111111 11111111111111111111111111111111

Service Parts Identification Label You’ll find this label on your spare tire cover. It’s very helpful if you ever need to order parts. On this label is:

I II 11111.11

,-;

1.11

111 111111 II. lll~~lII1111111~1111111..1111II~ 0 bl SAMPLE4UXTM072675 E N G I N E A 9 6 7 \ ASSEMBLY MODEL CODE

PLANT

YEAR

your VIN, the model designation, paint information, and a list of all production options and special equipment.

Be sure that this label

is not removed from the vehicle.

This is the legal identifier for your Pontiac. It appears on a plate in the front corner of the instrument panel, on the driver’s side. You can see it if you look through the windshield from outside your vehicle. The VIN also appears on the Vehicle Certification and Service Parts labels and the certificates of title and registration. Engine Identification The eighth character in your VIN is the engine code. This code will help you identify your engine, specifications, and replacement parts.

6-57

Electrical System Add-on Electrical Equipment

NOTICE:

. % ...a

Don’t add anything electrical to your Pontiac .- i; unless you check with your dealer first. Some r -‘ ‘i ’-’ t electrical equipment can damage your vehicle .. b.., and the damage wouldn’t be covered by your . + , warranty. Some add-on electrical equipment can keep other components from working as they should.

Youfvehicle has an air bag system. Before attempting to add anything electrical to your Pontiac, see “Servicing Ysur Air Bag-Equipped Pontiac” in the Index. Headlamp Wiring The headlamp wiring is protected by an internal circuit breaker. An electrical overload will cause the lamps to go on .and off, or in mrne cases to re& off. . I f this happens, have your headlamp system checked right away.

6-58

Windshield Wipers The windshield wiper motor is protected by an internal circuit breaker and a fuse. If the motor overheats due to heavy snow, etc., the wiper will stop until the motor cools. If tbe overload is .caused by some electrical problem, be sure to have it fixed. Power Windows and Other Power Options Circuit breakers in the fuse panel protect the power windows other power accessories. When the current load is too’heavy, the circ,uit breaker opens and closes, protecting the circuit until the problem is fixed or goes away. MaxifusedRelay Center To check the fuses in this underhood fuse center, turn the two knobs one-quarter turn counterclockwise and loosen the metal wing nut on the passenger side of the cover. Then remov’e the cover. The inside of the cover has a chart that explahs the features and controls governed by each fuse and relay.

I -.:

_ I

- . . :. . ,

Driver’s Side Fuse Block

Fuses and Circuit Breakers The wiring circuits in your vehicle are protected from short circuits by a combination of fuses, circuit breakers and fusible thermal links. This greatly reduces the chance of damage caused by electrical problems. Look at the silver-colored band inside the fuse. If the band is broken or melted, replace the fuse. Be sure you replace a bad fuse with a new one and rating. If you ever have a problem on the road and don’t have a spare fuse, you can borrow one that has the same amperage. Just pick some feature of your vehicle that you can get along without -- like the radio or cigarette lighter -- and use its fuse, if it is the eomect amperage. Replace it as soon as you can. There are two fuse blocks in your vehicle: the driver’s side and passenger’s side fuse blocks.

of the identical size

The driver’s side fuse block is to the left of the steering wheel, under the instrument panel. Snap off the cover to reveal the fuses. You’ll find a fuse puller clipped to the inside of the cover. Place the wide end of the fuse puller over the plastic end of the fuse. Squeeze the ends over the fuse and pull on Spare fuses are located in the slots labeled “Spare” the following chart. When finished, replace the cover by snapping into place.

it back up

it out.

