Download PDF Manual


DATE


ACTUAL MILEAGE


SERVICED


BY:


45,000 Miles (72 000 km) 0 Change engine oil and filter (or every 3 months, whichever occurs


first). An Emission Control Service.


0 Lubricate the front suspension, king pin bushings, steering linkage, transmission shift linkage, transfer case shift linkage, parking brake cable guides, rear driveline center splines, front axle propshaft splines, brake pedal springs and clutch pedal springs. Ball joints and king pin bushings should not be lubricated unless their temperature is 10" F (-12" C), or higher. When weather is cold, let the ball joints and king pin bushings warm up before lubrication or they could be damaged. Perform each of the listed lubrication service items at this mileage interval (or every 12 months, whichever occurs first).


(Continued)


7-87


(Colltinued) 0 Rotate tires. See “Tire Inspection and Rotation” i n the Index for proper


rotation pattern and additional information. See “Tires” in the Index.


0 Check readfront axle fluid level and add fluid as needed. Check


constant velocity joints and axle seals for leaking. ‘g‘k


DATE


ACTUAL MILEAGE


SERVICED BY:


50,000 Miles (80 000 km) 0 Change engine oil and filter (or every 3 months, whichever occurs


first). An Emission Control Service.


0 Lubricate the front suspension, king pin bushings, steering linkage, transmission shift linkage, transfer case shift linkage, parking brake cable guides, rear driveline center splines, front axle propshaft splines, brake pedal springs and clutch pedal springs. Ball joints and king pin bushings should not be lubricated unless their temperature is 10” F (-12” C), or higher. When weather is cold, let the ball joints and king pin bushings warm up before lubrication or they could be damaged. Perform each of the listed lubrication service items at this mileage interval (or every 12 months, whichever occurs first).


0 Change automatic transmission fluid and filter if the vehicle is mainly


driven under one or more of these conditions:


In heavy city traffic where the outside temperature regularly reaches 90°F (32°C) or higher. In hilly or mountainous terrain. When doing frequent trailer towing.


0 Uses such as found in taxi, police or delivery service. If you do


not use your vehicle under any of these conditions, the fluid and filter do not require changing. Manual transmission fluid doesn’t require change.


(Continued)


7-88


1 Maintenance Schedule


II - Diesel Engines


(Continued) 0 Inspect shields and underhood insulation for damage or looseness. Adjust or replace as required. This is a Noise Emission Control Service. Applicable only to vehicles sold in the United States.


0 Check the air intake system installation to assure that gaskets are properly sealed and that all hose connections, fasteners and other components are tight. Also check to be sure that the air cleaner housing is properly seated, the cover fits tightly and the wing nuts are tight. Tighten connections and fasteners or replace damaged parts as necessary. This is a Noise Emission Control Service. Applicable only to vehicles sold in the United States.


0 If your engine has a thermostatically controlled cooling fan, inspect all


hoses and ducts for proper hook-up (or every 12 months, whichever occurs first). Be sure the valve works properly. This is a Noise Emission Control Service. Applicable only to vehicles sold in the United States.


0 Check readfront axle fluid level and add fluid as needed. Check


constant velocity joints and axle seals for leaking. **


DATE


ACTUAL MILEAGE


SERVICED BY:


55,000 Miles (88 000 km) 0 Change engine oil and filter (or every 3 months, whichever occurs


first). An Emission Control Service.


0 Lubricate the front suspension, king pin bushings, steering linkage, transmission shift linkage, transfer case shift linkage, parking brake cable guides, rear driveline center splines, front axle propshaft splines, brake pedal springs and clutch pedal springs. Ball joints and king pin bushings should not be lubricated unless their temperature is 10" F (-12" C ) , or higher. When weather is cold, let the ball joints and king pin bushings warm up before lubrication or they could be damaged. Perform each of the listed lubrication service items at this mileage interval (or every 12 months, whichever occurs first).


(Continued)


7-89


(Continued) 0 Rotate tires. See “Tire Inspection and Rotation” in the Index for proper


0 Check readfront axle fluid level and add fluid as needed. Check


rotation pattern and additional information. See “Tires” in the Index. constant velocity joints and axle seals for leaking. **


60,000 Miles (100 000 km) 0 Change engine oil and filter (or every 3 months, whichever occurs


first). An Emission Control Service.


0 Lubricate the front suspension, king pin bushings, steering linkage, transmission shift linkage, transfer case shift linkage, parking brake cable guides, rear driveline center splines, front axle propshaft splines, brake pedal springs and clutch pedal springs. Ball joints and king pin bushings should not be lubricated unless their temperature is 10” F (-12” C), or higher. When weather is cold, let the ball joints and king pin bushings warm up before lubrication or they could be damaged. Perform each of the listed lubrication service items at this mileage interval (or every 12 months, whichever occurs first).


0 Drain, flush and refill the cooling system with new coolant (or every 24 months, whichever occurs first). See “Engine Coolant” in the Index for what to use. An Emission Control Service. Also inspect the hoses and replace them if they are cracked, swollen or deteriorated. Tighten all hose clamps (except constant tension clamps). Remove debris and clean the outside of the radiator and air conditioning condenser. Wash the radiator neck. To ensure proper operation, pressure test the radiator and cap.


(Continued)


7-90


I Maintenance Schedule II - Diesel Engines


(Continued) 0 Replace air cleaner filter. An Emission Control Service. 0 For 2-Wheel Drive vehicles only: Clean and repack the front wheel


bearings (or at each brake relining, whichever occurs first).


0 Check the crankcase depression regulator valve system for any worn, plugged or collapsed hoses. See service manual. An Emission Control Service.


0 Replace fuel filter. Replace filter sooner if it is clogged.? 0 Check the EGR System (if equipped) (except Code F engine) as described in the service manual. An Emission Control Service.


0 Inspect accessory drive (serpentine) belt for cracks, fraying and wear and check belt for proper tension. Adjust or replace belt as needed. An Emission Control Service.


0 Inspect shields and underhood insulation for damage or looseness. Adjust or replace as required. This is a Noise Emission Control Service. Applicable only to vehicles sold in the United States. 0 Check the air intake system installation to assure that gaskets are properly sealed and that all hose connections, fasteners and other components are tight. Also check to be sure that the air cleaner housing is properly seated, the cover fits tightly and the wing nuts are tight. Tighten connections and fasteners or replace damaged parts as necessary. This is a Noise Emission Control Service. Applicable only to vehicles sold in the United States.


0 If your engine has a thermostatically controlled cooling fan, inspect all


hoses and ducts for proper hook-up (or every 12 months, whichever occurs first). Be sure the valve works properly. This is a Noise Emission Control Service. Applicable only to vehicles sold in the United States.


0 Check the exhaust pressure regulator valve for proper operation;


correct any binding. Inspect hoses for cracks, chafing or decay. Replace parts as needed. An Emission Control Service. constant velocity joints and axle seals for leaking. **


0 Check readfront axle fluid level and add fluid as needed. Check


Part B: Owner Checks and Services Listed below are owner checks and services which should be performed at the intervals specified to help ensure the safety, dependability and emission control performance of your vehicle. Be sure any necessary repairs are completed at once. Whenever any fluids or lubricants are added to your vehicle, make sure they are the proper ones, as shown in Part D. At Each Fuel Fill It is important for you or u service station attendant to perjorm these underhood checks at each


fuel fill.


Engine Oil Level Check the engine oil level and add the proper oil if necessary. See “Engine Oil” in the Index for further details.


Engine Coolant Level Check the engine coolant level and add the proper coolant mix if necessary. See “Coolant” in the Index for further details.


Windshield Washer Fluid Level Check the windshield washer fluid level in the windshield washer tank and add the proper fluid if necessary. See “Windshield Washer Fluid” in the Index for further details.


