2001 Ford E 450 Owners Manual

Maintenance and care

Illumination of the “Service Engine Soon” light, charging system warning light or the temperature warning light, fluid leaks, strange odors, smoke or loss of engine power, could indicate that the emission control system is not working properly.

Exhaust leaks may result in entry of harmful and potentially lethal fumes into the passenger compartment.

Do not make any unauthorized changes to your vehicle or engine. By law, vehicle owners and anyone who manufactures, repairs, services, sells, leases, trades vehicles, or supervises a fleet of vehicles are not permitted to intentionally remove an emission control device or prevent it from working. Information about your vehicle’s emission system is on the Vehicle Emission Control Information Decal located on or near the engine. This decal identifies engine displacement and gives some tune up specifications. Please consult your “Warranty Guide” for complete emission warranty information.

Readiness for Inspection/Maintenance (I/M) testing In some localities, it may be a legal requirement to pass an I/M test of the on-board diagnostics system. If your “Check Engine/Service Engine Soon” light is on, refer to the description in the Warning Lights and Chimes section of the Instrumentation chapter. Your vehicle may not pass the I/M test with the “Check Engine/Service Engine Soon” light on. If the vehicle’s powertrain system or its battery has just been serviced, the on-board diagnostics system is reset to a “not ready for I/M test” condition. To ready the on-board diagnostics system for I/M testing, a minimum of 30 minutes of city and highway driving is necessary as described below: † First, at least 10 minutes of driving on an expressway or highway. † Next, at least 20 minutes driving in stop-and-go, city-type traffic with

at least four idle periods.

Allow the vehicle to sit for at least eight hours without starting the engine. Then, start the engine and complete the above driving cycle. The engine must warm up to its normal operating temperature. Once started, do not turn off the engine until the above driving cycle is complete.

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Maintenance and care

BULBS

Replacing exterior bulbs Check the operation of the following lamps frequently: † Headlamps † Tail lamps † Brakelamps † High-mount brakelamp † Turn signals † Backup lamps † License plate lamp Do not remove lamp bulbs unless they will be replaced immediately. If a bulb is removed for an extended period of time, contaminants may enter the lamp housings and affect performance.

Replacing headlamp bulbs (aerodynamic) To remove the headlamp bulb: 1. Make sure headlamp switch is in OFF position. 2. Open the hood. 3. Push each clip tab toward the engine compartment and lift upward to the stop position. 4. Remove the headlamp assembly.

5. Disconnect the electrical connector from the bulb by pulling rearward.

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Maintenance and care

6. Remove the bulb retaining ring by rotating it counterclockwise (when viewed from the rear) to free it from the bulb socket, and slide the ring off the plastic base. Keep the ring to retain the new bulb. 7. Without turning, remove the old bulb from lamp assembly by gently pulling it straight back out of the lamp assembly and replace.

To install the new bulb:

Handle a halogen headlamp bulb carefully and keep out of children’s reach. Grasp the bulb only by its plastic base and do not touch the glass. The oil from your hand could cause the bulb to break the next time the headlamps are operated.

1. With the flat side of the bulb’s plastic base facing upward, insert the glass end of the bulb into the lamp assembly. You may need to turn the bulb left or right to align the grooves in the plastic base with the tabs in the lamp assembly. When the grooves are aligned, push the bulb into the socket until the plastic base contacts the rear of the lamp assembly. 2. Install the bulb retaining ring over the plastic base until it contacts the rear of the lamp assembly by rotating clockwise until you feel a “stop.” 3. Install the electrical connector into the rear of the plastic base until it snaps, locking it into position. 4. Install the headlamp assembly into the vehicle and secure it with the clip tabs. 5. Turn the headlamps on and make sure they work properly. If the headlamp was correctly aligned before you changed the bulb, you should not need to align it again. Replacingheadlampbulbs(lowseries) To remove the headlamp bulb: 1. Make sure headlamp switch is in OFF position. 2. Open the hood.

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Maintenance and care

3. Remove the two headlamp screws and bezel from the headlamp housing.

4. Remove the four headlamp bulb retaining screws. 5. Disconnect the electrical connector from the bulb. 6. Remove the headlamp.

To install the new bulb, follow the removal procedures in reverse order. Replacingfrontparkinglamp/turnsignalbulbs 1. Make sure the headlamp control is in the OFF position. 2. Open the hood. 3. Remove two screws and pull lamp assembly away from the vehicle. 4. Rotate the bulb socket counterclockwise and remove. 5. Carefully pull out the bulb straight out of the socket and push in new bulb. To complete installation, follow the removal procedures in reverse order.

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Maintenance and care

Replacinghigh-mountbrakelampbulbs The interior cargo lamp (if equipped) will have to be removed from under the high-mount brakelamp assembly located inside the vehicle. To change the high-mount brakelamp bulbs: 1. Remove the two screws from the high-mount brakelamp assembly. 2. Remove the bulb from the lamp assembly by turning counterclockwise. 3. Carefully pull the bulb straight out of the socket and push in the new bulb. 4. Install bulb socket in lamp assembly by turning clockwise. 5. Install brakelamp assembly on the vehicle with two screws. Replacinglicenseplatelampbulbs To change the license plate bulbs: 1. Remove two screws and the license plate lamp assembly from the rear door. 2. Remove bulb socket from lamp assembly by turning counterclockwise. 3. Pull the bulb out from socket and push in the new bulb. 4. Install the bulb socket in lamp assembly turning it clockwise, 5. Install the lamp assembly on rear door with two screws.

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Maintenance and care

Replacingtaillamp/turn/backuplampbulbs The tail lamp/turn/backup lamp bulbs are located the tail lamp assembly, one just below the other. Follow the same steps to replace either bulb: 1. Remove the four screws and the lamp assembly from vehicle.

2. Rotate bulb socket counterclockwise and remove from lamp assembly. 3. Carefully pull the bulb straight out of the socket and push in the new bulb. 4. Install the bulb socket in lamp assembly by turning clockwise. 5. Install the lamp assembly and secure with four screws.

USING THE RIGHT BULBS Replacement bulbs are specified in the chart below. Headlamp bulbs must be marked with an authorized “D.O.T.” for North America and an “E” for Europe to assure lamp performance, light brightness and pattern and safe visibility. The correct bulbs will not damage the lamp assembly or void the lamp assembly warranty and will provide quality bulb burn time.

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Maintenance and care

Function

Number of

Trade number

bulbs

3157 AK (amber)

H5054
9007

Headlamps (low series) Headlamps (high series) Park lamp and turn signal (front) Back-up lamps License plate lamp Stop/tail/turn/side marker lamp High-mount brakelamp Cargo lamp Dome lamp (standard) Map/reading lamp All replacement bulbs are clear in color except where noted. To replace all instrument panel lights - see your dealer

3156K

168

3357 K

912
211-2
912
211-2

AIMING THE HEADLAMPS The headlamps on your vehicle are properly aimed at the assembly plant. If your vehicle has been in an accident the alignment of your headlamps should be checked by a qualified service technician.