Fuse 1A 2A 3A 4A 5A

6A 7A 8A 9A 1B

2B 3B 4B

Usage Circuit Breaker-Power Sunroof Not Used Power Seats Not Used Not Used PASS-Key Spare Not Used Not Used Ignition (Run), Automatic AJC Control, Base Cluster, Cruise Control Courtesy Lamps, Power Mirrors Not Used Not Used Cigarette Lighter Turn Signal, Back-up Lamps, Brake-Transaxle Shift Interlock Spare Not Used Not Used

6-60

Fuse 5B

6B 7B 8B 9B 1c 2c 3c 4,c 5c

6C 7c 8C 9c 1D

2D 3D 4D

Usage Anti-Lock Brake System, Computer Command Ride, Electronic Level Control Brake and Hazard Lamps Not Used Interior I Lighting Electronic Level Control Air Bag System Spare Not Used Not Used Cooling Fans, Trmsmle Parking Lamps Not Used Not Used (Battery), Radio, Cluster Ignition (Run/Crank), Chime, Cluster Spare Not Used Not Used

. - . '! i >.

i ' ,

. -."

Usage Base A/C Fog Lamps Not Used Radio Not Used Not Used Air Bag System, PASS-Key Not Used Not Used Rear Defog Not Used Not Used Wipers, Washer Not

Fuse 5D 6D 7D 8D 9D 1E 2E 3E 4E 5E 6E 7E 8E Used 9E Passenger% Side Fuse Block Additional fuses are located in the relay center, on the passenger's side, below the instrument panel. You must remove the sound insulator on the right side of the passenger foot well to replace these Since replacing these fuses is difficult. We recommend that you see your dealer if you need m e replaced.

fbses.

Fuse 10 11 12

Usage Door Locks Trunk Release, RAC Horns Not Used Miscellaneous Engines Controls Fuel Pump Injectors Powertrain Control Module Not Used ' Not Used AJC Programmer Not Used

'

Bulb

Replacement Bulbs Outside Lamps Front Parking/Tum Lamps ....................... Halogen Headlamps Low-Beam ............................... High-Beam ............................... Sidemarker Lamps ........................... FogLamps ................................ Rear Taillamps ................................. 194 Back-up Lamps ............................ 1156 License Plate Lamp ......................... 194 Center High-Mounted S toplamp ................ 1 156 Sidemarker ................................ 194 Stoplamps ................................ 2057 T ~ r n ...................................... 1156 Trunk Lamp .............................. 21 1-2

3157NA 9006 .. 9005 194 880

Lamp Monitor Message

PARK LAMP/TURN SIGNAL

HEADLAMP HIGH-BEAM LAMP PARKLAMP

TAILLAMP BACK-UP LAMP TAILLAMP BRAKELAMP TAILLAMP BRAKELA" TURN SIGNAL LAMP

1

Redacement Bulbs Inside Lamps Front Visor Vanity Mirror L a p s ......................................................... Rear Visor Vanity Mirror Lamps ................................... DoorLamps ........................................................................... -Front Courtesy/Reading Lamps Rear Courtesy/JXeading Lamps ....................................... Instrument Panel ............................................ IP Sound

Insulator GloveCompartmentLamp ............................................................. .................... Ashtray Lamp

Bulb 564 ... 12 V 8W Festoon (A3 1733) 74 563 12 V 8W Festoon (A3173B)

..........................................................

...................................................

Panel (Lower Floor 168

Lighting)

194 161

6-64

Capacities and Specifications Automatic Transaxle AT (Overdrive) Pan Removal and Replacement .... '. ...................................... After Complete Overhaul ................................................ When draining or replacing torque converter, more fluid may be needed. CoolingSystem ....................................................... Enginecrankcase ..................................................... Oil change with filter change FuelTank ......................................... Windshield Wiper Blades Type .............................................. Length ............................................................ Tire Pressures See Tire-Loading Information label on driver's door WheelNutTorque ......................................... Refrigerant (R=l34a), Air Conditioning ....................

... ...

.. ..

. . ..

6.5 quarts (6.1 L) 11 quarts (10.4 L)

13 quarts (12.3 L) 4.5 quarts (4.3 L) ............ 18 gallons (68 L) .......................

Pin 22 inches (565 mm)

;........ lOOlb-ft(140N~m)

See refrigerant charge label under the hood.

~

Air Conditioning Refrigerants' , ;Not all air conditioning refrigerants are the

If the air conditioning system in your vehicle needs refrigerant, be sure the proper refrigerant is used. If you're not sure, ask your Pontiac dealer.

same.

