2009 Hyundai Sonata Owners Manual

enter the air intake. These may result in damage to the air cleaner filter.

10. Replace the reservoir cap and check to be sure the drain cock and the radiator cap are fully closed and not leaking.

CAUTION:

Recheck after a few days and add the coolant if the level is below the "L" level.

WARNING:

The cooling fan is controlled by engine coolant temperature and may sometimes operate even when the engine is not running. Use extreme caution when working near the blades of the coolant fan so that you are not injured by a rotating fan blade. As the engine coolant temperature decreases, the fan will automatically shut off. This is a normal condition.

ONF078011
The replacement of the air cleaner filter is performed in the following manner.

1. Unsnap the clips around the cover. 2. When this is done, the cover can be lifted off, the old filter removed and the new filter put in its place.

Genuine Hyundai replacement parts are recommended.

6 DO-IT-YOURSELF MAINTENANCE 12

WINDSHIELD WIPER BLADES

G080A02A-AAT

G080B01HR-GAT

Replacing the Wiper Blades To replace the wiper blades, raise the wiper to the vertical position.

To remove the wiper blade

G080A01NF-A The wiper blades should be carefully inspected from time to time and cleaned to remove accumulations of road film or other debris. To clean the wiper blades and arms, use a clean sponge or cloth with a mild soap or detergent and water. If the wipers continue to streak or smear the glass, replace them with genuine Hyundai replacement parts or their equivalent.

(1)

HHR5048
1. Push down the wiper blade with the locking clip (1) pressed to detach it from the wiper arm.

2. Raise the wiper blade lightly and pull it

up.

HHR5049

! CAUTION:

o Do not operate the wipers on dry glass. This can result in more rapid wear of the wiper blades and may scratch the glass.

o Keep the blade rubber out of contact with petroleum products such as engine oil, gasoline, etc.

To install the wiper blade

DO-IT-YOURSELF MAINTENANCE

FILLING THE WASHER RESERVOIR

G090A02NF-AAT (2.4L)

13

HHR5050

1. Put a new wiper blade onto the wiper arm and lower the wiper blade at the level of the wiper arm as shown in the drawing.

HHR5051
2. Pull up the wiper blade until you hear an audible "click" to engage in the end of the wiper arm.

NOTE: Do not allow the wiper arm to fall against the windshield.

(3.3L)

ONF078009

G090A02NF The washer fluid reservoir supplies fluid to the windshield washer system.

! WARNING:

It is always better to check the transaxle oil level when the engine is cool or cold. If the engine is hot, you should exercise great caution to avoid burning yourself on hot engine or exhaust parts.

NOTE: It is recommended that the manual transaxle fluid should be checked by an authorized Hyundai Dealer.

6 DO-IT-YOURSELF MAINTENANCE 14

A good quality washer fluid should be used to fill the washer reservoir. The fluid level should be checked more frequently during bad weather or whenever the washer system is in more frequent use. The capacity of the washer reservoir is 3.2
U.S. quarts (4.0 liters).

CHECKING THE TRANSAXLE OIL (MANUAL)

G100A02NF-AAT

Drain plug

Filler plug

CAUTION:

o Radiator antifreeze (engine coolant) should not be used in the washer system because it will damage the car's finish.

o The washer lever should not be pulled and the washer should not be operated if the washer reservoir is empty. This can damage the washer fluid pump.

WARNING:

o Windshield washer fluid agents con- tain some amounts of alcohol and can be flammable under certain circum- stances. Do not allow sparks or flame to contact the washer fluid or the washer fluid reservoir. Damage to the vehicle or its occupants could occur.

o Windshield washer fluid is poisonous to humans and animals. Do not drink windshield washer fluid. Serious injury or death could occur.

HNF5010
Transaxle lubricant in the manual transaxle should be checked at those intervals specified in the vehicle maintenance schedule in Section 5.

Recommended Oil Use only HYUNDAI GENUINE PARTS MTF 75W/85 (API GL-4) in the manual transaxle.

Manual Transaxle Oil Capacity The oil capacity of the manual transaxle is 1.8 U.S. quarts (1.75 liters).

CHECKING THE TRANSAXLE FLUID (AUTOMATIC)

G110A01E-AAT Transaxle fluid in the automatic transaxle should be checked at those intervals specified in the vehicle maintenance schedule in Section 5.

NOTE: Automatic transaxle fluid is basically red in color. As driving distance in- creases, the fluid color turns darkish red gradually. It is a normal condition and you should not judge the need to replace based upon the changing color. You must replace the automatic transaxle fluid in accordance with intervals specified in the vehicle maintenance schedule in section 5.

G110B05A-AAT Recommended Fluid Your Hyundai automatic transaxle is specially designed to operate with HYUNDAI GENUINE ATF SP III, DIAMOND ATF SP III, SK ATF SP III or other brands meeting the SP III specification approved by Hyundai Motor Co.. Damage caused by a nonspecified fluid is not covered by your new vehicle limited warranty.

CAUTION:

Use of aftermarket ATF additives may cause damage to the automatic transaxle. Only use HYUNDAI GENUINE ATF SP III, DIAMOND ATF SP III, SK ATF SP III or other brands meeting the SP III specifi- cation approved by Hyundai Motor Co.. If you are having your vehicle serviced at a facility other than a Hyundai dealer, verify that the correct ATF is used for your vehicle.

DO-IT-YOURSELF MAINTENANCE

15

G110C01NF-AAT

Transaxle Fluid Capacity The fluid capacity of the automatic transaxle is:

8.24 U.S. quarts (7.8 liters)

11.52 U.S. quarts (10.9 liters)

2.4L

3.3L

WARNING:

The transaxle fluid level should be checked when the engine is at normal operating temperature. This means that the engine, radiator, radiator hose, exhaust system etc., are very hot. Exercise great care not to burn yourself during this procedure.

