2000 Toyota RAV4 Owners Manual

best job to meet the maintenance require- ments on your vehicle—reliably and eco- nomically. Your copy of the repair order is proof that all required maintenance has been per- formed for warranty coverage. And if any problems should arise with your vehicle while under warranty, your Toyota dealer will promptly take care of it. Again, be sure to keep a copy of the repair order for any service performed on your Toyota. What about do−it−yourself maintenance? Many of the maintenance items are easy to do yourself if you have a little mechani- cal ability and a few basic automotive tools. Simple instructions for how to per- form them are presented in Section 7.

If you are a skilled do−it−yourself mechan- ic, the Toyota service manuals are recom- mended. Please be aware that do−it−your- self maintenance can affect your warranty coverage. See ”Owner’s Warranty Informa- tion Booklet” or ”Owner’s Manual Supple- ment” for the details.

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the

items

listed,

General maintenance Listed below are the general maintenance items that should be performed as fre- quently as specified. In addition to check- ing if you notice any unusual noise, smell or vibration, you should investigate the cause or take your vehicle to your Toyota dealer or a quali- fied service shop immediately. It is recom- mended that any problem you notice be brought to the attention of your dealer or the qualified service shop for their advice.

CAUTION

Make these checks only where ade- quate ventilation can be obtained if you run the engine.

to

time

OUTSIDE THE VEHICLE Items listed below should be performed from time, unless otherwise specified. Tire pressure Check the pressure with a gauge every two weeks, or at least once a month. See Section 7−2 for additional information.

for

the nuts

Tire surface and wheel nuts Check the tires carefully for cuts, damage or excessive wear. See Section 7−2 for additional information. When checking the tires, make sure no nuts are missing, and check looseness. Tighten them if necessary. Tire rotation Rotate the tires every 12000 km (7500
miles). See Section 7−2 for additional in- formation. Fluid leaks Check underneath for leaking fuel, oil, wa- ter or other the vehicle has been parked for a while. If you smell fuel fumes or notice any leak, have the cause found and corrected immediately. Doors and engine hood Check that all doors and back door oper- ate smoothly and all latches lock securely. Make sure the engine hood secondary latch secures the hood from opening when the primary latch is released.

fluid after

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INSIDE THE VEHICLE Items listed below should be checked regularly, e.g. while performing periodic services, cleaning the vehicle, etc. Lights Make sure the headlights, stop lights, tail lights, turn signal lights, and other lights are all working. Service reminder indicators and warning buzzers Check that all service reminder indicators and warning buzzers function properly. Steering wheel Check that it has the specified freeplay. Be alert for changes in steering condition, such as hard steering or strange noise. Seats Check that all seat controls such as seat adjusters, seatback recliner, etc. operate smoothly and that all latches lock securely in any position. For folding−up rear seat- backs, check that the latches lock secure- ly.

Seat belts Check that the seat belt system such as buckles, retractors and anchors operate properly and smoothly. Make sure the belt webbing is not cut, frayed, worn or dam- aged. Accelerator pedal Check the pedal for smooth operation and uneven pedal effort or catching. Clutch pedal Check the pedal for smooth operation. Brake pedal Check the pedal for smooth operation and that the pedal has the proper clearance. Check the brake booster function. Brakes At a safe place, check that the brakes do not pull to one side when applied. Parking brake Check that the lever has the proper travel and that, on a safe incline, your vehicle is held securely with only the parking brake applied.

Automatic transmission ”Park” mecha- nism Check the lock release button of the se- lector lever for proper and smooth opera- tion. On a safe incline, check that your vehicle is held securely with the selector lever in ”P” position and all brakes re- leased. IN THE ENGINE COMPARTMENT Items listed below should be checked from time to time, e.g. each time when refueling. Washer fluid Make sure there is sufficient fluid in the tank. See Section 7−3 for additional in- formation. Engine coolant level Make sure the coolant level is between the ”FULL” and ”LOW” lines on the see− through reservoir when the engine is cold. See Section 7−2 for additional information. Battery electrolyte level Make sure the electrolyte level of all bat- tery cells is between upper and lower lev- el lines on the case. Add only distilled water when replenishing. See Section 7−3
for additional information.

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Brake fluid level Make sure the brake fluid level is correct. See Section 7−2 for additional information. Engine oil level Check the level on the dipstick with the engine turned off and the vehicle parked on a level spot. See Section 7−2 for addi- tional information. Power steering fluid level Check the level through the reservoir. The level should be in the ”HOT” or ”COLD” range depending on the fluid temperature. See Section 7−2 for additional information. Exhaust system If you notice any change in the sound of the exhaust or smell exhaust fumes, have the cause located and corrected immedi- ately. in Section 2.)