At Least Once a Month


lire Inflation Check tire inflation. Make sure tires are inflated to the pressures specified on the Certificationire label which is located on the rear edge of the driver’s door or on the incomplete vehicle document in the cab. See “Tires” in the Index for further details.


Cassette Deck Clean cassette deck. Cleaning should be done every 50 hours of tape play. See “Audio Systems” in the Index for further details.


At Least Once a Year


Key Lock Cylinders Lubricate the key lock cylinders with the lubricant specified in Part D.


Body Lubrication Lubricate all fuel door, body hood and body door hinges, rear compartment hinges, tailgate and tailgate handle pivot points, tailgate mounted spare tire carrier pivot points, latches, locks, and folding seat hardware. Part D tells you what to use. More frequent lubrication may be required when exposed to a corrosive environment.


Starter Switch


1. Before you start, be sure you have enough room around the vehicle. It


should be parked on a level surface.


2. Firmly apply both the parking brake (see “Parking Brake” in the Index


if necessary) and the regular brake. NOTE: Do not use the accelerator pedal, and be ready to turn off the engine immediately if it starts.


3. On automatic transmission vehicles, try to start the engine in each gear.


The starter should work only in PARK (P) or NEUTRAL (N). If the starter works in any other position, your vehicle needs service. On manual transmission vehicles, put the shift lever in NEUTRAL (N), push the clutch down halfway and try to start the engine. The starter should work only when the clutch is pushed down all the way to the floor. If the starter works when the clutch isn’t pushed all the way down, your vehicle needs service.


7-93


Brake-Transmission Shift Interlock -= BTSI


1. Before you start, be sure you have enough room around the vehicle. It


should be parked on a level surface.


2. Firmly apply both the parking brake (see “Parking Brake” in the Index


if necessary). NOTE: Be ready to apply the regular brake immediately if the vehicle begins to move.


3. With the engine off, turn the key to the RUN position, but don’t start the


engine. Without applying the regular brake, try to move the shift lever out of PARK (P) with normal effort. If the shift lever moves out of PARK (P), your vehicle’s BTSI needs service.


Steering Column Lock While parked, and with the parking brake set, try to turn the key to LOCK in each shift lever position.


With an automatic transmission, the key should turn to LOCK only when the shift lever is in PARK (P). With a manual transmission, the key should turn to LOCK only when the shift lever is in REVERSE (R).


On vehicles with a key release button, try to turn the key to LOCK without pressing the button. The key should turn to LOCK only with the key button depressed. On vehicles with a key release lever, try to turn the key to LOCK without pressing the lever. The key should turn to LOCK only with the key lever depressed. On all vehicles, the key should come out only in LOCK.


7-94


Parking Brake and Automatic Transmission PARK (P) Mechanism Check


Park on a fairly steep hill, with the vehicle facing downhill. Keeping your foot on the regular brake, set the parking brake. 0 To check the parking brake: With the engine running and transmission in NEUTRAL (N), slowly remove foot pressure from the regular brake pedal. Do this until the vehicle is held by the parking brake only.


0 To check the PARK (P) mechanism’s holding ability: Shift to PARK


(P). Then release all brakes.


Lap and Shoulder Belts Condition and Operation Inspect belt system, including: webbing, buckles, latch plates, retractors, guide loops and anchors. Have a belt assembly replaced if the webbing has been cut or otherwise damaged.


Part C: Periodic Maintenance Inspections Listed below are inspections and services which should be performed at least twice a year (for instance, each spring and fall). You should let your GM dealer’s service department or other qualified service center do these jobs. Make sure any necessary repairs are completed at once.


Steering and Suspension lnspection Inspect the front and rear suspension and steering system for damaged, loose or missing parts, signs of wear, or lack of lubrication. Inspect power steering lines and hoses for proper hookup, binding, leaks, cracks, chafing, etc. (On vehicles equipped with manual steering gear, check for seal leakage.)


Exhaust System lnspection Inspect the complete exhaust system. Inspect the body near the exhaust system. Look for broken, damaged, missing or out-of-position parts as well as open seams, holes, loose connections, or other conditions which could cause a heat build-up in the floor pan or could let exhaust fumes into the vehicle. See “Engine Exhaust’’ in the Index.


Accelerator Control System On gasoline engines, lubricate the pivot at the TBI throttle lever stud with engine oil. Do not oil any accelerator or cruise control cables. Replace any cables that have high effort or excessive wear.


Drive Axle Service Check readfront axle fluid level and add as needed. Check constant velocity joints and axle seals for leaking. Transfer Case (Four- Wheel Drive) Inspection Every 12 months or at oil change intervals, check front axle and transfer case and add lubricant when necessary. Oil the control lever pivot point and all exposed control linkage. Check vent hose at transfer case for kinks and proper installation. More frequent lubrication may be required on off-road use.


Part D: Recommended Fluids and Lubricants NOTE: Fluids and lubricants identified below by name, part number or specification may be obtained from your GM dealer. USAGE Engine Oil (Gasoline Engine)


Engine Oil (Diesel Engine)


FLUIDLUBRICANT Engine oil with the American Petroleum Institute Certified For Gasoline Engines “Starburst” symbol of the proper viscosity. To determine the preferred viscosity for your vehicle’s engine, see “Engine Oil” in the Index. Engine oil with the letters C F 4 S H is best for your vehicle. However, if CF-4/SH is not available, you may use CF-4/SG or CE/SH or CE/SG oil. These letters show American Petroleum Institute (API) levels of quality. They may be listed in reverse order, SHKF-4 or other letters such as, SH/CD, CE, CF-4. To determine the preferred viscosity for your vehicle’s diesel engine, see “Engine Oil” in the Index.


Engine Coolant


Coolant Supplement


Hydraulic Brake System


Hydraulic Clutch System


Parking Brake Cables


50/50 mixture of water and a good quality ethylene glycol base antifreeze or an approved recycled coolant conforming to GM Specification 6038-M. GM Part No. 3634621 or equivalent with a complete flush and refill. Delco Supreme 11 Brake Fluid (GM Part No. 1052535 or equivalent DOT-3 brake fluid). Hydraulic Clutch Fluid (GM Part No. 12345347 or equivalent). Chassis Lubricant (GM Part No. 1052497 or equivalent) or lubricant meeting requirements of NLGI Grade 2, Category LB or GC-LB.


USAGE Power Steering System


Manual Transmission (RPO MG5)


Automatic Transmission


.Key Lock Cylinders


Automatic Transmission Shift Linkage Floor Shift Linkage Chassis Lubrication


Front Wheel Bearings


Differential, Standard, Front and Rear Axle


Differential, Locking


Transfer Case


Column Shift Lever and Propeller Shaft


Windshield Washer Solvent


FLUIDLUBRICANT GM Power Steering Fluid (GM Part No. 10500 17 or equivalent). Synchromesh Transmission Fluid (GM Part No. 12345349 or equivalent). DEXRON@-111 Automatic Transmission Fluid. Lubricate with Multi-Purpose Lubricant (GM Part No. 12345 120) or synthetic SAE 5W-30 engine oil. Engine oil.


Engine oil. Chassis lubricant (GM Part No. I2346003 or equivalent) or lubricant meeting requirements of NLGI Grade 2, Category LB or GC-LB. Wheel bearing lubricant meeting requirements of NLGI Grade 2, Category GC or GC-LB (GM Part No. I2346003 or equivalent). Axle Lubricant (GM Part No. 105227 1) or SAE 8OW-90 GL-5 Gear Lubricant. Axle Lubricant (GM Part No. 1052271) or SAE 8OW-90 GL-5 Gear Lubricant. DEXRON@-111 Automatic Transmission Fluid. Chassis lubricant meeting requirements of NLGI Grade 2, Category LB or GC-LB (GM Part No. 12346003). GM Optikleen@ Washer Solvent (GM Part No. 1051515) or equivalent.


