2003 Toyota ECHO Owners Manual

Rear turn signal lights

Rear side marker lights

Stop/tail lights

Back–up lights

Bulb No. HB2

9006

7440

W5W

7443

7440

1157NA

5/21

—Headlights

W Type

60/55

51

21

21/5

21

18

3.8

SU73036a

1. Unplug the connector. Remove the

rubber cover.

If the connector is tight, wiggle it.

License plate lights

W5W

High mounted stoplight

Interior light

Trunk light

921

—

194

A: HB2 halogen bulbs B: HB4 halogen bulbs C: Single end bulbs (amber) D: Wedge base bulbs E: Double end bulbs

220

2003 ECHO from Aug. ’02 Prod. (OM52481U)

—Front fog lights

SU73037a

SU73057

SU73052a

2. Release

the bulb retaining spring and remove the bulb. Install a new bulb and the bulb retaining spring.

3. Install the rubber cover as shown and fit it securely on the boss. Plug in the connector.

1. Turn the bulb base counterclockwise to the front of the vehicle as shown.

To install a bulb, align the tabs of the bulb with the mounting hole.

the cutouts of

Make sure the rubber cover fits securely on the connector and the headlight body. Aiming is not necessary after replacing the bulb. When aiming adjustment is nec- essary, contact your Toyota dealer.

2003 ECHO from Aug. ’02 Prod. (OM52481U)

221

—Parking/front side marker/front turn signal lights

SU73053a

SU73054a

SU73013d

2. Pull the bulb out of the bulb base. If the connector is tight, wiggle it.

3. Install a new bulb base by turning it clockwise to the front of the vehicle.

222

2003 ECHO from Aug. ’02 Prod. (OM52481U)

—Rear side marker/stop/tail, rear turn signal, back–up lights

SU73014b

SU73033a

SU73056

a: Rear side marker b: Stop/tail lights c: Rear turn signal light d: Back–up lights

SU73055

2003 ECHO from Aug. ’02 Prod. (OM52481U)

223

—License plate lights

—High mounted stoplight

SU73034c

SU73030

SU73032

SU73025c

SU73031

224

2003 ECHO from Aug. ’02 Prod. (OM52481U)

SECTION 8

SPECIFICATIONS Specifications Dimensions and weight Engine Fuel Service specifications Tires Fuses

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

226
226
226
227
229
230

2003 ECHO from Aug. ’02 Prod. (OM52481U)

225

Engine Model:

1NZ–FE

Type:

4 cylinder in line, 4 cycle, gasoline

Bore and stroke, mm (in.):

75.0 (cid:1) 84.7 (2.95 (cid:1) 3.33)

Displacement, cm3 (cu. in.):

1497 (91.3)

Fuel Fuel type:

Unleaded gasoline, Octane Rating 87 (Re- search Octane Number 91) or higher Fuel tank capacity, L (gal., Imp. gal.):

45 (11.9, 9.9)

Dimensions and weight Overall length 4180 (164.6)

mm (in.):

Overall width 1660 (65.4) 1690 (66.5)* 1
Overall height 1510 (59.4)* 2
1520 (59.8)* 3

Wheelbase

2370 (93.3)

Front tread

1440 (56.7)

Rear tread

1420 (55.9)

mm (in.):

mm (in.):

mm (in.):

mm (in.):

mm (in.):

Vehicle capacity weight (occupants+luggage)

kg(lb.):

351 (775)

* 1: With Sports Fender And Rocker Panel

Extensions

* 2: With P175/65R14 81S tires * 3: With P185/60R15 84T tires

226

2003 ECHO from Aug. ’02 Prod. (OM52481U)

Service specifications ENGINE Valve clearance (engine cold), mm (in.):

Intake Exhaust

0.15—0.25 (0.006—0.010) 0.25—0.35 (0.010—0.014)

Spark plug type:

DENSO NGK

K16R–U BKR5EYA

Spark plug gap, mm(in.):

0.8 (0.031)

Drive belt roughs drive belt BT–33–73F (used belt), lbf:

tension measured with Bor- tension gauge No.