(See engine exhaust cautions

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tip−offs

for changes

Does your vehicle need repairing? Be on the alert in perfor- mance, sounds, and visual that indicate service is needed. Some impor- tant clues are as follows: D Engine missing, stumbling, or pinging D Appreciable loss of power D Strange engine noises D A leak under the vehicle (however, wa- ter dripping from the air conditioning after use is normal.)

If you notice any of these clues, take your vehicle to your Toyota dealer as soon as possible. It probably needs adjustment or repair.

CAUTION

Do not continue driving with the ve- hicle unchecked. It could result in se- rious vehicle damage and possibly personal injury.

D Change

in exhaust sound (This may indicate a dangerous carbon monoxide leak. Drive with the windows open and have the exhaust system checked im- mediately.)

D Flat−looking tire; excessive tire squeal

when cornering; uneven tire wear

D Vehicle pulls to one side when driving

straight on a level road

D Strange noises related to suspension

movement

D Loss of brake effectiveness; spongy feeling brake or clutch pedal; pedal al- most touches floor; vehicle pulls to one side when braking

D Engine coolant temperature continually

higher than normal

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SECTION 7− 1

DO−IT−YOURSELF MAINTENANCE Introduction Engine compartment overview Fuse locations Do−it−yourself service precautions Parts and tools

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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201
202
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Engine compartment overview

1. Windshield and

rear window washer

fluid tank

2. Battery 3. Fuse blocks 4. Engine oil filler cap 5. Brake fluid reservoir 6. Engine coolant reservoir 7. Electric cooling fans 8. Engine oil level dipstick 9. Power steering fluid reservoir 10. Windshield and

rear window washer

fluid level dipstick

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Fuse locations

Spare fuses

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Do−it−yourself service precautions If you perform maintenance by yourself, be sure to follow the correct procedure given in this section. You should be aware that improper or in- complete servicing may result in operating problems. Performing do−it−yourself maintenance during the warranty period may affect your warranty coverage. Read the separate Toyota Warranty statement for details and suggestions. This section gives for those items that are relatively easy for an owner to perform. As explained in Section 6, there are still a number of items that must be done by a qualified technician with special tools. For information on tools and parts for do− it−yourself maintenance, see ”Parts and tools”. Utmost care should be taken when work- ing on your vehicle to prevent accidental injury. Here are a few precautions that you should be especially careful to ob- serve:

instructions only

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CAUTION

D When the engine is running, keep hands, clothing, and tools away from the moving fan and engine drive rings, watches, and ties is advisable.)

(Removing

belts.

D Right after driving,

the engine compartment—the engine, radiator, exhaust manifold, power steering fluid reservoir and spark plug boots, etc.—will be hot. So be care- ful not to touch them. Oil, fluids and spark plugs may also be hot.

D If the engine is hot, do not remove the radiator cap or loosen the drain plugs to prevent burning yourself.

D Do not smoke, cause sparks or al- low open flames around fuel or the battery. Their fumes are flammable. D Be extremely cautious when work- ing on the battery. It contains poi- sonous and corrosive sulfuric acid. D Do not get under your vehicle with just the body jack supporting it. Al- ways use automotive jack stands or other solid supports.

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D Be sure that the ignition is off if you work near the electric cooling fans or radiator grille. With the ignition on, the electric cooling fans will automatically start to run if the engine coolant temperature is high and/or the air conditioning is on.

D Use eye protection whenever you work on or under your vehicle where you may be exposed to flying or falling material, fluid spray, etc. D Used engine oil contains potentially harmful contaminants which may cause skin disorders such as in- flammation or skin cancer, so care should be taken to avoid prolonged and repeated contact with it. To re- move used engine oil from your skin, wash thoroughly with soap and water.

D Do not

leave used oil within the

reach of children.

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z Do not reuse platinum−tipped spark

plugs by cleaning or regapping.

z Do not overfill automatic transmis- sion fluid and transfer oil, or the transmission and transfer could be damaged.

z Do not drive with the air cleaner filter removed, or excessive engine wear could result. Also backfiring could cause a fire in the engine compartment.

z Be careful not to scratch the glass

surface with the wiper frame.

z When closing

the engine hood, check to see that you have not for- gotten any tools, rags, etc.

2000 RAV4 (OM42479U)

D Dispose of used oil and filter only in a safe and acceptable manner. Do not dispose of used oil and fil- ter in household trash, in sewers or onto the ground. Call your dealer or a service station information concerning recycling or disposal.

for

NOTICE

z Remember that battery and ignition cable carry high currents or volt- ages. Be careful of accidentally causing a short circuit.

z Add only demineralized or distilled water to fill the radiator. And if you spill some of the coolant, be sure to wash it off with water to prevent it from damaging the parts or paint. z Do not allow dirt or anything else to fall through the spark plug holes. z Do not pry the outer electrode of a spark plug against the center elec- trode.

z Use only spark plugs of the speci- fied type. Using other types will cause engine damage, loss of per- formance or radio noise.