Engine Specifications 3800 Series 11 Engine (L36) VIN Engine Code ........................... Q p e ..................................... V6 Displacement ......................... 3.8 Liters Horsepower .......................... ,205-hp Firing Order ........... I ........... 1-6-5-4-3-2 Thermostat Temperature ........... 195°F (91°C) 3800 Supercharged Engine (L67) VIN Engine Code .......... '. ................ 1 Type .................................... V6 Displacement ........................ 3.8 Liters Horsepower .......................... .240-hp Firing Order ...................... 1-6-5-4-3-2 Thermostat Temperature .... ; ...... 195°F (91°C)

Normal Maintenance Replacement Parts' Air Cleaner Filter ............. AC Type A- 1096C Engine Oil Filter ................ AC Type PF-47 Transaxle Filter ............ GM Part No. 8651909 Sparkplugs ......... ; .......... AC Type 41-921 Gap: 0.060 inch (1.52 mm)

Vehicle Dimensions Wheelbase ............ 110.8 inches (2 814.3 mm) Tread Width Front ................ 60.4 inches (1 534.2 mm) Rear ........... i ...... 60.3 inches (1 531.6 mm) Length .............. 201.9 inches (5 124.0 mm) Width ................. 74.6 inches (1 893.2 mm) Height ................. 55.7 inches (1 414.8 mm)

L36 Engine Accessory Belt

The L36 engine uses an engine accessory belt. This diagram shows the features connected and the routing. See “Maintenance Schedule” in the Index for when to check the belt. A. B. C. D. E.

Power Steering Alternator Air Conditioning Idle Crank Coolant Pump

6-67

L67 Engine Accessory Belt

The Supercharged 3800 (L67) engine uses two accessory drive belts. The inner belt drives the alternator, power

steering pump, coolant pump and air conditioning. The outer belt drives the supercharger, Each belt has its own tensioner and idler pulley. See “Maintenance Schedule” in the Index for when to check the accessory drive belts and the supercharger oil level. Have your dealer check the oil level in the supercharger. 1. Front Belt 2. Back Belt A. Alternator B. Power Steering Pump C . Crank D. Supercharger E. Coolant Pump E Air Conditioning

NOTES

NOTES

6-70

7

Section 7 Maintenance Schedule

IMPORTANT. KEEP ENGINE OIL AT THE PROPER

LEVEL AND CHANGE AS

RECOMMENDED

I This section covers the maintenance required for your Pontiac. Your vehicle needs these services to retain its safety, dependability and emission control performance.

Protection

Introduction Your Vehicle and the Enviro,nment Proper vehicle maintenance not only helps to keep your vehicle in good working condition, but also helps the environment. All recommended maintenance procedures are important. Improper vehicle maintenance can even affect the quality of the air we breathe. Improper fluid levels or the wrong tire inflation can increase the level of emissions from your vehicle. To help protect our environment, and to keep your vehicle condition, please maintain your vehicle properly.

in good

Have you purchased the GM Protection Plan? The Plan supplements your new vehicle warranties. See your Warranty and Owner Assistance booklet, or your Pontiac dealer for details.

I

How This Section is Organized The remainder of this section is divided into five parts: “Part A: Scheduled Maintenance Services” shows what to have done and how often. Some of these services can be complex, so unless you are technically qualified and have the necessary equipment, you should let your dealer’s service department or another qualified service center do these jobs.

/11 CAUTION:

Performing maintenance work on a vehicle can be dangerous. In trying to do some jobs, you can be seriously injured. Do your own maintenance work only if you have the required know-how and the proper tools and equipment for the job. If you have any doubt, have a qualified technician do the work.

If you are skilled enough to do some work on your vehicle, you will probably want to get the service information GM publishes. See “Service and Owner Publications” in the Index.