6 DO-IT-YOURSELF MAINTENANCE 16

G110D03O-AAT

Checking the automatic transaxle fluid level

ONF078008
The automatic transaxle fluid level should be checked regularly. Keep the vehicle on the level ground with the parking brake applied and check the fluid level according to the following procedure. 1. Place the selector lever in N (Neutral) position and confirm the engine is running at normal idle speed.

2. After the transaxle is warmed up sufficiently (fluid temperature 70~80°C (158~176°F), for example by 10 minutes usual driving, move the shift lever through all positions then place the selector lever in “N (Neutral) or P (Park)” position.

Fluid level should be within "HOT" range

OHD076045N 3. Confirm that the fluid level is in “HOT” range on the level gauge. If the fluid level is lower, add the specified fluid from the fill hole. If the fluid level is higher, drain the fluid from the drain hole.

4. If the fluid level is checked in cold condition (fluid temperature 20~30°C (68~86°F) add the fluid to “COLD” line and then recheck the fluid level according to the above step 2.

! WARNING:

The cooling fan is controlled by engine coolant temperature and may sometimes operate even when the engine is not running. Use extreme caution when working near the blades of the cooling fan so that you are not injured by a rotating fan blade. As the engine coolant temperature decreases, the fan will automatically shut off. This is a normal condition.

DO-IT-YOURSELF MAINTENANCE

17

G120C02A-AAT

Recommended Brake Fluid Use only hydraulic brake fluid conforming to DOT 3 or DOT 4 specifications in your braking system. Follow the instructions printed on the container.

G120D01A-AAT

To Check the Fluid Level The fluid level in the brake fluid reservoir should be checked periodically. The level should be between the "MIN" and "MAX" marks on the side of the reservoir. If the level is at or below the "MIN" mark, carefully add fluid to bring it up to "MAX". Do not overfill.

CHECKING THE BRAKES

G120A01A-AAT

CAUTION:

Because brakes are essential to the safe operation of the car, it is suggested that they be checked and inspected by your Hyundai dealer. The brakes should be checked and inspected for wear at those intervals specified in the vehicle maintenance schedule in Section 5.

G120B01A-AAT

Checking the Brake Fluid Level

WARNING:

Use caution when handling brake fluid. It can damage your vision if it gets into your eyes. It will also damage your vehicle's paint if spilled on it and not removed immediately.

6 DO-IT-YOURSELF MAINTENANCE 18

G120E02A-AAT

Adding Brake Fluid

ONF078006

WARNING:

Handle brake fluid carefully. It can dam- age your vision if it gets into your eyes. Use only DOT 3 or DOT 4 specification fluid from a sealed container. Do not allow the fluid can or reservoir to remain open any longer than required. This will prevent entry of dirt and moisture which can damage the brake system and cause improper operation.

To add brake fluid, first wipe away any dirt, then unscrew the fluid reservoir cap. Slowly pour the recommended fluid into the res- ervoir. Do not overfill. Carefully replace the cap on the reservoir and tighten.

AIR CONDITIONING CARE

G140A01A-AAT

Keeping the Condenser Clean The air conditioning condenser (and engine radiator) should be checked periodically for accumulation of dirt, dead insects, leaves, etc. These can interfere with maximum cooling efficiency. When removing such accumulations, brush or hose them away carefully to avoid bending the cooling fans.

G140C01A-AAT

Lubrication To lubricate the compressor and the seals in the system, the air conditioning should be run for at least 10 minutes each week. This is particularly important during cool weather when the air conditioning system is not otherwise in use.

G140B01A-AAT

Checking the Air Conditioning Op- eration 1. Start the engine and let it run at a fast idle for several minutes with the air conditioning set at the maximum cold setting.

2. If the air coming out of the in-dash vents is not cold, have the air conditioning system inspected by your Hyundai dealer.

CAUTION:

Running the air conditioning system for extended periods of time with a low re- frigerant level may damage the compressor.

CHANGING THE CLIMATE CON- TROL AIR FILTER

G170100AFD

Filter inspection

Filter replacement

DO-IT-YOURSELF MAINTENANCE

19

ONF078014
1. With the glove box open, remove the stoppers on both sides to allow the glove box to hang freely on the hinges.

2. Remove the support rod.

ONF078015

ONF078013

If the vehicle is operated in severely air- polluted cities or on dusty rough roads for a long period, the filter should be inspected more frequently and replaced earlier. When you replace the climate control air filter, replace it by performing the following procedure, and be careful to avoid damaging other components. Replace the filter according to the maintenance Schedule.

6 DO-IT-YOURSELF MAINTENANCE 20

CHECKING THE FREE-PLAY

G150A01A-AAT

STEERING WHEEL

ONF078016

ONF078037

1.18 in. (30 mm)

3. Remove the climate control air filter

case by pulling out the cover.

4. Replace the climate control air filter. 5. Reassemble in the reverse order of

disassembly.

NOTE: When replacing the climate control air filter install it in the same position as it was installed. Otherwise, the system may produce noise and the effective- ness of the filter may be reduced.

HNF5018
To check the steering wheel free-play, stop the car with the wheels pointed straight ahead and gently move the steering wheel back and forth. Use very light finger pressure and be sensitive to changes in resistance that mark the limits of the free-play. If the free-play is greater than specified, have it inspected by your Hyundai dealer and adjusted or repaired if necessary.

G160A01A-GAT

CLUTCH PEDAL

G170A01A-AAT

BRAKE PEDAL

DO-IT-YOURSELF MAINTENANCE

CHECKING BRAKE PEDAL CLEARANCE

G180A01A-AAT

21

0.24~0.51 in. (6~13 mm)

0.12 ~ 0.31 in. (3 ~ 8 mm)

2.95 in. (75 mm)

G160A01HR With the engine off, press lightly on the clutch pedal until you feel a change in resistance. This is the clutch pedal free- play. The free-play should be within the limits specified in the illustration. If it is not, have it inspected by your Hyundai dealer and adjusted or repaired if necessary.

