1998 Ford Explorer Owners Manual

(see figure to the right).

DON’T ADD IF IN CROSSHATCH AREA

Your transmission does not use up fluid. However, it is recommended that you check the transmission fluid at least twice a year. The fluid level should be checked if the transmission is not working properly, i.e., if the transmission slips or shifts slowly or if you notice some sign of fluid leakage. Transmission fluid should be checked at normal operating temperatures 66°C-77°C (150°F-170°F) on a level surface. The normal operating temperature can be reached after approximately 32 km (20 miles) of driving. The transmission fluid should be in this range if at normal operating temperature (66°C-77°C [150°F-170°F]) (see figure to the right).

DON’T ADD IF IN CROSSHATCH AREA

The transmission fluid should be in this range if at room temperature (10°C-35°C [50°F-95°F]) (see figure to the right).

DON’T ADD IF IN CROSSHATCH AREA

If your vehicle has been operated for an extended period at high speeds, in city traffic during hot weather or pulling a trailer, the vehicle should be turned off for about 30 minutes to allow the fluid to cool before checking. 1. Park the vehicle on a level surface and engage the parking brake.

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Maintenance and care

2. With the parking brake engaged and your foot on the brake pedal, start the engine and move the gearshift lever through all of the gear ranges. Allow sufficient time for each gear to engage. 3. Latch the gearshift lever in P (Park) and leave the engine running. 4. Remove the dipstick, wiping it clean with a clean, dry lint free rag. 5. Install the dipstick making sure it is fully seated in the filler tube. 6. Remove the dipstick and inspect the fluid level. The fluid level should be within the top hole area on the dipstick. 7. If necessary, add fluid in 250ml (1/2 pint) increments through the filler tube until the level is correct. 8. If an overfill occurs, excess fluid should be removed by a qualified technician. An overfill condition of transmission fluid may cause shift and/or engagement concerns and/or possible damage. If the fluid level is above the crosshatch (hot operating range) area after driving the vehicle for approximately 30 km (20 miles), excess transmission fluid should be removed by a qualified technician.

DON'T ADD IF IN CROSSHATCHED AREA • CHECK WHEN HOT

IDLING IN PARK

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Maintenance and care

Checking and adding manual transmission fluid 1. Clean the filler plug. 2. Remove the filler plug and inspect the fluid level.

3. Fluid level should be at bottom of the opening. 4. Add enough fluid through the filler opening so that the fluid level is at the bottom of the opening. 5. Install and tighten the fill plug.

Use only fluid that meets Ford specifications. Refer to the Capacities and specifications chapter.

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Maintenance and care

Checking and adding transfer case fluid 1. Clean the filler plug. 2. Remove the filler plug and inspect the fluid level.

3. Add only enough fluid through the filler opening so that the fluid level is at the bottom of the opening.

Use only fluid that meets Ford specifications. Refer to the Capacities and specifications chapter.

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Maintenance and care

DRIVELINE UNIVERSAL JOINT AND SLIP YOKE The universal joints standard with your vehicle do not require lubrication. If the original universal joints are replaced with universal joints equipped with grease fittings, lubrication will be necessary.

BATTERY Your vehicle may be equipped with a Superstart maintenance-free battery. If the original equipment battery needs replacing, it may be replaced with a low-maintenance battery. The low-maintenance battery normally does not require additional water during its life of service. However, for severe usage or in high temperature climates, check your battery electrolyte level, at least every 24 months or 40,000 km (24,000 miles). Keep the electrolyte in each cell up to the ‘‘level’’ indicator. Do not overfill the battery cells. If the electrolyte level in the battery is low, you can add plain tap water to the battery, as long as you do not use hard water (water with a high alkali content). If possible, however, try to only fill the battery cells with distilled water. If the battery needs water often, have the charging system checked. For longer, trouble-free operation, keep the top of the battery clean and dry. Also, make certain the battery cables are always tightly fastened to the battery terminals. If you see any corrosion on the battery or terminals, remove the cables from the terminal(s) and clean with a wire brush. You can neutralize the acid with a solution of baking soda and water. Reinstall the cables when you are done cleaning them, and apply a small quantity of grease to the top of each battery terminal to help prevent corrosion. If your battery has a cover/shield, make sure it is reinstalled after the battery is replaced. Because your vehicle’s engine is electronically controlled by a computer, some control conditions are maintained by power from the battery. When the battery is disconnected or a new battery is installed, the engine must

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Maintenance and care

relearn its idle conditions before your vehicle will drive properly. To begin this process: 1. Put the gearshift in P (Park) (automatic transmissions) or the neutral position (manual transmissions), turn off all accessories and start the vehicle. 2. Let the engine idle for at least one minute. 3. The relearning process will automatically complete as you drive the vehicle. • If you do not allow the engine to relearn its idle, the idle quality of your vehicle may be adversely affected until the idle is eventually relearned. • If the battery has been disconnected or a new battery has been

installed, the clock and the preset radio stations must be reset once the battery is reconnected.

• Always dispose of automotive

batteries in a responsible manner. Follow your community’s standards for disposal. Call your local recycling center to find out more about recycling automotive batteries.

WINDSHIELD WIPER BLADES Check the wiper blades at least twice a year or when they seem less effective. Substances such as tree sap and some hot wax treatments used by commercial car washes reduce the effectiveness of wiper blades.

Checking the wiper blades If the wiper blades do not wipe properly, clean both the windshield and wiper blades using undiluted windshield wiper solution or a mild detergent. Rinse thoroughly with clean water. To avoid damaging the blades, do not use fuel, kerosene, paint thinner or other solvents.

Changing the wiper blades When replacing wiper blade assemblies, always use a Motorcraft part or equivalent. To make replacing the wipers easy, turn the ignition to ACC, then turn the wipers on. When the wipers reach the vertical position, turn the ignition to LOCK.

