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j Rotate tires. See “Tire Inspection and Rotation” in the Index for proper


rotation pattern and additional information. (See footnote +.)


DATE


ACTUAL MILEAGE


SERVICED BY:


DATE


ACTUAL MILEAGE


SERVICED BY:


7-23


Short Trip/City Scheduled Maintenance


69,000 Miles (115 000 km) j Change engine oil and filter (or every 3 months, whichever occurs first).


An Emission Control Service.


j Lubricate chassis components (or every 3 months, whichever occurs first).


(See footnote #.)


j Check rear/front axle fluid level and add fluid as needed. Check constant


velocity joints and axle seals for leaking. (See footnote **.)


72,000 Miles (120 000 km) j Change engine oil and filter (or every 3 months, whichever occurs first).


An Emission Control Service.


j Lubricate chassis components (or every 3 months, whichever occurs first).


(See footnote #.)


j Check rear/front axle fluid level and add fluid as needed. Check constant


velocity joints and axle seals for leaking. (See footnote **.)


j Rotate tires. See “Tire Inspection and Rotation” in the Index for proper


rotation pattern and additional information. (See footnote +.)


DATE


ACTUAL MILEAGE


SERVICED BY:


DATE


ACTUAL MILEAGE


SERVICED BY:


7-24


Short Trip/City Scheduled Maintenance


75,000 Miles (125 000 km) j Change engine oil and filter (or every 3 months, whichever occurs first).


An Emission Control Service.


j Lubricate chassis components (or every 3 months, whichever occurs first).


(See footnote #.)


j For Two-Wheel-Drive vehicles only: Clean and repack the front wheel


bearings (or at each brake relining, whichever occurs first).


DATE


ACTUAL MILEAGE


SERVICED BY:


j Change automatic transmission fluid and filter if the vehicle is mainly driven


under one or more of these conditions: – In heavy city traffic where the outside temperature regularly


reaches 90_F (32_C) or higher. – In hilly or mountainous terrain. – When doing frequent trailer towing. – Uses such as found in taxi, police or delivery service. If you do not use your vehicle under any of these conditions, change the fluid and filter every 50,000 miles (83 000 km).


j Inspect engine air cleaner filter if you are driving in dusty conditions.


Replace filter if necessary. An Emission Control Service. (See footnote [.)


j Check rear/front axle fluid level and add fluid as needed. Check constant


velocity joints and axle seals for leaking. (See footnote **.)


7-25


Short Trip/City Scheduled Maintenance


78,000 Miles (130 000 km) j Change engine oil and filter (or every 3 months, whichever occurs first).


An Emission Control Service.


j Lubricate chassis components (or every 3 months, whichever occurs first).


(See footnote #.)


j Check rear/front axle fluid level and add fluid as needed. Check constant


velocity joints and axle seals for leaking. (See footnote **.)


j Rotate tires. See “Tire Inspection and Rotation” in the Index for proper


rotation pattern and additional information. (See footnote +.)


81,000 Miles (135 000 km) j Change engine oil and filter (or every 3 months, whichever occurs first).


An Emission Control Service.


j Lubricate chassis components (or every 3 months, whichever occurs first).


(See footnote #.)


j Check rear/front axle fluid level and add fluid as needed. Check constant


velocity joints and axle seals for leaking. (See footnote **.)


DATE


ACTUAL MILEAGE


SERVICED BY:


DATE


ACTUAL MILEAGE


SERVICED BY:


7-26


Short Trip/City Scheduled Maintenance


84,000 Miles (140 000 km) j Change engine oil and filter (or every 3 months, whichever occurs first).


An Emission Control Service.


j Lubricate chassis components (or every 3 months, whichever occurs first).


(See footnote #.)


j Check rear/front axle fluid level and add fluid as needed. Check constant


velocity joints and axle seals for leaking. (See footnote **.)


j Rotate tires. See “Tire Inspection and Rotation” in the Index for proper


rotation pattern and additional information. (See footnote +.)


87,000 Miles (145 000 km) j Change engine oil and filter (or every 3 months, whichever occurs first).


An Emission Control Service.


j Lubricate chassis components (or every 3 months, whichever occurs first).


(See footnote #.)


j Check rear/front axle fluid level and add fluid as needed. Check constant


velocity joints and axle seals for leaking. (See footnote **.)


DATE


ACTUAL MILEAGE


SERVICED BY:


DATE


ACTUAL MILEAGE


SERVICED BY:


7-27


Short Trip/City Scheduled Maintenance


90,000 Miles (150 000 km) j Change engine oil and filter (or every 3 months, whichever occurs first).


An Emission Control Service.


j Lubricate chassis components (or every 3 months, whichever occurs first).


(See footnote #.)


j Check rear/front axle fluid level and add fluid as needed. Check constant


velocity joints and axle seals for leaking. (See footnote **.)


j For Two-Wheel-Drive vehicles only: Clean and repack the front wheel


bearings (or at each brake relining, whichever occurs first).


DATE


ACTUAL MILEAGE


SERVICED BY:


j Change automatic transmission fluid and filter if the vehicle is mainly driven


under one or more of these conditions: – In heavy city traffic where the outside temperature regularly


reaches 90_F (32_C) or higher. – In hilly or mountainous terrain. – When doing frequent trailer towing. – Uses such as found in taxi, police or delivery service. If you do not use your vehicle under any of these conditions, change the fluid and filter every 50,000 miles (83 000 km).


7-28


Short Trip/City Scheduled Maintenance


j Replace fuel filter.


An Emission Control Service. (See footnote [.)


j Replace engine air cleaner filter.


An Emission Control Service.


j Rotate tires. See “Tire Inspection and Rotation” in the Index for proper


rotation pattern and additional information. (See footnote +.)


93,000 Miles (155 000 km) j Change engine oil and filter (or every 3 months, whichever occurs first).


An Emission Control Service.


j Lubricate chassis components (or every 3 months, whichever occurs first).


(See footnote #.)


j Check rear/front axle fluid level and add fluid as needed. Check constant


velocity joints and axle seals for leaking. (See footnote **.)


DATE


ACTUAL MILEAGE


SERVICED BY:


7-29


Short Trip/City Scheduled Maintenance


96,000 Miles (160 000 km) j Change engine oil and filter (or every 3 months, whichever occurs first).


An Emission Control Service.


j Lubricate chassis components (or every 3 months, whichever occurs first).


(See footnote #.)


j Check rear/front axle fluid level and add fluid as needed. Check constant


velocity joints and axle seals for leaking. (See footnote **.)


j Rotate tires. See “Tire Inspection and Rotation” in the Index for proper


rotation pattern and additional information. (See footnote +.)


99,000 Miles (165 000 km) j Change engine oil and filter (or every 3 months, whichever occurs first).


An Emission Control Service.


j Lubricate chassis components (or every 3 months, whichever occurs first).


(See footnote #.)


j Check rear/front axle fluid level and add fluid as needed. Check constant


velocity joints and axle seals for leaking. (See footnote **.)


DATE


ACTUAL MILEAGE


SERVICED BY:


DATE


ACTUAL MILEAGE


SERVICED BY:


7-30


Short Trip/City Scheduled Maintenance


100,000 Miles (166 000 km) j Inspect spark plug wires.


An Emission Control Service.


j Replace spark plugs.


An Emission Control Service.


j If you haven’t used your vehicle under severe service conditions listed


previously and, therefore, haven’t changed your automatic transmission fluid, change both the fluid and filter. Manual transmission fluid doesn’t require change.


j 4.3L V6 Engine Only: Inspect Positive Crankcase Ventilation (PCV) valve.