7-2

“Part B: Owner Checks and Services” tells you what should be checked whenever you stop for fuel. It also explains what you can easily do to help keep your vehicle in good condition. “Part C: Periodic Maintenance Inspections” explains important inspections that your Pontiac dealer’s service department or another qualified service center should perform. “Part D: Recommended Fluids and Lubricants” lists some products GM recommends to help keep your vehicle properly maintained. These products, or their equivalents, should be used whether you do the work yourself or have it done. “Part E: Maintenance Record” provides a place for you to record the maintenance performed on your vehicle. Whenever any maintenance is performed, be sure to write it down in this part. This will help you determine when your next maintenance should be done. In addition, it is a good idea to keep your maintenance receipts. They may be needed to qualify your vehicle for warranty repairs,

t-

Part A: Scheduled Maintenance Services Using Your Maintenance Schedule We at General Motors want to help you keep your vehicle in good working condition. But we don’t know exactly how you’ll drive it. You may drive very short distances only a few times a week. Or you may drive long distances all the time in very hot, dusty weather. You may use your vehicle in making deliveries. Or you may drive it to work, to do errands or in many other ways. Because of all the different ways people use their GM vehicles, maintenance needs vary. You may even need more frequent checks and replacements than you’ll find in the schedules in this section. So please read this If you have any section and note how you drive. questions on’how to keep your vehicle condition, see your Pontiac dealer. This part tells you the maintenance services you should have done and when you should schedule them. If you go to your dealer for your service needs, you’ll know that GM-trained and supported service people will perform the work using genuine GM parts.

in good

The proper fluids and lubricants to use are listed in Part D. Make sure whoever services your vehicle uses all necessary these. All parts should be replaced and repairs done before you or anyone else drives the vehicle. These schedules are for vehicles that:

carry passengers and cargo within recommended limits. You will find these limits on your vehicle’s Tire-Loading Information label. See “Loading Your Vehicle” in the Index. are driven on reasonable road surfaces within legal driving limits. use the recommended fuel. See “Fuel” in the Index.

Selecting the Right Schedule First you’ll need to decide which of the two schedules is right for your vehicle. Here’s how to decide which schedule to follow:

..i

Maintenance Schedule I Short Trip/City Definition

Follow the Short Trip/City Maintenance Schedule if my one of these conditions is true for your vehicle:

Most trips are less than 5 to 10 miles (8 to 16 h). This is particularly important when outside temperatures are below freezing.

Most trips are through dusty areas. You frequently tow a trailer QT use a carrier on top of your vehicle. (With some models, you should never tow a trailer. See “Towing a Trailer” in the Index.) If the vehicle is used for delivery service, police, taxi, or other commercial application.

One of the reasom you should follow this schedule if you operate your vehicle under any of these conditions is that these conditions cause engine oil to break down suoner.

7-4

Change (or 3 months, whichever occurs first).

Short Trip/City Intervals Every 3,000 Miles (5 000 km): Engine Oil and Filter At 6,000 Miles (10 000 km) - Then Every

Every 6,000 Miles (10 000 km): Chassis Lubrication

(or 6 months, whichever occurs first).

12,000 Miles (20 000 km): Tire Rotation. Every 15,000 Miles (25 000 km): Air- Cleaner Filter Inspection, if driving in dusty conditions. Every 30,000 Miles (50 000 km): Air Cleaner Filter Replacement Fuel Tank, Cap and Lines Inspection. Supercharger Oil Check (or’every 36 months, whichever occurs first) (3.8L Code 1 engine only).

Every 50,000 Miles (83 000 h): Automatic Tramaxle

Service (severe conditiom only).

Every 60,000 Miles (I00 000 km): Engine Accessory

Drive Belt Inspection,

Every 100,000 Miles (166 000 km): Cooling System

Service (or every 60 months, whichever.occurs fist). Spark Plug Wire Inspection. Spark Plug Replacement.

These intervals only summarize maintenance services. Be sure to follow the comglbte maintenance schedule on the following pages.

Maintenance Schedule

Follow this maintenance schedule only if none 01 the conditions from the Short Trip/City Maintenance Schedule is true. Driving a vehicle with a fully warmed engine under highway conditions causes engine oil to break down slower.

