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Maintenance and service
HSB026BB
UBB006CA
Non-turbo models
1) Rubber gaskets 3. After refilling the reserve tank and the radiator, re- install the caps and check that the rubber gaskets in- side the radiator cap are in the proper position. (cid:84) Changing the coolant Always add genuine SUBARU cooling system condi- tioner whenever the coolant is replaced. Change the engine coolant and add genuine SUBARU cooling system conditioner using the following proce- dures according to the maintenance schedule in the “Warranty and Maintenance Booklet”. 1. Remove the under cover.
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Maintenance and service
3. Loosen the radiator cap to drain the coolant from the radiator. Then drain the coolant from the reserve tank. Tighten the drain plug securely. NOTE (Turbo models) The cap (without tabs) on top of the radiator does not need to be removed. To add coolant, remove the cap (with tabs) on the coolant tank on top of the engine.
Turbo models 2. Place a proper container under the drain plug and loosen the drain plug.
UBB104BA
Never attempt to remove the radiator cap until the engine has been shut off and has cooled down completely. Since the coolant is under pressure, you may suffer serious burns from a spray of boiling hot coolant when the cap is re- moved.
Non-turbo models 1) Filler neck 2) Fill up to here
11-20
UBB007CB
Maintenance and service
Coolant capacity (Guideline):
Non-turbo models:
MT. 7.2 US qt (6.8 liters, 6.0 Imp qt) AT. 7.1 US qt (6.7 liters, 5.9 Imp qt)
Turbo models:
MT. 8.1 US qt (7.7 liters, 6.8 Imp qt) AT. 8.0 US qt (7.6 liters, 6.7 Imp qt)
USB518BB
Turbo models 1) Filler neck 2) Fill up to here 4. Slowly pour the coolant and fill up to just below the filler neck, allowing enough room to add genuine SUBARU cooling system conditioner in the radiator. Add genuine SUBARU cooling system conditioner un- til the coolant level reaches the filler neck. Do not pour the coolant too quickly, as this may lead to insufficient air bleeding and trapped air in the system.
(cid:121) Be careful not to spill engine coolant when adding it. If coolant touches the exhaust pipe, it may cause a bad smell, smoke, and/or a fire. (cid:121) Do not splash the engine coolant over paint- ed parts. The alcohol contained in the engine coolant may damage the paint surface.
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Maintenance and service
FULL
LOW
UBB004FB
HSB026BB
1) “FULL” level mark 2) “LOW” level mark 5. Pour the coolant and fill to the reservoir tank’s “FULL” level mark.
1) Rubber gaskets 6. Put the radiator cap back on and tighten firmly. At this time, make sure that the rubber gasket in the radi- ator cap is correctly in place. 7. Start and run the engine for more than five minutes at 2,000 to 3,000 rpm. 8. Stop the engine and wait until the coolant cools down (122 to 140°F [50 to 60°C]). If there is any loss of coolant, add coolant to the radiator’s filler neck and to the reserve tank’s “FULL” level. 9. Put the radiator cap and reservoir cap back on and tighten firmly.
11-22
Air cleaner element
Do not operate the engine with the air cleaner element removed. The air cleaner element not only filters intake air but also stops flames if the engine backfires. If the air cleaner element is not installed when the engine backfires, you could be burned.
The air cleaner element functions as a filter screen. When the element is perforated or removed, engine wear will be excessive and engine life shortened. The air cleaner element is a viscous type. It is unnec- essary to clean or wash the element.
(cid:132) Replacing the air cleaner element (cid:84) Non-turbo models Replace the air cleaner element according to the maintenance schedule in the “Warranty and Mainte- nance Booklet”. Under extremely dusty conditions, re- place it more frequently. It is recommended that you always use genuine SUBARU parts.
Maintenance and service
UBB063BB
1) Bolt 1. Remove the bolt securing the rear air cleaner ele- ment case. 2. Unsnap the three clamps holding the rear air clean- er element case.
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Maintenance and service
(cid:84) Turbo models
1. Unsnap the two clamps holding the air cleaner case cover.
USB521BA
UBB064BB
1) Air cleaner element 3. Separate the rear air cleaner element case from the front air cleaner element case and remove the air cleaner element. 4. Clean the inside of the front and rear air cleaner el- ement cases with a damp cloth and install a new air cleaner element. 5. Insert the four projections on the rear air cleaner el- ement case into the slits on the front air cleaner ele- ment case and snap the three clamps on the rear air cleaner element case and then tighten the bolt.
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1
Spark plugs
Maintenance and service
USB522BB
1) Air cleaner case cover 2) Air cleaner element 2. Open the air cleaner case cover and remove the air cleaner element. 3. Clean the inside of the air cleaner cover and case with a damp cloth and install a new air cleaner ele- ment. To install the air cleaner case cover, insert two projec- tions on the air cleaner case into the slits on the air cleaner case cover and then snap the two clamps on the air cleaner case cover.
(cid:121) When disconnecting the spark plug cables, always grasp the spark plug cap, not the ca- bles. (cid:121) Make sure the cables are replaced in the cor- rect order.
It may be difficult to replace the spark plugs. It is rec- ommended that you have the spark plugs replaced by your SUBARU dealer.
HSB032BA
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Maintenance and service
The spark plugs should be replaced according to the maintenance schedule in the “Warranty and Mainte- nance Booklet”.
(cid:132) Recommended spark plugs
Drive belts The alternator, power steering pump, and air condi- tioner compressor depend on drive belts. Satisfactory performance requires that belt tension be correct.
