Download PDF Manual

In high altitudes, engines will lose power at a rate of 3% power per 300 m (1 000 ft) increase in elevation. A reduction in GVW and GCW is recommended for maximum vehicle performance.


Do not exceed the GVWR or the GAWR specified on the Safety Compliance Certification Label.


900 m (3000 ft) 600 m (2000 ft) 300 m (1000 ft)


-9%


-6%


-3%


101


CDW IVB1-10Driving en C 5/15/97 8:52 PM Page 102


Driving


It is extremly dangerous to ride in a cargo area, inside or outside of a vehicle. In a collision, people riding in these areas are more likely to be seriously injured or killed. Do not allow people to ride in any area of your vehicle that is not equipped with seats and safety belts. Be sure everyone in your vehicle is in a seat and using a safety belt properly.


Driving with a heavy load The total weight of the vehicle plus the total weight of passengers and cargo should never exceed the GVWR. The weight that the vehicle carries over the front and rear axles should never exceed the GAWR for the respective axle. The weight limits of your vehicle’s tires affect the GVWR and GAWR limitations. Using tires with higher weight limits than the original tires will not increase the GVWR or GAWR of your vehicle; using tires with lower weight limits may lower the GVWR or GAWR of your vehicle


102


CDW IVB1-10Driving en C 5/15/97 8:52 PM Page 103


Driving


TRAILER TOWING Your vehicle is capable of towing a trailer of up to a maximum of 454 kg (1 000 lbs) gross trailer weight with a maximum tongue load of 45 kg (100 lbs). It should also have 2.3 sq. meters (25 sq. feet) or less frontal area. Do not drive faster than 72 km/h (45 mph) while towing a 454 kg (1 000 lb) trailer. Your vehicle does not come from the factory fully equipped to tow. No towing packages are available through Ford or Lincoln/Mercury dealers. Trailer towing puts additional loads on your vehicle’s engine, transaxle, axle, brakes, tires, and suspension. For your safety and to maximize vehicle performance, be sure to use the proper equipment while towing.


103


CDW IVB1-10Driving en C 5/15/97 8:52 PM Page 104


Driving


Follow these guidelines to ensure safe towing procedure: • Stay within your vehicle’s load


limits.


• Thoroughly prepare your vehicle for towing. Refer to Preparing to tow in this chapter.


• Use extra caution when driving


while trailer towing. Refer to Driving while towing a trailer in this chapter.


• Service your vehicle more


frequently if you tow a trailer. Refer to the severe duty schedule in the ”Service Guide”.


• Do not tow a trailer until your


vehicle has been driven at least 800 km (500 miles).


• Refer to the instructions included


with towing accessories for the proper installation and adjustment specifications.


104


CDW IVB1-10Driving en C 5/15/97 8:52 PM Page 105


Driving


Do not exceed the maximum loads listed on the Safety Compliance Certification Label. For load specification terms found on the label, refer to Loading your vehicle in this chapter. Remember to figure in the tongue load of your loaded vehicle when figuring the total weight.


Towing trailers beyond the maximum recommended gross trailer weight exceeds the limit of the vehicle and could result in engine damage, transaxle damage, structural damage, loss of control, and personal injury.


Preparing to tow Use the proper equipment for towing a trailer and make sure that it is properly attached to your vehicle. See your dealer or a reliable trailer retailer if you require assistance. Auxiliary coolers are recommended for the power steering system and automatic transaxle system if you are planning on: • Traveling farther than 80 km


(50 miles).


• Towing in hilly terrain. • Towing frequently.


105


CDW IVB1-10Driving en C 5/15/97 8:52 PM Page 106


Driving


Using a hitch Do not use hitches that: • Clamp onto the vehicle bumper. • Attach to the axle. Distribute the load so that only 10
to 15% of the total weight of the trailer is on the tongue. Tie down the load so that it does not shift and change weight on the hitch. Follow the instructions of a reputable rental agency.


Using trailer lamps See your local trailer retailer or rental agency for proper instructions and equipment for hooking up trailer lamps. Do not hook the trailer lamps directly into the vehicle’s wiring system. If the trailer lamps are not working properly, the warning lights in the instrument cluster may not work properly.


106


CDW IVB1-10Driving en C 5/15/97 8:52 PM Page 107


Driving


Using trailer brakes Use electric brakes or manual, automatic or surge type hydraulic brakes that meet Federal and local regulations. Install and adjust brakes according to the manufacturer’s instructions.


Do not connect a trailer’s hydraulic brake system


directly to your vehicle’s brake system. Your vehicle may not have enough braking power and your chances of having a collision greatly increase.


Using safety chains Always connect the trailer’s safety chains to the vehicle. To connect the chains, cross the chains under the trailer tongue and attach to the vehicle frame or hook retainers (not the bumper). Make sure there is enough slack to allow the vehicle to turn corners.


