1997 Chevrolet Malibu Owners Manual

9005 9006 3 157 NA 3 156 921 3057

561

Capacities and Specifications Engine Crankcase 2.4L Engine .................... 4 quarts (3.8 L) 3 100 Engine .................. 4.5 quarts (4.3 L) Cooling System 2.4L Engine ................. 11.3 quarts (10.7 L) 3100 Engine ................ 13.6 quarts (12.9 L) Refrigerant, Air Conditioning . . . . . See refrigerant charge label under the hood. Fuel Tank ................. 15.2 gallons (57.5 L) Tire Pressures, Sizes ........... See Tire-Loading Information label on the rear driver’s side passenger door. Wheel Nut Torque .......... 100 lb-ft (140 N-m) NOTE: All capacities are approximate. When adding, be sure to fill to the appropriate level or as recommended in this manual. See “Recommended Fluids and Lubricants” in the Index.

6-61

2.4L Engine Specifications VIN Engine Code ........................... Type .................................... L4 Displacement ........................ 2.4 Liters Firing Order .......................... 1-3-4-2 Horsepower ............................. 150 Thermostat Temperature ........... 180°F (82°C) 3100 Engine Specifications VIN Engine Code ........................... M Type .................................... V6 Displacement ........................ 3.1 Liters Firing Order ...................... 1-2-3-4-5-6 Horsepower ............................. 155 Thermostat Temperature ........... 195°F (91 “C) Air Conditioning Refrigerants Not all air conditioning refrigerants are the same. If the air conditioning system in your vehicle needs is used. refrigerant, be sure the proper refrigerant If you’re not sure, ask your Chevrolet dealer.

6-62

Normal Maintenance Replacement Parts Air Cleaner Element 2.4L ....................... AC Type A- 1279C 3 100 ....................... AC Type A- 1279C Engine Oil Filter 2.4L .......................... AC Type PF-44 3100 .......................... ACTypePF-47 Spark Plugs 2.4L .......... AC Q p e 041 -9 10 (Platinum Plug) Gap: 0.060 inch (1.52 mm) 3100 .......... AC Type 04 1-940 (Platinum Plug) Gap: 0.060 inch (1.52 mm) Windshield Wiper Blades Passenger’s Side ............... 19 inches (48 cm) Driver’s Side ................. 22 inches (56 cm) Dimensions Length ................. 190.4 inches (483.7 cm) Width ................... 69.4 inches (176.3 cm) Height ................... 56.4 inches (143.2 cm) Wheelbase ................ 107 inches (271 -9 cm) Front Tread ................ .59 inches (149.9 cm) Rear Tread ............... 59.3 inches (1 50.5 cm)

0 Section 7 Maintenance Schedule

This section covers the maintenance required for your Chevrolet. Your vehicle needs these services to retain its safety, dependability and emission control performance.

7-2 7-2 7-3 7-4 7-4 7-5 7-5 7-6 7-6

Introduction to Your Maintenance Schedule Your Vehicle and the Environment How this Section is Organized Using Your Maintenance Schedule Selecting the Right Schedule for Your Vehicle Short Trip/City Definition Short TripKity Intervals Long TripMghway Definition Long TripMghway Intervals

7-37 7-37 7-38 7-38 7-41 7-42 7-43 7-43

Owner Checks at Each Fuel Fill-up What to Check at Least Once a Month What to Check at Least Twice a Year What to Check at Least Once a Year Periodic Maintenance Inspections Recommended Fluids and Lubricants Tips for Keeping Track of Maintenance A Place to Record Maintenance Procedures

Introduction Your Vehicle and the Environment Proper vehicle maintenance not only helps to keep your vehicle in good working condition, but also helps the environment. All recommended maintenance procedures are important. Improper vehicle maintenance can even affect the quality of the air we breathe. Improper fluid levels or the wrong tire inflation can increase the level of emissions from your vehicle. To help protect our environment, and to keep your vehicle condition, please maintain your vehicle properly.

in good

IMPORTANT: KEEP ENGINE OIL AT THE PROPER RECOMMENDED

LEVEL AND CHANGE AS

1 Protection Plan

Have you purchased the GM Protection Plan? The Plan supplements your new vehicle warranties. See your Warranty and Owner Assistance booklet, or your Chevrolet dealer for details.

7-2

How This Section is Organized The remainder of this section is divided into five parts: “Part A: Scheduled Maintenance Services” shows what to have done and how often. Some of these services can be complex, so unless you are technically qualified and have the necessary equipment, you should let your dealer’s service department or another qualified service center do these jobs.

Performing maintenance work on a vehicle can be dangerous. In trying to do some jobs, you can be seriously injured. Do your own maintenance work only if you have the required know-how and the proper tools and equipment for the job. If you have any doubt, have a qualified technician do the work.

If you are skilled enough to do some work on your vehicle, you will probably want to get the service information GM publishes. See “Service and Owner Publications’’ in the Index.

“Part B: Owner Checks and Services” tells you what should be checked and when. It also explains what you can easily do to help keep your vehicle in good condition. “Part C: Periodic Maintenance Inspections’’ explains important inspections that your Chevrolet dealer’s service department or another qualified service center should perform. “Part D: Recommended Fluids and Lubricants” lists some products GM recommends to help keep your vehicle properly maintained. These products, or their equivalents, should be used whether you do the work yourself or have it done. “Part E: Maintenance Record” provides a place for you to record the maintenance performed on your vehicle. Whenever any maintenance is performed, be sure to write it down in this part. This will help you determine when your next maintenance should be done. In addition, it is a good idea to keep your maintenance receipts. They may be needed to qualify your vehicle for warranty repairs.

7-3

The proper fluids and lubricants to use are listed in Part D. Make sure whoever services your vehicle uses these. All parts should be replaced and all necessary repairs done before you or anyone else drives the vehicle. These schedules are for vehicles that:

carry passengers and cargo within recommended limits. You will find these limits on your vehicle’s Tire-Loading Information label. See “Loading Your Vehicle” in the Index.

0 are driven on reasonable road surfaces within legal

driving limits. use the recommended fuel. See “Fuel” in the Index.

Selecting the Right Schedule First you’ll need to decide which of the two schedules is right for your vehicle. Here’s how to decide which schedule to follow:

Part A: Scheduled Maintenance Services Using Your Maintenance Schedule We at General Motors want to help you keep your vehicle in good working condition. But we don’t know exactly how you’ll drive it. You may drive very short distances only a few times a week. Or you may drive long distances all the time in very hot, dusty weather. You may use your vehicle in making deliveries. Or you may drive it to work, to do errands or in many other ways. Because of all the different ways people use their GM vehicles, maintenance needs vary. You may even need more frequent checks and replacements than you’ll find in the schedules in this section. So please read this section and note how you drive. If you have any questions on how to keep your vehicle condition, see your Chevrolet dealer. This part tells you the maintenance services you should have done and when you should schedule them. If you go to your dealer for your service needs, you’ll know that GM-trained and supported service people will perform the work using genuine GM parts.

in good

7-4

Maintenance Schedule I Short Trip/City Definition Follow the Short Trip/City Maintenance Schedule if any one of these conditions is true for your vehicle:

Most trips are less than 5 to 10 miles (8 to 16 km). This is particularly important when outside temperatures are below freezing.

0 Most trips include extensive idling (such as frequent

driving in stop-and-go traffic). Most trips are through dusty areas.

