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dealer and have it repaired as soon as possible. Change the fluid at the intervals listed in Maintenance Schedule on page 11-2, and be sure to use the fluid listed in Recommended Fluids and Lubricants on page 11-11.
Engine Air Cleaner/Filter The engine air cleaner/filter is in the engine compartment on the passenger side of the vehicle. See Engine Compartment Overview on page 10-5.
Chevrolet Malibu Owner Manual 7575972) - 2015 - crc - 4/1/14
(GMNA-Localizing-U.S./Canada/Mexico-
Black plate (12,1)
10-12
Vehicle Care
When to Inspect the Engine Air Cleaner/Filter Inspect/replace the air cleaner/filter at the scheduled maintenance intervals listed in Maintenance Schedule on page 11-2. If you are driving in dusty/dirty conditions, inspect the filter at each engine oil change. How to Inspect the Engine Air Cleaner/Filter To inspect the air cleaner/filter, remove the filter from the vehicle and lightly shake the filter to release loose dust and dirt. If the filter remains covered with dirt, a new filter is required.
To inspect or replace the engine air cleaner/filter:
6.
Install the nine screws on the top of the housing to lock the cover in place.
2.0L L4 Engine
1. Remove the nine screws on top
of the engine air cleaner/filter housing.
2. Lift the filter cover housing away from the engine air cleaner/filter housing.
3. Pull out the filter. 4.
Inspect or replace the engine air cleaner/filter.
5. Lower the filter cover housing
toward the engine.
2.5L L4 Engine
1. Remove the five screws on top
of the engine air cleaner/filter housing.
2. Lift the filter cover housing away from the engine air cleaner/filter housing.
3. Pull out the filter. 4.
Inspect or replace the engine air cleaner/filter.
Chevrolet Malibu Owner Manual 7575972) - 2015 - crc - 4/1/14
(GMNA-Localizing-U.S./Canada/Mexico-
Black plate (13,1)
Vehicle Care
10-13
5. Lower the filter cover housing
6.
toward the engine. Install the five screws on the top of the housing to lock the cover in place.
Cooling System The cooling system allows the engine to maintain the correct working temperature.
{ Warning
Operating the engine with the air cleaner/filter off can cause you or others to be burned. The air cleaner not only cleans the air; it helps to stop flames if the engine backfires. Use caution when working on the engine and do not drive with the air cleaner/filter off.
{ Caution
If the air cleaner/filter is off, dirt can easily get into the engine, which could damage it. Always have the air cleaner/filter in place when you are driving.
2.0L L4 Engine
1. Engine Cooling Fans (Out
of View)
2. Coolant Surge Tank and
Pressure Cap
2.5L L4 Engine
1. Engine Cooling Fans (Out
of View)
2. Coolant Surge Tank and
Pressure Cap
{ Warning
An electric engine cooling fan under the hood can start up even when the engine is not running and can cause injury. Keep hands, clothing, and tools away from any underhood electric fan.
Chevrolet Malibu Owner Manual 7575972) - 2015 - crc - 4/1/14
(GMNA-Localizing-U.S./Canada/Mexico-
Black plate (14,1)
10-14
Vehicle Care
{ Warning
Heater and radiator hoses, and other engine parts, can be very hot. Do not touch them. If you do, you can be burned. Do not run the engine if there is a leak. If you run the engine, it could lose all coolant. That could cause an engine fire, and you could be burned. Get any leak fixed before you drive the vehicle.
{ Caution Using coolant other than DEX-COOL® can cause premature engine, heater core, or radiator corrosion. In addition, the engine coolant could require changing sooner. Any repairs would not be covered by the
(Continued)
Caution (Continued)
vehicle warranty. Always use DEX-COOL (silicate-free) coolant in the vehicle.
Engine Coolant The cooling system in the vehicle is filled with DEX-COOL® engine coolant mixture. See Recommended Fluids and Lubricants on page 11-11
and Maintenance Schedule on page 11-2. The following explains the cooling system and how to check and add coolant when it is low. If there is a problem with engine overheating, see Engine Overheating on page 10-17.What to Use
{ Warning
Adding only plain water or some other liquid to the cooling system can be dangerous. Plain water and other liquids, can boil before the proper coolant mixture will. The coolant warning system is set for the proper coolant mixture. With plain water or the wrong mixture, the engine could get too hot but you would not get the overheat warning. The engine could catch fire and you or others could be burned. Use a 50/ 50 mixture of clean, drinkable water and DEX-COOL coolant.
Use a 50/50 mixture of clean, drinkable water and DEX-COOL coolant. If using this mixture, nothing else needs to be added.
Chevrolet Malibu Owner Manual 7575972) - 2015 - crc - 4/1/14
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Black plate (15,1)
This mixture: . Gives freezing protection down
to −37°C (−34°F), outside temperature.
. Gives boiling protection up to
129°C (265°F), engine temperature.
. Protects against rust and
corrosion.
. Will not damage aluminum parts. . Helps keep the proper engine
temperature.
{ Caution
If improper coolant mixture, inhibitors, or additives are used in the vehicle cooling system, the engine could overheat and be damaged. Too much water in the mixture can freeze and crack engine cooling parts. The repairs would not be covered by the vehicle warranty. Use only the
(Continued)
Caution (Continued)
proper mixture of engine coolant for the cooling system. See Recommended Fluids and Lubricants on page 11-11.