Non-turbo models:
RC10YC4 (Champion) BKR6E-11 (NGK) BKR5E-11 (NGK)
Turbo models:
ILFR6B (NGK)
HSB033BB
1) Power steering pump pulley 2) Air conditioner compressor pulley 3) Crank pulley
11-26
Maintenance and service
Deflection
New belt
Used belt
in (mm)
Manual transmission oil (cid:132) Checking the oil level
0.28 – 0.35 (7.0 – 9.0)
0.35 – 0.43 (9.0 – 11.0)
0.30 – 0.33 (7.5 – 8.5)
0.35 – 0.40 (9.0 – 10.0)
To check belt tension, place a straightedge (ruler) across two adjacent pulleys and apply a force of 22 lbs (98 N, 10 kg) midway between the pulleys by using a spring scale. Belt deflection should be the amount specified.
Non-turbo models 1) Yellow handle
UBB004DB
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Maintenance and service
UGB001JA
USB526BB
Turbo models 1. Park the vehicle on a level surface and stop the en- gine. 2. Pull out the dipstick, wipe it clean, and insert it again.
1) Upper level 2) Lower level 3. Pull out the dipstick again and check the oil level on it. If it is below the lower level, add oil through the dip- stick hole to bring the level up to the upper level.
(cid:132) Recommended grade and viscosity Each oil manufacturer has its own base oils and addi- tives. Never use different brands together.
Oil grade:
API classification GL-5
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-30 -20 -10
10
20
30
40
-20
20
40
60
80
100
90
85W
80W
75W/90
SAE viscosity No. and applicable temperature
HSB036BA
Maintenance and service
Automatic transmission fluid (cid:132) Checking the fluid level The automatic transmission fluid expands largely as its temperature rises; the fluid level differs according to fluid temperature. Therefore, there are two different scales for checking the level of hot fluid and cold fluid on the dipstick. Though the fluid level can be checked without warm- ing up the fluid on the “COLD” range, we recommend checking the fluid level when the fluid is at operating temperature. (cid:84) Checking the fluid level when the fluid is hot Check the fluid level monthly. 1. Drive the vehicle several miles to raise the temper- ature of the transmission fluid up to normal operating temperature; 158 to 176°F (70 to 80°C) is normal. 2. Park the vehicle on a level surface and set the park- ing brake. 3. First shift the selector lever in each position. Then shift it in the “P” position, and run the engine at idling speed.
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Maintenance and service
1) Yellow handle
1) Yellow handle
UBB004KB
HSB018MB
11-30
1
HGB061BB
A) HOT range B) COLD range 1) Upper level 2) Lower level 4. Pull out the dipstick and check the fluid level on the gauge. If it is below the lower level on the “HOT” range, add the recommended automatic transmission fluid up to the upper level. (cid:84) Checking the fluid level when the fluid is cold When the fluid level has to be checked without time to warm up the automatic transmission, check to see that the fluid level is between the lower level and upper lev- el on the “COLD” range. If it is below that range, add
Maintenance and service
fluid up to the upper level. Be careful not to overfill.
(cid:132) Recommended fluid
“Dexron III” Type Automatic Transmission Fluid
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Maintenance and service
Front differential gear oil (AT vehi- cles) (cid:132) Checking the oil level
UBB004EB
1) Yellow 1. Park the vehicle on a level surface and stop the en- gine. 2. Pull out the dipstick, wipe it clean, and insert it again.
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HSB040BB
1) Upper level 2) Lower level 3. Pull out the dipstick again and check the oil level on it. If it is below the lower level, add oil to bring the level up to the upper level.
(cid:132) Recommended grade and viscosity Each oil manufacturer has its own base oils and addi- tives. Never use different brands together.
Oil grade:
API classification GL-5
-30 -20 -10
10
20
30
40
-20
20
40
60
80
100
Rear differential gear oil (cid:132) Checking the gear oil level
Maintenance and service
90
85W
80W
75W/90
SAE viscosity No. and applicable temperature
HSB036BA
If the vehicle requires frequent refilling, there may be an oil leak. If you suspect a problem, have the vehicle checked at your SUBARU deal- er.
Your vehicle may be equipped with a rear differential protector. The differential protector provides protec- tion to the rear differential assembly during off-road use. Removal of the rear differential protector is not re- quired when checking the oil level.
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Maintenance and service
OM-U0213
Non-turbo AT 1) Filler plug 2) Drain plug
1) Filler hole 2) Drain hole 3) Oil level
OM-U0214
11-34
Maintenance and service
HSB042BB
Others 1) Filler plug 2) Drain plug
HSB043BB
1) Filler hole 2) Drain hole 3) Oil level Remove the plug from the filler hole and check the oil level. The oil level should be kept even with the bottom of the filler hole. If the oil level is below the bottom edge of the hole, add oil through the filler hole to raise the level.
(cid:132) Recommended grade and viscosity Each oil manufacturer has its own base oils and addi- tives. Never use different brands together.
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Maintenance and service
Oil grade:
API classification GL-5
-30 -20 -10
10
20
30
40
-20
20
40
60
80
100
90
85W
80W
75W/90
Power steering fluid (cid:132) Checking the fluid level
SAE viscosity No. and applicable temperature
1) Reservoir tank
HSB036BA
UBB030BB
Be careful not to burn yourself because the flu- id may be hot.
(cid:121) When power steering fluid is being added,
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use only clean fluid, and be careful not to allow any dirt into the tank. And never use different brands together. (cid:121) Avoid spilling fluid when adding it in the tank.
The power steering fluid expands greatly as its tem- perature rises; the fluid level differs according to fluid temperature. Therefore, the reservoir tank has two dif- ferent checking ranges for hot and cold fluids. Check the power steering fluid level monthly. 1. Park the vehicle on a level surface, and stop the en- gine.
1) Specified range
HSB045BB
Maintenance and service
2. Check the fluid level of the reservoir tank. When the fluid is hot after the vehicle has been run: Check that the oil level is between “HOT MIN” and “HOT MAX” on the surface of the reservoir tank. When the fluid is cool before the vehicle is run: Check that the oil level is between “COLD MIN” and “COLD MAX” on the surface of the reservoir tank. 3. If the fluid level is lower than the applicable “MIN” line, add the recommended fluid as necessary to bring the level between the “MIN” and “MAX” line. If the fluid level is extreme low, it may indicate possible leakage. Consult your SUBARU dealer for an inspec- tion.