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Maintenance and care

To replace the wiper blades: 1. Pull the wiper arm away from the windshield and lock into the service position. 2. Turn the blade at an angle from the wiper arm. Push the lock pin with a screwdriver to release the blade and pull the wiper blade down toward the windshield to remove it from the arm. 3. Attach the new wiper to the wiper arm and press it into place until a click is heard.

INFORMATION ABOUT TIRE QUALITY GRADES New vehicles are fitted with tires that have their Tire Quality Grade (described below) molded into the tire’s sidewall. These Tire Quality Grades are determined by standards that the United States Department of Transportation has set. Tire Quality Grades apply to new pneumatic tires for use on passenger cars. They do not apply to deep tread, winter-type snow tires, space-saver or temporary use spare tires, tires with nominal rim diameters of 10 to 12 inches or limited production tires as defined in Title 49 Code of Federal Regulations Part 575.104(c)(2). U.S. Department of Transportation-Tire quality grades: The U.S. Department of Transportation requires Ford to give you the following information about tire grades exactly as the government has written it.

Treadwear The treadwear grade is a comparative rating based on the wear rate of the tire when tested under controlled conditions on a specified government test course. For example, a tire grade 150 would wear one and one-half (1 1/2) times as well on the government course as a tire

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Maintenance and care

grade 100. The relative performance of tires depends upon the actual conditions of their use, however, and may depart significantly from the norm due to variations in driving habits, service practices, and differences in road characteristics and climate.

Traction A B C The traction grades, from highest to lowest are A, B, and C, and they represent the tire’s ability to stop on wet pavement as measured under test surfaces of asphalt and concrete. A tire marked C may have poor traction performance.

The traction grade assigned to this tire is based on braking (straight ahead) traction tests and does not include cornering

(turning) traction.

Temperature A B C The temperature grades are A (the highest), B, and C, representing the tire’s resistance to the generation of heat and its ability to dissipate heat when tested under controlled conditions on a specified indoor laboratory test wheel. Sustained high temperature can cause the material of the tire to degenerate and reduce tire life, and excessive temperature can lead to sudden tire failure. The grade C corresponds to a level of performance which all passenger car tires must meet under the Federal Motor Vehicle Safety Standard No. 109. Grades B and A represent higher levels of performance on the laboratory test wheel than the minimum required by law.

The temperature grade for this tire is established for a tire that is properly inflated and not overloaded. Excessive speed,

underinflation, or excessive loading, either separately or in combination, can cause heat buildup and possible tire failure.

SERVICING YOUR TIRES

Checking the tire pressure • Use an accurate tire pressure gauge. • Check the tire pressure when tires are cold, after the vehicle has been

parked for at least one hour or has been driven less than 5 km (3
miles).

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Maintenance and care • Adjust tire pressure to recommended specifications found on the Tire

Pressure Label.

Improperly inflated tires can affect vehicle handling and can fail suddenly, possibly resulting in loss of vehicle control.

Tire rotation Because your vehicle’s tires perform different jobs, they often wear differently. To make sure your tires wear evenly and last longer, rotate them as indicated in the ‘‘Service Guide’’. If you notice that the tires wear unevenly, have them checked. • Four tire rotation

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Maintenance and care • Five tire rotation

Replacing the tires Replace the tires when the wear band is visible through the tire treads.

When replacing full size tires, never mix radial, bias-belted, or bias-type tires. Use only the tire sizes that are listed on the tire

pressure decal. Make sure that all tires are the same size, speed rating, and load-carrying capacity. Use only the tire combinations recommended on the decal. If you do not follow these precautions, your vehicle may not drive properly and safely.

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Maintenance and care

Make sure that all replacement tires are of the same size, type, load-carrying capacity and tread design (e.g., ‘‘All Terrain’’, etc.),

as originally offered by Ford.

Failure to follow these precautions may adversely affect the handling of the vehicle and make it easier to lose control and roll

over.

Tires that are larger or smaller than your vehicle’s original tires may also affect the accuracy of your speedometer.

USING SNOW TIRES AND TRACTION DEVICES

Snow tires must be the same size and grade as the tires you currently have on your vehicle.

The tires on your vehicle have all-weather treads to provide traction in rain and snow. However, in some climates, using snow tires and traction devices may be necessary. Ford offers tire cables as a Ford approved accessory and recommends use of these or their equivalents. See your dealer or qualified service technician for more information on tire cables for your vehicle. Follow these guidelines when using snow tires and traction devices: • Do not use tire chains on aluminum wheels. Chains may chip the • Install cables securely, verifying that the cables do not touch any • Drive cautiously. If you hear the cables rub or bang against the

wiring, brake lines or fuel lines.

wheels.

vehicle, stop and retighten them. If this does not work, remove the cables to prevent vehicle damage.

• Avoid overloading your vehicle. • Remove the tire cables when they are no longer needed. • Do not use cables on dry roads. • The suspension insulation and bumpers will help prevent vehicle damage. Do not remove these components from the vehicle when using snow tires and traction devices. • Do not exceed 48 km/h (30 mph) with tire cables on your vehicle.

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Maintenance and care

Consult your dealer for information on other Ford approved methods of traction control.

WHAT YOU SHOULD KNOW ABOUT AUTOMOTIVE FUELS

Important safety precautions

Do not overfill the fuel tank. The pressure in an overfilled tank may cause leakage and lead to fuel spray and fire.

If you do not use the proper fuel cap, the pressure in the fuel tank can damage the fuel system or cause it to work improperly

in a collision.

The fuel system may be under pressure. If the fuel cap is venting vapor or if you hear a hissing sound, wait until it stops before

completely removing the cap.

Automotive fuels can cause serious injury or death if misused or mishandled.

Observe the following guidelines when handling automotive fuel: • Extinguish all smoking materials

and any open flames before fueling your vehicle.

• Always turn off the vehicle before • Automotive fuels can be harmful

fueling.

or fatal if swallowed. If fuel is swallowed, call a physician immediately, even if no symptoms are immediately apparent. The toxic effects of fuel may not be visible for hours.