0 You frequently tow a trailer or use a carrier on top of your vehicle. (With some models, you should never tow a trailer. See “Towing a Trailer” in the Index.)

0 If the vehicle is used for delivery service, police, taxi

or other commercial application.

One of the reasons you should follow this schedule if you operate your vehicle under any of these conditions is that these conditions cause engine oil to break down soonep:

Short Trip/City Intervals

Every 3,000 Miles (5 000 km): Engine Oil and Filter

Change (or 3 months, whichever occurs first). Every 6,000 Miles (10 000 km): Tire Rotation. Every 15,000 Miles (25 000 km): Air Cleaner Filter

Inspection, if driving in dusty conditions.

Every 30,000 Miles (50 000 km): Air Cleaner Filter Replacement. Fuel Tank, Cap and Lines Inspection. Every 50,000 Miles (83 000 km): Automatic Transaxle

Service (severe conditions only).

Every 60,000 Miles (100 000 km): Engine Accessory

Drive Belt Inspection.

Every 100,000 Miles (166 000 km): Spark Plug Wire

Inspection. Spark Plug Replacement.

Every 150,000 Miles (240 000 km): Cooling System

Service (or every 60 months, whichever occurs first).

These intervals only summarize maintenance services. Be sure to follow the complete maintenance schedule on the following pages.

7-5

Maintenance Schedule

Long Trip/Hig;hway Definition

Follow this maintenance schedule only if none of the conditions from the Short TripKity Maintenance Schedule is true. Do not use this schedule if the vehicle is used for trailer towing, driven in a dusty area or used off paved roads. Use the Short TripKity schedule for these conditions. Driving a vehicle with a filly warmed engine under highway conditions causes engine oil to break down slowei:

1 - 0

I Low Trip/Hiehwav Intervals Every 7,500 Miles (12 500 km): Engine Oil and Filter Change (or every 12 months, whichever occurs first). Tire Rotation.

Every 30,000 Miles (50 000 km): Air Cleaner Filter

Replacement. Fuel Tank, Cap and Lines Inspection. Every 50,000 Miles (83 000 km): Automatic Transaxle

Service (severe conditions only).

Every 60,000 Miles (100 000 km): Engine Accessory

Drive Belt Inspection.

Every 100,000 Miles (166 000 km): Spark Plug Wire

Inspection. Spark Plug Replacement.

Every 150,000 Miles (240 000 km): Cooling System

Service (or every 60 months, whichever occurs first).

These intervals only summarize maintenance services. Be sure to follow the complete maintenance schedule on the following pages.

IShort TripKity Maintenance Schedule I

3,000 Miles (5 000 km) 0 Change engine oil and filter (or every 3 months, whichever occurs first). An Emission Control Service.

The services shown in this schedule up to 100,000 miles (166 000 km) should be performed after 100,000 miles (166 000 km) at the same intervals. The services shown at 150,000 miles (240 000 km) should be performed at the same interval after 150,000 miles (240 000 km). See “Owner Checks and Services” and “Periodic Maintenance Inspections” following. Footnotes

The U.S. Environmental Protection Agency or the

California Air Resources Board has determined that the failure to perform this maintenance item will not nullify the emission warranty or limit recall liability prior completion of the vehicle’s useful life. We, however, urge that all recommended maintenance services be performed at the indicated intervals and the maintenance be recorded. + A good time to check your brakes is during tire rotation. See “Brake System Inspection” under “Periodic Maintenance Inspection” in Part C of this schedule.

to the

DATE

ACTUAL MILEAGE

SERVICED BY: I

7-7

I Short TripKity Maintenance Schedule 6,000 Miles (10 000 km) 0 Change engine oil and filter (or every 3 months, whichever occurs first). An Emission Control Service.

0 Rotate tires. See “Tire Inspection and

Rotation” in the Index for proper rotation pattern and additional information. (See footnote +.)

9,000 Miles (15 000 km) 0 Change engine oil and filter (or every

3 months, whichever occurs first). An Emission Control Service.

DATE

ACTUAL MILEAGE

SERVICED BY:

7-8

I Short Trip/City Maintenance Schedule I 12,000 Miles (20 000 km) 0 Change engine oil and filter (or every

3 months, whichever occurs first). An Emission Control Service.

[7 Rotate tires. See “Tire Inspection and

Rotation” in the Index for proper rotation pattern and additional information. (See footnote +.)

15,000 Miles (25 000 km) 0 Change engine oil and filter (or every

3 months, whichever occurs first). An Emission Control Service.

0 Inspect air cleaner filter if you are driving

in dusty conditions. Replace filter if necessary. An Emission Control Service. (See footnote?.)

DATE ACTUAL MILEAGE SERVICED

BY

7-9

I Short TripKity Maintenance Schedu 18,000 Miles (30 000 km) 0 Change engine oil and filter (or every

3 months, whichever occurs first). An Emission Control Service.

17 Rotate tires. See “Tire Inspection and Rotation” in the Index for proper rotation pattern and additional information. (See footnote +.)

21,000 Miles (35 000 km) 0 Change engine oil and filter (or every

3 months, whichever occurs first). An Emission Control Service.

DATE

ACTUAL MILEAGE

SERVICED BY:

I DATE

I ACTUAL MILEAGE

ISERVICED

BY: I

I Short Trip/City Maintenance Schedule 24,000 Miles (40 000 km) 0 Change engine oil and filter (or every

3 months, whichever occurs first). .An Emission Control Service.

0 Rotate tires. See “Tire Inspection and

Rotation” in the Index for proper rotation pattern and additional information. (See footnote +.)

27,000 Miles (45 000 km) 0 Change engine oil and filter (or every

3 months, whichever occurs first). An Emission Control Service.

DATE

ACTUAL MILEAGE

SERVICED BY:

DATE

ACTUAL MILEAGE

SERVICED BY:

7-11

I Short Trip/City Maintenance Schedule 30,000 Miles (50 000 km)

33,000 Miles (55 000 km)

Change engine oil and filter (or every 3 months, whichever occurs first). An Emission Control Service.

Change engine oil and filter (or every 3 months, whichever occurs first). An Emission Control Service. Replace air cleaner filter. An Emission Control Service.

0 Inspect fuel tank, cap and lines for damage or leaks. Inspect fuel cap gasket for any damage. Replace parts as needed. An Emission Control Sewice. (See footnote? .) 0 Rotate tires. See “Tire Inspection and

Rotation” in the Index for proper rotation pattern and additional information. (See footnote +.) DATE

ACTUAL MILEAGE

3 SERVICED BY:

DATE

a 4 -

ACTUAL MILEAGE

SERVICED BY:

I Short TripKity Maintenance Schedule I 36,000 Miles (60 000 km) 0 Change engine oil and filter (or every

3 months, whichever occurs first). An Emission Control Service.

0 Rotate tires. See “Tire Inspection and

Rotation” in the Index for proper rotation pattern and additional information. (See footnote +.)

39,000 Miles (65 000 km) 0 Change engine oil and filter (or every

3 months, whichever occurs first). An Emission Control Service.

DATE SERVICED

ACTUAL MILEAGE

BY:

DATE

ACTUAL MILEAGE

SERVICED BY:

I Short TripKity Maintenance Schedule 42,000 Miles (70 000 km) 0 Change engine oil and filter (or every

45,000 Miles (75 000 km) 0 Change engine oil and filter (or every

3 months, whichever occurs first). An Emission Control Service.