107


CDW IVB1-10Driving en C 5/15/97 8:52 PM Page 108


Driving


Driving while towing a trailer Do not drive faster than 72 km/h (45 mph) while towing a 454 kg (1 000 lb) trailer. Do not drive faster than 72 km/h (45 mph) with any weight trailer while towing in hilly terrain or on hot days. Speed control (if equipped) may not work properly while towing on long, steep grades. If driving with an automatic transaxle: • Use D (Drive) or a low gear


rather than D (Overdrive) while towing up or down steep inclines.


• Anticipate stops and brake


gradually.


If driving with a manual transaxle: • Select a gear that avoids jerking


or excessive engine speed.


• Avoid driving excessively in first


or second gear. If you need to drive excessively in first or second gear, the trailer may be too big or too heavily loaded for the vehicle drivetrain.


• Shift to a lower gear while towing


up or down steep hills.


• Anticipate stops and brake


gradually.


108


CDW IVB1-10Driving en C 5/15/97 8:52 PM Page 109


Driving


FUEL CONSUMPTION Fuel economy can be improved by avoiding: • lack of regular, scheduled


maintenance,


• excessive speed, • rapid acceleration, • driving with the brake pedal


depressed,


• sudden stops, • extended engine idling, • use of speed control in hilly


terrain,


• extended use of the air


conditioner, defroster, rear window defroster and other accessories,


• underinflated tires, • heavy loads, • aftermarked add-ons such as bike, ski or luggage racks, bug deflectors, etc.


109


CDW IVC1-6Roads en C 5/15/97 8:53 PM Page 110


Roadside emergencies


HAZARD FLASHER CONTROL Use only in an emergency to warn traffic of vehicle breakdown or approaching danger. Depress to activate. Depress again to switch off. The hazard lights can be operated when the ignition is off.


FUEL PUMP SHUT-OFF SWITCH If the engine cranks, but does not start or does not start after a collision, the fuel pump shut-off switch may have been activated. The shut-off switch is a device intended to stop the electric fuel pump when your vehicle has been involved in a substantial jolt. Once the shut-off switch is activated, you must reset the switch by hand before you can start your vehicle. The switch is located on the side panel in front of the driver’s side door.


110


CDW IVC1-6Roads en C 5/15/97 8:53 PM Page 111


Roadside emergencies


If you see or smell fuel, do not reset the switch or try to


start your vehicle. Have all the passengers get out of the vehicle and call the local fire department or a towing service.


If your engine cranks but does not start after a collision or substantial jolt: 1. Turn the ignition key to the off position. 2. Check under the vehicle for leaking fuel. 3. If you do not see or smell fuel, push the red reset button down. If the button is already set, you may have a different mechanical problem. 4. Turn the ignition key to the on position for a few seconds, then turn it to the off position. 5. Check under the vehicle again for leaking fuel. If you see or smell fuel, do not start your vehicle again. If you do not see or smell fuel, you can try to start your vehicle again.


111


CDW IVC1-6Roads en C 5/15/97 8:53 PM Page 112


Roadside emergencies


FUSES AND RELAYS If electrical components in the vehicle are not working, a fuse may have blown. Blown fuses are identified by a broken wire. Check the appropriate fuses before replacing any electrical components.


Always replace a fuse with one that has the specified


amperage rating. Using a fuse with higher amperage rating can cause severe wire damage and could start a fire.


Even after a fuse is replaced, it will continue to blow if the cause of the overload is not identified and corrected. If the fuse continues to blow, have the vehicle’s electrical system checked by your dealer or a qualified service technician. The passenger compartment fuse panel is located on the driver’s side under the instrument panel. The power distribution box is located on the driver’s side of the engine compartment. They contain the main fuses and the main relays. The circuits protected are identified by numbers on the passenger compartment fuse panel and inside the cover on the power distribution box.


112


CDW IVC1-6Roads en C 5/15/97 8:53 PM Page 113


Roadside emergencies


Power distribution box To check or replace a fuse or a relay, remove the cover of the fuse box in the engine compartment by releasing the latch (1) and lifting up. A blown fuse can be identified by a break in the wire. Use the fuse puller (2) attached to the cover of the power distribution box to change a fuse. All fuses are a push fit. Five reserve fuses with different current ratings are attached to the inside cover of the power distribution box in case of emergency fuse replacement.


Always replace the cover to the Power Distribution Box


before reconnecting the battery or refilling fluid reservoirs.


Blown fuse


321


113


CDW IVC1-6Roads en C 5/15/97 8:53 PM Page 114


Roadside emergencies


Power distribution box (engine compartment)


Fuse


1*


2* 3*


10
11
12


13
14
15


16


17


18


Ampere rating 80


60
60


20
15
— 20
— 20
20
15


20
15
10


10


10


10


Color


black


yellow yellow


yellow light blue


yellow




light blue light blue violet light blue


yellow light blue red


red


red


red


Circuits protected


Main power supply to vehicle electrical system Engine cooling fan ABS braking system, heater blower Ignition and EEC module Foglamp Not used ABS system not used Electronic Engine Control (EEC) Ignition switch EEC ignition module (memory) Horn and hazard flasher warning system HEGO sensor Electrically operated fuel pump Low beam headlamp – (passenger’s side) Low beam headlamp – (driver’s side) High beam headlamp – (passenger’s side) High beam headlamp – (driver’s side)


* Have these fuses replaced by your dealer or qualified technician.