CLEANING AND CARING FOR YOUR VEHICLE Refer to the Customer Assistance chapter for a list of Ford-approved cleaners, polishes and waxes.

Washing your vehicle Wash your vehicle regularly with cold or lukewarm water. Never use strong detergents or soap. If your vehicle is particularly dirty, use a quality car wash detergent. Always use a clean sponge, washing glove or similar device and plenty of water for best results. To avoid spots, avoid washing when the hood is still warm, immediately after or during exposure to strong sunlight.

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Maintenance and care

During winter months, it is especially important to wash the vehicle on a regular basis. Large quantities of dirt and road salt are difficult to remove and also cause damage to the vehicle. Any gasoline spilled on the vehicle or deposits such as bird droppings should be washed and sponged off as soon as possible. Deposits not removed promptly can cause damage to the vehicle’s paintwork. Remove any exterior accessories, such as antennas, before entering a car wash. If you have wax applied to the vehicle at a commercial car wash, it is recommended that you clean the wiper blades and windshield as described in Cleaning the wiper blades and windshield. After washing, apply the brakes several times to dry them.

Underbody Flush the complete underside of vehicle frequently. Keep body drain holes unplugged. Inspect for road damage.

Waxing your vehicle Waxing your vehicle on a regular basis will reduce minor scratches and paint damage. Wax when water stops beading on the surface. This could be every three or four months, depending on operating conditions. Use only carnauba or synthetic-based waxes. Use a cleaning fluid with a clean cloth to remove any bugs before waxing your vehicle. Use tar remover to remove any tar spots. Avoid getting wax on the windshield, or on any surfaces which appear coarse or bumpy. If you have wax applied at a commercial car wash, it is recommended that you clean the wiper blades and windshield as described in Cleaning the wiper blades and windshield.

Repairing paint chips Minor scratches or paint damage from road debris may be repaired with the Ultra Touch Prep and Finishing Kit (#F7AZ-19K507–BA), Lacquer Touch-up Paint (#ALBZ-19500–XXXXA), or Exterior Acrylic Spray Lacquer (#ALAZ-19500–XXXXA) from the Ford Car Care Chemicals line. Please note that the part numbers (shown as XXXX above) will vary with your vehicle’s specific coloring. Observe the application instructions on the products.

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Maintenance and care

Remove particles such as bird droppings, tree sap, insect remains, tar spots, road salt and industrial fallout immediately.

Cleaning the wheels Wash with the same detergent as the body of your vehicle. Do not use acid-based or alcohol-based wheel cleaners, steel wool, fuel or strong detergents. Never use abrasives that will damage the finish of special wheel surfaces. Use a tar remover to remove grease and tar. The brushes used in some automatic car washes may damage the finish on your wheels. Before going to a car wash, find out if the brushes are abrasive.

Cleaning the engine Engines are more efficient when they are clean because grease and dirt buildup keep the engine warmer than normal. When washing: † Take care when using a power washer to clean the engine. The high pressure fluid could penetrate the sealed parts and cause damage. † Do not spray with cold water to avoid cracking the engine block or † Never apply anything to the drive belt (including belt dressing).

other engine components.

† Cover the highlighted areas to prevent water damage when cleaning

the engine.

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Maintenance and care † Never wash or rinse the engine while it is running; water in the

running engine may cause internal damage.

Cleaning non-painted plastic exterior parts Use vinyl cleaner for routine cleaning. Clean with a tar remover if necessary. Do not clean plastic parts with thinners, solvents or petroleum-based cleaners.

Cleaning the exterior lamps Wash with the same detergent as the exterior of your vehicle. If necessary, use a tar remover such as Ford Extra Strength Tar and Road Oil Remover (B7A-19520–AA). To avoid scratching the lamps, do not use a dry paper towel, chemical solvents or abrasive cleaners.

Cleaning the wiper blades, windshield and rear window If the wiper blades do not wipe properly, clean the wiper blade rubber element with undiluted windshield washer solution or a mild detergent. To avoid damaging the blades, do not use fuel, kerosene, paint thinner or other solvents. If the wiper still does not wipe properly, this could be caused by substances on the windshield or rear window such as tree sap and some hot wax treatments used by commercial car washes. Clean the outside of the windshield or rear window with a non-abrasive cleaner such as Ford Ultra-Clear Spray Glass Cleaner, (E4AZ-19C507–AA), available from your Ford Dealer. Do not use abrasive cleansers on glass as they may cause scratches. The windshield or rear window is clean if beads do not form when you rinse it with water. The windshield, rear window and wiper blades should be cleaned on a regular basis, and blades or rubber elements replaced when worn.

Cleaning the instrument panel Clean with a damp cloth, then dry with a dry cloth. Avoid cleaner or polish that increases the gloss of the upper portion of the instrument panel. The dull finish in this area helps protect the driver from undesirable windshield reflection.

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Maintenance and care

Do not use chemical solvents or strong detergents when cleaning the steering wheel or instrument panel to avoid contamination of

the air bag system.

Cleaningtheinstrumentclusterlens Clean with a damp cloth, then dry with a dry cloth. Do not use household or glass cleaners as these may damage the lens.

Cleaning the interior fabric Remove dust and loose dirt with a whisk broom or a vacuum cleaner. Remove fresh spots immediately. Do not use household or glass cleaners. These agents can stain and discolor the fabric. Use a mild soap and water solution if necessary.

Cleaning and maintaining the safety belts Clean the safety belts with a mild soap solution recommended for cleaning upholstery or carpets. Do not bleach or dye the belts, because these actions may weaken the belt webbing. Check the safety belt system periodically to make sure there are no nicks, tears or cuts. If your vehicle has been involved in an accident, refer to the Safety belt maintenance section in the Seating and safety restraints chapter.

Inside windows Use Ultra-Clear Spray Glass Cleaner (E4AZ-19C507–AA) for the inside windows if they become fogged.

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Capacities and specifications

MOTORCRAFT PART NUMBERS Component*

4.2L V6
engine FA-1634

4.6L V8
engine FA-1634

5.4L V8
engine FA-1634

6.8L V10
engine FA-1634

BXT-59

BXT-59

BXT-65-650

BXT-65-750 BXT-65-750 BXT-65-750

BXT-65-750

BH-65DC

BH-65DC

BH-65DC

FG-872
FL-820-S EV-233
AWSF- 32PP****

FG-872
FL-820-S EV-233
AWSF-22W AWSF-22W

FG-872
FL-820-S EV-233

BXT-59

Air filter element Battery (standard) Battery (optional) Battery (auxiliary) FG-872
Fuel filter FL-400-S Oil filter PCV valve EV-251
Spark plugs** AGSF-

BH-65DC

34EE***

*Refer to the 7.3 Liter Power Stroke Direct Injection Turbo Diesel Owner’s Guide Supplement for Motorcraft diesel engine service part numbers. **Refer to Vehicle Emissions Control Information (VECI) decal for spark plug gap information. ***If a spark plug is removed for inspection, it must be reinstalled in the same cylinder. Cylinders No. 1, 2 and 3 have a “EG” suffix. Cylinders No. 4, 5 and 6 have a “E” suffix. If a spark plug needs to be replaced, use only spark plugs with the service part number suffix letter 9EE9 as shown on the engine decal. **** If a spark plug is removed for inspection, it must be reinstalled in the same cylinder. Cylinders No. 1, 2, 3 and 4 have a “PG” suffix. Cylinders No. 5, 6, 7 and 8 have a “P” suffix. If a spark plug needs to be replaced, use only spark plugs with the service part number suffix letter as shown on the engine decal.

