1998 Chevrolet Express Owners Manual

Any stone chips, fractures or deep scratches in the finish should be repaired right away. Bare metal will corrode quickly and may develop into a major repair expense. Minor chips and scratches can be repaired with touch-up materials available from your dealer or other service outlets. Larger areas of finish damage can be corrected in your dealer’s body and paint shop.

Underbody Maintenance Chemicals used for ice and snow removal and dust control can collect on the underbody. If these are not removed, accelerated corrosion (rust) can occur on the underbody parts such as fuel lines, frame, floor pan and exhaust system even though they have corrosion protection. At least every spring, flush these materials from the underbody with plain water. Clean any areas where mud and other debris can collect. Dirt packed in closed areas of the frame should be loosened before being flushed. Your dealer or an underbody car washing system can do this for you.

Chemical Paint Spotting Some weather and atmospheric conditions can create a chemical fallout. Airborne pollutants can fall upon and attack painted surfaces on your vehicle. This damage can take two forms: blotchy, ringlet-shaped discolorations, and small irregular dark spots etched into the paint surface. Although no defect in the paint job causes this, GM will repair, at no charge to the owner, the surfaces of new vehicles damaged by this fallout condition within 12 months or 12,000 miles (20 000 km) of purchase, whichever occurs first. This applies only to materials manufactured and sold by General Motors. Bodies, body conversions or equipment not made or sold by General Motors are not covered.

Appearance PART NUMBER

Care Materials Chart

994954 1050172 1050173 1050 174 10502 14 1050427 1052870

SIZE

23 in. x 25 in. 16 oz. (0.473 L) 16 oz. (0.473 L) 16 02. (0.473 L) 32 02. (0.946 L) 23 oz. (0.680 L) 16 oz. (0.473 L)

DESCRIPTION

Polishing Cloth - Wax Treated Tar and Road Oil Remover Cleaner and Polish White Sidewall Tire Cleaner

Vinyl Cleaner Glass Cleaner

Wash Wax Concentrate

USAGE

Exterior polishing cloth

Removes tar, road oil and asphalt

Use on chrome, stainless steel, nickel, copper and brass Chrome

Removes soil and black marks from whitewalls Cleans vinyl tops, upholstery and convertible tops

Removes dirt, grime, smoke and fingerprints

Cleans and lightly waxes

1052918**

8 oz. (0.237 L)

Armor All

Protectant

Protects leather, wood, acrylics, Plexiglas N , plastic,

rubber and vinyl

..___

1052925

16 oz. (0.473 L)

Multi-Purpose Interior

Cleaner

Cleans carpets, seats, interior trim, door panels

and floor mats

Capture Dry Spot Remover

2.5 sq. ft.

Wheel Cleaner

16 oz. (0.473 L) 8 02. (0.237 L) 16 02. (0.473 L)

1052929 1052930 12345002 12345721 12345725 12377964 12377966 12377984 See your General Motors Parts Department for these products. See “Fluids and Lubricants’’ in the Index.

Armor All Cleaner Synthetic Chamois Silicone Tire Shine Finish Enhancer

12 oz. (0.354 L) 16 02. (0.473 L) 16 02. (0.473 L) 16 02. (0.473 L)

Cleaner Wax Surface Cleaner

Spray on and rinse with water

Attracts, absorbs and removes soils

Cleans and shines a variety of surface types

Shines vehicle without scratching

Spray on tire shine

Removes dust, fingerprints and surface contaminants Removes light scratches and oxidation and protects finish Removes contaminants, blemishes and swirl marks ** Not recommended for use on instrument panel vinyl.

6-59

Service Parts Identific on Label YOU'^^ find this label on the front passenger door frame. It’s very helpful if you ever need to order parts. On this label is:

your VIN,

e the model designation, paint information and

e a list of all production options and

special equipment.

Be sure that this label is not removed from the vehicle.

Vehicle Identification Number (VIN)

Ir;hll

SAMPLE4UXWM072675 kl

This is the legal identifier for your vehicle. It appears on a plate in the front corner of the instrument panel, on the driver’s side. You can see it if you look through the windshield from outside your vehicle. The VIN also appears on the Vehicle Certification and Service Parts labels and the certificates of title and registration. Engine Identification The 8th character in your VIN is the engine code. This code will help you identify your engine, specifications and replacement parts.

Electrical System Add-on Electrical Equipment

NOTICE:

Don’t add anything electrical to your vehicle unless you check with your dealer first. Some electrical equipment can damage your vehicle and the damage wouldn’t be covered by your warranty. Some add-on electrical equipment can keep other components from working as they should.

Your vehicle has an air bag system. Before attempting to add anything electrical to your vehicle, see “Servicing Your Air Bag-Equipped Vehicle” in the Index.

Headlamp Wiring The headlamp wiring is protected by a circuit breaker in the lamp switch. An electrical overload will cause the lamps to flicker on and off, or in some cases to remain off. If this happens, have your headlamp wiring checked right away. Windshield Wiper Fuses The windshield wiper motor is protected by a circuit breaker and a fuse. If the motor overheats due to heavy snow, etc., the wiper will stop until the motor cools. Although the circuit is protected from electrical overload, overload due to heavy snow, etc., may cause wiper linkage damage. Always clear ice and heavy snow from the the windshield before using the windshield wipers. If the overload is caused by some electrical problem and not snow, etc., be sure to get it fixed.

In,c*rume-t Panel Fuse Block

The fuse block access door is on the driver’s side of the instrument panel above the hood release lever. You can remove the cover by turning the fastener to the left.

Be sure to use the correct fuse. If you ever have a problem on the road and don’t have a spare fuse, you can borrow one of the correct value. Just pick some feature of your vehicle that you can get along without -- like the radio or cigarette lighter -- and use its fuse, if it is of the value you need. Replace it as soon as you can.

FUSE BLOCK INFORMATION

You can remove fuses with a fuse extractor. The fuse extractor is mounted to the fuse block access door. To remove fuses if you don’t have a fuse extractor, hold the end of the fuse between your thumb and index finger and pull straight out.

POSITION NAME STOP HTD hfIR CTSY GAUGES

1. 2. 3. 4.

5. 6. 7 . 8. 9.

10. 11. 12. 13. 14.

HAZARD CRUISE PWR AUX CRANK PARK LPS

AIR BAGS WIPER HTR-A/C CIG LTR ILLUM

CIRCUITS PROTECTED StopKHMSL, Stoplamps Electric Heated Mirrors Courtesy Lamps, Dome/RDG Lamps, Vanity Mirrors, Power Mirrors IP Cluster, DRL Relay, DRL Module, HDLP Switch, Keyless Entry Illumination, Low Coolant Module, CHIME Module, DRAB Module Hazard Lamps/CHIME Module Cruise Control Auxiliary Power Outlet, DLC

License Plate Lamp, Parking Lamps, Taillamps, Front Sidemarkers, Glove Box Ashtray Air Bags Wiper Motor, Washer Pump A/C, A/C Blower, High Blower Relay, HTD Mirror Cigarette Lighter IP Cluster, HVAC Controls, RR HVAC Controls, IP Switches, Radio Illumination, Door Switch Illumination

POSITION

15. 16. 17. 18. 19. 20. 21. 22. 23. 24. A.

NAME DRL TURN B/U RADIO- 1 BRAKE RADIO-B TRANS SECURITYISTRG RR DEFOG Not Used FW HVAC PWR ACCY

B.