114


CDW IVC1-6Roads en C 5/15/97 8:53 PM Page 115


Roadside emergencies


Power distribution box (engine compartment)


Relay Circuits switched


R 1
R 2
R 3
R 4
R 5
R 6
R 7
R 8
R 9
R 10
R 11
D1


Daytime running lights Radiator fan relay (high speed) Air conditioning Air conditioning clutch relay Radiator fan relay (low speed) Starter solenoid Horn Electrically operated fuel pump Low beam headlamps High beam headlamps EEC module Reverse voltage protection


Passenger compartment fuse panel To check or change a fuse or a relay, open the fuse box by pulling down the lock release lever (1).


115


CDW IVC1-6Roads en C 5/15/97 8:53 PM Page 116


Roadside emergencies


A blown fuse can be identified by a break in the wire. Use the fuse puller (2) attached to the cover of the power distribution box to change a fuse. All fuses are a push fit. Five reserve fuses with different current ratings are attached to the inside cover of the power distribution box in case of emergency fuse replacement.


R12


R13


R14


R15


D2


R16


19 20 21


22 23 24 25 26 27 28


29 30 31 32 33 34 35 36 37 38


Passenger compartment fuse panel (below instrument panel)


Relay Circuit switched


R 12
R 13
R 14
R 15
R 16
D 2


Interior lighting Rear window defrost Heater blower motor Wiper motor Ignition Reverse voltage protection


116


CDW IVC1-6Roads en C 5/15/97 8:53 PM Page 117


Roadside emergencies


Passenger compartment fuse panel (below instrument panel)


Fuse


Ampere rating


Color


Circuits protected


19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34


35
36
37
38


— C10
40
7.5
15
15
20
7.5
15
30
30
7.5
7.5
7.5
7.5
7.5


7.5
10
30


— black orange brown light blue light blue yellow brown light blue light green light green brown brown brown brown brown


brown red light green



Not used Wiper motors (circuit breaker) Power windows ABS module Backup lamps Brake lamps Door locks Main light Cigar lighter Electric seats Rear window defrost Engine management system Instrument panel illumination Radio Parking lamps - driver’s side Interior lighting/electric mirror adjustment/clock Parking lamps - passenger’s side Air bag Heater blower motor Not used


117


CDW IVC1-6Roads en C 5/15/97 8:53 PM Page 118


Roadside emergencies


Standard fuse amperage ratings and colors


Fuse rating


3 amp 7.5 amp 10 amp 15 amp 20 amp 30 amp


30 amp fuse link


40 amp


60 amp fuse link 80 amp fuse link 100 amp fuse link


Color violet brown


red blue yellow


light green


pink green yellow black blue


Auxiliary relays (outside of fuse boxes)


Relay R 18


R 20
R 21
R 22
R 23
R 24


R 25


R 26


Circuits switched


“One touch” switch (driver’s window) Not used Not used Foglamps Turn signals Panic alarm – driver’s side Panic alarm – right-hand side Not used


Location


Driver’s door


— —


Module bracket Steering column Door lock module bracket


Door lock module bracket



118


CDW IVC1-6Roads en C 5/15/97 8:54 PM Page 119


Roadside emergencies


CHANGING TIRES Park your vehicle in such a position that neither the traffic nor you are hindered or endangered when changing the tire. Ensure that the vehicle is on firm, level ground. If necessary, secure your vehicle further by blocking the wheels with chocks. Activate the hazard lights. Apply the parking brake and engage first or reverse gear or, if the vehicle has an automatic transaxle, select the P (Park) position. If parking on a slope is unavoidable, secure the wheels with suitable chocks.


119


CDW IVC1-6Roads en C 5/15/97 8:54 PM Page 120


Roadside emergencies


The temporary spare tire The vehicle may have a high pressure temporary spare tire. This spare is smaller than a regular tire and is designed for emergency use only. This tire should be replaced as soon as possible.


If you use the temporary spare tire continuously or do


not follow these precautions, the tire could fail, causing you to lose control of the vehicle, possibly injuring yourself or others.


When driving with a temporary spare tire: • Do not exceed the maximum


speed of 80 km/h (50 mph) and only drive the shortest possible distance.


• Do not exceed the permissible


gross weight of the vehicle. • Do not install more than one


spare wheel on your vehicle at any one time.


• Do not use snow chains on this


type of wheel.


• Do not drive through an


automatic car wash.


120


MAX


80


km/h


MAX


50


mph


CDW IVC1-6Roads en C 5/15/97 8:54 PM Page 121


Roadside emergencies


Spare tire location The spare tire and tools are located under the floor cover in the luggage compartment.