• Fuels can also be harmful if absorbed through the skin. If fuel is splashed on the skin, promptly remove contaminated clothing and wash skin thoroughly with soap and water.

182

for 15 minutes and seek medical attention.

Maintenance and care • If fuel is splashed in the eyes, remove contact lenses, flush with water • Be particularly careful if you are taking ‘‘Antabuse’’ or other forms of disulfiram for the treatment of alcoholism. Breathing gasoline vapors or skin contact could cause an adverse reaction. Consult a physician immediately.

Choosing the right fuel Use only UNLEADED FUEL. The use of leaded fuel is prohibited by law and could damage your vehicle. Your vehicle was not designed to use fuel or fuel additives with metallic compounds, including manganese-based compounds containing MMT. Vehicles certified to California emission standards (indicated on the underhood Vehicle Emissions Control Information label) are designed to operate on California reformulated gasolines. If California reformulated gasoline is not available when you refuel, your vehicle can be operated on non-California fuels. However, even though your engine will perform adequately on other gasolines, the performance of the emission control devices and systems may be adversely affected. Repair of damage caused by using a fuel that your vehicle was not designed for may not be covered by your warranty.

Octane recommendations Your vehicle is designed to use ‘‘Regular’’ unleaded with an (R+M)/2
octane rating of 87. We do not recommend gasolines labeled as ‘‘Regular’’ in high altitude areas that are sold with octane ratings of 86 or even less.

87

Do not be concerned if your vehicle sometimes knocks lightly. However, if it knocks heavily under most driving conditions on fuel with the

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Maintenance and care

recommended octane, see your dealer or a qualified service technician to prevent any engine damage.

Fuel quality If you are experiencing starting, rough idle or hesitation driveability problems during a cold start, try a different brand of ‘‘Regular’’ gasoline. ‘‘Premium’’ gasoline is not recommended (particularly in the United States) because it may cause these problems to become more pronounced. If the problems persist, see your dealer or a qualified service technician. The American Automobile Manufacturers Association (AAMA) issued a gasoline specification to provide information on high quality fuels that optimize the performance of your vehicle. We recommend the use of gasolines that meet the AAMA specification if they are available. It should not be necessary to add any aftermarket products to your fuel tank if you continue to use a high-quality fuel.

Cleaner air Ford approves the use of gasolines to improve air quality, including reformulated gasolines that contain oxygenates up to 10% ethanol or 15% MTBE. Do not use gasolines containing methanol, which can damage critical fuel system components. Damage resulting from the use of methanol may not be covered by your warranty.

Calculating fuel economy To accurately calculate your vehicle’s fuel economy: 1. Fill the tank completely and record the initial odometer reading. 2. Each time you fill the tank, record the amount of fuel added (in liters or gallons). 3. After at least three to five fuel tank fill-ups, fill the fuel tank and record the current mileage reading. 4. Use one of the following equations to calculate fuel economy. Liters used x 100 4 Total kilometers traveled Total miles traveled 4 Total gallons used Keep a record for at least one month. This will provide an accurate estimate of the vehicle’s fuel economy.

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Maintenance and care

EMISSION CONTROL SYSTEM Your vehicle is equipped with various emission control components and a catalytic converter which will enable your vehicle to comply with applicable exhaust emission standards. To make sure that the catalytic converter and other emission control components continue to work properly: • Use only unleaded fuel. • Avoid running out of fuel. • Do not turn off the ignition while your vehicle is moving, especially at • Have the services listed in your ‘‘Service Guide’’ performed according

high speeds.

to the specified schedule.

The Scheduled Maintenance Services listed in the ‘‘Service Guide’’ are required because they are considered essential to the life and performance of your vehicle and to its emissions system. If other than Ford, Motorcraft or Ford authorized parts are used for maintenance replacements or for service of components affecting emission control such non-Ford parts should be equivalent to genuine Ford Motor Company parts in performance and durability.

Do not park, idle, or drive your vehicle in dry grass or other dry ground cover. The emission system heats up the engine

compartment and exhaust system, which can start a fire.

Watch for fluid leaks, strange odors, smoke, loss of oil pressure, the charging system warning light, the ‘‘Check Engine’’ light or the temperature warning light. These events could indicate that the emission control system is not working properly.

If you smell exhaust fumes of any kind inside your vehicle, have the dealer inspect and fix your vehicle immediately. Do not drive

if you smell exhaust fumes. These fumes are harmful and could kill you.

Do not make any unauthorized changes to your vehicle or engine. By law, vehicle owners and anyone who manufactures, repairs, services, sells, leases, trades vehicles, or supervises a fleet of vehicles are not permitted to intentionally remove an emission control device or prevent it from working. Information about your vehicle’s emission system is on

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Maintenance and care

the Vehicle Emission Control Information Decal located on or near the engine. This decal identifies engine displacement and gives some tune up specifications. Please consult your ‘‘Warranty Guide’’ for complete emission warranty information.

Readiness for inspection/maintenance (I/M) testing In some localities, it may be a legal requirement to pass an I/M test of the on-board diagnostic (OBD-II) system. If your ‘‘check engine/service engine soon’’ light is on, reference the applicable light description in the Warning Lights and Chimes section of your owners guide. Your vehicle may not pass the I/M test with the ‘‘check engine/service engine soon’’ light on. If the vehicle’s powertrain system or its battery has just been serviced, the OBD-II system is reset to a ‘‘not ready for I/M test’’ condition. To ready the OBD-II system for I/M testing, a minimum of 30 minutes of city and highway driving is necessary as described below: • First, at least 10 minutes of driving on an expressway or highway. • Next, at least 20 minutes driving in stop and go, city type traffic with

at least four idle periods.

Allow the vehicle to sit for at least eight hours without starting the engine. Then, start the engine and complete the above driving cycle. The engine must warm up to its normal operating temperature. Once started, do not turn off the engine until the above driving cycle is complete.