7-98


USAGE Propeller Shaft SplineKJniversal Joint


Hood Latch Assembly a. Pivots and Spring Anchor b. Release Pawl


Hood and Door Hinges


Weatherstrip Conditioning


Weatherstrip Squeaks


Gas Line


FLUIDLUBRICANT Chassis lubricant (GM Part No. 12346003 or equivalent) or lubricant meeting requirements of NLGI Grade 2, Category LB or GC-LB.


a. Engine oil. b. Chassis lubricant (GM Part No. 12346003 or equivalent) or lubricant meeting requirements of NLGI Grade 2, Category LB or GC-LB. Engine oil or Lubriplate Lubricant (GM Part No. 1050109). Engine Oil.


No. 12345 120 or equivalent). Dielectric Silicone Grease (GM Part No. 12345579 or equivalent). Spray-A-Squeek (GM Part No. 105 2277). Gas Line De-Icer (GM Part No. 1051516).


Body Door Hinge Pins, Tailgate Hinge and Linkage, Folding Seat, Fuel Door Hinge Outer Tailgate Handle Pivot Points Multi-Purpose Lubricant (GM Part


7-99


Part E: Maintenance Record After the scheduled services are performed, record the date, odometer reading and who performed the service in the boxes provided after the maintenance interval. Any additional information from “Owner Checks and Services” or “Periodic Maintenance” can be added on the following record pages. Also, you should retain all maintenance receipts. Your owner information portfolio is a convenient place to store them.


Maintenance Record


7-100


I


Record


Maintenance


7-101


Maintenance Record


7-102


.- .


Customer Assistance Information


Section


Here you will find out how to contact Chevrolet if you need assistance. This section also tells you how to obtain service publications and how to report any safety defects. This section includes information on: The Customer Satisfaction Procedure. Customer Assistance for Hearing or Speech Impaired, BBB Auto Line - Alternative Dispute Resolution Program, Reporting Safety Defects, Roadside Assistance, and Service Publications. Customer Satisfaction Procedure Your satisfaction and goodwill are important to your dealer and Chevrolet. Normally, any concern with the sales transaction or the operation of your vehicle will be resolved by your dealer’s Sales or Service Departments. Sometimes, however, despite the best intentions of all concerned, misunderstandings can occur. If your concern has not been resolved to your satisfaction, the following steps should be taken: STEP ONE - Discuss your concern with a member of dealership management. Normally, concerns can be quickly resolved at that level. If the matter has already been reviewed with the Sales, Service, or Parts Manager, contact the owner of the dealership or the General Manager.


8-1


STEP TWO - If after contacting a member of dealership management, it appears your concern cannot be resolved by the dealership without further help, contact the Chevrolet Customer Assistance Center by calling 1-800-222-1020. In Canada, contact GM of Canada Customer Assistance Center in Oshawa by calling 1-800-263-3777 1-800-263-7854 In Mexico, call (525) 254-3777. In Puerto Rico, call 1-800-496-9992 (English) or 1-800-496-9993 (Spanish). In the U.S. Virgin Islands, call 1-800-496-9994. In other overseas locations, contact GM North American Export Sales in Canada by calling 1-905-644-41 12. For prompt assistance, please have the following information available to give the Customer Assistance Representative:


(English) or


(French).


Your name, address, home and business telephone numbers


0 Vehicle Identification Number (This is available from the vehicle


registration or title, or the plate at the left top of the instrument panel and visible through the windshield.) Dealership name and location


0 Vehicle delivery date and present mileage


Nature of concern


We encourage you to call the toll free number listed previously in order to give your inquiry prompt attention. However, if you wish to write Chevrolet, write to:


Chevrolet Motor Division Chevrolet Customer Assistance Center P. 0. Box 7047 Troy, MI 48007-7047


Refer to your Warranty and Owner Assistance Information booklet for addresses of Canadian and GM Overseas offices. When contacting Chevrolet, please remember that your concern will likely be resolved in the dealership, using the dealership’s facilities, equipment and personnel. That is why we suggest you follow Step One first if you have a concern.


8-2


Customer Assistance for the Hearing or Speech lmpaired (TDD) To assist customers who have hearing difficulties, Chevrolet has installed special TDD (Telecommunication Devices for the Deaf) equipment at its Customer Assistance Center. Any hearing or speech impaired customer who has access to a TDD or a conventional teletypewriter (TTY) can communicate with Chevrolet by dialing: 1 -800-TDD-CHEV (1-800-833-2438).


(TDD users in Canada can dial 1-800-263-3830.)


GM Participation in BBB AUTO LINE - Alternative Dispute Resolution Program* *This program may not be available in all states, depending on state law. Canadian owners refer to your Warranty and Owner Assistance Information booklet. General Motors reserves the right to change eligibility limitations and/or to discontinue its participation in this program. Both Chevrolet and your Chevrolet dealer are committed to making sure you are completely satisfied with your new vehicle. Our experience has shown that, if a situation arises where you feel your concern has not been adequately addressed, the Customer Satisfaction Procedure described earlier in this section is very successful. There may be instances where an impartial third-party can assist in arriving at a solution to a disagreement regarding vehicle repairs or interpretation of the New Vehicle Limited Warranty. To assist in resolving these disagreements, Chevrolet voluntarily participates in BBB AUTO LINE. BBB AUTO LINE is an out-of-court program administered by the Better Business Bureau system to settle disputes between customers and automobile manufacturers. This program is available free of charge to customers who currently own or lease a GM vehicle. If you are not satisfied after following the Customer Satisfaction Procedure, you may contact the BBB using the toll-free telephone number, or write them at the following address: BBB AUTO LINE Council of Better Business Bureaus 4200 Wilson Boulevard Suite 800 Arlington, VA 22203 Telephone: 1-800-955-5 100


8-3


‘To file a claim, you will be asked to provide your name and address, your Vehicle Identification Number (VIN), and a statement of the nature of your complaint. Eligibility is limited by vehicle age and mileage, and other factors. We prefer you utilize the Customer Satisfaction Procedure before you resort to AUTO LINE, but you may contact the BBB at any time. The BBB will attempt to resolve the complaint serving as an intermediary between you and Chevrolet. If this mediation is unsuccessful, an informal hearing will be scheduled where eligible customers may present their case to an impartial third-party arbitrator. The arbitrator will make a decision which you may accept or reject. If you accept the decision, GM will be bound by that decision. The entire dispute resolution procedure should ordinarily take about forty days from the time you file a claim until a decision is made. Some state laws may require you to use this program before filing a claim with a state-run arbitration program or in the courts. For further information, contact the BBB at 1-800-955-5 100 or the Chevrolet Customer Assistance Center at 1-800-222-1 020. REPORTING SAFETY DEFECTS TO THE UNITED STATES GOVERNMENT If you believe that your vehicle has a defect which could cause a crash or could cause injury or death, you should immediately inform the National Highway Traffic Safety Administration (NHTSA), in addition to notifying General Motors. If NHTSA receives similar complaints, it may open an investigation, and if it finds that a safety defect exists in a group of vehicles, it may order a recall and remedy campaign. However, NHTSA cannot become involved in individual problems between you, your dealer, or General Motors. To contact NHTSA, you may either call the Auto Safety Hotline toll-free at 1-800-424-9393 (or 366-0123 in the Washington, D.C. area) or write to: NHTSA, U.S. Department of Transportation Washington, D.C. 20590 You can also obtain other information about motor vehicle safety from the Hotline.