Removing the spare tire and tools 1. Raise the rear of the floor cover in the luggage compartment and fold it forward. 2. Completely unscrew the bolt and remove the wheel cover panel with the holder. 3. Remove the wheel cover panel. 4. Lift out the spare wheel. 5. Remove the jack which is located in the tool pack.


121


CDW IVC1-6Roads en C 5/15/97 8:54 PM Page 122


Roadside emergencies


Tire changing procedure


Removing a tire 1. Apply the parking brake and 1
(first) gear (manual transaxle) or the P (Park) position (automatic transaxle). 2. Activate the hazard flashers. 3. The driver and all passengers must leave the vehicle. 4. Secure the vehicle against rolling or sliding. 5. Insert the tapered end of the jack handle between the rim and hub cover and push in. Twist off to remove the cover. 6. Loosen the wheel nuts slightly.


7. Place jack with complete support surface on the ground. 8. The jack must be applied exactly vertical to the jacking point of the vehicle. 9. Jack up the vehicle until the tire is clear of the ground. Unscrew and remove the wheel nuts and remove the wheel.


122


CDW IVC1-6Roads en C 5/15/97 8:54 PM Page 123


Roadside emergencies


Replacing a tire 1. Push the spare tire onto the wheel studs. 2. Screw on the wheel nuts, ensuring the tapered end of the wheel nuts are facing the wheel, and secure in a clockwise direction. 3. Lower the vehicle and remove the jack by turning the handle counterclockwise. 4. Fully tighten the wheel nuts in a crosswise pattern. 5. Align the hub cap with the valve and push firmly into position with the ball of the hand. 6. Stow the jack and damaged tire in the luggage compartment by reversing the spare tire removal instructions.


123


CDW IVC1-6Roads en C 5/15/97 8:54 PM Page 124


Roadside emergencies


JUMP STARTING YOUR VEHICLE


The gases around the battery can explode if


exposed to flames, sparks, or lit cigarettes. An explosion could result in injury or vehicle damage.


Do not push start your vehicle. You could damage


the catalytic converter. For further information, see Jumper cables in the index.


Batteries contain sulfuric acid which burns skin, eyes,


and clothing.


124


CDW IVC1-6Roads en C 5/15/97 8:54 PM Page 125


Roadside emergencies


Connecting jumper cables 1. Position the vehicles so that they do not touch one another. 2. Switch off the engine. Switch off any unnecessary electrical equipment. 3. Connect the positive (+) terminal of the discharged battery to the positive (+) terminal of the booster battery (1). 4. Connect one end of the second lead to the negative (–) terminal of the booster battery and the other end to a metal part of the engine to be started (2). 5. Make sure that the jumper cables are clear of moving parts of the engine.


Do not connect the end of the second cable to the


negative (-) terminal of the battery to be jumped. A spark may cause an explosion of the gases that surround the battery.


125


CDW IVC1-6Roads en C 5/15/97 8:54 PM Page 126


Roadside emergencies


Jump starting 1. Start the booster vehicle and run the engine at moderately increased speed. 2. Start the engine of the vehicle with the discharged battery. 3. Once the engine has been started, run both vehicles for an additional three minutes before disconnecting the cable leads.


Removing jumper cables 1. Remove the jumper cables in reverse order. Take the cable off the metallic surface first (1), then the cable on the negative (-) booster battery terminal (2). 2. Remove the cable from the positive (+) terminal of the booster battery (3) and then the discharged battery (4). 3. After the disabled vehicle has been started, allow it to idle for a while so the engine can “relearn” its idle conditions.


126


CDW IVC1-6Roads en C 5/15/97 8:54 PM Page 127


Roadside emergencies


WRECKER TOWING


If towing is necessary, it is recommended that your vehicle be towed with a wheel lift or flatbed equipment. Do not tow with slingbelt equipment. Ford Motor Company has not developed or approved a T-hook or slingbelt towing procedure.


TOWING YOUR VEHICLE BEHIND ANOTHER VEHICLE Before you have your vehicle towed: • release the parking brake, • move the gearshift to N


(Neutral),


• turn the ignition to the off


position and


• unlock the steering wheel. Do not tow your vehicle at a speed faster than 55 km/h (35 mph) or for a distance greater than 80 km (55 miles) unless the drive wheels are placed on dollies.


127


CDW VA1-19Maint en C 5/15/97 8:55 PM Page 128


Maintenance and care


SERVICE RECOMMENDATIONS • We highlight do-it-yourself items


in the engine compartment for easy location.


• As possible, we design parts that


can be replaced without tools. • We provide you with a “Service


Guide” which makes tracking routine service for your vehicle easy.


If your vehicle requires professional service, your Ford dealership can provide necessary parts and service. Check your “Warranty Guide” to find out which parts and services are covered. Use only recommended fuels, lubricants, fluids and service parts conforming to specifications. Motorcraft parts are designed and built to provide the best performance in your vehicle.


128


CDW VA1-19Maint en C 5/15/97 8:55 PM Page 129


Maintenance and care


Precautions when servicing your vehicle Be especially careful when inspecting or servicing your vehicle. Here are some general precautions for your safety: • Do not work on a hot engine.


