1994 Chevrolet Tracker Owners Manual

:ngine code. This code will help you denti€y your engine, specifications, and meplacement parts. . .I96

a list of all production options and

special equipment.

Be sure that this label is not removed From the vehicle.

Add-on Electrical Equipment NOTICE: Don’t add anything electrical to your Geo unless you check with your dealer first. Some electrical equip- ment can damage your vehicle and the damage wouldn’t be covered by your warranty. Some add-on electri- cal equipment can keep other compo- nents from working as they should.

I.

Fuses and Circuit Breakers

The wiring circuits in your vehicle are protected from short circuits by fuses, circuit breakers and thermal links in the wiring itself. This greatly reduces the chance of fires caused by electrical problems. The main fuse box is in your engine compartment OR the right side. It protects all electrical loads.

For access to the main fuses, pull off the cover. A spare fuse is also inside the fuse box.

bother fuse box is under the left side of he instrument panel. The fuses here Jrotect each separate circuit including leadlights. If you have electrical failure, :heck here first.

Look at the silver-colored band inside the fuse. If the band is broken or melted, replace the fuse. Be sure you replace a bad fuse with a new one of the correct size. If you ever have a problem on the road and don’t have a spare fuse, you can borrow one. Just pick some feature of your vehicle that you can get along without - like the radio or cigarette lighter - and use its fuse, if it is the size you need. Replace it as soon as you can. Before replacing a fuse, turn every vehicle electrical \witch off.

197.

Service and Appearance Care

10 - Wiper/Washer ( 15A) 1 1 - Rear Defogger (1 5A) 12 - Heater (25A) 13 - Rear Wheel Anti-Lock Main Relay

(20A)

14 - Electronic Fuel Injection Main

Relay ( 15A)

Main Fuse Block 1 - Generator to Battery Circuit (60A) 2 - Circuits Only Active When

Ignition Switch is in “ACC,” “ON” or “START” (50A)

3 - Circuits Always Active (40A) 4 - Circuits Always Active (30A)

nstrument Panel Fuse Block - Right Headlight (15A) - Left Headlight; High Beam Indicatol

Light ( 1 SA)

I- Taillights; Interior Light; Sidemarker

Lights; Instrument Cluster Lights ( 1 SA)

. - Stop Lights; Horn (15A) - Hazard Lights (15A) I - Door Lock (Option) (20A) ’ - Lighter; Radio (20A) 1 - Ignition System; Warning and

Indicator Lights ( 1 SA)

. . .198

1 - Turn Signal Lights; Back-up Lights

( 1 SA)

Replacement Bulbs

Back-up ........................................................ 1156 Center High-Mounted Stop ........................................... 921 Dome ...................................................... 96051559 Front Parking and Turn Signal .................................... 1157 NA Headlight (Halogen) ............................................... 9004 Heater or Air Conditioning Control ............................... 96052599 Indicator and Warning

Brake ..................................................... 9433184 Charging System ............................................ 9433 184 CheckEngine ............................................... 9433184 Engine Oil Pressure .......................................... 9433 184 4WD ...................................................... 9433184 Headlight High Beam ......................................... 9433 184 SafetyBelt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9433184 Turnsignal ................................................. 9433184 Instrument Cluster ............................................. 9605 156 Licenseplate ..................................................... 194 Lighter ...................................................... 9433184 Rear Defogger Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9606 1736 Rear Hazard and Turn Signal ........................................ 1156 Rearparkingandstop ............................................. 1157 Rear Wipermasher Switch ..................................... 9606 1736 ............ 194 Sidemarker .........................................

199 ...

Service and Appearance Care

Capacities and Specifications

Engine Type .......................................... Compression Ratio

. . . . . . . . . . 8-Valve Engine ................................................. 16-Valve Engine ................................................

. * L4 8.9: 1 9.5: 1 Firingorder .................................................. 1 - 3 4 2 Fuel Delivery ............................................. Fuel Injection Piston Displacement ........................................ 97 CID (1.6L) Valve Arrangement .................................... In-Head “V” Type AC Belt Tension ... Deflect Belt 0.24-0.35 in. (6-9 mm) @I 22 lbs. (10 kg.) Pressure Fan Belt Tension Inspection ...... Deflect Belt 0.24-0.32 in. (6-8 mm) @ 22 lbs. (10 kg.) Pressure Replacement . . . . Deflect Belt 0.20-0.28 in. (5-7 mm) @ 22 lbs. (10 kg.) Pressure 180°F (82°C)

Thermostat Temperature Specification ......................... Replacement Parts Air Cleaner Filter

8-Valve Engine .......................................... 16-Valve Engine .........................................

Battery ....................................................... Engine Oil Filter .............................................. Fuel Filter .............................................. PCVValve .................................................. Radiator Pressure Cap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spark Plug .................................

13780-6 1 AAO 13780-58B20 26-60s 9606241 5 AC Type GF571 96058079 13 psi R43XLS (0.028” - 0.032” Gap)

.. .200

Crankcase

Cooling System

Capacities (Approximate) The following approximate capacities are given in U.S. and metric conversions. Air Conditioning” . . . . . . . . . . . . . See the refrigerant information label under hood. Automatic Transmission

5.5 qt. (5.2 L) 5.6 qt. (5.3 L)

3.0 qt. (2.8 L)** 5.4 qt. (5.1 L)

Drain and Refill ....................................... Overhaul ............................................. Automatic Transmission ................................ Manual Transmission ................................... With Filter Change . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.5 qt. (4.2 L)* Without Filter Change . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.2 qt. (4.0 L) Front Differential ........................................ 1.1 qt. (1 .O L) Fuel Tank ............................................. 11.1 gal. (42 L) Manual Transmission 1.6 qt. ( 1.5 L) ** Four-wheel Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.8 qt. (1.7 L) ** Two-Wheel Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Rear Differential ........................................ 2.3 qt. (2.2 L) Transfer Case . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.8 qt. ( 1.7 L) T Not all air conditioning refrigerants are the same. If the air conditioning system in your vehicle needs refrigerant, be sure the proper refrigerant is used. If you’re not sure, ask your Geo dealer. * When changing the oil filter, additional oil may be needed. Recheck the oil level ** Recheck fluid level after filling. See “Automatic Transmission Fluid” or “Manual

after filling. See “Engine Oil” in the Index.

Transmission Fluid” in the Index.

201 ...

Service and Appearance Care Wheel Nuts Wheel Nut Torque ..................... Vehicle Dimensions Wheelbase ............................................ Tread Front ................................................ Rear ............................................... Length .............................................. Width ................................................ Height . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 5 . 0 ”

. . .

. . 60 lb. ft. (80 N*m)

86.6” (2 200 mm)

54.9” (1 395 mm) 55.1”(1400mm) 142.5”(3620mm) 64.2” (1 630 mm) (1651mm)

.. .202

IMPORTANT: KEEP THE ENGINE OIL

AT THE PROPER

LEVEL AND CHANGE AS

RECOMMENDED

T h i s part covers the maintenance required for your Geo . Your vehicle needs these services to retain its safety. dependability and emission control performance .

