Download PDF Manual

Front—Front suspension member Rear—Lower back outer panel


Support position for Pantograph jack . . . . . . . . . . . . . . . . .


CAUTION


When jacking, be sure to observe the following to reduce the possibility of personal injury: D Follow jacking instructions. D Do not put any part of your body under the vehicle supported by a jack. Personal injury may occur.


D Do not start or run the engine while is supported by the


your vehicle jack.


D Do not raise the vehicle with some-


one in the vehicle.


D When raising the vehicle, do not place any objects on top of or un- derneath the jack.


NOTICE


Make sure to place the jack correctly, or your vehicle may be damaged.


D Stop the vehicle on a


the transmission


level firm ground, firmly set the parking brake in “P” and put (automatic) or (manual). Block the wheels on the opposite side of the jack up point if neces- sary.


reverse


D Make sure to set the jack properly in the jack point. Raising the ve- hicle with improperly posi- tioned will damage the vehicle or may allow the vehicle to fall off the jack and cause personal injury.


jack


D Never get under the vehicle when the vehicle is supported by the jack alone; use vehicle support stands.


2006 YARIS HATCHBACK from Aug. ’05 Prod. (OM52703U)


267


05 11.10


268


2006 YARIS HATCHBACK from Aug. ’05 Prod. (OM52703U)


05 11.10


SECTION 7− 2


DO−IT−YOURSELF MAINTENANCE Engine and Chassis Checking the engine oil level Checking the engine coolant level Checking the radiator and condenser Checking brake fluid Checking tire inflation pressure Checking and replacing tires Rotating tires Installing snow tires and chains Replacing wheels Aluminum wheel precautions


. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


270
272
273
273
274
276
278
279
280
281


2006 YARIS HATCHBACK from Aug. ’05 Prod. (OM52703U)


269


05 11.10


Checking the engine oil level


Low level


Full level


CAUTION


Be careful not to touch the hot ex- haust manifold.


NOTICE


Be careful not to drop engine oil on the vehicle components.


If the oil level is below or only slightly above the low level, add engine oil of the same type as already in the engine. Remove the oil filler cap and add engine oil in small quantities at a time, checking the dipstick. We recommend that you use a funnel when adding oil. The approximate quantity of oil needed to raise the level between low and full on the dipstick is indicated as follows:


1.5 L (1.6 qt., 1.3 Imp.qt.)


For the engine oil capacity, see “Service specifications” on page 297 in Section 8. When the level reaches within the correct range, install the filler cap hand−tight.


BS72001


Add oil


O.K.


Too full


With the engine at operating tempera- ture and turned off, check the oil level on the dipstick. 1. To get a correct reading, the vehicle should be on level ground. After turning off the engine, wait a few minutes for the oil to drain back into the bottom of the engine.


2. Pull the dipstick out, hold a rag under


the end and wipe it clean.


3. Reinsert the dipstick—Push it in as far as it will go, or the reading will not be correct.


4. Pull the dipstick out and look at the oil the


level while holding a rag under end.


270


NOTICE


z Be careful not to spill engine oil on


the vehicle components.


z Avoid overfilling, or


could be damaged.


the engine


z Check the oil level on the dipstick


once again after adding the oil.


2006 YARIS HATCHBACK from Aug. ’05 Prod. (OM52703U)


05 11.10


ENGINE OIL SELECTION “Toyota Genuine Motor Oil” in your Toyota vehicle. Use Toyota approved “Toyota Genuine Motor Oil” or equivalent to satisfy the following grade and viscos- ity. Oil grade:


is used


ILSAC multigrade engine oil.


Recommended viscosity: SAE 5W−30


OIL008


Outside temperature


SAE 5W−30 is the best choice for good fuel economy, and good starting in cold weather.


If SAE 5W−30 oil is not available, SAE 10W−30 oil may be used. However, it should be replaced with SAE 5W−30 at the next oil change.


API02


Oil identification mark The ILSAC (International Lubricant Stan- dardization and Approval Committee) Certi- fication Mark is added to some oil con- tainers the oil you should use.


to help you select


2006 YARIS HATCHBACK from Aug. ’05 Prod. (OM52703U)


271


05 11.10


Z72109


To ensure excellent lubrication perfor- mance for your engine, “Toyota Genuine Motor Oil” is available, which has been specifically for all Toyota engines. Please contact your Toyota dealer for fur- ther details about “Toyota Genuine Motor Oil”.


tested and approved


(For


the coolant


Checking the engine coolant level Look at the see−through coolant reser- voir when the engine is cold. The cool- ant level is satisfactory if it is between the “FULL” and “LOW” lines on the reservoir. If the level is low, add the coolant. type, see “Coolant type selection” described be- low.) The coolant level in the reservoir will vary with engine temperature. However, if the level is on or below the “LOW” line, add coolant. Bring the level up to the “FULL” line. If the coolant level drops within a short time after replenishing, there may be a leak the radiator, hoses, engine coolant filler cap, radiator cap and drain cock and water pump. If you can find no leak, have your Toyota dealer test the cap pressure and check for leaks in the cooling system.


the system. Visually check


in


CAUTION


To prevent burning yourself, do not remove the radiator cap when the en- gine is hot.


improper coolants may damage


Coolant type selection Use of your engine cooling system. Only use “Toyota Super Long Life Coolant” or similar high quality ethylene glycol based non−silicate, non−amine, non−nitrite, and non−borate coolant with long−life hy- brid organic acid technology. (Coolant with long−life hybrid organic acid technology is a combination of low phosphates and or- ganic acids.) For the U.S.A.—“Toyota Super Long Life Coolant” is a mixture of 50% coolant and 50% deionized water. This coolant pro- vides protection down to about −35_C (−31_F). For Canada—“Toyota Super Long Life Coolant” is a mixture of 55% coolant and 45% deionized water. This coolant pro- vides protection down to about −42_C (−44_F).