G160A01HR With the engine off, press down on the brake pedal several times to reduce the vacuum in the brake booster. Then, using your hand, press down slowly on the brake pedal until you feel a change in resistance. This is the brake pedal free- play. The free-play should be within the limits specified in the illustration above. If it is not, have it inspected by your Hyundai dealer and adjusted or repaired if necessary.

G180A01L You need a helper to check the brake pedal clearance. With the engine running, have your helper press down on the brake pedal several times and then hold it down with a force of about 110 lbs (50 kg, 490 N). The brake pedal clearance is the distance from the top surface of the brake pedal to the asphalt sheeting under the floor mat. If the brake pedal clearance is not within the limits specified in the illustration, have it inspected by your Hyundai dealer and adjusted or repaired if necessary.

6 DO-IT-YOURSELF MAINTENANCE 22

CHECKING DRIVE BELTS

G190A02NF-GAT

(2.4L)

Power steering pump

Auto tensioner

Water pump pully

Damper pulley

(3.3L)

Water pump pully

Auto tensioner

Generator

Compressor

G140D01NF

Generator

Power steering

Damper pulley

Compressor

G140D02NF

Drive belts should be checked periodi- cally for proper tension. At the same time, belts should be examined for cracks, wear, fraying or other evidence of deterioration and replaced if necessary. When a new belt is replaced, the belt should be located within the pulley of flat idler. Belt routing should also be checked to be sure there is no interference between the belts and other parts of the engine.

NOTE: Drive belt tension is adjusted automati- cally by the auto tensioner.

CHECKING AND REPLACING FUSES

G200A01A-AAT

Replacing a Fusible Link

ONF078020
A fusible link will melt if the electrical circuits from the battery are ever overloaded, thus preventing damage to the entire wiring harness. (This could be caused by a short in the system drawing too much current.) If this ever happens, have a Hyundai dealer determine the cause, repair the system and replace the fusible link. The fusible links are located in a relay box in the engine compartment for easy inspection.

DO-IT-YOURSELF MAINTENANCE

23

G200B01NF-AAT

Replacing Accessory Fuse

3. Be sure to check all other fuses, even if you find one that appears to have burned out.

! CAUTION:

When replacing a fusible link, never use anything but a new fusible link with the same or lower amperage rating. Never use a piece of wire or a higher-rated fusible link. This could result in serious damage and create a fire hazard.

ONF078018

The fuse box for the lights and other elec- trical accessories will be found on the left side of the instrument panel. Inside the box you will find a list showing the circuits protected by each fuse. If any of your car's lights or other electrical accessories stop working, a blown fuse could be the reason. If the fuse has burned out, you will see that the metal strip inside the fuse has burned through. If you suspect a blown fuse, follow this procedure: 1. Turn off the ignition and all other

switches.

2. Open the fuse box and examine each fuse. Remove each fuse by pulling it toward you (a small "fuse puller" tool is contained in the relay and fuse box of the engine room to simplify this operation).

G200B02NF

4. Replace the blown fuse by pressing a new fuse of the same rating into place. The fuse should be a snug fit. If it is not, have the fuse clip repaired or replaced by a Hyundai dealer. If you do not have a spare fuse, you may be able to borrow a fuse of the same or lower rating from an accessory you can temporarily get along without (the radio or cigarette lighter, for example). Always remember to replace the borrowed fuse.

6 DO-IT-YOURSELF MAINTENANCE 24

CHECKING THE BATTERY

G210A01A-AAT

Good

Burned out

G200B02L

ONF078017

CAUTION:

A burned-out fuse indicates that there is a problem in the electrical circuit. If you replace a fuse and it blows as soon as the accessory is turned on, the problem is serious and should be referred to a Hyundai dealer for diagnosis and repair. Never replace a fuse with anything except a fuse with the same or a lower amperage rating. A higher capacity fuse could cause damage and create a fire hazard.

NOTE: See page 6-36 for the fuse panel descrip- tions.

WARNING:

Batteries can be dangerous! When working with batteries, carefully observe the following precautions to avoid serious injuries.

The fluid in the battery contains a strong solution of sulfuric acid, which is poisonous and highly corrosive. Be careful not to spill it on yourself or the car. If you do spill battery fluid on yourself, immediately do the following:

o If battery fluid is on your skin, flush the affected areas with water for at least 15
minutes and then seek medical assistance.

o If battery fluid is in your eyes, rinse out your eyes with water and get medical assistance as soon as possible. While you are being driven to get medical assistance, continue to rinse your eyes by using a sponge or soft cloth saturated with water.

o If you swallow battery fluid, drink a large quantity of water or milk followed by milk of magnesia, eat a raw egg or drink vegetable oil. Get medical assistance as soon as possible.

While batteries are being charged (either by a battery charger or by the vehicle's generator), they produce explosive gases. Always observe these warnings to prevent injuries from occurring:

o Charge batteries only in a well ventilated

o Do not permit flames, sparks or smoking

area.

in the area.

o Keep children away from the area.

G210B04A-AAT

Checking the Battery Keep the battery clean. Any evidence of corrosion around the battery posts or terminals should be removed using a solution of household baking soda and warm water. After the battery terminals are dry, cover them with a light coating of grease.

PROPOSITION 65 WARNING: Battery posts, terminals, and related accessories contain lead and lead compounds, chemicals known to the state of California to cause cancer and reproductive harm. Batteries also contain other chemicals known to the state of California to cause cancer. Wash hands after handling.

! WARNING:

Always read the following in- structions carefully when han- dling a battery.

Keep lighted cigarettes and all other flames or sparks away from the battery.

Hydrogen, which is a highly combustible gas, is always present in battery cells and may explode if ignited.

Keep batteries out of the reach of children because batteries contain highly corrosive SUL- FURIC ACID. Do not allow bat- tery acid to contact your skin, eyes, clothing or paint finish.

If any electrolyte gets into your eyes, flush your eyes with clean water for at least 15 min- utes and get immediate medi- cal attention. If possible, con- tinue to apply water with a sponge or cloth until medical attention is received.