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Capacities and specifications

All

Capacity

Application

Fill to line on reservoir

Ford Part Name High Performance DOT 3 Motor Vehicle Brake Fluid Motorcraft SAE 5W-20 Super Premium Motor Oil Refer to the 7.3L Power Stroke Direct Injection Turbo Diesel Owner’s Guide Supplement.

5.7L (6.0 quarts)

All

REFILL CAPACITIES Fluid

Brake fluid

Engine oil-gasoline engine (includes filter change) Engine oil-diesel engine (includes filter change) Engine coolant-gasoline engine 1

Premium Engine Coolant

4.2L V6 engine

4.2L V6 engine with aux rear heat 4.6L V8 engine

4.6L V8 engine with aux rear heat 5.4L V8 engine

22.0L (23.3 quarts) 24.0L (25.4 quarts)

23.7L (25.0 quarts) 25.7L (27.2 quarts)

27.4L (29.0 quarts) 29.4L (31.0 quarts)

(30.6 quarts) 31.0L (32.8 quarts)

5.4L V8 engine with aux rear heat 6.8L V10 engine 29.0L

6.8L V10 engine with aux rear heat

Engine coolant-diesel engine

Refer to the 7.3L Power Stroke Direct Injection Turbo Diesel Owner’s Guide Supplement. 1

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Capacities and specifications

Fluid

Power steering fluid

Rear axle

Ford Part Name Motorcraft MERCONt ATF

Refer to Footnote 4

Fuel tank

N/A

Application

Capacity

All

Ford 8.8/9.75
inch conventional and Traction-Lok Dana 9.75 inch (M60-IU) Dana 10.5 inch (M70-2U) Dana 10.5 inch (M70-1HD) Dana 11.25 inch (model 80) All regular and extended length vans and wagons 138 inch wheelbase (except E-Super Duty) 158 inch wheelbase (except E-Super Duty) 176 inch wheelbase (except E-Super Duty) 158 inch and 176 inch wheelbase (E-Super Duty)

Keep in FULL range on dispstick 2.6-2.7L (5.5-5.8 pints) 2

3.0L (6.3 pints) 3
3.1L (6.6 pints) 3
3.5L (7.5 pints) 3
3.9L (8.25 pints) 4
132.4L (35.0 gallons)

140.0L (37.0 gallons)

140.0L (37.0 gallons) 5

140.0L (37.0 gallons)

208.0L (55.0 gallons)

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Capacities and specifications

Fluid

Transmission fluid 6

Ford Part Name Motorcraft MERCONtV ATF Motorcraft MERCON t ATF

Windshield washer fluid

Ultra-Clear Windshield Washer Concentrate

Application

Capacity

Automatic (4R70W)

13.1L (13.9 quarts) 7

Automatic (4R100 except E-Super Duty) Automatic (4R100 E-Super Duty) All

15.0L (15.9 quarts) 7

15.5L (16.4 quarts) 7

4.0L (4.2 quarts)

1 Use Ford Premium Engine Coolant (green in color). DO NOT USE Ford Extended Life Engine Coolant (orange in color). Refer to Adding engine coolant, in the Maintenance and Care chapter. 2 If your vehicle’s rear axle is filled with a synthetic rear axle lubricant it is considered lubricated for life. These lubricants do not need to be checked or changed unless a leak is suspected, service is required or the axle assembly has been submerged in water. The axle lubricant should be changed any time the rear axle has been submerged in water. Fill 6 mm to 14 mm (1/4 inch to 9/16 inch) below bottom of fill hole. Add 118 ml (4 oz.) of Additive Friction Modifier C8AZ-19B546-A or equivalent meeting Ford specification EST-M2C118–A, for complete refill of 8.8 inch and 9.75 inch Traction-Lok axles. 3 Fill Dana rear axles to 6 mm to 19 mm (1/4 inch to 3/4 inch) below bottom of fill hole. 4 Ford conventional and Traction-Lok axles require Motorcraft SAE 75W-140 Synthetic Rear Axle Lubricant F1TZ-19580-B or equivalent meeting Ford specification WSL-M2C192-A. Add 118 ml (4 oz.) of Additive Friction Modifier C8AZ-19B546-A or equivalent meeting Ford specification EST-M2C118–A. Dana conventional and limited-slip axles (E250/350/450)require Motorcraft SAE 80W-90 Premium Rear Axle Lubricant XY-80W90-QL or equivalent meeting Ford specification WSP-M2C197-A. Add 177ml (6 oz.) of Additive Friction Modifier C8AZ-19B546-A or equivalent meeting Ford specification EST-M2C118-A.

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Capacities and specifications

5 Optional fuel tank 208L (55 gallon). 6 Ensure the correct automatic transmission fluid is used. Transmission fluid requirements are indicated on the dipstick or on the dipstick handle. Check the container to verify the fluid being added is of the correct type. Refer to your scheduled maintenance guide to determine the correct service interval. Some transmission fluids may be labeled as dual usage, such as MERCONt and MERCONt V. These dual usage fluids are not to be used in an automatic transmission that requires use of the MERCONt type fluid. However, these dual usage fluids may be used in transmissions that require the MERCONt V type fluid. MERCONt and MERCONt V type fluids are not interchangeable. DO NOT mix MERCONt and MERCONt V. Use of a transmission fluid that indicates dual usage (MERCONt and MERCONt V) in an automatic transmission application requiring MERCONt may cause transmission damage. Use of any fluid other than the recommended fluid may cause transmission damage. 7 Indicates only approximate dry-fill capacity. Some applications may vary based on cooler size and if equipped with an in-tank cooler. The amount of transmission fluid and fluid level should be set by the indication on the dipstick’s normal operating range.