The cooling fan is automatic and may come on at any


time. Always disconnect the negative terminal of the battery before working near the fan.


• If you must work with the engine


running, avoid wearing loose clothing or jewelry that could get caught in moving parts. Take precautions with long hair.


• Do not work on a vehicle with the


engine running in an enclosed space, unless you are sure you have enough ventilation.


• Keep all lit cigarettes, open flames and other lit material away from the battery and all fuel related parts.


If you disconnect the battery, the engine must “relearn” its idle conditions before your vehicle will drive properly, as explained under Battery in this chapter.


129


CDW VA1-19Maint en C 5/15/97 8:55 PM Page 130


Maintenance and care


Working with engine off (automatic transaxle) 1. Set the parking brake fully and ensure the gearshift is securely latched in P (Park). 2. Turn off the engine and remove the key. 3. Block the wheels to prevent the vehicle from moving unexpectedly.


Working with engine off (manual transaxle) 1. Set the parking brake, depress the clutch and place the gearshift in 1 (first) or R (Reverse). 2. Turn off the engine and remove the key. 3. Block the wheels to prevent the vehicle from moving unexpectedly.


130


CDW VA1-19Maint en C 5/15/97 8:55 PM Page 131


Maintenance and care


Working with engine on (automatic transaxle) 1. Set the parking brake fully and ensure the gearshift is securely latched in P (Park). 2. Block the wheels to prevent the vehicle from moving unexpectedly.


Do not start your engine with the air cleaner removed


and do not remove it while the engine is running.


Working with engine on (manual transaxle)


1. Set the parking brake, depress the clutch and place the gearshift in neutral.


2. Block the wheels to prevent the vehicle from moving unexpectedly.


131


CDW VA1-19Maint en C 5/15/97 8:56 PM Page 132


Maintenance and care


Opening the hood • Pull the handle (1) located under


the instrument panel.


N O RMAL


x 1000


55


50


60


40


40
30
20
10


60 70 80


100


120


80


140


0 0 0 12 3


20


0 0 0 0


MPH


160


90
100
110
120


180


200


130


BRAKE


1/2


UNLEADED FUEL ONLY


TRACTION CONTROL


O/D OFF


CHECK ENGINE


MIRRO R


• Release the safety catch by reaching under the hood (2) (adjacent to the Ford emblem) and pushing it up.


• Raise the hood and support it


with the strut (3) in the yellow colored retainer, ensuring it is secure. Hold the support at the yellow colored insulation section.


To close, replace the support strut in its retaining clip, lower the hood and allow it to drop into the catch for the last 20 – 30 cm (8 – 12 inches). Always check to ensure that the hood lock is fully engaged.


132


CDW VA1-19Maint en C 5/15/97 8:56 PM Page 133


Maintenance and care


2.0 litre EFI-engine compartment


Power steering reservoir


Engine coolant reservoir


Automatic transaxle dipstick


(if equipped)


Brake fluid reservoir


Air


cleaner


Windshield washer fluid


reservoir


Engine oil dipstick


Engine oil filler cap


Battery


Power


distribution


box


For ease of identification, all filler caps and the engine oil dipstick are marked yellow/black.


133


CDW VA1-19Maint en C 5/15/97 8:56 PM Page 134


Maintenance and care


2.5 litre EFI-engine compartment


Power steering reservoir


Engine coolant reservoir


Automatic transaxle dipstick


(if equipped)


Brake fluid reservoir


Air


cleaner


Windshield washer fluid


reservoir


Engine oil dipstick


Engine oil filler cap


Battery


Power


distribution


box


For ease of identification, all filler caps and the engine oil dipstick are marked yellow/black.


134


CDW VA1-19Maint en C 5/15/97 8:56 PM Page 135


Maintenance and care


Engine oil Use SAE 5W-30 motor oil CERTIFIED FOR GASOLINE ENGINES by the American Petroleum Institute. Do not use supplemental engine oil additives, oil treatments or engine treatments. They are unnecessary and could, under certain conditions, lead to engine damage which is not covered by Ford Warranty. Checking the engine oil Check the engine oil each time you fuel your vehicle. To check the oil: 1. Make sure the vehicle is on level ground. If the engine is warm, turn the engine off and wait a few minutes for the oil to drain into the oil pan. 2. Set the parking brake and ensure the gearshift is securely latched in P (Park). 3. Open the hood. Protect yourself from engine heat. 4. Locate and carefully remove the engine oil dipstick. 5. Wipe the dipstick clean. Insert the dipstick fully, then remove it again. The oil level should be in the range shown on the dipstick.


E T R OLEUM FOR


RICA N GASOLINE ENGINES CERTI F I


Motorcraft


E T R OLEUM FOR


RICA N GASOLINE ENGINES CERTIF I


Do not exceed MAX!


2.0 l DOHC


Do not exceed MAX!