Parts and tools Here is a list of parts and tools you will need on performing do−it−yourself mainte- nance. Remember all Toyota parts are de- signed in metric sizes, so your tools must be metric. Checking the engine oil level Parts (if level is low): API D Engine

SJ, ”Energy−Conserving” ILSAC multigrade having viscosity proper for your climate

grade or

oil

Tools: D Rag or paper towel D Funnel (only for adding oil) Checking the engine coolant level Parts (if level is low): D ”TOYOTA Long Life Coolant” or equiva-

lent See Section 7−2 for details about cool- ant type selection.

D Demineralized or distilled water Tools: D Funnel (only for adding coolant) Checking brake fluid Parts (if level is low): D SAE J1703 or FMVSS No.116 DOT 3

brake fluid

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Tools: D Rag or paper towel D Funnel (only for adding fluid) Checking power steering fluid Parts (if level is low): D Automatic transmission fluid DEXRONrII

or III

Tools: D Rag or paper towel D Funnel (only for adding fluid) Checking battery condition Tools: D Warm water D Baking soda D Grease D Conventional wrench

(for

clamp bolts)

terminal

Checking and replacing fuses Parts (if replacement is necessary): D Fuse with same amperage rating as

original

Tools: D Screwdriver

(for driver’s side

instru-

ment lower panel nut)

D Conventional wrench (for passenger’s

side kick panel nut)

Adding washer fluid Parts: D Water D Washer fluid containing antifreeze

(for winter use)

Tools: D Funnel Replacing light bulbs Parts: D Bulb with same number and wattage rating as original (See charts in ”Re- placing light bulbs” in Section 7−3.)

Tools: D Screwdriver

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SECTION 7− 2

DO−IT−YOURSELF MAINTENANCE Engine and Chassis Checking the engine oil level Checking the engine coolant level Checking brake fluid Checking power steering fluid Checking tire pressure Checking and replacing tires Rotating tires Installing snow tires and chains Replacing wheels Aluminum wheel precautions

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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209
210
211
212
213
214
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CAUTION

Be careful not to touch the hot ex- haust manifold.

If the oil level is below or only slightly above the low level, add engine oil of the same type as already in the engine. Remove the oil filler cap and add engine oil in small quantities at a time, checking the dipstick. The approximate quantity of oil needed to fill between the low level and the full level on the dipstick is indicated below for refer- ence. When the level reaches within the correct range, install the filler cap hand−tight. Oil quantity, L (qt., lmp. qt.):

1.0 (1.1, 0.9)

NOTICE

z Avoid overfilling, or

the engine

could be damaged.

z Check the oil level on the dipstick

once again after adding the oil.

Engine oil selection Use API grade SJ, ”Energy−Conserving” or ILSAC multigrade engine oil. Recommended viscosity (SAE):

for good

SAE 5W−30 is the best choice for your vehicle, fuel economy and good starting in cold weather. If you use SAE 10W−30 engine oil in extremely low temperatures, the engine may become difficult to start, so SAE 5W−30 engine oil is recommended.

Checking the engine oil level

Low level

Full level

Add oil

O.K.

Too full

With the engine at operating tempera- ture and turned off, check the oil level on the dipstick. 1. To get a

the vehicle should be on a level spot. After turning off the engine, wait a few minutes for the oil to drain back into the bottom of the engine.

reading,

true

2. Pull out the dipstick, and wipe it clean

with a rag.

3. Reinsert the dipstick—push it in as far as it will go, or the reading will not be correct.

4. Pull the dipstick out and look at the oil

level on the end.

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Oil identification marks Either or both API registered marks are added to some oil containers to help you select the oil you should use. The API Service Symbol is located anywhere on the outside of the container. The top portion of the label shows the oil quality by API (American Petroleum Insti- tute) designations such as SJ. The center portion of the label shows the SAE viscos- ity grade such as SAE 5W−30. ”Energy− Conserving” shown in the lower portion, indicates that the oil has fuel−saving ca- pabilities. The ILSAC (International Lubricant Stan- dardization and Approval Committee) Certi- fication Mark is displayed on the front of the container.

Checking the engine coolant level Look at the see−through coolant reser- voir when the engine is cold. The cool- ant level is satisfactory if it is between the ”FULL” and ”LOW” lines on the reservoir. If the level is low, add ethyl- ene−glycol type coolant for a proper corrosion protection of aluminum com- ponents. The coolant level in the reservoir will vary with engine temperature. However, if the lev- el is on or below the ”LOW” line, add coolant. Bring the level up to the ”FULL” line. Always use ethylene−glycol type coolant for a proper corrosion protection of alumi- num components. See information in the next column. If the coolant level drops within a short time after replenishing, there may be a leak in the system. Visually check the radiator, hoses, radiator cap and drain cock and water pump. If you can find no leak, have your Toyota dealer test the cap pressure and check for leaks in the cooling system.