8-4


REPORTING SAFETY DEFECTS TO THE CANADIAN GOVERNMENT If you live in Canada, and you believe that your vehicle has a safety defect, you should immediately notify Transport Canada, in addition to notifying General Motors of Canada Limited. You may write to: Transport Canada Box 8880 Ottawa, Ontario K1G 352. REPORTING SAFETY DEFECTS TO GENERAL MOTORS In addition to notifying NHTSA (or Transport Canada) in a situation like this, we certainly hope you’ll notify us. Please call us at 1-800-222-1020, or write:


(English) or 1-800-263-7854


Chevrolet Motor Division Chevrolet Customer Assistance Center P. 0. Box 7047 Troy, MI 48007-7047 In Canada, please call us at 1-800-263-3777 (French). Or, write: General Motors of Canada Limited Customer Assistance Center 1908 Colonel Sam Drive Oshawa, Ontario LlH 8P7 Chevrolet Roadside Assistance Program To enhance Chevrolet’s strong commitment to customer satisfaction, Chevrolet has established the Chevrolet/Geo Roadside Assistance Center. Roadside Assistance is available 24 hours a day, 365 days a year, by calling 1-800-CHEV USA (1-800-243-8872). The call is toll free number will provide you over-the-phone roadside assistance with minor mechanical problems. If your problem cannot be resolved over the phone, our advisors have access to a nationwide network of dealer-recommended service providers. Roadside membership is free however some services may incur costs.


Roadside offers two levels of service to the customer, Basic Care and Courtesy" Care: ROADSIDE Basic Care PROVIDES


Toll-free number, 1-800-CHEV-USA Free towing for warranty repairs


0 Basic over-the-phone technical advice 0 Available dealer services at reasonable costs


(Le., wrecker services, locksmithkey service, glass repair, etc.)


Note: Roadside Basic Care applies to all Chevrolet/Geo vehicles regardless of age or miles. ROADSIDE Courtesy Care PROVIDES:


0 Roadside Basic Care services (as outlined above)


Plus:


FREE Non-Warranty Towing (to the closest dealer from a legal roadway)


0 FREE LocksmitWKey Service (when keys are lost on the road or


locked inside) FREE Flat Tire Service (spare installed on the road) FREE Jump Start (at home or on the road)


0 FREE Fuel Delivery ($5 of fuel delivered on the road)


Note: Courtesy Cure is available to Retail and Retail Lease Customers operating 1994 and newer Chevrolet/Geo vehicles for a period of 36 months/36,000 miles. All Courtesy Care services must be pre-arranged by Chevrolet Roadside or Dealer Service Management. Basic Care and Courtesy Cure are not part of or included in the coverage provided by the New Vehicle Limited Warranty. Chevrolet reserves the right to modify or discontinue Basic Care and Courtesy Cure at any time. The Roadside Assistance Center uses companies that will provide you with quality and priority service. When roadside services are required, our advisors will explain any payment obligations that may be incurred for utilizing outside services. For prompt assistance when calling, please have the following available to give to the advisor:


Vehicle Identification Number


0 License plate number 0 Vehicle color 0 Vehicle location


Telephone number where you can be reached Vehicle mileage


0 Description of the problem


For complete program details, see your Chevrolet/Geo dealer to obtain a Roadside Assistance Center brochure.


Canadian Roadside Assistance Vehicles purchased in Canada have an extensive Roadside Assistance program accessible from anywhere in Canada or the U.S.A. Please refer to the separate brochure provided by the dealer or call 1-800-268-6800 emergency services. Courtesy Transportation ChevroletIGeo offers Courtesy Transportation for customers needing warranty service. Courtesy Transportation will be offered in conjunction with the coverage provided by the BUMPER TO BUMPER New Vehicle Limited Warranty to retail purchasers of 1995 Chevrolet/Geo passenger car and light duty trucks (please see your selling dealer for details). Courtesy Transportation includes:


for


One way SHUTTLE RIDE for any warranty repair completed during the same day. Up to $30 maximum daily VEHICLE RENTAL allowance for any overnight warranty repair up to 5 day, OR


0 Up to $30 maximum daily CAB, BUS, or OTHER transportation allowance in lieu of rental for any overnight warranty repair up to 5 day, OR


0 Up to $10 daily FUEL allowance for rides provided by another person (Le., friend, neighbor, etc.) in lieu of rental for any overnight warranty repair up to 5 days. Note: All Courtesy Transportation arrangements will be administered by your Chevrolet/Geo dealership service management. Claim amounts should reflect all actual costs. The Chevrolet/Geo Courtesy Transportation Program is not part of the BUMPER TO BUMPER New Vehicle Limited Warranty. Chevrolet/Geo reserves the right to make any changes or discontinue the Courtesy Transportation Program at any time without notification. For additional program details contact your Chevrolet/Geo dealer. In Canada, please consult your GM dealer for information on courtesy transportation.


8-7


Service and Owner Publications Service manuals, service bulletins, owner’s manuals and other service literature are available for purchase for all current and many past model General Motors vehicles. Toll-free telephone numbers for ordering information: United States , . . . . . . . . 1-800-551-4123 Canada . . . . . . . . . . . . . . 1-800-668-5539 Service Manuals Service manuals contain diagnosis and repair information for all chassis and body systems. They may be useful for owners who wish to get a greater understanding of their vehicle. They are also useful for owners with the appropriate skill level or training who wish to perform “do-it-yourself’ service. These are authentic General Motors’ service manuals meant for professional, qualified technicians.


Service Bulletins Service bulletins covering various subjects are regularly sent to all General Motors dealerships. GM monitors product performance in the field. When service methods are found which promote better service on GM vehicles, bulletins are created to help the technician perform better service. Service bulletins may involve any number of vehicles. Some will describe inexpensive service; others will describe expensive service. Some will advise of new or unexpected conditions, and others may help avoid future costly repairs. Service bulletins are meant for qualified technicians. In some cases they refer to service manuals, specialized tools, equipment and safety procedures necessary to service the vehicle. Since these bulletins are issued throughout the model year and beyond, an index is required and published quarterly to help identify specific bulletins. Subscriptions are available. You can order an index at the toll-free numbers listed previously, or ask a GM dealer to see an index or individual bulletin. Owner Publications Owner’s manuals, warranty folders and various owner assistance booklets provide owners with general operation and maintenance information.


Index


Adding Equipment to Your Air Bag-Equipped Vehicle (See “Supplemental Inflatable Restraint System (SIR)”) Air Bag (See “Supplemental Inflatable Restraint System (SIR)”)


Readiness Light (See “Lights”)


3-28


Air Cleaner (See “Engine-Air Cleaner”) Air Conditioning (See “Heater/Air Conditioning Controls”) Antenna ....................................................... Anti-Lock Brakes (See “Brakes”) Appearancecare . . . . . . . . . . . . . i .................................. Materials Chart ............................................... Arbitration Program (See “Better Business Bureau Mediation”) Audiosystems ................................................... 3-9 Care of Your Cassette Player and Tape ............................. 3-27 Care of Compact Discs ......................................... 3-28 ETR@ AM-FM Stereo Audio Cassette System ...................... 3-12 ETR@ AM-FM Stereo Audio Cassette ATC System . . . . . . . . . . . . . . . . . . 3-14 ETR@ AM-FM Stereo Audio Compact Disc (CD) ATC System . . . . . . . . . 3-19 Remote Cassette Player ...................................... 3-25 ETR@’AM-FM Stereo Audio System .............................. 3-10 THEFTLOCK Theft Deterrent Feature ........................ 3-17, 3-23 Understanding Radio Reception .................................. 3-26


6-62 6-71


Automatic Transmission (See “Transmission”) Axle


Front (See “Four-wheel Drive”) LockingRe ar ................................................. Rear ........................................................


2-25 6-31


Battery ........................................................ 6-45 Belts (See “Safety Belts”) Better Business Bureau Mediation .................................... 8-3 Blizzard (See “Driving-If You’re Caught in a Blizzard”) Brakes


Adjustment .................................................. Anti-Lock (ABS) .............................................. Anti-Lock Warning Light (See “Lights”) Hydro-Boost Brake System (Hydraulic Pump) . . . . . . Master Cylinder .............................................. Parking ..................................................... PedalTravel ................................................. Replacingparts ............................................... System Warning Light (See “Lights”) To Check Brake Fluid ........................................ Trailer (See “Trailer-Brakes”) Transmission Shift Interlock (BTSI) ............................... 2-21 Wear ....................................................... 6-43 Braking ......................................................... 4-5 In Emergencies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7 .......................... Break-In. New Vehicle 2-10


6 4 3 4-5 . . . . . . . . . 6-39 6-41 2-26 6-43 6-44


............