LUBRICANT SPECIFICATIONS Item

Ford part name High Performance DOT 3 Motor Vehicle Brake Fluid Silicone Lubricant

Ford Premium Engine Coolant (green-colored)

Ford Ford part number specification C6AZ-19542-AB ESA-M6C25-A

and DOT 3

ESR-M13P4-A

ESE-M97B44-A

F7AZ-19G208-BA and F5AZ-19553-AA VC-4–A (in Canada, Motorcraft CXC-10)

Brake fluid

Door weatherstrips

Engine coolant

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Item

Engine oil-gasoline engine

Engine oil-diesel engine Hinges, latches, Striker plates, fuel filler door hinge, and seat tracks Lock cylinders

Power steering fluid Automatic transmission (4R100) 1
Automatic tranmission (4R70W) 1
Disc brake caliper rails

Parking brake assembly (E-Super Duty)

Ford conventional and Traction-Lok axles (E-150) 2

Capacities and specifications

Ford specification

Ford part number XO-5W20-QSP WSS-M2C153-H

Ford part name Motorcraft SAE 5W-20 Super Premium Motor Oil Refer to the 7.3 Liter Power Stroke Direct Injection Turbo Diesel Owner’s Guide Supplement. Multi-Purpose ESB-M1C93-B or ESR-M1C159-A Grease

with API Certification Mark

D0AZ-19584-AA or F5AZ-19G209-AA

Motorcraft XL-1

none

XT-2-QDX

MERCONt

XT-2-QDX

MERCONt

XT-5-QM

MERCONtV

D7AZ-19A331-A (Motorcraft WA-10)

ESE-M1C171-A

XT-2-QDX

MERCONt

F1TZ-19580-B

WSL-M2C192-A

Motorcraft Penetrating and Lock Lubricant Motorcraft MERCONt ATF Motorcraft MERCONt ATF

Motorcraft MERCONtV ATF Silicone Brake Caliper Grease and Dielectric Compound Motorcraft MERCONt Automatic Transmission Fluid Motorcraft SAE 75W-140 High Performance Synthetic Rear Axle Lubricant

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Capacities and specifications

Item

Dana conventional and Traction-Lok axles (E-250/350/450) Windshield washer fluid

Ford part name Motorcraft SAE 80W-90
Premium Rear Axle Lubricant

Ultra-clear Windshield Washer Concentrate

Ford part number XY-80W90-QL

Ford specification WSP-M2C197-A

C9AZ-19550-AC ESR-M17P5-A

1 Ensure the correct automatic transmission fluid is used. Transmission fluid requirements are indicated on the dipstick or on the dipstick handle. Check the container to verify the fluid being added is of the correct type. Refer to your scheduled maintenance guide to determine the correct service interval. Some transmission fluids may be labeled as dual usage, such as MERCONt and MERCONt V. These dual usage fluids are not to be used in an automatic transmission that requires use of the MERCONt type fluid. However, these dual usage fluids may be used in transmissions that require the MERCONt V type fluid. MERCONt and MERCONt V type fluids are not interchangeable. DO NOT mix MERCONt and MERCONt V. Use of a transmission fluid that indicates dual usage (MERCONt and MERCONt V) in an automatic transmission application requiring MERCONt may cause transmission damage. Use of any fluid other than the recommended fluid may cause transmission damage. 2 Add 118 ml (4 oz.) of Additive Friction Modifier C8AZ-19B546-A or equivalent meeting Ford specification EST-M2C118-A for complete refill of Ford Traction-Lok rear axles. 3 Add 237 ml (6 oz.) of Additive Friction Modifier C8AZ-19B546-A or equivalent meeting Ford specification EST-M2C118-A for complete refill of Dana Traction-Lok rear axles.

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ENGINE DATA

Engine*

4.2L V6
engine

Cubic inches 256
Required fuel

87 octane

Firing order

1-4-2-5-3-6

Spark plug gap

1.3-1.4 mm (0.052-0.056
inch) EDIS

Capacities and specifications

4.6L V8
engine 281
87 octane

5.4L V8
engine 330
87 octane

6.8L V10
engine 415
87 octane

1-3-7-2- 6-5-4-8
1.3-1.4 mm (0.052-0.056
inch) EDIS

1-3-7-2- 6-5-4-8
1.3-1.4 mm (0.052-0.056
inch) Coil on plug Coil on plug

1-6-5-10-2- 7-3-8-4-9
1.3-1.4 mm (0.052-0.056
inch)

Ignition system Compression ratio *Refer to the 7.3 Liter Power Stroke Direct Injection Turbo Diesel Owner’s Guide Supplement for diesel engine information.

9.37:1

9.0:1

9.3:1

9.0:1

VEHICLE DIMENSIONS

Van/wagon models

(1) Overall height

2 054.8 mm

2 118.4 mm

2 136.1 mm

E-150

E-250

E-350

(2) Track front/rear (3) Overall width (excluding mirrors) (4) Wheelbase (5) Overall length

(80.9 in)

(84.1 in) 1 762.8 mm (69.4 in)/ 1 701.8 mm (67.0 in)

(83.4 in)

2 014.2 mm (79.3 in)

3 505 mm (138 in)

Regular van, 5 379.7 mm (211.8 in) Supervan,

5 892.8 mm (232.0 in)

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Capacities and specifications

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Capacities and specifications

Cutaway/commercial stripped chassis models

(1) Overall height (2) Track front/rear

(3) Overall width (excluding mirrors) (4) Wheelbase

E-250
Refer to Body Builder for specifications

E-350

E-Super Duty

1 762.8 mm (69.4 in)/ 1 701.8 mm (67.0 in)

1 762.8 mm (69.4 in)/ SRW 1 701.8
mm (67.0 in), DRW 1 859.3
mm (73.2 in)

1 762.8 mm (69.4 in)/ 1 973.6 mm (77.7 in)

Refer to Body Builder for specifications.

3 149.6 mm (124 in)

3 505 mm (138 in) 4 013 mm (158 in) 4 470 mm (176 in)

4 013 mm (158 in) 4 470 mm (176 in)

(5) Overall length

Refer to Body Builder for specifications.

VEHICLE IDENTIFICATION NUMBER

Complete Ford built vehicles The vehicle identification number is attached to your vehicle in the following places: † On the metal tag attached to the top of the instrument panel on the

driver’s side.

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Capacities and specifications † On the certification label. This label is required by the National Highway Traffic Safety Administration and is made of special material. If it is tampered with, it will be destroyed or a destruction pattern will appear.

Certification label for incomplete vehicles On completed derivations of incomplete vehicles, the certification label is affixed at a location determined by a subsequent stage manufacturer of the completed vehicle. In these cases the completed vehicle is manufactured in two or more stages by two or more separate manufacturers.

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Customer assistance

Ford Extended Service Plan You can get more protection for your new car or light truck by purchasing Ford Extended Service Plan (Ford ESP) coverage. Ford ESP is an optional service contract which is backed by Ford Motor Company or Ford Motor Service Company (in the U.S.) and Ford of Canada (in Canada). It provides the following: † benefits during the warranty period depending on the plan you

purchase (such as: reimbursement for rentals; coverage for certain maintenance and wear items)

† protection against covered repair costs after your Bumper to Bumper

Warranty expires

You may purchase Ford ESP from any participating Ford and Lincoln Mercury and Ford of Canada dealer. There are several plans available in various time, distance and deductible combinations which can be tailored to fit your own driving needs. Ford ESP also offers reimbursement benefits for towing and rental coverage. When you buy Ford ESP, you receive Peace-of-Mind protection throughout the United States and Canada, provided by a network of more than 5,000 participating Ford or Lincoln Mercury and Ford of Canada dealers. If you did not take advantage of the Ford Extended Service Plan at the time of purchasing your vehicle, you may still be eligible. Please contact your dealer for further information. Since this information is subject to change, please ask your dealer for complete details about Ford Extended Service Plan coverage options, or visit the Ford ESP website at www.ford-esp.com.