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API service symbol

ILSAC certification mark

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We recommend to use 50% solution for your Toyota, to provide protection down to about −35_C (−31_F). When it is extreme- ly cold, to about −50°C (−58°F), 60% solution is rec- ommended. Do not use more than 70% solution for better coolant performance.

to provide protection down

NOTICE

Do not use alcohol type antifreeze or plain water alone.

Checking brake fluid

reservoir. The

To check the fluid level, simply look at the see−through level should be between the ”MAX” and ”MIN” lines on the reservoir. It is normal for the brake fluid level to go down slightly as the brake pads wear. So be sure to keep the reservoir filled. If the reservoir needs frequent refilling, it may indicate a serious mechanical problem. If the level is low, add SAE J1703 or FMVSS No.116 DOT 3 brake fluid to the brake reservoir. Remove and replace the reservoir cap by hand. Fill the brake fluid to the dotted line. This brings the fluid to the correct level when you put the cap back on.

CAUTION

To prevent burning yourself, do not remove the radiator cap when the en- gine is hot.

that

to preventing

Coolant type selection Use of improper coolants may damage your engine cooling system. Your coolant must contain ethylene−glycol type coolant for a proper corrosion protection of your engine aluminum contains components. Use ”TOYOTA Long Life Coolant” or equivalent. freezing and In addition subsequent damage this type of coolant will also prevent corrosion. Further supplemental inhibitors or additives are neither needed nor recommended. Read the coolant container for information on freeze protection. Follow the manufac- turer’s directions to mix with plain water (preferably demineralized water or distilled water). The total capacity of the cooling system is given in Section 8.

for how much

the engine,

to

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Use only newly opened brake fluid. Once opened, brake fluid absorbs moisture from the air, and excess moisture can cause a dangerous loss of braking.

CAUTION

Take care when filling the reservoir because brake fluid can harm your eyes and damage painted surfaces. If fluid gets in your eyes, flush your eyes with clean water.

NOTICE

If you spill the fluid, be sure to wash it off with water to prevent it from damaging the parts or paint.

Checking power steering fluid

Close

Open

If hot O.K.

If cold O.K.

If hot add

If cold add

Check the fluid level through the reser- voir. If necessary, add automatic trans- mission fluid DEXRONrII or III. If the vehicle has been driven around 80
km/h (50 mph) for 20 minutes (a little more in frigid temperatures), the fluid is hot (60_C—80_C or 140_F—175_F). You may also check the level when the fluid is cold (about room temperature, 10_C—30_C or 50_F—85_F) if the engine has not been run for about five hours.

Clean all dirt from outside of the reservoir tank and look at the fluid level. If the fluid is cold, the level should be in the ”COLD” range. Similarly, if it is hot, the fluid level should be in the ”HOT” range. If the level is at the low side of either range, add auto- matic transmission fluid DEXRONrII or III to bring the level within the range. To remove the reservoir cap, turn it counter- clockwise and lift up. To reinstall it, turn it clockwise. After replacing the reservoir cap, visually check the steering box case, vane pump and hose connections for leaks or da- mage.

CAUTION

The reservoir tank may be hot so be careful not to burn yourself.

NOTICE

Avoid overfilling, or the power steer- ing could be damaged.

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Keep your tire pressures at the proper level. The recommended cold tire pressures, tire size and the vehicle capacity weight are giv- en in Section 8. They are also on the tire pressure label as shown. You should check the tire pressures every two weeks, or at least once a month. And do not forget the spare! Incorrect tire pressure can reduce tire life and make your vehicle less safe to drive. Low tire pressure results in excessive wear, poor handling, reduced fuel economy, and the possibility of blowouts from overheated tires. Also, low tire pressure can cause poor sealing of the tire bead. If the tire pressure is excessively low, there is the possibility of wheel deformation and/or tire separation. High tire pressure produces a harsh ride, handling problems, excessive wear at the center of the tire tread, and a greater possi- bility of tire damage from road hazards. If a tire frequently needs refilling, have it checked by your Toyota dealer. The following instructions for checking tire pressure should be observed:

2000 RAV4 (OM42479U)

D The pressure should be checked only when the tires are cold. If your ve- hicle has been parked for at least 3
hours and has not been driven for more than 1.5 km or 1 mile since, you will get an accurate cold tire pressure reading.

D Always use a tire pressure gauge. The appearance of a tire can be mis- leading. Besides, that are even just a few pounds off can degrade handling and ride.

tire pressures

D Take special care when adding air to the compact spare tire. The smaller tire size can gain pressure very quick- ly. Add compressed air in small quanti- ties and check the pressure often until it reaches the specified pressure.

D Do not bleed or reduce tire pressure after driving. It is normal for the tire pressure to be higher after driving.