Never dispose of engine coolant by putting it in the trash, or by pouring it on the ground, or into sewers, streams or bodies of water. Have the coolant changed by an authorized service center, familiar with legal requirements regarding used coolant disposal. This will help protect the environment and your health. Checking Coolant The vehicle must be on a level surface when checking the coolant level. Check to see if coolant is visible in the coolant surge tank. If the coolant inside the coolant surge tank is boiling, do not do anything else until it cools down.
Vehicle Care
10-15
If coolant is visible but the coolant level is not at or above the mark pointed to, add a 50/50 mixture of clean, drinkable water and DEX-COOL coolant. Be sure the cooling system is cool before this is done. If no coolant is visible in the coolant surge tank, add coolant as follows: How to Add Coolant to the Coolant Surge Tank
{ Warning
You can be burned if you spill coolant on hot engine parts. Coolant contains ethylene glycol and it will burn if the engine parts are hot enough. Do not spill coolant on a hot engine.
Chevrolet Malibu Owner Manual 7575972) - 2015 - crc - 4/1/14
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Black plate (16,1)
10-16
Vehicle Care
{ Caution
This vehicle has a specific coolant fill procedure. Failure to follow this procedure could cause the engine to overheat and be severely damaged.
{ Warning
Steam and scalding liquids from a hot cooling system can blow out and burn you badly. Never turn the cap when the cooling system, including the surge tank pressure cap, is hot. Wait for the cooling system and surge tank pressure cap to cool.
The coolant surge tank pressure cap can be removed when the cooling system, including the surge tank pressure cap and upper radiator hose, is no longer hot. 1. Turn the pressure cap slowly counterclockwise. If a hiss is heard, wait for that to stop. A hiss means there is still some pressure left.
2. Keep turning the cap and
remove it.
3. Fill the coolant surge tank with the proper mixture to the mark pointed to on the front of the coolant surge tank.
4. With the coolant surge tank cap off, start the engine and let it run until the upper radiator hose starts getting hot. Watch out for the engine cooling fans. By this time, the coolant level inside the coolant surge tank may be lower. If the level is lower, add more of the proper mixture to the coolant surge tank until the level
Chevrolet Malibu Owner Manual 7575972) - 2015 - crc - 4/1/14
(GMNA-Localizing-U.S./Canada/Mexico-
Black plate (17,1)
Vehicle Care
10-17
Warning (Continued)
from the engine if you see or hear steam coming from it. Just turn it off and get everyone away from the vehicle until it cools down. Wait until there is no sign of steam or coolant before you open the hood. If you keep driving when the engine is overheated, the liquids in it can catch fire. You or others could be badly burned. Stop the engine if it overheats, and get out of the vehicle until the engine is cool.
reaches the mark pointed to on the front of the coolant surge tank.
5. Replace the cap tightly. { Caution
If the pressure cap is not tightly installed, coolant loss and possible engine damage may occur. Be sure the cap is properly and tightly secured.
Engine Overheating The vehicle has an engine coolant temperature gauge on the instrument cluster to warn of engine overheating. See Engine Coolant Temperature Gauge on page 5-10. If the decision is made not to lift the hood when this warning appears, get service help right away. Contact your dealer for additional information.
If the decision is made to lift the hood, make sure the vehicle is parked on a level surface. Then check to see if the engine cooling fans are running. If the engine is overheating, both fans should be running. If they are not, do not continue to run the engine and have the vehicle serviced.
{ Caution
Running the engine without coolant may cause damage or a fire. Vehicle damage would not be covered by the vehicle warranty.
If Steam Is Coming from the Engine Compartment { Warning
Steam from an overheated engine can burn you badly, even if you just open the hood. Stay away
(Continued)
Chevrolet Malibu Owner Manual 7575972) - 2015 - crc - 4/1/14
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Black plate (18,1)
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Vehicle Care
If No Steam Is Coming from the Engine Compartment If an engine overheat warning is displayed but no steam can be seen or heard, the problem may not be too serious. Sometimes the engine can get a little too hot when the vehicle: . Climbs a long hill on a hot day. . Stops after high-speed driving. Idles for long periods in traffic.
If the overheat warning is displayed with no sign of steam: 1. Turn the air conditioning off. 2. Turn the heater on to the highest
temperature and to the highest fan speed. Open the windows as necessary.
3. When it is safe to do so, pull off
the road, shift to P (Park) or N (Neutral), and let the engine idle.
If the engine coolant temperature gauge is no longer in the overheat zone, the vehicle can be driven.
Continue to drive the vehicle slowly for about 10 minutes. Keep a safe distance from the vehicle in front. If the warning does not come back on, continue to drive normally and have the cooling system checked for proper fill and function. If the warning continues, pull over, stop, and park the vehicle right away. If there is no sign of steam, idle the engine for three minutes while parked. If the warning is still displayed, turn off the engine until it cools down.
Washer Fluid
What to Use When windshield washer fluid is needed, be sure to read the manufacturer's instructions before use. If operating the vehicle in an area where the temperature may fall below freezing, use a fluid that has sufficient protection against freezing.