0 Rotate tires. See “Tire Inspection and

Rotation” in the Index for proper rotation pattern and additional information. (See footnote +.)

3 months, whichever occurs first). An Emission Control Service.

0 Inspect air cleaner filter if you are driving

in dusty conditions. Replace filter if necessary. An Emission Control Service. (See footnote-f-.)

DATE ACTUAL

MILEAGE

SERVICED BY:

DATE ACTUAL MILEAGE SERVICED

BY:

7-14

I Short TripKity Maintenance Schedule I 48,000 Miles (80 000 km) 0 Change engine oil and filter (or every

3 months, whichever occurs first). An Emission Control Service.

0 Rotate tires. See “Tire Inspection and

Rotation” in the Index for proper rotation pattern and additional information. (See footnote +.)

50,000 Miles (83 000 km) 0 Change automatic transaxle fluid and filter if the vehicle is mainly driven under one or more of these conditions: - In heavy city traffic where the outside

temperature regularly reaches 90 OF (32°C) or higher.

- In hilly or mountainous terrain. - When doing frequent trailer towing. - Uses such as found in taxi, police or lf you do not use your vehicle under any of these conditions, the fluid and filter do not require changing.

delivery service.

DATE

ACTUAL MILEAGE

SERVICED BY:

DATE

ACTUAL MILEAGE

SERVICED BY:

7-15

I ,Short Trip/City Maintenance Schedule 51,000 Miles (85 000 km)

Change engine oil and filter (or every 3 months, whichever occurs first). An Emission Control Service.

I SERVICED BY:

DATE

ACTUAL

MILEAGE

7-16

54,000 Miles (90 000 km) 0 Change engine oil and filter (or every

3 months, whichever occurs first). An Emission Control Service.

0 Rotate tires. See “Tire Inspection and

Rotation” in the Index for proper rotation pattern and additional information. (See footnote +.)

ACTUAL MILEAGE ,

SERVICED BY:

DATE

I Short Trip/City Maintenance Schedule 57,000 Miles (95 000 km) 0 Change engine oil and filter (or every

3 months, whichever occurs first). An Emission Control Service.

DATE

ACTUAL MILEAGE SERVICED BY:

60,000 Miles (100 000 km) 0 Change engine oil and filter (or every

3 months, whichever occurs first). An Emission Control Service.

0 Inspect engine accessory drive belt. An Emission Control Service. 0 Replace air cleaner filter. An Emission Control Service. 0 Inspect fuel tank, cap and lines for damage

or leaks. Inspect fuel cap gasket for any damage. Replace parts as needed. An Emission Control Service. (See footnote? .)

(Continued)

I Short TripKity Maintenance Schedu 60,000 Miles (100 000 km) (Continued) 0 Rotate tires. See “Tire Inspection and

Rotation” in the Index for proper rotation pattern and additional information. (See footnote +.)

63,000 Miles (105 000 km) 0 Change engine oil and filter (or every

3 months, whichever occurs first). An Emission Control Service.

DATE

ACTUAL MILEAGE

SERVICED BY.

DATE

ACTUAL MILEAGE

SERVICED BY:

7-18

I Short Trip/City Maintenance Schedule I 66,000 Miles (110 000 km) 0 Change engine oil and filter (or every

3 months, whichever occurs first). An Emission Control Service.

0 Rotate tires. See “Tire Inspection and

Rotation” in the Index for proper rotation pattern and additional information. (See footnote +.)

69,000 Miles (115 000 km) 0 Change engine oil and filter (or every

3 months, whichever occurs first). An Emission Control Service.

ACTUAL MILEAGE SERVICED BY:

DATE SERVICED

ACTUAL MILEAGE

B Y

7-19

I Short Trip/City Maintenance Schedule 72,000 Miles (120 000 km)

Change engine oil and filter (or every 3 months, whichever occurs first). An Emission Control Service.

0 Rotate tires. See “Tire Inspection and

Rotation” in the Index for proper rotation pattern and additional information. (See footnote +.)

75,000 Miles (125 000 km) 0 Change engine oil and filter (or every

3 months, whichever occurs first). An Emission Control Service.

0 Inspect air cleaner filter if you are driving

in dusty conditions. Replace filter if necessary. An Emission Control Service. (See footnote? .)

ACTUAL MILEAGE SERVICED BY: I 1

DATE

ACTUAL MILEAGE SERVICED BY: I

DATE

7-20

I Short Trip/City Maintenance Schedule 78,000 Miles (130 000 km) 0 Change engine oil and filter (or every

3 months, whichever occurs first). An Emission Control Service.

0 Rotate tires. See “Tire Inspection and

Rotation” in the Index for proper rotation pattern and additional information. (See footnote +.)

81,000 Miles (135 000 km) 0 Change engine oil and filter (or every

3 months, whichever occurs first). An Emission Control Service.

DATE

ACTUAL MILEAGE __

SERVICED BY:

DATE SERVICED

ACTUAL MILEAGE

BY:

I Short TripKity Maintenance Schedule 84,000 Miles (140 000 km) 0 Change engine oil and filter (or every

3 months, whichever occurs first). An Emission Control Service.

0 Rotate tires. See “Tire Inspection and

Rotation” in the Index for proper rotation pattern and additional information. (See footnote +.)

87,000 Miles (145 000 km) 0 Change engine oil and filter (or every

3 months, whichever occurs first). An Emission Control Service.

DATE

ACTUAL MILEAGE

SERVICED BY:

DATE SERVICED

ACTUAL MILEAGE

BY:

7-22

I Short Trip/City Maintenance Schedule 90,000 Miles (150 000 km) 0 Change engine oil and filter (or every

3 months, whichever occurs first). An Emission Control Service.

0 Replace air cleaner filter. 0 Inspect fuel tank, cap and lines for damage

An Emission Control Service.

or leaks. Inspect fuel cap gasket for any damage. Replace parts as needed. An Emission Control Service. (See footnote?.)

0 Rotate tires. See “Tire Inspection and

Rotation” in the Index for proper rotation pattern and additional information. (See footnote +.)

DATE

ACTUAL MILEAGE

SERVICED BY:

I Short Trip/City Maintenance Schedule 93,000 Miles (155 000 km) 0 Change engine oil and filter (or every

3 months, whichever occurs first). An Emission Control Service.

96,000 Miles (160 000 km) 0 Change engine oil and filter (or every

3 months, whichever occurs first). An Emission Control Service.

0 Rotate tires. See “Tire Inspection and

Rotation’’ in the Index for proper rotation pattern and additional information. (See footnote +.)

DATE

ACTUAL MILEAGE

SERVICED BY:

DATE

ACTUAL MILEAGE

SERVICED BY:

7-24

I Short TripKity Maintenance Schedule I 99,000 Miles (165 000 km) 0 Change engine oil and filter (or every

3 months, whichever occurs first). An Emission Control Service.

100,000 Miles (1 66 000 km) I7 Inspect spark plug wires (except 2.4L Code 0 Replace spark plugs.

T engine). An Emission Control Service.

An Emission Control Service. Change automatic transaxle fluid and filter if the vehicle is mainly driven under one or more of these conditions: - In heavy city traffic where the outside

temperature regularly reaches 90 O F (32°C) or higher.