EXTERIOR BULBS

Replacing exterior bulbs Check the operation of the following lamps frequently: • headlamps • foglamps • high-mount brakelamp • brakelamps • turn signals • license plate lamp • tail lamps

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Maintenance and care

• back-up lamps Do not remove lamp bulbs unless they can be replaced immediately with new ones. If a bulb is removed for an extended period of time, contaminants may enter the lamp housings and affect lamp performance.

Replacing headlamp bulbs

Handle a halogen headlamp bulb carefully and keep out of children’s reach. Grasp the bulb only by its plastic base and do not touch the glass. The oil from your hand could cause the bulb to break the next time the headlamps are operated.

If the bulb is accidentally touched, it should be cleaned with rubbing alcohol before being used. To remove the headlamp bulb: 1. Make sure headlamp switch is in OFF position, then open the hood. If you are replacing the driver side headlamp, unclip the electronic module on the right side of the battery and move it out of the way. 2. Locate the headlamp bulb through the hole in the upper radiator support assembly. 3. Disconnect the electrical connector from the bulb by pulling the connector rearward.

4. Remove the bulb retaining ring by rotating it counterclockwise (when viewed from the rear) about an eighth of a turn to free it from the bulb socket, and by sliding the ring off the plastic base. Keep the ring because it will be used again to retain the new bulb.

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Maintenance and care

5. Remove the old bulb from its socket by gently pulling it straight back out of the socket. Do not turn the bulb while removing it. To install the new bulb: 1. With the flat side of the bulb’s plastic base facing upward, insert the glass end of the bulb into the socket. You may need to turn the bulb left or right to line up the grooves in the plastic base with the tabs in the socket. When the grooves are aligned, push the bulb into the socket until the plastic base contacts the rear of the socket. 2. Slip the bulb retaining ring over the plastic base until it contacts the rear of the socket by rotating it clockwise until you feel a ‘‘stop’’. 3. Push the electrical connector into the rear of the plastic base until it snaps, locking it into position. 4. Turn the headlamps on and make sure they work properly. If the headlamp was correctly aligned before you changed the bulb, you should not need to align it again.

Trade number

Number of bulbs

Bulb specifications Function Park/turn lamps (front) Headlamps Rear stop/tail lamps Rear turn lamps Rear license plate lamps Backup lamp Rear/turn/sidemarker Cargo lamp Interior overhead lamp Front door courtesy lamp Map lamps Ashtray lamp To replace all instrument panel lights - see your dealer.

3156 NAK

9007
3157K 3156K 3156
3156K 916NA 211-2

912 (906)

168

168 (T10)

161

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Maintenance and care

AIMING THE HEADLAMPS Your vehicle is equipped with a Vehicle Headlamp Aim Device (VHAD) on each headlamp. Each headlamp may be properly aimed in the vertical (up/down) and the horizontal (left/right) directions using your VHAD system. The headlamps on your vehicle are properly aimed at the assembly plant, and vertical and horizontal indicators of the VHAD system are calibrated. A bubble (vertical indicator) that is not centered between the two red lines does not necessarily indicate out-of-aim headlamps. If your vehicle is not positioned on a level surface, the slope will be included in the vertical indication. Therefore, vertical and horizontal headlamp adjustment should be performed only when the beam direction appears to be incorrect. You will need one 4 mm wrench or socket with ratchet to make the adjustments. The following procedure assumes that the factory set horizontal indicator reference has not changed and the vehicle’s front structure is in its factory alignment condition. If the vehicle has been in an accident requiring the front end of the vehicle to be repaired, the horizontal indicator should be recalibrated by the servicing facility according to instructions in the vehicle’s Workshop Manual.

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Maintenance and care

Horizontal aim adjustment 1. With the hood open, locate the horizontal indicator and adjusting screw. They are located below the viewing hole at the rear of the headlamp assembly. 2. Use a 4mm wrench or socket to turn the horizontal adjusting screw until the ‘‘0’’ mark on the yellow dial lines up with the reference mark on the marker (as shown) when viewed directly from above.

Vertical aim adjustment 1. Park the vehicle on a level surface. 2. With the hood open, locate the bubble level and vertical adjustment screw. The adjustment screw is located on the outboard side of the headlamp.

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Maintenance and care

3. The ‘‘UP’’ and ‘‘DN’’ on the bubble indicate the directional change (up or down) of the vertical aim. 4. Use a 4 mm wrench or socket to turn the vertical adjusting screw clockwise or counterclockwise until the bubble is centered over the ‘‘0’’ mark.

Repeat the above process to the other headlamp, if necessary.

CLEANING AND CARING FOR YOUR VEHICLE Refer to the ‘‘Customer Assistance Guide’’ for a list of Ford-approved cleaners, polishes and waxes.

Washing your vehicle Wash your vehicle regularly with cold or lukewarm water. Never use strong detergents or soap. If your vehicle is particularly dirty, use a quality car wash detergent. Always use a clean sponge, washing glove or similar device and plenty of water for best results. To avoid spots, avoid washing when the hood is still warm, immediately after or during exposure to strong sunlight.

During winter months, it is especially important to wash the vehicle on a regular basis. Large quantities of dirt and road salt are difficult to remove and also cause damage to the vehicle. Remove any exterior accessories, such as antennas, before entering a car wash. After washing, apply the brakes several times to dry them.

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Maintenance and care

Waxing your vehicle Wax when water stops beading on the surface. This could be every three or four months, depending on operating conditions. Use only carnauba or synthetic-based waxes. Remove any bugs and tar before waxing vehicle. Use cleaning fluid or alcohol with a clean cloth to remove. Use tar remover to remove any tar spots.

Repairing paint chips Minor scratches or paint damage from road debris may be repaired with touch-up paint, repair foil or aerosol paint spray from the Ford accessory line. Observe the application instructions on the products. Remove particles such as bird droppings, tree sap, insect remains, tar spots, road salt and industrial fallout immediately.