Each

B .

C . D . E .

Section

Maintenance Schec

ule

A .

Introduction: A Word about Maintenance ........................ Your Vehicle and the Environment ......................... How This Part Is Organized . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Scheduled Maintenance Services . . . . . . . . . . . . . . . . . . . . . . . .

Owner Checks and Services

................................

Using Your Maintenance Schedule . . . . . . . . . . . . . . . . . . . . . . . Selecting the Right Schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Schedule1 Schedule11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Explanation of Scheduled Maintenance Services . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

......................... At At Least Once a Month . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . At Least AtLeastOnceaYear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Periodic Maintenance Inspections ........................... Recommended Fluids and Lubricants ........................ MaintenanceRecord . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

....................

Fuel Fill

a Year

Twice

204 204 204 205 205 205 206 210 214 218 218 219 219 220 223 225 228

Protection Plan

Have you purchased the GM Protection Plan? The Plan

supplements your new car warranties .

See your GM dealer for details .

203 ...

Maintenance Schedule Introduction: A Word about Maintenance We at General Motors want to help you keep your vehicle in good working condition. But we don’t know exactly how you’ll drive it. You may drive very short distances only a few times a week. Or you may drive long distances all the time in very hot, dusty weather. You may use your vehicle in making deliveries. Or you may drive it to work, to do errands or in many other ways. Because of all the different ways people use their GM vehicles, maintenance needs vary. You may even need more frequent checks and replacements than you will find in the schedules in this part. So please read this part and note how you drive. If you have any questions on how to keep your vehicle in good condition, see your Geo dealer, the place many GM owners choose to have their maintenance work done. Your dealer can be relied upon to use proper parts and practices.

Your Vehicle and the Environment Proper vehicle maintenance not only helps to keep your vehicle in good working condition, but also helps the environment. All recommended maintenance procedures are important. Improper vehicle maintenance or the removal of important components can significantly affect the quality of the air we breathe. Improper fluid levels or even the wrong tire inflation can increase the level of emissions from your vehicle. To help protect our environment, and to help keep your vehicle in good condition, please maintain your vehicle properly.

How This Part is Organized The remainder of this part is divided into five sections: “Section A: Scheduled Maintenance Services” shows what to have done and how often. Some of these services can be complex, so unless you are technically qualified and have the necessary

. . .204

equipment, you should let your dealer’s service department or another qualified service center do these jobs.

f you are skilled enough to do some work on your vehicle, you will probably want to get the service information SM publishes. You will find a list of wblications and how to get them in this nanual. See “Service Publications” in he Index. ‘Section B: Owner Checks and Services” ells you what should be checked whenever you stop for fuel. It also :xplains what you can easily do to help :eep your vehicle in good condition.

“Section C: Periodic Maintenance Inspections” explains important inspections that your Geo dealer’s service department or another qualified service center should perform. “Section D: Recommended Fluids and Lubricants” lists some products GM recommends to help keep your vehicle properly maintained. These products, or their equivalents, should be used whether you do the work yourself or have it done. “Section E: Maintenance Record” provides a place for you to record the maintenance performed on your vehicle. Whenever any maintenance is performed, be sure to write it down in this section. This will help you determine when your next maintenance should be done. In addition, it is a good idea to keep your maintenance receipts. They may be needed to qualify your vehicle for warranty repairs.

Section A: Scheduled Maintenance Services

Using Your Maintenance Schedules This section tells you the maintenance services you should have done and when you should schedule them. Your Geo dealer knows your vehicle best and wants you to be happy with it. If you go to your dealer for your service needs, you’ll knoN that GM-trained and supported service people will perform the work using genuine GM parts. These schedules are for vehicles that: carry passengers and cargo within recommended limits. You will find these limits on your vehicle’s Tire-Loading Information label. See “Loading Your Vehicle” in the Index. are driven on reasonable road surfaces within legal driving limits. use the recommended unleaded fuel. See “Fuel” in the Index.

Selecting the Right Schedule First you’ll need to decide which of the two schedules is right for your vehicle. Here’s how to decide which schedule to follow: Schedule I Is any one of these true for your vehicle? Most trips are less than 4 miles (6 km). Most trips are less than 10 miles (1 6 km) when outside temperatures are below freezing. The engine is at low speed most of the time (as in door-to-door delivery, or in stop-and-go traffic). You operate your vehicle in dusty areas or off-road frequently.

D You tow a trailer. [f any one (or more) of these is true for your driving, follow Schedule I.

Schedule I1 Follow Schedule I1 on& lbove conditions is true.

if none of the

205. . .

Maintenance Schedule Section A: Scheduled Maintenance Services (Cont.) Schedule l Follow Schedule I if your vehicle is MAINLY driven under one or more of the following conditions:

ITEM NO.

WHAT TO SERVICE See “E,xplanation of Scheduled Maintenance Services” following

Schedules I und 11.

When most trips are less than 4 miles (6 km). When most trips are less than 10 miles (16 km) and outside temperatures remain below freezing. When most trips include extended idling and/or frequent low-speed operation, as in stop-and-go traffic. When towing a trailer. When operating in dusty areas or off-road frequently.

Engine OTI and Filter Change* Tire and Wheel Rotation and Inspection

Fan (Water Pump) Drive Belt Service

Camshaft Timing Belt Replacement*

Cooling System Service” Wheel Bearine Insuection Transmission (All) and Transfer Case Differential (Four-wheel Drive) Service

- - 8 - - -

WHEN TO PERFORM Miles (kilomerers) or Months

(whichever occursfirst).

Every 3,000 miles ( 5 000 km) or 3 months. Every 6,000 miles (10 000 km). See “Explanation of Scheduled Maintenance Services” following Schedules I and 11. At 60,000 miles (100 000 km). See “Explanation of Scheduled Maintenance Services” following Schedules I and 11. Every 30,000 miles (50 000 krn) or 30 months. Every 15,000 miles (25 000 km) or 15 rnonlhs. See “Explanation of Scheduled Maintenance Services” following Schedules I and 11. See “Explanation of Scheduled Maintenance Services” following Schedules I and 11. Every 3,000 miles (5 000 km) or 3 months. Every 30,000 miles (50 000 km). Every 60,000 miles (100 000 km) o r 60 months.

Propeller Shafts and U-Joints Inspection

Schedule I should also be followed if the 9% taxi or other commercial applications. * An Emission Control Service. t The U.S. Environmental Protection Agency or the California Air Resources Board has determined that the failure to perform this maintenance item will not nullify the emission warranty or limit recall liability prior to the completion of vehicle useful lfc. General Morors, howeve); urges that all recommended maintenance services be performed at the indicated intervals and the maintenance be recorded in “Section E: Maintenance Record.” . . .206

Freewheeling Hubs Inspection (if equipped) Spark Plug Replacement* Spark Plug Wire Replacement” Positive Crankcase Ventilation (PCV) Valve Reulacement* Exhaust Gas Recirculation (EGR) System Inspection*

Every 50.000 miles (X3 000 km).