Adding Washer Fluid
Open the cap with the washer symbol on it. Add washer fluid until the tank is full. See Engine Compartment Overview on page 10-5 for reservoir location.
{ Caution
. Do not use engine coolant
(antifreeze) in the windshield washer. It can damage the windshield washer system and paint.
. Do not mix water with
ready-to-use washer fluid. Water can cause the solution
(Continued)
Chevrolet Malibu Owner Manual 7575972) - 2015 - crc - 4/1/14
(GMNA-Localizing-U.S./Canada/Mexico-
Black plate (19,1)
Caution (Continued)
to freeze and damage the washer fluid tank and other parts of the washer system.
. When using concentrated
washer fluid, follow the manufacturer instructions for adding water.
. Fill the washer fluid tank only
three-quarters full when it is very cold. This allows for fluid expansion if freezing occurs, which could damage the tank if it is completely full.
{ Warning
The brake wear warning sound means that soon the brakes will not work well. That could lead to a crash. When the brake wear warning sound is heard, have the vehicle serviced.
{ Caution
Continuing to drive with worn-out brake pads could result in costly brake repair.
Brakes This vehicle has disc brakes. Disc brake pads have built-in wear indicators that make a high-pitched warning sound when the brake pads are worn and new pads are needed. The sound can come and go or be heard all the time when the vehicle is moving, except when applying the brake pedal firmly.
Some driving conditions or climates can cause a brake squeal when the brakes are first applied or lightly applied. This does not mean something is wrong with the brakes. Properly torqued wheel nuts are necessary to help prevent brake pulsation. When tires are rotated, inspect brake pads for wear and evenly tighten wheel nuts in the
Vehicle Care
10-19
proper sequence to torque specifications. See Capacities and Specifications on page 12-2. Brake pads should be replaced as complete sets. Brake Pedal Travel See your dealer if the brake pedal does not return to normal height, or if there is a rapid increase in pedal travel. This could be a sign that brake service might be required. Brake Adjustment Every time the brakes are applied, with or without the vehicle moving, the brakes adjust for wear. Replacing Brake System Parts The braking system on a vehicle is complex. Its many parts have to be of top quality and work well together if the vehicle is to have really good braking. The vehicle was designed and tested with top-quality brake parts. When parts of the braking system are replaced, be sure to get
Chevrolet Malibu Owner Manual 7575972) - 2015 - crc - 4/1/14
(GMNA-Localizing-U.S./Canada/Mexico-
Black plate (20,1)
10-20
Vehicle Care
new, approved replacement parts. If this is not done, the brakes might not work properly. For example, installing disc brake pads that are wrong for the vehicle, can change the balance between the front and rear brakes — for the worse. The braking performance expected can change in many other ways if the wrong replacement brake parts are installed.
Brake Fluid
The brake master cylinder reservoir is filled with DOT 3 brake fluid as indicated on the reservoir cap. See Engine Compartment Overview on page 10-5 for the location of the reservoir.
There are only two reasons why the brake fluid level in the reservoir might go down:
The brake fluid level goes down because of normal brake lining wear. When new linings are installed, the fluid level goes back up.
. A fluid leak in the brake
hydraulic system can also cause a low fluid level. Have the brake hydraulic system fixed, since a leak means that sooner or later the brakes will not work well.
Do not top off the brake fluid. Adding fluid does not correct a leak. If fluid is added when the linings are worn, there will be too much fluid when new brake linings are installed. Add or remove brake fluid, as necessary, only when work is done on the brake hydraulic system.
{ Warning
If too much brake fluid is added, it can spill on the engine and burn, if the engine is hot enough. You or others could be burned, and the vehicle could be damaged. Add brake fluid only when work is done on the brake hydraulic system.
When the brake fluid falls to a low level, the brake warning light comes on. See Brake System Warning Light on page 5-15.
What to Add Use only new DOT 3 brake fluid from a sealed container. See Recommended Fluids and Lubricants on page 11-11. Always clean the brake fluid reservoir cap and the area around the cap before removing it. This helps keep dirt from entering the reservoir.
Chevrolet Malibu Owner Manual 7575972) - 2015 - crc - 4/1/14
(GMNA-Localizing-U.S./Canada/Mexico-
Black plate (21,1)
{ Warning
With the wrong kind of fluid in the brake hydraulic system, the brakes might not work well. This could cause a crash. Always use the proper brake fluid.
{ Caution
. Using the wrong fluid can
badly damage brake hydraulic system parts. For example, just a few drops of mineral-based oil, such as engine oil, in the brake hydraulic system can damage brake hydraulic system parts so badly that they will have to be replaced. Do not let someone put in the wrong kind of fluid.
(Continued)
Caution (Continued)
. If brake fluid is spilled on the
vehicle's painted surfaces, the paint finish can be damaged. Be careful not to spill brake fluid on the vehicle. If you do, wash it off immediately.
Battery This vehicle has a standard 12-volt battery under the hood. See Engine Compartment Overview on page 10-5. Refer to the replacement number shown on the original battery label when a new 12-volt battery is needed. The vehicle has an Absorbed Glass Mat (AGM) 12-volt battery. Installation of a standard 12-volt battery will result in reduced 12-volt battery life. When using a 12-volt battery charger on the 12-volt AGM battery, some chargers have an AGM
Vehicle Care
10-21
battery setting on the charger. If available, use the AGM setting on the charger, to limit charge voltage to 14.8 volts.