DO-IT-YOURSELF MAINTENANCE

25

WARNING: If electrolyte gets on your skin, thoroughly wash the contacted area. If you feel a pain or a burning sensation, get medical attention immediately.

Wear eye protection when charging or working near a bat- tery. Always provide ventilation when working in an enclosed space.

o When lifting a plastic-cased battery, excessive pressure on the case may cause battery acid to leak, resulting in personal injury. Lift with a battery carrier or with your hands on opposite corners.

o Never attempt to charge the battery when the battery cables are con- nected.

o The electrical ignition system works

with high voltage. Never touch these components with the engine running or the ignition switched on.

6 DO-IT-YOURSELF MAINTENANCE 26

CHECKING ELECTRIC COOLING FANS

POWER STEERING FLUID LEVEL

G220A01A-AAT

G230A01NF-AAT

WARNING:

The cooling fan is controlled by engine coolant temperature and may sometimes operate even when the engine is not running. Use extreme caution when working near the blades of the cooling fan, so that you are not injured by a rotating fan blade. As the engine coolant temperature decreases the fan will automatically shut off. This is a normal condition.

G220B01NF-GAT

Checking Engine Cooling Fan The engine cooling fan should come on automatically if the engine coolant temperature is high or whenever the air conditioning is in operation.

ONF078007
The power steering fluid level should be checked regularly. To check the power steering fluid level, be sure the engine is "OFF", then check to make certain that the power steering fluid level is between the "MAX" and "MIN" level markings on the fluid reservoir.

NOTE: Grinding noise from the power steering pump may be heard immediately after the engine is started in extremely cold conditions (below - 4°F). If the noise stops during warm up, there is no abnormal function in the system. It is due to a power steering fluid characteristic in extremely cold conditions.

Recommended Fluid Use PSF-4 type fluid

NOTE: Do not start the engine when the power steering oil reservoir is empty.

G240A01A-AAT

POWER STEERING HOSES It is suggested that you check the power steering hose connections for fluid leakage at those intervals specified in the vehicle maintenance schedule in Section 5. The power steering hoses should be replaced if there is severe surface crack- ing, pulling, scuffing or worn spots. Deterioration of the hose could cause premature failure.

DO-IT-YOURSELF MAINTENANCE

27

6. Draw a vertical line (through the center of each headlight beam pattern) and a horizontal line (through the center of each headlight beam pattern) on the aiming screen measured from ground to center mark on headlight lens.

7. Adjust the right side of each cut-off line of the low beam to the horizontal line with a phillips screwdriver - VERTICAL AIMING.

WARNING:

Never attempt to adjust the horizontal alignment of your headlights. Horizontal aiming must be adjusted by an authorized Hyundai dealer to avoid incorrect alignment that will reduce the effectiveness of your headlights.

FOR MORE INFORMATION ABOUT YOUR HYUNDAI

HEADLIGHT AIMING ADJUST- MENT

G250A01A-AAT If you desire additional information about maintaining and servicing your Hyundai, you may purchase a factory Shop Manual at your Hyundai dealer's parts department. This is the same manual used by dealership technicians and while it is highly technical it can be useful in obtaining a better understanding of your car and how it works.

G290A03O-AAT Before performing aiming adjustment, make sure of the following. 1. Keep all tires inflated to the correct

pressure.

2. Place the vehicle on level ground and press the front bumper & rear bumper down several times. Place vehicle at a distance of 118 in. (3m) from the test wall.

3. See that the vehicle is unloaded (except for full levels of coolant, engine oil and fuel, and spare tire, jack, and tools). Have the driver or equivalent weight placed in driver's seat.

4. Clean the headlight lenses and turn on

the headlights (Low beam).

5. Open the hood.

Vertical aiming

G290A01NF-A

SPECIFICATION: "H" Horizontal center line of headlights from ground : 27.05 in. (687mm)

"W" Distance between each headlight center : 51.5 in. (1,308mm)

"L" Distance between the headlights and the wall that the lights are tested against : 118.11 in. (3,000 mm)

6 DO-IT-YOURSELF MAINTENANCE 28

G290B01NF-AAT

Adjustment After Headlight Assem- bly Replacement

Horizontal line

Vertical line

Cut-off line

Ground line

G290B01NF If the vehicle has had front body repair and the headlight assembly has been replaced, the headlight aiming should be checked using the aiming screen as shown in the illustration. Turn on the headlight switch (Low Beam Position). 1. Adjust headlights vertically so that cutoff line is aligned with horizontal line shown in the illustration.

2. Dotted lines in the illustration show the

center of the headlights.

REPLACEMENT OF LIGHT BULBS

G260A02L-GAT Before attempting to replace a light bulb, be sure the switch is turned to the "OFF" position. The next paragraph shows how to reach the light bulbs so they may be changed. Be sure to replace the burned-out bulb with one of the same number and wattage rating. See page 6-35 for the wattage descrip- tions.

! CAUTION:

o Keep the lights out of contact with petroleum products, such as oil, gasoline, etc.

o Be sure to replace the LED type

equipped bulbs with an assembly.

o After heavy, driving rain or washing, headlight and taillight lenses could appear frosty. This condition is caused by the temperature difference between the lamp inside and outside. This is similar to the condensation on your windows inside your vehicle during the rain and doesn’t indicate a problem with your vehicle. If the water leaks into the lamp bulb circuitry, have the vehicle checked by an Authorized Hyundai Dealer.

DO-IT-YOURSELF MAINTENANCE

29

G270A01NF-AAT

HEADLIGHT, FRONT TURN SIGNAL LIGHT AND FRONT FOG LIGHT

Headlight and Front Turn Signal Light

Headlight (High beam)

Headlight (Low beam)

Turn signal light

Front position light

Front Fog Light

Replacement instructions:

ONF078024

ONF078023N 4. Using a socket wrench of the correct size, remove the headlight assembly mounting bolts and bumper mounting bolt.

HNF5024
5. Disconnect the power cord from the

back of the headlight.