Every 50,000 miles (83 000 km).

10 11

13

12

The services shown on this chart up to 60,000 miles (100 000 km) should be performed after 60,000 miles (100 000 km) at the same intervals. MILES (000) 3 1 6 17.5 1 9 112 115 118 121 122.5 124 127 130 133 136 137.5 ( 3 9 142 145 KILOMETERS (000)

I 4 8 I 5 0 151 152.5 I 54 157 1 6 0

207. . .

Maintenance Schedule Section A: Scheduled Maintenance Services (cont.) Schedule / (Cont.)

* An Emission Control Service. t The US. Environmental Protection Agency or the California Air Resources Board has determined that the failure to perform this maintenance item will not nullify the emission warranty or limit recall liability prior to the completion of vehicle useful life. General Motors, however, urges that all recommended maintenance services be performed at the indicated intervals and the maintenance be recorded in “Section E: Maintenance Record.”

WHAT TO SERVICE See “Explanation of Scheduled Maintenance Services” following

Schedules I and 11.

ITEM NO.

WHEN TO PERFORM Miles (kilometers) or Months

(whichever occurs first).

1 4

Air Cleaner Filter Replacement*

1 5 I Fuel Tank, Cap and Lines Inspection*t

1 6 1 7 1 8

21 22

Fuel Filter Replacement* Fuel Injector Inspection”

Oxygen Sensor Replacement*

l 9 I Evaporative Emissions Canister

Replacement* Engine Control Module (ECM) and Associated Sensors Inspection*

2o

System Hoses Inspection*

~~

Three Wav Catalvtic Converter Inspection*

23 I Engine Timing and Distributor Check*

See “Explanation of Scheduled Maintenance Services” following Schedules I and 11.

I See “Explanation of Scheduled Maintenance

Services” following Schedules I and 11. Every 30,000 miles (50 000 km) or 30 months. Every 100,000 miles (166 000 km). Every 80,000 miles (133 000 km). Heated

I Every 100,000 miles (166 000 km).

Every 100,000 miles (1 66 000 km).

Every 60,000 miles (100 000 km). Emission Every 100,000 miles (166 000 k m l

I Every 60,000 miles (100 000 km).

- \ - - - ~~

24 25 26 27 28

Engine Idle Speed Check*? Valve Lash (Clearance) Inspection* Power Steering System Inspection Wiring Harness and Connectors Inspection*

Service

Every 15,000 miles (25 000 km). Every 15,000 miles (25 000 km). Every 7,500 miles (12 500 km) or 7.5 months. Every 60,000 miles (100 000 km) or 60 months. Every 60,000 miles (100 000 km). Brake Fluid

. . ,208

The services shown on this chart up to 60,000 miles (100 000 km) should be performed after 60,000 miles (100 000 km) at the same intervals. I MILES (000)

209. .

I

Maintenance Schedule S ection A: Scheduled Maintenance Services (Cant.) Schedule 11 Follow Schedule I1 ONLY if none of the drivinp conditions specified in Schedule I apply. * An Emission Control Service. t The US. Environmental Protection Agency or the California Air Resources Board has determined that the-failure to pevform this maintenance item will not nuh& the emission warranty or limit recall liability prior to the completion of vehicle useful life. General Motors, however, urges that all recommended maintenance services be pevformed at the indicated intervals and the maintenance be recorded in “Section E: Maintenance Record. ’’

ITEM NO.

WHAT TO SERVICE See “Explanation of Scheduled Maintenance Services” following

Schedules I and II.

and Filter Change*

Engine Oil Tire and Wheel Rotation and Inspection

WHEN TO PERFORM Miles (kilometers) or Months (whichever occursFrst).

Every 7,500 miles (12 500 km) or 7.5 months. Every 7,500 miles (12 500 km).

210

I . .

211 ...

Maintenance Schedule Section A: Scheduled Maintenance Schedule /I (Cont.)

Services (Cont.)

WHAT TO SERVICE See “Explanation of Scheduled Maintenance Services” following

Schedules I and 11.

ITEM NO.

WHEN TO PERFORM Miles (kilometers) or Months

(whichever occurs first).

Air Cleaner Filter Replacement*

Fuel Tank, Cap and Lines Inspection*?

20 21

Fuel Filter Replacement* Fuel Injector Inspection* Heated Oxygen Sensor Replacement* Evaporative Emissions Canister Replacement* Engine Control Module (ECM) and Associated Sensors Inspection” Emission System Hoses Inspection* Three Way Catalytic Converter Inspection* Engine Timing and Distributor Check* Engine Idle Speed Check*? Valve Lash (Clearance) Inspection* Power Steering System Inspection Wiring Harness and Connectors Inspection* Brake Fluid Service

See “Explanation of Scheduled Maintenance Services” following Schedules I and 11. See “Explanation of Scheduled Maintenance Services” following Schedules I and 11. Every 30,000 miles (50 000 km) or 30 months. Every 100,000 m i i s (166 000 km). Everv 80.000 miles (1 33 000 km).

Every 100,000 miles (166 000 km).

Every 100,000 miles (166 000 km).

Everv 60.000 miles (100 000 km). ~~ Every 100,000 miles (166 000 km). Every 60,000 miles (100 000 km). Every 15,000 miles (25 000 km). Every 15,000 miles (25 000 km). Every 7,500 miles (12 500 km) or 7.5 months. Every 60,000 miles (100 000 km) or 60 months. Every 60,000 miles (100 000 km).

* An Emission Control Service. t The U S . Environmental Protection Agency or the California Air Resources Board has determined that the failure to perform this maintenance item will not nullify the emission warranty or limit recall liability prior to the completion of vehicle useful life. General Motors, however, urges that all recommended maintenance services be performed at the indicated intervals and the maintenance be recorded in “Section E: Maintenance Record.”

. . .212

The services shown on this chart up to 60,000 miles (100 000 km) should be performed after 60,000 miles ( 100 000 ktn) at the same intervals. MILES (000) 3 1 6 1 7 . 5 1 9 112 115 118 121 KILOMETERS (000)

122.5 124 127 130 133 136

137.5 139 142 145

I 4 8 I 5 0 151 152.5 I 5 4 157 I 6 0

213 ...

Maintenance Schedule Section A: Scheduled Maintenance Services (Cont.)

&planation of Scheduled Maintenance Services ?allowing are explanations of the services isted in Schedule I and Schedule II. h e proper fluids and lubricants to use are .isted in Section D. Make sure whoever rervices your vehicle uses these. All parts should be replaced and all necessary repairs done before you or anyone else ~ i v e s the vehicle. NOTE: To determine your engine’s displacement and code, see “Engine Identification” in the Index.