(cid:132) Recommended fluid
“Dexron III” Type Automatic Transmission Fluid
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Maintenance and service
Brake fluid (cid:132) Checking the fluid level
(cid:121) Never let brake fluid contact your eyes be- cause brake fluid can be harmful to your eyes. If brake fluid gets in your eyes, immediately flush them thoroughly with clean water. For safety, when performing this work, wearing eye protection is advisable. (cid:121) Brake fluid absorbs moisture from the air. Any absorbed moisture can cause a dangerous loss of braking performance. (cid:121) If the vehicle requires frequent refilling, there may be a leak. If you suspect a problem, have the vehicle checked at your SUBARU dealer.
(cid:121) Never use different brands of brake fluid to- gether. (cid:121) When adding brake fluid, be careful not to al- low any dirt into the reservoir. (cid:121) Never splash the brake fluid over painted sur-
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faces or rubber parts. Alcohol contained in the brake fluid may damage them.
Check the fluid level monthly.
MAXMAX
MINMIN
UBB004GB
1) “MAX” level mark 2) “MIN” level mark Check the fluid level on the outside of the reservoir. If the level is below “MIN”, add the recommended brake fluid to “MAX”. Use only brake fluid from a sealed container.
(cid:132) Recommended brake fluid
FMVSS No. 116, fresh DOT 3 or 4 brake fluid
Clutch fluid (MT vehicles) (cid:132) Checking the fluid level
Maintenance and service
Never let clutch fluid contact your eyes be- cause clutch fluid can be harmful to your eyes. If clutch fluid gets in your eyes, immediately flush them thoroughly with clean water. For safety, when performing this work, wearing eye protection is advisable.
(cid:121) Clutch fluid absorbs moisture from the air. Any absorbed moisture can cause improper clutch operation. (cid:121) If the vehicle requires frequent refilling, there may be a leak. If you suspect a problem, have the vehicle checked at your SUBARU dealer. (cid:121) Never use different brands of clutch fluid to- gether. (cid:121) When clutch fluid is added, be careful not to allow any dirt into the tank.
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Maintenance and service
MAX M IN
1) “MAX” level mark 2) “MIN” level mark
11-40
UBB004HB
UBB004LB
1) “MAX” level mark 2) “MIN” level mark Check the fluid level on the outside of the reservoir. If the level is below “MIN” level mark, add the recom- mended clutch fluid to “MAX” level mark. Use only clutch fluid from a sealed container.
(cid:132) Recommended clutch fluid
FMVSS No. 116, fresh DOT 3 or DOT 4 brake fluid
Brake booster If the brake booster does not operate as described be- low, have it checked by your SUBARU dealer. 1. With the engine off, depress the brake pedal sever- al times, applying the same pedal force each time. The distance the pedal travels should not vary. 2. With the brake pedal depressed, start the engine. The pedal should move slightly down to the floor. 3. With the brake pedal depressed, stop the engine and keep the pedal depressed for 30 seconds. The pedal height should not change. 4. Start the engine again and run for about one minute then turn it off. Depress the brake pedal several times to check the brake booster. Brake booster operates properly if the pedal stroke decreases with each de- pression.
Maintenance and service
Brake pedal Check the brake pedal free play and reserve distance according to the maintenance schedule in the “War- ranty and Maintenance Booklet”.
(cid:132) Checking the brake pedal free play
HSB049BB
1) 0.04 – 0.12 in (1.0 – 3.0 mm) Stop the engine and firmly depress the brake pedal several times. Lightly press the brake pedal down with one finger to check the free play with a force of less than 2 lbs (10 N, 1 kg). If the free play is not within proper specification, con- – CONTINUED – 11-41
Clutch pedal (Manual transmission vehicles) Check the clutch pedal free play and reserve distance according to the maintenance schedule in the “War- ranty and Maintenance Booklet”.
(cid:132) Checking the clutch function Check the clutch engagement and disengagement. 1. With the engine idling, check that there are no ab- normal noises when the clutch pedal is depressed, and that shifting into 1st or reverse feels smooth. 2. Start the vehicle by releasing the pedal slowly to check that the engine and transmission smoothly cou- ple without any sign of slippage.
Maintenance and service
tact your SUBARU dealer.
(cid:132) Checking the brake pedal reserve dis-
tance
HSB050BB
1) More than 2.56 in (65 mm) Depress the pedal with a force of approximately 66 lbs (294 N, 30 kg) and measure the distance between the upper surface of the pedal pad and the floor. When the measurement is smaller than the specifica- tion, or when the pedal does not operate smoothly, contact with your SUBARU dealer.
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(cid:132) Checking the clutch pedal free play
Replacement of brake pad and lining
Maintenance and service
If you continue to drive despite the scraping noise from the audible brake pad wear indica- tor, it will result in the need for costly brake ro- tor repair or replacement.
HSB049BB
1) 0.16 – 0.51 in (4.0 – 13.0 mm) Lightly press the clutch pedal down with your finger until you feel resistance, and check the free play. If the free play is not within proper specification, con- tact your SUBARU dealer.
HS7012BA
The right front disc brake and the right rear disc brake have an audible wear indicators on the brake pads. If the brake pads wear close to their service limit, the wear indicator makes a very audible scraping noise – CONTINUED – 11-43
Maintenance and service
when the brake pedal is applied. If you hear this scraping noise each time you apply the brake pedal, have the brake pads serviced by your SUBARU dealer as soon as possible.