Cleaning the engine Engines are more efficient when they are clean because grease and dirt buildup keep the engine warmer than normal. When washing: • Take care when using a power washer to clean the engine. The high pressure fluid could penetrate the sealed parts and cause damage. • Do not spray with cold water to avoid cracking the engine block or • Cover the highlighted areas to prevent water damage when cleaning

other engine components.

the engine.

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• 5.0L

Maintenance and care

• 4.0L SOHC

• 4.0L EFI • Never wash or rinse the engine while it is running; water in the

running engine may cause internal damage.

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Maintenance and care

Cleaning the wheels Wash with the same detergent as the body of your vehicle. Do not use acid-based wheel cleaners, steel wool, fuel or strong detergents. Never use abrasives that will damage the finish of special wheel surfaces. Use a tar remover to remove grease and tar.

Cleaning plastic exterior parts Use vinyl cleaner for routine cleaning. Clean with a tar remover if necessary. Do not clean plastic parts with thinners, solvents or petroleum-based cleaners.

Cleaning the exterior lamps Wash with the same detergent as the exterior of your vehicle. Use glass cleaner or tar remover if necessary. To avoid scratching the lamps, do not use a dry paper towel, chemical solvents or abrasive cleaners.

Cleaning the wiper blades If the wiper blades do not wipe properly, clean the windshield and wiper blades with undiluted windshield wiper solution or a mild detergent. Rinse thoroughly with clean water. To avoid damaging the blades, do not use fuel, kerosene, paint thinner or other solvents.

Cleaning the instrument panel Clean with a damp cloth, then dry with a dry cloth. Avoid cleaner or polish that increases the gloss of the upper portion of the instrument panel. The dull finish in this area helps protect the driver from undesirable windshield reflection.

Cleaning the interior fabric Remove dust and loose dirt with a whisk broom or a vacuum cleaner. Remove fresh spots immediately. Follow the directions that come with the cleaner.

Cleaning and maintaining the safety belts Clean the safety belts with a mild soap solution recommended for cleaning upholstery or carpets. Do not bleach or dye the belts, because these actions may weaken the belt webbing.

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Maintenance and care

Check the safety belt system periodically to make sure there are no nicks, wear or cuts. If your vehicle has been involved in an accident, refer to the Safety belt maintenance section in theSeating and safety restraints chapter.

Cleaning the built-in child seat (if equipped) Clean with mild soap and water. Do not use household cleaning products because they may weaken the safety belt webbing or damage the vinyl parts of the seat. The child seat liner is removable and may be machine-washed and air dried.

Underbody Flush the complete underside of vehicle frequently. Keep body drain holes unplugged. Inspect for road damage.

Cleaning leather seats (if equipped) For routine cleaning, wipe the surface with a soft, damp cloth. For more thorough cleaning, wipe the surface with a mild soap. If the leather cannot be completely cleaned using a mild soap and water solution, the leather may be cleaned using a commercially available cleaning product ‘‘Tanners Preserve Leather Cleaner’’ and a 3M ‘‘Type T’’ scrubbing pad by using the following steps; The type of scrubbing pad is very critical because the common 3M ‘‘Scotch Brite’’ green pad is too aggressive and will damage the leather surface • Spray a small amount of the leather cleaner on the pad and rub the

area to be cleaned with the pad using a circular motion. Only clean 1/4
of the area at a time. For heavily soiled areas, spray the cleaner directly onto the leather (two squirts should be adequate) and rub with the pad. Repeat if necessary.

• Use a soft, damp cloth to remove the loosened dirt and foam. • Dry with a soft cloth. Do not use household cleaners, glass cleaner, alcohol solutions or cleaner intended for vinyl, rubber or plastics. These products can damage the leather. In some instances, color or dye transfer can occur when wet clothing (wool, denim, leathers or other non-colorfast garments)

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Maintenance and care

comes in contact with leather upholstery. If this occurs, the leather should be cleaned immediately to avoid permanent staining. ‘‘Tanners Preserve Leather Cleaner’’ (product number AS-300) is available from ‘‘First Brands’’ by calling 1–800–726–1001. This product may also be available at many local automotive after market stores. 3M ‘‘Type T’’ Clean And Finish Scrubbing Pads (UPC 04011–01276) are available through your local 3M distributor. Call 1–800–742–9649 for the nearest distributor in your area.

PART NUMBER (Obtain Locally) (Obtain Locally)

PART NAME Tanners Preserve Leather Cleaner 3M 9Type T9 Clean and Finish Scrubbing Pads

Woodtone trim Wipe stains with a soft cloth and a multi-purpose cleaning solution.

Inside windows Use glass cleaner for the inside windows if they become fogged.

Cleaning mirrors Do not clean your mirrors with a dry cloth or abrasive materials. Use a soft cloth and mild detergent and water. Be careful when removing ice from outside mirrors because you may damage the reflective surface.

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Capacities and specifications

MOTORCRAFT PART NUMBERS

5.0L engine

Component

4.0L EFI engine FA-1616
FG-872
BXT-65-650
FL-1A EV-225

FA-1658
Air filter FG-872
Fuel filter BXT-65-650
Battery FL-820S Oil filter EV-152
PCV valve Spark plugs* AGRF-22P AWSF-32EE * Refer to Vehicle Emissions Control Information (VECI) decal for spark plug gap information.