Stop/Start System If equipped with the 2.5L L4 Engine, the vehicle has a stop/start system to shut off the engine to help conserve fuel. See Starting the Engine on page 9-18.
For stop/start equipped vehicles, there is an auxiliary battery behind the access panel in the left rear of the trunk. This battery is for
Chevrolet Malibu Owner Manual 7575972) - 2015 - crc - 4/1/14
(GMNA-Localizing-U.S./Canada/Mexico-
Black plate (22,1)
10-22
Vehicle Care
managing the stop/start auxiliary loads and is not to be used for any other purpose. See your dealer if the auxiliary battery needs service.
{ Warning
Battery posts, terminals, and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and reproductive harm. Wash hands after handling.
Vehicle Storage
{ Warning
Batteries have acid that can burn you and gas that can explode. You can be badly hurt if you are not careful. See Jump Starting on page 10-76 for tips on working around a battery without getting hurt.
Infrequent Usage: Remove the 12-volt battery black, negative (−) cable from the battery to keep the battery from running down. Extended Storage: Remove the 12-volt battery black, negative (−) cable from the battery or use a battery trickle charger. Remember to reconnect the battery when ready to drive the vehicle.
Starter Switch Check
{ Warning When you are doing this inspection, the vehicle could move suddenly. If the vehicle moves, you or others could be injured.
1. Before starting this check, be
sure there is enough room around the vehicle.
2. Apply both the parking brake
and the regular brake. Do not use the accelerator pedal, and be ready to turn off the engine immediately if it starts.
3. Try to start the engine in each gear. The vehicle should start only in P (Park) or N (Neutral). If the vehicle starts in any other position, contact your dealer for service.
Chevrolet Malibu Owner Manual 7575972) - 2015 - crc - 4/1/14
(GMNA-Localizing-U.S./Canada/Mexico-
Black plate (23,1)
normal effort. If the shift lever moves out of P (Park), contact your dealer for service.
Ignition Transmission Lock Check If equipped with a key type ignition, while parked and with the parking brake set, try to turn the ignition to LOCK/OFF in each shift lever position.
The ignition should turn to LOCK/OFF only when the shift lever is in P (Park). The ignition key should come out only in LOCK/OFF.
Contact your dealer if service is required.
Automatic Transmission Shift Lock Control Function Check
{ Warning When you are doing this inspection, the vehicle could move suddenly. If the vehicle moves, you or others could be injured.
1. Before starting this check, be
sure there is enough room around the vehicle. It should be parked on a level surface.
2. Apply the parking brake. Be
ready to apply the regular brake immediately if the vehicle begins to move.
3. With the engine off, turn the
ignition on, but do not start the engine. Without applying the regular brake, try to move the shift lever out of P (Park) with
Vehicle Care
10-23
Park Brake and P (Park) Mechanism Check { Warning
When you are doing this check, the vehicle could begin to move. You or others could be injured and property could be damaged. Make sure there is room in front of the vehicle in case it begins to roll. Be ready to apply the regular brake at once should the vehicle begin to move.
Park on a fairly steep hill, with the vehicle facing downhill. Keeping your foot on the regular brake, set the parking brake.
To check the parking brake's holding ability: With the engine running and the transmission in N (Neutral), slowly remove foot pressure from the regular brake pedal. Do this until the vehicle is held by the parking brake only.
Chevrolet Malibu Owner Manual 7575972) - 2015 - crc - 4/1/14
(GMNA-Localizing-U.S./Canada/Mexico-
Black plate (24,1)
10-24
Vehicle Care
To check the P (Park) mechanism's holding ability: With the engine running, shift to P (Park). Then release the parking brake followed by the regular brake.
Contact your dealer if service is required.
Wiper Blade Replacement Windshield wiper blades should be inspected for wear or cracking. It is a good idea to clean the wiper blade assembly on a regular basis. When worn, or when cleaning is ineffective, replace the wiper blade. For proper windshield wiper blade length and type, see Maintenance Replacement Parts on page 11-12.
{ Caution
Allowing the wiper arm to touch the windshield when no wiper blade is installed could damage
(Continued)
Caution (Continued)
the windshield. Any damage that occurs would not be covered by your warranty. Do not allow the wiper arm to touch the windshield.
To replace the wiper blade: 1. Pull the wiper assembly away
from the windshield.
3. With the latch open, pull the wiper blade down toward the windshield far enough to release it from the J-hooked end of the wiper arm.
4. Remove the wiper blade. 5. Reverse Steps 1–3 for wiper
blade replacement.
2. Lift up on the latch in the middle
of the wiper blade where the wiper arm attaches.
Chevrolet Malibu Owner Manual 7575972) - 2015 - crc - 4/1/14
(GMNA-Localizing-U.S./Canada/Mexico-
Black plate (25,1)
Headlamp Aiming Headlamp aim has been preset and should need no further adjustment. If the vehicle is damaged in a crash, the headlamp aim may be affected. If adjustment to the headlamps is necessary, see your dealer.
Bulb Replacement For the proper type of replacement bulbs, see Replacement Bulbs on page 10-32. For any bulb‐changing procedure not listed in this section, contact your dealer.