Getting the service you need

At home Ford Motor Company and Ford of Canada have authorized dealerships to service your vehicle. When you need warranty repairs your selling dealer would like you to return to it for that service, but you may also take your vehicle to another Ford Motor Company or Ford of Canada dealership authorized for warranty repairs. Certain warranty repairs require special training though, so not all dealers are authorized to perform all warranty repairs. That means that depending on the warranty repair needed, the vehicle may need to be taken to another dealer. If a particular dealership can not assist you, then contact the Customer Relationship Center.

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Customer assistance

If you have questions or concerns, or are unsatisfied with the service you are receiving, follow these steps: 1. Contact your Sales Representative or Service Advisor at your selling/servicing dealership. 2. If your inquiry or concern remains unresolved, contact the Sales Manager or Service Manager at the dealership. 3. If the inquiry or concern cannot be resolved at the dealership level, please contact the Ford Customer Relationship Center. Ford Motor Company and Ford of Canada dealerships also carry quality parts and accessories, providing you with equipment reliability.

Away from home If you own a Ford or Mercury vehicle and are away from home when your vehicle needs service, or if you need more help than the dealership could provide, after following the steps described above, contact the Ford Customer Relationship Center to find an authorized dealership to help you. In the United States: Ford Motor Company Customer Relationship Center 16800 Executive Plaza Drive P.O. Box 6248
Dearborn, Michigan 48121
1-800-392-3673 (FORD) (TDD for the hearing impaired: 1-800-232-5952) In Canada: Customer Relationship Centre Ford Motor Company of Canada, Limited P.O. Box 2000
Oakville, Ontario L6J 5E4
1-800-565-3673 (FORD)

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Customer assistance

If you own a Lincoln vehicle and are away from home when your vehicle needs service, or if you need more help than the dealership could provide, after following the steps described above, contact the Ford Customer Relationship Center to find an authorized dealership to help you. In the United States: Ford Motor Company Customer Relationship Center 16800 Executive Plaza Drive P.O. Box 6248
Dearborn, Michigan 48121
1-800-521-4140
(TDD for the hearing impaired: 1-800-232-5952) In Canada: Customer Relationship Centre Ford Motor Company of Canada, Limited P.O. Box 2000
Oakville, Ontario L6J 5E4
1-800-565-3673 (FORD) In order to help you service your Ford or Lincoln Mercury vehicle, please have the following information available when contacting a Customer Relationship Center: † Your telephone number (home and business) † The name of the dealer and the city where the dealership is located † The year and make of your vehicle † The date of vehicle purchase † The current odometer reading † The vehicle identification number (VIN) If you still have a complaint involving a warranty dispute, you may wish to contact the Dispute Settlement Board (U.S.) or the Canadian Motor Vehicle Arbitration Plan (CAMVAP), available in all of Canada (except Quebec). In some states (in the U.S.) you must directly notify Ford in writing before pursuing remedies under your state’s warranty laws. Ford is also allowed a final repair attempt in some states. In the United States, a warranty dispute must be submitted to the Dispute Settlement Board before taking action under the Magnuson-Moss Warranty Act, or to the extent allowed by state law, before pursuing

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replacement or repurchase remedies provided by certain state laws. This dispute handling procedure is not required prior to enforcing state created rights or other rights which are independent of the Magnuson-Moss Warranty Act or state replacement or repurchase laws.

THE DISPUTE SETTLEMENT BOARD (U.S. only) The Dispute Settlement Board is: † an independent, third-party arbitration program for warranty disputes † available free to owners and lessees of qualifying Ford Motor Company

vehicles

The Dispute Settlement Board may not be available in all states. Ford Motor Company reserves the right to change eligibility limitations, modify procedures and/or to discontinue this service without notice and without incurring obligations per applicable state law.

What kinds of cases does the Board review? Unresolved warranty repair concerns or vehicle performance as designed concerns on Ford and Lincoln Mercury cars and Ford and Lincoln Mercury light trucks which are within the terms of any applicable written new vehicle warranty are eligible for review, except those involving: † a non-Ford product † a non-Ford dealership † sales disputes between customer and dealer except those associated with warranty repairs or concerns with the vehicle’s performance as designed

maintenance and wear items)

service or product concern is being reviewed

† a request for reimbursement of consequential expenses unless a † items not covered by the New Vehicle Limited Warranty (including † alleged personal injury/property damage claims † cases currently in litigation † vehicles not used primarily for family, personal or household purposes (except in states where the Dispute Settlement Board is required to review commercial vehicles)

† vehicles with non-U.S. warranties

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Customer assistance

Concerns are ineligible for review if the New Vehicle Limited Warranty has expired at receipt of your application and, in certain states eligibility is dependent upon the customer’s possession of the vehicle. Eligibility may differ according to state law. For example, see the unique brochures for California, West Virginia, Georgia and Wisconsin purchasers/lessees.

Board membership The Board consists of: † three consumer representatives † a Ford or Lincoln Mercury dealership representative Consumer candidates for Board membership are recruited and trained by an independent consulting firm. The dealership Board member is chosen from Ford and Lincoln Mercury dealership management, recognized for their business leadership qualities. WhattheBoardneeds To have your case reviewed you must complete the application in the DSB brochure and mail it to the address provided on the application form. Some states will require you to use certified mail, with return receipt requested. Your application is reviewed and, if it is determined to be eligible, you will receive an acknowledgment indicating: † the file number assigned to your application † the toll-free phone number of the DSB’s independent administrator Your dealership and a Ford Motor Company representative will then be asked to submit statements. To properly review your case, the Board needs the following information: † legible copies of all documents and maintenance or repair orders † the year, make, model, and Vehicle Identification Number (VIN) listed † the date of repair(s) and mileage at the time of occurrence(s) † the current mileage † the name of the dealer(s) who sold or serviced the vehicle † a brief description of your unresolved concern

on your vehicle ownership license

relevant to the case

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Company

dealership(s)

Customer assistance † a brief summary of the action taken by the dealer(s) and Ford Motor † the names (if known) of all the people you contacted at the † a description of the action you expect to resolve your concern You will receive a letter of explanation if your application does not qualify for Board review. Oralpresentations If you would like to make an oral presentation, indicate YES to question #6 on the application. While it is your right to make an oral presentation before the Board, this is not a requirement and the Board will decide the case whether or not an oral presentation is made. Oral presentation may be requested by the Board as well. Makingadecision Board members review all available information related to each complaint, including oral presentations, and arrive at a fair and impartial decision. Board review may be terminated at any time by either party. Every effort is made to decide the case within 40 days of the date that all requested information is received by the Board. Since the Board generally meets once a month, it may take longer for the Board to consider some cases. After a case is reviewed, the Board mails you a decision letter and a form on which to accept or reject the Board’s decision. The decisions of the Board are binding on Ford (and, in some cases, on the dealer) but not on consumers who are free to pursue other remedies available to them under state or federal law.