ITEM NO. SERVICE

Oil and Filter Change* -

-e Always use SH or SG Energy Conserving II oils of proper viscosity. The “SH” or “SG” designation may be shown alone, or in combination with others, such as “SHKD,” “SH, SG, CD,” “SG/CD,” etc.

* An Emission Control Service. . . ,214

ITEM NO. SERVICE

To determine the preferred viscosity for your vehicle’s engine (e.g., SAE 5W-30 or SAE 10W-30), see “Engine Oil” in the Index. Tire Wheel Rotation and Jnspectioq - For proper wear and maximum tire life, rotate your tires following the instructions in this manual. See “Ties, Inspection and Rotation’’ in the Index. Check the tires for uneven wear or damage. If you see irregular or premature wear, check the wheel alignment. Check for damaged wheels also. Fan (Water Pump) Drive Belt S e r v k - Inspect and adjust if necessary at 30,000 mile (50 000 km), or 30 month intervals. Replace the belt at 60,000 miles (100 000 km) and 120,000 miles (200 000 km). -shaft Replacemeat” - Replace every 60,000 miles (100 000 km) and

Timin? Belt

ITEM NO. SERVICE

then inspect after 30,000 miles (50 000 km). 5 Coolin? Sys&nSemice* -

Drain, flush and refill the system with new or approved recycled coolant conforming to GM Specification 182SM. Keep coolant at the proper mixture as specified. See “Coolant” in the Index. This provides proper freeze and boil protection, corrosion inhibitor level and maintains proper engine operating temperature. Inspect hoses and replace if they are cracked, swollen or deteriorated. Tighten screw-type hose clamps. Clean the outside of the radiator and air conditioning condenser. Wash the pressure cap and neck. To help ensure proper operation, we recommend a pressure test of both the cooling system and the nressure cap.

ITEM NO. SERVICE 6 Wheel Bearin? InsDection - Inspect for wear and proper adjustment. Relubricate the bearings if grease is contaminated.

7 Transmission (All) and

Transfer Case Differential (Four-wheel Drive) Service - For the manual transmission and transfer case differential, check the fluid level every time the oil is changed. See “Manual Transmission Fluid” and “Transfer Case” in the Index. Inspect for damage and leaks and change the fluid every 15,000 miles (25 000 km) or 15 months for Schedule I conditions and every 30,000 miles (50 000 km) or 30 months for Schedule II conditions. For the automatic transmission, check the fluid level every time the oil is changed. See “Automatic Transmission Fluid” in the Index. Inspect for damage and leaks and change

ITEM NO. SERVICE

the fluid every 15,000 miles (25 0o0 km) or 15 months for Schedule I conditions and 100,000 miles ( 166 000 km) for Schedule I1 conditions. Replace the automatic transmission cooler hoses every 45,000 miles (75 000 km). Propeller Shafts and U-Joints Inspection - Inspect for looseness and damage. Do this every,.l5 months, or at 15,000 mile (25 000 km) intervals, more frequently if used off-road or for pulling a trailer. Tighten U-joint flange bolts if necessary. Freewheeling Hubs InsDection /If Equipped) - Inspect the locking front hubs for correct operation. Repair or replace if necessary. (Both hubs must operate correctly for the front axle to power the front wheels.)

ITEM NO. SERVICE 10

11

Spark Plug Replacement” - Replace spark plugs with the proper type. See “Replacement Pans” in the Index. Spark Plup Wire Replacement” - Replace wires. Check the boot fit at the distributor and at the spark plugs. Operation in extreme cold and/or on salted roads may require more frequent replacement.

* An Emission Control Service. t The U.S. Environmental Protection Agency or the California Air Resources Board has determined that the failure to perform this maintenance item will not null@ the emission warranty or limit recall liability prior to the completion of vehicle useful life. General Motors, however, urges that all recommended maintenance services be pegormed at the indicated intervals and the maintenance be recorded in “Section E: Maintenance Record. ’’

215 ...

Maintenance Schedule sc ection A: Scheduled Maintenance Services (Cont.) ITEM NO. 12

ITEM NO.

SERVICE Positive Crankcase Ventilation {PCV) Valve Replacement* - Inspect valve for proper function. Replace the valve every 50,000 miles (83 000 km) as well as any worn, plugged or collapsed hases. Exhaust Gas Recirculation {EGR) System Inspection* - lpspect at 50,pOO mile (83 000 km) intervals.

Cleaner Filter Replacement*-

Replace every 30,000 miles (50 ODD km) or more often under dusty conditions. Ask your dealer for the proper replacement intervals for your driving qonflitions. Fuel Tank. Cap and Lines w e c t i o n * t - Inspect fuel tank, cap, lines and hoses for damage or-leaks. Inspect fuel cap gasket for an even filler neck imprint or any damage at 30,000 miles (50 000 h). Replace parts as

13

14

15

SERVICE needed. Replace the cap and gasket at 60,000 mile (100 000 km) intervals. Fuel Filter Re&uxmmt* - Replace the fuel filter every 30,000 miles (50 000 km), or sooner if clogged. Fuel Injector Inspectim* - Inspect at 100,000 mile ( 166 000 km) intervals, Heated O w n Sensor

Canister

i v e E-ns

dacemea* - Replace at 80,000 miles (133 000 km). E t va Redacernent" - Replace at 100,000 mile (166 000 km) intervals. Control Module (ECM) m e and Associated Sensors Jnspectipn* - Inspect at 100,000 mile (1.66 000 km) intervals.

. . lsslon Svstem Hoses

Inspection" - Inspect at 60,000 mile (100 OD0 km) intervals.

16

17

18

19

20

21

... 21 6

ITEM NO. 22

23

SERVICE Three-way C U y t l c Convertex Jnspection" - Inspect at 100,000 mile (166 000 km) intervals. At each si1 change, inspect the entire exhaust system for leaks and loose fittings, especially if the vehicle is used off-road.

Timing and Dlstnbu tor E-e Check* - Adjust the timing to the underhood label specifications. Inspect the inside and outside of the distributor cap and rotor for cracks, carbon tracking and corrosion. Clean or replace as needed.

* An Emission Control Service. t The US. Environmental Protection Agency or the California 4ir Resources Eoard has determined that the failure to perjorm this maintenance item will not nullifjt the emission warranty or limit recall liabiliw prior to the completion of vehicle useful life. General Motors, however, urges that all recommended maintenance services be petfiimed at the indicated intervals and the maintenance be recorded in "Section E: Maintenance Record."

ITEM NO. SERVICE 24 Engine Idle Speed-Check*t - Check the idle speed and adjust it to underhood label specifications.

25 Valve Lash (Clearance)

Inspection” - Inspect the valve lash and adjust if necessary.

26 Power Steering System

Inspection - Check the power steering gear box, pump and hose connections for leaks or damage. Check the fluid level on the dipstick. See “Power Steering Fluid” in the Index. Check the drive belt for cracks, fraying and wear. Check belt tension. There should be 0.24-0.35” (6-9 mm) deflection when you press your thumb midway between the pulleys. Adjust or replace belt as needed.