Halogen Bulbs
{ Warning
Halogen bulbs have pressurized gas inside and can burst if you drop or scratch the bulb. You or others could be injured. Be sure to read and follow the instructions on the bulb package.
Vehicle Care
10-25
High Intensity Discharge (HID) Lighting
{ Warning
The high intensity discharge lighting system operates at a very high voltage. If you try to service any of the system components, you could be seriously injured. Have your dealer or a qualified technician service them.
The vehicle may have HID headlamps. After an HID headlamp bulb has been replaced, you may notice that the beam is a slightly different shade than it was originally. This is normal.
LED Lighting This vehicle has several LED lamps. For replacement of any LED lighting assembly, contact your dealer.
Chevrolet Malibu Owner Manual 7575972) - 2015 - crc - 4/1/14
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Black plate (26,1)
10-26
Vehicle Care
Headlamps, Front Turn Signal, Sidemarker, and Parking Lamps
Base Headlamp Assembly The base model vehicle has halogen high-beam and low-beam headlamps, a parking lamp, a sidemarker lamp, and two turn signal lamps on the headlamp assembly.
Passenger Side Shown, Driver Side Similar 1. High-Beam Headlamp
8. Replace the cap from the back
of the headlamp assembly by turning it clockwise.
9. For the driver side, reinstall the
windshield washer bottle filler neck by firmly pushing it straight into the bottle. Ensure that the filler neck clip engages into the underhood electrical center retainer.
Uplevel Headlamp Assembly The uplevel model vehicle has halogen high-beam and low-beam headlamps, a parking lamp, a sidemarker lamp, and two turn signal lamps on the headlamp assembly.
2. Low-Beam Headlamp 3. Sidemarker Lamp 4. Parking/Turn Signal Lamp To replace one of the headlamp bulbs: 1. Open the hood. See Hood on
page 10-4.
2. For the driver side bulb, remove
the windshield washer bottle filler neck by firmly pulling it straight up and out of the bottle. 3. Remove the cap from the back
of the headlamp assembly by turning it counterclockwise.
4. Disconnect the electrical
connector.
5. Remove the bulb from the lamp
assembly by turning counterclockwise. Install a new bulb in the lamp assembly.
6.
7. Connect the electrical connector.
Chevrolet Malibu Owner Manual 7575972) - 2015 - crc - 4/1/14
(GMNA-Localizing-U.S./Canada/Mexico-
Black plate (27,1)
Passenger Side Shown, Driver Side Similar 1. High-Beam Headlamp 2. Turn Signal Lamps 3. Low-Beam Headlamp 4. Parking Lamp 5. Sidemarker Lamp To replace one of these bulbs:
High-Beam Headlamp 1. Open the hood. See Hood on
page 10-4.
2. For the driver side bulb, remove
the windshield washer bottle filler neck by firmly pulling it straight up and out of the bottle. 3. Remove the cap from the back
of the headlamp assembly by turning it counterclockwise.
Vehicle Care
10-27
10. Replace the cap from the back
of the headlamp assembly by turning it clockwise.
11. For the driver side, reinstall the
windshield washer bottle filler neck by firmly pushing it straight into the bottle. Ensure that the filler neck clip engages into the underhood electrical center retainer.
Low-Beam Headlamp 1. For the driver side bulb, remove
the windshield washer bottle filler neck by firmly pulling it straight up and out of the bottle. 2. Remove the cap from the back
of the headlamp assembly by turning it counterclockwise.
3. Disconnect the electrical
connector.
4. Remove the bulb from the lamp
assembly by turning counterclockwise. Install a new bulb in the lamp assembly.
5.
4. Disconnect the electrical
connector (1).
5. Disengage the spring clip (2)
from the bulb by pressing down on the end and then swing upward.
6. Remove the bulb from the lamp
7.
assembly. Install a new bulb in the lamp assembly. Install the spring clip (2).
8. 9. Connect the electrical
connector (1).
Chevrolet Malibu Owner Manual 7575972) - 2015 - crc - 4/1/14
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Black plate (28,1)
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Vehicle Care
6. Connect the electrical connector. 7. Replace the cap from the back
of the headlamp assembly by turning it clockwise.
8. For the driver side, reinstall the
windshield washer bottle filler neck by firmly pushing it straight into the bottle. Ensure that the filler neck clip engages into the underhood electrical center retainer.
HID Headlamp Assembly The HID assembly has a high intensity discharge (HID) high/low beam, a DRL/parking lamp, sidemarker lamp, and a turn signal lamp on the headlamp assembly. For replacement of the headlamp on an HID assembly, contact your dealer. See High Intensity Discharge (HID) Lighting on page 10-25.
Passenger Side Shown, Driver Side Similar 1. Turn Signal Lamp 2. DRL/Parking Lamp 3. Sidemarker Lamp Front Turn Signal, Parking, and Sidemarker Lamps To replace one of these lamps on a base, uplevel, or HID assembly: 1. For the driver side bulb, remove
the windshield washer bottle filler neck by firmly pulling it straight up and out of the bottle.
2. Remove the bulb socket from
the headlamp assembly by turning it counterclockwise. 3. Remove the bulb from the
socket.