1. Allow the bulb to cool. Wear eye

protection.

2. Open the engine hood. 3. Always grasp the bulb by its base, avoid

touching the glass.

6 DO-IT-YOURSELF MAINTENANCE 30

HNF5025
6. Turn the plastic cover counterclock-

wise and remove it.

ONF078026N 7. Disconnect the connector from the bulb

base in the back of the headlight.

8. Rotate the bulb counterclockwise to

remove the headlight bulb.

Low Beam

HNF5027

OMG075038N 9. Remove the protective cap from the replacement bulb and install the new bulb by matching the plastic base with the headlight hole.

DO-IT-YOURSELF MAINTENANCE

31

Front Fog Light (If installed)

NOTE: It is recommended that the front fog light bulb should be replaced by an authorized Hyundai dealer.

G270A03O

10. Use the protective cap and carton to

promptly dispose of the old bulb. 11. Check for proper headlight aim.

HNF5028-1

12. To replace the front turn signal light bulb remove it from the bulb holder and install the new bulb.

WARNING:

This halogen bulb contains gas under pressure and if impacted could shatter, resulting in flying fragments. Always wear eye protection when servicing the bulb. Protect the bulb against abrasions or scratches and against liquids when lighted. Turn the bulb on only when in- stalling in a headlight. Replace the head- light if damaged or cracked. Keep the bulb out of the reach of children and dispose of the used bulb with care.

6 DO-IT-YOURSELF MAINTENANCE 32

G270D02NF-AAT

REAR COMBINATION LIGHT

Stop/Tail Light, Rear Turn Signal Light, Back-up Light and Rear Side Marker Light

1. Open the trunk lid.

HNF5030-A

HNF5042

3. To replace the rear combination light (stop/tail light, rear side marker light and rear turn signal light), remove it from the bulb holder and install the new bulb.

2. Remove the cover on the inside of the

rear luggage trim.

ONF078028

(1) Stop/tail light (2) Rear side marker light (3) Rear turn signal light

4. Loosen the mounting screws of the trunk lid trim with a phillips screwdriver and remove the trunk lid trim.

5. To replace the rear combination light (back-up light and stop/tail light), re- move the socket by turning it counter- clockwise.

6. Install the new bulb.

DO-IT-YOURSELF MAINTENANCE

33

3. Disconnect the power cord.

HNF5032

HTB284

4. Replace with a new bulb.

G270C01L-AAT

LUGGAGE COMPARTMENT LIGHT 1. Open the trunk lid.

HNF5031-A

2. Remove the luggage compartment light cover on the rear package tray panel with a flat-head screwdriver.

6 DO-IT-YOURSELF MAINTENANCE 34

G270G01L-AAT

INTERIOR LIGHT

G270L01L-AAT

MAP LIGHT

Screwdriver

HNF5034

2. Replace with a new bulb.

HNF5035

1. Remove the plastic cover with a flat-

head screwdriver.

1. Remove the plastic cover with a flat-

head screwdriver.

G270G01NF

DO-IT-YOURSELF MAINTENANCE

35

G270K01L-AAT

GLOVE BOX ILLUMINATED LIGHT 1. Open the glove box.

2. Replace with a new bulb.

G270G02NF

3. Disconnect the power cord.

HJM5039

Screwdriver

ONF078039

2. Remove the glove box illuminated light

cover with a flat-head screwdriver.

4. Replace with a new bulb.

HTB284

6 DO-IT-YOURSELF MAINTENANCE BULB WATTAGES 36

G280A01NF-AAT

No.

Headlight

Part Name Low beam High beam

Front Turn Signal Light Map Light Interior Light Front Fog Light Front Position Side Marker Light Front Door Edge Warning Light

Wattage

Socket Type

55
55
28
10
10
27

P x 26d P14,5s BAY15d

w2.1 x 9.5d

sv6-7,6
PGJ13

w2.1 x 9.2d w2.1 x 4.6d

No. 10
11
12
13
14
15

Part Name

Wattage

Socket Type

Stop / Tail Light High Mounted Rear Stop Light Tail Light Luggage Compartment Light Rear Side Marker Light Rear Turn Signal Light Back-up Light License Plate Light

28/8
16
28/8

27
16

BAY 15d w2.1 x 9.5d BAY 15d sv6-7, 6
BAY 15d BAY 15s

w2.1 x 9.5d w2.1 x 9.5d

G280A01NF-D

FUSE PANEL DESCRIPTION

G200C01NF-AAT

Engine Compartment

DO-IT-YOURSELF MAINTENANCE

37

NOTE: Not all fuse panel descriptions in this manual may be applicable to your vehicle. It is accurate at the time of printing. When you inspect the fuse box on your vehicle, refer to the fuse box label.

HNF4005-1

6 DO-IT-YOURSELF MAINTENANCE 38

DESCRIPTION

FUSE RATING

FUSIBLE

LINK

FUSE

ABS.1
ABS.2
I/P B+1
RR HTD BLOWER P/WDW IGN.2

ECU RLY I/P B+2
IGN.1
ALT

10
11
12
13
14
15
16
17
18
19
20
21
22
23
24

HORN TAIL ECU IG1
DRL

FR FOG A/CON F/PUMP DIODE ATM STOP

H/LP LO RH

S/ROOF

H/LP WASHER

H/LP HI

ECU

SNSR.3
SNSR.1
SNSR.2

B/UP

IGN COIL ECU (IG1) H/LP LO

ABS

40A 20A 40A 40A 40A 40A 40A 30A 30A 30A 150A 15A 20A 10A 10A 15A 15A 10A 20A

20A 15A 15A 15A 20A 20A 10A 10A 15A 15A 10A 20A 10A 20A 10A

PROTECTED COMPONENTS ABS/ESC control module, Multipurpose check connector ABS/ESC control module, Multipurpose check connector Fuse 23, 24, 30, 31, 32, 33, 34, 35
Defogger relay Blower relay Power window relay, Fuse 16
Start relay, Ignition switch (IG2, START) Engine control unit relay Power connector 1/2, Fuse 21,22
Ignition switch (ACC, IG1) Fusible Iink (ABS. 1, ABS. 2, RR HTD, BLOWER) Horn relay Tail light relay PCM (Spare) Siren relay, DRL control module Front fog light relay A/C relay Fuel pump relay (Spare) ATM control relay Stop light switch (Spare) Sunroof control module Headlight washer motor Headlight relay (High) TCM A/C relay, Cooling fan relay, Injectors Mass air flow sensor, Crankshaft/Camshaft position sensor, Oil control valve, SMATRA Oxygen sensor, Fuel pump relay Back up light switch, Pulse generator, Vehicle speed sensor Ignition coils, Condenser PCM Headlight relay (Low) ABS/ESC control module, Multipurpose check connector