ITEM NO. SERVICE 27 Wiring Harness and Connectors

Inspection* - Inspect the underhood wiring harness for loose connections, chafed wires and damage.

28 Brake Fluid Service - Drain,

refill and bleed the brake system every 60,000 miles (100 000 km). Use only new DOT-3 fluid from a sealed container.

* An Emission Control Service. The U.S. Environmental Protection Agency or the California Air Resources Board has determined that the failure to p e ~ o r m this maintenance item will not nullify the emission warranty or limit recall liability prior to the completion of vehicle useful life. General Motors, however, urges that all recommended maintenance services be performed at the indicated intervals and the maintenance be recorded in “Section E: Maintenance Record.”

217 ...

Maintenance Schedule iection B: Owner Checks and Services Listed below are owner checks and services which should be performed at the intervals specified to help ensure the safety, dependability and emission control performance of your vehicle. Be sure any necessary repairs are completed at once. Whenever any fluids or lubricants are added to your vehicle, make sure they are the proper ones, as shown in Section D. At Each Fuel Fill (It is important for you or a service station attendant to perform these underhood checks at each fuel fill.)

WHAT TO DO

Check the engine oil level and add the proper oil if necessary. See “Engine Oil” in the Index for further details. Check the engine coolant level and add the proper coolant mix if necessary. See “Coolant” in the Index for further details. Check the windshield washer fluid level in the windshield washer tank and add the proper fluid if necessary. See “Windshield Washer Fluid” in the Index for further details. Pull the primary hood latch release handle inside the vehicle. The secondary latch should keep the hood from opening all the way when the primary latch is released. Make sure the hood closes firmly. See “Hood Release” in the Index for further details.

CHECK

OR SERVICE Engine Oil Level

Engine Coolant Level

Windshield Washer Fluid Level Hood Latch Operation

. . .218

At Least Once a Month

CHECK

OR SERVICE

Tire Inflation

Cassette Deck

WHAT TO DO

Check tire inflation. Make sure they are inflated to the pressures specified on the Tire-Loading Information label located on the driver’s door lock pillar. See “Tires” in the Index for further details. Clean cassette deck. Cleaning should be done every 15 hours of tape play. See “Audio Systems” in the Index for further details.

I At least Twice a Year

CHECK

OR SERVICE Fluid Level Check

WHAT TO DO

Check the transfer case, axle differential(s) and automatic or manual transmission fluid levels and. add as needed. See “Transfer Case,” “Axle, Rear” “Axle, Front” and “Automatic Trans- mission” or “Manual Transmission” in the Index. A fluid loss in these systems could indicate a problem. Have the system inspected and repaired at once.

219 ...

Maintenance Schedule Section B: Owner Checks and Services (Cont.)

At Least Once a Year

CHECK

OR SERVICE

Key Lock Cylinders Body Lubrication

Starter Switch

WHAT TO DO

Lubricate the key lock cylinders with the lubricant specified in Section D. Lubricate all body door hinges. Also lubricate all hinges and latches, including those for the hood, rear compartment, glove box door, console door and any folding seat hardware. Section D tells you what to use.

1. Before you start, be sure you have enough room around the vehicle. 2. Firmly apply both the parking brake (see “Parking Brake” in the Index if necessary) and the

regular brake.

NOTE: Do not use the accelerator pedal, and be ready to turn off the engine immediately if it starts. 3. On automatic transmission vehicles, try to start the engine in each gear. The starter should work only in “P” (Park) or “N” (Neutral). If the starter works in any other position, your vehicle needs service. On manual transmission vehicles, put the shift lever in “N” (Neutral), push the clutch down halfway and try to start the engine. The starter should work only when the clutch is pushed down all the way to the floor. If the starter works when the clutch isn’t pushed all the way down, your vehicle needs service.

. .220

At Least Once a Year (CONT.)

CHECK

OR SERVICE

Brake Transmission Shift Interlock - BTSI (Automatic Transmis- sion)

Steering Column Lock

WHAT TO DO

1. Before you start, be sure you have enough room around the vehicle. It should be parked on a

level surface.

2. Firmly apply the parking brake. (See “Parking Brake” in the Index if necessary). NOTE: Be ready to apply the regular brake immediately if the vehicle begins to move. 3. With the engine off, turn the key to the “ON” position, but don’t start the engine. Without applying the regular brake, try to move the shift lever out of “P” (Park) with normal effort, If the shift lever moves out of “P” (Park) , your vehicle’s BTSI needs service.

While parked, and with the parking brake set, try to turn the key to “LOCK” in each shift lever position. 0 With an automatic transmission, the key should turn to “LOCK” only when the shift lever is

in “P” (Park). With a manual transmission, the key will turn to “LOCK” only if you push the key in farther, while turning it towards “LOCK.”

On vehicles with the key release lever, try to turn the key to “LOCK” without pressing the lever. The key should turn to “LOCK” only with the key lever depressed. On all vehicles, the key should come out only in “LOCK”.

’

LLI . . .

Maintenance Schedule Section B: Owner Checks and Services (Cont.)

At Least Once a Year (CONT.)

WHAT TO DO

Park on a fairly steep hill, with the vehicle facing downhill. Keeping your foot on the regular brake, set the parking brake. 0 To check the parking brake: With the engine running and transmission in “N” (Neutral),

slowly remove foot pressure from the regular brake pedal. Do this until the vehicle is held by the parking brake only. To check the “P” (Park) mechanism’s holding ability: Shift to “P” (Park). Then release all brakes. If your vehicle is four-wheel drive, be sure the transfer case is not in “N” (Neutral). At least every spring, use plain water to flush any corrosive materials from the underbody. Take care to clean thoroughly any areas where mud and other debris can collect.

CHECK

OR SERVICE

Parking Brake and Automatic Transmission “P” (Park) Mechanism Check

Underbody Flushing

. .222

Maintenance Schedule Section C: Periodic Maintenance Inspections

Listed below are inspections and services which should be performed at least twice a year (for instance, each spring and fall). You should let your GM dealer’s service dep,artment or other qualified service center do these jobs. Make sure any necessary repairs are completed at once.

‘

OR SERVICE Restraint Systems

Steering, Suspension and Front-Wheel-Drive Axle Boot and Seal Inspection Exhaust System Inspection

I Throttle Linkage

InsDection

WHAT SHOULD BE DONE

Now and then, make sure all your belts, buckles, latch plates, retractors, anchorages and reminder systems are working properly. Look for any loose parts or damage. If you see anything that might keep a restraint system from doing its job, have it repaired. Inspect the froht and rear suspension and steering system for damaged, loose or missing parts, signs of wear, or lack of lubrication. Inspect the power steering lines and hoses for proper hookup, binding, leaks, cracks, chafing, etc. Clean and then inspect the drive axle boot seals for damage, tears or leakage. Replace seals if necessary. Inspect the complete exhaust system. Inspect the body near the exhaust system. Look for broken, damaged, missing or out-of-position parts as well as open seams, holes, loose connections, or other conditions which could cause a heat build-up in the floor pan or could let exhaust fumes into the vehicle. See “Engine Exhaust’’ in the Index. Inspect the throttle linkage for interference or binding, and for damaged or missing parts. Replace parts as needed.

