2003 Chevrolet Venture Owners Manual

0 start your engine,

shift into a gear, and release the parking brake.

2. Let up on the brake pedal. 3. Drive slowly until the trailer is clear of the chocks. 4. Stop and have someone pick up and store the

chocks.

Maintenance When Trailer Towing Your vehicle will need service more often when you’re pulling a trailer. See the Maintenance Schedule for more on this. Things that are especially important in trailer operation are automatic transaxle fluid (don’t overfill), engine oil, belts, cooling system and brake system. Each of these is covered in this manual, and the Index will help you find them quickly. If you’re trailering, it’s a good idea to review these sections before you start your trip. Check periodically to see that all hitch nuts and bolts are tight. Trailer Wiring Harness Your vehicle has a trailer wiring harness located at the rear of your vehicle. To use the trailer wiring harness you need a converter kit. Contact your dealer for more information.

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Section 5

Service and Appearance Care

.......... 5.3 5-4

Service ...........................................

Doing Your Own Service Work ......................... Adding Equipment to the Outside of

Your Vehicle .............................................. 5-4 Fuel ................................................................ 5-5 Gasoline Octane ........................................ 5-5 Gasoline Specifications ................................ 5-5 California Fuel ............................................... 5-6 Additives ....................................................... 5-6 Fuels in Foreign Countries ............................... 5.6 Filling Your Tank ............................................ 5-7 .......... 5.9 Filling a Portable Fuel Container .....

Checking Things Under

the Hood .................................................... 5-10 Hood Release .............................................. 5-10 Engine Compartment Overview ....................... 5-12 Engine Oil ................................................... 5-13 Engine Air Cleaner/Filter ................................ 5-18 Automatic Transaxle Fluid .............................. 5-20 Engine Coolant ............................................. 5-23 Radiator Pressure Cap .................................. 5-26 Engine Overheating ....................................... 5.26 Cooling System ............................................ 5-29 Pewer Steering Fluid ...................... ....................... 5-37 Windshield Washer Fluid ................................ 5-38 Brakes ........................................................ 5-40

Battery ........................................................ 5.43 Jump Starting ............................................... 5-44 All-Wheel Drive .............................................. 5-50 Bulb Replacement ......................................... -5-52 Halogen Bulbs .............................................. 5-52 Headlamps .................................................. 5-52 Front Turn Signal, Sidemarker and

Parking Lamps .......................................... 5-54

Taillamps, Turn Signal, Stoplamps and

Back-up Lamps ......................................... 5-56 Replacement Bulbs ....................................... 5-57 Windshield Wiper Blade Replacement .............. 5-58 Tires .............................................................. 5-60 Inflation -- Tire Pressure ................................ 5-61 Tire Inspection and Rotation ........................... 5-62 When It Is Time for New Tires ....................... 5-63 Buying New Tires ..................................... 5-64 5-65 I I n ; f n v - U I I I I W I I I I I I # - .u u u " ' y 5-66 Wheel Alignment and Tire Balance Wheel Replacement ...................................... 5-66 Tire Chains .................................................. 5-67 Accessory Inflator ......................................... 5-68 If a Tire Goes Flat ........................................ 5-69 Changing a Flat Tire ..................................... 5-70 Compact Spare Tire ...................................... 5-85

....... - ...............

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............

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5- 1

Section 5 Service and Appearance Care

~~

Appearance Care ............................................ 5.86 Cleaning the Inside of Your Vehicle ................. 5-86 Care of Safety Belts and Built-in Child Restraint Harness ...................................... 5-89 Weatherstrips ............................................... 5-89 Cleaning the Outside of Your Vehicle .............. 5-89 Sheet Metal Damage .................................... 5-91 Finish Damage ............................................. 5-92 Underbody Maintenance ................................ 5-92 Chemical Paint Spotting ................................. 5-92 GM Vehicle Care/Appearance Materials ........... 5-92

Vehicle Identification ...................................... 5.94 Vehicle Identification Number (VIN) ................. 5.94 Service Parts Identification Label .................... 5.94 Electrical System ............................................ 5-95 Add-on Electrical Equipment ......................... 5-95 Headlamp Wiring .......................................... 5-95 Windshield Wiper Fuses ................................ 5-95 Power Windows and Other Power Options ....... 5-95 Fuses and Circuit Breakers ............................ 5-95 Capacities and Specifications ........................ 5.102 Normal Maintenance Replacement Parts ......... 5.104

5-2

Service Your dealer knows your vehicle best and wants you to be happy with it. We hope you’ll go to your dealer for all your service needs. You’ll get genuine GM parts and GM-trained and supported sewice people. We hope you’ll want to keep your GM vehicle all GM. Genuine GM parts have one of these marks:

5-3

Doing Your Qwn Service Work If you want to do some of your own service work, you’ll want to use the proper service manual. It tells you much more about how to service your vehicle than this manual can. To order the proper service manual, see Service Publications Ordering Information on page 7-9. Your vehicle has an air bag system. Before attempting to do your own service work, see Servicing Your Air Bag-Equipped Vehicle on page 1 - 102. You should keep a record with all parts receipts and list the mileage and the date of any service work you perform. See Part E: Maintenance Record on page 6-19.

5-4

You can be injured and your vehicle could be damaged if you try to do service work on a vehicle without knowing enough about it.

Be sure you have sufficient knowledge, experience, the proper replacement parts and tools before you attempt any vehicle maintenance task. Be sure to use the proper nuts, bolts and other fasteners. “English” and “metric” fasteners can be easily confused. If you use the wrong fasteners, parts can later break or fall off. You could be hurt.

Adding Equipment to the Outside of Your Vehicle Things you might add to the outside of your vehicle can affect the airflow around it. This may cause wind noise and affect windshield washer performance. Check with your dealer before adding equipment to the outside of your vehicle.

Fuel Use of the recommended fuel is an important part of the proper maintenance of your vehicle. Gasoline Octane Use regular unleaded gasoline with a posted octane of 87 or higher. If the octane is less than 87, you may get a heavy knocking noise when you drive. If this occurs, use a gasoline rated at 87 octane or higher as soon as possible. Otherwise, you might damage your engine. A little pinging noise when you accelerate or drive uphill is considered normal. This does not indicate a problem exists or that a higher-octane fuel is necessary. If you are using 87 octane or higher-octane fuel and hear heavy knocking, your engine needs service.

Gasoline Specifications It is recommended that gasoline meet specifications which were developed by the American Automobile Manufacturers Association and endorsed by the Canadian Vehicle Manufacturers Association for better vehicle performance and engine protection. Gasoline meeting these specifications could provide improved driveability and emission control system performance compared to other gasoline.

In Canada, look for the “Auto Makers’ Choice” label on the pump.

TW

Canada Only

5-5

California Fuel If your vehicle is certified to meet California Emission Standards (see the underhood emission control label), it is designed to operate on fuels that meet California specifications. If this fuel is not available in states adopting California emissions standards, your vehicle will operate satisfactorily on fuels meeting federal specifications, but emission control system performance may be affected. The malfunction indicator lamp may turn on (see Malfunction Indicator Lamp on page 3-45 ) and your vehicle may fail a smog-check test. If this occurs, return to your authorized GM dealer for diagnosis. If it is determined that the condition is caused by the type of fuel used, repairs may not be covered by your warranty. Additives To provide cleaner air, all gasolines in the United States are now required to contain additives that will help prevent engine and fuel system deposits from forming, allowing your emission control system to work properly. You should not have to add anything to your fuel. Gasolines containing oxygenates, such as ethers and ethanol, and reformulated gasolines may be available in your area to contribute to clean air. General Motors recommends that you use these gasolines, particularly if they comply with the specifications described earlier. 5-6

Notice: Your vehicle was not designed for fuel that contains methanol. Don’t use fuel containing methanol. It can corrode metal parts in your fuel system and also damage the plastic and rubber parts. That damage wouldn’t be covered under your warranty. Some gasolines that are not reformulated for low emissions may contain an octane-enhancing additive called methylcyclopentadienyl manganese tricarbonyl (MMT); ask the attendant where you buy gasoline whether the fuel contains MMT. General Motors does not recommend the use of such gasolines. Fuels containing MMT can reduce the life of spark plugs and the performance of the emission control system may be affected. The malfunction indicator lamp may turn on. If this occurs, return to your authorized GM dealer for service. Fuels in Foreign Countries If you plan on driving in another country outside the United States or Canada, the proper fuel may be hard to find. Never use leaded gasoline or any other fuel not recommended in the previous text on fuel. Costly repairs caused by use of improper fuel wouldn’t be covered by your warranty. To check the fuel availability, ask an auto club, or contact a major oil company that does business in the country where you’ll be driving.