NOTICE


Do not use plain water alone.


272


2006 YARIS HATCHBACK from Aug. ’05 Prod. (OM52703U)


05 11.10


Z72109


Toyota recommends “Toyota Super Long Life Coolant”, which has been tested to ensure that it will not cause corrosion nor result in malfunction of your engine coolant system with proper usage. “Toyota formulated Super Long Life Coolant” with acid technology and has been specifically designed to avoid engine cooling system malfunction on Toyota vehicles. Please contact your Toyota dealer further details.


is organic


long−life


hybrid


for


Checking the radiator and condenser If any of the above parts are extremely dirty or you are not sure of their condi- tion, take your vehicle to a Toyota dealer.


CAUTION


To prevent burning yourself, be care- ful not to touch the radiator or con- denser when the engine is hot.


NOTICE


To prevent damage to the radiator and condenser, do not perform the work by yourself.


Checking brake fluid


PS72501


reservoir. The


Before checking or adding the brake fluid, remove the cover. (See “(c) Jump starting” on page 223 in Section 4.) To check the fluid level, simply look at the see−through level should be between the “MAX” and “MIN” lines on the reservoir. It is normal for the brake fluid level to go down slightly as the brake pads wear. So be sure to keep the reservoir filled. If the reservoir needs frequent refilling, it may indicate a serious mechanical prob- lem. If the level is low, add SAE J1703 or FMVSS No.116 DOT 3 brake fluid to the brake reservoir.


2006 YARIS HATCHBACK from Aug. ’05 Prod. (OM52703U)


273


05 11.10


Remove and replace the reservoir cap by hand. Fill the brake fluid to the dotted line. This brings the fluid to the correct level when you put the cap back on. Use only newly opened brake fluid. Once opened, brake fluid absorbs moisture from the air, and excess moisture can cause a dangerous loss of braking.


CAUTION


Take care when filling the reservoir because brake fluid can harm your hands or eyes. If fluid gets on your hands or in your eyes, flush the af- fected area with clean water immedi- ately. If you still feel uncomfortable with your hands or eyes, go to the doctor.


NOTICE


If you spill some of the fluid, be sure to wipe it off to prevent it from dam- aging the parts or paintwork.


Checking tire inflation pressure


PS72502


Keep your tire inflation pressures at the proper level. The recommended cold tire inflation pressures, tire sizes and the com- bined weight of occupants and cargo (vehicle capacity weight) are de- scribed on page 296 and 299. They are also described on the tire and loading information label as shown. You should check the tire inflation pressures every two weeks, or at least once a month. And do not forget the spare! The for checking tire inflation pressure should be observed: D The


instructions


be checked only when the tires are cold. If your vehicle has been parked for at least 3 hours and has not been driven for more than 1.5
km or 1 mile since, you will get an accurate cold tire inflation pres- sure reading.


following


pressure


should


274


2006 YARIS HATCHBACK from Aug. ’05 Prod. (OM52703U)


05 11.10


D Always use a tire pressure gauge. The appearance of a tire can be misleading. Besides, tire inflation pressures that are even just a few pounds off can degrade ride and handling.


D Take special care when adding air to the compact spare tire. The smaller tire size can gain pressure very quickly. Add com- pressed air in small quantities and check the pressure often until it reaches the specified pressure. D Do not bleed or reduce tire inflation pressure after driving. It is normal for the tire inflation pressure to be higher after driving. D Never exceed the vehicle capac- ity weight. Passenger and lug- gage weight should be located so that the vehicle is balanced.


Tire pressure gauge


PS72503


INSPECTION AND ADJUSTMENT PROCEDURE 1. Remove the tire valve cap. 2. Press the tip of the tire pressure


gauge to the tire valve.


3. Read the pressure using the grad-


uations of the gauge.


4. In case the tire inflation pressure is not within the prescribed range, insert the compressed air from the valve. In case of applying too much air, press the center of the valve and release the air to adjust.


5. After completing the tire inflation pressure measurement and ad- justment, apply soapy water to the valve and check for leakage.


6. Install the tire valve cap. If a gauge and air pump are not avail- able, have your vehicle checked by your Toyota dealer.


CAUTION


Be sure to reinstall the tire valve caps. Without the valve caps, dirt or moisture could get into the valve core and cause air leakage. If the caps have been lost, have new ones put on as soon as pos- sible.


Incorrect tire inflation pressure may waste fuel, reduce the comfort of driv- ing, reduce tire life and make your ve- hicle less safe to drive. If a tire frequently needs refilling, have it checked by your Toyota deal- er.