D Never exceed

the vehicle capacity weight. The passenger and luggage weight should be located so that the vehicle is balanced.

Checking tire pressure

2−door hardtop and soft−top

4−door hardtop

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D Be sure to reinstall the tire inflation valve caps. Without the valve caps, dirt or moisture could get into the valve core and cause air leakage. If the caps have been lost, have new ones put on as soon as possible.

Checking and replacing tires

Tread wear indicator

CHECKING YOUR TIRES Check the tire tread for the tread wear indicators. If the indicators show, re- place the tires. The tires on your Toyota have built−in tread wear indicators to help you know when the tires need replacement. When the tread depth wears to 1.6 mm (0.06 in.) or less, the indicators will appear. If you can see the indicators in two or more adjacent grooves, the tire should be replaced. The lower the tread, the higher the risk of skid- ding. The effectiveness of snow tires is lost if the tread wears down below 4 mm (0.16 in.).

2000 RAV4 (OM42479U)

Check the tires regularly for damage such as cuts, splits and cracks. If any damage is found, consult with a techni- cian and have the tire repaired or re- placed. Even if the damage does not appear serious, a qualified technician should examine the damage. Objects which have penetrated the tire may have caused internal damage. Any tires which are over 6 years old must be checked by a qualified techni- cian even if damage is not obvious. Tires deteriorate with age even if they have never or seldom been used. This also applies to the spare tire and tires stored for future use. REPLACING YOUR TIRES When replacing a tire, use only the same size and construction as original- ly installed and with the same or great- er load capacity. Using any other size or type of tire may seri- ously affect handling, ride, speedometer/ odometer calibration, ground clearance, and clearance between the body and tires or snow chains.

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Rotating tires

CAUTION

D Do not mix radial, bias belted, or bias−ply tires on your vehicle. It can cause dangerous handling char- acteristics, resulting in loss of con- trol.

D Do not use tire or wheels other recom-

the manufacturer’s

than mended size.

tire

the wheel

When a is replaced, should always be balanced. An unbalanced wheel may affect vehicle han- dling and tire life. Wheels can get out of balance with regular use and should there- fore be balanced occasionally. When replacing a tubeless tire, the air valve should also be replaced with a new one.

With a spare tire of the same wheel type as the installed tires

NOTICE

Do not use tires of different brands, sizes and constructions. This may damage the drive system.

Never use second−hand tires on your Toyota. Using tires whose previous history is un- known is a risk. Toyota recommends all four tires, or at least both front or rear tires be re- placed as a set. See ”If you have a flat tire” in Section 4
for tire change procedure.

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With a spare tire of different wheel type from the installed tires

To equalize tire wear and help extend tire life, Toyota recommends that you rotate your tires approximately every 12000 km (7500 miles). However, the most appropriate timing for tire rotation may vary according to your driving hab- its and road surface conditions. See ”If you have a flat tire” in Section 4
for tire change procedure. When rotating tires, check for uneven wear and damage. Abnormal wear is usually caused by incorrect tire pressure, improper wheel alignment, out−of−balance wheels, or severe braking.

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Installing snow tires and chains WHEN TO USE SNOW TIRES OR CHAINS Snow tires or chains are recommended when driving on snow or ice. On wet or dry roads, conventional tires pro- vide better traction than snow tires. SNOW TIRE SELECTION If you need snow tires, select tires of the same size, construction and load capacity as the original tires on your Toyota. Make sure all the snow tires are the same brand. Do not install studded tires without first checking local regulations for possible re- strictions.

NOTICE

Do not use tires of different brands, sizes and constructions. This may damage the drive system.

SNOW TIRE INSTALLATION Snow tires should be installed on all wheels.

Installing snow tires on the front wheels only can lead to an excessive difference in road grip capability between the front and rear tires which could cause loss of vehicle con- trol. When storing removed tires, you should store them in a cool dry place. Mark the direction of rotation and be sure to install them in the same direction when replacing.

CAUTION

D Do not drive with the snow tires

incorrectly inflated.

D Never drive over 120 km/h (75 mph)

with any type of snow tires.

TIRE CHAIN SELECTION Use tire chains of the correct size. Two−wheel drive models only— Use only genuine Toyota tire chains or equiv- alent for use on the RAV4.

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NOTICE

If the wrong combination of tire and chain is used, the chains could dam- age the vehicle body.

∗ RAV4 genuine tire chains (Part No. 08329−42801)

When installing chains on your tires, care- fully follow the instructions of the chain manufacturer. If wheel covers are used, they will be scratched by the chain band, so remove the covers before putting on the chains.

CAUTION

D Do not exceed 50 km/h (30 mph) or recom- is

the chain manufacturer’s mended speed lower.

limit, whichever

D Drive carefully avoiding bumps, holes, and sharp turns, which may cause the vehicle to bounce.