An Emission Control Service.


150,000 Miles (240 000 km) j Drain, flush and refill cooling system (or every 60 months since last service, whichever occurs first). See “Engine Coolant” in the Index for what to use. Inspect hoses. Clean radiator, condenser, pressure cap and neck. Pressure test cooling system and pressure cap. An Emission Control Service.


DATE


ACTUAL MILEAGE


SERVICED BY:


DATE


ACTUAL MILEAGE


SERVICED BY:


7-31


Long Trip/Highway Scheduled Maintenance


# Lubricate the front suspension, ball joints, steering linkage, parking brake cable guides, propshaft splines, universal joints and brake pedal springs. + A good time to check your brakes is during tire rotation. See “Brake System Inspection” under “Periodic Maintenance Inspections” in Part C of this schedule. ** Drive axle service. See “Recommended Fluids and Lubricants” in the Index for proper lubricant to use: D Check fluid level and add fluid as needed. D If your vehicle has a locking differential, drain fluid


and refill at first engine oil change.


The services shown in this schedule up to 100,000 miles (166 000 km) should be repeated after 100,000 miles (166 000 km) at the same intervals for the life of this vehicle. The services shown at 150,000 miles (240 000 km) should be repeated at the same interval after 150,000 miles (240 000 km) for the life of this vehicle. See “Owner Checks and Services” and “Periodic Maintenance Inspections” following. Footnotes [ The U.S. Environmental Protection Agency or the California Air Resources Board has determined that the failure to perform this maintenance item will not nullify the emission warranty or limit recall liability prior to the completion of the vehicle’s useful life. We, however, urge that all recommended maintenance services be performed at the indicated intervals and the maintenance be recorded.


7-32


Long Trip/Highway Scheduled Maintenance


7,500 Miles (12 500 km) j Change engine oil and filter (or every 12 months, whichever occurs first).


An Emission Control Service.


DATE


ACTUAL MILEAGE


SERVICED BY:


j Lubricate chassis components (or every 12 months, whichever occurs first).


(See footnote #.)


j Check rear/front axle fluid level and add fluid as needed. Check constant


velocity joints and axle seals for leaking. (See footnote **.)


j Rotate tires. See “Tire Inspection and Rotation” in the Index for proper


rotation pattern and additional information. (See footnote +.)


15,000 Miles (25 000 km) j Change engine oil and filter (or every 12 months, whichever occurs first).


An Emission Control Service.


DATE


ACTUAL MILEAGE


SERVICED BY:


j Lubricate chassis components (or every 12 months, whichever occurs first).


(See footnote #.)


j Check rear/front axle fluid level and add fluid as needed. Check constant


velocity joints and axle seals for leaking. (See footnote **.)


(Continued)


7-33


Long Trip/Highway Scheduled Maintenance


15,000 Miles (25 000 km) (Continued) j Change automatic transmission fluid and filter if the vehicle is mainly driven


under one or more of these conditions: – In heavy city traffic where the outside temperature regularly


reaches 90_F (32_C) or higher. – In hilly or mountainous terrain. – When doing frequent trailer towing. – Uses such as found in taxi, police or delivery service. If you do not use your vehicle under any of these conditions, change the fluid and filter every 50,000 miles (83 000 km).


j Rotate tires. See “Tire Inspection and Rotation” in the Index for proper


rotation pattern and additional information. (See footnote +.)


22,500 Miles (37 500 km) j Change engine oil and filter (or every 12 months, whichever occurs first).


An Emission Control Service.


j Lubricate chassis components (or every 12 months, whichever occurs first).


(See footnote #.)


j Check rear/front axle fluid level and add fluid as needed. Check constant


velocity joints and axle seals for leaking. (See footnote **.)


j Rotate tires. See “Tire Inspection and Rotation” in the Index for proper


rotation pattern and additional information. (See footnote +.)


7-34


DATE


ACTUAL MILEAGE


SERVICED BY:


Long Trip/Highway Scheduled Maintenance


30,000 Miles (50 000 km) j Change engine oil and filter (or every 12 months, whichever occurs first).


An Emission Control Service.


DATE


ACTUAL MILEAGE


SERVICED BY:


j Lubricate chassis components (or every 12 months, whichever occurs first).


(See footnote #.)


j Check rear/front axle fluid level and add fluid as needed. Check constant


velocity joints and axle seals for leaking. (See footnote **.)


j For Two-Wheel-Drive vehicles only: Clean and repack the front wheel


bearings (or at each brake relining, whichever occurs first).


j Change automatic transmission fluid and filter if the vehicle is mainly driven


under one or more of these conditions: – In heavy city traffic where the outside temperature regularly


reaches 90_F (32_C) or higher. – In hilly or mountainous terrain. – When doing frequent trailer towing. – Uses such as found in taxi, police or delivery service. If you do not use your vehicle under any of these conditions, change the fluid and filter every 50,000 miles (83 000 km).


(Continued)


7-35


Long Trip/Highway Scheduled Maintenance


30,000 Miles (50 000 km) (Continued) j Rotate tires. See “Tire Inspection and Rotation” in the Index for proper


rotation pattern and additional information. (See footnote +.)


j 4.3L V6 Engine Only: Replace fuel filter.


An Emission Control Service. (See footnote [.)


j Replace engine air cleaner filter.


An Emission Control Service.


37,500 Miles (62 500 km) j Change engine oil and filter (or every 12 months, whichever occurs first).


An Emission Control Service.


DATE


ACTUAL MILEAGE


SERVICED BY:


j Lubricate chassis components (or every 12 months, whichever occurs first).


(See footnote #.)


j Check rear/front axle fluid level and add fluid as needed. Check constant


velocity joints and axle seals for leaking. (See footnote **.)


j Rotate tires. See “Tire Inspection and Rotation” in the Index for proper


rotation pattern and additional information. (See footnote +.)


7-36


Long Trip/Highway Scheduled Maintenance


45,000 Miles (75 000 km) j Change engine oil and filter (or every 12 months, whichever occurs first).


An Emission Control Service.


DATE


ACTUAL MILEAGE


SERVICED BY:


j Lubricate chassis components (or every 12 months, whichever occurs first).


(See footnote #.)


j Check rear/front axle fluid level and add fluid as needed. Check constant


velocity joints and axle seals for leaking. (See footnote **.)


j Change automatic transmission fluid and filter if the vehicle is mainly driven


under one or more of these conditions: – In heavy city traffic where the outside temperature regularly


reaches 90_F (32_C) or higher. – In hilly or mountainous terrain. – When doing frequent trailer towing. – Uses such as found in taxi, police or delivery service. If you do not use your vehicle under any of these conditions, change the fluid and filter every 50,000 miles (83 000 km).


j Rotate tires. See “Tire Inspection and Rotation” in the Index for proper


rotation pattern and additional information. (See footnote +.)


7-37


Long Trip/Highway Scheduled Maintenance


50,000 Miles (83 000 km) j If you haven’t used your vehicle under severe conditions listed previously and, therefore, haven’t changed your automatic transmission fluid, change both the fluid and filter. Manual transmission fluid doesn’t require change.


DATE


ACTUAL MILEAGE


SERVICED BY:


52,500 Miles (87 500 km) j Change engine oil and filter (or every 12 months, whichever occurs first).


An Emission Control Service.


j Lubricate chassis components (or every 12 months, whichever occurs first).


(See footnote #.)


j Check rear/front axle fluid level and add fluid as needed. Check constant


velocity joints and axle seals for leaking. (See footnote **.)


j Rotate tires. See “Tire Inspection and Rotation” in the Index for proper


rotation pattern and additional information. (See footnote +.)