6-42


Bulb Replacement


Center High Mounted Stop Lamp (CHMSL) ........................ Composite Headlamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Front Park Turn Signal Lamps with Composite ...................... Front Park Turn Signal Lamps with Sealed Beam .................... HalogenBulbs ................................................ RearLamps .................................................. ............................................ Replacement Chart ........................................... Roof Marker Lamps Sealed Beam Headlamps ........................................ Side Marker Lamps ............................................ Taillamps ....................................................


Capacities and Specifications ....................................... CarbonMonoxide .......................................... 2.29. Cargo Security Shade ............................................. Cargo Tie Downs ................................................ Care of Your Cassette Tape Player (See “Audio Systems” ) Cassette Tape Player System (See “Audio Systems” ) Catalytic Converter .............................................. Center High Mounted Stop Lamp (CHMSL) (See “Lamps”) Certificationmire Label ........................................... Changing a Flat Tire .............................................. Chemical Paint Spotting ........................................... Child Restraints (See “Safety Belts”) Child Security Locks .............................................. Cigarette LightedAshtrays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Circuit Breakers (See “Fuses and Circuit Breakers”) Cleaning


DieselEngine ................................................ Fabric Protection .............................................. Finishcare .................................................. Glass ....................................................... Insideofvehicle .............................................. Instrument Panel. Top .......................................... Leather ..................................................... OutsideofVehicle ............................................. Outside of the Windshield and Wiper Blades ........................ Special Problems .............................................. Tires ...... .. ...... .. ....................................... Vinyl ....................................................... Weatherstrips ................................................. Wheels and Tires .............................................. .......................... Audio System with AUTO TONE System ........................ Audio System without AUTO TONE System Comfort Controls ................................................. Compact Disc (CD) System (See “Audio Systems”) Compass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Control of a Vehicle ...............................................


Clock, Setting the


6-52 6-47 6-49 6-48 6-47 6-52 6-82 6-51 6-46 6-50 6-50


6-76 4-43 2-82 2-84


6-53


4-37 5-25 6-70


2-8 2-57


6-14 6-65 6-68 6-67 6-63 6-66 6-66 6-67 6-67 6-65 6-69 6-66 6-67 6-69


3-10 3-9 3-1


2-52 4-4


2-84


ConvenienceNet ................................................ Coolant (See “Engine”) Cooling System Capacity .......................................... Courtesy Transportation ............................................ Crankcase Capacity .............................................. Cruise Control (Option) ........................................... OnHills ..................................................... Passing Another Vehicle ........................................ To Erase Speed Memory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ToGetOutOf ................................................ ToIncreaseSpeed ............................................. ToReduceSpeed .............................................. ToResume . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ToSet ...................................................... ....................................


6-77 8-7 6-78 2-43 2-47 2 4 6 2 4 8 2-47 2 4 5 2-46 2 4 5 2 4 4 Customer Assistance for the Hearing or Speech Impaired . . . . . . . . . . . . . . . . . 8-3 8-1 Customer Assistance Information Customer Satisfaction Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1


Daytime Running Lamps (DRL) Indicator Light (See “Lights”) Diesel Fuel Requirements and Fuel System (See “Fuel-Diesel”) Differential (See “Axle”) Doors .......................................................... Locks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PanelDoors ................................................... PowerDoorLocks ............................................. SideDoors .................................................... Tailgate Glass and Tailgate ..................................


2-3 2-6 2-5 2-7 2-3 2-4, 2-34


Drive Axle (See “Axle”) Driving


AtNight .................................................... 4-23 City . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-26 Defensive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1 Freeway ..................................................... 4-27 Guidelines ................................................... 4-11 Hill and Mountain Roads ....................................... 4-29 Highway Hypnosis ............................................ 4-28 If You’re Caught in a Blizzard ................................... 4-33 SnoworIce .................................................. 4-31 In Snow (Diesel Engines) ....................................... 2-15 IntheRain ................................................... 4-24 LossofControl . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10 Nightvision ................................................. 4-24 Off-Road Driving with Your Four-wheel Drive Vehicle . . . . . . . . . . . . . . 4-12 Before You Go Off-Roading .................................. 4-12 ...................................... 4-23 After Off-Road Driving Passing ...................................................... 4-9 Through Deep Standing Water ................................... 2-15 Winter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-31 DrunkenDriving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2


E


Eiectrical System


Engine


Add-On Equipment ........................................... 6-74 Adding Coolant . Diesel Engine ........................... 5.18, 6 3 6 Adding Coolant - Gasoline Engine .... , .................... 5-1 1’6-35 ........................... 6-25 ...................... Air Cieaner ........................... Control Module System ............ 6-53 Coolant ......................... ........................... 6-33 Coolant Heater ................... .................. 2-19.3-4. 6-19 Coolant Temperature Gage (See “Gages‘ 1 ............................ Diesel Heater Output ............... 3-4 Exhaust ..................................................... 2-31 FanNoise ................................................... 5-24 Identification .................................. 6-72.6-73.6-76. 6-77 Oil (See “Oil”) Overheating ................................................... 5-9 RunningWhileParked ......................................... 2-32 Starting Your Gasoline Engine ................................... 2-13 Starting Your Diesel Engine ..................................... 2-15 Exhaust System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-53


Fuel


........ 6-45


Filter Replacement Chart (See “Service-Replacement Parts and Filter Recommendations’’) Fluid Capacities (See “Capacities and Specification”) Fluid Leak Check ..................................... Fluids (See “Scheduled Maintenance Services”) Four-WheelDrive ............................................... Front Axle Locking Feature ..................................... Transfer Case ........................................... Canadian ..................................................... 6-5 Diesel ....................................................... 6-4 ............................................. Filling Your Tank 6-11 Foreign Countries (Gasoline Engines) ............................. 6-11 Filter Replacement (Diesel Engines) ............................... 6-9 Gage (See “Gages”) Gasoline ..................................................... 6-2 Gasolines for Cleaner Air ........................................ 6-3 Running Out of Fuel (Diesel Engines) .............................. 6-8 Tankcapacity ................................................ 6-78 Water in Fuel (Diesel Engines) ............................... 2-70. 6-5 Fuses and Circuit Breakers ................................... 6-75. 6-81 FuseBlock ............................................. 6-766-80


2-33. 6-32


2-33 2-35


G


Gages


Engine Coolant Temperature Gage ................................ FuelGage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Oil Pressure Gage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Speedometer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tachometer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tamper Resistant Odometer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Trip Odometer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Voltmeter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


2-79 2-78 2-80 2-68 2-69 2-68 2-68 2-81


Halogen Bulbs (See “Bulb Replacement”) Hazard Warning Flashers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1 Head Restraints (See “Seats”) Headlamps and Vehicle Lighting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-48


Replacement (See “Bulb Replacement”) High Beam Indicator Light (See “Lights”) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-38 High-LowBeamChanger Reminder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-46 Heatercontrols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1 RearHeater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5 Heater/Air Conditioning Controls .................................... 3-2 Rear Air Conditioning ........................................... 3-4 Refrigerant Capacity ........................................... 6-79


Highway Hypnosis (See “Driving-Highway Hypnosis”) Hitches (See “Towing-Hitches”) Hood Checking Under, Hood Release .................................. Horn . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hydraulicclutch ................................................ Howtocheck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . When to Check and What to Use .................................