D Avoid sharp turns or locked−wheel braking, as use of chains may ad- versely affect vehicle handling.

local

Laws about using tire chains vary ac- cording to locality and type of road, so always check your laws before you install tire chains. CHAIN INSTALLATION Four−wheel drive models: Install the chains on the rear tires as tightly as possible. Do not use tire chains on tires. Retighten chains km after (1/4—1/2 mile). Two−wheel drive models: Install the chains on the front tires as tightly as possible. Do not use tire tires. Retighten chains on chains after km (1/4—1/2 mile).

rear driving

front driving

0.5—1.0

0.5—1.0

the

the

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Replacing wheels WHEN TO REPLACE YOUR WHEELS If you have wheel damage such as bending, cracks or heavy corrosion, the wheel should be replaced. If you fail to replace damaged wheels, the tire may slip off the wheel or cause loss of handling control. WHEEL SELECTION When replacing wheels, care should be taken to ensure that the wheels are re- placed by ones with the same load ca- pacity, diameter, rim width, and offset. Correct replacement wheels are available at your Toyota dealer. A wheel of a different brand, size and type may adversely affect handling, wheel and bearing life, brake cooling, speedometer/ odometer calibration, stopping ability, head- light aim, bumper height, vehicle ground clearance, and tire or snow chain clearance to the body and chassis.

Replacement with used wheels is not rec- ommended as they may have been sub- jected to rough treatment or high mileage and could fail without warning. Also, bent wheels which have been straightened may have structural damage and therefore should not be used. Never use an inner tube in a leaking wheel which is designed for a tubeless tire.

NOTICE

Do not use wheels of different brands, sizes and types. This may damage the drive system.

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Aluminum wheel precautions D After driving your vehicle the first 1600
km (1000 miles), check that the wheel nuts are tight. repaired, or D If you have changed your the wheel nuts are still tight after driving 1600 km (1000 miles).

rotated, tires, check

that

D When using tire chains, be careful not

to damage the aluminum wheels.

D Use only the Toyota wheel nuts and for your aluminum

wrench designed wheels.

D When balancing your wheels, use only Toyota balance weights or equivalent and a plastic or rubber hammer.

D As with any wheel, periodically check your aluminum wheels for damage. If damaged, replace immediately.

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SECTION 7− 3

DO−IT−YOURSELF MAINTENANCE Electrical components Checking battery condition Battery recharging precautions Checking and replacing fuses Adding washer fluid Replacing light bulbs

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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219
220
221
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D If electrolyte gets on your skin, thoroughly wash the contact area. If you feel pain or burning, get medi- cal attention immediately.

D If electrolyte gets on your clothes, there is a possibility of its soaking through to your skin, so immediate- ly take off the exposed clothing and follow the procedure above, if nec- essary.

D If you accidentally swallow electro- lyte, drink a large quantity of water or milk. Follow with milk of magne- sia, beaten raw egg or vegetable oil. Then go immediately for emer- gency help.

Checking battery condition— —Precautions

CAUTION

BATTERY PRECAUTIONS The battery produces flammable and explosive hydrogen gas. D Do not cause a spark from the bat-

tery with tools.

D Do not smoke or light a match near

the battery.

The electrolyte contains poisonous and corrosive sulfuric acid. D Avoid contact with eyes, skin or

clothes.

D Never ingest electrolyte. D Wear protective safety glasses when

working near the battery.

D Keep children away from the bat-

tery.

EMERGENCY MEASURES D If electrolyte gets

in your eyes, flush your eyes with clean water immediately immediate medical attention. If possible, con- tinue to apply water with a sponge or cloth while en route to the medi- cal office.

and get

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—Checking battery exterior

Ground cable

Terminals

Hold−down clamp

Check the battery for corroded or loose terminal connections, cracks, or loose hold−down clamp. a. If the battery is corroded, wash it off with a solution of warm water and baking soda. Coat the outside of the terminals with grease to prevent further corrosion. b. If the terminal connections are loose, tighten their clamp nuts—but do not over- tighten. c. Tighten the hold−down clamp only enough to keep the battery firmly in place. Overtightening may damage the battery case.

NOTICE

z Be sure the engine and all accesso- ries are off before performing main- tenance.

z When checking the battery, remove the ground cable from the negative terminal (”−” mark) first and rein- stall it last.

z Be careful not to cause a short cir-

cuit with tools.

z Take care no solution gets into the

battery when washing it.

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—Checking battery fluid

Type A

Green

Dark

Clear or light yellow

Type B

Blue

White

Red

CHECKING BY HYDROMETER Check hydrometer color.

the battery condition by

the

Hydrometer color

Type A

Type B

GREEN

BLUE

DARK

WHITE

CLEAR or LIGHT YELLOW

RED

Condition

Good

Charging necessary. Have battery checked by your Toyota dealer.