PWR WDO

CIRCUITS PROTECTED DRL Relay Front Turn, RR Turn, Back-up Lamps, BTSI Solenoid Radio (Ign, Accy), Upfitter Provision Relav 4WAL PCM, ABS, Cruise Control Radio (Battery), Power Antenna PRNDL, Automatic Transmission EVO Steering, Passlock Rear Window Defog

RR HVAC Controls, HIGH, MED, LOW Relays Power Door Lock, Six-Way Power Seat, Keyless Entry Illumination Module Power Windows

Fuse amperage levels are imprinted on the fuse panel under the dash.

6-64

Engine Compartment Fuse Relay Center The fuse block is on the driver’s side of the engine compartment at the rear.

NAME BLOWER ABS

CIRCUITS PROTECTED Front Blower Motor Electronic Brake Control Module

NAME IGN-B IGN-A BATT LIGHTING

RR BLOWER ENG-I

AIC SPARE AUX A AUX B RH-HDLP

CIRCUITS PROTECTED Ignition Switch Starter Relay, Ignition Switch Instrument Panel Fuse Block Instrument Panel Fuse Block, Headlamp Switch Rear Auxiliary Blower Motor Relays Heated 0 2 Sensors, Mass Air Flow Sensor, EGR Valve Solenoid, Evap Canister Purge Valve, Crankshaft Position Sensor, Secondary Air Injection Relay (Diesel), Water in Fuel Sensor (Diesel), Fuel Heater (Diesel), Glowplug Relay (Diesel), Wastegate Solenoid (Diesel) Air Conditioning Clutch Relay Spare Fuses Upfitter Provisions Upfitter Provisions Right-hand Headlamp (Export only)

NAME RH-HIBM

ECM-I

HORN LH-HDLP LH-HIBM

FUEL SOL

IGN-E ECM-B

CIRCUITS PROTECTED Right-hand High-beam Headlamp (Export only) Ignition Coil, Camshaft Position Sensor, VCM, Fuel Injectors, Coil Driver Horn Relay, Underhood Lamp(s) Left-hand Headlamp (Export only) Left-hand High-beam Headlamp (Export only) PCM, Fuel Solenoid Driver, Engine Shutoff Solenoid Air Conditioning Clutch Relay Fuel Pump Relay, VCM, PCM, Fuel Pump and Engine Oil Pressure Switch

Replacement Bulbs LAMP OR BULB Sealed Beam Headlamps Composite Low-Beam Headlamps Composite High-Beam Headlamps Front Sidemarker Lamp Front Parking and Turn Lamp Rear Parking Lamp Rear Stop and Turn Lamp Back-up Lamp Back-up Lamp Rear Parking, Stop, and Turn Lamp CHMSL License Plate Lamp Underhood Lamp Reel Lamp Reading Lamps Sunshade Vanity Mirror

QTY NUMBER

H6054 6052

9005

194

2357NA

3057 3057 3 156 1156 1157

921 194 232 232 211-2 74

Capacities and Specifications Replacement Parts Replacement part numbers listed in this section are based on the latest information available at the time of printing, and are subject to change. If a part listed in this manual is not the same as the part used in your vehicle when it was built, or if you have any questions, please contact your GM dealer. These specifications are for information only. If you have any questions, see the service manual for the chassis or refer to the body manufacturer’s publications. Engine Identification -- Gasoline Engines Engine

“VORTEC” 5000

“VORTEC” 4300

“VORTEC” 7400

“VORTEC” 5700

Type VIN Code Fuel System

V6 CSFI’

lCentra1 Sequential Fuel Injection 2Sequential Fuel Injection

V8

CSFI 1

V8

CSFI’

V8

S F I ~

Wheel Nut Torque MODEL All

TORQUE

140 ft-lb (190 Nem)

 Rear Without QTY Heater

Cooling System Capacity (Approximate) ENGINE “VORTEC”4300 “VORTEC”5000 “VORTEC”5700 “VORTEC”7400

VIN

1 1 Quarts ( 10.4 L) 17 Quarts (16 L) 17 Quarts (1 6 L) 23 Quarts (2 1.8 L)

QTY With Rear Heater

14 Quarts (13.2 L) 20 Quarts (18.9 L) 20 Quarts (18.9 L) 26 Quarts (24.6 L)

After refill, the level MUST be checked as outlined under “Engine Cooling System” in Section 5.

Crankcase Capacity (Approximate) ENGINE

With Filter “VORTEC”4300 “VORTEC”5000 “VORTEC”5700 “VORTEC”7400

VIN

Quantity

4.5 Quarts (4.3 L) 5 Quarts (4.8 L) 5 Quarts (4.8 L) 6.6 Quarts (6.24 L)

After refill, the level MUST be rechecked. Add enough engine oil so that the fluid is within the proper operating range. See “Engine Oil” in the Index. *Add one additional quart for RPO 5Z1 and RPO KL5 Models.

6-68

Fuel Tank Capacity (Approximate) TYPE Standard Tank Standard Tank Optional Tank* ** 159”, 177” Wheelbase Vehicles Only.

31 Gallons (117.33 L) 33 Gallons (124.90 L) 55 Gallons (208.18 L)

QUANTITY

MODEL TYPE Passenger and Cargo

Cab and Chassis Cab and Chassis

PF52

Valve

“VORTEC”5700

“VORTEC”4300

“VORTEC”5000

Normal Maintenance Replacement Parts Engine VIN Oil Filter Air Cleaner Filter * PCV Spark Plugs Fuel Filter Radiator Cap * Replace with AC Air Filter, Part No. A917C and for severe dusty conditions, use AC Air Filter, Part No. 1236C.

PF1218 A917C cv774c 4 1-932 GF48 1 RC36

PF1218 A917C cv774c 4 1-932 GF48 1 RC36

PF1218 A9 cv774c 4 1-932 GF48 1 RC36

A917C CV789C 4 1-932 GF48 1 RC36

17C

“VORTEC”7400

Air Conditioning Refrigerants Not all air conditioning refrigerants are the same. If the air conditioning system in your vehicle needs refrigerant, be sure the proper refrigerant is used. If you’re not sure, ask your dealer.

TYPE

QTY Front Only

QTY Front and Rear

Refrigerant 3.00 lbs. (1.36 kg) 4.5 lbs. (2.04 kg)

R- 134a

Air Conditioning Refrigerant Capacity

NOTICE:

R-134a refrigerant is not compatible with R-12 refrigerant in an air conditioning system. R-12 in an R-134a system will cause compressor failure, refrigerant oil sludge, or poor air conditioning system performance.

6-70

f i NOTES

6-71

@b NOTES

6-72

Section 7 Maintenance Schedule

This section covers the maintenance required for your vehicle. Your vehicle needs these services to retain its safety, dependability and emission control performance.

7-2 7-4 7-5 7-5 7-6 7-7

Introduction Part A: Scheduled Maintenance Services Short Trip/City Definition Short TripKity Intervals Long Trip/Highway Definition Long Trip/Highway Intervals

7-a 7-27 7-38 7 -42 7-44 7-46

Short Trip/City Maintenance Schedule Long TripMighway Maintenance Schedule Part B: Owner Checks at Each Fuel Fill-up Part C: Periodic Maintenance Inspections Part D: Recommended Fluids and Lubricants Part E: Maintenance Record

Introduction Your Vehicle and the Environment Proper vehicle maintenance not only helps to keep your vehicle in good working condition, but also helps the environment. All recommended maintenance procedures are important. Improper vehicle maintenance can even affect the quality of the air we breathe. Improper fluid levels or the wrong tire inflation can increase the level of emissions from your vehicle. To help protect our environment, and to keep your vehicle in good condition, please maintain your vehicle properly.