60,000 Miles (100 000 km) j Change engine oil and filter (or every 12 months, whichever occurs first).


An Emission Control Service.


j Lubricate chassis components (or every 12 months, whichever occurs first).


(See footnote #.)


j Check rear/front axle fluid level and add fluid as needed. Check constant


velocity joints and axle seals for leaking. (See footnote **.)


7-38


DATE


ACTUAL MILEAGE


SERVICED BY:


DATE


ACTUAL MILEAGE


SERVICED BY:


Long Trip/Highway Scheduled Maintenance


j For Two-Wheel-Drive vehicles only: Clean and repack the front wheel


bearings (or at each brake relining, whichever occurs first).


j Change automatic transmission fluid and filter if the vehicle is mainly driven


under one or more of these conditions: – In heavy city traffic where the outside temperature regularly


reaches 90_F (32_C) or higher. – In hilly or mountainous terrain. – When doing frequent trailer towing. – Uses such as found in taxi, police or delivery service. If you do not use your vehicle under any of these conditions, change the fluid and filter every 50,000 miles (83 000 km).


j Rotate tires. See “Tire Inspection and Rotation” in the Index for proper


rotation pattern and additional information. (See footnote +.)


j Inspect engine accessory drive belt.


An Emission Control Service.


j 4.3L V6 Engine Only: Replace fuel filter.


An Emission Control Service. (See footnote [.)


j Replace engine air cleaner filter.


An Emission Control Service.


7-39


Long Trip/Highway Scheduled Maintenance


67,500 Miles (112 500 km) j Change engine oil and filter (or every 12 months, whichever occurs first).


An Emission Control Service.


DATE


ACTUAL MILEAGE


SERVICED BY:


j Lubricate chassis components (or every 12 months, whichever occurs first).


(See footnote #.)


j Check rear/front axle fluid level and add fluid as needed. Check constant


velocity joints and axle seals for leaking. (See footnote **.)


j Rotate tires. See “Tire Inspection and Rotation” in the Index for proper


rotation pattern and additional information. (See footnote +.)


75,000 Miles (125 000 km) j Change engine oil and filter (or every 12 months, whichever occurs first).


An Emission Control Service.


DATE


ACTUAL MILEAGE


SERVICED BY:


j Lubricate chassis components (or every 12 months, whichever occurs first).


(See footnote #.)


j Check rear/front axle fluid level and add fluid as needed. Check constant


velocity joints and axle seals for leaking. (See footnote **.)


7-40


Long Trip/Highway Scheduled Maintenance


j Change automatic transmission fluid and filter if the vehicle is mainly driven


under one or more of these conditions: – In heavy city traffic where the outside temperature regularly


reaches 90_F (32_C) or higher. – In hilly or mountainous terrain. – When doing frequent trailer towing. – Uses such as found in taxi, police or delivery service. If you do not use your vehicle under any of these conditions, change the fluid and filter every 50,000 miles (83 000 km).


j Rotate tires. See “Tire Inspection and Rotation” in the Index for proper


rotation pattern and additional information. (See footnote +.)


82,500 Miles (137 500 km) j Change engine oil and filter (or every 12 months, whichever occurs first).


An Emission Control Service.


j Lubricate chassis components (or every 12 months, whichever occurs first).


(See footnote #.)


j Check rear/front axle fluid level and add fluid as needed. Check constant


velocity joints and axle seals for leaking. (See footnote **.)


j Rotate tires. See “Tire Inspection and Rotation” in the Index for proper


rotation pattern and additional information. (See footnote +.)


DATE


ACTUAL MILEAGE


SERVICED BY:


7-41


Long Trip/Highway Scheduled Maintenance


90,000 Miles (150 000 km) j Change engine oil and filter (or every 12 months, whichever occurs first).


An Emission Control Service.


DATE


ACTUAL MILEAGE


SERVICED BY:


j Lubricate chassis components (or every 12 months, whichever occurs first).


(See footnote #.)


j Check rear/front axle fluid level and add fluid as needed. Check constant


velocity joints and axle seals for leaking. (See footnote **.)


j For Two-Wheel-Drive vehicles only: Clean and repack the front wheel


bearings (or at each brake relining, whichever occurs first).


j Change automatic transmission fluid and filter if the vehicle is mainly driven


under one or more of these conditions: – In heavy city traffic where the outside temperature regularly


reaches 90_F (32_C) or higher. – In hilly or mountainous terrain. – When doing frequent trailer towing. – Uses such as found in taxi, police or delivery service. If you do not use your vehicle under any of these conditions, change the fluid and filter every 50,000 miles (83 000 km).


7-42


Long Trip/Highway Scheduled Maintenance


j Replace fuel filter.


An Emission Control Service. (See footnote [.)


j Replace engine air cleaner filter.


An Emission Control Service.


j Rotate tires. See “Tire Inspection and Rotation” in the Index for proper


rotation pattern and additional information. (See footnote +.)


97,500 Miles (162 500 km) j Change engine oil and filter (or every 12 months, whichever occurs first).


An Emission Control Service.


j Lubricate chassis components (or every 12 months, whichever occurs first).


(See footnote #.)


j Check rear/front axle fluid level and add fluid as needed. Check constant


velocity joints and axle seals for leaking. (See footnote **.)


j Rotate tires. See “Tire Inspection and Rotation” in the Index for proper


rotation pattern and additional information. (See footnote +.)


DATE


ACTUAL MILEAGE


SERVICED BY:


7-43


Long Trip/Highway Scheduled Maintenance


100,000 Miles (166 000 km) j Inspect spark plug wires.


An Emission Control Service.


j Replace spark plugs.


An Emission Control Service.


j If you haven’t used your vehicle under severe service conditions listed


previously and, therefore, haven’t changed your automatic transmission fluid, change both the fluid and filter. Manual transmission fluid doesn’t require change.


j 4.3L V6 Engine Only: Inspect Positive Crankcase Ventilation (PCV) valve.


An Emission Control Service.


150,000 Miles (240 000 km) j Drain, flush and refill cooling system (or every 60 months since last service, whichever occurs first). See “Engine Coolant” in the Index for what to use. Inspect hoses. Clean radiator, condenser, pressure cap and neck. Pressure test the cooling system and pressure cap. An Emission Control Service.


DATE


ACTUAL MILEAGE


SERVICED BY:


DATE


ACTUAL MILEAGE


SERVICED BY:


7-44


Part B: Owner Checks and Services Listed in this part are owner checks and services which should be performed at the intervals specified to help ensure the safety, dependability and emission control performance of your vehicle. Be sure any necessary repairs are completed at once. Whenever any fluids or lubricants are added to your vehicle, make sure they are the proper ones, as shown in Part D. At Each Fuel Fill It is important for you or a service station attendant to perform these underhood checks at each fuel fill.


Engine Oil Level Check Check the engine oil level and add the proper oil if necessary. See “Engine Oil” in the Index for further details.


Engine Coolant Level Check Check the engine coolant level and add DEX-COOLR coolant mixture if necessary. See “Engine Coolant” in the Index for further details.


Windshield Washer Fluid Level Check Check the windshield washer fluid level in the windshield washer tank and add the proper fluid if necessary. See “Windshield Washer Fluid” in the Index for further details. At Least Once a Month


Tire Inflation Check Make sure tires are inflated to the correct pressures. Don’t forget to check your spare tire. See “Tires” in the Index for further details.


Cassette Deck Service Clean cassette deck. Cleaning should be done every 50 hours of tape play. See “Audio Systems” in the Index for further details.