223.

Maintenance Schedule Section C: Periodic Maintenance Inspections (cont.)

INSPECTION OR SERVICE Rear Axle (All) and Front Axle (Four- Wheel Drive) Service

Brake System Inspection

Clutch System Service

WHAT SHOULD BE DONE

Check the gear lubricant level and add if needed. See “Rear Axle” and “Four-Wheel Drive” in the Index. A fluid loss may indicate a problem. Check the system(s), and repair the system(s) if needed. Refer to “Scheduled Maintenance Services,” earlier in this part, to determine when to change the lubricant. Inspect the complete system. Inspect brake lines and hoses for proper hookup, binding, leaks, cracks, chafing, etc. Inspect disc brake pads for wear and rotors for surface condition. Also inspect drum brake linings for wear and cracks. Inspect other brake parts, including drums, wheel cylinders, calipers, parking brake, etc. Check parking brake adjustment. You may need to have your brakes inspected more often if your driving habits or conditions result in frequent braking. NOTE: A low brake fluid level can indicate worn disc brake pads which may need to be serv- iced. Also, if the brake system warning light stays on or comes on, something may be wrong with either the regular or rear wheel anti-lock brake system, or both systems. See “Brake System Warning Light” in the Index. Check clutch pedal free travel and adjust as necessary. See “Clutch Adjustment” in the Index.

. . .224

Maintenance Schedule Section D: Recommended Fluids & Lubricants

NOTE: Fluids and lubricants identified below by name, part number or specification may be obtained from your GM Dealer.

USAGE

Engine Oil

Engine Coolant

Hydraulic Brake System Parking Brake Guides

Power Steering System Manual Transmission

Automatic Transmission

FLUID/LUBRICANT

API service SH or SG Energy Conserving I1 oils of the proper viscosity. The “SH” or “SG” designation may be shown alone or in combination with others, such as “SH/CD,” or “SH, SG, CD,” “SGKD,” etc. To determine the preferred viscosity for your vehicle’s engine, see “Engine Oil” in the Index. 50/50 mixture of water (preferably distilled) and good quality ethylene glycol base antifreeze (GM Part No. 1052753 or equivalent) conforming to GM Specification 1825M or approved recycled coolant conforming to GM Specification 1825M. Delco-Supreme 11’” Brake Fluid (GM Part No. 1052535 or equivalent DOT-3 brake fluid).

Chassis lubricant (GM Part No. 1052497 or equivalent) or lubricant meeting requirements of NLGI Grade 2, Category LB or GC-LB. DEXR0N’-IIE Automatic Transmission Fluid.

SAE 75W-90 GL-4 (GM Part No. 12346074 Castrol‘ Syntorq GL-4 or equivalent) or SAE 75W-90 GL-5 Gear Lubricant. DEXRON3-III or DEXRON”-IIE Automatic Transmission Fluid.

225. . .

Maintenance Schedule Section D: Recommended Fluids & Lubr

*icants (Cont.)

USAGE

Key Lock Cylinders

Manual Transmission Shift Linkage Automatic Transmission Shift Linkage Clutch Linkage Pivot Points Floor Shift Linkage Chassis Lubrication

FLUID/LUBRICANT

Lubricate with Multi-Purpose Lubricant (GM Part No. 12345120) or synthetic SAE 5W-30 engine oil. Chassis lubricant (GM Part No. 1052497 or equivalent) or lubricant meeting requirements of NLGI Grade 2, Category LB or GC-LB. Engine oil.

Lithium base grease.

Engine oil. Chassis lubricant (GM Part No. 1052497 or equivalent) or lubricant meeting requirements of NLGI Grade 2, Category LB or GC-LB.

. .226

USAGE

FLUID/LUBRICANT

Rear Axle (All) and Front Axle (Four- Wheel Drive) Windshield Washer Solvent Transfer Case (Four- Wheel Drive) Hood Latch Assembly a. Pivots and Spring

Anchor

b. Release Pawl

Hood, Door and Lift- gate Hinges, Rear Folding Seat, Fuel Door Hinge, Rear Compartment Lid Hinges Weatherstrips

SAE 7SW-90 GL-5 Hypoid Gear Lubricant.

GM Optikleen@ Washer Solvent (GM Part No. 105 15 15) or equivalent.

SAE 75W-90 GL-4 Gear Lubricant.

a. Engine oil.

b. Chassis lubricant (GM Part No. 1052497 or equivalent) or lubricant meeting requirements

of NLGI Grade 2, Category LB or GC-LB.

Engine oil or Lubriplate Lubricant (GM Part No. lOSOlO9).

Dielectric Silicone Grease (GM Part No. 12345579 or equivalent).

See “Replacement Parts” in the Index for recommended replacement filters, valves and spark plugs.

227. . .

Maintenance Schedule Section E: Maintenance Record

After the scheduled services are performed, record the date, odometer reading and who performed the service in the columns indicated. When completing the Maintenance Performed column, insert the numbers maintenance charts which correspond to the maintenance performed. Also, you should retain all maintenance receipts. Your owner information portfolio is a convenient place to store them.

from the Schedule I or Schedule I1

DATE

ODOMETER READING

SERVICED BY

MAINTENANCE PERFORMED

. . .228

OATE

ODOMETER READING

SERVICED BY

MAINTENANCE

PERFORMED

229 . . .

Maintenance Schedule Section E: Maintenance Record (Cont.)

DATE

ODOMETER READING

SERVICED BY

MAINTENANCE PERFORMED

~~

. . .230

DATE

ODOMETER READING

SERVICED BY

MAINTENANCE

PERFORMED

231 . . ,

Maintenance Schedule Section E: Maintenance Record (cont.)

SERVICED BY

READING

1 MAINTENANCE PERFORMED

DATE

ODOMETER

. . ,232

Part 8 Customer Assistance Information

H e r e you will find out how to contact ChevroletlGeo if you need assistance. This part also tells you how to obtain service publications and how to report any safety defects.

Dispute Resolution Program

Customer Satisfaction Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . , . . . 234 . . . . . . . . . . . . . . , . . 234 Customer Assistance tor the Hearing or Speech Impaired GM Participation in BBB AUTO LINE - Alternative . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 235 Reporting Safety Defects . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 236 Chevrolet/Geo Roadside Assistance Program . . , . . . , . . . . . . . . . . . . . . . . . . . . 237 Canadian Roadside Assistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 237 Courtesy Transportation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 237 Service Publications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 238

233

I .