I IMPORTANT:

KEEP ENGINE OIL AT THE PROPER LEVEL AND CHANGE RECOMMENDED

Have you purchased the GM Protection Plan? The Plan supplements your new vehicle warranties. See your Warranty and Owner Assistance booklet, or your GM dealer for details.

7-2

How This Section is Organized The remainder of this section is divided into five parts: “Part A: Scheduled Maintenance Services” shows what to have done and how often. Some of these services can be complex, so unless you are technically qualified and have the necessary equipment, you should let your dealer’s service department or another qualified service center do these jobs.

Performing maintenance work on a vehicle can be dangerous. In trying to do some jobs, you can be seriously injured. Do your own maintenance work only if you have the required know-how and the proper tools and equipment for the job. If you have any doubt, have a qualified technician do the work.

If you are skilled enough to do some work on your vehicle, you will probably want to get the service information. See “Service and Owner Publications’’ in the Index.

‘Tart B: Owner Checks and Services” tells you what should be checked and when. It also explains what you in good condition. can easily do to help keep your vehicle “Part C: Periodic Maintenance Inspections” explains important inspections that your dealer’s service department or another qualified service center should perform. “Part D: Recommended Fluids and Lubricants” lists some recommended products to help keep your vehicle properly maintained. These products, or their equivalents, should be used whether you do the work yourself or have it done. “Part E: Maintenance Record” provides a place for you to record the maintenance performed on your vehicle. Whenever any maintenance is performed, be sure to write it down in this part. This will help you determine when your next maintenance should be done. In addition, it is a good idea to keep your maintenance receipts. They may be needed to qualify your vehicle for warranty repairs.

7-3

Part A: Scheduled Mainten: .ce Services Using Your Maintenance Schedule We at General Motors want to help you keep your vehicle in good working condition. But we don’t know exactly how you’ll drive it. You may drive very short distances only a few times a week. Or you may drive long distances all the time in very hot, dusty weather. You may use your vehicle in making deliveries. Or you may drive it to work, to do errands or in many other ways. Because of all the different ways people use their vehicles, maintenance needs vary. You may even need more frequent checks and replacements than you’ll find in the schedules in this section. So please read this section and note how you drive. If you have any questions on how to keep your vehicle in good condition, see your GM dealer. This part tells you the maintenance services you should have done and when you should schedule them. If you go to your dealer for your service needs, you’ll know that GM-trained and supported service people will perform the work using genuine GM parts.

The proper fluids and lubricants to use are listed in Part D. Make sure whoever services your vehicle uses these. All parts should be replaced and all necessary repairs done before you or anyone else drives the vehicle. These schedules are for vehicles that: 0 carry passengers and cargo within recommended

limits. You will find these limits on your vehicle’s Certificationnire label, See “Loading Your Vehicle” in the Index. are driven on reasonable road surfaces within legal driving limits.

0 use the recommended fuel. See “Fuel” in the Index. Selecting the Right Schedule First you’ll need to decide which of the two schedules is right for your vehicle. Here’s how to decide which schedule to follow: Gasoline engine vehicles and diesel engine vehicles have different maintenance requirements. If you have a diesel engine, follow a schedule designated for diesel engine vehicles only. See the Diesel Engine Supplement for diesel engine maintenance schedules.

7-4

Maintenance Schedule Short Trip/City Definition -- Gasoline Engines Follow the Short Trip/City Maintenance Schedule if any one of these conditions is true for your vehicle:

Most trips are less than 5 to 10 miles (8 to 16 km). This is particularly important when outside temperatures are below freezing. Most trips include extensive idling (such as frequent driving in stop-and-go traffic). Most trips are through dusty areas. You frequently tow a trailer or use a carrier on top of your vehicle. If the vehicle is used for delivery service, police, taxi or other commercial application.

One of the reasons you should follow this schedule if you operate your vehicle under any of these conditions is that these conditions cause engine oil to break down sooner:

Short Trip/City Intervals -- Gasoline Engines Every 3,000 Miles (5 000 km): Engine Oil and Filter Change (or 3 months, whichever occurs first). Chassis Lubrication (or 3 months, whichever occurs first). Drive Axle Service (or 3 months, whichever occurs first).

Every 6,000 Miles (10 000 km): Tire Rotation. Every 15,000 Miles (25 000 km): Air Cleaner Filter

Inspection, if driving in dusty conditions. Shields and Underhood Insulation Inspection (GVWR above 8,500 lbs. only). Front Wheel Bearing Repack (or at each brake relining, whichever occurs first).

Every 30,000 Miles (50 000 km): Air Cleaner Filter

Replacement. Fuel Filter Replacement.

Every 50,000 Miles (83 000 km): Automatic

Transmission Service (vehicles over 8600 GVWR or driven under severe conditions only).

7-5

I

b m n g TripMighway Definition -- Gasoline Engines

Follow this maintenance schedule only if none of the conditions from the Short Trip/City Maintenance Schedule is true. Do not use this schedule if the vehicle is used for trailer towing, driven in a dusty area or used off paved roads. Use the Short Trip/City schedule for these conditions. Driving a vehicle with a fully warmed engine under highway conditions causes engine oil to break down slowex

Maintenance Schedule I Short Trip/City Intervals -- Gasoline Engines Every 60,000 Miles (100 000 km): Engine Accessory

Drive Belt Inspection. Fuel Tank, Cap and Lines Inspection. Exhaust Gas Recirculation System Inspection. Evaporative Control System Inspection. Every 100,000 Miles (166 000 km): Spark Plug Wire

Inspection. Spark Plug Replacement. Automatic Transmission Service (normal conditions). Positive Crankcase Ventilation (PCV) Valve Inspection.

Every 150,000 Miles (240 000 km): Cooling System

Service (or every 60 months, whichever occurs first). These intervals only summarize maintenance services. Be sure to follow the complete maintenance schedule on the following pages.

7-6

Maintenance Schedule Long Tripmighway Intervals -- Gasoline Engines I

Every 7,500 Miles (12 500 km): Engine Oil and Filter Change (or every 12 months, whichever occurs first). Chassis Lubrication (or every 12 months, whichever occurs first). Drive Axle Service. Tire Rotation.

Every 15,000 Miles (25 000 km): Shields and

Underhood Insulation Inspection (GVWR above 8,500 lbs. only).

Every 30,000 Miles (50 000 km): Fuel Filter

Replacement. Air Cleaner Filter Replacement. Front Wheel Bearing Repack (or at each brake relining, whichever occurs first).

Every 50,000 Miles (83 000 km): Automatic

Transmission Service (vehicles over 8600 GVWR or driven under severe conditions only).

Long Tripmighway Intervals -- Gasoline Engines Every 60,000 Miles (100 000 km): Engine Accessory

Drive Belt Inspection. Fuel Tank, Cap and Lines Inspection. Exhaust Gas Recirculation System Inspection. Evaporative Control System Inspection. Every 100,000 Miles (166 000 km): Spark Plug Wire

Inspection. Spark Plug Replacement. Automatic Transmission Service (normal conditions). Positive Crankcase Ventilation (PCV) Valve Inspection.

Every 150,000 Miles (240 000 km): Cooling System

Service (or every 60 months, whichever occurs first).

These intervals only summarize maintenance services. Be sure to follow the complete maintenance schedule on the following pages.

7-7

Short Trip/City Maintenance Schedule -- Gasoline Engines

The services shown in this schedule up to 100,000 miles (166 000 km) should be performed after 100,000 miles (166 000 km) at the same intervals. The services shown at 150,000 miles (240 000 km) should be performed at the same interval after 150,000 miles (240 000 km). See “Owner Checks and Services” and “Periodic Maintenance Inspections” following. Footnotes The U.S. Environmental Protection Agency or the

California Air Resources Board has determined that the failure to perform this maintenance item will not nullify the emission warranty or limit recall liability prior to the completion of the vehicle’s useful life. We, however, urge that all recommended maintenance services be performed at the indicated intervals and the maintenance be recorded.