7-45


At Least Twice a Year


Restraint System Check Make sure the safety belt reminder light and all your belts, buckles, latch plates, retractors and anchorages are working properly. Look for any other loose or damaged safety belt system parts. If you see anything that might keep a safety belt system from doing its job, have it repaired. Have any torn or frayed safety belts replaced. Also look for any opened or broken air bag coverings, and have them repaired or replaced. (The air bag system does not need regular maintenance.)


Wiper Blade Check Inspect wiper blades for wear or cracking. Replace blade inserts that appear worn or damaged or that streak or miss areas of the windshield. Also see “Wiper Blades, Cleaning” in the Index.


Spare Tire Check At least twice a year, after the monthly inflation check of the spare tire determines that the spare is inflated to the correct tire inflation pressure, make sure that the spare tire is stored securely. Push, pull, and then try to rotate or turn the tire. If it moves, use to tighten the cable. See “Storing the Spare Tire and Tools” in the Index.


Weatherstrip Lubrication Silicone grease on weatherstrips will make them last longer, seal better, and not stick or squeak. Apply silicone grease with a clean cloth. During very cold, damp weather more frequent application may be required. See “Recommended Fluids and Lubricants” in the Index.


7-46


Manual Transmission Check Check the transmission fluid level; add if needed. See “Manual Transmission Fluid” in the Index. Check for leaks. A fluid leak is the only reason for fluid loss. Have the system inspected and repaired if needed.


Automatic Transmission Check Check the transmission fluid level; add if needed. See “Automatic Transmission Fluid” in the Index. A fluid loss may indicate a problem. Check the system and repair if needed.


Hydraulic Clutch System Check Check the fluid level in the clutch reservoir. See “Hydraulic Clutch Fluid” in the Index. A fluid loss in this system could indicate a problem. Have the system inspected and repaired at once.


At Least Four Times a Year


Tailgate Lubrication Service Lubricate tailgate latch bolt, handle assembly pivot points, and hinges with lubricant recommended in Part D. At Least Once a Year


Key Lock Cylinders Service Lubricate the key lock cylinders with the lubricant specified in Part D.


Body Lubrication Service Lubricate all Part D tells you what to use. More frequent lubrication may be required when exposed to a corrosive environment.


7-47


Starter Switch Check


CAUTION:


When you are doing this check, the vehicle could move suddenly. If it does, you or others could be injured. Follow the steps below.


1. Before you start, be sure you have enough room


around the vehicle.


2. Firmly apply both the parking brake and the regular brake. See “Parking Brake” in the Index if necessary. Do not use the accelerator pedal, and be ready to turn off the engine immediately if it starts.


3. On automatic transmission vehicles, try to start the engine in each gear. The starter should work only in PARK (P) or NEUTRAL (N). If the starter works in any other position, your vehicle needs service. On manual transmission vehicles, put the shift lever in NEUTRAL (N), push the clutch down halfway and try to start the engine. The starter should work only when the clutch is pushed down all the way to the floor. If the starter works when the clutch isn’t pushed all the way down, your vehicle needs service.


7-48


Automatic Transmission Shift Lock Control System Check


CAUTION:


When you are doing this check, the vehicle could move suddenly. If it does, you or others could be injured. Follow the steps below.


Ignition Transmission Lock Check While parked, and with the parking brake set, try to turn the ignition key to LOCK in each shift lever position. D With an automatic transmission, the key should turn to LOCK only when the shift lever is in PARK (P). D With a manual transmission, the key should turn to LOCK only when you press the key release button.


On all vehicles, the key should come out only in LOCK.


1. Before you start, be sure you have enough room


around the vehicle. It should be parked on a level surface.


2. Firmly apply the parking brake. See “Parking Brake”


in the Index if necessary. Be ready to apply the regular brake immediately if the vehicle begins to move.


3. With the engine off, turn the key to the RUN


position, but don’t start the engine. Without applying the regular brake, try to move the shift lever out of PARK (P) with normal effort. If the shift lever moves out of PARK (P), your vehicle needs service.


7-49


Parking Brake and Automatic Transmission PARK (P) Mechanism Check


CAUTION:


When you are doing this check, your vehicle could begin to move. You or others could be injured and property could be damaged. Make sure there is room in front of your vehicle in case it begins to roll. Be ready to apply the regular brake at once should the vehicle begin to move.


Park on a fairly steep hill, with the vehicle facing downhill. Keeping your foot on the regular brake, set the parking brake. D To check the parking brake’s holding ability: With


the engine running and transmission in NEUTRAL (N), slowly remove foot pressure from the regular brake pedal. Do this until the vehicle is held by the parking brake only.


D To check the PARK (P) mechanism’s holding


ability: With the engine running, shift to PARK (P). Then release the parking brake followed by the regular brake.


Underbody Flushing Service At least every spring, use plain water to flush any corrosive materials from the underbody. Take care to clean thoroughly any areas where mud and other debris can collect.


7-50


Part C: Periodic Maintenance Inspections Listed in this part are inspections and services which should be performed at least twice a year (for instance, each spring and fall). You should let your dealer’s service department or other qualified service center do these jobs. Make sure any necessary repairs are completed at once. Proper procedures to perform these services may be found in a service manual. See “Service and Owner Publications” in the Index.


Steering, Suspension and Front Drive Axle Boot and Seal Inspection Inspect the front and rear suspension and steering system for damaged, loose or missing parts, signs of wear or lack of lubrication. Inspect the power steering lines and hoses for proper hook-up, binding, leaks, cracks, chafing, etc. Clean and then inspect the drive axle boot seals for damage, tears or leakage. Replace seals if necessary. Exhaust System Inspection Inspect the complete exhaust system. Inspect the body near the exhaust system. Look for broken, damaged, missing or out-of-position parts as well as open seams, holes, loose connections or other conditions which could cause a heat build-up in the floor pan or could let exhaust fumes into the vehicle. See “Engine Exhaust” in the Index.


7-51


Fuel System Inspection Inspect the complete fuel system for damage or leaks. Engine Cooling System Inspection Inspect the hoses and have them replaced if they are cracked, swollen or deteriorated. Inspect all pipes, fittings and clamps; replace as needed. Clean the outside of the radiator and air conditioning condenser. To help ensure proper operation, a pressure test of the cooling system and pressure cap is recommended at least once a year. Throttle System Inspection Inspect the throttle system for interference or binding, and for damaged or missing parts. Replace parts as needed. Replace any components that have high effort or excessive wear. Do not lubricate accelerator and cruise control cables.


Transfer Case and Front Axle (Four-Wheel Drive) Inspection Every 12 months or at engine oil change intervals, check front axle and transfer case and add lubricant when necessary. A fluid loss could indicate a problem; check and have it repaired, if needed. Check vent hose at transfer case for kinks and proper installation. More frequent lubrication may be required on off-road use. Brake System Inspection Inspect the complete system. Inspect brake lines and hoses for proper hook-up, binding, leaks, cracks, chafing, etc. Inspect disc brake pads for wear and rotors for surface condition. Also inspect drum brake linings for wear and cracks. Inspect other brake parts, including drums, wheel cylinders, calipers, parking brake, etc. Check parking brake adjustment. You may need to have your brakes inspected more often if your driving habits or conditions result in frequent braking.


7-52


Part D: Recommended Fluids and Lubricants Fluids and lubricants identified below by name, part number or specification may be obtained from your dealer.