Filling Your Tank

Fuel vapor is highly flammable. It burns violently, and that can cause very bad injuries. Don’t smoke if you’re near fuel or refueling your vehicle. Keep sparks, flames and smoking materials away from fuel.

The fuel door is located on the driver’s side of the vehicle. ‘$!!x:: !!x fze! dcc!: is c;ennd sliding doors, the driver’s side sliding door will only open partway.

“n 2 ?IPhiC!P \!!!it!-!

dL!?.!

5-7

you get fuel on yourself and then something

ignites it, you could be badly burned. Fuel can spray out on you if you open the fuel cap too quickly. This spray can happen if your tank is nearly full, and is more likely in hot weather. Open the fuel cap slowly and wait for any “hiss” noise to stop. Then unscrew the cap all the way.

Be careful not to spill fuel. Clean fuel from painted surfaces as soon as possible. See Cleaning the Outside of Your Vehicle on page 5-89.

While refueling, let the fuel cap hang by the tether as shown.

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When you put the fuel cap back on, turn it to the right (clockwise) until you hear a clicking sound. Make sure you fully install the cap. The diagnostic system can determine if the fuel cap has been left off or improperly installed. This would allow fuel to evaporate into the atmosphere. See Malfunction Indicator Lamp on page 3-45. The malfunction indicator lamp (SERVICE ENGINE SOON or CHECK ENGINE light) will come on if the fuel cap is not properly installed.

Notice: If you need a new fuel cap, be sure to get the right type. Your dealer can get one for you. If you get the wrong type, it may not fit properly. This may cause your malfunction indicator lamp to light and may damage your fuel tank and emissions system. See “Malfunction Indicator Lamp” in the Index.

Filling a Portable Fuel Container

Never fill a portable fuel con..--ner w....e it is - - I your vehicle. Static electricity discharge from the container can ignite the gasoline vapor. You can be badly burned and your vehicle damaged if this occurs. To help avoid injury to you and others:

0 Dispense gasoline only into approved

containers. Do not fill a container while it is inside a vehicle, in a vehicle’s trunk, pickup bed or on any surface other than the ground. 0 Bring the fill nozzle in contact with the

inside of the fill opening before operating the nozzle. Contact should be maintained until the filling is complete. Don’t smoke while pumping gasoline.

5-9

Checking Things Under the Hood

Hood Release To open the hood, do the following:

An electric fan under the hood can start up and injure you even when the engine is not running. Keep hands, clothing and tools away from any underhood electric fan.

Things that burn can get on hot engine parts and start a fire. These include liquids like fuel, oil, coolant, brake fluid, windshield washer and other fluids, and plastic or rubber. You or others could be burned. Be careful not to drop or spill things that will burn onto a hot engine.

1.

2.

3.

Pull the hood release handle, located on the driver’s side under the instrument panel. Go to the front of the vehicle and push up on the underhood release, located near the center under the grille. Lift the hood.

5-1 0

4. Pull forward on the hood prop to release it from its

storage clip. The hood prop may be hot due to increased engine temperatures under the hood, so be careful when handling it. Use your hood prop sleeve when handling the hood prop.

5. Put the end of the

hood prop into the slot in the underside of the hood.

Before closing the hood, be sure all the filler caps are on properly. Then follow these steps:

1. Lift the hood to relieve pressure on the hood prop. 2. Remove the hood prop from the slot in the hood. 3. Return the prop to its retainer. 4. Let the hood down and close it firmly.

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A. Underhood Fuse Block B. Remote Positive (+) Terminal C. Windshield Washer Fluid Reservoir D. Radiator Pressure Cap E. Power Steering Fluid Reservoir F. Engine Oil Fill Cap G. Engine Oil Dipstick H. Transaxle Fluid Dipstick I. Brake Master Cylinder Reservoir J. Engine Air Cleaner/Filter K. Engine Coolant Reservoir

ngine Oil

LOW

ENG OIL LEVEL

United States

Canada

If the low engine oil level message appears on the instrument cluster, it means you need to check your engine oil level right away. For more information, see Low Engine Oil Level Message on page 3-53. You should check your engine oil level regularly; this is an added reminder.

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Checking Engine Oil It’s a good idea to check your engine oil every time you get fuel. In order to get an accurate reading, the oil must be warm and the vehicle must be on level ground.

The engine oil dipstick is located at the front of the engine compartment, near the center. The dipstick handle has a bright, yellow loop design for easv identification. See Eigine Compartment Overview on page 5- 12

Turn off the engine and give the oil several minutes to drain back into the oil pan. If you don’t, the oil dipstick might not show the actual level. Pull out the dipstick and clean it with a paper towel or cloth, then push it back in all the way. Remove it again, keeping the tip down, and check the level.

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When to Add Engine Oil If the oil is at or below the cross-hatched area at the tip of the dipstick, then you’ll need to add at least one quart of oil. But you must use the right kind. This part explains what kind of oil to use. For engine oil crankcase capacity, see Capacities and Specifications on page 5- 102. Notice: Don’t add too much oil. If your engine has so much oil that the oil level gets above the cross-hatched area that shows the proper operating range, your engine could be damaged.

The engine oil fill cap is located behind the engine oil dipstick. See Engine Compartment Overview on page 5- 12 for more information on location.

Be sure to fill it enough to put the level somewhere in the proper operating range in the cross-hatched area. Push the dipstick all the way back in when you’re through.

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What Kind of Engine Oil to Use Oils recommended for your vehicle can be identified by looking for the starburst symbol. This symbol indicates that the oil has been certified by the American Petroleum Institute (API). Do not use any oil which does not carry this starburst symbol.

If you choose to perform the engine oil change service yourself, be sure the oil you use has the starburst symbol on the front of the oil container. If you have your oil changed for you, be sure the oil put into your engine is American Petroleum Institute certified for gasoline engines.

You should also use the proper viscosity oil for your vehicle, as shown in the viscosity chart.

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RECOMMENDED SAE VISCOSITY 6RADE ENGINE OILS

HOT

WEATHER 7 "C I "F

+ 100 -

+ 38

t 80 -

+ 60 -

+ 21

+ 16

+ 40 -

t 4

t 20 -

- 1

0 -

18

L C WEATHER

SAE

1OW-30

ACCEPTABLE IF 5W-30 IS NOT

AVAILABLE

-30 . ~. .. RECOMMENDED

DO NOT USE SAE 1OW-40, SAE 20W-50 OR ANY OTHER VISCOSITY GRADE OIL NOT RECOMMENDED

As in the chart shown previously, SAE 5W-30 is the only viscosity grade recommended for your vehicle. You should look for and use only oils which have the API Starburst symbol and which are also identified as SAE 5W-30. If you cannot find such SAE 5W-30 oils, you can use an SAE IOW-30 oil which has the API Starburst symbol, if it's going to be 0°F (-18°C) or above. Do not use other viscosity grade oils, such as SAE IOW-40 or SAE 2OW-50 under any conditions.