Generator belt Power steering pump belt

100(cid:1)20
65(cid:1)10

ENGINE LUBRICATION Oil capacity (drain and refill), L (qt., Imp. qt.):

Oil grade:

API grade SL “Energy–Conserving” or ILSAC multigrade engine oil

Please contact your Toyota dealer for fur- ther details. Recommended oil viscosity: SAE 5W–30

OIL008

Outside temperature

COOLING SYSTEM Total capacity, L (qt., Imp. qt.):

Manual transmission Automatic transmission

4.4 (4.7, 3.9) 4.3 (4.5, 3.8)

Coolant type:

“Toyota Genuine Long Life Coolant” is filled in your Toyota vehicle. In order to avoid technical problems, we strongly recommend using “Toyota Genuine Long Life Coolant” or equivalent. With ethylene–glycol type coolant for a proper corrosion protection of aluminum components Do not use alcohol type antifreeze or plain water alone. Please contact your Toyota dealer for further details.

With filter Without filter

3.7 (3.9, 3.3) 3.4 (3.6, 3.0) “Toyota Genuine Motor Oil” in your Toyota vehicle. Use Toyota approved “Toyota Genuine Motor Oil” or equivalent to satisfy the following grade and viscos- ity.

filled

is

BATTERY Open voltage* at 20(cid:1)C (68(cid:1)F): 12.6—12.8 V Fully charged 12.2—12.4 V Half charged 11.8—12.0 V Discharged

* : Voltage that is checked 20 minutes af- ter the key is removed with all the lights turned off Charging rates:

5 A max.

2003 ECHO from Aug. ’02 Prod. (OM52481U)

227

CLUTCH Pedal free play, mm (in.):

5—15 (0.2—0.6)

Fluid type:

SAE J1703 or FMVSS No. 116 DOT 3

MANUAL TRANSAXLE Oil capacity, L (qt., Imp. qt.):

1.9 (2.0, 1.7)

Oil type:

Gear oil API GL–4 or GL–5

Recommended oil viscosity:

SAE 75W–90

AUTOMATIC TRANSAXLE

Fluid capacity (drain and refill), L (qt., Imp. qt.):

2.9 (3.1, 2.6)

Fluid type:

Toyota Genuine ATF Type T–IV

Change automatic transmission fluid only as necessary.

it

in

listed

Guide”

is necessary

Generally, to change automatic transmission fluid only if your vehicle is driven under one of the Special Operating Conditions your “Scheduled Maintenance or “Owner’s Manual Supplement”. When changing the automatic transmission fluid, use only “Toyota Genuine ATF Type T–IV” (ATF JWS3309 or NWS6500) in to aid assuring optimum transaxle performance. Notice: Using automatic transmission fluid other than “Toyota Genuine ATF Type T–IV” may cause deterioration in shift quality, locking up of your trans- mission accompanied by vibration, and ultimately damage the automatic trans- mission of your vehicle.

BRAKES Minimum pedal clearance when depressed with the pressure of 490 N (50 kgf, 110
lbf) with the engine running, mm (in.):

55 (2.2)

Pedal free play, mm (in.):

1—6 (0.04—0.24)

Pad wear limit, mm (in.):

1.0 (0.04)

Lining wear limit, mm (in.):

1.0 (0.04)

Parking brake adjustment when pulled with the force of 196 N (20 kgf, 44 lbf):

6—9 clicks

Fluid type:

SAE J1703 or FMVSS No. 116 DOT 3

STEERING Wheel free play:

Less than 30 mm (1.2 in.)

Power steering fluid type:

Automatic transmission fluid DEXRON(cid:2)II or III

228

2003 ECHO from Aug. ’02 Prod. (OM52481U)

Tires Tire size and pressure: Except spare tire

Tire size Tire size

P175/65R14 81S

P185/60R15 84T

Spare tire

Tire size

T115/70D14* 1
T125/70D16* 2

* 1: With P175/65R14 81S tires * 2: With P185/60R15 84T tires Wheel nut torque, N·m (kgf·m, ft·Ibf):

103 (10.5, 76)

Front Front

220 (2.2, 32)

220 (2.2, 32)

Rear Rear

220 (2.2, 32)

220 (2.2, 32)

Tire pressure kPa (kgf/cm2 or bar, psi)

420 (4.2, 60)

420 (4.2, 60)

kPa (kgf/cm2 or bar, psi)

Wheel size Wheel size

14 x 5 1/2J, 14 x 5 1/2JJ

15 x 5J

Wheel size

14 x 4T

16 x 4T

NOTE: For a complete information on tires (e.g. replacing tires or replacing wheels), see “Checking tire pressure” through “Aluminum

wheel precautions”, page 208 through 213 in Section 7–2.