USAGE


Engine Oil


Engine Coolant


FLUID/LUBRICANT


Engine oil with the American Petroleum Institute Certified for Gasoline Engines starburst symbol of the proper viscosity. To determine the preferred viscosity for your vehicle’s engine, see “Engine Oil” in the Index.


50/50 mixture of clean, drinkable water and use only GM GoodwrenchR DEX-COOLR or HavolineR DEX-COOLR Coolant. See “Engine Coolant” in the Index.


USAGE


FLUID/LUBRICANT


Hydraulic Brake System


Windshield Washer Solvent


Hydraulic Clutch System


Power Steering System


Manual Transmission with V6 Engine


Manual Transmission with L4 Engine


Delco Supreme 11R Brake Fluid (GM Part No. 12377967 or equivalent DOT-3 brake fluid). GM OptikleenR Washer Solvent (GM Part No. 1051515) or equivalent.


Hydraulic Clutch Fluid (GM Part No. 12345347 or equivalent DOT-3 brake fluid). GM Power Steering Fluid (GM Part No. 1052884 - 1 pint, 1050017 - 1 quart, or equivalent). Synchromesh Transmission Fluid (GM Part No. 12345349 or equivalent).


Friction Modified Synchromesh Transmission Fluid (GM Part No. 12377916).


7-53


FLUID/LUBRICANT DEXRONR-III Automatic Transmission Fluid. Multi-Purpose Lubricant, SuperlubeR (GM Part No. 12346241 or equivalent).


Chassis Lubricant (GM Part No. 12377985 or equivalent) or lubricant meeting requirements of NLGI # 2, Category LB or GC-LB. Wheel bearing lubricant meeting requirements of NLGI # 2, Category GC or GC-LB (GM Part No. 1051344 or equivalent). SAE 80W-90 Axle Lubricant (GM Part No. 1052271 or equivalent).


USAGE


FLUID/LUBRICANT


Rear Axle (Locking Differential)


Transfer Case


Transfer Case Shift Lever


Rear Driveline Center Spline and Universal Joints


Constant Velocity Universal Joint


Axle Lubricant; use only GM Part No. 1052271. Do not add friction modifier. DEXRONR-III Automatic Transmission Fluid.


Chassis Lubricant (GM Part No. 12377985 or equivalent) or lubricant meeting requirements of NLGI #2, Category LB or GC-LB.


Chassis Lubricant (GM Part No. 12377985 or equivalent) or lubricant meeting requirements of NLGI # 2, Category LB or GC-LB. Chassis Lubricant (GM Part No. 12377985 or equivalent) or lubricant meeting requirements of NLGI # 2, Category LB or GC-LB.


USAGE


Automatic Transmission


Key Lock Cylinders


Chassis Lubrication


Front Wheel Bearings


Front and Rear Axle (Standard Differential)


7-54


USAGE


FLUID/LUBRICANT


USAGE


FLUID/LUBRICANT


Clutch Pushrod to Clutch Fork Joint


Hood Latch Assembly, Secondary Latch, Pivots, Spring Anchor and Release Pawl


Hood and Door Hinges


Chassis Lubricant (GM Part No. 12377985 or equivalent) or lubricant meeting requirements of NLGI # 2, Category LB or GC-LB. LubriplateR Lubricant Aerosol (GM Part No. 12346293 or equivalent) or lubricant meeting requirements of NLGI # 2, Category LB or GC-LB.


Multi-Purpose Lubricant, SuperlubeR (GM Part No. 12346241 or equivalent).


Fuel Filler Door and Rear Folding Seat


Tailgate Handle Pivot Points, Hinges, Latch Bolt and Linkage


Weatherstrip Conditioning


Weatherstrip Squeaks


Multi-Purpose Lubricant, SuperlubeR (GM Part No. 12346241 or equivalent).


Multi-Purpose Lubricant, SuperlubeR (GM Part No. 12346241 or equivalent).


Dielectric Silicone Grease (GM Part No. 12345579 or equivalent).


Synthetic Grease with Teflon, SuperlubeR (GM Part No. 12371287 or equivalent).


7-55


Part E: Maintenance Record After the scheduled services are performed, record the date, odometer reading and who performed the service in the boxes provided after the maintenance interval. Any additional information from “Owner Checks and Services” or “Periodic Maintenance” can be added on the following record pages. Also, you should retain all maintenance receipts. Your owner information portfolio is a convenient place to store them.


DATE


ODOMETER


READING


SERVICED BY


MAINTENANCE PERFORMED


Maintenance Record


7-56


DATE


ODOMETER


READING


SERVICED BY


MAINTENANCE PERFORMED


Maintenance Record


7-57


DATE


ODOMETER


READING


SERVICED BY


MAINTENANCE PERFORMED


Maintenance Record


7-58


DATE


ODOMETER


READING


SERVICED BY


MAINTENANCE PERFORMED


Maintenance Record


7-59


DATE


ODOMETER


READING


SERVICED BY


MAINTENANCE PERFORMED


Maintenance Record


7-60


DATE


ODOMETER


READING


SERVICED BY


MAINTENANCE PERFORMED


Maintenance Record


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DATE


ODOMETER


READING


SERVICED BY


MAINTENANCE PERFORMED


Maintenance Record


7-62


Section 8 Customer Assistance Information


Here you will find out how to contact Chevrolet if you need assistance. This section also tells you how to obtain service publications and how to report any safety defects.


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8-4


8-4
8-5


8-6
8-8


Customer Satisfaction Procedure Customer Assistance for Text Telephone (TTY) Users Customer Assistance Offices GM Mobility Program for Persons with Disabilities Chevrolet Roadside Assistance Program Canadian Roadside Assistance


8-8
8-10
8-10


8-11


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Courtesy Transportation Warranty Information Reporting Safety Defects to the United States Government Reporting Safety Defects to the Canadian Government Reporting Safety Defects to General Motors


8-


8-1


Customer Satisfaction Procedure


Your satisfaction and goodwill are important to your dealer and to Chevrolet. Normally, any concerns with the sales transaction or the operation of your vehicle will be resolved by your dealer’s sales or service departments. Sometimes, however, despite the best intentions of all concerned, misunderstandings can occur. If your concern has not been resolved to your satisfaction, the following steps should be taken: STEP ONE -- Discuss your concern with a member of dealership management. Normally, concerns can be quickly resolved at that level. If the matter has already been reviewed with the sales, service or parts manager, contact the owner of the dealership or the general manager.


8-2


STEP TWO -- If after contacting a member of dealership management, it appears your concern cannot be resolved by the dealership without further help, contact the Chevrolet Customer Assistance Center by calling 1-800-222-1020. In Canada, contact GM of Canada Customer Communication Centre in Oshawa by calling 1-800-263-3777 (English) or 1-800-263-7854 (French). We encourage you to call the toll-free number in order to give your inquiry prompt attention. Please have the following information available to give the Customer Assistance Representative: D Vehicle Identification Number (This is available from the vehicle registration or title, or the plate at the top left of the instrument panel and visible through the windshield.)


D Dealership name and location D Vehicle delivery date and present mileage When contacting Chevrolet, please remember that your concern will likely be resolved at a dealer’s facility. That is why we suggest you follow Step One first if you have a concern.


STEP THREE -- Both General Motors and your dealer are committed to making sure you are completely satisfied with your new vehicle. However, if you continue to remain unsatisfied after following the procedure outlined in Steps One and Two, you should file with the GM/BBB Auto Line Program to enforce any additional rights you may have. Canadian owners refer to your Warranty and Owner Assistance Information booklet for information on the Canadian Motor Vehicle Arbitration Plan (CAMVAP). The BBB Auto Line Program is an out of court program administered by the Council of Better Business Bureaus to settle automotive disputes regarding vehicle repairs or the interpretation of the New Vehicle Limited Warranty. Although you may be required to resort to this informal dispute resolution program prior to filing a court action, use of the program is free of charge and your case will generally be heard within 40 days. If you do not agree with the decision given in your case, you may reject it and proceed with any other venue for relief available to you.