2.5 l DOHC


135


CDW VA1-19Maint en C 5/15/97 8:56 PM Page 136


Maintenance and care


6. If the oil level is below the minimum line, add engine oil as necessary. If the oil level is beyond the maximum line, engine damage or high oil consumption may occur and some oil must be removed from the engine by a service technician. 7. Put the dipstick back in and ensure it is fully seated.


Continuous contact with used motor oil has caused


cancer in laboratory mice.


Adding engine oil 1. Check the engine oil. For instructions, refer to Checking the engine oil in this chapter. 2. If the fluid level is not within the normal range, add only certified engine oil of the preferred viscosity. Add engine oil through the oil filler cap. Remove the filler cap and use a funnel to pour oil in the opening. 3. Recheck the oil level. Make sure the oil level is not above the MAX mark on the dipstick. Change your engine oil and oil filter according to these mileage and time requirements, whichever occurs first.


136


5 000 miles (8 000 km) or 6 months Normal schedule 3 000 miles (5 000 km) or 3 months Severe duty schedule: • Extensive idling • Trailer towing • Driving in severe dust • Police, taxi, or delivery service


CDW VA1-19Maint en C 5/15/97 8:56 PM Page 137


Maintenance and care


Refer to the ”Maintenance Schedule” booklet for additional information.


It is recommended you use the appropriate Motorcraft oil filter (or another brand meeting Ford specifications) for your engine application.


Always dispose of used automotive fluids in a


responsible manner. Follow your community’s standards for disposing of these types of fluids. Call your local recycling center to find out more about recycling automotive fluids.


Engine oil filler cap The design of the filler cap varies by engine. To open, turn in the direction of the arrow and pull. Do not open the cap while the engine is running.


Empty and used oil containers must be disposed of at an authorized waste disposal facility.


137


M


AX


MIN


BRAKE


BRAKE


Alternative design


CDW VA1-19Maint en C 5/15/97 8:56 PM Page 138


Maintenance and care


Brake/clutch fluid reservoir Brake and clutch fluid systems are supplied from the same reservoir. The level of the fluid must lie between the MIN and MAX marks on the side of the reservoir. If the level falls below the MIN mark, the brake fluid level warning light on the instrument panel will illuminate. Add only brake fluid that meets the Ford specification (see the chapter Capacities and specifications).


Brake fluid is toxic.


If you use a brake fluid that is not DOT 3, you will cause permanent damage to your brakes.


Do not let the reservoir for the master cylinder run dry. This may cause the brakes to fail.


Windshield washer system If necessary, add enough washer fluid to fill the reservoir. Follow the instructions on the washer fluid label.


Do not put engine coolant in the container for the


windshield washer fluid.


138


CDW VA1-19Maint en C 5/15/97 8:56 PM Page 139


Maintenance and care


MAX


MIN


Engine coolant maintenance Checking and adding engine coolant Check the level of the coolant in the reservoir at least once a month. Be sure to read and understand Precautions when servicing your vehicle in this chapter. If the engine coolant has not been checked for a long period of time, the engine coolant reservoir may eventually empty. If this occurs, add engine coolant to the coolant reservoir. For more information refer to Adding engine coolant in this chapter. Automotive fluids are not interchangeable; do not use engine coolant, antifreeze or windshield washer fluid outside its specified function and vehicle location.


Do not put windshield washer fluid in the container


for engine coolant.


139


CDW VA1-19Maint en C 5/15/97 8:56 PM Page 140


Maintenance and care


When adding engine coolant Ford recommends Ford Premium Cooling System Fluid, which is an optimized formula that will protect all metals and rubber elastomers used in Ford engines for four years or 80 000 km (50 000 miles). It is neither necessary nor recommended to use supplemental coolant additives in your gasoline- powered vehicle. These additives may harm your engine coolant system. When you change or add engine coolant, it is important to maintain engine coolant concentration between 40% (-24°C [-11°F]) and 60% (-52°C [-62°F]), depending on your local climate conditions. A coolant concentration below 40% will result in a loss of freeze protection. A concentration above 60% may cause the engine to overheat on a warm day. Refer to Lubricant specifications in the Capacities and specifications chapter. Use only a premium nationally-recognized brand name engine coolant or equivalent.


140


CDW VA1-19Maint en C 5/15/97 8:56 PM Page 141


Maintenance and care


Recycled engine coolant Ford Motor Company recommends that Ford and Lincoln-Mercury dealers use recycled engine coolant produced by Ford-approved processes. Not all coolant recycling processes produce coolant which meets Ford specifications ESE- M97B44-A, and use of such coolant may harm engine and cooling system components.


Always dispose of used automotive fluids in a


responsible manner. Follow your community’s standards for recycling and disposing of automotive fluids.


141


MAX


MIN


CDW VA1-19Maint en C 5/15/97 8:56 PM Page 142


Maintenance and care


Adding engine coolant 1. Before removing the engine coolant recovery cap, turn the engine off and allow it to cool. 2. When the engine is cool, turn and remove the cap.


Never remove the coolant recovery cap while the


engine is running or hot.