(cid:132) Breaking-in of new brake pads and lin-
ings
When replacing the brake pad or lining, use only gen- uine SUBARU parts. After replacement, the new parts must be broken in as follows: (cid:84) Brake pad and lining While maintaining a speed of 30 to 40 mph (50 to 65
km/h), step on the brake pedal lightly. Repeat this five or more times. (cid:84) Parking brake liningmay cause the rear wheels to lock. To avoid this, be certain to pull the lever up slowly and gently.
1. Drive the vehicle at a speed of about 22 mph (35
km/h). 2. With the parking brake release button pushed in, pull the parking brake lever SLOWLY and GENTLY. (Pulling with a force of approximately 33 lbs [147 N, 15
kg].) 3. Drive the vehicle for about 220 yards (200 meters) in this condition. 4. Wait 5 to 10 minutes for the parking brake to cool down. Repeat this procedure. 5. Check the parking brake stroke. If the parking brake stroke is out of the specified range, adjust it by turning the adjusting nut located on the parking brake lever.A safe location and situation should be select- ed for break-in driving.
Parking brake stroke:
7 – 8 notches / 44 lbs (196 N, 20 kg)
Pulling the parking brake lever too forcefully
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Parking brake stroke Check the parking brake stroke according to the main- tenance schedule in the “Warranty and Maintenance Booklet”. When the parking brake is properly adjusted, braking power is fully applied by pulling the lever up seven to eight notches gently but firmly (about 44 lbs [196 N, 20 kg]). If the parking brake lever stroke is not within the specified range, have the brake system checked and adjusted at your SUBARU dealer.
UG7509CA
Maintenance and service
Tires and wheels (cid:132) Types of tires You should be familiar with type of tires present on your vehicle. (cid:84) All season tires The factory-installed tires on your new vehicle are all season tires. All season tires are designed to provide an adequate measure of traction, handling and braking perfor- mance in year-round driving including snowy and icy road conditions. However all season tires do not offer as much traction performance as winter (snow) tires in heavy or loose snow or on icy roads. All season tires are identified by “ALL SEASON” and/ or “M+S” (Mud & Snow) on the tire sidewall. (cid:84) Summer tires Summer tires are high-speed capability tires best suit- ed for highway driving under dry conditions. Summer tires are inadequate for driving on slippery roads such as on snow-covered or icy roads. If you drive your vehicle on snow-covered or icy roads, we strongly recommend the use of winter (snow) tires. When installing winter tires, be sure to replace all four tires.
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Maintenance and service
(cid:84) Winter (snow) tires Winter tires are best suited for driving on snow-cov- ered and icy roads. However winter tires do not per- form as well as summer tires and all season tires on roads other than snow-covered and icy roads.
(cid:132) Tire inspection Check on a daily basis that the tires are free from se- rious damage, nails, and stones. At the same time, check the tires for abnormal wear. Contact your SUBARU dealer immediately if you find any problem. NOTE (cid:121) When the wheels and tires strike curbs or are subjected to harsh treatment as when the vehicle is driven on a rough surface, they can suffer dam- age that cannot be seen with the naked eye. This type of damage does not become evident until time has passed. Try not to drive over curbs, pot- holes or on other rough surfaces. If doing so is un- avoidable, keep the vehicle’s speed down to a walking pace or less, and approach the curbs as squarely as possible. Also, make sure the tires are not pressed against the curb when you park the vehicle. (cid:121) If you feel unusual vibration while driving or find
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it difficult to steer the vehicle in a straight line, one of the tires and/or wheels may be damaged. Drive slowly to the nearest authorized SUBARU dealer and have the vehicle inspected.
(cid:132) Tire pressures and wear Maintaining the correct tire pressures helps to maxi- mize the tires’ service lives and is essential for good running performance. Check and, if necessary, adjust the pressure of each tire (including the spare) at least once a month and before any long journey.
Check the tire pressures when the tires are cold. Use a pressure gauge to adjust the tire pressures to the
UB8053BA
values shown on the tire placard. The tire placard is lo- cated on the door pillar on the driver’s side. Driving even a short distance warms up the tires and increases the tire pressures. Also, the tire pressures are affected by the outside temperature. It is best to check tire pressure outdoors before driving the vehi- cle. When a tire becomes warm, the air inside it expands, causing the tire pressure to increase. Be careful not to mistakenly release air from a warm tire to reduce its pressure. NOTE (cid:121) The air pressure in a tire increases by approxi- mately 4.3 psi (30 kPa, 0.3 kgf/cm2) when the tire becomes warm. (cid:121) The tires are considered cold when the vehicle has been parked for at least three hours or has been driven less than one mile (1.6 km).
Do not let air out of warm tires to adjust pres- sure. Doing so will result in low tire pressure.
Incorrect tire pressures detract from controllability and ride comfort, and they cause the tires to wear abnor-
Maintenance and service
mally. (cid:121) Correct tire pressure (tread worn evenly)
Roadholding is good, and steering is responsive. Roll- ing resistance is low, so fuel consumption is also low- er.
HSB052AA
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Maintenance and service
(cid:121) Abnormally low tire pressure (tread worn at shoulders)
(cid:121) Abnormally high tire pressure (tread worn in cen- ter)
Rolling resistance is high, so fuel consumption is also higher.
Ride comfort is poor. Also, the tire magnifies the ef- fects of road-surface bumps and dips, possibly result- ing in vehicle damage.
HSB053AA
HSB054AA
Driving at high speeds with excessively low tire pressures can cause the tires to deform severe- ly and to rapidly become hot. A sharp increase in temperature could cause tread separation, and destruction of the tires. The resulting loss
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of vehicle control could lead to an accident.