Notice: Use only engine oil with the American Petroleum Institute Certified For Gasoline Engines starburst symbol. Failure to use the recommended oil can result in engine damage not covered by your warranty. GM Goodwrench@ oil meets all the requirements for your vehicle. If you are in an area of extreme cold, where the temperature falls below -20°F (-29"C), recommended that you use either an SAE 5W-30 synthetic 011 or an SAE uvv-XI oii. Botn wiii provide easier cold starting and better protection for your engine at extremely low temperatures. Engine Oil Additives Don't add anything io your Oii. The recommended oils with the starburst symbol are all you will need for good performance and engine protection.

it is

When to Change Engine Oil (GM Oil Life System)

Your vehicle has a computer system that lets you know when to change the engine oil and filter. This is based on engine revolutions and engine temperature, and not on mileage. Based on driving conditions, the mileage at which an oil change will be indicated can vary considerably. For the oil life system to work properly, you must reset the system every time the oil is changed. When the system has calculated that oil life has been diminished, it will indicate that an oil change is necessary. A change engine oil message will come on. Change your oil as soon as possible within the next two times you stop for fuel. It is possible that, if you are driving under the best conditions, the oil life system may not indicate that an oil change is necessary for over a year. However, your engine oil and filter must be changed at least once a year and at this time the system must be reset. It IS aiso important to cneck your oii regularly and keep it at the proper level. If the system is ever reset accidentally, you must change your oil at 3,000 miles (5 000 km) since your last oil change. Remember to reset the oil life system whenever the oii is changed.

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How to Reset the Change Engine Oil Message The GM Oil Life System calculates when to change your engine oil and filter based on vehicle use. Anytime your oil is changed, reset the system so it can calculate when the next oil change is required. If a situation occurs where you change your oil prior to a change engine oil message being turned on, reset the system.

1. With the ignition key in RUN but the engine off, repeatedly push the tripheset button until OIL is displayed on the Driver Information Center (DIC).

2. Once OIL is displayed, push and hold the tripheset button for five seconds. The number will disappear and be replaced by 100 (indicating 100% oil life remaining).

3. Turn the key to OFF. If the change engine oil message comes back on, the engine oil life monitor has not reset. Repeat the procedure.

What to Do with Used Oil Used engine oil contains certain elements that may be unhealthy for your skin and could even cause cancer. Don’t let used oil stay on your skin for very long. Clean your skin and nails with soap and water, or a good hand cleaner. Wash or properly dispose of clothing or rags containing used engine oil. See the manufacturer’s warnings about the use and disposal of oil products. Used oil can be a threat to the environment. If you change your own oil, be sure to drain all the oil from the filter before disposal. Never dispose of oil by putting it in the trash, pouring it on the ground, into sewers, or into streams or bodies of water. Instead, recycle it by taking it to a place that collects used oil. If you have a problem properly disposing of your used oil, ask your dealer, a service station or a local recycling center for help. Engine Air CleanedFilter The engine air cleaner/filter is located at the front of the engine compartment, on the driver’s side of the vehicle, under the engine coolant reservoir. See Engine Comparfment Overview on page 5- 12 for more information on location.

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Checking or Replacing the Engine Air CleanedFilter

1. Remove the two clamps on the duct. 2. Remove the duct. 3. Unlatch the two hooks on top of the engine air

cleaner/filter housing.

4. Remove and replace the engine air cleanedfilter.

5. Align the tabs located on the bottom of the panel

with the slots at the bottom of the housing.

6. Latch the hooks to secure the panel in place. If the panel moves easily, check that the tabs are seated correctly in the slots.

7. Put the duct back on and reinstall the clamps.

Operating the engine with the air cleaner/filter off can cause you or others to be burned. The air cleaner not only cleans the air, it stops flame if the engine backfires. If it isn’t there and the engine backfires, you could be burned. Don’t drive with it off, and be careful working on the engine with the air cleanedfilter off.

Notice: If the air cleaner/filter is off, a backfire can cause a damaging engine fire. And, dirt can easily get into your engine, which will damage it. Always have the air cleaner/filter in place when you’re driving.

5-1 9

Notice: Too much or too little fluid can damage your transaxle. Too much can mean that some of the fluid could come out and fall on hot engine or exhaust system parts, starting a fire. Too little fluid could cause the transaxle to overheat. Be sure to get an accurate reading if you check your transaxle fluid. Wait at least 30 minutes before checking the transaxle fluid level if you have been driving:

When outside temperatures are above 90°F (32°C). At high speed for quite a while. In heavy traffic - especially in hot weather.

0 While pulling a trailer.

To get the right reading, the fluid should be at normal operating temperature, which is 180°F to 200°F (82°C to 93°C). Get the vehicle warmed up by driving about 15 miles (24 km) when outside temperatures are above 50°F (10°C). If it's colder than 50°F (IOOC), you may have to drive longer.

Automatic Transaxle Fluid When to Check and Change A good time to check your automatic transaxle fluid level is when the engine oil is changed. Change both the fluid and filter every 50,000 miles (83 000 km) if the vehicle is mainly driven under one or more of these conditions:

In heavy city traffic where the outside temperature regularly reaches 90°F (32°C) or higher. In hilly or mountainous terrain. When doing frequent trailer towing.

0 Uses such as found in taxi, police or delivery

service.

If you do not use your vehicle under any of these conditions, change the fluid and filter at 100,000 miles (1 66 000 km). See Part A: Scheduled Maintenance Services on page 6-4. How to Check Because this operation can be a little difficult, you may choose to have this done at the dealership service department. If you do it yourself, be sure to follow all the instructions here, or you could get a false reading on the dipstick.

5-20

Checking the Fluid Level Prepare your vehicle as follows: e Park your vehicle on a

level place. Keep the engine

running. With the parking brake applied, place the shift lever in PARK (P). With your foot on the brake pedal, move the shift lever through each gear range, pausing for about three seconds in each range. Then, position the shift lever in PARK (P). Let the engine run at idle for three to five minutes.

Then, without shutting off the engine, follow these steps:

The dipstick is located toward the back of the engine compartment, next to the brake master cylinder reservoir.

5-2 1

The dipstick has a bright, red loop design for easy identification. See Engine Compartment Overview on page 5-12 for more information on location.

1. Pull out the dipstick and wipe it with a clean rag or

paper towel.

2. Push it back in all the way, wait three seconds and

then pull it back out again.

3. Check both sides of the dipstick, and read the

lower level. The fluid level must be in the cross-hatched area.

4. If the fluid level is in the acceptable range, push the

dipstick back in all the way.

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How to Add Fluid Refer to the Maintenance Schedule to determine what kind of transaxle fluid to use. See Part D: Recommended Fluids and Lubricants on page 6-1 7. If the fluid level is low, add only enough of the proper fluid to bring the level into the cross-hatched area on the dipstick.

1. Pull out the dipstick. 2. Using a long-neck funnel, add enough fluid at the

dipstick hole to bring it to the proper level. It doesn’t take much fluid, generally less than one pint (0.5 L). Don’t ovetfj//.

Notice: We recommend you use only fluid labeled DEXRON@-Ill, because fluid with that label is made especially for your automatic transaxle. Damage caused by fluid other than DEXRON@-Ill is not covered by your new vehicle warranty. 3. After adding fluid, recheck the fluid level as

described under “How to Check.”

4. When the correct fluid level is obtained, push the

dipstick back in all the way.

Engine Coolant The cooling system in your vehicle is filled with DEX-COOL@ engine coolant. This coolant is designed to remain in your vehicle for 5 years or 150,000 miles (240 000 km), whichever occurs first, if you add only DEX-COOL@ extended life coolant. The following explains your cooling system and how to add coolant when it is low. If you have a problem with engine overheating, see Engine Overheating on page 5-26. A 50/50 mixture of clean, drinkable water and DEX-COOL@ coolant will:

Give freezing protection down to -34°F (-37°C). Give boiling protection up to 265°F (129°C).