2006 YARIS HATCHBACK from Aug. ’05 Prod. (OM52703U)


275


05 11.10


CAUTION


Keep your tires properly inflated. Otherwise, the following condi- tions may occur and cause an ac- cident resulting in death or seri- ous injuries. Low tire pressure (underinfla- tion)— D Excessive wear D Uneven wear D Poor handling D Possibility of blowouts from an


overheated tire


D Poor sealing of the tire bead D Wheel deformation and/or tire


separation


D A greater possibility of tire


damage from road hazards


Checking and replacing tires


Tread wear indicator


High tire pressure (overinfla- tion)— D Poor handling D Excessive wear D Uneven wear D A greater possibility of tire


damage from road hazards


CHECKING YOUR TIRES Check the tire’s tread for tread wear indicators. If the indicators show, replace the tires. The loca- tion of tread wear indicators is shown by the “TWI” or “Δ” marks, etc., molded on the sidewall of each tire.


276


2006 YARIS HATCHBACK from Aug. ’05 Prod. (OM52703U)


05 11.10


The tires on your Toyota have built−in tread wear indicators to help you know when the tires need replace- ment. When the tread depth wears to 1.6 mm (0.06 in.) or less, the indica- tors will appear. If you can see the indicators in two or more adjacent grooves, the tire should be replaced. The lower the tread, the higher the risk of skidding. The effectiveness of snow tires is lost if the tread wears down below 4 mm (0.16 in.). If you have tire damage such as cuts, splits, cracks deep enough to expose the fabric, or bulges indi- cating internal damage, the tire should be replaced. If a tire often goes flat or cannot be properly repaired due to the size or location of a cut or other damage, it should be replaced. If you are not sure, consult with your Toyota dealer.


If air loss occurs while driving, do not continue driving. Driving even a short distance can damage a tire beyond repair. Any tires which are over 6 years old must be checked by a qualified technician even if damage is not obvious. Tires deteriorate with age even if they have never or seldom been used. This applies also to the spare tire and tires stored for future use.


REPLACING YOUR TIRES When replacing a tire, use a tire of the same size and construction, and the same or greater maximum load as the originally installed tires. Using any other size or type of tire may seriously affect handling, ride, speedometer/odometer calibration, ground clearance, and clearance be- tween the body and tires or snow chains. Check that the maximum load of the replaced tire is greater than 1/2 of the Gross Axle Weight Ratings (GAWR) of either the front axle or the rear axle, whichever is greater. As for the maximum load of the tire, see the load limit at maximum cold tire inflation pressure mentioned on the sidewall of the tire, and as for the Gross Axle Weight Ratings (GAWR), see the Cer- tification Label. For details about the sidewall of the tire and the Certification Label, see pages 191 and 188.


2006 YARIS HATCHBACK from Aug. ’05 Prod. (OM52703U)


277


05 11.10


CAUTION


Observe the following instruc- tions. Otherwise, an accident may occur resulting in death or serious injuries. D Do not mix radial, bias belted, or bias−ply tires on your ve- hicle, as this may cause dan- gerous handling characteris- tics resulting in loss of control. D Do not use tires other than the manufacturer’s recommended size, as this may cause danger- ous handling characteristics resulting in loss of control.


Toyota recommends all four tires, or at least both of the front or rear tires be replaced at a time as a set. See “If you have a flat tire” on page 228 in Section 4 for tire change proce- dure. When a tire is replaced, the wheel should always be balanced. An unbalanced wheel may affect ve- hicle handling and tire life. Wheels can get out of balance with regular use and should therefore be balanced occasionally. When replacing a tubeless tire, the air valve should also be replaced with a new one.


Rotating tires


PS72504


To equalize the wear and help ex- tend tire life, Toyota recommends that you rotate your tires accord- ing to the maintenance schedule. (For scheduled maintenance infor- mation, please refer to the “Sched- uled Maintenance Guide” or “Own- er’s Supplement”.). However, the most appropriate tim- ing for tire rotation may vary ac- cording to your driving habits and road surface conditions.


Manual


278


2006 YARIS HATCHBACK from Aug. ’05 Prod. (OM52703U)


05 11.10


See “If you have a flat tire” on page 228 in Section 4 for tire change proce- dure. When rotating tires, check for uneven wear and damage. Abnormal wear is usually caused by incorrect tire pres- sure, improper wheel alignment, out− of−balance wheels, or severe braking.


CAUTION


Do not include a compact spare tire when rotating the tires. It is designed for temporary use only.


Installing snow tires and chains WHEN TO USE SNOW TIRES OR CHAINS Snow tires or chains are recommended when driving on snow or ice. On wet or dry roads, conventional tires provide better traction than snow tires. SNOW TIRE SELECTION If you need snow tires, select tires of the same size, construction and load capacity as the originally installed tires. Do not use tires other than those men- tioned above. Do not install studded tires without first checking local regulations for possible restrictions.


CAUTION


Do not use snow tires other than the manufacturer’s recommended size, as this may cause dangerous handling characteristics resulting loss of control. Otherwise, an accident may occur resulting in death or serious injuries.


in


SNOW TIRE INSTALLATION Snow tires should be installed on all wheels. Installing snow tires on the front wheels only can lead to an excessive difference in road grip capability between the front and rear tires which could cause loss of vehicle control. When storing removed tires you should store them in a cool dry place. Mark the direction of rotation and be sure to install them in the same direction when replacing.


CAUTION


D Do not drive with the snow tires


incorrectly inflated.


D Never drive over 120 km/h (75 mph)


with any type of snow tires.