7-8

# Lubricate the front suspension, kingpin bushings, steering linkage and rear driveline center splines. + A good time to check your brakes is during tire rotation. See “Brake System Inspection” under “Periodic Maintenance Inspections” in Part C of this schedule. * * Drive axle service (see “Recommended Fluids and Lubricants” in the Index for proper lubricant to use): Locking Differential -- Drain fluid and refill at first engine oil change. At subsequent oil changes, check fluid level and add fluid as needed. If driving in dusty areas or towing a trailer, drain fluid and refill every 15,000 miles (25 000 km). Standard Differential -- Check fluid level and add fluid as needed at every oil change. If driving in dusty areas or towing a trailer, drain fluid and refill every 15,000 miles (25 000 km). More frequent lubrication may be required for heavy-duty use.

(See footnote #.)

An Emission Control Service.

I Short TripKity Maintenance Schedule -- Gasoline Engines I 3,000 Miles (5 000 km) 0 Change engine oil and filter (or every 3 months, whichever occurs first). 0 Lubricate chassis components (or every 3 months, whichever occurs first). 0 Check axle fluid level and add fluid as needed. (See footnote **.) 6,000 Miles (10 000 km) 0 Change engine oil and filter (or every 3 months, whichever occurs first). 0 Lubricate chassis components (or every 3 months, whichever occurs first). 0 Check axle fluid level and add fluid as needed. (See footnote **.) 0 Rotate tires. See “Tire Inspection and Rotation” in the Index for proper

An Emission Control Service.

(See footnote #.)

n4TE

DATE

-~

rotation pattern and additional information. (See footnote +.)

SERVICED BY:

9,000 Miles (15 000 km) 0 Change engine oil and filter (or every 3 months, whichever occurs first). 0 Lubricate chassis components (or every 3 months, whichever occurs first).

An Emission Control Service.

(See footnote #.) Check axle fluid level and add fluid as needed. (See footnote **.)

MILEAGE

7-9

I Short TripKity Maintenance Schedule -- Gasoline Engines I 12,000 Miles (20 000 km) 0 Change engine oil and filter (or every 3 months, whichever occurs first). 0 Lubricate chassis components (or every 3 months, whichever occurs first). 0 Check axle fluid level and add fluid as needed. (See footnote **.) 0 Rotate tires. See “Tire Inspection and Rotation” in the Index for proper

An Emission Control Service.

(See footnote #.)

rotation pattern and additional information. (See footnote +.)

MILEAGE

An Emission Control Sewice.

15,000 Miles (25 000 km) 0 Change engine oil and filter (or every 3 months, whichever occurs first). 0 Lubricate chassis components (or every 3 months, whichever occurs first). 0 Inspect air cleaner filter if you are driving in dusty conditions. Replace filter

(See footnote #.)

if necessary. An Emission Control Service. (See footnote?.)

0 Check axle fluid level and add fluid as needed. (See footnote **.)

DATE

ACTUAL MILEAGE

SERVICED B Y

7-10

I Short TripKity Maintenance Schedule -- Gasoline Engines I

0 Clean and repack the front wheel bearings (or at each brake relining, 0 Vehicles With GVWR Above 8,500 lbs. Only: Inspect shields and underhood

whichever occurs first).

insulation for damage or looseness. Adjust or replace as required. This is a Noise Emission Control Service. Applicable only to vehicles sold in the United States.

An Emission Control Service.

18,000 Miles (30 000 km) 0 Change engine oil and filter (or every 3 months, whichever occurs first). 0 Lubricate chassis components (or every 3 months, whichever occurs first). 0 Check axle fluid level and add fluid as needed. (See footnote **.) 0 Rotate tires. See “Tire Inspection and Rotation” in the Index for proper

(See footnote #.)

rotation pattern and additional information. (See footnote +.)

21,000 Miles (35 000 km)

Change engine oil and filter (or every 3 months, whichever occurs first). An Emission Control Service. 0 Lubricate chassis components (or every 3 months, whichever occurs first). 0 Check axle fluid level and add fluid as needed. (See footnote **.)

(See footnote #.)

DATE

ACTUAL MILEAGE

I SERVICEDBY I

DATE

SERVICED BY:

7-11

I Short TripKity Maintenance Schedule -- Gasoline Engines I 24,000 Miles (40 000 km) 0 Change engine oil and filter (or every 3 months, whichever occurs first). 0 Lubricate chassis components (or every 3 months, whichever occurs first). 0 Check axle fluid level and add fluid as needed. (See footnote **.) 0 Rotate tires. See “Tire Inspection and Rotation” in the Index for proper

An Emission Control Service.

(See footnote #.)

DATE

MILEAGE

rotation pattern and additional information. (See footnote +.)

An Emission Control Service.

27,000 Miles (45 000 km) 0 Change engine oil and filter (or every 3 months, whichever occurs first). 0 Lubricate chassis components (or every 3 months, whichever occurs first). 0 Check axle fluid level and add fluid as needed. (See footnote **.) 30,000 Miles (50 000 km)

(See footnote #.)

Change engine oil and filter (or every 3 months, whichever occurs first). An Emission Control Service.

0 Lubricate chassis components (or every 3 months, whichever occurs first).

(See footnote #.)

7-12

DATE

DATE

I Short Trip/City Maintenance Schedule -- Gasoline Engines I

whichever occurs first).

0 Check axle fluid level and add fluid as needed. (See footnote **.) 0 Clean and repack the front wheel bearings (or at each brake relining, 0 Replace fuel filter. 0 Replace air cleaner filter. 0 Vehicles With GVWR Above 8,500 lbs. Only: Inspect shields and underhood

An Emission Control Service. (See footnote?.)

An Emission Control Service.

insulation for damage or looseness. Adjust or replace as required. This is a Noise Emission Control Service. Applicable only to vehicles sold in the United States. 0 Rotate tires. See “Tire Inspection and Rotation” in the Index for proper

rotation pattern and additional information. (See footnote +.)

An Emission Control Service.

33,000 Miles (55 000 km) 0 Change engine oil and filter (or every 3 months, whichever occurs first). 0 Lubricate chassis components (or every 3 months, whichever occurs first). 0 Check axle fluid level and add fluid as needed. (See footnote **.)

(See footnote #.)

DATE

MILEAGE

7-13

An Emission Control Service.

I Short TriplCity Maintenance Schedule -- Gasoline Engines I 36,000 Miles (60 000 km) 0 Change engine oil and filter (or every 3 months, whichever occurs first). 0 Lubricate chassis Components (or every 3 months, whichever occurs first). 17 Rotate tires. See “Tire Inspection and Rotation” in the Index for proper 0 Check axle fluid level and add fluid as needed. (See footnote **.) 39,000 Miles (65 000 km) 17 Change engine oil and filter (or every 3 months, whichever occurs first). 0 Lubricate chassis components (or every 3 months, whichever occurs first).

(See footnote #.) rotation pattern and additional information. (See footnote +.)

An Emission Control Service.

DATE

DATE

ACTUAL .EAGE

(See footnote #.) Check axle fluid level and add fluid as needed. (See footnote **.)

42,000 Miles (70 000 km) 0 Change engine oil and filter (or every 3 months, whichever occurs first). 0 Lubricate chassis components (or every 3 months, whichever occurs first).