- In hilly or mountainous terrain.

(Continued)

DATE

ACTUAL MILEAGE

SERVICED BY:

~~

I Short Trip/City Maintenance Schedule

100,000 Miles (166 000 km) (Continued) - When doing frequent trailer towing. - Uses such as found in taxi, police or

delivery service.

lfyou do not use your vehicle under any of these conditions, the fluid and filter do not require changing.

150,000 Miles (240 000 km) 0 Drain, flush and refill cooling system (or every 60 months since last service, whichever occurs first). See “Engine Coolant” in the Index for what to use. Inspect hoses. Clean radiator, condenser, pressure cap and neck. Pressure test cooling system and pressure cap. An Emission Control Service.

DATE

I’UAL MILEAGE SERVICED

BY:

DATE ACTUAL MILEAGE SERVICED

BY:

Long Trip/Highway Maintenance Schedule

The services shown in this schedule up to 100,000 miles (166 000 km) should be performed after 100,000 miles (166 000 km) at the same intervals. The services shown at 150,000 miles (240 000 km) should be performed at the same interval after 150,000 miles (240 000 km). See “Owner Checks and Services” and “Periodic Maintenance Inspections” following. Footnotes The U.S. Environmental Protection Agency or the

California Air Resources Board has determined that the failure to perform this maintenance item will not nullify the emission warranty or limit recall liability prior to the completion of the vehicle’s useful life. We, however, urge that all recommended maintenance services be performed at the indicated intervals and the maintenance be recorded. + A good time to check your brakes is during tire rotation. See “Brake System Inspection” under “Periodic Maintenance Inspections” in Part C of this schedule.

7,500 Miles (12 500 km) 0 Change engine oil and filter (or every

12 months, whichever occurs first). An Emission Control Service.

I7 Rotate tires. See “Tire Inspection and

Rotation” in the Index for proper rotation pattern and additional information. (See footnote +.)

I DATE

ACTUAL

MILEAGE

SERVICED

BY:

7-27

Long Trip/Highway Maintenance Schedule 15,000 Miles (25 000 km) 0 Change engine oil and filter (or every

12 months, whichever occurs first). An Emission Control Service. Rotate tires. See “Tire Inspection and Rotation” in the Index for proper rotation pattern and additional information. (See footnote +.)

22,500 Miles (37 500 km) 0 Change engine oil and filter (or every 12 months, whichever occurs first). An Emission Control Service. 0 Rotate tires. See “Tire Inspection and

Rotation’’ in the Index for proper rotation pattern and additional information. (See footnote +.)

DATE

ACTUAL MILEAGE

SERVICED BY:

7-28

Long TripMighway Maintenance Schedule 30,000 Miles (50 000 km) 0 Change engine oil and filter (or every

12 months, whichever occurs first). An Emission Control Sewice. Rotate tires. See “Tire Inspection and Rotation’’ in the Index for proper rotation pattern and additional information. (See footnote +.)

El Replace air cleaner filter. An Emission Control Service. 0 Inspect fuel tank, cap and lines for damage

or leaks. Inspect fuel cap gasket for any damage. Replace parts as needed. An Emission Control Service. (See footnote?.)

37,500 Miles (62 500 km) 0 Change engine oil and filter (or every

12 months, whichever occurs first). An Emission Control Service. Rotate tires. See “Tire Inspection and Rotation’’ in the Index for proper rotation pattern and additional information. (See footnote +.)

DATE ACTUAL MILEAGE SERVICED

BY:

7-29

Long Tripmighway Maintenance Schedule

45,000 Miles (75 000 km)

Change engine oil and filter (or every 12 months, whichever occurs first). An Emission Control Service.

0 Rotate tires. See “Tire Inspection and

Rotation” in the Index for proper rotation pattern and additional information. (See footnote +.)

50,000 Miles (83 000 km) 0 Change automatic transaxle fluid and filter if the vehicle is mainly driven under one or more of these conditions: - In heavy city traffic where the outside

temperature regularly reaches 90 O F (32 O C) or higher.

- In hilly or mountainous terrain. - When doing frequent trailer towing. - Uses such as found in taxi, police or

delivery service.

I f you do not use your vehicle under any of these conditions, the fluid and$lter do not require changing.

DATE ACTUAL MILEAGE SERVICED

BY:

7-30

Long Tripmighway Maintenance Schedule 52,500 Miles (87 500 km)

Change engine oil and filter (or every 12 months, whichever occurs first). An Emission Control Service.

0 Rotate tires. See “Tire Inspection and

Rotation” in the Index for proper rotation pattern and additional information. (See footnote +.)

60,000 Miles (100 000 km) 0 Change engine oil and filter (or every

12 months, whichever occurs first). An Emission Control Service.

0 Rotate tires. See “Tire Inspection and

Rotation” in the Index for proper rotation pattern and additional infomation. (See footnote +.)

0 Inspect engine accessory drive belt. An Emission Control Service. 0 Replace air cleaner filter. An Emission Control Service.

(Continued)

7-31

Long Tripmighway Maintenance Schedule

60,000 Miles (100 000 km) (Continued) 0 Inspect fuel tank, cap and lines for damage

or leaks. Inspect fuel cap gasket for any damage. Replace parts as needed. An Emission Control Service. (See footnote?.)

67,500 Miles (112 500 km) 0 Change engine oil and filter (or every

12 months, whichever occurs first). An Emission Control Service.

0 Rotate tires. See “Tire Inspection and

Rotation” in the Index for proper rotation pattern and additional information. (See footnote +.)

DATE ACTUAL MILEAGE SERVICED

B Y

DATE

I ACTUAL MILEAGE

SERVICED BY I

75,000 Miles (125 000 km) 0 Change engine oil and filter (or every 12 months, whichever occurs first). An Emission Control Service.

0 Rotate tires. See “Tire Inspection and

Rotation” in the Index for proper rotation pattern and additional information. (See footnote +.)

82,500 Miles (137 500 km)

Change engine oil and filter (or every 12 months, whichever occurs first). An Emission Control Service. Rotate tires. See “Tire Inspection and Rotation” in the Index for proper rotation pattern and additional information. (See footnote +.)

DATE ACTUAL MILEAGE SERVICED

BY:

DATE ACTUAL MILEAGE SERVICED

BY:

Long Tripmighway Maintenance Schedule 90,000 Miles (150 000 km) 0 Change engine oil and filter (or every 12 months, whichever occurs first). An Emission Control Service. 0 Replace air cleaner filter. An Emission Control Service. 0 Inspect fuel tank, cap and lines for damage or leaks. Inspect fuel cap gasket for any damage. Replace parts as needed. An Emission Control Service. (See footnote?.)

0 Rotate tires. See “Tire Inspection and

Rotation’’ in the Index for proper rotation pattern and additional information. (See footnote +.)

7-34

I Long Tripmighway Maintenance Schedule 97,500 Miles (142 500 km) 0 Change engine oil and filter (or every

12 months, whichever occurs first). An Emission Control Service.

0 Rotate tires. See “Tire Inspection and

Rotation’’ in the Index for proper rotation pattern and additional information. (See footnote +.)

T engine). An Emission Control Service.