8-3


Customer Assistance Offices Chevrolet encourages customers to call the toll-free number for assistance. If a U.S. customer wishes to write to Chevrolet, the letter should be addressed to Chevrolet’s Customer Assistance Center. United States


Chevrolet Motor Division Chevrolet Customer Assistance Center P.O. Box 33170
Detroit, MI 48232-5170
1-800-222-1020
1-800-833-2438 (For Text Telephone devices (TTYs)) Roadside Assistance: 1-800-CHEV-USAR (243-8872) From: Puerto Rico:


1-800-496-9992 (English) 1-800-496-9993 (Spanish) 1-800-496-9994


U.S. Virgin Islands:


Fax Number: 313-381-0022


You may contact the BBB using the toll-free telephone number or write them at the following address:


BBB Auto Line Council of Better Business Bureaus, Inc. 4200 Wilson Boulevard Suite 800
Arlington, VA 22203-1804
Telephone: 1-800-955-5100


This program is available in all 50 states and the District of Columbia. Eligibility is limited by vehicle age, mileage and other factors. General Motors reserves the right to change eligibility limitations and/or discontinue its participation in this program. Customer Assistance for Text Telephone (TTY) Users To assist customers who are deaf, hard of hearing, or speech-impaired and who use Text Telephones (TTYs), Chevrolet has TTY equipment available at its Customer Assistance Center. Any TTY user can communicate with Chevrolet by dialing: 1-800-833-CHEV (2438). (TTY users in Canada can dial 1-800-263-3830.)


8-4


Canada


General Motors of Canada Limited Customer Communication Centre, 163-005
1908 Colonel Sam Drive Oshawa, Ontario L1H 8P7
1-800-263-3777 (English) 1-800-263-7854 (French) 1-800-263-3830 (For Text Telephone devices (TTYs)) Roadside Assistance: 1-800-268-6800


All Overseas Locations Please contact the local General Motors Business Unit. Mexico, Central America and Caribbean Islands/Countries (Except Puerto Rico and U.S. Virgin Islands)


General Motors de Mexico, S. de R.L. de C.V. Customer Assistance Center Paseo de la Reforma # 2740
Col. Lomas de Bezares C.P. 11910, Mexico, D.F. 01-800-508-0000
Long Distance: 011-52 - 53 29 0 800


GM Mobility Program for Persons with Disabilities


This program, available to qualified applicants, can reimburse you up to $1,000
toward aftermarket driver or passenger adaptive equipment you may require for your vehicle (hand controls, wheelchair/scooter lifts, etc.).


This program can also provide you with free resource information, such as area driver assessment centers and mobility equipment installers. The program is available for a limited period of time from the date of vehicle purchase/lease. See your dealer for more details or call the GM Mobility Assistance Center at 1-800-323-9935. Text telephone (TTY) users, call 1-800-833-9935. GM of Canada also has a Mobility Program. Call 1-800-GM-DRIVE (463-7483) for details. When calling from outside Canada, please dial 1-905-644-3063. All TTY users call 1-800-263-3830.


8-5


Roadside Assistance is available 24 hours a day, 365 days a year, by calling 1-800-CHEV-USA (243-8872). This toll-free number will provide you over-the-phone roadside assistance with minor mechanical problems. If your problem cannot be resolved over the phone, our advisors have access to a nationwide network of dealer recommended service providers. Roadside membership is free; however some services may incur costs. Roadside offers two levels of service to the customer, Basic Care and Courtesy Care: Roadside Basic Care provides: D Toll-free number, 1-800-CHEV-USA (243-8872), text telephone (TTY) users, call 1-888-889-2438


D Free towing for warranty repairs D Basic over-the-phone technical advice D Available dealer services at reasonable costs (i.e., wrecker services, locksmith/key service, glass repair, etc.)


Chevrolet Roadside Assistance Program


To enhance Chevrolet’s strong commitment to customer satisfaction, Chevrolet is excited to announce the establishment of the Chevrolet Roadside Assistance Center. As the owner of a 2002 Chevrolet, membership in Roadside Assistance is free.


8-6


Roadside Courtesy Care provides: D Roadside Basic Care services (as outlined previously)


Plus:


D FREE Non-Warranty Towing (to the closest dealer


from a legal roadway)


D FREE Locksmith/Key Service (when keys are lost


on the road or locked inside)


D FREE Flat Tire Service (spare installed on the road) D FREE Jump Start (at home or on the road) D FREE Fuel Delivery ($5 of fuel delivered on the road) Chevrolet offers Courtesy Transportation for customers needing warranty service. Courtesy Transportation will be offered in conjunction with the coverage provided by the Bumper-to-Bumper New Vehicle Limited Warranty to eligible purchasers of 2002 Chevrolet passenger cars and light duty trucks. (Please see your selling dealer for details.)


Courtesy Care is available to retail and retail lease customers operating 2002 and newer Chevrolet vehicles for a period of 3 years/36,000 miles (60 000 km), whichever occurs first. All Courtesy Care services must be pre-arranged by Chevrolet Roadside or dealer service management. Basic Care and Courtesy Care are not part of or included in the coverage provided by the New Vehicle Limited Warranty. Chevrolet reserves the right to modify or discontinue Basic Care and Courtesy Care at any time. The Roadside Assistance Center uses companies that will provide you with quality and priority service. When roadside services are required, our advisors will explain any payment obligations that may be incurred for utilizing outside services.


8-7


For prompt assistance when calling, please have the following available to give to the advisor: D Vehicle Identification Number (VIN) D License plate number D Vehicle color D Vehicle location D Telephone number where you can be reached D Vehicle mileage D Description of problem Canadian Roadside Assistance Vehicles purchased in Canada have an extensive Roadside Assistance program accessible from anywhere in Canada or the United States. Please refer to the Warranty and Owner Assistance Information book or call 1-800-268-6800 for emergency services.


Courtesy Transportation Chevrolet has always exemplified quality and value in its offering of motor vehicles. To enhance your ownership experience, we and our participating dealers are proud to offer Courtesy Transportation, a customer support program for new vehicles. The Courtesy Transportation program is offered to retail purchase/lease customers in conjunction with the Bumper-to-Bumper coverage provided by the New Vehicle Limited Warranty. Several transportation options are available when warranty repairs are required. This will reduce your inconvenience during warranty repairs. Plan Ahead When Possible When your vehicle requires warranty service, you should contact your dealer and request an appointment. By scheduling a service appointment and advising your service consultant of your transportation needs, your dealer can help minimize your inconvenience. If your vehicle cannot be scheduled into the service department immediately, keep driving it until it can be scheduled for service, unless, of course, the problem is safety-related. If it is, please call your dealership, let them know this, and ask for instructions.


8-8


If the dealer requests that you simply drop the vehicle off for service, you are urged to do so as early in the work day as possible to allow for same day repair. Transportation Options Warranty service can generally be completed while you wait. However, if you are unable to wait Chevrolet helps minimize your inconvenience by providing several transportation options. Depending on the circumstances, your dealer can offer you one of the following:


Shuttle Service Participating dealers can provide you with shuttle service to get you to your destination with minimal interruption of your daily schedule. This includes a one way shuttle ride to a destination up to 10 miles from the dealership.