Protect against rust and corrosion. Help keep the proper engine temperature.

0 Let the warning messages and gages work as they

should.

Notke: When adding coolant, it is important that you use only DEX-COOL@ (silicate-free) coolant. If coolant other than DEX-COOL@ is added to the system, premature engine, heater core or radiator corrosion may result. In addition, the engine coolant will require change sooner -- at 30,000 miles (50,000 km) or 24 months, whichever occurs first. Damage caused by the use of coolant other than DEX-COOL@ is not covered by your new vehicle warranty.

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What to Use Use a mixture of one-half clean, drinkable wafer and one-half DEX-COOL@ coolant which won't damage aluminum parts. If you use this coolant mixture, you don't need to add an1"":ng else.

If you have to add coolant more than four times a year, have your dealer check your cooling system. Notice: If you use the proper coolant, you don't have to add extra inhibitors or additives which claim to improve the system. These can be harmful. Checking Coolant

The engine coolant reservoir is located on the driver's side of the vehicle, above the engine air cleanedfilter. See Engine Compartment Overview on page 5-12 for more information on location.

The vehicle must be on a level surface. When your engine is cold, the coolant level should be at the FULL COLD mark, or a little higher. When your engine is warm, the level should be above the FULL COLD mark or a little higher.

Adding only plain water to your cooling system can be dangerous. Plain water, or some other liquid such as alcohol, can boil before the proper coolant mixture will. Your vehicle's coolant warning system is set for the proper coolant mixture. With plain water or the wrong mixture, your engine could get too hot but you wouldn't get the overheat warning. Your engine could catch fire and you or others could be burned. Use a 50/50 mixture of clean, drinkable water and DEX-COOL@ coolant.

Notice: If you use an improper coolant mixture, your engine could overheat and be badly damaged. The repair cost wouldn't be covered by your warranty. Too much water in the mixture can freeze and crack the engine, radiator, heater core and other parts. 5-24

Adding Coolant If you need more coolant, add the proper DEX-COOL@ coolant mixture at the coolant recovery tank.

Add coolant mixture at the recovery tank, but be careful not to spill it.

,ressure cap when the

Turning the radia.,. engine and radiator are hot can allow steam and scalding liquids to blow out and burn you badly. With the coolant recovery tank, you will almost never have to add coolant at the radiator. Never turn the radiator pressure cap -- even a little -- when the engine and radiator are hot.

You can be burned if you spill coolant on hot engine parts. Coolant contains ethylene glycol, and it will burn if the engine parts are hot enough. Don’t spill coolant on a hot engine.

Occasionally check the coolant level in the radiator. For information on how to add coolant to the radiator, see Cooling System on page 5-29.

5-25

Radiator Pressure Cap

Notice: Your radiator cap is a pressure-type cap and must be tightly installed to prevent coolant loss and possible engine damage from overheating. Be sure the arrows on the cap line up with the overflow tube on the radiator filler neck. The radiator pressure cap is located at the front of the engine compartment on the passenger’s side of the vehicle. See Engine Compartment Overview on page 5-12 for more information on location. Engine Overheating You will find an engine coolant temperature gage on your vehicle’s instrument panel cluster. See Engine Coolant Temperature Gage on page 3-44. You also have an engine coolant temperature warning message on your instrument panel. See Engine Coolant Temperature Warning Message on page 3-5 1.

Overheated Engine Protection Operating Mode This emergency operating mode allows your vehicle to be driven to a safe place in an emergency situation. If an overheated engine condition exists, an overheat protection mode which alternates firing groups of cylinders helps prevent engine damage. In this mode, you will notice a significant loss in power and engine performance. The temperature gage will indicate an overheat condition exists. Driving extended miles (km) and/or towing a trailer in the overheat protection mode should be avoided. Notice: After driving in the overheated engine protection operating mode, to avoid engine damage, allow the engine to cool before attempting any repair. The engine oil will be severely degraded. Repair the cause of coolant loss, change the oil and reset the oil life system. See “Engine Oil” in the Index.

5-26

If Steam Is Coming From Your Engine

Steam from an overheated engine can burn you badly, even if you just open the hood. Stay away from the engine if you see or hear steam coming from it. Just turn it off and get everyone away from the vehicle until it cools down. Wait until there is no sign of steam or coolant before you open the hood. If you keep driving when your engine is overheated, the liquids in it can catch fire. You or others could be badly burned. Stop your engine if it overheats, and get out of the vehicle until the engine is cool. See “Overheated Engine Protection Operating Mode” in the Index for information on driving to a safe place in an emergency.

Notice: If your engine catches fire because you keep driving with no coolant, your vehicle can be badly damaged. The costly repairs would not be covered by your warranty. See “Overheated Engine Protection Operating Mode” in the Index for information on driving to a safe place in an emergency.

5-27

If you no longer have the overheat warning, you can drive. Just to be safe, drive slower for about 10 minutes. If the warning doesn’t come back on, you can drive normally. If the warning continues, pull over, stop, and park your vehicle right away. If there’s still no sign of steam, idle the engine for three minutes while you’re parked. If you still have the warning, turn off the engine and get everyone out of the vehicle until it cools down. Also, see “Overheated Engine Protection Operating Mode” listed previously in this section. You may decide not to lift the hood but to get service help right away.

If No Steam Is Coming From Your Engine If you get an engine overheat warning but see or hear no steam, the problem may not be too serious. Sometimes the engine can get a little too hot when you:

Climb a long hill on a hot day. Stop after high-speed driving. Idle for long periods in traffic. Tow a trailer.

If you get the overheat warning with no sign of steam, try this for a minute or so:

1. If your air conditioner is on, turn it off. 2. Turn on your heater to full hot at the highest fan

speed and open the window as necessary.

3. If you’re in a traffic jam, shift to NEUTRAL (N);

otherwise, shift to the highest gear while driving - AUTOMATIC OVERDRIVE (D) or THIRD (3).

5-28

Cooling System When you decide it’s safe to lift the hood, here’s what you’ll see:

A. Radiator Pressure Cap B. Electric Engine Cooling Fans C. Coolant Recovery Tank

An electric engine cooling fan under the hooa can start up even when the engine is not running and can injure you. Keep hands, clothing and tools away from any underhood electric fan.

If the coolant inside the coolant recovery tank is boiling, don’t do anything else until it cools down. The vehicle should be parked on a level surface.

5-29

and radiator hoses, and other engine

parts, can be very hot. Don’t touch them. If you do, you can be burned. Don’t run the engine if there is a leak. If you run the engine, it could lose all coolant. That could cause an engine fire, and you could be burned. Get any leak fixed before you drive the

The coolant level should be at or above the FULL COLD mark. If it isn’t, you may have a leak at the pressure cap or in the radiator hoses, heater hoses, radiator, water pump or somewhere else in the cooling system.

If there seems to be no leak, with the engine on, check to see if the electric engine cooling fans are running. If the engine is overheating, both fans should be running. If they aren’t, your vehicle needs service.