Every 7,500 Miles (12 500 km): Engine Oil and Filter

Change (or every 12 months, whichever occurs first). Chassis Lubrication (or every 12 months, whichever occurs first).

At 7,500 Miles (12 500 km) - Then Every

15,000 Miles (25 000 km): Tire Rotation.

Every 30,000 Miles (50 000 km): Supercharger Oil Check (or every 36 months, whichever occurs first) (3.8L Code 1 engine only). Air Cleaner Filter Replacement. Fuel Tank, Cap and Lines Inspection. Every 50,000 Miles (83 000 km): Automatic Transaxle

Service (severe conditions only).

Every 60,000 Miles (100 000 km): Engine Accessory

Drive Belt Inspection.

Every 100,000 Miles (166 000 km): Cooling System

Service (or every 60 months, whichever occurs first). Spark Plug Wire Inspection. Spark Plug Replacement.

These intervals only summarize maintenance services. Be sure to follow the complete maintenance schedule on the following pages.

7-5

I Short Trip/City Maintenance Schedule I

3,000 Miles (5 000 km) 0 Change engine oil and filter (or every

3 months, whichever occurs first). An Emission Control Sewice.

The services shown in this schedule up to 100,000 miles (166 000 km) should be performed after. 100,000 miles (166 000 h) at the sarne intervals. Footnotes The U.S. Environmental Protection Agency or the

California Air Resources Board has determined that the failure to perform this maintenance item will not nullify the emission warranty or limit recall liability prior to the completion of the vehidle's usehl life. We, however, urge that all recommended maintenance services be performed at the indicated intervals and the maintenance be recorded.

7-6

I 9,000 Miles (15 000 km) 0 Change engine oil and filter (or every

3 months, whichever occurs first). An Emission Control Service.

I Short TriplCity Maintenance Schedule 6,000 Miles (10 000 km)

Change engine oil and filter (or every 3 months, whichever occurs first). An Emission Control Service.

0 Lubricate the suspension and steering linkage, transaxle shift linkage, parking brake cable guides and underbody contact points and linkage (or every 6 months, whichever occurs first). 0 Rotate tires. See “Tire Inspection and Rotation”

in the Index for. proper rotation pattern and additional information. During tire rotation, check brake calipers for freedom of movement. Refer to the appropriate GM service manual for proper caber service procedures.

DATE ACTUAL MILEAGE SERVICED

BY:

Short lkip/City Maintenance Schedule I 12,000 Miles (20 000 km)

Change engine oil and filter (or every 3 months, whichever occurs first). An Emission Control Service.

0 Lubricate the suspension and steering

linkage, transaxle shift linkage, parking brake cable guides and underbody contact points and linkage (or every 6 months, whichever occurs first).

15,000 Miles (25 000 km) 0 Change engine oil and filter (or every

0 Inspect air cleaner filter if you mare driving

3 months, whichever occurs first). An Emission Control Service. & dusty conditions, Replace filter if necessary. An Eniission Control Sewice. ?

1,

I. : .. .. . - . .

DATE

743

ACTUAL MILEAGE

SERVICED BY:

DATE

ACTUAL

MILEAGE

SEBVICED BY:

~~

I Short Trip/City Maintenance Schedule 18,000 Miles.(30 000 km) c1. Change engine oil and filter (or every

3 months, whichever occurs first). An Emission Control Service.

Cl Lubricate the suspension and steering -linkage,

transaxle shift linkage, parking brake cable guides .and underbody contact points and linkage (or every 6 months, whichever occurs first). Rotate tires. See "Tire Inspection and Rotation" in the Index for proper rotation pattern and additional inf'ormation. During tire rotation, check brake calipers for Ereedom of movement. Refer to the appropriate GM service manual for proper caliper service procedures.

21,000 Miles (35 000 km) 0 Change engine oil and filter (or every

3 months, whichevef occurs first). An Emission Control Service.

DATE .