4.0L SOHC engine FA-1658
FG-872
BXT-65-650
FL-1A EV-225
AGRF-22P

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Capacities and specifications

REFILL CAPACITIES Fluid Engine oil (including filter change) Brake fluid

Ford Part Name Application Motorcraft 5W30
Super Premium Motor Oil

All engines

Power steering fluid Transmission fluid

Ford High Performance DOT 3 Brake Fluid Motorcraft MERCONt ATF

All

All

Motorcraft MERCONt ATF Motorcraft MERCONtV ATF

Capacity

4.7L (5.0
quarts)

Fill to line in reservoir

Fill to line on reservoir or dipstick

5-speed manual

2.6L (5.6 pints)

4R70W Automatic (5.0L engines only) 5R55E Automatic with 4.0L EFI engine (4x2) 5R55E Automatic with 4.0L SOHC engine (4x2) 5R55E Automatic with 4.0L EFI engine (4x4) 5R55E Automatic with 4.0L SOHC engine (4x4) 4WD

AWD

4.0L engine

5.0L engine

13.1L (13.9
quarts)

9.0L (9.5
quarts)

9.25L (9.75
quarts)

9.3L (9.8
quarts)

9.55L (10.0
quarts)

1.4L (1.5
quarts) 1.25L (1.3
quarts) 7.4L (7.8
quarts) 12.1L (12.8
quarts)

Transfer case

Motorcraft MERCONt ATF

Engine coolant

Ford Premium Cooling System Fluid

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Capacities and specifications

Fluid Front axle fluid

Rear axle fluid1, 2, 3, 4

Windshield washer fluid

All

Ford Part Name Application Motorcraft SAE 80W90 Axle Lubricant Motorcraft SAE 80W90 Axle Lubricant Motorcraft SAE 75W140 High Performance Synthetic Rear Axle Lubricant Ultra-Clear Windshield Concentrate

All vehicles

Vehicles with conventional axles

Refer to footnotes 2 and 3

Capacity

1.7L (3.5 pints)

2.9-3.1L (5.50-5.80
pints)

2.6L (2.7
quarts)

1 Fill to 6 mm to 14. 2 (1/4 inch to 9/16 inch) below bottom of fill hole. 2 Vehicles equipped with 4.0L SOHC and 4.0L EI engines may have a limited slip differential. If your vehicle is equipped with a limited slip differential, add 118 ml (4 oz.) of additive friction modifier C8AZ-19B546-A, Ford specification EST-M2C118–A, for complete refill of 8.8 inch and 9.75 inch rear axles. 3 Vehicles equipped with 4.0L SOHC or 4.0L EFI engines and 3.73 or 4.10 rear axle ratios or 5.0L engines require synthetic rear axle lubricant. Rear axles containing synthetic lubricant are lubricated for life. These lubricants are not to be checked or changed unless a leak is suspected, service required or the axle assembly has been submerged in water. The axle lubricant should be changed any time the axle has been submerged in water. For Traction-Lok rear axles, add 118 ml (4 oz.) of additive friction modifier C8AZ-19B546-A, Ford specification EST-M2C118–A, whenever the lubricant is changed. 4 Refer to your ‘‘Service Guide’’ for axle fluid change intervals.

199

Capacities and specifications

LUBRICANT SPECIFICATIONS

Ford Part Name or equivalent Ford Ultra-Clear Windshield Washer Concentrate

Ford Part Number

Ford Specification

C9AZ-19550-AA OR -BA

ESR-M17P5-A

Multi-Purpose Grease

D7AZ-19584-AA OR D0AZ-19584-AA

ESR-M1C159-A AND ESB-M1C93-B

High Perfromance DOT 3 Motor Vehicle Brake Fluid

Premium Long Life Grease

Ford Premium Cooling System Fluid

Motorcraft 5W30
Super Premium Motor Oil

Motorcraft MERCONtV ATF Motorcraft MERCONtV ATF

C6AZ-19542-AB ESZ-M6C25-A

XG-1-C or K

ESA-M1C75-B

E2FZ-19549-AA ESE-M97B44-A

XO-5W30-QSP

WSS-M2C153-G with API Certification Mark

XT-5-QM

MERCONtV

XT-5-QM

MERCONtV

Fluid

Windshield washer fluid reservoir

Body hinges, latches, door stricker plates and rotors, seat tracks, fuel filler door hinge and spring, hood latch, auxiliary latch

Hydraulic clutch master cylinder and brake master cylinder

Driveshaft, slip spline, universal joints

Engine coolant

Engine oil

Automatic transmission (4R7OW) Automatic transmission (5R55E)

200

Capacities and specifications

Fluid

MERCONt

4x4 Gear Oil

F1TZ-19580-A

WSL-M2C191-A

Ford Part Number

Ford Specification

Ford Part Name or equivalent Motorcraft MERCON tATF XT-2-QDX Refer to footnotes 1, 2
and 3

Refer to footnotes 1, 2
and 3

Refer to footnotes 1, 2
and 3

Motorcraft MERCONt ATF XT-2-QDX Motorcraft MERCONt ATF XT-2-QDX Premium Long-Life Grease XG-1-G or K

Power steering reservoir Ford conventional and traction lok rear axles Front axle Transfer case - Four wheel drive 5-speed manual transmission Transfer case Front Output Slip Shaft 1 4.0L vehicles with conventional and Traction-lok rear axles are filled with Motorcraft SAE 80W90 Premium Rear Axle Lube, part number XY-80W90–QL, Ford specification WSP-M2C197–A. 2 4.0L vehicles with limited slip differentials and all 5.0L applications use rear axles that are filled with Motorcraft SAE 75W140 High Performance Synthetic Rear Axle Lube, part number F1TZ-19580–B, Ford specification WSL-M2C192–A. 3 4.0L vehicles with limited slip differentials and all 5.0L applications must add 118 ml (4 oz) of additive friction modifier C8AZ-19B546–A, Ford specification EST-M2C118–A to the rear axle whenever the axle has been serviced.