5-30

Notice: Engine damage from running your engine without coolant isn’t covered by your warranty. See “Overheated Engine Protection Operating Mode” in the Index for information on driving to a safe place in an emergency. Notice: When adding coolant, it is important that you use only DEX-COOL@ (silicate-free) coolant. If coolant other than DEX-COOL@ is added to the system, premature engine, heater core or radiator corrosion may result. In addition, the engine coolant will require change sooner - at 30,000 miles (50 000 km) or 24 months, whichever occurs first. Damage caused by the use of coolant other than DEX-COOL@ is not covered by your new vehicle warranty. How to Add Coolant to the Coolant Recovery Tank If you haven’t found a problem yet, but the coolant level isn’t at or above the FULL COLD mark, add a - I . + : . - ~ ~ - L - , - ..,- +,,,,J nrv p 3 W 3 W I IIIXLUlt: VI C l t S d f I , u l l l l n a ~ l e v v a t c f a1 IU UL/\-WUUL engine coolant at the coolant recovery tank. See Engine Coolant on page 5-23 for more information.

r n t r n .:

- 1 - I

Adding only plain water to your cooling system can be dangerous. Plain water, or some other liquid such as alcohol, can boil before the proper coolant mixture will. Your vehicle’s coolant warning system is set for the proper coolant mixture. With plain water or the wrong mixture, your engine could get too hot but you wouldn’t get the overheat warning. Your engine could catch fire and you or others could be burned. Use a 50/50 mixture of clean, drinkable water and DEX COOL@ coolant.

Notice: In cold weather, water can freeze and crack the engine, radiator, heater core and other parts. Use the recommended coolant and the proper ---I--& -:.,+.*.=#. bwuIaI IL IIIIALUI G.

5-31

You can be burned if you spill coolant on hot engine parts. Coolant contains ethylene glycol and it will burn if the engine parts are hot enough. Don’t spill coolant on a hot engine.

When the coolant in the coolant recovery tank is at or above the FULL COLD mark, start your vehicle. If the overheat warning continues, there’s one more thing you can try. You can add the proper coolant mixture directly to the radiator, but be sure the cooling system is cool before you do it.

5-32

Steam and scalding liquids from a hot cooling system can blow out and burn you badly. They are under pressure, and if you turn the radiator pressure cap -- even a little -- they can come out at high speed. Never turn the cap when the cooling system, including the radiator pressure cap, is hot. Wait for the cooling system and radiator pressure cap to cool if you ever have to turn the pressure cap.

5-33

How to Add Coolant to the Radiator

Notice: Your engine has a specific radiator fill procedure. Failure to follow this procedure could cause your engine to overheat and be severely damaged.

If you hear a hiss, wait for that to stop. A hiss means there is still some pressure left.

2. Then keep turning the pressure cap, but now push

down as you turn it. Remove the pressure cap.

1. You can remove the radiator pressure cap when

the cooling system, including the radiator pressure cap and upper radiator hose, is no longer hot. Turn the pressure cap slowly counterclockwise until it first stops. (Don’t press down while turning the pressure cap.)

5-34

You can be burned if you spill coolant on hot engine parts. Coolant contains ethylene glycol and it will burn if the engine parts are hot enough. Don’t spill coolant on a hot engine.

Housing

Bypass Tube

3. After the engine cools, open the coolant air bleed

valves. There are fWo bleed valves. Qne is located or? the thermostat housing. The other is located on the thermostat bypass tube.

4. Fill the radiator with the proper DEX-COOL@

coolant mixture, up to the base of the filler neck. See Engine Coolant on page 5-23 for more information about the proper coolant mixture. If you see a stream of coolant coming from an air bleed valve, close the valve. Otherwise, close the valves after the radiator is tilled.

5. Rinse or wipe any spilled coolant from the engine

and the compartment.

5-35

I

8. Then replace the pressure cap. At any time during this procedure if coolant begins to flow out of the filler neck, reinstall the pressure cap. Be sure the arrows on the pressure cap line up with the vent tube.

6.

7.

Start the engine and let it run until you can feel the upper radiator hose getting hot. Watch out for the engine cooling fans. By this time, the coolant level inside the radiator filler neck may be lower. If the level is lower, add more of the proper DEX-COOL@ coolant mixture through the filler neck until the level reaches the base of the filler neck.

5-36

Power Steering Fluid

9. Then fill the coolant recovery tank to the FULL

COLD mark.

10. Put the cap back on the coolant recovery tank.

The power steering fluid reservoir is located to the right of the windshield washer fluid reservoir, at the back of the engine compartment.

5-37

When to Check Power Steering Fluid It is not necessary to regularly check power steering fluid unless you suspect there is a leak in the system or you hear an unusual noise. A fluid loss in this system could indicate a problem. Have the system inspected and repaired. See Engine Compartment Overview on page 5-12 for reservoir location. How to Check Power Steering Fluid Turn the key off, let the engine compartment cool down, wipe the cap and the top of the reservoir clean, then unscrew the cap and wipe the dipstick with a clean rag. Replace the cap and completely tighten it. Then remove the cap again and look at the fluid level on the dipstick. When the engine compartment is hot, the level should be at the H (hot) mark. When it’s cold, the level should be at the C (cold) mark. If the fluid is at the ADD mark, you should add fluid.

What to Use To determine what kind of fluid to use, see Part D: Recommended Fluids and Lubricants on page 6- 17. Always use the proper fluid. Failure to use the proper fluid can cause leaks and damage hoses and seals. Windshield Washer Fluid What to Use When you need windshield washer fluid, be sure to read the manufacturer’s instructions before use. If you will be operating your vehicle in an area where the temperature may fall below freezing, use a fluid that has sufficient protection against freezing. See Engine Compartment Overview on page 5-12 for reservoir location.

5-38

Adding Washer Fluid

Notice:

When using concentrated washer fluid, follow the manufacturer’s instructions for adding water. Don’t mix water with ready-to-use washer fluid. Water can cause the solution to freeze and damage your washer fluid tank and other parts of the washer system. Also, water doesn’t clean as well as washer fluid. Fill your washer fluid tank only three-quarters full when it’s very cold. This allows for expansion if freezing occurs, which could damage the tank if it is completely full. Don’t use engine coolant (antifreeze) in your windshield washer. It can damage your washer system and paint.

5-39

Brakes Brake Fluid

Your brake master cylinder reservoir is filled with DOT-3 brake fluid. See Engine Compartment Overview on page 5-12 for the location of the reservoir. There are only two reasons why the brake fluid level in the reservoir might go down. The first is that the brake fluid goes down to an acceptable level during normal brake lining wear. When new linings are put in,

5-40

the fluid level goes back up. The other reason is that fluid is leaking out of the brake system. If it is, you should have your brake system fixed, since a leak means that sooner or later your brakes won’t work well, or won’t work at all. So, it isn’t a good idea to “top off’ your brake fluid. Adding brake fluid won’t correct a leak. If you add fluid when your linings are worn, then you’ll have too much fluid when you get new brake linings. You should add (or remove) brake fluid, as necessary, only when work is done on the brake hydraulic system.

If you have too much brake fluid, it can spill on the engine. The fluid will burn if the engine is hot enough. You or others could be burned, and your vehicle could be damaged. Add brake fluid only when work is done on the brake hydraulic system. See “Checking Brake Fluid” in this section.

BRAKE

When your brake fluid falls to a low level, your brake warning light will come on. See Brake System Warning Light on page 3-4 1. What to Add When you do need brake fluid, use only DOT-3 brake fluid. Use new brake fluid from a sealed container only. See Part D: Recommended Fluids and Lubricants on page 6- 17. Always clean the brake fluid reservoir cap and the area around the cap before removing it. This will help keep dirt from entering the reservoir.

With the wrolly kind of fluid l t l yo^. brake system, your brakes may not work well, or they may not even work at all. This could cause a crash. Always use the proper brake fluid.

Notice:

Using the wrong fluid can badly damage brake system parts. For example, just a few drops of mineral-based oil, such as engine oil, in your brake system can damage brake system parts so badly that they’ll have to be replaced. Don’t let someone put in the wrong kind of fluid. If you spill brake fluid on your vehicle’s painted surfaces, the paint finish can be damaged. Be c ~ r e f ~ ! ! nnt to spill brake fluid on your vehicle. If you do, wash it off immediately. See “Appearance Care” in the Index.