2003 ECHO from Aug. ’02 Prod. (OM52481U)

229

Fuses

SU81001a

SU81002a

SU81003a

Engine compartment

Instrument panel

Engine compartment

Fuses (type A) 1. P/POINT 15 A: No circuit 2. H–LP RH/H–LP LO RH 10 A: Right–

hand headlight

3. H–LP LH/H–LP LO LH 10 A: Left–

hand headlight

4. ST 30 A: Starter system 5. AM2 15 A: Starter system, SRS airbag injection sys- fuel injection

system, multiport fuel tem/sequential multiport system, discharge warning system

6. HORN 15 A: Horn

230

7. EFI 15 A: Multiport fuel injection sys- injection

tem/sequential multiport system

fuel

8. DOME 15 A: Clock, radio, interior light, gauges of meters, wireless remote con- trol system

9. SPARE 15 A: Spare 10. SPARE 30 A: Spare 11. GAUGE 10 A: Back–up lights, charging system, air conditioning system, power window system, gauges of meters

12. ACC 15 A: Clock, radio, cigarette light-

er

13. A.C 7.5 A: Air conditioning system

14. WIPER 20 A: Windshield wipers and

washer

15. ECU–IG 7.5 A: Anti–lock brake system,

electric cooling fan

16. D/L 25 A: Power door lock system 17. ECU–B 7.5 A: SRS airbag system 18. OBD 7.5 A: On–board diagnosis sys-

tem

19. TAIL 10 A: Tail lights, parking lights, license plate lights, radio, illuminations

20. FOG 15 A: Front fog lights

2003 ECHO from Aug. ’02 Prod. (OM52481U)

21. HAZ 10 A: Turn signal lights, emergen-

cy flashers

22. STOP 10 A: Stop lights, high mounted stop light, anti–lock brake system, shift injection lock system, multiport system/sequential multiport injec- tion system

fuel

fuel

Fuses (type B) 23. HTR SUB1 50 A: Air conditioning sys-

tem (PTC 1)

24. RDI 30 A: Electric cooling fan 25. AM1 40 A: “ACC”, “GAUGE”, “WIPER”,

and “ECU–IG” fuses

26. POWER 30 A: Power windows 27. HTR 40 A: Air conditioning system 28. DEF 30 A: Rear window defogger sys-

tem.

Fuses (type C) 29. MAIN 60 A: “EFI”, “DOME”, “HORN”, “ST”, “AM2”, “H–LP LH”, and “H–LP RH” fuse

30. ALT 100 or 120 A: “ECU–B”, “TAIL”, “D/L”, “OBD”, “A.C”, “HTR”, “POWER”, “STOP” and “FL DEF” fuses

31. ABS 60 A: Anti–lock brake system

2003 ECHO from Aug. ’02 Prod. (OM52481U)

231

232

2003 ECHO from Aug. ’02 Prod. (OM52481U)

SECTION 9

REPORTING SAFETY DEFECTS FOR U.S. OWNERS AND UNIFORM TIRE QUALITY GRADING Reporting safety defects for U.S. owners and uniform tire quality grading Reporting safety defects for U.S. owners Uniform tire quality grading

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

234
234

2003 ECHO from Aug. ’02 Prod. (OM52481U)

233

at

1–800–424–9393

To contact NHTSA, you may either call the Auto Safety Hotline toll– free (or 366–0123 in Washington,D.C. area) or write to: NHTSA, U.S.Depart- ment of Transportation, Washing- ton,D.C. 20590. You can also ob- tain other information about motor vehicle safety from the Hotline.

Reporting safety defects for U.S. owners If you believe that your vehicle has a defect which could cause a crash or could cause injury or death, you should immediately in- form the National Highway Traffic Safety Administration (NHTSA) in addition to notifying Toyota Motor Sales, U.S.A., Inc. (Toll–free: 1–800–331–4331). If NHTSA receives similar com- plaints, it may open an investiga- tion, and if it finds that a safety defect exists in a group of ve- hicles, it may order a recall and remedy However, NHTSA cannot become involved in individual problems between you, your dealer, or Toyota Motor Sales, U.S.A., Inc.

campaign.