4. Replace the bulb in the bulb
5.
socket. Install the bulb socket in the headlamp assembly by turning it clockwise.
6. For the driver side, reinstall the
windshield washer bottle filler neck by firmly pushing it straight into the bottle. Ensure that the filler neck clip engages into the underhood electrical center retainer.
Chevrolet Malibu Owner Manual 7575972) - 2015 - crc - 4/1/14
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Black plate (29,1)
Fog Lamps To replace the front fog lamp bulb:
Vehicle Care
10-29
Taillamps, Turn Signal, Stoplamps, and Back-Up Lamps (LS and LT)
1. Remove the five access panel
fasteners under the front fascia.
2. Lower the panel far enough to
access the fog lamp bulb.
3. Remove the bulb by turning it counterclockwise and pulling it straight out of the assembly.
4. Disconnect the electrical
connector from the fog lamp bulb assembly. Install the new bulb by turning it clockwise into the assembly.
5.
6. Reverse Steps 1–4 to reinstall.
1. Back-Up Lamp 2. Taillamp
Trunk Deck Inboard Taillamp and Back-Up Lamp 1. Open the trunk. See Trunk on
page 2-14.
2. Remove the push pins and pull
back the trunk deck trim.
Chevrolet Malibu Owner Manual 7575972) - 2015 - crc - 4/1/14
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Black plate (30,1)
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Vehicle Care
3. Remove the bulb socket by
turning counterclockwise and pulling straight out.
4. Remove the bulb from the
socket. Install the new bulb in the bulb socket. Install the bulb socket by turning clockwise. Install the trunk deck trim.
5.
6.
7.
1. Stoplamp/Taillamp 2. Turn Signal Lamp
5.
6.
7.
Install a new bulb into the socket. Install the bulb socket into the taillamp assembly by turning it clockwise. Install the trunk trim and push pins.
Taillamps, Turn Signal, Stoplamps, and Back-Up Lamps (LTZ) The trunk deck inboard taillamp is an LED. To replace the taillamp see your dealer.
Back-Up Lamp 1. Open the trunk. See Trunk on
page 2-14.
2. Remove the push pins and pull
back the trunk deck trim.
{ Caution
Improper lamp assembly removal and installation can cause leaks and water intrusion which may cause damage to the taillamp. Do not remove the taillamp assembly to replace a bulb. Use the trunk opening to access the bulb.
To replace any one of these bulbs:
Stoplamp/Taillamp and Turn Signal Lamp 1. Open the trunk. See Trunk on
page 2-14.
2. Remove the push pins and pull
the trunk trim away from the taillamp assembly.
3. Remove the bulb socket from
the taillamp assembly by turning it counterclockwise.
4. Remove the bulb from the socket by turning the bulb counterclockwise one-quarter turn and pulling it straight out.
Chevrolet Malibu Owner Manual 7575972) - 2015 - crc - 4/1/14
(GMNA-Localizing-U.S./Canada/Mexico-
Black plate (31,1)
Vehicle Care
10-31
{ Caution
Improper lamp assembly removal and installation can cause leaks and water intrusion which may cause damage to the taillamp. Do not remove the taillamp assembly to replace a bulb. Use the trunk opening to access the bulb.
The stoplamp/taillamp is an LED. To replace the stoplamp/taillamp see your dealer.
Turn Signal Lamp 1. Open the trunk. See Trunk on
page 2-14.
2. Remove the push pins and pull
the trunk trim away from the taillamp assembly.
3. Remove the bulb socket by
turning counterclockwise and pulling straight out.
4. Remove the bulb from the
socket. Install the new bulb in the bulb socket. Install the bulb socket by turning clockwise. Install the trunk deck trim.
5.
6.
7.
3. Remove the bulb socket from
the taillamp assembly by turning it counterclockwise.
5.
4. Remove the bulb from the socket by turning the bulb counterclockwise one-quarter turn and pulling it straight out. Install a new bulb into the socket. Install the bulb socket into the taillamp assembly by turning it clockwise. Install the trunk trim and push pins.
6.
7.
Chevrolet Malibu Owner Manual 7575972) - 2015 - crc - 4/1/14
(GMNA-Localizing-U.S./Canada/Mexico-
Black plate (32,1)
10-32
Vehicle Care
License Plate Lamp To replace one of these bulbs:
Passenger Side Shown, Driver
Side Similar
1. Push the release tab toward the
lamp assembly.
2. Pull the lamp assembly down to
remove.
3. Turn the bulb socket (1)
counterclockwise to remove it from the lamp assembly (3).
4. Pull the bulb (2) straight out of
the bulb socket.
5. Push the replacement bulb
straight into the bulb socket and turn the bulb socket clockwise to install it into the lamp assembly.
6. Push the lamp assembly back
into position until the release tab locks into place.