Hydroplaning (See “Driving in the Rain”)


6-13 2-38 6-30 6-31 6-31


If You’re Stuck in Sand. Mud. Ice. or Snow . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-41 Ignitionswitch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12 Inflation-Tire Pressure (See “Tires”) Instrument Cluster . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Instrumentpanel


2-67 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-67


Jacking Equipment Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.26. 5-40 Jump Starting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2


K


Key Lock Cylinders ......................................... ............................................. Keyless Entry System Key Release Button .............................................. Keys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


6 4 5 . 7.93


2-8 2-12 2-1


Labels


Lamps


Lights


2-82 2-49 2-50


6-82 2-50


Certificationmire (See “Certificatioflire Label”) Center High Mounted Stop Lamp (CHMSL) ........................ ....................................... Daytime Running Lamps Dome ....................................................... Headlights (See “Headlamps”) Lamp and Bulb Data ........................................... Reading ..................................................... Replacement (See “Bulb Replacement”) UnderhoodReelLamp ......................................... 2-51 Air Bag Readiness Light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-70 ........................... 2-72 Anti-Lock Brake System Warning Light .................................... 2-71 Brake System Warning Light Charging System Warning Light .................................. 2-75 Check Gages Warning Light ..................................... 2-76 Daytime Running Lamps (DRL) Indicator Light . . . . . . . . . . . . . . . . 2-49, 2-76 GlowPlugsLight ............................................. 2-74 Headlamp High Beam Indicator Light ............................. 2-77 Headlights (See “Headlamps”) Low Coolant Warning Light ................................ 2-74, 6-36 Malfunction Indicator (Service Engine Soon) . . . . . . . . . . . . . . . . . . 2-75, 6-54 Safety Belt Reminder Light ..................................... 2-70 Service Throttle Soon (Light Duty Diesel Engines) . . . . . . . . . . . . . . . . . . . 2-73 ShiftLight .............................................. 2-24, 2-77 Turn Signal and Lane Change Indicator Light .................. 2-40, 2-78 Water in Fuel (Diesel Engine) .................................... 2-73 ............................................ 4-37 TraileringPackage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-39


Loading Your Vehicle


Lock Cylinders (See “Key Lock Cylinders”) Loss of Control (See “Driving-Loss of Control”) Lubrication (See “Recommended Fluids and Lubricants”) Luggagecarrier .................................................


2-85


Malfunction Indicator Lamp (See “Lights”) Maintenance (See “Scheduled Maintenance Services”) Master Cylinder (See “Brakes”) Mirrors


ConvexOutside . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-54 Electric Outside Rearview Mirrors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-54 Electrochromic Inside Rearview Mirror with Compass . . . . . . . . . . . . . . . . 2-52 Znside . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-52


Outside . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ModelReference .................................................. Multifunction Lever ..............................................


2-54 iv 2-39


. . . ,


. . . . . . .


Odometer (See “Gages”) Off-Road Driving (See “Driving-Off-Road Driving with Your Four Wheel Drive Vehicle”) Off-Road Recovery Oil


............................. DieselEngines ............................................... Additives ................................................. Pressure Gage (See “Gages”) ToCheck ............................................... WhatKindtoUse .......................................... WhentoAdd .............................................. Whentochange ............................................ What to Do with Used Oil .................................... Gasoline Engines ............................................. Additives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pressure Gage (See “Gages”) ToCheck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WhatKindtoUse .......................................... WhentoAdd .............................................. Whentochange ............................................ What to Do with Used Oil .................................... Owner Checks and Services . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


Parking


Brake (See “Brakes-Parking”) On Hills (See “Towing-Parking on Hills”) Over Things That Burn .........................................


Passing (See “Driving-Passing”) Periodic Maintenance Inspections (See “Scheduled Maintenance Services”) Power


Door Locks (See “Doors”) Steering ...................................................... SteeringFluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Take-Off(PT0) Winches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


4-9


6-20 6-24


6-21 6-22 6-21 6-24 6-24 6-14 6-19


6-15 6-16 6-15 6-19 6-20 7-92


2-30


4-7 6-39 4-35 4-34


Radiator Pressure Cap ............................................ Radio (See “Audio Systems”) Rear Axle (See “Axle”) Rear Window Defogger ............................................ Recommended Fluids and Lubricants (See “Scheduled Maintenance Services”) RecoveryHooks .................................................


6-37


3-7


5-40


Replacementparts ............................................... 6-76 Reporting Safety Defects To The United States Government (See “Safety Defects”) Roadside Assistance ............................................... 8-5 RockingYourVehicle ............................................ 5-39


1-18 1-21 1-35 1-50 1-41 1-44 1-47 1-42 1 4 5 1-42 1-41 1-40 6-66 1-22 1-49 1-35


SafetyBelts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Adults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Center Passenger Position ....................................... Checking Restraint System ...................................... Child Restraints ............................................... Center Seat Position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Larger Children ............................................ Rear Outside Seat Position ................................... Right Front Seat Position ..................................... TopStrap ................................................. Where to Put the Restraint .................................... Children . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DriverPosition ............................................... Extender . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . LapBelt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Lap Shoulder Belt ........................................ Properwear ................................................. Questions & Answers .......................................... Rear Seat Outside Passenger Position .............................. Rear Seat Passengers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Reminder Light (See “Lights”) Replacing Seat and Restraint Parts After a Crash ..................... Right Front Passenger Position ................................... Shoulder Belt Height Adjuster (&Door Utility Models) ......................................... 1-34 Use During Pregnancy Why Safety Belts Work . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-19


. . . . . . . . . . 1-23. 1-39


1-21 1-21 1-36 1-36


1-50 1-34


1.22. 1-37


Safety Chains (See “Towing a Trailer”) Safety Defects


Reporting Safety Defects to the Canadian Government . . . . . . . . . . . . . . . . . 8-5 Reporting Safety Defects to General Motors ......................... 8-5 Reporting Safety Defects to the United States ........................ 8-4 Maintenance Record . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7- 100 Maintenance Schedule I


Safety Warnings and Symbols ......................................... Scheduled Maintenance Services


Maintenance Schedule I1


Diesel Engines ......................................... 7-9. 7-62 Gasoline Engines with Heavy Duty Emissions . . . . . . . . . . . . . . . . 7-6. 7-35 Gasoline Engines with Light Duty Emissions . . . . . . . . . . . . . . . . . 7-4. 7-12 Diesel Engines ........................................ 7-1 1. 7-80 Gasoline Engines with Heavy Duty Emissions . . . . . . . . . . . . . . . . 7-8. 7-53 Gasoline Engines with Light Duty Emissions . . . . . . . . . . . . . . . . . 7-5. 7-27 Periodic Maintenance Inspections ................................ 7-96 Recommended Fluids and Lubricants .............................. 7-97 Selecting the Right Schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3 Using Your Maintenance Schedule ................................. 7-3 When Trailer Towing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-47


Service


Seats . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 Easy Entry Seat (Suburban Second Seat) ............................ 1-7 Easy Entry Seat (2-Door Utility Model) ............................ 1-5 Folding Second Seat (Suburban) ................................. 1-13 Head Restraints ................................................ 1-6 ManualFrontSeats . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 Power Lumbar Adjustment ....................................... 1-3 Powerseats ................................................... 1-2 Rear Folding Seat (2-Door Utility Model) ........................... 1-8 Rear Folding Seat (&Door Utility Model) .......................... 1-10 Reclining Front Seatback ........................................ 1-3 Removable Rear (Third Seat (Suburban)) .......................... 1-15 SeatbackLatches ............................................... 1-4 Doing Your Own Service Work ................................... 6-1 Parts Identification Label ....................................... 6-74 Publications ................................................... 8-8 Replacement Parts and Filter Recommendations . . . . . . 6 7 6 , 6 7 7 , 6-78, 6-79 Service Engine Soon Light (See “Lights”) Servicing Your Air Bag-Equipped Vehicle (See “supplemental Inflatable Restraint System (SIR)”) Shift Indicator Light (See “Lights”) Shifting Into Park (P) ............................................. Shifting Out of Park (P) ........................................... Shock Absorbers ................................................ 6-44 Specifications Chart (See “Service - Replacement Parts and Filter Recommendations”) SpareTire ................................................. Speedometer and Odometer (See “Gages”) Starting Your Engine (See “Engine-Starting”) Steering ........................................................ Column Shift Lever ............................................ In Emergencies ................................................ Tips ......................................................... Step-BumperPad ................................................ Storage Compartments ............................................ Sunvisors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Supplemental Inflatable Restraint System (SIR) ........................ Adding Equipment to Your Facial Air Bag-Equipped Vehicle How the Air Bag System Works .................................. .................... Servicing Your Facial Air Bag-Equipped Vehicle


4-7 2-26 4-8 4-7 2-86 2-58 2-55 1-29 .......... 1-33 1-30 1-32 , . . . . . . . . . . . . 6-38


Surge Tank Pressure Cap ...........................