Public Transportation or Fuel Reimbursement If your vehicle requires overnight warranty repairs, reimbursement up to $30 per day (five days maximum) may be available for the use of public transportation such as taxi or bus. In addition, should you arrange transportation through a friend or relative, reimbursement for reasonable fuel expenses up to $10 per day (five day maximum) may be available. Claim amounts should reflect actual costs and be supported by original receipts.


Courtesy Rental Vehicle When your vehicle is unavailable due to overnight warranty repairs, your dealer may arrange to provide you with a courtesy rental vehicle or reimburse you for a rental vehicle you obtained, at actual cost, up to a maximum of $30.00 per day supported by receipts. This requires that you sign and complete a rental agreement and meet state, local and rental vehicle provider requirements. Requirements vary and may include minimum age requirements, insurance coverage, credit card, etc. You are responsible for fuel usage charges and may also be responsible for taxes, levies, usage fees, excessive mileage or rental usage beyond the completion of the repair. Generally it is not possible to provide a like-vehicle as a courtesy rental. Additional Program Information Courtesy Transportation is available during the Bumper-to-Bumper warranty coverage period, but it is not part of the New Vehicle Limited Warranty. A separate booklet entitled “Warranty and Owner Assistance Information” furnished with each new vehicle provides detailed warranty coverage information.


8-9


Courtesy Transportation is available only at participating dealers and all program options, such as shuttle service, may not be available at every dealer. Please contact your dealer for specific information about availability. All Courtesy Transportation arrangements will be administered by appropriate dealer personnel. Canadian Vehicles: For warranty repairs during the Complete Vehicle Coverage period of the General Motors of Canada New Vehicle Limited Warranty, alternative transportation may be available under the Courtesy Transportation Program. Please consult your dealer for details. General Motors reserves the right to unilaterally modify, change or discontinue Courtesy Transportation at any time and to resolve all questions of claim eligibility pursuant to the terms and conditions described herein at its sole discretion. Warranty Information Your vehicle comes with a separate warranty booklet that contains detailed warranty information.


REPORTING SAFETY DEFECTS TO THE UNITED STATES GOVERNMENT If you believe that your vehicle has a defect which could cause a crash or could cause injury or death, you should immediately inform the National Highway Traffic Safety Administration (NHTSA), in addition to notifying General Motors. If NHTSA receives similar complaints, it may open an investigation, and if it finds that a safety defect exists in a group of vehicles, it may order a recall and remedy campaign. However, NHTSA cannot become involved in individual problems between you, your dealer or General Motors. To contact NHTSA, you may either call the Auto Safety Hotline toll-free at 1-800-424-9393 (or 366-0123 in the Washington, D.C. area) or write to:


NHTSA, U.S. Department of Transportation Washington, D.C. 20590


You can also obtain other information about motor vehicle safety from the hotline.


8-10


REPORTING SAFETY DEFECTS TO THE CANADIAN GOVERNMENT If you live in Canada, and you believe that your vehicle has a safety defect, you should immediately notify Transport Canada, in addition to notifying General Motors of Canada Limited. You may write to:


Transport Canada 330 Sparks Street Tower C Ottawa, Ontario K1A 0N5


REPORTING SAFETY DEFECTS TO GENERAL MOTORS In addition to notifying NHTSA (or Transport Canada) in a situation like this, we certainly hope you’ll notify us. Please call us at 1-800-222-1020, or write:


Chevrolet Motor Division Chevrolet Customer Assistance Center P.O. Box 33170
Detroit, MI 48232-5170


In Canada, please call us at 1-800-263-3777 (English) or 1-800-263-7854 (French). Or, write: General Motors of Canada Limited Customer Communication Centre, 163-005
1908 Colonel Sam Drive Oshawa, Ontario L1H 8P7


8-11


SERVICE PUBLICATIONS ORDERING INFORMATION


Service Manuals Service Manuals have the diagnosis and repair information on engines, transmission, axle, suspension, brakes, electrical, steering, body, etc. RETAIL SELL PRICE: $120.00
Transmission, Transaxle, Transfer Case Unit Repair Manual This manual provides information on unit repair service procedures, adjustments and specifications for GM transmissions, transaxles and transfer cases. RETAIL SELL PRICE: $50.00
Service Bulletins Service Bulletins give technical service information needed to knowledgeably service General Motors cars and trucks. Each bulletin contains instructions to assist in the diagnosis and service of your vehicle.


Owner’s Information Owner publications are written specifically for owners and intended to provide basic operational information about the vehicle. The owner’s manual will include the Maintenance Schedule for all models. In-Portfolio: Includes a Portfolio, Owner’s Manual and Warranty Booklet. RETAIL SELL PRICE: $35.00


Without Portfolio: Owner’s Manual only. RETAIL SELL PRICE: $25.00
Current and Past Model Order Forms Service Publications are available for current and past model GM vehicles. To request an order form, please specify year and model name of the vehicle.


ORDER TOLL FREE: 1-800-551-4123 – Monday-Friday 8:00 AM – 6:00 PM Eastern Time


Visit Helm, Inc. on the World Wide Web at: www.helminc.com


For Credit Card Orders Only (VISA-MasterCard-Discover)


Helm, Incorporated S P.O. Box 07130 S Detroit, MI 48207


Prices are subject to change without notice and without incurring obligation. Allow ample time for delivery.


Note to Canadian Customers: All listed prices are quoted in U.S. funds. Canadian residents are to make checks payable in U.S. funds.


8-12


2002 Chevrolet S10


Owner’s Manual


Litho in U.S.A. Part Number C2208 A First Edition


ECopyright General Motors Corporation 06/28/01
All Rights Reserved


We support voluntary technician certification.


For Canadian Owners Who Prefer a French Language Manual: Aux propriétaires canadiens: Vous pouvez vous procurer un exemplaire de ce guide en français chez votre concessionaire ou au:


Helm, Incorporated P.O. Box 07130
Detroit, MI 48207


GENERAL MOTORS, GM, the GM Emblem, CHEVROLET, the CHEVROLET Emblem and the name S10 are registered trademarks of General Motors Corporation. This manual includes the latest information at the time it was printed. We reserve the right to make changes after that time without further notice. For vehicles first sold in Canada, substitute the name “General Motors of Canada Limited” for Chevrolet Motor Division whenever it appears in this manual. Please keep this manual in your vehicle, so it will be there if you ever need it when you’re on the road. If you sell the vehicle, please leave this manual in it so the new owner can use it.


ii


How to Use this Manual Many people read their owner’s manual from beginning to end when they first receive their new vehicle. If you do this, it will help you learn about the features and controls for your vehicle. In this manual, you’ll find that pictures and words work together to explain things quickly.


Safety Warnings and Symbols You will find a number of safety cautions in this book. We use a box and the word CAUTION to tell you about things that could hurt you if you were to ignore the warning.


CAUTION:


These mean there is something that could hurt you or other people.


In the caution area, we tell you what the hazard is. Then we tell you what to do to help avoid or reduce the hazard. Please read these cautions. If you don’t, you or others could be hurt.


You will also find a circle with a slash through it in this book. This safety symbol means “Don’t,” “Don’t do this” or “Don’t let this happen.”


iii


Vehicle Damage Warnings Also, in this book you will find these notices:


NOTICE:


These mean there is something that could damage your vehicle.


In the notice area, we tell you about something that can damage your vehicle. Many times, this damage would not be covered by your warranty, and it could be costly. But the notice will tell you what to do to help avoid the damage. When you read other manuals, you might see CAUTION and NOTICE warnings in different colors or in different words. You’ll also see warning labels on your vehicle. They use the same words, CAUTION or NOTICE.