Replacement Bulbs
Exterior Lamp
Back-Up Lamp Deck Lid Taillamp DRL and Parking Lamp (HID) Front Fog Lamp Front Parking Lamp (Uplevel) Front Sidemarker Lamp Front Turn Signal Lamp (Base and Uplevel) Front Turn Signal Lamp (HID) High-Beam Headlamp (Base) High-Beam Headlamp (Uplevel) License Plate Lamp
Bulb
Number 921 LL
194
7443 ULL
H10
7443W5WLL
7444NA
7443 NA
9005 LL
H7 LL
W5W LL
Chevrolet Malibu Owner Manual 7575972) - 2015 - crc - 4/1/14
(GMNA-Localizing-U.S./Canada/Mexico-
Black plate (33,1)
Exterior Lamp
Low-Beam Headlamp (Base and Uplevel) Stoplamp/Taillamp (LS and LT) Rear Turn Signal Lamp
Bulb
Number H11 LL
7440
7443 NA
For replacement bulbs not listed here, contact your dealer.
Electrical System
High Voltage Devices and Wiring
{ Warning
Exposure to high voltage can cause shock, burns, and even death. The high voltage components in the vehicle can only be serviced by technicians with special training. High voltage components are identified by labels. Do not remove, open, take apart, or modify these components. High voltage cable or wiring has orange covering. Do not probe, tamper with, cut, or modify high voltage cable or wiring.
Vehicle Care
10-33
Electrical System Overload The vehicle has fuses and circuit breakers to protect against an electrical system overload. When the current electrical load is too heavy, the circuit breaker opens and closes, protecting the circuit until the current load returns to normal or the problem is fixed. This greatly reduces the chance of circuit overload and fire caused by electrical problems. Fuses and circuit breakers protect power devices in the vehicle. Replace a bad fuse with a new one of the identical size and rating. If there is a problem on the road and a fuse needs to be replaced, the same amperage fuse can be borrowed. Choose some feature of the vehicle that is not needed to use and replace it as soon as possible.
Chevrolet Malibu Owner Manual 7575972) - 2015 - crc - 4/1/14
(GMNA-Localizing-U.S./Canada/Mexico-
Black plate (34,1)
10-34
Vehicle Care
Headlamp Wiring An electrical overload may cause the lamps to go on and off, or in some cases to remain off. Have the headlamp wiring checked right away if the lamps go on and off or remain off. Windshield Wipers If the wiper motor overheats due to heavy snow or ice, the windshield wipers will stop until the motor cools and will then restart. Although the circuit is protected from electrical overload, overload due to heavy snow or ice may cause wiper linkage damage. Always clear ice and heavy snow from the windshield before using the windshield wipers. If the overload is caused by an electrical problem and not snow or ice, be sure to get it fixed.
Fuses The wiring circuits in the vehicle are protected from short circuits by fuses. This greatly reduces the chance of damage caused by electrical problems. To check a fuse, look at the silver-colored band inside the fuse. If the band is broken or melted, replace the fuse. Be sure to replace a bad fuse with a new one of the identical size and rating. Fuses of the same amperage can be temporarily borrowed from another fuse location, if a fuse goes out. Replace the fuse as soon as possible. To identify and check fuses, circuit breakers, and relays, see Engine Compartment Fuse Block on page 10-34 and Instrument Panel Fuse Block on page 10-38.
Engine Compartment Fuse Block The engine compartment fuse block is on the driver side of the engine compartment, near the battery.
{ Caution
Spilling liquid on any electrical component on the vehicle may damage it. Always keep the covers on any electrical component.
Chevrolet Malibu Owner Manual 7575972) - 2015 - crc - 4/1/14
(GMNA-Localizing-U.S./Canada/Mexico-
Black plate (35,1)
Vehicle Care
10-35
Chevrolet Malibu Owner Manual 7575972) - 2015 - crc - 4/1/14
(GMNA-Localizing-U.S./Canada/Mexico-
Black plate (36,1)
10-36
Vehicle Care
The vehicle may not be equipped with all of the fuses, relays, and features shown.
Mini Fuses
Usage
Transmission Control Module Battery Engine Control Module Battery (LTG)/ Air Conditioning Compressor Clutch (LKW) Air Conditioning Compressor Clutch (LTG) Air Conditioning Compressor Clutch (LTG) Engine Control Module Battery (LKW) Engine Control Module Ignition (LKW) Spare Ignition Coils
Mini Fuses
Usage
Mini Fuses
Usage
10
11
1314
15
16
17
1820
23
2930
Engine Control Module Emissions Transmission Module Ignition Cabin Heater Coolant Pump Spare Aero Shutter Spare R/C Dual Battery Isolator Module Transmission Auxiliary Oil Pump (LKW) Spare (LKW) Left Seat Power Lumber Control Right Seat Power Lumber Control
31
32
33
3435
37
38
46
47
48
4950
51
52Chassis Control Module Back-Up Lamps/ Interior Lamps Front Heated Seats Antilock Brake System Valve Amplifier Right High Beam Left High Beam Cooling Fan Emissions Foglamp Low Beam HID Headlamp Right Low Beam HID Headlamp Left Horn/Dual Horn Cluster Ignition
Chevrolet Malibu Owner Manual 7575972) - 2015 - crc - 4/1/14
(GMNA-Localizing-U.S./Canada/Mexico-
Black plate (37,1)
Vehicle Care
10-37
Mini Fuses
Usage
Mini Fuses
Usage
J-Case Fuses
Usage
53
54
55
56
57
60
6266
67
6970
Inside Rearview Mirror/Rear Camera/ Fuel Module Ignition Heating, Ventilation, and Air Conditioning Module Ignition Front Power Windows/Mirrors Windshield Washer Spare Heated Mirror Canister Vent Solenoid Spare Fuel Module Battery Voltage Sensor Lane Departure/Rear Parking Aid/Side Blind Zone Assist
71
PEPS BATT
59
Air Pump Emissions
J-Case Fuses
Usage
Mini
Relays
Usage
12
21
22
24
25
2627
28
41
42
44
45Front Wiper Starter 1
Rear Power Window Sunroof Front Power Window PEPS MTR Antilock Brake System Pump Not Used Rear Defogger Brake Vacuum Pump Cooling Fan K2
Starter 2
Cooling Fan K113
15
16
17Powertrain Cooling Fan K2
Cooling Fan K1
Run/Crank Spare Window/Mirror DefoggerMicro Relays
Usage
Air Conditioning Compressor Clutch Starter Solenoid Front Wiper Speed Front Wiper On
Chevrolet Malibu Owner Manual 7575972) - 2015 - crc - 4/1/14
(GMNA-Localizing-U.S./Canada/Mexico-
Black plate (38,1)
10-38
Vehicle Care
Micro Relays
Usage
Instrument Panel Fuse Block
10
1114
Spare Transmission Auxiliary Oil Pump (LKW) Cooling Fan K3
Starter 2
Solenoid (LKW) Headlamp Low Beam/DRLPull the door toward you to release it from the hinge.