ESA-M1C75-B

MERCONt

MERCONt

201

Capacities and specifications

ENGINE DATA

Engine

Cubic inches Horsepower Torque

5.0L engine

4.0L SOHC engine 245

4.0L EFI engine 245
160 @ 4200 rpm 205 @ 5000 rpm 215 @ 4200 rpm 225 lb. ft. @ 2750 rpm 87 octane

288 lbs.ft. @ 3300 rpm 87 octane

250 lb. ft. @ 3000 rpm 87 octane

302

Required fuel grade Firing order Spark plug gap

1-4-2-5-3-6
1.3 mm-1.4 mm (0.052-.056
inch) Ignition system EDIS Compression 9.0:1
ratio

1-4-2-5-3-6
1.3 mm-1.4 mm (0.052-.056
inch) EDIS 9.7:1

1-3-7-2-6-5-4-8
1.3 mm-1.4 mm (0.052-.056
inch) EDIS 9.0:1

VEHICLE DIMENSIONS

Dimensions (1) Overall length (2) Overall width (3) Maximum height (4) Wheelbase (5) Front track / rear

4 Door mm (in.) 4 788 (188.5) 1 783 (70.2) 1 72.5 (67.9)

2 Door mm (in.) 4 536 (178.6) 1 783 (70.2) 1 722 (67.8)

2 835 (111.6) 1 486/1 487 (58.5/58.5)

2 585 (101.8) 1 486/1 487 (58.5/58.5)

202

Capacities and specifications

203

Capacities and specifications

IDENTIFYING YOUR VEHICLE

Safety compliance label The National Highway Traffic Safety Administration Regulations require that a Safety Compliance Certification Label be affixed to a vehicle and prescribe where the Safety Compliance Certification Label may be located. The Safety Compliance Certification Label is located on the front door latch pillar on the driver’s side.

MFD. BY FORD MOTOR CO. IN U.S.A.

DATE: XXXXX FGAWR: XXXXXX/XXXXXXX

GVWR:XXXXX LB/ XXXXX KG RGAWR: XXXXXXX/XXXXXXX THIS VEHICLE CONFORMS TO ALL APPLICABLE FEDERAL MOTOR VEHICLE SAFETY STANDARDS IN EFFECT ON THE DATE OF MANUFACTURE SHOWN ABOVE.

VIN: XXXXXXXXXXXXXXXXX

TYPE: XXXXXXXXXXXXXXX

MAXIMUM LOAD=OCCUPANTS + LUGGAGE=XXXKG/XXXXLB OCCUPANTS: X TOTAL X FR X 2ND X RR OCCUPANTS LUGGAGE XX XXXKG/XXXXLB X XXXKG/XXXXLB

TIRE: XXXX/XXXXX XXX PRESSURE (FR) XXX kPa/33 PSI COLD PRESSURE (RR) XXX kPa/33 PSI COLD TRAILER TOWING - SEE OWNER GUIDE

EXT PNT: XXXXXX XXXXXX RC: XX DSO: XXXX F0000
BAR INT TR TP/PS R AXLE TR SPR T0000
X XX XXX X XX X XXXX

UTC (cid:209) FOHT-15294A10-GA

Vehicle identification number The vehicle identification number is attached to a metal tag and is located on the driver side instrument panel.

AIR

BAG

XXXXXXXXXXXXXXXXX

Engine number The engine number (the last eight numbers of the vehicle identification number) is stamped on the engine block, transmission, frame and transfer case (if so equipped).

204

Reporting safety defects

REPORTING SAFETY DEFECTS (U.S. ONLY) If you believe that your vehicle has a defect that could cause a crash, or could cause injury or death, you should immediately inform the National Highway Traffic Safety Administration (NHTSA) in addition to notifying Ford Motor Company.

If NHTSA receives similar complaints, it may open an investigation, and if it finds that a safety defect exists in a group of vehicles, it may order a recall and remedy campaign. However, NHTSA cannot become involved in individual problems between you, your dealer or Ford Motor Company. To contact NHTSA, you may either call the Auto Safety Hotline toll-free at 1–800–424–9393 (202–366–0123 in the Washington D.C. area) or write to: NHTSA U.S. Department of Transportation 400 Seventh Street Washington D.C. 20590
You can also obtain other information about motor vehicle safety from the Hotline.

205

Index

Air bag supplemental

restraint system ........................82
and child safety seats ..............83
description ................................82
disposal ......................................86
indicator light ...........................85
passenger air bag .....................84

Air conditioning

manual heating and air conditioning system ............23,25

Air suspension

description ..............................106
All wheel drive (AWD) .............121
Ambulance packages ....................3
Anti-lock brake system (ABS)

description ..............................104
Anti-theft system ........................67
Autolamp system (see Headlamps) .................................48
Automatic dimming mirror ...48,49
Battery .......................................175
voltage gauge ............................14

Brake fluid

checking and adding ..............164
Brakes ........................................104
anti-lock ...................................104
anti-lock brake system (ABS) warning light ...........................104
fluid, checking and adding ....164
Brake-shift interlock .................107
Break-in period .............................2
Bulbs, replacing ........................186
headlamps ...............................187
specifications ..........................188
Cargo cover .................................57
Changing a tire .........................144
Child safety seats ........................87
built-in child seat ......91,92,96,97
Childproof locks ..........................52
Chime

headlamps on ............................11
Cleaning your vehicle ...............191

206

built-in child seat ...................195
engine compartment ..............192
fabric ........................................194
instrument panel ....................194
plastic parts ............................194
safety belts ..............................194
tail lamps .................................194
washing ....................................191
waxing .....................................192
wheels ......................................194
windows ..................................196
woodtone trim ........................196

Climate control system automatic temperature control .........26,27,28,29,30,31,32

Clutch

fluid ..........................................165
Compass, electronic ...............45,46
calibration .................................48
set zone adjustment .................47
Console, description ...................54
Control trac 4WD system .........116
Controls ..................................53,54
Cupholder (s) .............................55
Defrost

rear window ..............................34

Driving under special

conditions .........................120,122
high water ........................120,123
slippery roads ....120,121,123,124
Emission control system ..........185
Engine ........................................202
service points ............158,159,160
Engine block heater .................102
Engine coolant

checking and adding .......166,167
disposal ....................................168
refill capacities ........................168
Engine oil ...........................160,163
changing oil and oil filter .......163
checking and adding .......160,162
Exhaust fumes ..........................103

Floor mats ...................................55
Foglamps .....................................21
Four-Wheel Drive vehicles

control trac ........................34,116
special driving instructions ......................118,119