100,000 Miles (144 000 km) 0 Inspect spark plug wires (except 2.4L Code 0 Replace spark plugs. 0 Change automatic transaxle fluid and filter if the vehicle is mainly driven under one or more of these conditions: - In heavy city traffic where the outside

An Emission Control Service.

temperature regularly reaches 90 OF (32 O C) or higher.

- In hilly or mountainous terrain.

(Continued)

DATE

ACTUAL MILEAGE

SERVICED BY.

7-35

1 Lone TridHighway Maintenance Schedule I 100,000 Miles (1 66 000 km) (Continued)

- When doing frequent trailer towing. - Uses such as found in taxi, police or

delivery service.

lfyou do not use your vehicle under any of these conditions, the fluid and filter do not require changing.

150,000 Miles (240 000 km) 0 Drain, flush and refill cooling system (or every 60 months since last service, whichever occurs first). See “Engine Coolant’’ in the Index for what to use. Inspect hoses. Clean radiator, condenser, pressure cap and neck. Pressure test the cooling system and pressure cap. An Emission Control Service.

DATE

ACTUAL MILEAGE

SERVICED BY:

ACTUAL MILEAGE DATE

SERVICED BY:

Part B: Owner Checks and Services Listed below are owner checks and services which should be performed at the intervals specified to help ensure the safety, dependability and emission control performance of your vehicle. Be sure any necessary repairs are completed at once. Whenever any fluids or lubricants are added to your vehicle, make sure they are the proper ones, as shown in Part D. At Each Fuel Fill It is important for you or a service station attendant to pe@orm these underhood checks at each fuel fill. Engine Oil Level Check Check the engine oil level and add the proper oil if necessary. See “Engine Oil” in the Index for further details.

the proper fluid if

Engine Coolant Level Check Check the engine coolant level and add the proper coolant mix if necessary. See “Engine Coolant” in the Index for further details. Windshield Washer Fluid Level Check Check the windshield washer fluid level in the windshield washer tank and add necessary. See “Windshield Washer Fluid” in the Index for further details. At Least Once a Month Tire Inflation Check Make sure tires are inflated to the correct pressures. See “Tires” in the Index for further details. Cassette Deck Service Clean cassette deck. Cleaning should be done every 50 hours of tape play. See “Audio Systems” in the Index for further details.

7-37

At Least Once a Year Key Lock Cylinders Service Lubricate the key lock cylinders with specified in Part D.

the lubricant

Body Lubrication Service Lubricate all body door hinges and latches, including those for the hood and trunk lid. Part D tells you what to use. More frequent lubrication may be required when exposed to a corrosive environment.

At Least Twice a Year Restraint System Check Make sure the safety belt reminder light and all your belts, buckles, latch plates, retractors and anchorages are working properly. Look for any other loose or damaged safety belt system parts. If you see anything that might keep a safety belt system from doing its job, have it repaired. Have any torn or frayed safety belts replaced. Also look for any opened or broken air bag coverings, and have them repaired or replaced. (The air bag system does not need regular maintenance.)

Wiper Blade Check Inspect wiper blades for wear or cracking. Replace blade inserts that appear worn or damaged or that streak or miss areas of the windshield. Also see “Wiper Blades, Cleaning” in the Index.

7-3s

Starter Switch Check

I A CAUTION: - - I

CAUTION:

A\

Brake-Transaxle Shift Interlock (BTSI) Check

When you are doing this check, the vehicle could move suddenly. If it does, you or others could be injured. Follow the steps below.

When you are doing this check, the vehicle could move suddenly. If it does, you or others could be injured. Follow the steps below.

1. Before you start, be sure you have enough room

around the vehicle.

2. Firmly apply both the parking brake (see “Parking

Brake” in the Index if necessary) and the regular brake. NOTE: Do not use the accelerator pedal, and be ready to turn off the engine immediately if it starts.

3. Try to start the engine in each gear. The starter

should work only in PARK (P) or NEUTRAL (N). If the starter works in any other position, your vehicle needs service.

1. Before you start, be sure you have enough room

around the vehicle. It should be parked on a level surface.

2. Firmly apply the parking brake (see “Parking Brake”

in the Index if necessary). NOTE: Be ready to apply the regular brake immediately if the vehicle begins to move.

3. With the engine off, turn the key to the ON position,

but don’t start the engine. Without applying the regular brake, try to move the shift lever out of PARK (P) with normal effort. If the shift lever moves out of PARK (P), your vehicle’s BTSI needs service.

7-39

Ignition Transaxle Lock Check While parked, and with the parking brake set, try to turn the ignition key to OFF in each shift lever position.

The key should turn to OFF only when the shift lever is in PARK (P) .

On all vehicles, the key should come out only in OFF. Parking Brake and Automatic Transaxle PARK (P)

When you are doing this check, your vehicle could begin to move. You or others could be injured and property could be damaged. Make sure there is room in front of your vehicle in case it begins to roll. Be ready to apply the regular brake at once should the vehicle begin to move.

Park on a fairly steep hill, with the vehicle facing downhill. Keeping your foot on parking brake.

the regular brake, set the

To check the parking brake’s holding ability: With the engine running and transaxle in NEUTRAL (N), slowly remove foot pressure from the regular brake pedal. Do this until the vehicle is held by the parking brake only. To check the PARK (P) mechanism’s holding ability: With the engine running, shift to PARK (P). Then release all brakes.

Underbody Flushing Service At least every spring, use plain water to flush any corrosive materials from the underbody. Take care to clean thoroughly any areas where mud and other debris can collect.

7-40

Part C: Periodic Maintenance Inspections Listed below are inspections and services which should be performed at least twice a year (for instance, each spring and fall). You should let your GM dealer’s service department or other qualified service center do these jobs. Make sure any necessary repairs are completed at once. Proper procedures to perform these services may be found in a GM service manual. See “Service and Owner Publications” in the Index. Steering, Suspension and Front Drive Axle Boot and Seal Inspection Inspect the front and rear suspension and steenng system for damaged, loose or missing parts, signs of wear or lack of lubrication. Inspect the power steering lines and hoses for proper hook-up, binding, leaks, cracks, chafing, etc. Clean and then inspect the drive axle boot seals for damage, tears or leakage. Replace seals if necessary. Exhaust System Inspection Inspect the complete exhaust system. Inspect the body near the exhaust system. Look for broken, damaged, missing or out-of-position parts as well as open seams, holes, loose

connections or other conditions which could cause a heat build-up in the floor pan or could let exhaust fumes into the vehicle. See “Engine Exhaust” in the Index. Radiator and Heater Hose Inspection Inspect the hoses and have them replaced if they are cracked, swollen or deteriorated. Inspect all pipes, fittings and clamps; replace as needed. Throttle Linkage Inspection Inspect the throttle linkage for interference or binding, and for damaged or missing parts. Replace parts as needed. Replace any cables that have high effort or excessive wear. Do not lubricate accelerator and cruise control cables. Brake System Inspection Inspect the complete system. Inspect brake lines and hoses for proper hook-up, binding, leaks, cracks, chafing, etc. Inspect disc brake pads for wear and rotors for surface condition. Also inspect drum brake linings for wear and cracks. Inspect other brake parts, including drums, wheel cylinders, calipers, parking brake, etc. The parking brake is self-adjusting and no manual adjustment is required. You may need to have your brakes inspected more often if your driving habits or conditions result in frequent braking.