To Request a DSB Brochure/Application For a brochure/application, speak to your dealer or write/call to the Board at the following address/phone number: Dispute Settlement Board P.O. Box 5120
Southfield, MI 48086–5120
1–800–428–3718

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You may also contact the North American Customer Relationship Center at 1-800-392-3673 (Ford), TDD for the hearing impaired: 1-800-232-5952
or by writing to the Center at the following address: Ford Motor Company Customer Relationship Center 16800 Executive Plaza Drive P.O. Box 6248
Dearborn, Michigan 48121

UTILIZING THE MEDIATION/ARBITRATION PROGRAM (CANADA ONLY) In those cases where you continue to feel that the efforts by Ford and the dealer to resolve a factory-related vehicle service concern have been unsatisfactory, Ford of Canada participates in an impartial third party mediation/arbitration program administered by the Canadian Motor Vehicle Arbitration Plan (CAMVAP). The CAMVAP program is a straight-forward and relatively speedy alternative to resolve a disagreement when all other efforts to produce a settlement have failed. This procedure is without cost to you and is designed to eliminate the need for lengthy and expensive legal proceedings. In the CAMVAP program, impartial third-party arbitrators conduct hearings at mutually convenient times and places in an informal environment. These impartial arbitrators review the positions of the parties, make decisions and, when appropriate, render awards to resolve disputes. CAMVAP decisions are fast, fair, and final; the arbitrator’s award is binding both to you and Ford of Canada. CAMVAP services are available in all territories and provinces, except Quebec. For more information, without charge or obligation, call your CAMVAP Provincial Administrator directly at 1-800-207-0685.

GETTING ASSISTANCE OUTSIDE THE U.S. AND CANADA Before exporting your vehicle to a foreign country, contact the appropriate foreign embassy or consulate. These officials can inform you of local vehicle registration regulations and where to find unleaded fuel. If you cannot find unleaded fuel or can only get fuel with an anti-knock index lower than is recommended for your vehicle, contact a district or owner relations/customer relationship office.

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Customer assistance

The use of leaded fuel in your vehicle without proper conversion may damage the effectiveness of your emission control system and may cause engine knocking or serious engine damage. Ford Motor Company/Ford of Canada is not responsible for any damage caused by use of improper fuel. In the United States, using leaded fuel may also result in difficulty importing your vehicle back into the U.S. If your vehicle must be serviced while you are traveling or living in Central or South America, the Caribbean, or the Middle East, contact the nearest Ford dealership. If the dealership cannot help you, write or call: FORD MOTOR COMPANY WORLDWIDE DIRECT MARKET OPERATIONS 1555 Fairlane Drive Fairlane Business Park #3
Allen Park, Michigan 48101
U.S.A. Telephone: (313) 594-4857
FAX: (313) 390-0804
If you are in another foreign country, contact the nearest Ford dealership. If the dealership employees cannot help you, they can direct you to the nearest Ford affiliate office. If you buy your vehicle in North America and then relocate outside of the U.S. or Canada, register your vehicle identification number (VIN) and new address with Ford Motor Company Worldwide Direct Market Operations.

FORD CAR CARE PRODUCTS FOR YOUR VEHICLE Ford has many quality products available from your dealer to clean your vehicle and protect its finishes. These quality products have been specifically engineered to fulfill your automotive needs; they are custom designed to complement the style and appearance of your vehicle. Each product is made from high quality materials and that meet or exceed Ford’s rigid specifications. For best results, use the following or products of equivalent quality: Ford Custom Clearcoat Polish* Ford Custom Silicone Gloss Polish Ford Custom Vinyl Protectant* (not available in Canada) Motorcraft Vinyl Conditioner (Canada only)

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Ford Deluxe Leather and Vinyl Cleaner (not available in Canada) Motorcraft Vinyl Cleaner (Canada only) Ford Extra Strength Tar and Road Oil Remover* (not available in Canada) Ford Extra Strength Upholstery Cleaner (not available in Canada) Ford Metal Surface Cleaner Ford Multi-Purpose Cleaner* Motorcraft Car Wash Concentrate Motorcraft Carlite Glass Cleaner Ford Spot and Stain Remover* Ford Super Premium Tire and Trim Dressing Ford Triple Clean Ford Ultra-Clear Spray Glass Cleaner (not available in Canada) * May be sold with the Motorcraft name FORD ACCESSORIES FOR YOUR VEHICLE A wide selection of Ford accessories are available for your vehicle through your local authorized Ford, Lincoln Mercury or Ford of Canada dealer. These quality accessories have been specifically engineered to fulfill your automotive needs; they are custom designed to complement the style and aerodynamic appearance of your vehicle. In addition, each accessory is made from high quality materials and meets or exceeds Ford’s rigid engineering and safety specifications. Ford accessories are warranted for up to 12 months or 20 000 km (12 000 miles) on all cars and light trucks and 12 months with unlimited distance on medium duty trucks unless the accessory is installed on a new vehicle, then the warranty becomes the balance of the new vehicle’s warranty or the accessories warranty, whichever is greater. See your dealer for complete warranty information and availability. Not all accessories are available for all models.

Vehicle Security Styled wheel locks Vehicle security systems

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Comfort and convenience Air conditioner Engine block heaters Tire step

Travel equipment Auto head lamps with DRL Bicycle rack Canoe/kayak rack Cell phone holder Console (Engine cover) Daytime running lights (DRL) Hard-sided roof luggage rack Heavy-duty battery Hitch mount bicycle carrier Inside mirror, electrochromic with compass (with and without temperature display) Luggage basket Removable luggage rack Removable luggage rack adapters Running boards Ski/snow board rack Soft luggage cover Speed control Trailer hitch (Class III) Trailer hitch bars and balls Trailer hitch wiring adaptor

Protection and appearance equipment Air bag anti-theft locks Battery warmer Carpet floor mats

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Cleaners, waxes and polishes Door edge guards Flat splash guards Front end covers (full) Hood deflector Lubricants and oils Side window air deflectors Step bumpers Touch-up paint Underbody security lighting For maximum vehicle performance, keep the following information in mind when adding accessories or equipment to your vehicle: † When adding accessories, equipment, passengers and luggage to your vehicle, do not exceed the total weight capacity of the vehicle or of the front or rear axle (GVWR or GAWR as indicated on the Safety compliance certification label). Consult your dealer for specific weight information. † The Federal Communications Commission (FCC) and Canadian Radio Telecommunications Commission (CRTC) regulate the use of mobile communications systems - such as two-way radios, telephones and theft alarms - that are equipped with radio transmitters. Any such equipment installed in your vehicle should comply with FCC or CRTC regulations and should be installed only by a qualified service technician.