• Step back for a moment while the


pressure in the reservoir is released.


• Stand away from the reservoir opening. Hot steam or coolant spray may be released.


3. Add engine coolant until the fluid level in the reservoir is between the MAX and MIN lines on the reservoir. Follow the recommended service interval for changing engine coolant as outlined in the “Service Guide”. Refer to Capacities and specifications for more information on engine coolant specifications. Have your dealer or a qualified service technician check the engine coolant system for leaks if you have to add more than a litre (quart) of engine coolant per month.


142


CDW VA1-19Maint en C 5/15/97 8:56 PM Page 143


Maintenance and care


Severe winter climate If you drive in extremely cold climates (less than -36°C [-34°F]), it may be necessary to increase the coolant concentration above 50%. Refer to the chart on the coolant container to ensure the coolant concentration in your vehicle is such that the coolant will not freeze at the temperature level in which you drive during the winter months. Never increase the engine coolant concentration above 60%. Leave a 50/50 mixture of engine coolant and water in your vehicle year-round in non-extreme climates.


Checking and adding power steering fluid Switch off the engine. With the steering system at normal operating temperature, the fluid level should come up to the MAX mark. If the fluid level drops below the MIN mark, add the specified fluid. Refer to the Capacities and specifications chapter.


MAX MIN


143


CDW VA1-19Maint en C 5/15/97 8:56 PM Page 144


Maintenance and care


Automatic transaxle fluid Check the automatic transaxle fluid according to the scheduled intervals in the “Service Guide”. However, if the transaxle is not working properly (slipping, shifting slowly or fluid leakage) the fluid level should be checked. Adding automatic transaxle fluid Before adding any fluid, make sure the correct type will be used. This information is stamped on the dipstick. Check the fluid after your vehicle has reached normal operating temperature, which is reached after driving approximately 32 km (20 miles). Add fluid in 0.25 litre (0.5 pint) increments through the filler tube until the fluid is at the correct level on the dipstick. If an overfill occurs, excess fluid should be removed by your dealer or a qualified service technician.


144


CDW VA1-19Maint en C 5/15/97 8:56 PM Page 145


Maintenance and care


Checking the automatic transaxle fluid With the vehicle on a level surface and the brake fully applied, start the engine and move the gearshift lever through all of the gears. Securely latch the lever in P (Park). Set parking brake and leave the engine running. Wipe off the dipstick cap and pull the dipstick out. Wipe indicator clean. Put dipstick back into filler tube and make sure it is fully seated. Pull the dipstick out and read the fluid level. Note that your vehicle should not be driven until some fluid has been added if the fluid level is below the bottom dimple on the dipstick and the outside temperature is above 10°C (50°F). Add only enough fluid to bring the level above the bottom hole. If the vehicle has not been driven and the fluid level is above the bottom dimple on the dipstick, don’t add fluid. Recheck the level after driving your vehicle approximately 30 km (20 miles) when the engine has reached normal operating temperature. The fluid level should be within the crosshatched area on the dipstick.


145


Motorcraft


SUPERSTART


Pb


CDW VA1-19Maint en C 5/15/97 8:56 PM Page 146


Maintenance and care


Battery Your vehicle may be equipped with a Motorcraft maintenance-free battery. The Motorcraft maintenance-free battery normally does not require additional water during its life of service. However, for severe service usage or in high temperature climates, check your battery electrolyte level, at least every 24 months or 40 000 km (24 000 miles). Keep the electrolyte in each cell up to the “level” indicator. Do not overfill the battery cell. For longer, trouble-free operation, keep the top of the battery clean and dry. Also, make certain the battery cables are always tightly fastened to the battery terminals. If you see any corrosion on the battery cables or terminals, remove the cables from the terminal(s) and clean with a wire brush. You can neutralize the acid with a solution of baking soda and water. Reinstall the cables when you are done cleaning them, and apply a small quantity of grease to the top of each battery terminal to help prevent corrosion.


146


CDW VA1-19Maint en C 5/15/97 8:56 PM Page 147


Maintenance and care


Battery replacement If your original equipment battery requires replacement while under warranty, it will be replaced with a Motorcraft service battery, identical in design technology. Like the original equipment battery, it should not require water addition during its normal life of service; however, for severe service usage or in high temperature climates, check your battery electrolyte level, at least every 24 months or 40 000 km (24 000 miles). Do not overfill the battery cell. If the electrolyte level in your battery gets low, you can add plain tap water to the battery, as long as you do not use hard water (water with a high mineral or alkali content). If possible, however, try to only fill the battery cell with distilled water. If the battery needs water often, have the charging system checked.


147


CDW VA1-19Maint en C 5/15/97 8:56 PM Page 148


Maintenance and care


Applying too much pressure on the ends when lifting a battery could cause acid to spill. Lift the battery with a carrier or with your hands on the opposite corners.


Batteries normally produce explosive gases which can


cause personal injury. Do not allow flames, sparks or lit tobacco to come near the battery. Always cover your face and protect your eyes and also provide ventilation.