5-41

Brake Wear Your vehicle has front disc brakes and rear drum brakes. Disc brake pads have built-in wear indicators that make a high-pitched warning sound when the brake pads are worn and new pads are needed. The sound may come and go or be heard all the time your vehicle is moving (except when you are pushing on the brake pedal firmly).

. .

Notice: Continuing to drive with worn-out brake pads could result in costly brake repair. Some driving conditions or climates may cause a brake squeal when the brakes are first applied or lightly applied. This does not mean something is wrong with your brakes. Properly torqued wheel nuts are necessary to help prevent brake pulsation. When tires are rotated, inspect brake pads for wear and evenly tighten wheel nuts in the proper sequence to GM torque specifications. Your rear drum brakes don’t have wear indicators, but if you ever hear a rear brake rubbing noise, have the rear brake linings inspected immediately. Also, the rear brake drums should be removed and inspected each time the tires are removed for rotation or changing. When you have the front brake pads replaced, have the rear brakes inspected, too. Brake linings should always be replaced as complete axle sets. See Brake System Inspection on page 6- 16.

The br,..e wear warning sound means that soon your brakes won’t work well. That could lead to an accident. When you hear the brake wear warning sound, have your vehicle serviced.

5-42

Battery Your new vehicle comes with a maintenance free ACDelco@ battery. When it’s time for a new battery, get one that has the replacement number shown on the original battery’s label. We recommend an ACDelco@ battery. See Engine Compartment Overview on page 5- 12 for battery location. Warning: Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and reproductive harm. Wash hands after handling.

Brake Pedal Travel See your dealer if the brake pedal does not return to normal height, or if there is a rapid increase in pedal travel. This could be a sign of brake trouble. Brake Adjustment Every time you apply the brakes, with or without the vehicle moving, your brakes adjust for wear. Replacing Brake System Parts The braking system on a vehicle is complex. Its many parts have to be of top quality and work well together if the vehicle is to have really good braking. Your vehicle was designed and tested with top-quality GM brake parts. When you replace parts of your braking system - for example, when your brake linings wear down and you need new ones put in - be sure you get new approved GM replacement parts. If you don’t, your brakes may no longer work properly. For exampie, it someone puts in brake iinings inai are wrong for your vehicle, the balance between your front and rear brakes can change - for the worse. The braking performance you’ve come to expect can change in many other ways if someone puts in the wrong replacement brake parts.

5-43

Vehicle Storage If you’re not going to drive your vehicle for 25 days or more, remove the black, negative (-) cable from the battery. This will help keep your battery from rrlnrling down.

B a t L i e s ha,, acid that can burn you and gas that can explode. You can be badly hurt if you aren’t careful. See “Jump Starting” next for tips on working around a battery without getting hurt.

Contact your dealer to learn how to prepare your vehicle for longer storage periods. Also, for your audio system, see Theft-Deterrent Feature (RDS Radios) on page 3-102 or Theft-Deterrent Feature (Non-RDS Radios) on page 3- 102.

Jump Starting If your battery has run down, you may want to use another vehicle and some jumper cables to start your vehicle. Be sure to follow the steps below to do it safely. On vehicles equipped with the optional power sliding door, a low-voltage battery or replacing a battery may cause the system to become inoperative. See Power Sliding Door (PSD) on page 2-1 7for more information.

Batteries can hurt you. They can be dangerous because:

They contain acid that can burn you. They contain gas that can explode or ignite.

0 They contain enough electricity to

burn you.

If you don’t follow these steps exactly, some or all of these things can hurt you.

5-44

Notice: Ignoring these steps could result in costly damage to your vehicle that wouldn’t be covered by your warranty. Trying to start your vehicle by pushing or pulling it won’t work, and it could damage your vehicle.

1. Check the other vehicle.

It must have a 12-volt

battery with a negative ground system.

Notice: If the other system isn’t a 12-volt system with a negative ground, both vehicles can be damaged. 2. Get the vehicles close enough so the jumper cables can reach, but be sure the vehicles aren’t touching each other. If they are, it could cause a ground connection you don’t want. You wouldn’t be able to start your vehicle, and the bad grounding could damage the electrical systems. To avoid the possibility of the vehicles rolling, set the parking brake firmly on both vehicles involved in the jump start procedure. Put an automatic transaxle in PARK (P) or a manual transaxle in NEUTRAL before setting the parking brake.

Notice: If you leave your radio on, it could be badly damaged. The repairs wouldn’t be covered by your warranty. 3. Turn off the ignition on both vehicles. Unplug

unnecessary accessories plugged into the cigarette lighter or in the accessory power outlet. Turn off the radio and all lamps that aren’t needed. This will avoid sparks and help save both batteries. And it could save your radio!

4. Open the hoods and locate the batteries. Find the positive (+) and negative (-) terminal locations on each vehicle. You will not need to access your battery for jump starting. Your vehicle has a remote positive (+) jump starting terminal for that purpose.

5-45

The terminal is located under a tethered cap at the front of the underhood fuse block. See Engine Compartment Overview on page 5- 72 for more information on location.

Squeeze the tabs and pull up on the cap to access the remote positive (+) terminal. You should always use the remote positive (+) terminal instead of the positive (+) tm-ninal on your battery.

Using a match near a battery can cause battery gas to explode. People have been hurt doing this, and some have been blinded. Use a flashlight if you need more light. Be sure the battery has enough water. You don’t need to add water to the ACDeIco@ battery installed in your new vehicle. But if a battery has filler caps, be sure the right amount of fluid is there. If it is low, add water to take care of that first. If you don’t, explosive gas could be present. Battery fluid contains acid that can burn you. Don’t get it on you. If you accidentally get it in your eyes or on your skin, flush the place with water and get medical help immediately.

I can start up even wher

P electric ’ engine is not running and can injure you. Keep hands, clothing and tools away from any underhood electric fan.

.re

5-46

Fans or other moving engine parts can injure you badly. Keep your hands away from moving parts once the engine is running.

5. Check that the jumper cables don’t have loose or

missing insulation. If they do, you could get a shock. The vehicles could be damaged, too. Before you connect the cables, here are some basic things you should know. Positive (+) will go to positive (+) or to a remote positive (+) terminal if the vehicle has one. Negative (-) will go to a heavy, unpainted metal engine part or to a remote negative (-) terminal if the vehicle has one. Don’t connect positive (+) to negative (-) or you will get a short that would damage the battery and maybe other paris, b o . Arid uurl’i wrlrleci iile rleyaiive (-) cable to the negative (-) terminal on the dead battery because this can cause sparks.

6. Connect the red positive (+) cable to the positive (+)

terminal of the dead battery. Use a remote positive (+) terminai if the ~ehicle has OT~&.

7.

Don’t let the other end touch metal. Connect it to the positive (+) terminal of the good battery. Use a remote positive (+) terminal if the vehicle has one.

8.

Now connect the black negative (-) cable to the negative (-) terminal of the good battery. Use a remote negative (-) terminal if the vehicle has one.

5-47

Don’t let the other end touch anything until the next step. The other end of the negative (-) cable doesn’t go to the dead battery. It goes to a heavy, unpainted metal part, or to a remote negative (-) terminal on the vehicle with the dead battery.

9. Connect the other end

of the negative (-) cable at least 18 inches (45 cm) away from the dead battery, but not near engine parts that move.

The electrical connection is just as good there, and the chance of sparks getting back to the battery is much less.

10. Now start the vehicle with the good battery and run

the engine for a while.

11. Try to start the vehicle that had the dead battery. If

it won’t start after a few tries, it probably needs service.

Notice: Damage to your vehicle may result from electrical shorting if jumper cables are removed incorrectly. To prevent electrical shorting, take care that the cables don’t touch each other or any other metal. The repairs wouldn’t be covered by your warranty.