An Emission Control Service.

(See footnote #.)

MILEAGE

DATE

MILEAGE

SERVICED BY:

7-14

I Short TripKity Maintenance Schedule -- Gasoline Engines 1

0 Check axle fluid level and add fluid as needed. (See footnote **.)

Rotate tires. See “Tire Inspection and Rotation” in the Index for proper rotation pattern and additional information. (See footnote +.)

An Emission Control Service.

45,000 Miles (75 000 km) 0 Change engine oil and filter (or every 3 months, whichever occurs first). 0 Lubricate chassis components (or every 3 months, whichever occurs first). 0 Check axle fluid level and add fluid as needed. (See footnote **.) 0 Clean and repack the front wheel bearings (or at each brake relining, 0 Inspect air cleaner filter if you are driving in dusty conditions. Replace filter

whichever occurs first).

(See footnote #.)

if necessary. An Emission Control Service. (See footnote?.)

0 Vehicles With GVWR Above 8,500 lbs. Only: Inspect shields and underhood

insulation for damage or looseness. Adjust or replace as required. This is a Noise Emission Control Service. Applicable only to vehicles sold in the United States.

DATE

7-15

- Short Trip/City Maintenance Schedule -- Gasoline Engines 48.000 Miles (80 000 km)

DATE

Change engine oil and filter (or every 3 months, whichever occurs first). An Emission Control Service. Lubricate chassis components (or every 3 months, whichever occurs first). (See footnote #.) Check axle fluid level and add fluid as needed. (See footnote **.) Rotate tires. See “Tire Inspection and Rotation” in the Index rotation pattern and additional information. (See footnote +.)

for proper

50,000 Miles (83 000 km) 17 Change automatic transmission fluid and filter if the vehicle’s GVWR is

over 8600 lbs. or if the vehicle is mainly driven under one or more of these conditions: - In heavy city traffic where the outside temperature regularly reaches 90°F

(32°C) or higher.

- In hilly or mountainous terrain. - When doing frequent trailer towing. - Uses such as found in taxi, police or delivery service. If you do not use your vehicle under any of these conditions, change the fluid and filter at IO0,OOO miles ( I 66 000 km).

7-16

(See footnote #.)

An Emission Control Service.

I Short Trip/City Maintenance Schedule -- Gasoline Engines I 51,000 Miles (85 000 km) 0 Change engine oil and filter (or every 3 months, whichever occurs first). 0 Lubricate chassis components (or every 3 months, whichever occurs first). 0 Check axle fluid level and add fluid as needed. (See footnote **.) 54,000 Miles (90 000 km) 0 Change engine oil and filter (or every 3 months, whichever occurs first). 0 Lubricate chassis components (or every 3 months, whichever occurs first). 0 Check axle fluid level and add fluid as needed. (See footnote **.) 0 Rotate tires. See “Tire Inspection and Rotation” in the Index for proper

An Emission Control Service.

(See footnote #.)

DATE

DATE

rotation pattern and additional information. (See footnote +.)

I MILEAGE

ACTUAL

I MILEAGE

ACTUAL

I SERVICEDBY: I

I S E R V I C K I

An Emission Control Service.

57,000 Miles (95 000 km) 0 Change engine oil and filter (or every 3 months, whichever occurs first). 0 Lubricate chassis components (or every 3 months, whichever occurs first). 0 Check axle fluid level and add fluid as needed. (See footnote **.)

(See footnote #.)

I DATE I MILEAGE

ACTUAL

I SERVICEDBY I

1 Short TripKity Maintenance Schedule -- Gasoline Engines I 60,000 Miles (I00 000 km) 0 Change engine oil and filter (or every 3 months, whichever occurs first). 0 Lubricate chassis components (or every 3 months, whichever occurs first). 0 Check axle tluid level and add fluid as needed. (See footnote **.) 0 Clean and repack the front wheel bearings (or at each brake relining, 0 Vehicles With GVWR Above 8,500 lbs. Only: Inspect shields and underhood

An Emission Control Service.

whichever occurs first).

(See footnote #.)

MILEAGE

insulation for damage or looseness. Adjust or replace as required. This is a Noise Emission Control Service. Applicable only to vehicles sold in the United Stutes.

An Emission Control Service.

0 Inspect engine accessory drive belt. 0 Replace fuel filter. 0 Conduct Exhaust Gas Recirculation (EGR) system inspection as described in

An E~nission Control Service. (See footnote?.)

the service manual. An Emission Control Service. (See footnote?.)

7-18

I Short TripKity Maintenance Schedule -- Gasoline Engines I

0 Conduct evaporative control system inspection. Check all fuel and vapor lines

and hoses for proper hook-up, routing and condition. Check that the purge valve works properly (if equipped). Replace as needed. An Emission Control Service. (See footnote?.)

0 Replace air cleaner filter. 0 Inspect fuel tank, cap and lines for damage or leaks. Inspect fuel cap gasket

An Emission Control Service.

for any damage. Replace parts as needed. An Emission Control Service. (See footnote?.)

0 Rotate tires. See “Tire Inspection and Rotation’’ in the Index for proper

rotation pattern and additional information. (See footnote +.)

An Emission Control Service.

63,000 Miles (105 000 km) 0 Change engine oil and filter (or every 3 months, whichever occurs first). 0 Lubricate chassis components (or every 3 months, whichever occurs first). 0 Check axle fluid level and add fluid as needed. (See footnote **.)

(See footnote #.)

DATE

I ! MILEAGE

SERVICED BY:

ACTUAL

7-19

1 Short TripKity Maintenance Schedule -- Gasoline Engines 66,000 Miles (110 000 km) 0 Change engine oil and filter (or every 3 months, whichever occurs first). 0 Lubricate chassis components (or every 3 months, whichever occurs first). 0 Check axle fluid level and add fluid as needed. (See footnote **.) 0 Rotate tires. See “Tire Inspection and Rotation” in the Index for proper

An Emission Control Service.

(See footnote #.)

rotation pattern and additional information. (See footnote +.)

An Emission Control Service.

69,000 Miles (115 000 km) 0 Change engine oil and filter (or every 3 months, whichever occurs first). 0 Lubricate chassis components (or every 3 months, whichever occurs first). 0 Check axle fluid level and add fluid as needed. (See footnote **.) 72,000 Miles (120 000 km) 0 Change engine oil and filter (or every 3 months, whichever occurs first).

(See footnote #.)

An Emission Control Service. Lubricate chassis components (or every 3 months, whichever occurs first). (See footnote #.)

7-20

DATE

I MILEAGE

ACTUAL

I SERVICEDBY: I

DATE

DATE

MILEAGE

I Short Trip/City Maintenance Schedule -- Gasoline Engines I

0 Check axle fluid level and add fluid as needed. (See footnote **.) CI Rotate tires. See “Tire Inspection and Rotation” in the Index for proper

rotation pattern and additional information. (See footnote +.)

An Emission Control Sewice.

75,000 Miles (125 000 km) 0 Change engine oil and filter (or every 3 months, whichever occurs first). 0 Lubricate chassis components (or every 3 months, whichever occurs first). 0 Clean and repack the front wheel bearings (or at each brake relining, 0 Inspect air cleaner filter if you are driving in dusty conditions. Replace filter

whichever occurs first).

(See footnote #.)

if necessary. An Emission Control Sewice. (See footnote”f)

0 Check axle fluid level and add fluid as needed. (See footnote **.) 0 Vehicles With GVWR Above 8,500 lbs. Only: Inspect shields and underhood

insulation for damage or looseness. Adjust or replace as required. This is a Noise Emission Control Sewice. Applicable only to vehicles sold in the United States.