2006 YARIS HATCHBACK from Aug. ’05 Prod. (OM52703U)


279


05 11.10


TIRE CHAIN SELECTION Use the tire chains of correct size and type. Use SAE Class “S” type radial tire chains except radial cable chains or V−bar type chains. Regulations regarding the use of tire chains vary according to location or type of road, so always check local reg- ulations before installing chains. CHAIN INSTALLATION Install the chains on the front tires as tightly as possible. Do not use tire tires. Retighten chains on chains after km (1/4—1/2 mile). When installing chains on your tires, care- fully follow the instructions of the chain manufacturer. If wheel covers are used, they will be scratched by the chain band, so remove the covers before putting on the chains.


rear driving


0.5—1.0


the


CAUTION


D Do not exceed 50 km/h (30 mph) or recom- is


the chain manufacturer’s mended speed lower.


limit, whichever


D Drive carefully avoiding bumps, holes, and sharp turns, which may cause the vehicle to bounce.


D Avoid sharp turns or locked−wheel braking, as use of chains may ad- versely affect vehicle handling.


D When driving with chains installed, to drive carefully. Slow be sure down before entering curves to avoid losing control of the vehicle. Otherwise an accident may occur.


NOTICE


Do not attempt to use a tire chain on the compact spare tire, as it may re- sult in damage to the vehicle as well as the tire.


Replacing wheels WHEN TO REPLACE YOUR WHEELS If you have wheel damage such as bending, cracks or heavy corrosion, the wheel should be replaced. If you fail to replace a damaged wheel, the tire may slip off the wheel or they may cause loss of handling control. WHEEL SELECTION When replacing wheels, care should be taken to ensure that the wheels are re- placed by ones with the same load ca- pacity, diameter, rim width, and offset. This must be observed on compact spare tires, too. Correct replacement wheels are available at your Toyota dealer. A wheel of a different size or type may adversely affect handling, wheel and bear- ing life, brake cooling, speedometer/odom- eter calibration, stopping ability, headlight aim, bumper height, vehicle ground clear- ance, and tire or snow chain clearance to the body and chassis.


280


2006 YARIS HATCHBACK from Aug. ’05 Prod. (OM52703U)


05 11.10


Replacement with used wheels is not rec- ommended as they may have been sub- jected to rough treatment or high mileage and could fail without warning. Also, bent wheels which have been straightened may have structural damage and therefore should not be used. Never use an inner tube in a leaking wheel which is designed for a tubeless tire.


CAUTION


Do not use wheels other than the manufacturer’s recommended size, as this may cause dangerous handling characteristics resulting loss of control. Otherwise, an accident may occur resulting in death or serious injuries.


in


Aluminum wheel precautions aluminum wheels, D When check tight after driving your vehicle the first 1600
km (1000 miles).


the wheel nuts are


installing that


repaired, or D If you have changed your the wheel nuts are still tight after driving 1600 km (1000 miles).


rotated, tires, check


that


D When using tire chains, be careful not


to damage the aluminum wheels.


D Use only Toyota wheel nuts and for your aluminum


wrench designed wheels.


D When balancing your wheels, use only Toyota balance weights or equivalent and a plastic or rubber hammer.


D As with any wheel, periodically check your aluminum wheels for damage. If damaged, replace immediately.


2006 YARIS HATCHBACK from Aug. ’05 Prod. (OM52703U)


281


05 11.10


282


2006 YARIS HATCHBACK from Aug. ’05 Prod. (OM52703U)


05 11.10


SECTION 7− 3


DO−IT−YOURSELF MAINTENANCE Electrical components Checking battery condition Battery recharging precautions Checking and replacing fuses Adding washer fluid Replacing light bulbs


. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


284
285
286
288
288


2006 YARIS HATCHBACK from Aug. ’05 Prod. (OM52703U)


283


05 11.10


Checking battery condition— —Precautions


CAUTION


BATTERY PRECAUTIONS The battery produces flammable and explosive hydrogen gas. D Do not cause a spark from the bat-


tery with tools.


D Do not smoke or light a match near


the battery.


The electrolyte contains poisonous and corrosive sulfuric acid. D Avoid contact with eyes, skin or


clothes.


D Never ingest electrolyte. D Wear protective safety glasses when


working near the battery.


D Keep children away from the bat-


tery.


EMERGENCY MEASURES D If electrolyte gets


in your eyes, flush your eyes with clean water immediately immediate medical attention. If possible, con- tinue to apply water with a sponge or cloth while en route to the medi- cal office.


and get


D If electrolyte gets on your skin, thoroughly wash the contact area. If you feel pain or burning, get medi- cal attention immediately.


D If electrolyte gets on your clothes, there is a possibility of its soaking through to your skin, so immediate- ly take off the exposed clothing and follow the procedure above, if nec- essary.


D If you accidentally swallow electro- lyte, drink a large quantity of water or milk. Follow with milk of magne- sia, beaten raw egg or vegetable oil. Then go immediately for emer- gency help.


—Checking battery exterior


Ground cable


PS73525


Terminals


Hold−down clamp


Before checking the battery, remove the cover. (See “(c) Jump starting” on page 223 in Section 4.) Check the battery for corroded or loose terminal connections, cracks, or loose hold−down clamp. a. If the battery is corroded, wash it off with a solution of warm water and bak- ing soda. Coat the outside of the termi- nals with grease to prevent further cor- rosion.


b. If the terminal connections are loose, tighten the clamp nut—but do not over- tighten.