Uniform tire quality grading This information has been prepared in ac- cordance with regulations issued by the National Highway Traffic Safety Adminis- tration of the U.S. Department of Trans- portation. It provides the purchasers and/ or prospective purchasers of Toyota vehicles with information on uniform tire quality grading. Your Toyota dealer will help answer any questions you may have as you read this information. DOT quality grades—All passenger ve- hicle to Federal Safety Requirements to these grades. Quality grades can be found where applicable on the tire side- wall between tread shoulder and maxi- mum section width. For example: Treadwear 200 Traction AA Temperature A

tires must conform

in addition

234

2003 ECHO from Aug. ’02 Prod. (OM52481U)

treadwear grade

Treadwear—The is a comparative rating based on the wear rate of the tire when tested under controlled conditions on a specified government test course. For example, a tire graded 150
would wear one and a half (1–1/2) times as well on the government course as a tire graded 100. The relative performance of tires depends upon the actual condi- tions of their use, however, and may de- part significantly the norm due to variations in driving habits, service prac- tices and differences in road characteris- tics and climate.

from

Warning: The temperature grades for this tire are established for a tire that is prop- erly inflated and not overloaded. Exces- sive speed, underinflation, or excessive loading, either separately or in combina- tion, can cause heat buildup and possible tire failure.

tire

Traction AA, A, B, C—The traction grades, from highest to lowest, are AA, A, B, and C, and they represent the tire’s ability to stop on wet pavement as mea- sured under controlled conditions on spe- cified government test surfaces of asphalt and concrete. A tire marked C may have poor traction performance. Warning: The traction grade assigned to this is based on braking (straight ahead) traction tests and does not include cornering (turning) traction. Temperature A, B, C—The temperature grades are A (the highest), B, and C, representing the tire’s resistance to the generation of heat and its ability to dissi- pate heat when tested under controlled conditions on a specified indoor laboratory test wheel. Sustained high temperature can cause the material of the tire to de- generate and reduce tire life, and exces- sive temperature can lead to sudden tire failure. The grade C corresponds to a lev- el of performance which all passenger car tires must meet under the Federal Motor Vehicle Safety Standard No. 109. Grades B and A represent higher levels of perfor- mance on the laboratory test wheel than the minimum required by law.

2003 ECHO from Aug. ’02 Prod. (OM52481U)

235

236

2003 ECHO from Aug. ’02 Prod. (OM52481U)

Important information about this manual

Safety and vehicle damage warnings

Safety symbol

Throughout this manual, you will see safety and vehicle damage warnings. You must follow these warnings carefully to avoid possible injury or damage.

The types of warnings, what they look like, and how they are used in this manual are explained as follows.

CAUTION

This is a warning against anything which may cause injury to people if the warning is ignored. You are informed about what you must or must not do in order to reduce the risk of injury to yourself and others.

NOTICE

This is a warning against anything which may cause damage to the vehicle or its equipment if the warning is ignored. You are informed about what you must or must not do in order to avoid or reduce the risk of damage to your vehicle and its equipment.

the safety symbol When you see shown above, it means: “Do not...”; “Do not do this”; or “Do not let this happen”.

ii

2003 ECHO from Aug. ’02 Prod. (OM52481U)

Important information about your Toyota

New vehicle warranty

Your new vehicle limited warranties:

is covered by

the

following Toyota

(cid:1) New vehicle warranty (cid:1) Emission control systems warranty (cid:1) Others further

information, please refer

Information Booklet” or

For Warranty Supplement”.

to the “Owner’s “Owner’s Manual

Your responsibility for

maintenance

It is the owner’s responsibility to make sure that the specified maintenance is performed. Section 6 gives de- tails of these maintenance requirements. Also included in Section 6 is general maintenance. For scheduled maintenance information, please refer to the “Scheduled Maintenance Guide” or “Owner’s Manual Supplement”.