I DATE

7-21

I Short TripKity Maintenance Schedule -- Gasoline zngines I 78,000 Miles (130 000 km) 0 Change engine oil and filter (or every 3 months, whichever occurs first). 0 Lubricate chassis components (or every 3 months, whichever occurs first). 0 Check axle fluid level and add fluid as needed. (See footnote **.)

An Emission Control Service.

(See footnote #.)

DATE

MILEAGE

Rotate tires. See “Tire Inspection and Rotation” in the Index for proper rotation pattern and additional information. (See footnote +.)

81,000 Miles (135 000 km)

(See footnote #.)

Change engine oil and filter (or every 3 months, whichever occurs first). An Emission Control Service. 0 Lubricate chassis components (or every 3 months, whichever occurs first). 0 Check axle fluid level and add fluid as needed. (See footnote **.) 84,000 Miles (140 000 km) 0 Change engine oil and filter (or every 3 months, whichever occurs first). 0 Lubricate chassis components (or every 3 months, whichever occurs first).

An Emission Control Service.

(See footnote #.)

7-22

DATE

DATE

*‘“IJAL MILEAGE

SERVICED BY:

Short TripKity Maintenance Schedule -- Gasoline Engines

(See footnote #.)

An Emission Control Service.

rotation pattern and additional information. (See footnote +.)

0 Check axle fluid level and add fluid as needed. (See footnote **.) 0 Rotate tires. See “Tire Inspection and Rotation” in the Index for proper 87,000 Miles (145 000 km) 0 Change engine oil and filter (or every 3 months, whichever occurs first). 0 Lubricate chassis components (or every 3 months, whichever occurs first). 0 Check axle fluid level and add fluid as needed. (See footnote **.) 90,000 Miles (150 000 km) 0 Change engine oil and filter (or every 3 months, whichever occurs first). 0 Lubricate chassis components (or every 3 months, whichever occurs first). 0 Check axle fluid level and add fluid as needed. (See footnote **.) 0 Clean and repack the front wheel bearings (or at each brake relining,

An Emission Control Sewice.

(See footnote #.)

whichever occurs first). Replace fuel filter. An Emission Control Service. (See footnoteJf.)

MILEAGE

(Continued)

7-23

1 Short TripKity Maintenance Schedule -- Gasoline Engines

An Emission Control Service.

90,000 Miles (150 000 km) (Continued) 0 Replace air cleaner filter. 0 Rotate tires. See “Tire Inspection and Rotation” in the Index for proper 0 Vehicles With GVWR Above 8,500 lbs. Only: Inspect shields and underhood

rotation pattern and additional information. (See footnote +.)

insulation for damage or looseness. Adjust or replace as required. This is a Noise Emission Control Service. Applicable only to vehicles sold in the United States.

(See footnote #.)

An Emission Control Service.

93,000 Miles (155 000 km) 0 Change engine oil and filter (or every 3 months, whichever occurs first). 0 Lubricate chassis components (or every 3 months, whichever occurs first). 0 Check axle fluid level and add fluid as needed. (See footnote **.) 96,000 Miles (160 000 km) 0 Change engine oil and filter (or every 3 months, whichever occurs first). 0 Lubricate chassis components (or every 3 months, whichever occurs first).

An Emission Control Service.

(See footnote #.)

I DATE MILEAGE ACTUAL

I SERVICED BY:

I DATE

MILEAGE

7-24

I Short TripKity Maintenance Schedule -- Gasoline Engines I

0 Check axle fluid level and add fluid as needed. (See footnote **.)

Rotate tires. See “Tire Inspection and Rotation” in the Index for proper rotation pattern and additional information. (See footnote +.)

(See footnote #.)

An Emission Control Service.

99,000 Miles (165 000 km) 0 Change engine oil and filter (or every 3 months, whichever occurs first). 17 Lubricate chassis components (or every 3 months, whichever occurs first). 0 Check axle fluid level and add fluid as needed. (See footnote **.) 100,000 Miles (166 000 km) 0 Inspect spark plug wires. 17 Replace spark plugs. 17 Change automatic transmission fluid and filter if the vehicle’s GVWR is

An Emission Control Service.

An Emission Control Service.

over 8600 lbs. or if the vehicle is mainly driven under one or more of these conditions: - In heavy city traffic where the outside temperature regularly reaches 90°F

(32°C) or higher.

DATE

I MILEAGE

ACTUAL

DATE

I MILEAGE

ACTUAL

I SERVICEDBY I

I SERVICEDBY: I

(Continued)

7-25

I Short TripKity Maintenance Schedule -- Gasoline Engines 1

100,000 Miles (166 000 km) (Continued)

- In hilly or mountainous terrain. - When doing frequent trailer towing. - Uses such as found in taxi, police or delivery service.

0 If you haven’t used your vehicle under severe service conditions listed

previously and, therefore, haven’t changed your automatic transmission fluid, change both the fluid and filter.

0 Inspect Positive Crankcase Ventilation (PCV) valve.

An Emission Control Service.

150,000 Miles (240 000 km) 0 Drain, flush and refill cooling system (or every 60 months since last service,

whichever occurs first). See “Engine Coolant” in the Index for what to use. Inspect hoses. Clean radiator, condenser, pressure cap and neck. Pressure test cooling system and pressure cap. An Emission Control Service.

MILEAGE

7-26

Long Tripmighway Maintenance Schedule -- Gasoline Engines

The services shown in this schedule up to 100,000 miles ( 166 000 km) should be performed after 100,000 miles (166 000 km) at the same intervals. The services shown at 150,000 miles (240 000 km) should be performed at the same interval after 150,000 miles (240 000 km). See “Owner Checks and Services” and “Periodic Maintenance Inspections” following. Footnotes

The U.S. Environmental Protection Agency or the

California Air Resources Board has determined that the failure to perform this maintenance item will not nullify the emission warranty or limit recall liability prior to the completion of the vehicle’s useful life. We, however, urge that all recommended maintenance services be performed at the indicated intervals and the maintenance be recorded.

## Lubricate the front suspension, kingpin bushings, steering linkage and rear driveline center splines. + A good time to check your brakes is during tire rotation. See “Brake System Inspection” under “Periodic Maintenance Inspections” in Part C of this schedule. ** Drive axle service (see “Recommended Fluids and Lubricants” in the Index for proper lubricant to use): 0 Locking Differential -- Drain fluid and refill at first engine oil change. At subsequent oil changes, check fluid level and add fluid as needed.

0 Standard Differential -- Check fluid level and add

fluid as needed at every engine oil change.

7-27

1 Long Trip/Highway Maintenance Schedule -= Gasoline Engines 7,500 Miles (12 500 km) I DATE 0 Change engine oil and filter (or every 12 months, whichever occurs first). 0 Lubricate chassis components (or every 12 months, whichever occurs first). 0 Check axle fluid level and add fluid as needed. (See footnote **.) 0 Rotate tires. See “Tire Inspection and Rotation” in the Index for proper

An Emission Control Service.

(See footnote #.)

rotation pattern and additional information. (See footnote +.)

MILEAGE

DATE

An Emission Control Service.

15,000 Miles (25 000 km) 0 Change engine oil and filter (or every 12 months, whichever occurs first). 0 Lubricate chassis components (or every 12 months, whichever occurs first). I7 Check axle fluid level and add fluid as needed. (See footnote **.) 0 Vehicles With GVWR Above 8,500 lbs. Only: Inspect shields and underhood

(See footnote #.)

insulation for damage or looseness. Adjust or replace as required. This is a Noise Emission Control Service. Applicable only to vehicles sold in the United States. 0 Rotate tires. See “Tire Inspection and Rotation” in the Index for proper

rotation pattern and additional information. (See footnote +.)