5-26, 5-30


2-27 2-28


Tachometer (See “Gages”) Theft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10 Thermostat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-38 Tilt Wheel (Option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-39 Tires ........................................................... 6-54 Balancing (See “Wheel Alignment and Tire Balance”) Chains ...................................................... Flat (See “Changing a Flat Tire”) Inspection and Rotation ......................... Loading (See “Loading Your Vehicle”)


6-62 .......... 6-56


New . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spare (See “Spare Tire”) Uniform Tire Quality Grading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


6-58 6-55


6-59


Top Strap (See “Safety Belts-Child Restraints”) Torque Lock (See “Transmission-Torque Lock”) Towing


ATrailer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-39 DrivingonGrades . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-45 Driving with a Trailer ....................................... 4-43 ParkingonHills . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 4 5 Passing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-44 Safety Chains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-42 Hitches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-42 TowingYourVehicle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7 Trailer


Brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Towing (See “Towing”) Wiring Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


2-85, 6-75


4-43


Trailering Package (See “Loading Your Vehicle”) Transmission


FiveSpeedManual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


Automatic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-20, 6-26 6-29 6-26 6-26 2-23, 6-29 6-30 6-29 2-24 2-25 6-29 2-27, 2-29


HowToAdd . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . HowToCheck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . When to Check and Change Fluid .............................. How To Add Fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . HowToCheck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ShiftLight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Shiftspeeds . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Whentocheck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


Torque Lock (Automatic Transmission) .......................


Trip Odometer (See “Gages”) Turn Signal and Lane Change Indicator (See “Lights”)


Vehicle


...


.....................


Damage Warnings Identification Number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.72. Loading (See “Loading Your Vehicle”) Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Symbols ............................................. Ventilation System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


6-45 . . . . . vi, vu, vm, ix 3-8 3-8


. . . . . . . . . vi


6.73


Voltmeter (See “Gages”)


Warning


Devices. Other . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hazard Flashers (See “Hazard Warning Flashers”) Lights and Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Alignment and Tire Balance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Aluminum . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


Wheels


2-69


6-60 6-69


. . . . . . . . . . 5-2


.................................. Hub Caps and Wheel Nut Caps NutTighteningSequence ....................................... NutTorque .................................................. Replacement ................................................. Used Replacement ............................................ Windows ...................................................... Defogger. Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Windshield ................................. Rear Window Wiper and Washer Washer ...................................................... WasherFluid ................................................. Wiper Blade Chatter ........................................... Wiper Blade Cleaning (See “Cleaning”) Wiper Blade Replacement ...................................... Wipers ......................................................


5-32 5-37 6-77 6-60 6-61 2-35 3-7


2-56 2-42 6-40 6-67


6-44 2-41


11


Notes


C9509


/ /


A


Supplement to the 1995 Sierra, C/K Series, Yukon and Tahoe Owner’s Manuals This supplement includes the latest information at the time of printing. We reserve the right to make changes in the product acfter that time without further notice. For vehicles first sold in Canada, substitute the name “General Motors of Canada” for General Motors wherever it appears in this supplement.


‘Copyright 1995 General Motors Corporation. All rights reserved. Printed in U.S.A. General Motors, Tahoe, Sierra and Yukon are registered trademarks of General Motors Corporation.


STFF6S


This information replaces the information found in the “Changing a Flat Ere” section of your Owner’s Manual dealing with removal of the spare tire on vehicles equipped with an underbody spare tire carrier. After reading the following information, keep it with your Owner’s Manual for future reference. To Remove Spare Tire: The spare tire may be stored under the vehicle in an underbody carrier. Remember, never remove or restore a tire from an underbody carrier while the vehicle is supported only by a jack. If you have a chassis cab, refer to the information from the body suppliedinstaller for the location of your spare tire. For Pickup Models -- Underbody Carrier:


u-


F-


A. Hoist Assembly B. Ratchet C . Jack Handle D. Hoist Shaft E. Valve Stem, Pointed Down E Spare Tire G. Retainer H. Hoist Cable


For 4-DOOr Utility Models:


A. Hoist Assembly B. Hoist Shaft C. Ratchet D. Jack Handle E. Retainer E Valve Stem, Pointed Down G. Spare Tire


Follow these instructions to lower the spare tire: 1. One side of the ratchet has an UP marking. The other side has a DOWN marking. Assemble the ratchet to the hook near the end of the jack handle (as illustrated) with the DOWN marking facing you. Insert the other end through the hole in the rear bumper and into the hoist shaft.


2. Turn the ratchet to lower the spare tire to the ground. Continue to turn the


ratchet until the spare tire can be pulled out from under the vehicle.


3. When the tire has been lowered, tilt the retainer at the end of the cable so


it can be pulled up through the wheel opening.


To Restore Spare or Flat Tire: 1. Lay the tire on the ground at the rear of the vehicle. Position the tire so


that the valve stem is pointed down and to the rear.


2. Tilt the retainer downward and through the wheel opening. Make sure the


retainer is fully seated across the underside of the wheel.


3. Attach the ratchet, with the UP marking facing you, near the hook at the


end of the jack handle as illustrated. Insert the other end, on an angle, through the hole in the rear bumper and into the hoist shaft.


4. Raise the tire fully against the underside of vehicle. Continue turning the


ratchet until there are two “clicks” or “ratchets.” The spare tire hoist cannot be over-tightened.


5. Grasp and push against the tire to be sure it is stored securely and does


not move.


Table of Contents Introduction - How to Use this Manual


This section tells you how to use your manual and includes safety and vehicle damage warnings and symbols.


Section 1 - Seats and Restraint Systems


This section tells you how to use your seats and safety belts properly. It also explains the air bag system.


Section 2 - Features & Controls Section 3 - Comfort Controls & Audio Systems


This section explains how to start and operate your vehicle.


This section tells you how to adjust the ventilation and comfort controls and how to operate your audio system. Section 4 - Your Driving and the Road


Here you’ll find helpful information and tips about the road and how to drive under different conditions. Section 5 - Problems on the Road


This section tells you what to do if you have a problem while driving, such as a flat tire or engine overheating, etc.


Section 6 - Service & Appearance Care


Here the manual tells you how to keep your vehicle running properly and looking good.


Section 7 - Maintenance Schedule


This section tells you when to perform vehicle maintenance and what fluids and lubricants to use.


Section 8 - Customer Assistance Information This section tells you how to contact GM for assistance and how to get service publications. It also gives you information on “Reporting Safety Defects” on page 8-4.


Index


Here’s an alphabetical listing of almost every subject in this manual. You can use it to quickly find something you want to read.