Follow these steps to minimize risk of personal


injury.


Always dispose of automotive batteries in a responsible


manner. Follow your community’s local standards for disposal. Call your local recycling center to find out more about recycling automotive batteries.


148


CDW VA1-19Maint en C 5/15/97 8:56 PM Page 149


Maintenance and care


Relearning the idle function Because your vehicle’s engine is electronically controlled, some control conditions are maintained by power from the battery. When the battery is disconnected or a new battery is installed, the computer must “relearn” its idle conditions before your vehicle can drive properly. To begin this process: 1. Put the automatic transaxle gearshift in P (Park). Put the manual transaxle gearshift in neutral. 2. Turn off all accessories and start the vehicle. 3. Let the engine idle for at least one minute. 4. The “relearning” process will automatically complete as you drive the vehicle. • If you do not allow the engine to “relearn” its idle, the idle quality of your vehicle may be adversely affected until the idle is eventually “relearned”. • If the battery has been


disconnected or if a new battery has been installed, the clock and preset radio stations must be reset once the battery is reconnected.


149


CDW VA1-19Maint en C 5/15/97 8:56 PM Page 150


Maintenance and care


Checking wiper blades Check the wiper blades on your vehicle for roughness by running the tips of your fingers over the edge of the blade. Traces of grease, silicone and fuel prevent wiper blades from functioning properly. We recommend Ford cleaning solutions or equivalent to clean wiper blades. Change the wiper blades on your vehicle at least once a year.


Cabin air filter replacement In your climate control system, you have a filter that cleans the air before it enters the interior of the vehicle. This filter should be replaced at the intervals in the ”Maintenance Schedule” booklet. To replace the cabin air filter: 1. Remove both windshield wiper arms. With the wiper arm in the horizontal position, lift the arm away from the windshield while pulling the retaining clip at the base toward the windshield. Release the wiper arm, then lift it off the base.


150


CDW VA1-19Maint en C 5/15/97 8:56 PM Page 151


Maintenance and care


2. Remove the plastic caps from the screws on the grille. Remove the screws.


3. Open the hood. Pull off the rubber weatherstrip at the back of the engine compartment. Remove the screws that hold the grille, separate the two halves and remove the grille.


4. The filter is in a housing at the back of the engine compartment, on the left side. Pull off the two clips on the sides of the housing. Slide out the housing and filter. 5. Slide the filter out of the housing, replace with the new filter and slide the housing and cabin air filter back into place. Reinstall the clips on the housing. 6. Replace the grille and wiper arms.


151


CDW VA1-19Maint en C 5/15/97 8:56 PM Page 152


Maintenance and care


IMPORTANT TIRE MAINTENANCE INFORMATION


Information about tire quality grades New vehicles are fitted with tires that have their Tire Quality Grade (described below) molded into the tire’s sidewall. These Tire Quality Grades are determined by standards that the United States Department of Transportation has set. Tire Quality Grades apply to new pneumatic tires for use on passenger cars. They do not apply to deep tread, winter-type snow tires, space-saver or temporary use spare tires, tires with nominal rim diameters of 25 to 30 cm (10 to 12
inches) or limited production tires as defined in Title 49 Code of Federal Regulation Part 575.104(c)(2).


U.S. Department of Transportation – Tire quality grades:


The U.S. Department of Transportation requires Ford to give you the following information about tire grades exactly as the government has written it.


152


CDW VA1-19Maint en C 5/15/97 8:56 PM Page 153


Maintenance and care


Treadwear The treadwear grade is a comparative rating based on the wear rate of the tire when tested under controlled conditions on a specified government test course. For example, a tire grade of 150
would wear one and one-half (1 1/2) times as well on the government course as a tire grade 100. The relative performance of tires depends upon the actual conditions of their use, however, and may depart significantly from the norm due to variations in driving habits, service practices, and differences in road characteristics and climate.


Traction A B C The traction grades, from highest to lowest are A, B, and C, and they represent the tire’s ability to stop on wet pavement as measured under test surfaces of asphalt and concrete. A tire marked C may have poor traction performance. Warning: The traction grade assigned to this tire is based on braking (straightahead) traction tests and does not include cornering (turning) traction.


153


CDW VA1-19Maint en C 5/15/97 8:56 PM Page 154


Maintenance and care


Temperature A B C The temperature grades are A (the highest), B, and C, representing the tire’s resistance to the generation of heat when tested under controlled conditions on a specified indoor laboratory test wheel. Sustained high temperature can cause the material of the tire to degenerate and reduce tire life, and excess temperature can lead to sudden tire failure. The grade C corresponds to a level of performance which all passenger cars tires must meet under the Federal Motor Vehicle Safety Standard No. 109. Grades B and A represent higher levels of performance on the laboratory test wheel than the minimum required by law.


The temperature grade for this tire is established for a tire that is properly inflated and not overloaded.


Excessive speed, underinflation, or excessive


loading can cause heat buildup and possible tire failure.


154


Loading...
x