† Mobile communications systems may harm the operation of your

vehicle, particularly if they are not properly designed for automotive use or are not properly installed. When operated, such systems may cause the engine to stumble or stall or cause the transmission to be damaged or operate improperly. In addition, such systems may be damaged or their performance may be affected by operating your vehicle. (Citizens band [CB] transceivers, garage door openers and other transmitters with outputs of five watts or less will not ordinarily affect your vehicle’s operation.) † Ford cannot assume responsibility for any adverse effects or damage

that may result from the use of such equipment.

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ORDERING ADDITIONAL OWNER’S LITERATURE To order the publications in this portfolio: Make checks payable to: HELM, INCORPORATED P.O. Box 07150
Detroit, Michigan 48207
For a free publication catalog, order toll free: 1-800-782-4356
Monday-Friday 8:00 a.m. - 6:00 p.m. EST, for credit card holders only

Obtaining a French owner’s guide French Owner’s Guides can be obtained from your dealer or by writing to Ford Motor Company of Canada, Limited, Service Publications, P.O. Box 1580, Station B, Mississauga, Ontario L4Y 4G3.

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Reporting safety defects

REPORTING SAFETY DEFECTS (U.S. ONLY) If you believe that your vehicle has a defect that could cause a crash, or could cause injury or death, you should immediately inform the National Highway Traffic Safety Administration (NHTSA) in addition to notifying Ford Motor Company. If NHTSA receives similar complaints, it may open an investigation, and if it finds that a safety defect exists in a group of vehicles, it may order a recall and remedy campaign. However, NHTSA cannot become involved in individual problems between you, your dealer or Ford Motor Company. To contact NHTSA, you may either call the Auto Safety Hotline toll-free at 1–800–424–9393 (202–366–0123 in the Washington D.C. area) or write to: NHTSA U.S. Department of Transportation 400 Seventh Street Washington D.C. 20590
You can also obtain other information about motor vehicle safety from the Hotline.

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Index

Air bag supplemental restraint system ..........................83
and child safety seats ..............85
description ................................83
disposal ......................................87
driver air bag ............................85
indicator light .....................12, 87
operation ...................................85
passenger air bag .....................85
Air cleaner filter ...............149, 192
Air conditioning ..........................19
Ambulance packages ....................4
Antifreeze (see Engine coolant) ................151
Anti-lock brake system (see Brakes) ......................102–103
Audio system (see Radio) .........27
Automatic transmission

driving an automatic overdrive .................................107
fluid, adding ............................158
fluid, checking ........................158
fluid, refill capacities ..............193
fluid, specification ..................199
Auxiliary power point .................26
Axle

lubricant specifications ..196, 199
refill capacities ........................193
traction lok ..............................105

Battery .......................................161
acid, treating emergencies .....161
charging system warning light .............................12

216

disconnecting ..........................163
jumping a disabled battery ....138
maintenance-free ....................161
replacement, specifications ...192
servicing ..................................161
voltage gauge ............................16
Belt minder .................................79
Brakes ........................................102
anti-lock ...........................102–103
anti-lock brake system (ABS) warning light .........10, 102
brake warning light ..................10
fluid, checking and adding ....150
fluid, refill capacities ..............193
fluid, specifications .........196, 199
lubricant specifications ..196, 199
shift interlock ..........................106
Break-in period .............................3

Capacities for refilling fluids ....193
Child safety restraints ................88
child safety belts ......................88
Child safety seats ........................89
in front seat ..............................91
in rear seat ................................91
tether anchorage hardware .....93
Cleaning your vehicle ...............187
engine compartment ..............189
exterior ....................................188
exterior lamps .........................190
instrument cluster lens ..........191
instrument panel ....................190
interior .....................................191
plastic parts ............................190
safety belts ..............................191
washing ....................................187
waxing .....................................188

wheels ......................................189
windows ..................................191
wiper blades ............................190

Climate control (see Air conditioning or Heating) ............19
Clock ................................30, 37, 46
Compass, electronic ....................57
calibration .................................59
set zone adjustment .................58

Console

overhead ....................................56

Controls

power seat .................................67

Coolant

checking and adding ..............151
refill capacities ................155, 193
specifications ..................196, 199

Cruise control (see Speed control) ....................50
Customer Assistance ................121

Ford accessories for your vehicle ......................210
Ford Extended Service Plan ............................203
Getting assistance outside the U.S. and Canada ..............209
Getting roadside assistance ...121
Getting the service you need ....................203
Ordering additional owner’s literature ...................214
The Dispute Settlement Board ...................206
Utilizing the Mediation/ Arbitration Program ...............209

Index

Daytime running lamps (see Lamps) ................................18
Dipstick

automatic transmission fluid ...................158
engine oil .................................146

Doors

lubricant specifications ..........196

Driveline universal joint and slip yoke .............................160
Driving under special conditions

through water .........................120

Emergencies, roadside

jump-starting ..........................138
Emission control system ..........180
Engine ........................................199

check engine/ service engine soon light .........10
cleaning ...................................189
coolant .....................................151
diesel ...........................................5
fail-safe coolant ......................156
idle speed control ...................161
lubrication specifications ..................196, 199
refill capacities ........................193
service points ..........................146
starting after a collision .........122
Engine block heater .................100
Engine oil ..................................146
checking and adding ..............146
dipstick ....................................146
filter, specifications ........148, 192

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Index

recommendations ...................148
refill capacities ........................193
specifications ..................196, 199
Exhaust fumes ..........................101

Fail safe cooling ........................156
Fluid capacities .........................193
Four-Wheel Drive vehicles

preparing to drive your vehicle .....................................105
Fuel ............................................172
calculating fuel economy .......177
cap ...........................................176
capacity ...................................193
choosing the right fuel ...........174
comparisons with EPA fuel economy estimates .................180
detergent in fuel .....................175
filling your vehicle with fuel ..................172, 176–177
filter, specifications ........176, 192
fuel pump shut-off switch .....122
gauge .........................................15
improving fuel economy ........177
octane rating ...................174, 199
quality ......................................175
running out of fuel .................175
safety information relating to automotive fuels .....................172
Fuses ..................................124–125

Garage door opener ....................56
Gas cap (see Fuel cap) ............176
Gas mileage (see Fuel economy) .................177

218

Gauges .........................................14
battery voltage gauge ...............16
engine coolant temperature gauge ...................15
engine oil pressure gauge ........16
fuel gauge ..................................15
odometer ...................................16
speedometer .............................14
trip odometer ............................17

GAWR (Gross Axle Weight Rating) .....109
calculating ...............................111
definition .................................109
driving with a heavy load ......109
location ....................................109

GVWR (Gross Vehicle Weight Rating) .............109
calculating .......................109, 111
definition .................................109
driving with a heavy load ......109
location ....................................109

Hazard flashers .........................122
Headlamps ...................................18
aiming ......................................187
bulb specifications ..................186
daytime running lights .............18
flash to pass ..............................19
high beam ...........................13, 18
replacing bulbs ...............182–183
turning on and off ....................18
warning chime ..........................14
Heating ........................................19

auxiliary heater and air conditioner ................................25
heater only system ...................19
heating and air conditioning system .......................................21