Introduction 1995 Chevrolet Tahoe and Suburban Owner’s Manual Welcome This manual was prepared to acquaint you with the operation and maintenance of your 1995 Chevrolet Tahoe or Suburban and to provide important safety information. There is also a Chevrolet Truck Warranty and Owner Assistance Information booklet. In some vehicles, there can be information manuals from other manufacturers like body builders or special equipment companies. We urge you to review all these publications carefully. This will help you enjoy safe and trouble-free operation of your vehicle. When it comes to service, Keep in mind that your Chevrolet dealer knows your vehicle best and is interested in your complete satisfaction. Your dealer invites you to return for all of your service needs both during and after the warranty period. Remember, if you have a concern and need help handling it to your satisfaction, see the procedure in the Chevrolet Truck Warranty and Owner Assistance Information booklet. Thanks for choosing a Chevrolet product. We value you as a member of the Chevrolet family. We want to assure you of our continuing interest in your pleasure and satisfaction with your vehicle.


Chevrolet Motor Division General Motors Corporation


30007 Van Dyke Ave.


Warren, Michigan


@Copyright 1994 General Motors Corporation, Chevrolet Motor Division.


All Rights Reserved


Second Edition


Printed in U.S.A.


ii


Important Notes to Owners and Drivers About This Manual Please keep this manual in your vehicle so it will be there if you ever need it when you’re on the road. If you sell the vehicle, please leave this manual in it so the new owner can use it. This manual includes the latest information at the time it was printed. We reserve the right to make changes in the product after that time without further notice. For vehicles first sold in Canada, substitute the name “General Motors of Canada Limited” for Chevrolet Motor Division whenever it appears in this manual.


About Driving Your Tahoe As with other vehicles of this type, failure to operate this vehicle correctly may result in loss of control or an accident. Be sure to read the “on-pavement” and “off-road” driving guidelines in this manual. (See “Driving Guidelines” and “Off-Road Driving With your Four-wheel Drive Vehicle” in the Index.)


W E SUPPORT


VOLUNTARY TECHNICIAN CERTIFICATION THROUGH


National Institute for


AUTOMOTIVE


EXCELLENCE


iii


For Canadian Owners Who Prefer a French Language Manual: Aux propriktaires canadiens: Vous pouvez vous procurer un exemplaire de ce guide en franqais chez votre concessionaire ou au DGN Marketing Services Ltd., 1500 Bonhill Rd., Mississauga, Ontario L5T 1C7.


General Motors, GM, the GM Emblem, Chevrolet, the Chevrolet emblem, Tahoe, and Suburban are registered trademarks of General Motors Corporation. Model Reference This manual covers these models:


2-Door Utility


4-Door Utility


Suburban


1v


How to Use This Manual Many people read their owner’s manual from beginning to end when they first receive their new vehicle. This will help you learn about the features and controls for your vehicle. In this manual, you’ll find that pictures and words work together to explain things quickly. INDEX: A good place to look for what you need is the Index in back of the manual. It’s an alphabetical list of all that’s in the manual, and the page number where you’ll find it. Safety Warnings and Symbols You will find a number of safety cautions in this book. We use a box with gray background and the word CAUTION to tell you about things that could hurt you if you were to ignore the warning.


In the gray caution area, we tell you what the hazard is. Then we tell you what to do to help avoid or reduce the hazard. Please read these cautions. If you don’t, you or others could be hurt. You will also find a circle with a slash through it in this book. This safety symbol means “Don’t,” “Don’t do this,” or “Don’t let this happen.”


Vehicle Damage Warnings Also, in this book you will find these notices:


NOTICE: I These mean there is something that could damage your vehicle.


In the notice area, we tell you about something that can damage your vehicle. Many times, this damage would not be covered by your warranty, and it could be costly. But the notice will tell you what to do to help avoid the damage. When you read other manuals, you might see CAUTION and NOTICE warnings in different colors or in different words. You'll also see warning labels on your vehicle. They use yellow for cautions, blue for notices and the words CAUTION or NOTICE.


Vehicle Symbols These are some of the symbols you will find on your vehicle. For example, these symbols are used on an original battery:


Caution


Possible injury


Protect Eyes by Shielding


Caustic Battery Acid Spark or Name Could Could Cause Burns


fxpiode Battery


Avoid Sparks or Flames


vi


These symbols are important for you and your passengers whenever your vehicle is driven:


Fasten Safety Belts


Door LocWUnlock


These symbols have to do with your lights:


Switch - Turn Signal


Master Lighting


Direction


Hazard Warning


Flasher


Headlight High Beam


Fog Lights


Daytime


Running Lights


Vii


These symbols are on some of your controls:


I\J


Windshield


Wiper


Windshield


Washer


I Windshield Defroster


Rear Window


Wiper


I Rear Window


Defroster


Ventilating Fan


These symbols are used on warning and indicator lights:


Rear Wlndow


Washer


I -k


4cccy


Engine Coolant Temperature


Battery Charging


System


Fuel


Engine Oil Pressure


ANTI- LOCK


4 Wheel Anti-Lock


BRAKE


Brake


Parking Brake


Release


SHIFT


Shift Light


viii


..


Er


Speaker


Here are some other symbols you may see: H Fuse El


Lighter


Horn


Hood Release


ix


Notes


Seats and Restraint Systems


Section


Here you’ll find information about the seats in your vehicle and how to use your safety belts properly. You can also learn about some things you should not do with air bags and safety belts. Seats and Seat Controls This section tells you about the seats - how to adjust them, and fold them up and down. It also tells you about reclining front seatbacks and head restraints. Manual Front Seat


1-1


If your vehicle has a manual bucket, split bench, or full bench seat, you can adjust it with this lever at the front of the seat.


Slide the lever at the front of the seat toward the passenger side to unlock it. Using your body, slide the seat to where you want it. Then, release the lever and try to move the seat with your body, to make sure the seat is locked into place. Power Driver’s Seat (Option)


If your vehicle has a power seat on the driver’s side, you can adjust it with this switch at the outside edge of the seat.


You can use the center switch knob to move the seat where you want it. To raise the seat, move the center switch knob up. To lower the seat, move the center switch knob down. To move the seat forward, move the center switch knob toward the front of the vehicle. To move the seat rearward, move the center knob toward the rear of the vehicle. You can also raise and lower the front and rear of the seat. To raise the front of the seat, move the front switch lever up. To lower the front of the seat, move the front switch lever down. To raise the rear of the seat, move the rear switch lever up. To lower the rear of the seat, move the rear switch lever down.


Power Lumbar Adjustment


To adjust the power lumbar, press the front of the lumbar switch at the side of the seat. Press the front of the switch to increase lumbar support. Press the rear of the switch to decrease lumbar support.


As you press the back of the switch, you will hear air leaving the lumbar support in the seatback. Reclining Front Seatbacks


To adjust the seatback, lift the front of this lever.


Release the lever to lock the seatback where you want it. Pull up on the front of the lever and the seatback will go to an upright position.


But don’t have a seatback reclined if your vehicle is moving.


Seatback Latches (All Except Base Level Bench Seat) The front seatback folds forward to let you access the rear of the cab.


1-4


I To fold a seatback forward, pull this lever up and fold the seatback forward.


To return the seatback to the upright position, just push the seatback rearward until it latches. After returning the seatback to its upright position, pull the seatback forward to make sure it is locked.


Easy Entry Seat (%Door Uti/ity Model) The driver and passenger front bucket seat and the 60/40 split bench seat of your vehicle has an easy entry feature. This makes it easy to get in and out of the rear seat.


To operate the seat pull forward on the top of the lever, located at the side of the seatback, and tilt the back forward toward the front of the vehicle.


1-5


When you do the seat bottom will release. Just pull or push the seat forward until it stops.


To return the seat to its regular position, return the seatback to its upright position, then push the whole seat rearward until it latches. After returning the seat to its regular position, try to move the seat with your body, to make sure the seat is locked into place.


Head Restraints Slide the head restraint up or down so that the top of the restraint is closest

Loading...
x