DO-IT-YOURSELF MAINTENANCE

39

Inner Panel

FUSE SPARE SPARE ETACS

ESC

C/LIGHTER

SPARE TAIL RH TAIL LH IONIZER

H/LP WIPER A/CON A/BAG

P/OUTLET D/CLOCK

SAFETY PWR

ECS

ATM KEY LOCK P/WDW RR LH

P/WDW RH

FUSE RATING

PROTECTED COMPONENTS

15A 15A 10A 10A 20A 15A 10A 10A 10A 10A 25A 10A 15A 20A 10A 25A 15A 10A 25A 30A

(Spare) (Spare) BCM(Body Control Module), Sunroof control module, Electronic chrome mirror, Rheostat ESC module, Blower relay Cigarette lighter (Spare) Illumination lights, Right : License light (LH, RH), Rear combination light, Headlight, Glove box light Front fog light relay, Left : Rear combination light, Headlight (Spare) DRL control module, Headlight relay, AQS and ambient sensor Wiper and washer A/C control module SRS control module, Passenger's Airbag switch Front accessory socket, Rear power outlet Digital clock, Audio, A/T shift lock control module, Power outside mirror and mirror folding, BCM Safety window module (Spare) A/T shift lock control module Power window main switch, Left rear power window switch Power window main switch, Right power window switch

6 DO-IT-YOURSELF MAINTENANCE 40

FUSE P/AMP

DR LOCK HAZARD

P/SEAT RH A/BAG IND

T/SIG

CLUSTER

AGCS START

PEDAL ADJ ECS/RR FOG T/LID OPEN

S/HTR

P/SEAT LH

SPORT MODE

MIRR HTD

POWER CONNECTOR. 1

POWER CONNECTOR. 2

FUSE RATING

PROTECTED COMPONENTS

20A 20A 10A 30A 10A 10A 10A 10A 10A 15A 15A 15A 15A 30A 10A 10A 15A

15A

Audio amp Door lock/unlock relay Hazard relay Power seat manual switch(RHD) Instrument cluster Turn signal light BCM(Body Control Module), Instrument cluster, Yaw rate sensor, ESP switch, Seat warmer (Spare) Start relay (Spare) Rear fog light relay Trunk lid relay, Fuel filler door and trunk lid switch Seat warmer switch Power seat manual switch Sport mode switch, Key solenoid A/C control module, Outside mirror and mirror folding motor Audio BCM(Body Control Module), Digital clock, Instrument cluster, A/C control module, Courtesy lights, Interior light

EMISSION CONTROL SYSTEMS

Emission Control System ............................................. 7-2
Catalytic Converter ....................................................... 7-3

7 EMISSION CONTROL SYSTEMS

EMISSION CONTROL SYSTEMS

H010A01NF-AAT Your Hyundai is equipped with an emission control system to meet all emission regulations. There are three emission control systems which are as follows.

(1) Crankcase emission control system (2) Evaporative emission control system (3) Exhaust emission control system

In order to assure the proper function of the emission control systems, is recommended that you have your car inspected and maintained by an authorized Hyundai dealer in accordance with the maintenance schedule in this manual.

it

Caution for the Inspection and Mainte- nance Test With Electronic Stability Control (ESC) system

o To prevent the vehicle from misfiring during dynamometer testing, turn the Electronic Stability Control (ESC) sys- tem off by pressing the ESC switch. o After dynamometer testing is com- pleted, turn the ESC system back on by pressing the ESC switch again.

H010B01A-AAT

1. Crankcase Emission Control Sys-

tem

The positive crankcase ventilation system is employed to prevent air pollution caused by blow-by gases being emitted from the crankcase. This system supplies fresh filtered air to the crankcase through the air intake hose. Inside the crankcase, the fresh air mixes with blow-by gases, which then pass through the PCV valve into the induction system.

H010C01S-AAT

2. Evaporative Emission Control (In- cluding ORVR: Onboard Refueling Vapor Recovery) System

The Evaporative Emission Control System is designed to prevent fuel vapors from escaping into the atmosphere. (The ORVR system is designed to allow the vapors from the fuel tank to be loaded into a canister while refueling at the gas station, preventing the escape of fuel vapors into the atmosphere.)

Canister Fuel vapors generated inside the fuel tank are absorbed and stored in the onboard canister. When the engine is running, the fuel vapors absorbed in the canister are drawn into the surge tank through the purge control solenoid valve.

Purge Control Solenoid Valve (PCSV) The purge control solenoid valve is controlled by the Engine Control Module (ECM); when the engine coolant temperature is low during idling, the PCSV closes so that evaporated fuel is not taken into the engine. After the engine warms-up during ordinary driving, the PCSV opens to introduce evaporated fuel to the engine.

H010D01A-AAT

3. Exhaust Emission Control

System

The Exhaust Emission Control System is a highly effective system which controls exhaust emissions while maintaining good vehicle performance.

EMISSION CONTROL SYSTEMS

WARNING:

o Remember that your Hyundai dealer

is your best source of assistance.

o Do not stop your Hyundai over any combustible material such as grass, paper, leaves or rags. These materials might contact the hot catalytic converter and a fire might result.