7-41

Part D: Recommended Fluids and Lubricants NOTE: Fluids and lubricants identified below by name, part number or specification may be obtained from your GM dealer. USAGE I Engine Oil

FLUIDLUBRICANT

Engine oil with the American Petroleum Institute Certified For Gasoline Engines “Starburst” symbol of the proper viscosity. To determine the preferred viscosity for your vehicle’s engine, see “Engine Oil” in the Index. 50/50 mixture of clean water (preferably distilled) and use only GM Goodwrench@ DEX-COOL TM or Havoline@ DEX-COOL coolant. See “Engine Coolant” in the Index. Delco Supreme ll@ Brake Fluid (GM Part No. 12377967 or equivalent DOT-3 brake fluid).

TM

I Engine Coolant

Hydraulic Brake System

7-42

DEXRON@-I11

Automatic

Automatic Transmission Transaxle Fluid. Key Lock Cylinders

USAGE

FLUIDLUBRICANT

Power Steering GM Power Steering Fluid (GM System

Part No. 1052884 - 1 pint, 1050017 - 1 quart, or equivalent).

~~~~~

Multi-Pu ose lubricant, Superlube % (GM Part No. 12346241 or equivalent). GM Optikleen@ Washer Solvent (GM Part No. 1051515) or equivalent. Lubriplate lubricant aerosol (GM Part No. 12346293 or equivalent) or lubricant meeting requirements of NLGI # 2, Category LB or GC-LB.

Windshield Washer Solvent Hood Latch Assembly, Pivots, Spring Anchor and Release Pawl Hood and Door Multi-pu ose lubricant, Hinges Superlube

% (GM Part No. 1234624 1 or equivalent). Dielectric Silicone Grease (GM

No. 12345579 or equivalent).

Weatherstrip Conditioning Part

See “Replacement Parts” in the Index for recommended replacement filters and spark plugs.

Part E: Maintenance Record After the scheduled services are performed, record the date, odometer reading and who performed the service in the boxes provided after the maintenance interval. Any additional information from “Owner Checks and

Services” or “Periodic Maintenance” can be added on the following record pages. Also, you should retain all maintenance receipts. Your owner information portfolio is a convenient place to store them.

Maintenance Record

DATE

ODOMETER READING

SERVICED BY

MAINTENANCE PERFORMED

~ ~~

7-43

Maintenance Record

MAINTENANCE PERFORMED

7-44

0 Section 8 Custc-: 3r A %st;

- Info]-I- xtion

Here you will find out how to contact Chevrolet if you need assistance. This section also tells you how to obtain service publications and how to report any safety defects.

8-2 8-4

8-5 8-7 8-8 8-9

Customer Satisfaction Procedure Customer Assistance for Text Telephone (TTY) Users ChevroletIGeo Roadside Assistance Program Canadian Roadside Assistance Courtesy Transportation GM Participation in an Alternative Dispute Resolution Program

8- 10 8- 10

8-11

8-11 8-11

Warranty Information Reporting Safety Defects to the United States Government Reporting Safety Defects to the Canadian Government Reporting Safety Defects to General Motors Ordering Service and Owner Publications in Canada

Customer Satisfaction Procedure

Chevrolet dealers have the facilities, trained technicians and up-to-date information to promptly address any concerns you may have. However, if a concern has not been resolved to your complete satisfaction, take the following steps: STEP ONE -- Discuss your concern with a member of dealership management. Normally, concerns can be quickly resolved at that level. If the matter has already been reviewed with the Sales, Service or Parts Manager, contact the owner of the dealership or the General Manager.

8-2

STEP TWO -- If after contacting a member of dealership management, it appears your concern cannot be resolved by the dealership without further help, contact the Chevrolet Customer Assistance Center by calling 1-800-222- 1020. In Canada, contact GM of Canada Customer Communication Centre in Oshawa by calling 1-800-263-3777 (English) or 1-800-263-7854 (French). For help outside of the United States and Canada, call the following numbers as appropriate:

In Mexico: (525) 625-3256 In Puerto Rico: 1-800-496-9992 (English) or 1-800-496-9993 (Spanish)

In the U.S. Virgin Islands: 1-800-496-9994

0 In the Dominican Republic: 1-800-75 1-4135

(English) or 1-800-751-4136 (Spanish)

0 In the Bahamas: 1-800-389-0009 0 In Bermuda, Barbados, Antigua and the British

Virgin Islands: 1-800-534-0122

0 In all other Caribbean countries: (809) 763- 13 15 0 In other overseas locations, call GM International

Product Center in Canada at: (905) 644-41 12.

in the dealership,

Refer to your Warranty and Owner Assistance Information booklet for addresses of GM Overseas offices. When contacting Chevrolet, please remember that your concern will likely be resolved using the dealer’s facilities, equipment and personnel. That is why we suggest you follow Step One first if you have a concern. Customer Assistance for Text Telephone (TTY) Users To assist customers who are deaf, hard of hearing, or speech-impaired and who use Text Telephones (TTYs), Chevrolet has TTY equipment available at its Customer Assistance Center. Any TTY user can communicate with Chevrolet by dialing: 1-800-833-CHEV. (TTY users in Canada can dial 1-800-263-3830.)

For prompt assistance, please have the following information available to give the Customer Assistance Representative:

Your name, address, home and business telephone numbers Vehicle Identification Number (This is available from the vehicle registration or title, or the plate at the top left of the instrument panel and visible through the windshield.) Dealership name and location Vehicle delivery date and present mileage

0 Nature of concern We encourage you to call us so we can give your inquiry prompt attention. However, if you wish to write Chevrolet, address your inquiry to:

Chevrolet Motor Division Chevrolet Customer Assistance Center P.O. Box 7047 Troy, MI 48007-7047

In Canada, write to:

General Motors of Canada Limited Customer Communication Centre, 163-005 1908 Colonel Sam Drive Oshawa, Ontario LlH 8P7

ChevroletlGeo Roadside Assistance Program

To enhance Chevrolet's strong commitment to customer satisfaction, Chevrolet is excited to announce the establishment of the ChevroletIGeo Roadside Assistance Center. As the owner of a 1997 ChevroletIGeo, membership in Roadside Assistance is free.

Roadside Assistance is available 24 hours a day, 365 days a year, by calling 1-800-CHEV-USA (1-800-243-8872). This toll-free number will provide you over-the-phone roadside assistance with minor mechanical problems. If your problem cannot be resolved over the phone, our advisors have access to a nationwide network of dealer recommended service providers. Roadside membership is free, however some services may incur costs. Roadside offers two levels of service to the customer, Basic Care and Courtesy'" Care:

Toll-free number, 1 -800-CHEV-USA Free towing for warranty repairs Basic over-the-phone technical advice Available dealer services at reasonable costs (ie., wrecker services, locksmithkey service, glass repair, etc.)

8-5

ROADSIDE Courtesy" Care PROVIDES: 0 Roadside Basic Care services (as outlined above)

Plus: FREE Non-Warranty Towing (to the closest dealer from a legal roadway)

0 FREE LocksmitldKey Service (when keys are lost

on the road or locked inside) FREE Flat Tire Service (spare installed on the road)

0 FREE Jump Start (at home or on the road) 0 FREE Fuel Delivery ($5 of fuel delivered on

the road)

ChevroletIGeo offers Courtesy Transportation for customers needing warranty service. Courtesy Transportation will be offered in conjunction with the coverage provided by the Bumper to Bumper New Vehicle Limited Warranty to eligible purchasers of 1997 ChevroletIGeo passenger car and light duty trucks. (Please see your selling dealer for details.) Note: Courtesy Care is available to Retail and Retail Lease Customers operating 1997 and newer Chevrolet/Geo vehicles for a period of 3 years/36,000 miles (60 0o0 km), whichever occurs first. All Courtesy Care services must be pre-arranged by Chevrolet Roadside or dealer Service Management. Basic Care and Courtesy Care are not part of or included in the coverage provided by the New Vehicle Limited Warranty. Chevrolet reserves the right to modify or discontinue Basic Care and Courtesy Care at any time.