284


2006 YARIS HATCHBACK from Aug. ’05 Prod. (OM52703U)


05 11.10


c. Tighten


the hold−down clamp only enough to keep the battery firmly in place. Overtightening may damage the battery case.


NOTICE


z Be sure the engine and all accesso- ries are off before performing main- tenance.


z When checking the battery, remove the ground cable from the negative terminal (“−” mark) first and rein- stall it last.


z Be careful not to cause a short cir-


cuit with tools.


z Take care no solution gets into the


battery when washing it.


Battery recharging precautions During recharging, the battery is pro- ducing hydrogen gas. Therefore, before recharging: 1. If recharging with the battery installed on the vehicle, be sure to disconnect the ground cable.


2. Be sure the power switch on the re- charger the charger cables to the battery and when disconnecting them.


is off when connecting


CAUTION


D Always charge the battery in an un- confined area. Do not charge the battery in a garage or closed room where there is not sufficient ventila- tion.


D Only do a slow charge (5A or less). Charging at a quicker rate is dan- gerous. The battery may explode, causing personal injuries.


—Checking battery condition


Type A


Green


Dark


Clear or light yellow


Type B


Blue


White


Red


CHECKING BY THE INDICATOR Check the battery condition by the indi- cator color.


Indicator color


Type A


Type B


GREEN


BLUE


DARK WHITE


Condition


Good


Charging necessary. Have battery checked by your Toyota dealer.


CLEAR


or


LIGHT


YELLOW


RED


Have battery checked by your Toyota dealer.


2006 YARIS HATCHBACK from Aug. ’05 Prod. (OM52703U)


285


05 11.10


NOTICE


Never recharge the battery while the engine is running. Also, be sure all accessories are turned off.


Checking and replacing fuses


LS73002


Good


Brown


Good


Brown


PS73524


Type A


Type C


PS73502


Good


Brown


Type B


286


2006 YARIS HATCHBACK from Aug. ’05 Prod. (OM52703U)


05 11.10


PS73504


If the headlights or other electrical components do not work, check the fuses. If any of the fuses are blown, they must be replaced. See “Fuse locations” on page 263 in Sec- tion 7−1 for locations of the fuses. Turn the ignition switch and inoperative component off. Pull the suspected fuse straight out and check it. Determine which fuse may be causing the problem. The lid of the fuse box shows the name of the circuit for each fuse. See Section 8 for the functions controlled by each circuit.


Type A fuses can be pulled out by the pull−out tool. The location of the pull−out tool is shown in the illustration. If you are not sure whether the fuse has blown, try replacing the suspected fuse with one that you know is good. If the fuse has blown, push a new fuse into the clip. Only install a fuse with the amperage rat- ing designated on the fuse box lid. If you do not have a spare fuse, in an emergency you can pull out the “A/C” fuse, which may be dispensable for normal driving, and use it if its amperage rating is the same. If you cannot use one of the same amper- age, use one that is lower, but as close to the rating as possible. If the amperage is fuse might blow out again but this does not indicate anything wrong. Be sure to get the correct fuse as soon as possible and return the substitute to its original clip. It is a good idea to purchase a set of spare fuses and keep them in your ve- hicle for emergencies.


that specified,


lower


than


the


the new


If fuse immediately blows out, there is a problem with the electrical sys- tem. Have your Toyota dealer correct it as soon as possible.


CAUTION


Never use a fuse with a higher am- perage rating, or any other object, in place of a fuse. This may cause ex- tensive damage and possibly a fire.


2006 YARIS HATCHBACK from Aug. ’05 Prod. (OM52703U)


287


05 11.10


Adding washer fluid If any washer does not work or the low windshield washer fluid level warning light comes on, the washer tank may be empty. Add washer fluid. You may use plain water as washer fluid. However, in cold areas where tempera- tures range below the freezing point, use washer fluid containing antifreeze. This product is available at your Toyota dealer and most auto parts stores. Follow the manufacturer’s directions for how much to mix with water.


NOTICE


Do not use engine antifreeze or any other substitute because it may dam- age your vehicle’s paint.


following


illustrations show how


Replacing light bulbs— The to gain access to the bulbs. When replacing a bulb, make sure the ignition switch and light switch are off. Use bulbs with the wattage ratings given in the table.


CAUTION


D To prevent burning yourself, do not replace the light bulbs while they are hot.


D Halogen bulbs have pressurized gas inside and require special handling. They can burst or shatter if scratched or dropped. Hold a bulb only by its plastic or metal case. Do not touch the glass part of a bulb with bare hands.


NOTICE


Only use a bulb of the listed type.


the


The inside of the lens of exterior lights such as headlights may temporarily fog up when the lens becomes wet in the rain or in a car wash. This is not a problem because the is caused by fogging temperature difference between the outside and the windshield fogs up in the rain. However, if there large drop of water on the inside of the lens, or if there is water pooled light, contact your Toyota dealer.


inside of


inside


lens,


is a


just


like


the


the


288


2006 YARIS HATCHBACK from Aug. ’05 Prod. (OM52703U)


05 11.10


Light bulbs


Headlights


Parking lights


Front fog lights


Front side marker lights


Front turn signal lights


Side turn signal lights


Rear turn signal lights


Tail/stop and rear side marker lights


Back−up lights


License plate lights


Interior light


Personal light


Luggage compartment light


Bulb No. —














W Type


60/55


55


21


21


21/5


21



lights should be re-


turn signal


∗: Side placed as an assembly. A: HB2 halogen bulbs B: H11 halogen bulbs C: Single end bulbs D: Single end bulbs (amber) E: Wedge base bulbs F: Wedge base bulbs (amber) G: Double end bulbs


—Headlights


PS73505


1. Open the hood. Unplug the connec-


tor. Remove the rubber cover. If the connector is tight, wiggle it.