CATALYTIC CONVERTER

H020A01A-AAT

(If Installed)

Catalytic Converter

H020A01NF

Hyundai vehicle is equipped with a mono- lith type three-way catalytic converter to reduce the carbon monoxide, hydrocar- bons and nitrogen oxides contained in the exhaust gas. Exhaust gases passing through the catalytic converter cause it to operate at a very high temperature. The introduction of large amounts of unburned gasoline into the exhaust may cause the catalytic converter to overheat and create a fire hazard. This risk may be reduced by observing the following:

WARNING:

o Use unleaded fuel only. o Maintain the engine in good operating condition. Extremely high catalytic converter temperatures can result from improper operation of the electrical, ignition or multiport electronic fuel injection.

o If your engine stalls, pings, knocks, or is hard to start, have your Hyundai dealer inspect and repair the problem as soon as possible.

o Avoid driving with a very low fuel level. Running out of gasoline may cause the engine to misfire and result in damage to the catalytic converter.

o Avoid idling the engine for periods

longer than 10 minutes.

o The vehicle should not be pushed or pulled to get started. This may cause the catalytic converter to overheat and create a fire hazard.

o Do not touch the catalytic converter or any other part of the exhaust system while the catalytic converter is hot. Shut off the engine, wait for at least one hour before touching the cata- lytic converter or any other part of the exhaust system.

CONSUMER INFORMATION, REPORTING

SAFETY DEFECTS & BINDING

ARBITRATION OF WARRANTY CLAIMS

Vehicle Identification Number (VIN) .............................. 8-2
Engine Number ............................................................. 8-2
Tire Information ............................................................. 8-2
Recommended Cold Tire Inflation Pressures ............... 8-3
Checking Tire Inflation Pressure ................................... 8-5
Tire Sidewall Labeling ................................................... 8-5
Tire Terminology and Definitions ................................... 8-7
All Season Tires ............................................................ 8-9
Snow Tires .................................................................... 8-9
Tire Chains.................................................................... 8-9
Tire Rotation................................................................ 8-10
Tire Balancing ............................................................. 8-10
Tire Traction ................................................................ 8-11
When to Replace Tires ............................................... 8-11
Tire Maintenance ........................................................ 8-12
Spare Tire and Tools................................................... 8-13
Warranties for Your Hyundai Vehicle .......................... 8-13
Consumer Information ................................................. 8-14
Reporting Safety Defects ............................................ 8-16
Binding Arbitration of Warranty Claims ....................... 8-17

8CONSUMER INFORMATION, REPORTING SAFETY DEFECTS & BINDING ARBITRATION OF WARRANTY CLAIMS

ENGINE NUMBER

VEHICLE IDENTIFICATION NUMBER (VIN)

I010A01O-AAT

I010B01A-AAT (2.4L)

I010A01NF-A The vehicle identification number (VIN) is the number used in registering your car and in all legal matters pertaining to its ownership, etc. It can be found in three different places on your car:

(3.3L)

ONF088003

TIRES

I020A02A-AAT

TIRE INFORMATION The tires supplied on your new Hyundai are chosen to provide the best perfor- mance for normal driving. If you ever have questions about your tire warranty and where to obtain ser- vice, see the tire manufacturer's book- let included with your vehicle's Owner's Manual Literature Kit.

1. On the bulkhead between the engine

and passenger compartments.

2. On the left top side of the instrument panel where it can be seen by looking down through the windshield.

3. On the lower side of the center pillar

outer panel.

ONF088004
The engine number is stamped on the engine block as shown in the drawing.

CONSUMER INFORMATION, REPORTING SAFETY DEFECTS & BINDING ARBITRATION OF WARRANTY CLAIMS

I030A03NF-AAT

RECOMMENDED COLD TIRE INFLA- TION PRESSURES

Type A

These pressures were chosen to pro- vide the most satisfactory combination of ride comfort, tire wear and stability under normal conditions. Tire pressures should be checked at least monthly. Proper tire inflation pressures should be maintained for these reasons:

I030A01NF-A Tire label located on the driver's side center pillar outer panel gives the cold tire pressures recommended for your vehicle with the original tire size, the number of people that can be in your vehicle and vehicle capacity weight.

Type B

ONF058021N

ONF058022N

8CONSUMER INFORMATION, REPORTING SAFETY DEFECTS & BINDING ARBITRATION OF WARRANTY CLAIMS

! WARNING:

o Inspect your tires frequently for proper inflation as well as wear and damage. Always use a tire pressure gauge.

o Tires with too much or too little pressure wear unevenly causing poor handling, loss of vehicle control, and sudden tire failure leading to accidents, injuries, and even death. The recommended cold tire pressure for your vehicle can be found in this manual and on the tire label located on the driver's side of the center pillar. o Worn tires can cause accidents. Replace tires that are worn, show uneven wear, or are damaged. See page 8-11.

o Remember to check the pressure of your spare tire. Hyundai recom- mends that you check the spare every time you check the pressure of the other tires on your vehicle.

NOTE: o Underinflation also results in ex- cessive wear, poor handling and reduced fuel economy. Wheel de- formation also is possible. Keep your tire pressures at the proper levels. If a tire frequently needs refilling, have it checked by your Hyundai Dealer.

o Overinflation produces a harsh ride, excessive wear at the center of the tire tread, and a greater possibility of damage from road hazards.

WARNING:

Overinflation or underinflation can reduce the tire life, adversely affect vehicle handling, and lead to sud- den tire failure. This could rusult in loss of vehicle control and potential injury.

CAUTION:

Always observe the following:

o Check pressures when the tires are cold. (After the vehicle has been parked for at least three hours or hasn't been driven more than 1
mile (1.6 km) since starting up.)

o Check the pressure of your spare tire each time you check the pres- sure of other tires.

o Worn, old tires can cause acci- dents. If your tread is badly worn, or if your tires have been dam- aged, replace them.