Hood ..........................................145

Ignition .................................49, 199
Infant seats (see Safety seats) ..89
Inspection/maintenance (I/M) testing ..............................181
Instrument panel

cleaning ...................................190
cluster ................................10, 191
lighting up panel and interior .....................19
location of components ............10

Jack ............................................131
positioning ...............................131
storage .....................................131
Jump-starting your vehicle ......138

Index

Lane change indicator (see Turn signal) ........................50
Lights, warning and indicator ....10
air bag ........................................12
anti-lock brakes (ABS) ....10, 102
brake ..........................................10
charging system ........................12
check coolant ............................13
engine oil pressure ...................13
high beam .................................13
safety belt .................................12
service engine soon ..................10
turn signal indicator .................13
Load limits .................................109
GAWR ......................................109
GVWR ......................................109
trailer towing ..........................109
Loading instructions .................111
Lubricant specifications ...196, 199
Lumbar support, seats ...............68

Keys

key in ignition chime ...............14
positions of the ignition ...........49

Mirrors

fold away ...................................62
side view mirrors (power) .......61
Motorcraft parts ................176, 192

Lamps

bulb replacement specifications chart ................186
cargo lamps ...............................19
daytime running light ...............18
headlamps .................................18
headlamps, flash to pass ..........19
instrument panel, dimming .....19
interior lamps .....................59–60
replacing bulbs ...............182–186

Octane rating ............................174
Odometer .....................................16
Oil (see Engine oil) ..................146
Overdrive .....................................55

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Index

Panic alarm feature, remote entry system ................................63
Parking brake ............................103
Parts (see Motorcraft parts) ....192
Power distribution box (see Fuses) ...............................128
Power door locks ........................61
Power steering ..........................104
fluid, checking and adding ....157
fluid, refill capacity ................193
fluid, specifications .........196, 199

Preparing to drive your vehicle .....................105

Radio ............................................27
Relays ................................124, 131
Remote entry system ...........62–63
illuminated entry ......................65
locking/unlocking doors ...........63
panic alarm ...............................63
replacement/additional transmitters ...............................65
replacing the batteries .............64

Safety belts (see Safety restraints) ............14, 73–77
Safety defects, reporting ..........215
Safety restraints ....................73–77
belt minder ...............................79
cleaning the safety belts ..82, 191
extension assembly ..................78
for adults .............................74–76

220

for children .........................87–88
lap belt ......................................78
warning light and chime ......................12–13, 79
Safety seats for children ............89
Seat belts (see Safety restraints) ...............73
Seats ............................................66
child safety seats ......................89
Servicing your vehicle ..............144
Spark plugs, specifications .....................192, 199
Special notice ................................4
ambulance conversions ..............4
diesel-powered vehicles .............5
utility-type vehicles ....................4

Specification chart, lubricants ...........................196, 199
Speed control ..............................50
Speedometer ...............................14
Starting your vehicle ..........98, 100
jump starting ..........................138

Steering wheel

tilting .........................................54

Tires ...........................131, 167–169
changing ..........................131, 133
checking the pressure ............169
replacing ..........................134, 170
rotating ....................................169
snow tires and chains ............171
tire grades ...............................168
treadwear ................................168
Towing .......................................112
recreational towing .................119

trailer towing ..........................112
wrecker ....................................143
Traction-lok rear axle ...............105
Transmission .............................106

fluid, checking and adding (automatic) .............................158
fluid, refill capacities ..............193
lubricant specifications ..196, 199

Transmission control indicator light .................12
Trip odometer .............................17
Turn signal ............................13, 50

Vehicle dimensions ...................199
Vehicle Identification Number (VIN) ...........................201
Vehicle loading ..........................109

Index

Ventilating your vehicle ...........101

Warning chimes .....................13–14
Warning lights (see Lights) .......10
Washer fluid ..............................151
Water, Driving through .............120
Windows

power .........................................60

Windshield washer fluid and wipers

checking and adding fluid .....151
checking and cleaning ....166–167
operation ...................................54
replacing wiper blades ...........167
Wrecker towing .........................143

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Item Required fuel Fuel tank capacity

Engine oil capacity-gasoline engine (includes filter change)

Engine oil capacity-diesel engine

Tire size and pressure

Hood release

Coolant capacity- gasoline engine 1

Coolant capacity- diesel engine 1

Power steering fluid capacity

Automatic transmission fluid capacity-4R70W 2
Automatic transmission fluid capacity-4R100 except E-Super Duty 2
Automatic transmission fluid capacity-4R100 E-Super Duty 2
Windshield washer fluid

Filling station information

Information Unleaded fuel only - 87 octane Refer to Refill capacities in the Capacities and specifications chapter. 5.7L (6.0 quarts). Use Motorcraft SAE 5W-20 Super Premium Motor Oil, Ford specification WSS-M2C153-H. Refer to the 7.3 Liter Power Stroke Direct Injection Turbo Diesel Owner’s Guide Supplement. Refer to the Certification Label on driver’s door panel. Pull handle under the left side of the instrument panel. Refer to Refill capacities in the Capacities and specifications chapter. Refer to the 7.3 Liter Power Stroke Direct Injection Turbo Diesel Owner’s Guide Supplement. Fill to line on reservoir. Use Motorcraft MERCONt ATF. 13.1L (13.9 quarts). Use Motorcraft MERCONt V ATF. 3
15.0L (15.9 quarts). Use Motorcraft MERCONt ATF. 3

15.5L (16.4 quarts). Use Motorcraft MERCONt ATF. 3
4.0L (4.2 quarts). Use Ultra-Clear Windshield Washer Concentrate.

1 Use Ford Premium Engine Coolant (green in color). DO NOT USE Ford Extended Life Engine Coolant (orange in color). Refer to Adding engine coolant, in the Maintenance and Care chapter.

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Filling station information

2 Ensure the correct automatic transmission fluid is used. Transmission fluid requirements are indicated on the dipstick or on the dipstick handle. Check the container to verify the fluid being added is of the correct type. Refer to your scheduled maintenance guide to determine the correct service interval. Some transmission fluids may be labeled as dual usage, such as MERCONt and MERCONt V. These dual usage fluids are not to be used in an automatic transmission that requires use of the MERCONt type fluid. However, these dual usage fluids may be used in transmissions that require the MERCONt V type fluid. MERCONt and MERCONt V type fluids are not interchangeable. DO NOT mix MERCONt and MERCONt V. Use of a transmission fluid that indicates dual usage (MERCONt and MERCONt V) in an automatic transmission application requiring MERCONt may cause transmission damage. Use of any fluid other than the recommended fluid may cause transmission damage. 3 Indicates only approximate dry-fill capacity. Some applications may vary based on cooler size and if equipped with in-tank cooler. The amount of transmission fluid and fluid level should be set by the indication on the dipstick’s normal operating range.

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