(cid:132) Wear indicators
Maintenance and service
(cid:132) Wheel balance Each wheel was correctly balanced when your vehicle was new, but the wheels will become unbalanced as the tires become worn during use. Wheel imbalance causes the steering wheel to vibrate slightly at certain vehicle speeds and detracts from the vehicle’s straight-line stability. It can also cause steering and suspension system problems and abnormal tire wear. If you suspect that the wheels are not correctly bal- anced, have them checked and adjusted by your SUBARU dealer. Also have them adjusted after tire re- pairs and after tire rotation. NOTE Loss of correct wheel alignment* causes the tires to wear on one side and reduces the vehicle’s run- ning stability. Contact your SUBARU dealer if you notice abnormal tire wear. *: The suspension system is designed to hold each wheel at a certain alignment (relative to the other wheels and to the road) for optimum straight-line stability and cornering perfor- mance.
HSB055BB
A) New tread B) Worn tread 1) Tread wear indicator Each tire incorporates a tread wear indicator, which becomes visible when the depth of the tread grooves decreases to 0.063 in (1.6 mm). A tire must be re- placed when the tread wear indicator appears as a solid band across the tread.
When a tire’s tread wear indicator becomes vis-
– CONTINUED – 11-49
Maintenance and service
ible, the tire is worn beyond the acceptable limit and must be replaced immediately. With a tire in this condition, driving at high speeds in wet weather can cause the vehicle to hydroplane. The resulting loss of vehicle control can lead to an accident.
NOTE For safety, inspect the tire tread regularly and re- place the tires before their tread wear indicators become visible.
(cid:132) Tire rotation
HSB056BA
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Tire wear varies from wheel to wheel. To maximize the life of each tire and ensure that the tires wear uniform- ly, it is best to rotate the tires every 7,500 miles (12,500 km). Rotating the tires involves switching the front and rear tires on the right hand side of the vehicle and similarly switching the front and rear tires on the left hand side of the vehicle. (Each tire must be kept on its original side of the vehicle.) Replace any damaged or unevenly worn tire at the time of rotation. After tire rotation, adjust the tire pres- sures and make sure the wheel nuts are correctly tightened. After driving approximately 600 miles (1,000 km), check the wheel nuts again and retighten any nut that has become loose.
(cid:132) Tire replacement The wheels and tires are important and integral parts of your vehicle’s design; they cannot be changed arbi- trarily. The tires fitted as standard equipment are opti- mally matched to the characteristics of the vehicle and were selected to give the best possible combination of running performance, ride comfort, and service life. It is essential for every tire to have a size and construc- tion matching those shown on the tire placard and to have a speed symbol and load index matching those
shown on the tire placard. Using tires of a non-specified size detracts from con- trollability, ride comfort, braking performance, speed- ometer accuracy and odometer accuracy. It also cre- ates incorrect body-to-tire clearances and inappropri- ately changes the vehicle’s ground clearance. All four tires must be the same in terms of manufactur- er, brand (tread pattern), construction, and size. You are advised to replace the tires with new ones that are identical to those fitted as standard equipment. For safe vehicle operation, SUBARU recommends re- placing all four tires at the same time.
(cid:121) All four tires must be the same in terms of manufacturer, brand (tread pattern), construc- tion, degree of wear, speed symbol, load index and size. Mixing tires of different types, sizes or degrees of wear can result in damage to the ve- hicle’s power train. Use of different types or siz- es of tires can also dangerously reduce control- lability and braking performance and can lead to an accident. (cid:121) Use only radial tires. Do not use radial tires together with belted bias tires and/or bias-ply
Maintenance and service
tires. Doing so can dangerously reduce control- lability, resulting in an accident.
(cid:132) Wheel replacement When replacing wheels due, for example, to damage, make sure the replacement wheels match the specifi- cations of the wheels that are fitted as standard equip- ment. Replacement wheels are available from SUBARU dealers.
Use only those wheels that are specified for your vehicle. Wheels not meeting specifica- tions could interfere with brake caliper opera- tion and may cause the tires to rub against the wheel well housing during turns. The resulting loss of vehicle control could lead to an acci- dent.
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Maintenance and service
Aluminum wheels Aluminum wheels can be scratched and damaged easily. Handle them carefully to maintain their appear- ance, performance, and safety. (cid:121) When any of the wheels is removed and replaced for tire rotation or to change a flat, always check the tightness of the wheel nuts after driving approximately 600 miles (1,000 km). If any nut is loose, tighten it to the specified torque. (cid:121) Never apply oil to the threaded parts, wheel nuts, or tapered surface of the wheel. (cid:121) Never let the wheel rub against sharp protrusions or curbs. (cid:121) Be sure to fit tire chains on uniformly and completely around the tire, otherwise the chains may scratch the wheel. (cid:121) When wheel nuts, balance weights, or the center cap is replaced, be sure to replace them with genuine SUBARU parts designed for aluminum wheels.
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Windshield washer fluid
Never use engine coolant as washer fluid be- cause it could cause paint damage.
UBB004IA
Check the level of the washer fluid at each fuel stop. If the level is low, fill the fluid up to the neck of the reser- voir. Use windshield washer fluid. If windshield washer fluid is unavailable use clean water. In areas where water freezes in winter, use an anti-
freeze type windshield washer fluid. SUBARU Wind- shield Washer Fluid contains 58.5% methyl alcohol and 41.5% surfactant, by volume. Its freezing temper- ature varies according to how much it is diluted, as in- dicated in the following table.
Washer Fluid Concentration
Freezing Temperature
30% 50% 100%
10.4°F (–12°C) –4°F (–20°C) –49°F (–45°C)
Maintenance and service
Replacement of windshield wiper blades Grease, wax, insects, or other materials on the wind- shield or the wiper blade results in jerky wiper opera- tion and streaking on the glass. If you cannot remove the streaks after operating the windshield washer or if the wiper operation is jerky, clean the outer surface of the windshield (or rear window) and the wiper blades using a sponge or soft cloth with a neutral detergent or mild-abrasive cleaner. After cleaning, rinse the wind- shield and wiper blades with clean water. The wind- shield is clean if beads do not form when you rinse the windshield with water.
Do not clean the wiper blades with gasoline or a solvent, such as paint thinner or benzene. This will cause deterioration of the wiper blades.