Customer Assistance Information

Customer Satisfaction Procedure

Your satisfaction and goodwill are important to your dealer and Chevrolet/Geo. Normally, any concern with the sales transaction or the operation of your vehicle will be resolved by your dealer’s Sales or Service Departments. Sometimes, however, despite the best intentions of all concerned, misunderstandings can occur. If your concern has not been resolved to your satisfaction, the following steps should be taken: STEP ONE: Discuss your concern with a member of dealership management. Normally, concerns can be quickly resolved at that level. If the matter has already been reviewed with the Sales, Service, or Parts Manager, contact the owner of the dealership or the General Manager. STEP TWO: If after contacting a member of dealership management, it appears your concern cannot be resolved by the dealership without further help, contact the ChevroletEeo Customer Assistance Center by calling 1-800-222- 1020. In Canada, contact GM . . .234

of Canada Customer Assistance Center in Oshawa by calling 1-800-263-3777 (English) or 1-800-263-7854 (French). In Mexico, call (525) 254-3777. In Puerto Rico or U.S. Virgin Islands. call 1-809-763- I3 IS. In all other overseas locations,, contact GM North American Export Salcs in Canada by calling 1-905-644-4 I 12. For prompt assistance. please have the following information available t o give the Customer Assistance Representative: 0 Your name. address. home and business telephone numbers 0 Vehicle Identification Number

(This is available from the vehicle registration or title, or the plate at the left top of the instrument panel and visible through the windshield.) Dealership name and location Vehicle delivery date and present mileage Nature of concern

We encourage you to call the toll-free number listed previously in order to give your inquiry prompt attention. However. if you wish to write Chevrolet/Geo, write to:

Chevrolet/Geo Customer Assistance Center P.O. Box 7047 Troy, MI 48007-7047 Refer to your Warranty and Owner Assistance Information booklet for addresses of Canadian and GM Overseas offices. When contacting Chevrolet/Geo, please remember that your concern will likely be resolved in the dealership, using the dealership’s fxilities, equipment and personnel. That is why we suggest you follow Step One first if you have a concern.

Customer Assistance for the Hearing or Speech Impaired (TDD) To assist customers who have hearing difficulties, Chevrolet/Geo has installed special TDD (Telecommunication Devices for the Deaf) equipment at its Customer Assistance Center. Any hearing or speech impaired customer who has access to a TDD or a conventional teletypewriter (TTY) can communicate with Chevrolet by dialing: 1 -800-TDD-CHEV ( 1-800-833-2438). (TDD users in Canada can dial I-800-263-3830.}

1 GM Participation in BBB AUTO LINE = Alternative Dispute Resolution Program *

Both Chevrolet/Geo and your Chevrolet/Geo dealer are committed to making sure you are completely satisfied with your new vehicle. Our experience has shown that, if a situation arises where you feel your concern has not been adequately addressed, the Customer Satisfaction Procedure described earlier in this section is very successful. There may be instances where an impartial third-party can assist in arriving at a solution to a disagreement regarding vehicle repairs or interpretation of the New Vehicle Limited Warranty. To assist in resolving these disagreements Chevrolet/Geo voluntarily participates in BBB AUTO LINE. BBB AUTO LINE is an out-of-court program administered by the Better Business Bureau system to settle disputes between customers and automobile manufacturers. This program is available free of charge to customers who currently own or lease a GM vehicle.

If you are not satisfied after following the Customer Satisfaction Procedure, you may contact the BBB using the toll-free telephone number, or write them at the following address: BBB AUTO LINE Council of Better Business Bureaus 4200 Wilson Boulevard Suite 800 Arlington, VA 22203 Telephone: 1-800-955-5 100 To file a claim, you will be asked to provide your name and address, your vehicle identification number (VIN), and a statement of the nature of your complaint. Eligibility is limited by vehicle age and mileage, and other factors. We prefer you utilize the Customer Satisfaction Procedure before you resort to AUTO LINE, but you may contact the BBB at any time. The BBB will attempt to resolve the complaint serving as an intermediary between you and Chevrolet/Geo. If this mediation is unsuccessful, an informal hearing will be scheduled where eligible customers may present their case to an impartial third-party arbitrator.

The arbitrator will make a decision which you may accept or reject. If you accept the decision, GM will be bound by that decision. The entire dispute resolution procedure should ordinarily take about forty days from the time you file a claim until a decision is made. Some state laws may require you to use this program before filing a claim with a state-run arbitration program or in the courts. For further information, contact the BBB at 1-800-955-5100 or the Chevrolet/Geo Customer Assistance Center at 1-800-222- 1020.

*This program may not be available in all states, depending on state law. Canadian owners refer to your Warranty and Owner Assistance information booklet. General Motors reserves the right to change eligibility limitations and/or to discontinue its participation in this program.

235. . .

Customer Assistance Information

Reporting Safety Defects to the Canadian Government

Reporting Safety Defects to General Motors

If you live in Canada, and you believe that your vehicle has a safety defect. you should immediately notify Transport Canada, in addition to notifying General Motors of Canada Limited. You may write to: Transport Canada Box 8880 Ottawa, Ontario K I G 332

In addition to notifying NHTSA (or Transport Canada) in a situation like this, we certainly hope you’ll notify us. Please :all us at 1-800-222- 1020, or write: Chevrolet/Geo Customer Assistance Center P.O. Box 7047 Troy, MI 48007-7047 In Canada, please call us at 1-800-263-3777 (English) or 1-800-263-7854(French). Or, write: General Motors of Canada Limited Customer Assistance Center 1908 Colonel Sam Drive Oshawa, Ontario L I H 8P7

Reporting Safety Defects to the United States Government If you believe that your vehicle has a defect which could cause a crash or could cause injury or death, you should immediately inform the National Highway Traffic Safety Administration (NHTSA), in addition to notifying General Motors. If NHTSA receives similar complaints, it may open an investigation, and if it finds that a safety defect exists in a group of vehicles. it may order a recall and remedy campaign. However, NHTSA cannot become involved in individual problems between you, your dealer, or General Motors. To contact NHTSA, you may either call the Auto Safety Hotline toll-free at 1-800-424-9393 (or 366-01 23 in the Washington, D.C. area) or write to: NHTSA U.S. Department of Transportation Washington, D.C. 20590 You can also obtain other information about motor vehicle safety from the Hotline. . . .236

recommended service providers. The following services are available: 0 Towing 0 Locksmith 0 Tire Repair 0 Rental car or taxi 0 Additional services as necessary The Roadside Assistance Center uses companies that will provide you with quality and priority service. When roadside services are required, our advisors will explain any payment obligations that may be incurred for utilizing outside services. For prompt assistance when calling, please have the following available to give to the advisor: 0 Vehicle Identification Number 0 License plate number

Vehicle color

0 Vehicle location 0 Telephone number where you can be

reached

0 Vehicle mileage 0 Description of problem

Canadian Roadside Assistance

Vehicles purchased in CANADA have an extensive ROADSIDE ASSISTANCE Program accessible from anywhere in Canada or the U.S.A. Please refer to the separate brochure provided by the dealer or call 1-800-268-6800 for emergency services. w Courtesy Transportation Chevrolet/Geo offers Courtesy Transportation for customers needing warranty service. Courtesy Transportation will be offered in conjunction with the coverage provided by the BUMPER TO BUMPER New Vehicle Limited Warranty to retail and retail lease purchasers of 1994 ChevroletlGeo passenger cars and light-duty trucks. Courtesy Transportation includes: 0 One-way SHUTTLE RIDE for any

warranty repair completed during the same day.