2006 YARIS HATCHBACK from Aug. ’05 Prod. (OM52703U)


289


05 11.10


PS73506


PS73507


2. Release


the bulb retaining spring and remove the bulb. Install a new bulb and the bulb retaining spring.


3. Install the rubber cover as shown and fit it securely on the boss. Plug in the connector.


To install a bulb, align the tabs of the bulb with the mounting hole.


the cutouts of


Make sure the rubber cover fits securely on the connector and the headlight body. Aiming is not necessary after replacing the bulb. When aiming adjustment is nec- essary, contact your Toyota dealer.


—Front fog, front side marker lights and LED type high mounted stoplight If either the left or right front fog, front side marker type high mounted stoplight burns out, contact your Toyota dealer.


lights or LED


NOTICE


Do not try to replace the front fog or front side marker lights by yourself. You may damage the vehicle.


290


2006 YARIS HATCHBACK from Aug. ’05 Prod. (OM52703U)


05 11.10


—Parking lights


—Front turn signal lights


—Side turn signal lights


PS73522


PS73523


Front of vehicle


PS73514


PS73509


PS73513


PS73515


2006 YARIS HATCHBACK from Aug. ’05 Prod. (OM52703U)


291


05 11.10


—Tail/stop and rear side marker, rear turn signal and back−up lights


—License plate lights


PS73516


PS73518


PS73519


a: Tail/stop and rear side marker lights b: Rear turn signal light c: Back−up lights


Use a flathead screwdriver.


PS73517


PS73520


292


2006 YARIS HATCHBACK from Aug. ’05 Prod. (OM52703U)


05 11.10


PS73521


2006 YARIS HATCHBACK from Aug. ’05 Prod. (OM52703U)


293


05 11.10


294


2006 YARIS HATCHBACK from Aug. ’05 Prod. (OM52703U)


05 11.10


SECTION 8


SPECIFICATIONS Specifications Dimensions and weights Engine Fuel Service specifications Tires Fuses


. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


296
296
296
297
299
300


2006 YARIS HATCHBACK from Aug. ’05 Prod. (OM52703U)


295


05 11.10


Dimensions and weights Overall length mm (in.) 3825 (150.6) (66.7) Overall width mm (in.) 1695 Overall height mm (in.) 1530 (60.2) (96.9) mm (in.) 2460 Wheelbase (58.3)∗1
mm (in.) 1480 Front tread (57.9)∗2
1470 (57.9)∗1
mm (in.) 1470 (57.5)∗2
1460


Rear tread


Vehicle capacity weight (occupants + luggage)


Engine Model:


1.5 L 4−cylinder (1NZ−FE)


Type:


Fuel Fuel type:


Unleaded gasoline, Octane Rating 87
(Research Octane Number 91) or higher


4 cylinder in line, 4 cycle, gasoline


Fuel tank capacity, L (gal., Imp. gal.):


Bore and stroke, mm (in.):


75.0 84.7 (2.95 3.33) Displacement, cm3 (cu. in.):


1497 (91.3)


42 (11.1, 9.2)


kg (lb.)


383


(845)


Towing capacity∗3 (trailer + cargo weight) kg (lb.)


318 ∗1: With P175/65R14 81S tires ∗2: With P185/60R15 84T tires ∗3: For Canada only


(700)


296


2006 YARIS HATCHBACK from Aug. ’05 Prod. (OM52703U)


05 11.10


Service specifications ENGINE Valve clearance (engine cold), mm (in.):


Intake Exhaust


0.15—0.25 (0.006—0.010) 0.25—0.35 (0.010—0.014)


Spark plug type:


DENSO NGK


SK16R11
IFR5A11
Spark plug gap, mm(in.):


1.1 (0.043)


Drive belt tension measured with Boroughs drive belt tension gauge No. BT−33−73F (used belt), lbf: Generator belt


10020


ENGINE LUBRICATION Oil capacity (drain and refill), L (qt., Imp. qt.):


Oil grade:


ILSAC multigrade engine oil


Please contact your Toyota dealer for fur- ther details. Recommended oil viscosity: SAE 5W−30


OIL008


Outside temperature


With filter Without filter


3.7 (3.9, 3.3) 3.4 (3.6, 3.0) “Toyota Genuine Motor Oil” in your Toyota vehicle. Use Toyota approved “Toyota Genuine Motor Oil” or equivalent to satisfy the following grade and viscos- ity.


is used


COOLING SYSTEM Total capacity, L (qt., Imp. qt.):


Manual transmission Automatic transmission


4.8 (5.1, 4.2) 4.7 (5.0, 4.1)


Coolant type:


“Toyota Super Long Life Coolant” is used in your Toyota vehicle at factory fill. In order to avoid technical problems, only use “Toyota Super Long Life Cool- ant” or similar high quality ethylene gly- col based non−silicate, non−amine, non− nitrite, and non−borate coolant with long−life hybrid organic acid technology. (Coolant with long−life hybrid organic acid technology is a combination of low phosphates and organic acids.) Do not use plain water alone. Please contact your Toyota dealer for further details.