The instrument panel fuse block is in the instrument panel, on the driver side of the vehicle. To access the fuses, open the fuse panel door by pulling down at the top. Press in on the sides of the door to release it from the instrument panel.
Chevrolet Malibu Owner Manual 7575972) - 2015 - crc - 4/1/14
(GMNA-Localizing-U.S./Canada/Mexico-
Black plate (39,1)
Fuses
Usage
Left Stoplamp, Left DRL Lamp, Headlamp Control, Right Taillamp, Right Park/Sidemarker Lamps, Right Mirror Turn, Right Front Turn Signals Radio OnStar (If Equipped) Front Accessory Power Outlet Console Bin Power Outlet
Vehicle Care
10-39
Fuses
10
11
Usage
License Plate Lamp, Center High-Mounted Stoplamp, Rear Fog Lamps, Right Front Park/Sidemarker Lamps, LED Indicator Dim, Washer Pump, Right Stoplamp, Trunk Release Left Low-Beam Headlamp, DRL Body Control Module 8 (J-Case Fuse), Power Locks Front Heater Ventilation Air Conditioning/Blower (J-Case Fuse)
Instrument Panel Fuse Block The vehicle may not be equipped with all of the fuses, relays, and features shown.
Fuses
Usage
Steering Wheel Controls Backlight Right Rear Turn Signal, Left Mirror Turn Signal, Left Front Turn Signal, Door Locks
Chevrolet Malibu Owner Manual 7575972) - 2015 - crc - 4/1/14
(GMNA-Localizing-U.S./Canada/Mexico-
Black plate (40,1)
10-40
Vehicle Care
Fuses
Usage
12
13
14
15
16
1718
19
2021
22
23Passenger Seat (Circuit Breaker) Driver Seat (Circuit Breaker) Diagnostic Link Connector Airbag, SDM Trunk Release Heater Ventilation Air Conditioning Controller Audio Main Displays Passenger Occupant Sensor Instrument Cluster Ignition Switch Right Low-Beam Headlamp, DRL
Fuses
24
25
26Relays
K1
K2
K3Usage Ambient Light, Switch Backlighting (LED), Trunk Lamp, Shift Lock, Key Capture 110V AC Spare
Usage Trunk Release Not Used Power Outlet Relay
Wheels and Tires
Tires Every new GM vehicle has high-quality tires made by a leading tire manufacturer. See the warranty manual for information regarding the tire warranty and where to get service. For additional information refer to the tire manufacturer.
{ Warning
. Poorly maintained and
improperly used tires are dangerous.
. Overloading the tires can
cause overheating as a result of too much flexing. There could be a blowout
(Continued)
Chevrolet Malibu Owner Manual 7575972) - 2015 - crc - 4/1/14
(GMNA-Localizing-U.S./Canada/Mexico-
Black plate (41,1)
Warning (Continued)
Warning (Continued)
and a serious crash. See Vehicle Load Limits on page 9-9.
. Underinflated tires pose
the same danger as overloaded tires. The resulting crash could cause serious injury. Check all tires frequently to maintain the recommended pressure. Tire pressure should be checked when the tires are cold.
. Overinflated tires are more likely to be cut, punctured, or broken by a sudden impact — such as when hitting a pothole. Keep tires at the recommended pressure.
(Continued)
. Worn or old tires can
cause a crash. If the tread is badly worn, replace them.
. Replace any tires that
have been damaged by impacts with potholes, curbs, etc.
. Improperly repaired tires can cause a crash. Only the dealer or an authorized tire service center should repair, replace, dismount, and mount the tires.
. Do not spin the tires in
excess of 56 km/h (35 mph) on slippery surfaces such as snow, mud, ice, etc. Excessive spinning may cause the tires to explode.
Vehicle Care
10-41
See Tire Pressure for High-Speed Operation on page 10-49 for inflation pressure adjustment for high-speed driving.