ACTUAL MILEAGE

SERVICED BY: I

I Short TriplCity Maintenance, Schedule I ,-24,000 Miles (40 000 km) 0 Change engine oil and filter (or every

3 months, ',whichever occurs first). An Emission Control Service.

0 Lubricate the suspension and steering linkage, transaxle shift linkage, parking brake cable guides and underbody contact points and linkage (or every 6 months, whichever occurs first).

27,000 Miles (45-000 km) 0 Change engine oil and filter (or every

3 months, whichever occurs first). An Emission Control Service.

DATE

ACTUAL MILEAGE

SERVICED BY:

DATE

ACTUAL MILEAGE

SERVICED BY:

7-10

1 Short TriplCity Maintenance Schedule 30,000 Miles (50,000 km)

Change engine oil and filter (or every 3 months, whichever occurs first). An Emission Control Service.

CI Lubricate the suspension and steering

linkage, transaxle shift linkage, parking brake cable guides and underbody contact points and linkage (or every 6 months, whichever occurs first).

Control Service.

0 Replace air cleaner filter. An Emission 0 Inspect fuel tank, cap and lines for damage or leaks. Inspect fuel cap gasket for any damage. Replace parts as needed. An Emission Control Service.

0 For dupercharged engines only: Check the . supercharger oil level and add oil as needed (or every 36 months, whichever occurs first). See “Recommended Fluids and Lubricants” in this section. An Emission Control Service. 0 Rotate tires. See “Tire Inspection and

Rotation” in the Index for proper rotation pattern and additional information. During tire rotation, check brake calipers for freedom of movement. Refer to the appropriate GM service manual for proper caliper service procedures.

I Short TriplCity Maintenance Schedule ,I 33,000 Miles (55 000 km) 0 Change engine oil ,and filter (or every

An Emission Control Service.

;36,000 Miles (40 000 km) 0 Change engine oil and filter (or every . 3 months, whichever occurs first). 0 Lubricate the suspension and steering linkage, transaxle shift linkage, parking brake cable guides and underbody contact points md linkage (or every 6 months, whichever OGCUTS first).

. I

,-

DATE

ACTUAL MILEAGE

SERVlCED BY:

1 Short Trip/City Maintenance Schedule 39,000 Miles (45 000 km) 0 Change engine oil and filter (or every

3 months, whichever occurs first). An Emission Control Service,

42,000 Miles (70 000 km) 0 Change engine oil and filter (or every

3 months, whichever occurs first). An- Emission Control Service.

0 Lubricate the suspension and steering linkage,

transaxle shift linkage, parking brake cable guides and underbody contact points and linkage (or every 6 months, whichever occurs first).

0 Rotate tires. See “Tire Inspection and Rotation”

in the Index €or proper rotation pattern and additional information. During tire rotation, check brake calipers for freedom of movement. Refer to the appropriate GM service manual for proper caliper service procedures. BEI ISERVICED

I ACTUAL MILEAGE

I DATE

0 Change engine oil and filter (or every

3 months, whichever occurs first). An Emission Control Service.

0 Inspect air cleaner filter if you are driving

in dusty conditions. Replace filter if ~ ~ X X S S ~ X Y . An Emission Control Service. ?

0 Change engine oil and filter (or every

3 months, whichever occurs first). An Emission Control Service.

0 Lubricate the suspension and steering linkage, transaxle shift linkage, parking brake cable guides and underbody contact points and linkage (or every 6 months, whichever occurs first).

SERVICED BY:

DATE

ACTUAL MILEAGE' SERVICED BY:

I Short Trip/City Maintenance Schedule 50,OOO;Miles (83 000 km)

1 51,000 Miles (85 000 km)

0 Change engine oil and filter (or, every 3 months, whichever occurs first). An Emission Control Sewi'ce.

,';I.

. .' ?.- - . ' -. :- . .. , ' " - 1 ; .

, . .

Change automatic transaxle fluid and filter if the vehicle is mainly driven under one or more of these conditions:

.: - ' - . - In heavy city traffic where the outside

temperature regularly reaches 90°F

. (32°C) or higher. - In hilly or mountainous terrain. - When doing frequent trailer towing. - Uses such as found in taxi, police or

delivery service.