BATTERY Open voltage∗ at 20_C (68_F): 12.6—12.8 V Fully charged 12.2—12.4 V Half charged 11.8—12.0 V Discharged


∗: Voltage that is checked 20 minutes af- ter the key is removed with all the lights turned off Charging rates:


5 A max.


2006 YARIS HATCHBACK from Aug. ’05 Prod. (OM52703U)


297


05 11.10


CLUTCH Pedal free play, mm (in.):


5—15 (0.2—0.6)


Fluid type:


SAE J1703 or FMVSS No. 116 DOT 3


MANUAL TRANSAXLE Oil capacity, L (qt., Imp. qt.):


1.9 (2.0, 1.7)


Oil type:


Gear oil API GL−4 or GL−5


Recommended oil viscosity:


SAE 75W−90


AUTOMATIC TRANSAXLE Fluid capacity (drain and refill), L (qt., Imp. qt.): 2.5 (2.6, 2.2) Fluid type:


Toyota Genuine ATF WS


Change automatic transmission fluid only as necessary.


it


in


listed


Guide”


is necessary


Generally, to change automatic transmission fluid only if your vehicle is driven under one of the Special Operating Conditions your “Scheduled Maintenance or “Owner’s Manual Supplement”. When changing the automatic transmission fluid, use only “Toyota Genuine ATF WS” (ATF JWS3324 or NWS9638) to aid in assuring maximum transaxle performance. Notice: Using automatic transmission fluid other than “Toyota Genuine ATF WS” may cause deterioration in shift quality, locking up of your transmission accompanied by vibration, and ultimate- ly damage the automatic transmission of your vehicle. Please contact your Toyota dealer for fur- ther details.


BRAKES Minimum pedal clearance when depressed with the pressure of 300 N (30 kgf, 66
lbf) with the engine running, mm (in.):


With anti−lock brake system 73 (2.9) Without anti−lock brake system 70 (2.8)


Pedal free play, mm (in.):


1—6 (0.04—0.24)


Pad wear limit, mm (in.):


1.0 (0.04)


Lining wear limit, mm (in.):


1.0 (0.04)


Parking brake adjustment when pulled with the force of 200 N (20 kgf, 45 lbf):


6—9 clicks


Fluid type:


SAE J1703 or FMVSS No. 116 DOT 3


STEERING Wheel free play:


Less than 30 mm (1.2 in.)


298


2006 YARIS HATCHBACK from Aug. ’05 Prod. (OM52703U)


05 11.10


Tires Tire size and cold tire inflation pressure: Front and rear


kPa (kgf/cm2 or bar, psi)


Tire size


P175/65R14 81S P185/60R15 84T


Front


220 (2.2, 32) 220 (2.2, 32)


Rear


220 (2.2, 32) 220 (2.2, 32)


Wheel size


14 x 5J


15 x 5 1/2J


For sustained high speeds above 160 km/h (100 mph), in countries where such speeds are permitted by law, add 20 kPa (0.2 kgf/cm2 or bar, 3 psi) to the front tires and rear tires, but never exceed the maximum cold tire inflation pressure molded on the tire sidewall. Spare


Tire size


T125/70D15 95M


Tire inflation pressure kPa (kgf/cm2 or bar, psi)


420 (4.2, 60)


Wheel size


15 x 4T


Wheel nut torque, N·m (kgf·m, ft·Ibf):


103 (10.5, 76)


NOTE: For a complete information on tires (e.g. replacing tires or replacing wheels), see “Checking tire inflation pressure”


through “Aluminum wheel precautions”, page 274 through 281 in Section 7−2.


2006 YARIS HATCHBACK from Aug. ’05 Prod. (OM52703U)


299


05 11.10


Fuses


PS81501


PS81502


PS81503


Engine compartment


Instrument panel


Instrument panel


Fuses (type A) 1. AM2 15 A: Starting system, multiport injection system/sequential multi-


fuel port fuel injection system


2. HORN 10 A: Horn 3. EFI 20 A: Multiport fuel injection sys- injection


tem/sequential multiport system


fuel


4. SPARE 30 A: Spare fuse 5. SPARE 15 A: Spare fuse 6. SPARE 10 A: Spare fuse 7. FR DEF 20 A: No circuit


300


8. ABS2/VSC2 30 A: Anti−lock brake sys-


tem


9. H−LP MAIN 30 A: No circuit 10. ST 30 A: Starting system 11. S−LOCK 20 A: No circuit 12. DOME 15 A:


Interior


light, personal lights, theft deterrent system, audio system, wireless remote control system 13. ECU−B 7.5 A: Engine immobilizer sys- tem, daytime running light system, front passenger occupant classification sys- tem, power windows, door lock system, theft deterrent system, meter and gauge


14. ALT−S 7.5 A: Charging system 15. ETCS 10 A: Multiport


injection system/sequential multiport injec- tion system, electronic throttle control system


fuel


fuel


16. HAZ 10 A: Turn signal lights, emergen-


cy flashers


17. H−LP RH/H−LP LO RH 10 A: Right−


hand headlight


18. H−LP LH/H−LP LO LH 10 A: Left−


hand headlight


19. EFI2 10 A: Multiport fuel injection sys- injection


tem/sequential multiport system


fuel


2006 YARIS HATCHBACK from Aug. ’05 Prod. (OM52703U)


05 11.10


PS81504


PS81505


Instrument panel


Engine compartment


20. ACC2 7.5 A: Shift lock system 21. TAIL 10 A: Side marker lights, parking lights, tail lights, license plate lights, multiport fuel injection system/sequen- tial multiport fuel injection system