7-28

Long. TriplHighway Maintenance Schedule -- Gasoline Engines ” 22,500 Miles (37 500 km) 0 Change engine oil and filter (or every 12 months, whichever occurs first). 0 Lubricate chassis components (or every 12 months, whichever occurs first). 0 Check axle fluid level and add fluid as needed. (See footnote **.) 0 Rotate tires. See “Tire Inspection and Rotation” in the Index for proper

An Emission Control Service.

(See footnote #.)

rotation pattern and additional information. (See footnote +.)

MILEAGE

An Emission Control Service.

30,000 Miles (50 000 km) 0 Change engine oil and filter (or every 12 months, whichever occurs first). 0 Lubricate chassis components (or every 12 months, whichever occurs first). 0 Check axle fluid level and add fluid as needed. (See footnote *4’.) 0 Clean and repack the front wheel bearings (or at each brake relining, 0 Rotate tires. See “Tire Inspection and Rotation” in the Index for

whichever occurs first). proper rotation pattern and additional information. (See footnote +.)

(See footnote #.)

I DATE MILEAGE

(Continued)

7-29

Long Trip/Highway Maintenance Schedule -- Gasoline Engines

An Emission Control Service. (See footnote?.)

30,000 Miles (50 000 km) (Continued) 0 Replace fuel filter. 17 Replace air cleaner filter. 0 Vehicles With GVWR Above 8,500 lbs. Only: Inspect shields and underhood

An Emission Control Service.

insulation for damage or looseness. Adjust or replace as required. This is a Noise Emission Control Service. Applicable only to vehicles sold in the United States.

An Emission Control Service.

37,500 Miles (62 500 km) 0 Change engine oil and filter (or every 12 months, whichever occurs first). 0 Lubricate chassis components (or every 12 months, whichever occurs first). 0 Check axle fluid level and add fluid as needed. (See footnote **.) 0 Rotate tires. See “Tire Inspection and Rotation’’ in the Index for proper

(See footnote #.)

rotation pattern and additional information. (See footnote +.)

MILEAGE

7-30

Long Tripmighway Maintenance Schedule -- Gasoline Engines 45,000 Miles (75 000 km) 0 Change engine oil and filter (or every 12 months, whichever occurs first). 0 Lubricate chassis components (or every 12 months, whichever occurs first). 0 Check axle fluid level and add fluid as needed. (See footnote **.) 0 Vehicles With GVWR Above 8,500 lbs. Only: Inspect shields and underhood

An Emission Control Service.

(See footnote #.)

DATE

insulation for damage or looseness. Adjust or replace as required. This is a Noise Emission Control Service. Applicable only to vehicles sold in the United Stutes. 0 Rotate tires. See “Tire Inspection and Rotation” in the Index for proper

rotation pattern and additional information. (See footnote +.)

50,000 M -YS , I 3 000 km)

Change automatic transmission fluid and filter if the vehicle’s GVWR is over 8600 lbs. or if the vehicle is mainly driven under one or more of these conditions: - In heavy city traffic where the outside temperature regularly reaches 90°F

(32°C) or higher.

- In hilly or mountainous terrain.

(Continued)

I DATE ACTUAL MILEAGE

I SERVICED B Y

7-31

Long Triphlighway Maintenance Schedule -- Gasoline Engines

50,000 Miles (83 000 km) (Continued)

- When doing frequent trailer towing. - Uses such as found in taxi, police or delivery service. If you do not use your vehicle under any of these conditions, change the fluid and filter at 100,000 miles (166 000 km).

An Emission Control Service.

52,500 Miles (87 500 km) 0 Change engine oil and filter (or every 12 months, whichever occurs first). 0 Lubricate chassis components (or every 12 months, whichever occurs first). 0 Check axle fluid level and add fluid as needed. (See footnote **.) 0 Rotate tires. See “Tire Inspection and Rotation” in the Index for proper

(See footnote #.)

rotation pattern and additional information. (See footnote +.)

An Emission Control Service.

60,000 Miles (100 000 km) 0 Change engine oil and filter (or every 12 months, whichever occurs first). 0 Lubricate chassis components (or every 12 months, whichever occurs first). 0 Check axle fluid level and add fluid as needed. (See footnote **.) 0 Clean and repack the front wheel bearings (or at each brake relining,

(See footnote #.)

whichever occurs first).

7-32

I DATE

MILEAGE

DATE

Long Tripmighway Maintenance Schedule -- Gasoline Engines

An Emission Control Service.

rotation pattern and additional information. (See footnote +.)

0 Rotate tires. See “Tire Inspection and Rotation” in the Index for proper 0 Inspect engine accessory drive belt. 0 Replace fuel filter. 0 Replace air cleaner filter. 0 Inspect fuel tank, cap and lines for damage or leaks. Inspect fuel cap gasket

An Emission Control Service. (See footnote?.)

An Emission Control Service.

for any damage. Replace parts as needed. An Emission Control Service. (See footnote?.)

0 Vehicles With GVWR Above 8,500 lbs. Only: Inspect shields and underhood

insulation for damage or looseness. Adjust or replace as required. This is CI Noise Emission Control Service. Applicable only to vehicles sold in the United States.

0 Conduct Exhaust Gas Recirculation (EGR) system inspection as described in

the service manual. An Emission Control Service. (See footnote?.)

0 Conduct evaporative control system inspection. Check all fuel and vapor lines

and hoses for proper hook-up, routing and condition. Check that the purge valve works properly, if equipped. Replace as needed. An Emission Control Service. (See footnote?.)

* 7-33

I Long TripMighway Maintenance Schedule -- Gasoline Engines

DATE

ACTUAL MILEAGE

SERVICED B Y

DATE

__ -

An Emission Control Service.

67,500 Miles (112 500 km) 0 Change engine oil and filter (or every 12 months, whichever occurs first). 0 Lubricate chassis components (or every 12 months, whichever occurs first). 0 Check axle fluid level and add fluid as needed. (See footnote **.) 0 Rotate tires. See “Tire Inspection and Rotation” in the Index for proper

(See footnote #.)

rotation pattern and additional information. (See footnote +.)

75,000 Miles (125 000 km) 0 Change engine oil and filter (or every 12 months, whichever occurs first).

An Emission Control Service. Lubricate chassis components (or every 12 months, whichever occurs first). (See footnote #.) Check axle fluid level and add fluid as needed. (See footnote **.)

0 Vehicles With GVWR Above 8,500 lbs. Only: Inspect shields and underhood

insulation for damage or looseness. Adjust or replace as required. This is a Noise Ernission Control Service. Applicable only to vehicles sold in the United States. 0 Rotate tires. See “Tire Inspection and Rotation” in the Index for proper

rotation pattern and additional information. (See footnote +.)

7-34

Long Tripmighway Maintenance Schedule -- Gasoline Engines 82,500 Miles (137 500 km)

I MILEAGE

ACTUAL

I SERVICEDBY I

Change engine oil and filter (or every 12 months, whichever occurs first). An Emission Control Service. Lubricate chassis components (or every 12 months, whichever occurs first). (See footnote #.) Check axle fluid level and add fluid as needed. (See footnote *‘I:.) Rotate tires. See “Tire Inspection and Rotation” in the Index for proper rotation pattern and additional information. (See footnote +.)

90,000 Miles (150 000 km) 0 Change engine oil and filter (or every 12 months, whichever occurs first).

An Emission Control Service.

(See footnote #.)