Have battery checked by your Toyota dealer.

Battery recharging precautions During recharging, the battery is pro- ducing hydrogen gas. Therefore, before recharging: 1. If recharging with the battery installed on the vehicle, be sure to disconnect the ground cable.

2. Be sure the power switch on the re- charger the charger cables to the battery and when disconnecting them.

is off when connecting

CAUTION

D Always charge the battery in an un- confined area. Do not charge the battery in a garage or closed room where there is not sufficient ventila- tion.

D Only do a slow charge (5 A or less). Charging at a quicker rate is dangerous. The battery may ex- plode, causing personal injuries.

NOTICE

Never recharge the battery while the engine is running. Also, be sure all accessories are turned off.

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Checking and replacing fuses

Type A

Type B

Type C

Good

Blown

Good

Blown

Good

Blown

If the headlights or other electrical components do not work, check the fuses. If any of the fuses are blown, they must be replaced. See ”Fuse locations” in Section 7−1 for locations of the fuses. Turn the ignition switch and inoperative component off. Pull a suspected fuse straight out and check it. Determine which fuse may be causing the problem. The lid of the fuse box shows the name of the circuit for each fuse. See Section 8 of this manual for the functions controlled by each circuit.

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Type A fuses can be pulled out by using the pull−out tool. The location of the pull− out tool is shown in the illustration. If you are not sure whether the fuse has blown, try replacing the suspected fuse with one that you know is good. If the fuse has blown, push a new fuse into the clip. Only install a fuse with the amperage rat- ing designated on the fuse box lid. If you do not have a spare fuse, in an emergency you can pull out the ”CIG”, ”DOME” or ”A/C” fuse, which may be dis- pensable for normal driving, and use it if its amperage rating is the same. If you cannot use one of the same amper- age, use one that is lower, but as close as possible to the rating. If the amperage is fuse might blow out again but this does not indicate anything wrong. Be sure to get the correct fuse as soon as possible and return the substitute to its original clip. It is a good idea to purchase a set of spare fuses and keep them in your ve- hicle for emergencies.

that specified,

lower

than

the

the new

If fuse immediately blows out, there is a problem with the electrical sys- tem. Have your Toyota dealer correct it as soon as possible.

CAUTION

Never use a fuse with a higher am- perage rating, or any other object, in place of a fuse. This may cause ex- tensive damage and possibly a fire.

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Adding washer fluid

Opening for adding fluid

Level dipstick

Check the washer fluid level in the res- ervoir with the dipstick. If the washer fluid level is low, reinsert the dipstick securely and add washer fluid through the opening for adding fluid. You may use plain water as washer fluid. in cold areas where tempera- However, tures freezing point, use washer fluid containing antifreeze. This product is available at your Toyota dealer and most auto parts stores. Follow the manufacturer’s directions for how much to mix with water.

range below

CAUTION

To prevent burning yourself, do not check the washer fluid level when the engine is hot.

NOTICE

z After checking the washer fluid lev- el, make sure the dipstick is se- curely reinserted. If it is loose, fluid may leak from the reservoir.

z Do not check the washer fluid level or add washer fluid when the en- gine is running or when it is hot. If the fluid is spilled over the hot engine, a fire could result.

z If you have added washer fluid until it is close to the top of the opening for adding fluid, do not pull out the dipstick. Otherwise, the fluid will overflow.

z Do not use engine antifreeze or any it may

other substitute because damage your vehicle’s paint.

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following

illustrations show how

Replacing light bulbs— The to gain access to the bulbs. When replacing a bulb, make sure the ignition switch and light switch are off. Use bulbs with the wattage ratings given in the table.

CAUTION

Halogen bulbs have pressurized gas inside and require special handling. They can burst or shatter if scratched or dropped. Hold a bulb only by its plastic or metal case. Do not touch the glass part of a bulb with bare hands.

NOTICE

Only use a bulb of the listed type.

Light bulbs

Headlight Inner Outer

Parking and front turn signal lights

Front side marker lights

Rear side marker lights

Rear turn signal lights

Stop and tail lights

Back−up lights

License plate light

High mounted stop light

Hardtop Soft−top

Interior light

Bulb No.

HB3
HB4

60
51

1157NA 27/8

217

194

3.8

7440

21

7443

7440

168

921
7440

—

21/5

21

18
21

W Type

Light bulbs

Bulb No.

—

—

W Type

10

Personal light (with moon roof)

Personal lights (without moon roof)

A: HB4 halogen bulbs B: HB3 halogen bulbs C: Single end bulbs D: Wedge base bulbs E: Double end bulbs

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—Headlights

1. Open the hood. Unplug the connec- lock re-

tor while depressing lease.

the

If the connector is tight, wiggle it.

2. Turn the bulb and remove it.

3. Install a new bulb and the connector

into the mounting hole.