For complete program details, see your Chevrolet/Geo dealer to obtain a Roadside Assistance Center brochure. The Roadside Assistance Center uses companies that will provide you with quality and priority service. When roadside services are required, our advisors will explain any payment obligations that may be incurred for utilizing outside services. For prompt assistance when calling, please have the following available to give to the advisor:

Please refer to the Roadside Assistance brochure inside your owner information portfolio for full program details. Canadian Roadside Assi ‘an-? Vehicles purchased in Canada have an extensive Roadside Assistance program accessible from anywhere in Canada or the United States. Please refer to the separate brochure provided by the dealer or call 1-800-268-6800 for emergency services.

Vehicle Identification Number (VIN)

0 License plate number 0 Vehicle color

Vehicle location Telephone number where you can be reached Vehicle mileage Description of problem

8-7

0 Chevrolet/Geo Courtesy Transportation is not part of the Bumper to Bumper New Vehicle Limited Warranty. Chevrolet/Geo reserves the right to make any changes or discontinue Courtesy Transportation at any time without notification. For additional program details, contact your Chevrolet/Geo dealer.

Some state insurance regulations make it impractical to rent vehicles to people under 21 years of age. If you are under 21 and have difficulty renting a vehicle, Chevrolet will reimburse up to $30/day for documented transportation you receive. For warranty repairs during the Complete Vehicle Coverage period in the New Vehicle Limited Warranty, interim transportation may be available under the Courtesy Transportation Program. Please consult your dealer for details. The Roadside Assistance program is available only in the United States and Canada. In Canada, please consult your GM dealer for information on Courtesy Transportation.

Courtesy Transportation Chevrolet/Geo offers Courtesy Transportation for customers needing warranty service. Courtesy Transportation will be offered in conjunction with the coverage provided by the Bumper to Bumper New Vehicle Limited Warranty to retail purchasers of 1997 Chevrolet/Geo passenger cars and light duty trucks (please see your selling dealer for details). Courtesy Transportation includes:

One way shuttle ride for any warranty repair completed during the same day. Up to $30 maximum daily vehicle rental allowance for any overnight warranty repair up to five days, OR Up to $30 maximum daily cab, bus or other transportation allowance in lieu of rental for any overnight warranty repair up to five days, OR Up to $10 daily fuel allowance for rides provided by another person (i.e., friend, neighbor, etc.) in lieu of rental for any overnight warranty repair up to five days. Note: All Courtesy Transportation arrangements will be administered by your Chevrolet/Geo dealer service management. Claim amounts should reflect all actual costs.

8-8

GM Participation in an Alternative Dispute Resolution Program This program is available in all 50 states and the District of Columbia. Canadian owners refer to your Warranty and Owner Assistance Information booklet for information on the Canadian Motor Vehicle Arbitration Plan (CAMVAP). General Motors reserves the right to change eligibility limitations and/or to discontinue its participation in this program. Both Chevrolet and your Chevrolet dealer are committed to making sure you are completely satisfied with your new vehicle. Our experience has shown that, if a situation arises where you feel your concern has not been adequately addressed, the Customer Satisfaction Procedure described earlier in this section is very successful. There may be instances where an impartial third party can assist in arriving at a solution to a disagreement regarding vehicle repairs or interpretation of the New Vehicle Limited Warranty. To assist in resolving these disagreements, Chevrolet voluntarily participates in BBB AUTO LINE.

BBB AUTO LINE is an out-of-court program administered by the Better Business Bureau system to settle automotive disputes. This program is available free of charge to customers who currently own or lease a GM vehicle. If you are not satisfied after following the Customer Satisfaction Procedure, you may contact the toll-free telephone number, or write them at the following address:

the BBB using

BBB AUTO LINE Council of Better Business Bureaus, Inc. 4200 Wilson Boulevard Suite 800 Arlington, VA 22203- 1804 Telephone: 1 - 800-955-5 100

To file a claim, you will be asked to provide your name and address, your Vehicle Identification Number (VIN) and a statement of the nature of your complaint. Eligibility is limited by vehicle age and mileage, and other factors.

We prefer you utilize the Customer Satisfaction Procedure before you resort to AUTO LINE, but you may contact the BBB at any time. The BBB will attempt to resolve the complaint serving as an intermediary. If this mediation is unsuccessful, an informal hearing will be scheduled where eligible customers may present their case to an impartial third-party arbitrator. The arbitrator will make a decision which you may accept or reject. If you accept the decision, GM will be bound by that decision. The entire dispute resolution procedure should ordinarily take about 40 days from the time you file a claim until a decision is made. Some state laws may require you to use this program before filing a claim with a state-run arbitration program or in the courts. For further information, contact the BBB at 1-800-955-5100 or the Chevrolet Customer Assistance Center at 1-800-222- 1020. Warranty Information Your vehicle comes with a separate warranty booklet that contains detailed warranty information.

REPORTING SAFETY DEFECTS TO THE UNITED STATES GOVERNMENT If you believe that your vehicle has a defect which could cause a crash or could cause injury or death, you should immediately inform the National Highway Traffic Safety Administration (NHTSA), in addition to notifying General Motors. If NHTSA receives similar complaints, it may open an investigation, and if it finds that a safety defect exists in a group of vehicles, it may order a recall and remedy campaign. However, NHTSA cannot become involved in individual problems between you, your dealer or General Motors. To contact NHTSA, you may either call the Auto Safety Hotline toll-free at 1-800-424-9393 (or 366-0123 in the Washington, D.C. area) or write to:

NHTSA, U.S. Department of Transportation Washington, D.C. 20590

You can also obtain other information about motor vehicle safety from the Hotline.

REPORTING SAFETY DEFECTS TO THE CANADIAN GOVERNMENT If you live in Canada, and you believe that your vehicle has a safety defect, you should immediately notify Transport Canada, in addition to notifying General Motors of Canada Limited. You may write to:

Transport Canada Box 8880 Ottawa, Ontario KlG 352

REPORTING SAFETY DEFECTS TO GENERAL MOTORS In addition to notifying NHTSA (or Transport Canada) in a situation like this, we certainly hope you’ll notify us. Please call us at 1-800-222-1020 or write:

Chevrolet Motor Division Chevrolet Customer Assistance Center P.O. Box 7047 Troy, Michigan 48007-7047

In Canada, please call us at 1-800-263-3777 (English) or 1-800-263-7854 (French). Or, write: General Motors of Canada Limited Customer Communication Centre 1908 Colonel Sam Drive Oshawa, Ontario LlH 8P7

Ordering Service and Owner Public.. I _Ins in Canada Service manuals, service bulletins, owner’s manuals and other service literature are available for purchase for all current and past model General Motors vehicles. The toll-free telephone number for ordering information in Canada is 1-800-668-5539.