Accessories, spare parts and modification of your Toyota

A wide variety of non–genuine spare parts and accesso- ries for Toyota vehicles are currently available in the market. You should know that Toyota does not warrant these products and is not responsible for their perfor- mance, repair, or replacement, or for any damage they may cause to, or adverse effect they may have on, your Toyota vehicle.

This vehicle should not be modified with non–genuine Toyota products. Modification with non–genuine Toyota products could affect its performance, safety or durabili- ty, and may even violate governmental regulations. In addition, damage or performance problems resulting from the modification may not be covered under warranty.

iii

2003 ECHO from Aug. ’02 Prod. (OM52481U)

Spark ignition system of your

Scrapping of your Toyota

Toyota

The spark ignition system in your Toyota meets all re- quirements of the Canadian Interference–Causing Equip- ment Standard.

Installation of a mobile two–way radio system

The SRS airbag and seat belt pretensioner devices in your Toyota contain explosive chemicals. If the vehicle is scrapped with the airbags and pretensioners left as they are, it may cause an accident such as a fire. Be sure to have the systems of the SRS airbag and seat belt pretensioner removed and disposed of by the quali- fied service shop or by your Toyota dealer before you dispose of your vehicle.

fuel

injection system/sequential multiport

As the installation of a mobile two–way radio system in your vehicle could affect electronic systems such as multiport fuel injection system, cruise control system, anti–lock brake system, SRS airbag system and seat belt pretensioner system, be sure to check with your Toyota dealer for precautionary measures or special instructions regarding installation.

iv

2003 ECHO from Aug. ’02 Prod. (OM52481U)

Foreword

Welcome to the growing group of value–conscious people who drive Toyotas. We are proud of the advanced engineering and quality construction of each vehicle we build. This Owner’s Manual explains the operation of your new Toyota. Please read it thoroughly and have all the occupants follow the instructions carefully. Doing so will help you enjoy many years of safe and trouble–free motoring. For important information about this manual and your Toyota, read the following pages carefully. When it comes to service, remember that your Toyota dealer knows your vehicle best and is interested in your complete satisfaction. He will provide quality maintenance and any other assistance you may require. If there is not a Toyota dealer near you, or you need emergency assistance for any reason, please call the following number:

(cid:1) U.S. OWNERS: (cid:1) CANADIAN OWNERS: Toyota Canada Customer Interaction Centre

Toyota Customer Assistance Center

Toll–free:1–800–331–4331
Toll–free:1–888–TOYOTA–8 (1–888–869–6828)

Please leave this Owner’s Manual in this vehicle at the time of resale. The next owner will need this information also. All information and specifications in this manual are current at the time of printing. However, because of Toyota’s policy of continual product improvement, we reserve the right to make changes at any time without notice. Please note that this manual applies to all models and explains all equipment, including options. Therefore, you may find some explanations for equipment not installed on your vehicle.

 2002 TOYOTA MOTOR CORPORATION All rights reserved. This material may not be reproduced or copied, in whole or in part, without the written permission of Toyota Motor Corporation.

2003 ECHO from Aug. ’02 Prod. (OM52481U)

Quick index (cid:1) If a service reminder indicator or warning buzzer comes on (cid:1) If your vehicle will not start (cid:1) If your engine stalls while driving (cid:1) If your vehicle overheats (cid:1) If you have a flat tire (cid:1) If your vehicle needs to be towed (cid:1) Tips for driving during break-in period (cid:1) How to start the engine (cid:1) General maintenance (cid:1) Complete index Gas station information Fuel type:

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

86
160
163
163
164
173
138
152
189
NO TAG

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

U-1

UNLEADED gasoline, Octane Rating 87 (Research Octane Number 91) or higher See page 138 for detailed information.

Fuel tank capacity:

45 L (11.9 gal., 9.9 lmp.gal.)

Engine oil:

API grade SL “Energy–Conserving” or ILSAC multigrade engine oil is recommended. See page 202 for detailed information.

Automatic transmission fluid:

Toyota Genuine ATF Type T–IV See page 228 for detailed information.

Tire information: See pages 208 through 213. Tire pressure: See page 229.

Publication No. OM52481U Part No. 01999-52481
Printed in Japan 01–0208–00

( U)

2003 ECHO from Aug. ’02 Prod. (OM52481U)