26. RR DOOR 20 A: Rear passenger’s


power window (right side)


27. CIG 15 A: Power outlet 28. ACC 7.5 A: Door lock system, outside


rear view mirrors, audio system


22. PANEL1 7.5 A:


Illuminations,


instru- light control, meter and


ment panel gauge


23. A/C 7.5 A: Rear window defogger, air


conditioning system


24. D DOOR 20 A: No circuit 25. RL DOOR 20 A: Rear passenger’s


power window (left side)


29. ID/UP/MIR HTR 10 A: Multiport


fuel system/sequential multiport


injection fuel injection system


30. IGN 7.5 A: Multiport fuel injection sys- injection immobilizer system, front passenger


tem/sequential multiport system, engine SRS airbag system, occupant classification system


fuel


31. MET 7.5 A: Meter and gauge 32. WIP 25 A: Windshield wiper 33. RR WIP 15 A: Rear wiper 34. WSH 15 A: Windshield wiper and rear


wiper


35. ECU−IG 10 A: Daytime running light system, anti−lock brake system, elec- tric power steering system, power win- dows, door lock system, theft deterrent system, electric cooling fan


lights,


emergency


36. GAUGE 10 A: Charging system, turn signal flashers, buck−up lights, instrument panel light control, shift lock system, rear window defogger, air conditioning system, auto- matic transmission system


37. OBD2 7.5 A: On−board diagnosis sys-


tem


38. STOP 10 A: Stop lights, high mounted stop light, multiport fuel injection sys- tem/sequential multiport injection system, shift lock system, anti−lock brake system


fuel


39. D/L 25 A: Door lock system 40. FR FOG 15 A: Front fog lights 41. AM1 25 A: Multiport fuel injection sys- injection


tem/sequential multiport system


fuel


2006 YARIS HATCHBACK from Aug. ’05 Prod. (OM52703U)


301


05 11.10


Fuses (type B) 42. HTR SUB2 40 A: Air conditioning sys-


tem


43. EPS 50 A: Electric power steering sys-


tem


44. ABS1/VSC1 50 A: Anti−lock brake sys-


tem


45. HTR 40 A: Air conditioning system 46. RDI 30 A: Electric cooling fan 47. HTR SUB1 30 A: Air conditioning sys-


tem


48. H−LP CLN/PWR HTR 30 A: No circuit 49. AMT 50 A: No circuit 50. DEF 30 A: Rear window defogger 51. PWR 30 A: Power windows Fuses (type C) 52. ALT 120 A: Charging system, “HTR “HTR”, “RDI”, “D/L”,


SUB2”, “ABS2/VSC2”, “DEF”, “STOP” and “AM1” fuses


“ABS1/VSC1”, “HTR SUB1”, “OBD2”,


“FR FOG”,


“EPS”,


53. MAIN 60 A: “EFI”,


“HORN”, “AM2”, “ALT−S”, “ST”, “ECU−B”, “ETCS”, “H−LP LH/H−LP LO LH” and “H−LP RH/H−LP LO RH” fuses


“DOME”,


“HAZ”,


302


2006 YARIS HATCHBACK from Aug. ’05 Prod. (OM52703U)


05 11.10


SECTION 9


REPORTING SAFETY DEFECTS FOR U.S. OWNERS Reporting safety defects for U.S. owners Reporting safety defects for U.S. owners


. . . . . . . . . . . . . . . . . . . . . .


304


2006 YARIS HATCHBACK from Aug. ’05 Prod. (OM52703U)


303


05 11.10


Reporting safety defects for U.S. owners If you believe that your vehicle has a defect which could cause a crash or could cause injury or death, you should immediately in- form the National Highway Traffic Safety Administration (NHTSA) in addition to notifying Toyota Motor Sales, U.S.A., Inc. (Toll−free: 1−800−331−4331). If NHTSA receives similar com- plaints, it may open an investiga- tion, and if it finds that a safety defect exists in a group of ve- hicles, it may order a recall and remedy However, NHTSA cannot become involved in individual problems between you, your dealer, or Toyota Motor Sales, U.S.A., Inc.


campaign.


at


1−800−424−9393


To contact NHTSA, you may either call the Auto Safety Hotline toll− free (or 366−0123 in Washington,D.C. area) or write to: NHTSA, U.S.Depart- ment of Transportation, Washing- ton,D.C. 20590. You can also ob- tain other information about motor vehicle safety from the Hotline.


304


2006 YARIS HATCHBACK from Aug. ’05 Prod. (OM52703U)


U −3


05 11.10


Quick index D If a service reminder indicator or warning buzzer comes on D If your vehicle will not start D If your engine stalls while driving D If you cannot increase engine speed D If your vehicle overheats D If you have a flat tire D If your vehicle needs to be towed D Tips for driving during break-in period D How to start the engine D General maintenance Gas station information Fuel type:


. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


114
222
226
226
227
228
240
178
208
257


UNLEADED gasoline, Octane Rating 87 (Research Octane Number 91) or higher See page 178 for detailed information.


Fuel tank capacity:


Loading...
x