If you do not use your vehicle under any of these conditions, the fluid andfilter do not require changing.

DATE

ACTUAL MILEAGE

SERVICED BY:

DATE

ACTUAL MILEAGE

SERVICED BY:

7 4 5

57,000 Miles (95 000 km) 0 Change engine oil and filter (or every

3 months, whichever occurs first). An Emission Control Service.

I Short TriplCity Maintenance Schedule I S4,OOO Miles (90 000 km)

’

Change engine oil and filter (or every 3 months, whichever occurs first). An Emission Control Service. Lubricate the suspension and steering linkage, tramaxle shift linkage, parking brake cable guides and underbody contact pints and linkage (or every 6 months, whichever occurs first). 0 Rotate tires. See “Tire Inspection and Rotation”

in the hdex for proper rotation pattern and additional information. During tire rotation, check brake calipers for fredom of movement. Refer to the appropriate GM smice mhual for proper caliper service procedures.

DATE

ACTUAL MILEAGE

SERVICED BY:

DATE ACTUAL MILEAGE

SERVICED BY:

7-16

’

Short ”rip/City Maintenance Schedule 1 60,000 Miles (100 000 km) CJ Change engine oil and filter (or every

3 months, whichever occurs first). An Emission Control Sewice.

0 Lubricate the suspension and steering linkage, transaxle shift linkage, parking brake cable guides and underbody contact points and linkage (or every 6 months, whichever occurs first).

An Emission Control Sewice.

0 Inspect engine accessory drive belt. 0 Replace air cleaner filter. An Emission 0 Inspect fuel tank, cap and lines for damage

Control Service.

or leaks. Inspect fuel cap gasket for any damage. Replace parts as needed. An Emission Control Sewice.?

For supercharged engines only: Check the supercharger oil level and add oil as needed (or every 36 months, whichever occurs first). See ‘‘Recommended Fluids and Lubricants” in this section. An Emission Control Sewice.

DATE

ACTUAL MILEAGE

SERVICED BY:

7-17

I Short TriplCity Maintenance Schedule I 63,000 Miles (105 000 km) 0 Change engine oil and filter (or every

3 months, whichever occurs first). An Emission Control Service.

66,000 Miles (110 000 km) 0 Change engine oil and filter (or every

3 months, whichever occurs first). An Emission Control Sewice.

c] Lubricate the: suspension and steering linkage,

tramaxle ,shift linkage, parking brake cable guides and llllcterbody contact points and linkage (or every 6 months, whichever occurs first). 0 .Rotate tires. See "Tire Inspection and Rotation"

in the Mex for proper rotation pattern and additional information. During .tire rotation, check brake calipers for k d o m of movement. Refer to the appropriate GM service manual for proper caliper service procedures.

RATE

ACTUAL MLLEAGE

SERVICED B E

DATE

ACTUAL MILEAGE

SERVICED BY:

~~

~~

- .-

. '. . ,I

I Short Trip/City Maintenance Schedule 69,000 Miles (115 000 km)

72,000 Miles ( (120 000 km) 0 Change engine oil and filter (or every ' 3 months, whichever occurs first). An Emission Control Service. 0 Lubricate the suspension and steering linkage, transaxle shift linkage, parking brake cable guides and underbody contact points and linkage' (or every 6 months, whichever occurs first).

DATE

ACTUAL MILEAGE SERVICED

BY:

DATE

ACTUAL MILEAGE

SERVICED BY:

.: !"

7- 19

I Short ‘bip/City Maintenance Schedule-1

78,000 Miles (I30 000 km) 0 Change engine oil and filter (or every

3 months, whichever occurs first). An Emission Control Sewice. Lubricate the suspension and steering linkage, transaxle shift linkage, garking brake cable guides and undao8y contact pints and linkage (or every 6 months, whichever occurs first). 0 Rotate ,tires. See ‘‘Tire Inspection and Rotation”

in-the Index for proper rotation pattern and additional information, Ehwing tire rotation, check brake calipers for freedom of movement. Refer to the appropriate GM service manual for proper caliper service procedures.