5-48

To disconnect the jumper cables from both vehicles, do the following:

1. Disconnect the black negative (-) cable from the

vehicle that had the dead battery.

2. Disconnect the black negative (-) cable from the

vehicle with the good battery.

3. Disconnect the red positive (+) cable from the

vehicle with the good battery.

4. Disconnect the red positive (+) cable from the other

vehicle.

5. Return the remote positive (+) terminal cover to its

original position.

~~~~

Jumper Cable Removal

A. Heavy, Unpainted Metal Engine Part B. Good Battery or Remote Positive (+) Terminal C. Dead Battery or Remote Positive (+) Terminal

5-49

How to Check Lubricant

All-Wheel Drive If you have an all-wheel-drive vehicle, be sure to perform the lubricant checks described in this section. However, they have two additional systems that need lubrication. Transfer Case (Power Transfer Unit) When to Check Lubricant Refer to the Maintenance Schedule to determine how often to check the lubricant. See Part C: Periodic Maintenance Inspections on page 6- 15.

To get an accurate reading, the vehicle should be on a level surface. If the level is below the bottom of the filler plug hole, you’ll need to add some lubricant. Add enough lubricant to raise the level to the bottom of the filler plug hole. What to Use Refer to the Maintenance Schedule to determine what kind of lubricant to use. See Part D: Recommended Fluids and Lubricants on page 6- 17.

5-50

Carrier Assembly-Differential (Rear Drive Module) When to Check and Change Lubricant Refer to the Maintenance Schedule to determine how often to check the lubricant and when to change it. See Part A: Scheduied Maintenance Services on page 6-4. How to Check Lubricant

To get an accurate reading, the vehicle should be on a level surface. If the level is below the bottom of the filler plug hole, you’ll need to add some lubricant. Add enough lubricant to raise the level to the bottom of the filler plug hole. A fluid loss could indicate a problem; check and have it repaired, if needed. What to Use Refer to the Maintenance Schedule to determine what kind of lubricant to use. See Part D: Recommended Nuids and Lubricants on page 6- 17.

5-51

Bulb Replacement For the type of bulbs, see Replacement Bulbs on page 5-57. For any bulb changing procedure not listed in this section, contact your dealer. Halogen Bulbs

Headlamps

1. Open the hood. 2. Remove the front turn signal/parking lamp

assembly. See Front Turn Signal, Sidemarker and Parking Lamps on page 5-54.

3. Pull the assembly away from the vehicle.

Halogen bulbs have pressurized gas inside and can burst if you drop or scratch the bulb. You or others could be injured. Be sure to read and follow the instructions on the bulb

5-52

4. Unscrew the black retainer ring that holds the bulb

assembly in place.

5. Pull the bulb assembly straight up from the lamp

housing.

6. Unhook the electrical connector by lifting up the

blue tabs and pulling the bulb out.

7. Install the new bulb through the black retainer ring and into the electrical connector. Tighten the black retainer ring in place. Push the bulb firmly enough so that the blue tabs hook over the tab on the bulb.

8. Carefully put the bulb assembly back into the lamp housing. Be careful not to damage the bulb on the headlamp aiming bar.

5-53

Front Turn Signal, Sidemarker and Parking Lamps 1. Open the hood.

9. Align the pins on the bottom of the headlamp assembly with the holes in the lamp support bracket.

10. To reinstall the front turn signaVparking lamp assembly. See Front Turn Signal, Sidemarker and Parking Lamps on page 5-54 next.

5-54

2. Remove the thumbscrew attaching the front turn

signaVparking lamp assembly to the headlamp assembly.

3. Pull the front turn signaVparking lamp assembly

away from the vehicle.

Front Turn SignalParking Lamp

Front Sidemarker Lamp

4. Unscrew the bulb socket from the lamp assembly

by pressing the tab while turning it counterclockwise.

5. Replace the bulb by pulling the old one out and

yerliiy pusitirly iile I I ~ W UI ~t: irtiu ii-le ia

socket holes and screw the bulb socket back into the lamp housing until a click is heard (the tab popping back out).

5-55

Taillamps, Turn Signal, Stoplamps and Back-up Lamps 1. Open the liftgate. 2. Remove the two screws from the taillamp housing

on the inboard side.

3. Pull off the entire taillamp housing.

The locator/retaining pins on the outboard side are part of the lamp assembly and will remain intact during removal.

7. To reinstall the lamp assembly, line up and insert

the tabs on the back of the assembly in the slots in the fender. Engage the lower clip on the back of the lamp assembly into the fender, keeping the upper tab on the front turn signaVparking lamp assembly inboard of the headlamp bracket tab.

8. To align the front turn signal/parking lamp assembly

with the headlamp assembly, lift up the front turn signaVparking lamp assembly until the upper edge is contacting the fender.

9. Fasten the front turn signal/parking lamp assembly

to the headlamp assembly with the thumbscrew removed in Step 2.

4. Remove the bulb holder by pressing the four retaining tabs and pulling the holder away from the assembly.

5-56

A. Taillamp Bulb B. Back-up Lamp Bulb C. Turn Signal Lamp Bulb D. Stop/Taillamp Bulb

5.

6.

7.

Replace the bulb by pulling the old bulb out and gently pushing the new bulb into the bulb holder socket. Snap the bulb holder back into place, making sure all retaining tabs are properly over the bulb holder tabs. Reinstall the taillamp assembly by inserting the outboard locatingh-etaining pins until the lamp is seated. Secure with the inboard screws.

Replacement Bulbs For any bulb not listed here contact your dealer.

Lamp

Back-up Lamps (3rd from Top)

Bulb Number

31 56

Taillamps (Bottom) Turn Signal Lamps (2nd from Top)

3057 31 56

5-57

Windshield Wiper Blade Replacement Windshield wiper blades should be inspected at least twice a year for wear or cracking. See “Wiper Blade Check‘‘ in At Least Twice a Year on page 6-1 1 for more information. Replacement blades come in different types and are removed in different ways. For proper type and length, see Normal Maintenance Replacement Parts on page 5- 104.

To remove the windshield wiper blade(s):

1. Turn the wipers on to the lowest intermittent setting. 2. Turn the ignition to OFF while the wipers are at

the outer position of the wipe pattern.

3. Pull the windshield wiper arm away from the

windshield or backglass.

4. While holding the wiper

arm away from the glass, push the release clip from under the blade.

5-58

5. Push the release clip at the connecting point of the blade and the arm up. Then pull the blade assembly down toward the glass to remove it from the wiper arm.

6. Push the new wiper blade securely on the wiper

arm until you hear the release clip “click into place.

7. Push the release clip, from Step 4, down to secure

the wiper blade into place.

5-59

~

~~

- . lderin- ted tires pose the same danger as overloaded tires. The resulting accident could cause serious injury. Check all tires frequently to maintain the recommended pressure. Tire pressure should be checked when your tires are cold. Overinflated tires are more likely to be cut, punctured or broken by a sudden impact - such as when you hit a pothole. Keep tires at the recommended pressure. Worn, old tires can cause accidents. If your tread is badly worn, or if your tires have been damaged, replace them.

Tires Your new vehicle comes with high-quality tires made by a leading tire manufacturer. If you ever have questions about your tire warranty and where to obtain service, see your GM Warranty booklet for details.

Poorly maintained and improperly used tires are dangerous.

Overloading your tires can cause overheating as a result of too much friction. You could have an air-out and a serious accident. See “Loading Your Vehicle” in the Index.

CAUTION:

(Continued)

5-60

Inflation -- Tire Pressure

The Certification/Tire label, which is on the rear edge of the driver’s door, shows the correct inflation pressures for your tires when they’re cold. ‘Cold” means your vehicle has been sitting for at least three hours or driven no more than 1 mile (1.6 km). Notice: Don’t let anyone tell you that underinflation or overinflation is all right. It’s not. If your tires don’t have enough air (underinflation), you can get the following:

Too much flexing Too much heat 0 Tire overloading

Bad wear

0 Bad handling 0 Bad fuel economy

If your tires have too much air (overinflation), you can get the following:

Unusual wear 0 Bad handling

Rough ride