Vehicle Symbols Your vehicle may be equipped with components and labels that use symbols instead of text. Symbols, used on your vehicle, are shown along with the text describing the operation or information relating to a specific component, control, message, gage or indicator. If you need help figuring out a specific name of a component, gage or indicator reference the following topics in the Index: D “Engine Compartment Overview” D “Instrument Panel” D “Comfort Controls” D “Audio Systems” Also see “Warning Lights and Gages” in the Index.


iv


These are some examples of vehicle symbols you may find on your vehicle:


Model Reference This manual covers these models:


Regular Cab Pickup


Extended Cab Pickup


Crew CabR


vi


Section 1 Seats and Restraint Systems


Here you’ll find information about the seats in your vehicle and how to use your safety belts properly. You can also learn about some things you should not do with air bags and safety belts.


1-2
1-11
1-15


1-16
1-16
1-23
1-24
1-24
1-34


Seats and Seat Controls Safety Belts: They’re for Everyone Here Are Questions Many People Ask About Safety Belts -- and the Answers How to Wear Safety Belts Properly Driver Position Safety Belt Use During Pregnancy Right Front Passenger Position Air Bag System Center Passenger Position


1-36


1-37
1-40
1-44
1-59
1-62
1-62
1-63


Rear Seat Passengers (Extended Cab Jump Seats) Rear Seat Passengers Children Restraint Systems for Children Older Children Safety Belt Extender Checking Your Restraint Systems Replacing Restraint System Parts After a Crash


1-


1-1


Seats and Seat Controls This section tells you about the seats -- how to adjust them, and fold them up and down.


CAUTION:


You can lose control of the vehicle if you try to adjust a manual driver’s seat while the vehicle is moving. The sudden movement could startle and confuse you, or make you push a pedal when you don’t want to. Adjust the driver’s seat only when the vehicle is not moving.


1-2


Move the lever under the front of a manual seat up to unlock it. Slide the seat to where you want it and release the lever. Try to move the seat with your body to make sure the seat is locked into place.


Manual Lumbar Support (If Equipped)


If your vehicle has this feature, there will be a knob located on the outboard side of the driver’s seat.


Power Seats (If Equipped) If your vehicle has this feature, there will be a control on the outboard side of the front seat(s).


Turn the knob counterclockwise to increase lumbar support and clockwise to decrease lumbar support.


1-3


Horizontal Control: Raise or lower the front of the seat by raising or lowering the forward edge of the control. Raise or lower the rear of the seat by raising or lowering the rear edge of the control. Move the seat forward or rearward by moving the whole control toward the front or the rear of the vehicle. Moving the whole control up or down raises or lowers the whole seat. Vertical Control: Move the reclining front seatback forward or rearward by moving the control toward the front or rear of the vehicle.


Power Lumbar Control (If Equipped)


If your vehicle has this feature, there will be a control located on the outboard side of the front seat(s).


Press and hold the front of the control until you have the desired lumbar support. To decrease lumbar support, press and hold the rear of the control.


1-4


Memory Seat (If Equipped)


If your vehicle has this feature, the control, located on the outboard side of the driver’s seat, looks like this.


Use this memory function to save your seat cushion and seatback settings by using the following procedure: 1. Adjust the driver’s seat to a safe and comfortable


driving position.


2. Press the SET button and then press and hold button 1


(for driver) for three seconds. A chime will sound to let you know that the position has been stored. A second seating and mirror position can be programmed by repeating the procedure with a second driver and pressing button 2 for three seconds. Each time button 1 or 2 is pressed and released while the vehicle is in PARK (P), the memory position will be recalled. Each time a memory button is pressed, a single chime will sound.


3. To program your keyless entry transmitter, if


equipped, press the UNLOCK button within five seconds of programming the memory button. You will hear a chime to confirm programming of the transmitter.


When your vehicle is in PARK (P) for an automatic transmission or the parking brake is engaged for a manual transmission, push and release the numbered memory button you just stored. The seat will move to the set position. You will hear one chime. Pressing the UNLOCK button of a keyless entry transmitter will adjust the seat to the corresponding stored memory position. You will hear one chime. Repeat Steps 1 and 2 to readjust the seat. The transmitter need not be programmed unless it needs to correspond to the other numbered memory button. If there is a third driver, use the seat adjuster switch to adjust the seat. Pressing any of the seat adjuster switches, the SET button or pressing the desired memory button twice will cause the seat to stop moving. If you push the numbered button to adjust the seat and start the vehicle while the seat is still adjusting, adjustment will pause while the ignition is in START. Adjustment will resume after the ignition is in RUN.


1-5


Heated Front Seats (If Equipped)


If your vehicle has this feature, the controls are located on the outboard side of the front seats.


Reclining Seatbacks If your vehicle is equipped with power seats, see “Power Seats” earlier in this section for information on reclining the seatback.


To adjust a manual front seatback, lift the lever on the outboard side of the seat.


This feature will quickly heat the seat cushion and lower back of the driver’s and front passenger’s seats for added comfort. Press the lower part of the control to turn the heater on low. Press the upper part of the control to turn the heater on high. Move the control to the center position to turn the heater off. The passenger’s safety belt must be engaged for the heated seat feature to work on the passenger’s seat.


1-6


Release the lever to lock the seatback where you want it. Pull up on the lever without pushing on the seatback and the seat will go to an upright position.


But don’t have a seatback reclined if your vehicle is moving.


CAUTION:


Sitting in a reclined position when your vehicle is in motion can be dangerous. Even if you buckle up, your safety belts can’t do their job when you’re reclined like this. The shoulder belt can’t do its job because it won’t be against your body. Instead, it will be in front of you. In a crash you could go into it, receiving neck or other injuries. The lap belt can’t do its job either. In a crash the belt could go up over your abdomen. The belt forces would be there, not at your pelvic bones. This could cause serious internal injuries. For proper protection when the vehicle is in motion, have the seatback upright. Then sit well back in the seat and wear your safety belt properly.


1-7


Head Restraints


Seatback Latches (Regular or Extended Cab Only) The front seatback folds forward to let people get into the rear seat or to access the storage area behind the seat.


To fold the front seatback forward, push the lever on the side of the seat rearward and pull the seatback forward.


Head restraints are fixed on some models and adjustable on others. Slide an adjustable head restraint up or down so that the top of the restraint is closest to the top of your head. This position reduces the chance of a neck injury in a crash.


1-8


To return the seatback to the upright position, push the seatback all the way back until the latch catches. If the seatback was reclined before being folded forward, it will return to the reclined position.


CAUTION:


If the seatback isn’t locked, it could move forward in a sudden stop or crash. That could cause injury to the person sitting there. Always press rearward on the seatback to be sure it is locked.


Easy Entry Seat (If Equipped) The right front bucket or split-bench seat on some models makes it easy to get in and out of the rear vehicle area. 1. Tilt the right front seatback completely forward and


the whole seat will slide forward.


2. Return the seatback to its original position after


someone gets into the rear seat area. Then move the seat rearward until it locks.


CAUTION:


If an easy entry right front seat isn’t locked, it can move. In a sudden stop or crash, the person sitting there could be injured. After you’ve used it, be sure to push rearward on an easy entry seat to be sure it is locked.


Tilt the seatback and slide the seat completely forward again to get out of the rear vehicle area.


1-9


Rear Seat (Crew Cab) The rear seatback can be tilted forward to let you reach the area behind it.


To tilt the seatback forward, lift up on the lever located at the base of the

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