8-11

1997 CHEVROLET/GEO SERVICE PUBLICATIONS ORDERING INFORMATIC The following publications covering the operation and servicing of your vehicle can be purchased by filling

OL

the Service Publication Order Form in this book and mailing it in with your check, money order,

or credit card information to Helm, Incorporated (address below.)

CURRENT PUBLICATIONS FOR 1997 CHEVROLET/GEO

SERVICE MANUALS Service Manuals have the diagnosis and repair information on engines, transmission, axle, suspension, brakes, electrical, steering, body, etc. RETAIL SELL PRICE: $90.00 TRANSMISSION, TRANSAXLE, TRANSFER CASE UNIT REPAIR MANUAL This manual provides information on unit repair service procedures, adjustments and specifications for the 1997 GM transmissions, transaxles and transfer cases. RETAIL SELL PRICE: $40.00 SERVICE BULLETINS Service Bulletins give technical service information needed to knowledgeably service General Motors cars and trucks. Each bulletin contains instructions to assist in the diagnosis and service of your vehicle.

OWNER’S INFORMATION Owner publications are written directly for Owners and intended to provide basic operational information about tht vehicle. The owner’s manual will include the Maintenance Schedule for all models. In-Portfolio: Includes a Portfolio, Owner’s Manual and Warranty Booklet. RETAIL SELL PRICE: $1 5.00 Without Portfolio: Owner’s Manual only. RETAIL SELL PRICE: $10.00 CURRENT & PAST MODEL ORDER FORMS Service Publications are available for current and past model GM vehicles. To request an order form, please specify year and model name of the vehicle.

HELM, INCORPORATED P.O. Box 07130 Detroit, MI 48207

For purchases outside U.S.A. please write to the above address for quotation.

NOTE: Dealers and Companies please provide dealer or company name, and also the name of the person to whose attention the shipment should be sent. Mail completed order form to:

(STREET ADDRESS-NO P.O. BOX NUMBERS)

(CUSTOMER’S NAME)

(ATTENTION)

(ZIP CODE)

(C1l-Y)

DAYTIME TELEPHONE NO.

Cheek or Money Order payable to only - da not send cash.) Helm, Inc. (USA funds c] VISA

MasterCard

mc

Expiration Date mot’yr:

(STATE)

HE-ORD97 *(Prices are subject

to change without notice and without incurring

obligation. Allow ample time for delivery.)

AREA CODE

Note to Canadian Customers: All listed prices are quoted in U.S. funds. Canadian residents are to make checks payable in U.S. funds. To cover Canadian postage, add $11.50 plus the U.S. order processing.

f i NOTES

8-14

Section 9 Index

1.22. 2.54

Accessory Power Outlet ......................... 2-46 Adding Equipment to Your Vehicle . . . . . . . . . . . . . . . . . . 6-3 Adjuster. Seat .............................. 1.2. 1-47 AirBag ....................................... 1-21 How Does it Restrain .......................... 1-25 How it Works ................................ 1-23 Location .................................... 1-23 Readiness Light ......................... Servicing ................................... 1-27 What Makes it Inflate .......................... 1-25 What Will You See After it Inflates . . . . . . . . . . . . . . . 1-25 When Should it Inflate ......................... 1-24 Air Bag Readiness Light .................... Air Cleaner .................................... 6- 17 Air Conditioning ................................ 3-2 Air Conditioning Refrigerants ..................... 6-62 Alignment and Balance. Tire ...................... 6-42 Aluminum Wheels. Cleaning ...................... 6-50 Antenna. Fixed ................................. 3-24 Antifreeze ..................................... 6- 18 Anti-Lock

Brake System Warning Light . . . . . . . . . . . . . . . . 2.56. 4.7 Brakes ................................. 2.56. 4.7

Anti.Theft. Radio ..............................

1.22. 2.54

3- 19

Appearancecare ............................... 6-44 Appearance Care Materials ....................... 6-52 Arbitration Program .............................. 8-9 Ashtray ....................................... 2-44 Audio Equipment. Adding . . . . . . . . . 2-1 5.2.16.3.22. 6.54 Audio Systems .................................. Auto-Down Window ............................ Automatic Light Control ......................... Automatic Transaxle Fluid ....................................... 6-18 Operation ................................... 2-18 Park Mechanism Check ........................ 7-40 Shifting ..................................... 2-19

3-7 2-28 2-37

Backing Up with a Trailer ....................... 4-37 Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-28 Jump Starting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3 Replacement. Keyless Entry System . . . . . . . . . . . . . . . 2-8 Saver ...................................... 2-39 Warnings .................................... 5-3 BBB Auto Line ................................. 8-9 Before Leaving on a Long Trip .................... 4-21 Better Business Bureau Mediation . . . . . . . . . . . . . . . . . . . 8-9

9-1

..

Brake

Adjustment .................................. 6-28 Fluid ....................................... 6-24 Master Cylinder .............................. 6-24 Parking ..................................... 2-22 Pedal Travel ................................. 6-28 Replacing System Parts ........................ 6-28 System Warning Light .................... 2.55. 6.25 Trailer ...................................... 4-36 Transaxle Shift Interlock .................. 2.25. 7.39 Transaxle Shift Interlock Check .................. 7-39 Wear ....................................... 6-27 4-6 4-9 2- 13

Brakes. Anti-Lock .......................... 2.56. 4.7 Braking ........................................ Braking in Emergencies ........................... .......................... Break.In. New Vehicle BTSI .................................... 2.25. 7.39 BTSICheck ................................... Bulb Replacement ..............................

7-39 6-29 Back-up Lamp .............................. 6-32 CHMSL .................................... 6-32 Dome Lamp ................................. 6-34 Headlamps .................................. 6-29 Taillamp .................................... 6-32 Canadian Roadside Assistance .................... 8-7 Capacities and Specifications . . . . . . . . . . . . . . . . . . . . . . 6-61 . . . . . . . . . . . . . . . 2.10.2.26.4.27. 4.36 Carbon Monoxide Cassette Deck Service ........................... 7-37 Cassette Tape Player ........................ 3.9. 3. 18 Cassette Tape Player Care ........................ 3-23 CD Adapter Kit ................................ 3- 13 CDPlayer ..................................... 3-14 CD Player Theft-Deterrent Feature . . . . . . . . . . . . . . . . . 3- 19 9-2

Y Y

. . . . . . . . . . . . . . . . . .

Center Console Storage Area ...................... 2-42 Center High-Mounted Stoplamp Bulb Replacement .... 6-32 Center Rear Passenger Position .................... 1-33 Certification Label .............................. 4-31 Chains. Safety ................................. 4-36 Chains. Tire ................................... 6-43 Changing a Flat Tire ............................. 5-20 Charging System Indicator Light 2-54 Check Engine Light ............................ 2-57 Check Oil Light ........................... 2-61 6-12 Checking Your Restraint Systems . . . . . . . . . . . . . . . . . 1-47 Chemical Paint Spotting ......................... 6-51 Child Restraints ............................... 1-35 Securing in a Rear Outside Seat Position . . .. . . .. . . 1-38 Securing in the Center Rear Seat Position .......... 1-40 Securing in the Right Front Seat Position .......... 1-42 TopStrap ................................... 1-37 ................................ 1-36 Where to Put