If you cannot eliminate the streaking even after follow- ing this method, replace the wiper blades using the fol- lowing procedures: 1. Raise the wiper arm off the windshield.
– CONTINUED – 11-53
Maintenance and service
UGB133BB
HSB059BB
1) Stopper 2. Remove the wiper blade assembly by holding its pivot area and pushing it in the direction shown by the arrow while depressing the wiper blade stopper.
1) Metal support 3. Grasp the locked end of the blade rubber assembly and pull it firmly until the stoppers on the rubber are free of the metal support.
11-54
Maintenance and service
HSB060BB
HSB061BA
1) Metal spines 4. If the new blade rubber is not provided with two metal spines, remove the metal spines from the old blade rubber and install them in the new blade rubber.
5. Align the claws of the metal support with the grooves in the rubber and slide the blade rubber as- sembly into the metal support until it locks.
– CONTINUED – 11-55
Maintenance and service
HSB062BB
1) Stopper 6. Be sure to position the claws at the end of the metal support between the stoppers on the rubber as shown. If the rubber is not retained properly, the wiper blade may scratch the windshield. 7. Install the wiper blade assembly to the wiper arm. Make sure that it locks in place. 8. Lower the wiper arm slowly while holding it with your hand.
11-56
Battery
(cid:121) Before beginning work on or near any bat- tery, be sure to extinguish all cigarettes, match- es, and lighters. Never expose a battery to an open flame or electric sparks. Batteries give off a gas which is highly flammable and explosive. (cid:121) For safety, in case an explosion does occur, wear eye protection or shield your eyes when working near any battery. Never lean over a bat- tery. (cid:121) Do not let battery fluid contact eyes, skin, fabrics, or paint because battery fluid is a cor- rosive acid. If battery fluid gets on your skin or in your eyes, immediately flush the area with water thoroughly. Seek medical help immedi- ately if acid has entered the eyes. If battery fluid is accidentally swallowed, imme- diately drink a large amount of milk or water, and seek medical attention immediately. (cid:121) To lessen the risk of sparks, remove rings, metal watchbands, and other metal jewelry. Never allow metal tools to contact the positive battery terminal and anything connected to it WHILE you are at the same time in contact with
any other metallic portion of the vehicle be- cause a short circuit will result. (cid:121) Keep everyone including children away from the battery. (cid:121) Charge the battery in a well-ventilated area. (cid:121) Battery posts terminals and related accesso- ries contain lead and lead compounds, chemi- cals known to the State of California to case cancer and reproductive harm. Batteries also contain other chemicals known to the State of California to cause cancer. Wash hands after handling.
It is unnecessary to periodically check the battery fluid level or periodically refill with distilled water.
Never use more than 10 amperes when charg- ing the battery because it will shorten battery life.
Maintenance and service
Fuses
Never replace a fuse with one having a higher rating or with material other than a fuse be- cause serious damage or a fire could result.
UBB008DA
The fuses are designed to melt during an overload to prevent damage to the wiring harness and electrical equipment. The fuses are located in two fuse boxes. One is located under the instrument panel behind the coin tray on the driver’s seat side.
– CONTINUED – 11-57
Maintenance and service
HSB065BA
HSB066BB
The other one is housed in the engine compartment.
1) Fuse puller 2) Spare fuses The fuse puller and spare fuses are stored in the main fuse box cover in the engine compartment.
11-58
A
each fuse.
Maintenance and service
HSB067BB
A) Good B) Blown If any lights, accessories or other electrical controls do not operate, inspect the corresponding fuse. If a fuse has blown, replace it. 1. Turn the ignition switch to the “LOCK” position and turn off all electrical accessories. 2. Remove the cover. (For behind the coin tray: open the coin tray and pull it horizontally to remove it.) 3. Determine which fuse may be blown. The back side of each fuse box cover and the “Fuses and circuits” section in chapter 12 in this manual show the circuit for
HSB068BB
1) Fuse puller 4. Pull out the fuse with the fuse puller. 5. Inspect the fuse. If it has blown, replace it with a spare fuse of the same rating. 6. If the same fuse blows again, this indicates that its system has a problem. Contact your SUBARU dealer for repairs.
– CONTINUED – 11-59
Maintenance and service
Main fuse
Installation of accessories Always consult your SUBARU dealer before installing fog lights or any other electrical equipment in your ve- hicle. Such accessories may cause the electronic sys- tem to malfunction if they are incorrectly installed or if they are not suited for the vehicle.
UB8003CA
Main fuse box The main fuses are designed to melt during an over- load to prevent damage to the wiring harness and electrical equipment. Check the main fuses if any elec- trical component fails to operate (except the starter motor) and other fuses are good. A melted main fuse must be replaced. Use only replacements with the same specified rating as the melted main fuse. If a main fuse blows after it is replaced, have the electrical system checked by your nearest SUBARU dealer.
11-60
Replacing bulbs
Maintenance and service
7 6
UBF047CB
– CONTINUED – 11-61
Wattage Bulb No.
12V-65/ 55W
9007 (HB5)
12V-55W H1
12V-60W 9005 (HB3)12V-27W 1156NA (Amber)
12V-8W – 12V-8W – 12V-3.4W – 12V-27/ 8W
1157NA (Amber)
12V-51W 9006 (HB4)
Maintenance and service
1)
Headlight BAJA-S
BAJA, BAJA-B
Low beam High beam
2)
Front turn signal
3) Map light 4) 5) 6)
Dome light Door step light Front turn signal light/ parking and front side marker light Front fog light
7)
11-62
8
9 10 11
Maintenance and service
13
12
14UBB100BB
– CONTINUED – 11-63
Maintenance and service
License plate light Cargo light
8) 9) 10) High mount stop light 11) Backup light 12) Brake rear turn signal/
tail light 13) Tail light 14) Sports activity lights
Wattage Bulb No. 12V-5W 168
12V-13W 912
12V-13W 912
12V-21W 7440
12V-21/ 7443
5W 12V-5W 168
12V-55W H3(cid:132) Headlight
Halogen headlight bulbs become very hot while in use. If you touch the bulb surface with bare hands or greasy gloves, finger prints or grease on the bulb surface will develop into hot spots and cause the bulb to break. If there are finger prints or grease on the bulb surface, wipe them away with a soft cloth moistened with alcohol.