0 Change engine oil and filter (or every

3 months, whichever occurs first). An Emission Control Service.

[7 Inspect air cleaner filter if you are driving

in dusty conditions, Replace filter if necessary. An Emission Control Service. ‘f

. ..

DATE

ACTUAL MILEAGE

7-20

~~

SERVICED

~~

BY:

I Short Trip/City Maintenance Schedule 81,000 Miles (135 000 km) 17 Change engine oil and filter (or every 3 months, whichever occurs first). An Emission Control Service.

84,000 Miles (140 000 km) 0 Change engine oil and filter (or every 3 months, whichever occurs first). An Emission Control Service.

I7 Lubricate the suspension and steering

linkage,. transaxle shift linkage, parking brake cable guides and underbody contact points and linkage (or every 6 months, whichever occurs first).

I ACTUAL MILEAGE

ISERVICED

‘DATE

BY: I

I DATE

ACTUAL MILEAGE SERVICED BY:

7-21

I

I Short TriplCity Mahtenance' Schedule I S7,OOO Miles (145 !OOO ka) 0 Change engine oil and filter (or every

3 months, whichever occurs first). An Emission Control Sewice.

DATE

ACTUAL MILEAGE SERVICED BY:

7-22

.90,000 Miles (150 000 km) 0 Change engine oil and filter (or every 3 months, whichever occurs first). An Emission Control Sewice. 0 Lubricate the suspension and steering

linkage, transaxle shift linkage, parking brake cable guides and underbody contact points and linkage (or every 6 months, whichever ,occurs first).

[III Replace air cleaner filter. An,Emission

Control Service. Inspect fuel tank, cap and lines for damage or leaks. Inspect fuel cap gasket for any damage. Replace parts as needed. An Emissian Control Service. f

I Short TriplCity Maintenance Schedule 1

93,000 Miles (155 000 km) 0 Change engine oil and filter (or every

3 months, whichever occurs first). An Emission Control Service.

0 For supercharged engines only: Check the supercharger oil level and add oil as needed (or every 36 months, whichever occurs first). See “Recommended Fluids and Lubricants” in this section. An Emission Control Service. 0 Rotate tires. See “Tire Inspection and Rotation” in the Index for proper rotation pattern and additional information. During tire rotation, check brake calipers for freedom of movement. Refer to the appropriate GM service manual for proper caliper service procedures.

1 , ( . I < , , . _ r :’ . , .;,\ -:.,;.<,

A:

.” , - - .-. ‘ V ! ,*. ; .,

DATE SERVICED

ACTUAL MILEAGE

BY:

DATE

ACTUAL

MILEAGE

SERVICED BY:

I Short Trip/City Maintenance Schedule I 96,000 Miles (1 60 000 .ha) Change engine oil and filter (or every 3 months, whichever occurs first). An Emission Control Sewice.

0 Lubricate the suspension and steering' linkage, transaxle shift linkage, parking brake cable guides and underbody contact points and linkage (dx every 6 months, whichever occurs first).

'99,000 Miles (165 000 km) 0 Change engine oil and filter (or every

3 months, whichever moccurs first). ' An Emission Control Service.

I RATE

I ACTUAL MILEAGE

ISERVICED

BY:

DATE

ACTUAL MILEAGE

SERVICED BY:

Short Trip/City Maintenance Schedule 100,000 Miles (1 66 000 km) 0 Drain, flush and refill cooling system (or every 60 months since last service, whichever occurs first). See “Engine Coolant” in the Index for what to use. Inspect hoses. Clean radiator, condenser, pressure cap and neck. Pressure test cooling system and pressure cap. An Emission Control Sewice. 0 Inspect spark plug wires. An Emission

Control Service. Replace spark plugs. An Emission Control Service.

‘

0 Change automatic transaxle fluid and filter if the vehicle is mainly driven under one or

. more of these conditions:

- In heavy city traffic where the outside

temperature regularly reaches 90 O F (32°C) or higher.