0 Needless damage from road hazards When to Check Check your tires once a month or more. Don’t forget your compact spare tire. It should be at 60 psi (420 kPa). How to Check Use a good quality pocket-type gage to check tire pressure. You can’t tell if your tires are properly inflated simply by looking at them. Radial tires may look properly inflated even when they’re underinflated. *. Be sure to put the valve caps back on the valve stems. . I . - - ._ :.- I ney ileip prevel li ieaks uy K G ~ ~ I moisture.

_ _ .1 A : . A --..I IY UUL UII a1 IU

I - .

5-61

Tire Inspection and Rotation Tires should be rotated every 7,500 miles (12 500 km). Any time you notice unusual wear, rotate your tires as soon as possible and check wheel alignment. Also check for damaged tires or wheels. See When It Is Time for New Tires on page 5-63 and Wheel Replacement on page 5-66 for more information. Make sure the spare tire is stored securely. Push, pull, and then try to rotate or turn the tire, If it moves, use the folding wrench to tighten the cable. See Changing a Flat Tire on page 5-70. The purpose of regular rotation is to achieve more uniform wear for all tires on the vehicle. The first rotation is the most important. See “Part A: Scheduled Maintenance Services,” in Section 6, for scheduled rotation intervals.

When rotating your tires, always use the correct rotation pattern shown here. Don’t include the compact spare tire in your tire rotation. After the tires have been rotated, adjust the front and rear inflation pressures as shown on the CertificationiTire label. Make certain that all wheel nuts are properly tightened. See “Wheel Nut Torque” under Capacities and .qnWfications on page 5-ffl2.

Rust or dirt on a wheel, or 01. -he parts to which it is fastened, can make wheel nuts become loose after a time. The wheel could come off and cause an accident. When you change a wheel, remove any rust or dirt from places where the wheel attaches to the vehicle. In an emergency, you can use a cloth or a paper towel to do this; but be sure to use a scraper or wire brush later, if you need to, to get all the rust or dirt off. See “Changing a Flat Tire” in the Index.

5-62

When It Is Time for New Tires

One way to tell when it’s time for new tires is to check the treadwear indicators, which will appear when your tires have only 1 /16 inch (1.6 mm) or less of tread remaining.

You need a new tire if any of the following statements are true:

You can see the indicators at three or more places around the tire.

0 You can see cord or fabric showing through the

tire’s rubber. The tread or sidewall is cracked, cut or snagged deep enough to show cord or fabric. The tire has a bump, bulge or split. The tire has a puncture, cut or other damage that can’t be repaired well because of the size or location of the damage.

5-63

Buying New Tires To find out what kind and size of tires you need, look at the Certification/Tire label. The tires installed on your vehicle when it was new had a Tire Performance Criteria Specification (TPC Spec) number on each tire’s sidewall. When you get new tires, get ones with that same TPC Spec number. That way your vehicle will continue to have tires that are designed to give proper endurance, handling, speed rating, traction, ride and other things during normal service on your vehicle. If your tires have an all-season tread design, the TPC number will be followed by an “MS” (for mud and snow). If you ever replace your tires with those not having a TPC Spec number, make sure they are the same size, load range, speed rating and construction type (bias, bias-belted or radial) as your original tires.

Mixing tires could cause you to lose control while driving. If you mix tires of different sizes or types (radial and bias-belted tires), the vehicle may not handle properly, and you could have a crash. Using tires of different sizes may also cause damage to your vehicle. Be sure to use the same size and type tires on all wheels. It’s all right to drive with your compact spare temporarily, it was developed for use on your vehicle. See “Compact Spare Tire” in the index.

a s

res on your vehicle, the

If you use wheel rim flanges could develop cracks after many miles of driving. A tire and/or wheel could fail suddenly, causing a crash. Use only radial-ply tires with the wheels on your vehicle.

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Uniform Tire Quality Grading Quality grades can be found where applicable on the tire sidewall between tread shoulder and maximum section width. For example: Treadwear 200 Traction AA Temperature A The following information relates to the system developed by the United States National Highway Traffic Safety Administration, which grades tires by treadwear, traction and temperature performance. (This applies only to vehicles sold in the United States.) The grades are molded on the sidewalls of most passenger car tires. The Uniform Tire Quality Grading system does not apply to deep tread, winter-type snow tires, space-saver or temporary use spare tires, tires with nominal rim diameters of 10 to 12 inches (25 to 30 cm), or to some limited-production tires. While the tires available on General Motors passenger cars and light trucks may vary with respect to these grades, they must also conform to federal safety requirements and additional General Motors Tire Performance Criteria (TPC) standards.

times as well on the government course as

Treadwear The treadwear grade is a comparative rating based on the wear rate of the tire when tested under controlled conditions on a specified government test course. For example, a tire graded 150 would wear one and a half (1 5
a tire graded 100. The relative performance of tires depends upon the actual conditions of their use, however, and may depart significantly from the norm due to variations in driving habits, service practices and differences in road characteristics and climate. Traction - AA, A, B, C The traction grades, from highest to lowest, are AA, A, B, and C. Those grades represent the tire’s ability to stop on wet pavement as measured under controlled conditions on specified government test surfaces of asphalt and concrete. A tire marked C may have poor traction performance. Warning: The traction grade assigned to this tire is based on straight-ahead braking traction tests, and does not include acceleration, cornering, hydroplaning, or peak traction characteristics.

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Temperature - A, B, C The temperature grades are A (the highest), 6, and C, representing the tire’s resistance to the generation of heat and its ability to dissipate heat when tested under controlled conditions on a specified indoor laboratory test wheel. Sustained high temperature can cause the material of the tire to degenerate and reduce tire life, and excessive temperature can lead to sudden tire failure. The grade C corresponds to a level of performance which all passenger car tires must meet under the Federal Motor Vehicle Safety Standard No. 109. Grades B and A represent higher levels of performance on the laboratory test wheel than the minimum required by law. Warning: The temperature grade for this tire is established for a tire that is properly inflated and not overloaded. Excessive speed, underinflation, or excessive loading, either separately or in combination, can cause heat buildup and possible tire failure.

Wheel Alignment and Tire Balance

The wheels on your vehicle were aligned and balanced carefully at the factory to give you the longest tire life and best overall performance.

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Scheduled wheel alignment and wheel balancing are not needed. However, if you notice unusual tire wear or your vehicle pulling one way or the other, the alignment may need to be reset. If you notice your vehicle vibrating when driving on a smooth road, your wheels may need to be rebalanced. Wheel Replacement Replace any wheel that is bent, cracked or badly rusted or corroded. If wheel nuts keep coming loose, the wheel, wheel bolts and wheel nuts should be replaced. If the wheel leaks air, replace it (except some aluminum wheels, which can sometimes be repaired). See your dealer if any of these conditions exist. Your dealer will know the kind of wheel you need. Each new wheel should have the same load-carrying capacity, diameter, width, offset and be mounted the same way as the one it replaces. If you need to replace any of your wheels, wheel bolts or wheel nuts, replace them only with new GM original equipment parts. This way, you will be sure to have the right wheel, wheel bolts and wheel nuts for your vehicle.

Using the wrong replacement wheels, wheel bolts or wheel nuts on your vehicle can be dangerous. It could affect the braking and handling of your vehicle, make your tires lose air and make you lose control. You could have a collision in which you or others could be injured. Always use the correct wheel, wheel bolts and wheel nuts for replacement.