NOTE If headlight aiming is required, consult your SUBARU dealer for proper adjustment of the head- light aim.
11-64
Maintenance and service
(cid:84) BAJA-Sport
UBB045BB
1) Electrical connector 2) Push 1. Disconnect the electrical connector while pressing the lock release tab.
UBB046BA
2. Remove the bulb holder from the headlight assem- bly by turning it counterclockwise. 3. Remove the bulb from the headlight assembly. 4. Install the new bulb. 5. Install the bulb holder in the headlight assembly by turning it clockwise until it locks. 6. Remove the electrical connector.
– CONTINUED – 11-65
1
UBB040BB
UBB039BA
1) Low beam light bulb 2) High beam light bulb Remove the headlight bulb cover, by turning it coun- terclockwise.
Maintenance and service
(cid:84) BAJA, BAJA-Turbo
11-66
(cid:84) Low beam light bulbs
UBB041BB
1) Electrical connector 2) Red cable 3) Black cable 1. Disconnect the electrical connector for the black cable.
Maintenance and service
UBB042BA
2. Remove the retainer spring. 3. Replace the bulb, then set the retainer spring se- curely. 4. Reconnect the electrical connector for black cable. 5. Install the headlight bulb cover.
– CONTINUED – 11-67
Maintenance and service
(cid:84) High beam light bulbs
UBB043BA
11-68
UBB044BB
1) Push 1. Disconnect the electrical connector from the bulb. 2. Remove the bulb from the headlight assembly by turning it counterclockwise. 3. Replace the bulb with new one. 4. Reconnect the electrical connector. At this time, use care not to touch the bulb surface. 5. To install the bulb to the headlight assembly, turn it clockwise until it clicks. 6. Install the headlight bulb cover.
(cid:132) Front fog light It may be difficult to replace the bulbs. Have your
SUBARU dealer replace the bulbs if necessary.
(cid:132) Front turn signal light, parking light
and side marker light
The headlight assembly must be removed before the front turn signal light and parking light bulbs can be re- placed. When the headlight assembly has been re- moved and then reinstalled, it may become necessary to make a headlight aiming adjustment. After a bulb has been replaced, it is recommended that the head- light aiming adjustment be made at a SUBARU dealer.
1. Remove the headlight assembly mounting screws located at the top of and the front of the headlight as-
UBB016BA
Maintenance and service
sembly using a Phillips screwdriver or an open-end wrench. 2. Move the headlight assembly forward.
UBB039CB
1) Front turn signal light bulb 2) Front turn signal light bulb/parking and front side
marker light bulb
3. Remove the bulb socket from the headlight assem- bly by turning it counterclockwise.
– CONTINUED – 11-69
Maintenance and service
filament types. If any one of them malfunctions, replace the bulb with a new one. 1. Open the tailgate.
UBB020BA
4. Remove the bulb from the socket by pushing it and turning counterclockwise. Install a new bulb in the socket. 5. Set the bulb socket into the headlight assembly and turn it clockwise until it locks. 6. Set the headlight assembly into the vehicle body. Tighten the mounting screws.
(cid:132) Rear combination lights Rear combination lights are composed of the rear turn signal/brake/tail light and back up lights. (cid:84) Rear turn signal/Brake/Tail and Back up lights The rear turn signal/brake/tail light is one bulb with two
11-70
2. Pry the cover from the side of the rear combination light.
UBB083BA
Maintenance and service
UBB084BA
UBB085BB
3. Remove the rear combination light mounting bolts. Then, slide the rear combination light assembly to the rear and remove it from the vehicle.
1) Back up light bulb 2) Brake/turn/tail/light bulb 4. Remove the bulb socket from the rear combination light assembly by turning it counterclockwise. 5. Remove the bulb from the socket by pulling it. 6. Install a new bulb into the socket by pushing it. 7. Set the bulb socket into the rear combination light assembly and turn it clockwise until it stops. 8. Mount the rear combination light assembly into the vehicle body with two mounting bolts. 9. Install the cover by inserting the knobs into the places.
– CONTINUED – 11-71
Maintenance and service
(cid:132) Tail light (on the tailgate) 1. Open the tailgate.
UBB086BA
3. Remove the tail light cover by loosening the instal- lation screws.
UBB087BA
2. Remove the tailgate trim by loosening the installa- tion screws.
11-72
Maintenance and service
UBB088BA
UBB048BA
4. Remove the bulb socket from the tail light by turn- ing it counterclockwise.
5. Remove the bulb from the socket by pulling it. 6. Install a new bulb into the socket by pushing it. 7. Install the bulb socket into the tail light by turning it clockwise until it stops. 8. Install the tail light cover and the tailgate trim.
– CONTINUED – 11-73
Maintenance and service
(cid:132) License plate light
1. Push two release buttons and pull the license plate bracket up until it clicks.
UBB096BA
2. Remove the two cover installation screws. 3. Push the license plate bracket back to the original position.
UBB097BA
11-74
Maintenance and service
UBB092BA
UBB093BA
4. Remove the screw from the side of the cover. 5. Remove the cover.
6. Remove the bulb socket from the license plate bracket by turning it counterclockwise. 7. Pull the bulb out of the socket. 8. Install a new bulb in the socket by pushing it. 9. Install the bulb socket into the license plate bracket. 10.Install the covers by reversing procedures for re- moval.