0 Up to $30 maximum daily VEHICLE RENTAL allowance for any overnight warranty repair up to 5 days.

OR

237.. .

w Chevrolet/Geo

Roadside Assistance Program

To enhance Chevrolet/Geo's strong commitment to customer satisfaction, Chevrolet/Geo is excited to provide the services of the Chevrolet/Geo Roadside Assistance Center. Roadside Assistance is available 24 hours a day, 365 days a year, by calling 1 -800-CHEV USA (1 -800-243-8872). This toll-free number will provide you over-the-phone roadside assistance with minor mechanical problems. If your problem cannot be resolved over the phone, our advisors have access to a nationwide network of dealer

Cu.stomer Assistance Information 0 Up to $30 maximum daily CAB,

BUS, or OTHER public transportation allowance in lieu of rental for any overnight warranty repair up to 5 days.

OR

0 Up to $10 daily FUEL allowance for rides provided by another person (i.e., friend, neighbor, etc.) in lieu of rental or other public transportation for any overnight warranty repair up to 5 days.

Note: All Courtesy Transportation arrangements will be administered by your ChevroletIGeo dealership service management. Claim amounts should reflect all actual costs. 0 ChevroletlGeo Courtesy

Transportation is not part of the BUMPER TO BUMPER New Vehicle Limited Warranty. Chevrolet‘Geo reserves the right to make any changes or discontinue Courtesy Transportation at any time without notification. For additional program details, contact your ChevroletlGeo dealer.

In Canada, please consult your GM Dealer for information on courtesy transportation. . . .238

Service Publications [nformation on how to obtain Product Service Publications (PSP’s) and Indexes 3s described below is applicable only in $e fifty U.S. states (and the District of Columbia) and only for cars and light trucks with GVWR less than 10,000 pounds (4 536 kg). [n Canada, information pertaining to Product Service Bulletins and Indexes can be .obtained by writing to: General Motors of Canada Limited Service Publications Department 1908 Colonel Sam Dr. Oshawa, Ontario L1H 8W Chevrolet/Geo regularly sends its dealers useful service bulletins about ChevroletlGeo products. ChevroletlGeo monitors product performance in the field. We then prepare bulletins for servicing our products better. Now, you can get these bulletins too. Bulletins cover various subjects. Some pertain to the proper use and care of your vehicle. Some describe costly repairs. Others describe inexpensive repairs which, if done on time with the latest parts, may avoid future costly repairs. Some bulletins tell a technician how to

:epair a new or unexpected condition. 3thers describe a quicker way to fix your vehicle. They can help a technician service your vehicle better. Most bulletins apply to conditions affecting a small number of cars or trucks. Your Chevrolet/Geo dealer or a qualified technician may have to determine if a specific bulletin applies to your vehicle.

[ndividual PSP’s If you don’t want to buy all the PSP’s issued by ChevroletlGeo for all car or truck models in the model year, you can buy individual PSP’s, such as those which may pertain to a particular model. To do this, you will first need to see our index of PSP’s. It provides a variety of information. Here’s what you’ll find in the index and how you can get one:

What You’ll Find in the Index: 0 A list of all PSP’s published by

ChevroletlGeo in a model year (1 990 or later). PSP’s covering all models of ChevroletlGeo cars or light trucks (less than 10,000 pounds (4 536 kg) GVWR) are listed in the same index.

Toll-Free Telephone Number If you want an additional ordering form for an index, just call toll-free and we’ll be happy to send you one. Automated recording equipment will take your name and mailing address. The number to call is 1-800-55 1-4 123. A VERY IMPORTANT REMINDER: These PSP’s are meant for technicians. They are not meant for the “do-it-yourselfer.” Technicians have the squipment, tools, safety instructions, and know-how to do a job quickly and safely.

Chevrolet/Geo Service Publications You can get these by using the order form.

0 Ordering information so you can buy

the specific PSP’s you may want.

0 Price information for the PSP’s y ~ p

may want to buy.

How You Can Get an Index: Indexes are published periodically. Most of the PSP’s which could potentially apply to the most recent Chevrolet/Geo models will be listed in the most recent publication for that model year. p i s means you may want to wait until the end of the model year before ordering an index, if you are interested in buying PSP’s pertaining to a current model year car or truck. Some PSP’s pertaining to a particular model year vehicle may be published in later years, and these would be listed in the later year’s index. When you order an index for a model year that is not over yet, we’ll send you the most recently published issue. Check the ordering form for indexes for earlier model years. Cut out the ordering form, fill it out, and mail it in. We will then see to ii that an index is mailed to you. There is no charge for indexes for the 1990- 1994 model years.

239. . .

Customer Assistance Information

1994 CHEVROLET/GEO SERVICE PUBLICATIONS ORDERING INFORMATION

The following publications covering the operation and servicing of in this book and mailing it with p u r check, money order or credit card information to Helm, Incorporated (address listed

pur vehicle can be purchased by filling out the Service Publications Order h r m

below).

CURRENT PUBLICATIONS FOR 1994 GEO TRACKER

PRODUCT SERVICE PUBLICATIONS

Product Service Publications (PSP’s), are bulletins, letters and articles published for trained dealer service personnel. See Service Publica- tions listed previously in this section. A cumulative index is published quarterly during the current model year. The indexes list all PSP’s published by Chevrolet in the model year.

Number

Form

Price

Form

Year 1994 PSPI-94. . . . . . . . . . . . . . . . . . . . . . 1993 PSPI-93. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1990-92 PSPI-90-92

. . ,

Price Free Free Free

PSP Index

SERVICE MANUALS

Service Manuals have the diagnosis, repair and overhaul information on engines, transmission, axle, suspension, brakes, electrical, steer- ing, body, etc. Model $60.00 1994 Geo Tracker NOTE: Please specify special body or engine types on order form. Write information in the Form Number column. For example: Turbo, Convertible.

. . . . . . . . . . . . . . . . . . ST-377-94

OWNER’S INFORMATION

Owner publications are written directly for Owners and intended to pro- vide basic operational information about the vehicle. The Owner’s Manual includes the Maintenance Schedule for all models.

PSP Bound Bulletin Book (Complete Year Bulletins)

Year Description 1991 All PSP’S . . . . . . . . . . . . . . . . . . . . 1990 All PSP’S . . . . . . . . . . . . . . . . . . . . For subscription information call Helm, Incorporated.

Form Number

PSP-91-4 PSP-904

Price