El Lubricate chassis components (or every 12 months, whichever occurs first). 0 Check axle fluid level and add fluid as needed. (See footnote 2::i:.) 0 Clean and repack the front wheel bearings (or at each brake relining, 0 Replace fuel filter. 0 Replace air cleaner filter.

An Emissio1z Corltr-ol Service. (See footnote*.)

whichever occurs first).

An Emission Control Service.

I DATE

ACTUAL MILEAGE

SERVICED B Y

(Continued)

7-35

Long Trip/Highway Maintenance Schedule -- Gasoline Engines

90,000 Miles (150 000 km) (Continued) 0 Vehicles With GVWR Above 8,500 lbs. Only: Inspect shields and underhood

insulation for damage or looseness. Adjust or replace as required. This is a Noise Emission Control Service. Applicable only to vehicles sold in the United States. 0 Rotate tires. See “Tire Inspection and Rotation” in the Index for proper

rotation pattern and additional information. (See footnote +.)

An Emission Control Service.

97,500 Miles (162 500 km) 0 Change engine oil and filter (or every 12 months, whichever occurs first). 0 Lubricate chassis components (or every 12 months, whichever occurs first). 0 Check axle fluid level and add fluid as needed. (See footnote **.) 0 Rotate tires. See “Tire Inspection and Rotation” in the Index for proper

(See footnote #.)

rotation pattern and additional information. (See footnote +.)

I + MILEAGE

SERVICED BY:

ACTUAL

DATE

100,000 Miles (166 000 km) 0 Inspect spark plug wires. 17 Replace spark plugs.

An Emission Control Service.

An Emission Control Service.

7-36

I DATE

MILEAGE

Long Tripmighway Maintenance Schedule -- Gasoline Engines

0 Change automatic transmission fluid and filter if the vehicle’s GVWR is

over 8600 lbs. or if the vehicle is mainly driven under one or more of these conditions: - In heavy city traffic where the outside temperature regularly reaches 90 O F

(32°C) or higher.

- In hilly or mountainous terrain. - When doing frequent trailer towing. - Uses such as found in taxi, police or delivery service.

0 If you haven’t used your vehicle under severe service conditions listed

previously and, therefore, haven’t changed your automatic transmission fluid, change both the fluid and filter.

0 Inspect Positive Crankcase Ventilation (PCV) valve.

An Emission Control Service.

150,000 Miles (240 000 km) 0 Drain, flush and refill cooling system (or every 60 months since last service, whichever occurs first). See “Engine Coolant” in the Index for what to use. Inspect hoses. Clean radiator, condenser, pressure cap and neck. Pressure test the cooling system and pressure cap. An Emission Control Service.

DATE

I MILEAGE

ACTUAL

I SERVICEDBY:

Part B: Ownc Tlhecks and Scvices Listed below are owner checks and services which should be performed at the intervals specified to help ensure the safety, dependability and emission control performance of your vehicle. Be sure any necessary repairs are completed at once. Whenever any fluids or lubricants are added to your vehicle, make sure they are the proper ones, as shown in Part D. At the First 100, 1,000 and 6,000 Miles (160,1600 and 10 000 km) For vehicles with dual wheels, check dual wheel nut torque. For proper torque, see “Wheel Nut Torque” in the Index. At Each Fuel Fill It is important for you or n service station attendant to pet$orm these underhood checks at each fitel fill.

Engine Oil Level Check Check the engine oil level and add the proper oil if necessary. See “Engine Oil” in the Index for further details.

7-38

Engine Coolant Level Check Check the engine coolant level and add DEX-COOL@ coolant mixture if necessary. See “Engine Coolant” in the Index for further details.

Windshield Washer Fluid Level Check Check the windshield washer fluid level in the windshield washer tank and add the proper fluid if necessary. See “Windshield Washer Fluid” in the Index for further details. At Least Once a Month Tire Inflation Check Make sure tires are inflated to the correct pressures. See “Tires” in the Index for further details.

Cassette Deck Service Clean cassette deck. Cleaning should be done every 50 hours of tape play. See “Audio Systems” in the Index for further details.

. . - . ,east Twice a Year Restraint System Check Make sure the safety belt reminder light and all your belts, buckles, latch plates, retractors and anchorages are working properly. Look for any other loose or damaged safety belt system parts. If you see anything that might keep a safety belt system from doing its job, have it repaired. Have any torn or frayed safety belts replaced. Also look for any opened or broken air bag coverings, and have them repaired or replaced. (The air bag system does not need regular maintenance.)

Wiper Blade Check Inspect wiper blades for wear or cracking. Replace blade inserts that appear worn or damaged or that streak or miss areas of the windshield. Also see “Wiper Blades, Cleaning” in the Index.

Automatic Transmission Check Check the transmission fluid level; add if needed. See “Automatic Transmission” in the Index. A fluid loss may indicate a problem. Check the system and repair if needed. At Least Once a Year Key Lock Cylinders Service Lubricate the key lock cylinders with the lubricant specified in Part D. Body Lubrication Service Lubricate all hood hinges, hood prop rod pivot, fuel filler door, rear compartment hinges, latches, locks and any moving seat hardware. Part D tells you what to use. More frequent lubrication may be required when exposed to a corrosive environment.

Starter Switch Check

Brake-Transmission Shift Interlock (BTSI) Check

When you are doing this check, the vehicle could move suddenly. If it does, you or others could be injured. Follow the steps below.

1. Before you start, be sure you have enough room

around the vehicle.

2. Firmly apply both the parking brake (see “Parking

Brake” in the Index if necessary) and the regular brake. NOTE: Do not use the accelerator pedal, and be ready to turn off the engine immediately if it starts.

3. Try to start the engine in each gear. The starter

should work only in PARK (P) or NEUTRAL (N). If the starter works in any other position, your vehicle needs service.

7-40

When you are doing this check, the vehicle could move suddenly. If it does, you or others could be injured. Follow the steps below.

1. Before you start, be sure you have enough

room around the vehicle. It should be parked on a level surface.

2. Firmly apply the parking brake (see “Parking Brake”

in the Index if necessary). NOTE: Be ready to apply the regular brake immediately if the vehicle begins to move.

3. With the engine off, turn the key to the RUN

position, but don’t start the engine. Without applying the regular brake, try to move the shift lever out of PARK (P) with normal effort. If the shift lever moves out of PARK (P), your vehicle’s BTSI needs service.

Ignition Transmission Lock Check While parked, and with the parking brake set, try to turn the ignition key to LOCK in each shift lever position, 0 The key should turn to LOCK only when the shift

lever is in PARK (P). The key should come out only in LOCK.

Parking Brake and Automatic Transmission P A R K (P) MerhslnicTn Vhmk

1 A CAUTION:

When you are doing this check, your vehicle could begin to move. You or others could be injured and property could be damaged. Make sure there is room in front of your vehicle in case it begins to roll. Be ready to apply the regular brake at once should the vehicle begin to move.

Park on a fairly steep hill, with the vehicle facing downhill. Keeping your foot on the regular brake, set the parking brake. 0 To check the parking brake’s holding ability: With

the engine running and transmission in NEUTRAL (N), slowly remove foot pressure from the regular brake pedal. Do this until the vehicle is held by the parking brake only. To check the PARK (P) mechanism’s holding ability: With the engine running, shift to PARK (P). Then release all brakes.

Underbody Flushing Service At least every spring, use plain water to flush any corrosive materials from the underbody. Take care to clean thoroughly any areas where mud and other debris can collect.

_ _

7-4 1

A

!n: Ice

Part C: Periodic Main Inspections Listed below are inspections and services which should