– CONTINUED – 11-75
Maintenance and service
(cid:132) Map light, dome light and door step
light
UBB068BA
Dome light
HSB088BA
Map light
11-76
Maintenance and service
(cid:132) High mount stop and cargo light as-
sembly
UBS037AA
Door step light 1. Remove the lens by prying the edge of the lens with a flat-head screwdriver. 2. Pull the bulb out of the socket. Install a new bulb. 3. Reinstall the lens.
1. Remove the high mount stop light mounting screws.
UBB089BA
– CONTINUED – 11-77
Maintenance and service
UBB090BB
UBB048BA
1) Cargo lights 2) High mount stop lights 2. Remove the bulb socket from the light assembly by turning it counterclockwise.
3. Remove the bulb from the socket by pulling it. 4. Install a new bulb in the socket by pushing it. 5. Set the socket into the light assembly and turn it clockwise until it clicks. 6. Mount the light assembly with the mounting screws.
11-78
(cid:132) Sport activity lights (if equipped)
Maintenance and service
1. Remove front lamp screw and remove the lens and reflector.
UBB081BA
UBB082BA
2. Disconnect the two wires from the lamp electrical connector. 3. Squeeze the bulb retainer spring to remove. 4. Replace the bulb, then reset the retainer spring se- curely. 5. Reconnect the bulb wire to the electrical connector. 6. Install the lens and reflector in the housing and se- cure with the screw. NOTE Other bulbs may be difficult to replace. Have your SUBARU dealer replace these bulbs if necessary.
– CONTINUED – 11-79
Specifications
Dimensions ....................................................... Engine ................................................................ Electrical system .............................................. Capacities .......................................................... Tires ................................................................... Wheel alignment ...............................................
Specifications ................................................ 12-2
12-2
12-2
12-3
12-3
12-4
12-4
Fuses and circuits ........................................ 12-5
12-5
12-6
Bulb chart ...................................................... 12-8
Vehicle identification .................................... 12-9Fuse panel located behind the coin tray ........ Fuse panel located in the engine compartment ..................................................
12
12-1
Specifications
SpecificationsSpecifications These specifications are subject to change without notice.
(cid:132) Dimensions
Overall length Overall width Overall height Wheelbase Tread
Ground clearance
(cid:132) Engine
Item
Engine model Engine type Displacement cc (cu-in) Bore × Stroke in (mm) Compression ratio Firing order
12-2
Model
BAJA, BAJA-Sport
BAJA-Turbo
in (mm)
Front Rear
62.1 (1,760)
62.6 (1,775)
199.3 (4,910) 70.1 (1,780)
104.3 (2,650) 57.7 (1,465) 57.7 (1,465)
8.4 (213)
Non-turbo
EJ251
Turbo EJ255
Horizontally opposed, liquid cooled 4 cylinder, 4 stroke gasoline engine
2,457 (150)
3.92 × 3.11 (99.5 × 79.0)
10.0 : 1
8.2 : 1
1 - 3 - 2 - 4
(cid:132) Electrical system Battery type and capacity (5HR)
Alternator Spark plugs
MT AT
Non-turbo
Turbo
(cid:132) Capacities Fuel tank Engine oil Transmission oil (MT) Transmission fluid (AT) AT differential gear oil Rear differential gear oil Power steering gear fluid Engine coolant
Non-turbo
Turbo
MT AT MT AT
Specifications
55D23L (12-48AH) 75D23L (12-52AH)
12V-90A
RC10YC4 (Champion)
BKR6E-11 (NGK) BKR5E-11 (NGK) ILFR6B (NGK)
16.9 US gal (64 liters, 14.1 Imp gal)
4.2 US qt (4.0 liters, 3.5 Imp qt) 3.7 US qt (3.5 liters, 3.1 Imp qt) 9.8 US qt (9.3 liters, 8.2 Imp qt) 1.3 US qt (1.2 liters, 1.1 Imp qt) 0.8 US qt (0.8 liters, 0.7 Imp qt) 0.7 US qt (0.7 liters, 0.6 Imp qt) 7.2 US qt (6.8 liters, 6.0 Imp qt) 7.1 US qt (6.7 liters, 5.9 Imp qt) 8.1 US qt (7.7 liters, 6.8 Imp qt) 8.0 US qt (7.6 liters, 6.7 Imp qt)
– CONTINUED – 12-3
Specifications
(cid:132) Tires Type Tire size Wheel size Pressure
Front Rear Temporary spare tire
(cid:132) Wheel alignment Toe
Camber
Size Pressure
Front Rear Front Rear
12-4
Steel belted radial, Tubeless
P225/60R16 97H
16 × 61/2JJ
33 psi (230 kPa, 2.3 kgf/cm2) 33 psi (230 kPa, 2.3 kgf/cm2)
T145/80R16
60 psi (420 kPa, 4.2 kgf/cm2)
0 in (0 mm) 0 in (0 mm)
0°40’ –0°05’
Fuses and circuits (cid:132) Fuse panel located behind the coin
tray
13
14
15
16
17
18
19
10
11
12
20
UBC001BB
Specifications
Fuse panel
Fuse rating
Circuit
10
11
15A
15A
15A
20A
10A
15A
15A
30A
15A
15A
15A
(cid:121) Heater fan
(cid:121) Heater fan
(cid:121) Power door lock (cid:121) Keyless entry
(cid:121) Mirror heater (cid:121) Cigarette lighter (cid:121) Remote controlled rear
view mirrors
(cid:121) Tail light (cid:121) Parking light
(cid:121) SRS airbag
(cid:121) Front fog light
(cid:121) ABS solenoid
(cid:121) Radio (cid:121) Clock
(cid:121) Trailer
(cid:121) Engine ignition system (cid:121) SRS airbag
– CONTINUED – 12-5
Specifications
Fuse panel
Fuse rating
Circuit
10A
15A
10A
30A
20A
15A
15A