Aiming is not necessary after replacing the bulb. When aiming adjustment is nec- essary, contact your Toyota dealer.

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—Parking, front turn signal and front side marker lights

—Rear side marker lights

Use a Phillips−head screwdriver.

a: Front side marker light b: Parking and front turn signal light

Use a Phillips−head screwdriver.

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—Rear turn signal, stop and tail, and back−up lights

Use a Phillips−head screwdriver.

a: Back−up light b: Rear turn signal light c: Stop and tail light

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—High mounted stoplight (hardtop)

Remove and shown in the following illustrations.

install the cover clips as

Removing cover clips

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Installing cover clips

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—High mounted stoplight (soft−top)

—License plate lights

Use the Phillips−head screwdriver.

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SECTION 8

SPECIFICATIONS Dimensions and weight Engine Fuel Service specifications Tires Fuses

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

230
231
231
231
234
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Dimensions and weight

2−door hardtop

4−door hardtop

Soft−top

215/70R16 tires 235/60R16 tires 215/70R16 tires 235/60R16 tires 215/70R16 tires 235/60R16 tires

Overall length

mm (in.)

3750 (147.6)

3765 (148.2)

4160 (163.8)

4175 (164.4)

3750 (147.6)

3765 (148.2)

(66.7) (65.2)∗1
(64.8)∗2
(86.6)

(57.5) (57.7)∗3
(57.9)∗4
(601)∗3
(734)∗4

1760

(69.3)

1635

(64.4)

2200

(86.6)

1480

(58.3)

1490

(58.7)

273

(601)

1695

1660
1650

2410

1460

1465
1470

341
351

(66.7) (65.4)∗1
(65.0)∗2
(94.9)

(57.5) (57.7)∗3
(57.9)∗4
(751)∗3
(773)∗4

1760

(69.3)

1640

(64.6)

2410

(94.9)

1480

(58.3)

1490

(58.7)

341

(751)

1695

1660
1650

2200

1460

1465
1470

273
333

(66.7) (65.4)∗1
(65.0)∗2
(86.6)

(57.5) (57.7)∗3
(57.9)∗4
(601)∗3
(734)∗4

1760

(69.3)

1640

(64.6)

2200

(86.6)

1480

(58.3)

1490

(58.7)

273

(601)

Overall width

mm (in.)

1695

Overall height

mm (in.)

1655
1645

Wheelbase

Front tread

Rear tread

mm (in.)

2200

mm (in.)

1460

mm (in.)

1465
1470

kg(lb.)

273
333

Vehicle capacity weight (occupants + luggage) ∗1: Unladen vehicle (four−wheel drive models) ∗2: Unladen vehicle (two−wheel drive models) ∗3: Four−wheel drive models ∗4: Two−wheel drive models

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Engine Model:

3S−FE

Type:

4 cylinder in line, 4 cycle, gasoline

Bore and stroke, mm (in.):

86.0 86.0 (3.39 3.39)

Displacement, cm3 (cu. in.):

1998 (121.9)

Fuel Fuel type:

Unleaded gasoline, Octane Rating 87
(Research Octane Number 91) or higher

Fuel tank capacity, L (gal., lmp. gal.):

58 (15.3, 12.8)

Service specifications ENGINE Valve clearance (engine cold), mm (in.):

Intake Exhaust

(0.007—0.011) 0.19—0.29 0.28—0.38 (0.011—0.015)

Spark plug type:

DENSO NGK

PK20TR11
BKR6EKPB11

Spark plug gap, mm (in.):

1.1 (0.043)

tension measured with Bor- tension gauge No.

Drive belt roughs drive belt BT−33−73F (used belt), Ibf: 65

20

Generator belt Air conditioning compressor belt Power steering pump belt

100

20

80

20

ENGINE LUBRICATION Oil capacity (drain and refill), L (qt., Imp. qt.):

With filter

4.1 (4.3, 3.6)

Without filter

3.9 (4.1, 3.4)

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Oil grade:

API grade SJ, ”Energy−Conserving” or ILSAC multigrade engine oil is recom- mended.

Recommended oil viscosity (SAE):

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BATTERY Open voltage∗ at 20 _C (68 _F):

12.6—12.8 V 12.2—12.4 V 11.8—12.0 V

Fully charged Half charged Discharged

∗: Voltage that is checked 20 minutes af- ter the key is removed with all the lights turned off Charging rates:

5 A max.

CLUTCH Pedal free play, mm (in.):

5—15 (0.2—0.6)

Fluid type:

SAE J1703 or FMVSS No.116 DOT 3

MANUAL TRANSAXLE Oil capacity, L (qt., Imp. qt.):

Two−wheel drive models

3.9 (4.1, 3.4)

Four−wheel drive models

5.0 (5.3, 4.4)

Oil type:

Two−wheel drive models

Gear oil API GL−4 or GL−5