Fuel

calculating fuel economy .......184
improving fuel economy ........134
octane rating ...........................183
quality ......................................184
safety information relating to automotive fuels .....................182
Fuel gauge ...................................15
Fuel pump shut-off switch .......135
Fuse panels

instrument panel ....................138
power distribution box ...........141
Fuses ...................................136,137
Gauges, Mechanical ....................12

engine coolant temperature gauge .........................................13
Hazard flashers .........................135
Head restraints ...........................74
Headlamps ...................................21
daytime running lights .............21
flashing ......................................22
high beam .................................22
Heating ........................................23
High beams

indicator light .............................9

Hood

Ignition

release lever ............................157

Mirrors

positions of the ignition ...........35

Instrument panel

lighting up panel and interior .22

Jump-starting

your vehicle .....................149,151
attaching cables ......................149
disconnecting cables ..............151

Index

Keyless entry system

autolock .....................................63
keypad .......................................64
locking and unlocking doors ....66
programming entry code ....65,66

Keys

key in ignition chime ...............11
Liftgate ........................................55
Lights, warning and indicator

air bag ..........................................8
anti-lock brakes (ABS) ..............8
anti-theft .....................................9
brake ............................................8
charging system ..........................9
check engine ............................6,7
cruise indicator .........................11
door ajar ....................................10
fuel reset .....................................7
overdrive off ..............................11
safety belt ...................................8
turn signal indicator ...................9

Load limits

trailer towing ..........................126
Lubricant specifications ...........200
Luggage rack .............................133
Manual transmission

driving .......................113,114,115
Message center ...........................16
economy button ........................18
english/metric button ..........16,17
reset button ..............................18
system check button ...........19,20

cleaning ...................................196
heated ........................................53
side view mirrors (power) .......52
Moon roof ....................................45
Motorcraft parts ........................197
Odometer .....................................13
Off road driving, 4-wheel drive ......................119,122

207

Index

Overhead console

compass/temperature display ..44
storage compartment ...............44

Panic alarm feature, remote entry system ................................60
Parking brake ............................105
Power door locks ........................51
Power steering

fluid, checking and adding ....169

Rear window

washer .......................................42

Recreational towing, all wheels on the ground ...........................133
Refill capacities for fluids ........198
Relays ........................................136
Remote entry system .................58
illuminated entry ......................63
locking/unlocking doors ...........59
replacement/additional transmitters ..........................62,63
replacing the batteries .............62
Reporting safety defects ..........205
Safety restraints

automatic locking mode (retractor) ............................78,79
extension assembly ..................80
for children ...............................86
lap and shoulder belts ........77,78
maintenance ..............................81
proper use .................................76
warning light and chime .........11, 80,81

Safety seats for children

attaching with tether straps ....91
automatic locking mode (retractor) .................................88
tether anchorage hardware .....91
Seats ............................................72
adjusting the seat, power ........72
folding rear seats ......................75
lumbar support .........................74
rear seat access ........................74

208

Servicing your vehicle ..............156
precautions when servicing ...156
Snowplowing .................................3
Special notice

utility-type vehicles ....................3
Speed control ..............................36
canceling a set speed ...............39
indicator light ...........................40
resuming a set speed ...............40
tap up/tap down .......................38
turning off .................................36
Speedometer ...............................12
Starting your vehicle ...........99,102
Storage compartments

overhead storage compartment .............................44

Tachometer

mechanical cluster ...................14
Tilt steering wheel ......................41
Tires ....................................177,178
checking the pressure ............178
replacing ..................................180
rotating ....................................179
snow tires and chains ............181
treadwear ................................177
Traction-lok rear axle ........124,175
Trailer towing ............................126
tips ...........................................132

Transaxle

fluid, checking and adding (manual) .................................173

Transfer case

fluid checking .........................174
Transmission .............................170
automatic operation .......107,108, 109,110,111,112

fluid, checking and adding (automatic) .............................170
Trip odometer .............................14
Turn signal

lever ...........................................35
Vehicle dimensions ...................202

Vehicle headlamp aiming device (VHAD) .........................189
Vehicle Identification Number (VIN) ..........................................204
Vehicle loading ..........................124
Ventilating your vehicle ...........103
Warning chimes .............................6
Windows

power windows, operating .......50

Index

Windshield washer fluid and wipers

checking and adding fluid .....166
checking and replacing wiper blades ......................................176
operation ...................................42
Wrecker towing .........................154

209

Filling station information

Recommended fuel Fuel tank capacity (2 door) Fuel tank capacity (4 door) Engine oil capacity (with filter change)

Tire size and pressure

Hood release

Unleaded fuel only - 87 octane 66.2L (17.3 gallons) 79.5L (20.8 gallons) 4.7L (5.0 quarts). Use Motorcraft 5W30 Super Premium Motor Oil, Ford Specification WSS-M2C153-G See Safety Compliance Certification Label on inside of driver door. Pull handle under the left side of the instrument panel 7.4L (7.8 quarts) 12.1L (12.8 quarts) Fill to line on reservoir or dipstick

9.25L (9.75 quarts)

13.1L (13.9 quarts)

Coolant capacity-(4.0L engines) Coolant capacity (5.0L engines) Power steering fluid capacity Manual transmission fluid capacity 2.6L (2.8 quarts) Automatic transmission fluid capacity (4R70W transmission) (5.0L engines only) Automatic transmission fluid capacity (4x2 vehicles with 5R55E transmission and 4.0L SOHC engine) Automatic transmission fluid capacity (4x4 vehicles with 5R55E transmission and 4.0L SOHC engine) Ensure correct automatic transmission fluid is used for a specific application. Check the container to verify the fluid is MERCONt and/or MERCON Vt approved. Some fluids have been approved as meeting both MERCONt and MERCONt V requirements and will be labeled as such. Fluids labeled as meeting only MERCONt or only MERCONt V requirements must not be used interchangeably. DO NOT mix MERCONt and MERCONt V. Transmission fluid requirements are indicated on the dipstick or on the dipstick handle. Refer to your ‘‘Service Guide’’ to determine the correct service interval.

9.5L (10.0 quarts)

216