CONSUMER INFORMATION, REPORTING SAFETY DEFECTS & BINDING ARBITRATION OF WARRANTY CLAIMS

I035A01JM-AAT

CHECKING TIRE INFLATION PRES- SURE Check your tires once a month or more. Also, check the tire pressure of the spare tire.

How to Check Use a good quality gauge to check tire pressure. You cannot tell if your tires are properly inflated simply by looking at them. Radial tires may look properly inflated even when they're underinflated. Check the tire's inflation pressure when the tires are cold. - "Cold" means your vehicle has been sitting for at least three hours or driven no more than 1
mile (1.6 km).

Remove the valve cap from the tire valve stem. Press the tire gauge firmly onto the valve to get a pressure mea- surement. If the cold tire inflation pres- sure matches the recommended pres- sure on the tire and loading information label, no further adjustment is neces- sary. If the pressure is low, add air until you reach the recommended amount. If you overfill the tire, release air by pushing on the metal stem in the center of the tire valve. Recheck the tire pres- sure with the tire gauge. Be sure to put the valve caps back on the valve stems. They help prevent leaks by keeping out dirt and moisture.

I030B01NF-AAT

TIRE SIDEWALL LABELING

5, 6

I030B04JM

Federal law requires tire manufacturers to place standardized information on the sidewall of all tires. This information identifies and describes the fundamen- tal characteristics of the tire and also provides the tire identification number (TIN) for safety standard certification. The TIN can be used to identify the tire in case of a recall.

8CONSUMER INFORMATION, REPORTING SAFETY DEFECTS & BINDING ARBITRATION OF WARRANTY CLAIMS

1. Manufacturer or Brand name

o Manufacturer or Brand name is

shown. 2. Tire size

(example: P215/60R16 94V) o The "P" indicates the tire is de-

signed for passenger vehicles.

o Three-digit number (215): This num- ber gives the width in millimeters of the tire from sidewall edge to sidewall edge.

o Two-digit number (60): This num- ber, known as the aspect ratio, gives the tire's ratio of height to width.

o R: The "R" stands for radial. o Two-digit number (16): This num- ber is the wheel or rim diameter in inches.

o Two digit number (94): This num- ber is the tire's load index. It is a measurement of how much weight each tire can support.

o V: Speed Rating. The speed rating denotes the speed at which a tire is designed to be driven for extended periods of time. The ratings range from "A" to "Z" (98 to 186 MPH). 3. TIN (Tire Identification Number) for new tire (example: DOT XX XX XXX XXXX) o DOT: Abbreviation for the "Depart- ment of Transportation". The sym- bol can be placed above, below or to the left or right of the Tire Iden- tification Number. It indicates the tire is in compliance with the U.S. Department of Transportation Mo- tor Vehicle Safety Standards.

o 1st two-digit code: Manufacturer's

identification mark

o 2nd two-digit code: Tire size o 3rd three-digit code: Tire type code

(Optional)

o 4th four-digit code: Date of Manu-

facture

o Four numbers represent the week and year the tire was built. For example, the numbers 3105 means the 31st week of 2005.

4. Tire ply composition and material The number of layers or plies of rubbercoated fabric in the tire. Tire manufacturers also must indicate the materials in the tire, which in- clude steel, nylon, polyester, and others. The letter "R" means radial ply construction; the letter "D" means diagonal or bias ply construction; and the letter "B" means belted-bias ply construction.

5. Maximum permissible inflation

pressure This number is the greatest amount of air pressure that should be put in the tire. Do not exceed the maximum permissible inflation pressure. Refer to the Tire and Loading Information label for recommended inflation pres- sure.

6. Maximum load rating

This number indicates the maximum load in kilograms and pounds that can be carried by the tire. When replacing the tires on the vehicle, always use a tire that has the same load rating as the factory installed tire.

7. Uniform Tire Quality Grading

(UTQG): Tire manufacturers are required to grade tires based on three perfor- mance factors: treadwear, traction and temperature resistance. For more information, see Uniform Tire Qual- ity Grading on page 8-14.

CONSUMER INFORMATION, REPORTING SAFETY DEFECTS & BINDING ARBITRATION OF WARRANTY CLAIMS

I030D01JM-AAT

TIRE TERMINOLOGY AND DEFINI- TIONS Air Pressure: The amount of air inside the tire pressing outward on the tire. Air pressure is expressed in pounds per square inch (psi) or kilopascal (kPa). Accessory Weight: This means the combined weight of optional accesso- ries. Some examples of optional ac- cessories are, automatic transmission, power seats, and air conditioning. Aspect Ratio: The relationship of a tire's height to its width. Belt: A rubber coated layer of cords that is located between the plies and the tread. Cords may be made from steel or other reinforcing materials. Bead: The tire bead contains steel wires wrapped by steel cords that hold the tire onto the rim. Bias Ply Tire: A pneumatic tire in which the plies are laid at alternate angles less than 90 degrees to the centerline of the tread.

Cold Tire Pressure: The amount of air pressure in a tire, measured in pounds per square inch (psi) or kilopascals (kPa) before a tire has built up heat from driving. Curb Weight: This means the weight of a motor vehicle with standard and op- tional equipment including the maxi- mum capacity of fuel, oil and coolant, but without passengers and cargo. DOT Markings: A code molded into the sidewall of a tire signifying that the tire is in compliance with the U.S. Depart- ment of Transportation motor vehicle safety standards. The DOT code in- cludes the Tire Identification Number (TIN), an alphanumeric designator which can also identify the tire manufacturer, production plant, brand and date of production. GVWR: Gross Vehicle Weight Rating GAWR FRT: Gross Axle Weight Rating for the front Axle. GAWR RR: Gross Axle Weight Rating for the rear axle.

8CONSUMER INFORMATION, REPORTING SAFETY DEFECTS & BINDING ARBITRATION OF WARRANTY CLAIMS

Intended Outboard Sidewall: The side of an asymmetrical tire, that must al- ways face outward when mounted on a vehicle. Kilopascal (kPa): The metric unit for air pressure. Load Index: An assigned number rang-